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RESUME

K.O. SUNOD KUMAR

DME + AWS-CWI + CSWIP 3.1 + ASNT L II


(Saudi Aramco Certified SAP#
Street

Address )
Objectives & Goals
To aspire challenging and dynamic career in Mechanical,
Quality controls Quality assurance, where I can apply
knowledge and experience.

Piping, Welding
and improve my

Profile
More than 12 years of experience as QA/QC Mechanical, Welding Inspector &
Piping Engineer for projects related to Oil & Gas, Petrochemicals, Water
and Steels of esteemed organization like Saudi Aramco, SABIC, Reliance
India etc and with Multinational company like Snamprojetti, Shaw Stone &
Webster, SINOPEC, Metal Services Company, CAT Co, Saudi Techint, Tekfen,
VAI India, SULZER India, CONCAST at Saudi Arabia and India.
Skills and Strength
* Good knowledge of Construction, Inspection, Testing, Pre-commissioning
and Commissioning Related to Pipelines/Piping, Rotary &
Static
Equipments, Mechanical Structures, Vessels, Tanks etc for Oil, Gas,
Petrochemicals, Water and Steel Industries.
* Good knowledge of NDT activities.
* Good knowledge in preparation of Hydro test Packages.
* Good knowledge in preparation of QCP, ITP, WPS & PQR.
* Good knowledge of ASME, API, Saudi Aramco, SABIC, AWS and other
International Stds.
* Capable of handling group of Inspectors and Workmen.
Educational & Technical Qualifications
*
*
*
*

Diploma In Mechanical Engineering From BTE Kerala (1994- 97)


AWS-Certified Welding Inspector (Certificate No.-04010981)
ASNT Level II in UT, RT, PT& MPT.
CSWIP 3.1 (Certificate No.- 40381)

Achievements
* Saudi Aramco Certification for 7 projects (SAP# 70005115).
* Worked as Saudi Aramco Project Inspection Department
Inspector.
Seminars
* IS0 9001-2002 AUDIT
Computer Skills
* Microsoft Office & AutoCAD 2000

Mechanical

Driving License
Have valid LMV License for India and Saudi Arabia.
Work Experience
Experiences in Abroad
1.

Company
: Saudi Aramco
(Northern
Area
Project
Inspection Dept.)
Designation
: QA/QC Mechanical Inspector (SAPID)
Duration
: Aug 2009 to Aug 2010
Job Description
: Carrying out inspection jobs under Maintain
Potential and Pipelines Division of Saudi Aramco Northern Area Projects
Inspection Department. Projects related Cross country Pipelines, Well
Head Connections, Trunk Lines, Plant Piping, Tie Ins, Hot-tap Jobs.

Duties and Responsibilities


* Provide quality assurance and quality monitoring for capital
projects to ensure that contractor's quality personnel and
processes are effective.
* Provide technical support to Project Management in resolving
problems concerning inspection methods and procedures of
completing works within the scope and intent of applicable codes
and standards.
* Co-ordination with the vendor inspection department for the shop
fabricated tanks, heat exchangers and pressure vessels
* Review and approval of WPS according to project requirements
* Review and approval of QC inspectors for contractor and
subcontractor according to Schedule 'Q' (contract document)
requirements
* Review, approval and issue of job clearance card for welders
according to their qualification done by approved third party
company.
* Review and approval of QC documents like QCP, ITP, QCS, Method
statements etc.
* Review, evaluate and monitor the weekly report from different
contractors and subcontractors.
* Delegated jobs from the field supervisors to prepare weekly
highlight, weekly project quality status (PQS), calculate project
quality index (PQI) etc.
* Surveillance and witnessing of Daily Construction Activities as
per ITP.
* Review and punch listing of Pressure test package and witnessing
the Pressure Test
* Attending weekly QA/QC Meeting.
* Witnessing and Review of NDE Activities.
* Witnessing PWHT, Hardness Testing, Pneumatic Testing.
* Witnessing HOT-TAP Activities.
* Witnessing Application of Coating, Fabrication, Holiday Test,
Backfilling etc
* Focus Assessment of contractor
* Making and Closing out Exceptional Items List and Participating in
MCC.

2. Company
Client
Project
Position
Duration

:
:

:
:
:
QA/QC
April

Shaw Stone & Webster


YANSAB Petrochemicals Co. (SABIC)
Butane and BTX
Welding/ Piping Inspector
2008 to July 2009

Duties and Responsibilities


* Review and Approval of Welding/ Piping QA/QC Documents.
* Witnessing WQT, PQR
* Sarvaliance and witnessing of Daily Construction Activities as per
ITP
* Attending weekly QA/QC Meeting
* Review of PWHT chart, PMI and NDT reports
* Coordination with client QA/QC
* Witnessing Application of Coating, Fabrication, Erection etc
* Review and punch listing of Pressure test package
* Witnessing the Pressure Test of Piping and Valves.
* Participating in Final Walk Through
* Reinstatement of Final Piping
3. Company
Client
Project
Hawiyah
Position
Duration

:
:
:
:
:

5. Company
Client
Project
III)
Position
Duration
6. Company
Client
Project
Position
Duration

:
:
:
:

