INDEX

1
2
3
4a
4b
5
6
7
8
9
10
11
12
13

NDT WELDING CLASSES CHART

PIPEWELDING METHOD STATEMENT
WELDING PROCEDURE SPECIFICATION
PROCEDURE QUALIFICATION REPORT
PROCEDURE QUALIFICATION REPORT
WELDER EVALUATION
NDT CLEARANCE
PIPEWELDING TRAVEL SHEET
DAILY WELDING REPORT
WELDING REPAIR RECORD
WELDING BRACKETS
WELDING STRUCURAL STEEL
WELDING NDT REPORT
WELDER TESTING

Rev.0
LINE
CLASS

COPANY QA/QC DE
TABLE 1 - INDEX OF CLASSES AN

Dated 2001
INSPECT
CLASS

SERVICE

VISUAL

RT
WPS

A0A
A0B
A0C
A0D
A0E
A0F
A0G
A0H
A0J
A0K

B
B
B
B
B
A
A
B
A
B

A0L

AIA

A2A

A3A
A3B
A3C
A9A
B0A
B0B
B0C
B0D
B0E
B0F
B1A
B2A
B3A
B3B
B3C
D0A
D0B
D2A
D3B
F0A
F3A
G2A
A23J
A33A

C
B
B
B
B
B
B
B
B
B
B
C
C
B
B
B
B
C
B
C
C
D
B
B
B

B15X

Hydrogen and Hydrogen containing Hydrocarbon

Process liquid & Gas, fuel oil,fuel gas, flare,gasoli
Caustic
Steam,SteamCondensate, Water
Inert gas,Plant air, steam condensate, steam wate
Cooling or Utility water ( underground )
Potable water,Instrument air
Low Pressure Dilution Steam, Quench Water, Sou
Cooling or utility water ( above ground )
Caustic
Fixed firewater spray & Dilute foam System Abov
Ground (FM/UL Approved)
Liquid and Gas (Low Temp)
Process liquid and gas
HP Steam Vents (Pipe only)
Process Liquid and Gas (Low Temp)
Process liquid and gas, demin, water,sulpholane,
5 % hot caustic & spent caustic salts & Ozone
Dilute Sulphuric acid & 96% sulphuric acid
Hydrogen and Hydrogen containing Hydrocarbon
Process liquid and gas fuel oil, fuel gas
Caustic
Steam, steam condensate, water
Dilution steam, quench water
Raw water pipeline
Process liquid and gas and hydrogen (Low Temp.
Process liquid and gas and hydrogen
Process liquid and gas Hidrogen ( Low Temp.)
Process liquid and gas
Process liquid and gas
Boiler feed water and steam
Fuel oil
Steam and steam condensate
Phosphate
Boiler feed water anad steam
Steam sampling
Steam and steam condensate
Inert gas, plant air, steam,steam condensate (fur
Process (Furnace)
Process (Furnace) Note Class B Temp Under 400

PQR

Butt welds

100%
100%
100%
100%
100%
100%
100%
100%
100%
100%

5%
5%
5%
5%
5%
No
No.
5%
No.
5%

100%

No

100%

5%

100%

15%

100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%

15%
5%
5%
5%
5%
5%
5%
5%
5%
5%
5%
15%
15%
5%
5%
5%
5%
15%
5%
15%
15%
100%
5%
5%
5%

C
Process (Furnace) Note Class C Temp over 400 100%
B
Process (Furnace)
100%
B
Process (Furnace) Note Class B Temp under 400 100%
D15X
C
Process (Furnace) Note Class C Temp over 400 100%
F25A
C
Boiler Feed Water, Steam, (Furnace)
100%
F25E
D
Steam (Furnace)
100%
J25L
D
Steam (Furnace)
100%
Note: 1. First Production joint for each welder : 100% RT
* PWHT & Hardness Test is required for thickness greater than 19.05 mm
B33A

15%
5%
5%
15%
15%
100%
100%
2. Inspection Class B (for each Isometric Drawings)
Butt welds up to 7 Joints
= NO
8 ~ 25

Joints

above 26 Joints

= 1 Joint
= 2 Joints

PANY QA/QC DEPARTMENT

X OF CLASSES AND NDT REQUIREMENT
PT
Temporary
Branch
Attachment
Connection
s

PWHT

HARDNESS
TEST

RATING

TEMP
RANGE

MATERIAL
COMM
MATERIAL SPEC
NAME
CODE

Socket

100%
100%
100%
100%
100%
100%
100%
100%
100%
100%

5%
5%
5%
5%
5%
No
No.
5%
No.
5%

5%
5%
5%
5%
5%
No
No.
5%
No.
5%

*
*
*
*
*
No
No
*
No
Yes

*
*
*
*
*
No
No
*
No
Yes

150lb
150lb
150lb
150lb
150lb
125lb
150lb
150lb
125lb
150lb

-29 to 4270C
CS
A 53 Gr-B / A672, C60 CL13
CB
-29 to 4270C
CS
A 53 Gr-B / A672, C60 CL13
CB
CS
A 53 Gr-B / A672, C60 CL13
CB
0
260 to 427 C
CS
A 53 Gr-B / A672, C60 CL13
CB
0 to 2600c
CS
A 53 Gr-B / A672, C60 CL13
CB
0
0 to 149 C
CS
A 53 Gr-B / A672, C60 CL13
UC
0 to 380C
CS Galv A 53 Gr.B
CG / CB
-29 to 3000C
CS
A 53 Gr-B / A672, C60 CL13
CB
0
CS
A 53 Gr-B / A672, C60 CL13
CB
0 to 149 C
CS
A 53 Gr-B / A672, C60 CL13
CB

100%

No

No

No

No

125lb

0 to 660C

100%

5%

5%

No

No

150lb

-46 to 2600C

100%

15%

15%

Yes

Yes

150lb

-29 to 5380C11/4Cr
A335-P11
1/2Mo / A691-1.25 Cr CL22
DQ

100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%

15%
5%
5%
5%
5%
5%
5%
5%
5%
5%
5%
15%
15%
5%
5%
5%
5%
15%