Facilities

(GTC),

Lead-Welding Inspector
Jan. 2007 to March 2008

4. Company
Client
Project
Rastanura
Position
Duration

Snamprogetti, KSA
Saudi Aramco, KSA
Gas Treat & Compression

Metal Services Company, KSA


Saudi Aramco, KSA
Additional Asphalt Handling

Facilities

at

Refineries and DR-1 Abqiaq Pump Station


Welding Inspector
: March 2006 to Nov. 2006
:
:
:

Saudi TECHINT
Saudi Aramco
Haradh Al-Crude Increment Facilities

(GOSP-

:
:

Welding Inspector
March 2005 to Feb. 2006

:
:

: TEKFEN Inc, KSA


: Saudi Aramco
: QUAD-1 Pipeline & Supporting Facilities
Welding Inspector
Aug 2004 to Feb 2005

Duties and Responsibilities


* Carrying out WQT, WPS, PQR as per ASME Sec IX
* Controlling storage and release of materials as per P&ID
* Controlling the filler wires and electrodes as per ASME Sec.

IIC

and

WPS.
* Assisting in preparation of Inspection Formats, Procedure and QCPs and
submitting.
* Witnessing Preparation and inspection of Hydro testing of valves.
* Controlling the welding joints as per Isometric Drawings
and
preparation of Weld Maps.
* Piping Inspection of Jacketed Piping, Equipment Piping etc
* Inspection of Cross country Pipelines, Trunklines etc
* Joint fit-up inspection and welding inspection of C.S, S.S, Copper,
Alloy steels, dissimilar metals etc and maintaining daily reports.
* Preparation Daily Fit-up, Weld Visual Reports
and
Inspection
Checklists.
* Controlling the Hot-tap, Tie-in and Temperature Tie-in joints.
* Inspection of Painting, Sandblasting, and FBE coating.
* Coordination with client and raising NCR's & RFI's.
* Coordination with NDT & Coating contractors
* Controlling the NDT jobs as per Project specification and reviewing
reports
* Preparation of welder performance reports on Weekly basis.
* Controlling the Preheat & PWHT and reviewing the PWHT Charts and
Hardness reports.
* Checking and rectification of the punch list and taking approval and
release from the client for Hydro test.
* Preparation of Hydro test Package.
* Carrying out the Inspection of Hydro test.
* Carrying out the Alignment and Leveling Inspection of Structures &
Equipments.
Experiences in India
1. Company
Position
Duration
i. Client
Project
Casting

ii. Client
Project
Aarthy SSL &

iii. Client
Projects

Duties and Responsibilities

:
:

Kairali Engg. Pvt Ltd, Mumbai, India


QA/QC Mechanical Inspector
: March 2000 to July 2004
:
:

Concast India Ltd, Mumbai


6/11M Radius 3 Strand Continuous

Machine, 30T Ladle Furnace and Fume


Extraction
System at SJK steels Co.ltd, AP, India.
: VAI India Pvt Ltd, New Delhi
: 35T Vacuum Degassing Plant

at

Vardhaman Steels, Punjab, India


: Sulzer India Ltd, Pune
: Revamping of Columns at IOCL, Gujarat &
Fabrication and Installation of Trays of
Columns
at Reliance Refineries, Jamnagar, India

* Coordination of site activities


* Carrying out WQT, WPS, PQR as per ASME Sec IX

and AWS D1.1

* Dimensional and Assembly/Fit-up inspection of Structural Components


like Columns, Beams, Chimmineys, Ducts, Equipment Platforms etc
* Inspection of Welding, Painting & Sandblasting.
* Inspection Piping of Oil, Gas and Utilities.
* Daily and Shutdown Maintenance of steel plant equipments
and
accessories like Furnace, Filters, Silencers, Heat Exchangers, Rotary
Equipments, Pumps etc
* Shut down Maintenance of Columns at Refineries.
* Package Preparation and witnessing of Hydro test
* Responsible for Daily Production & QA/QC Documents
* Co-ordination with Third party Inspectors and client inspectors
* Coordinating with NDT Personnel and reviewing reports.
* Commissioning and Pre-commissioning Jobs of the projects.
2.

Company
Services, Mumbai
Position
i. Client
Maharashta
Project
and Structures
Duration
ii.

:
:

Engg

and

Inspection

Site Supervisor cum NDT Inspector


:

GG Dandaker

Steel

Works

Ltd.,

Fabrication of Parboiling

Tanks

Jun1999 to Feb2000

Client
Maharashta
Project
Expansion Project
Duration

Technical

:
:

Dharamsi

Morarji

Deactivated

Chemicals,

Chemical

Plant

And Maintenance jobs


Dec 1998 to May1999

Duties and Responsibilities


* Coordination of site activities
* Installation of Pressure Vessels, Equipments, Structures and Piping at
chemical Plant
* Fabrication of square & conical tanks.
* Final Inspection and Dispatch of Tanks and Related Structures.
* Preparation of Quality Control Documents.
* Carrying out and reviewing of NDT
3. Company
Ordnance
Position
Duration
4. Company
Mumbai
Position
Duration

: Machine Tool Prototype Factory

(Indian

Factories), Maharashtra
: Technical Apprenticeship (Mechanical)
: Nov1997 to Nov1998
: Radiographic

Services

(I)

: NDT Technician (RT, PT & MPT)


: Jun 1997 to Oct 1997

Pvt.

Ltd,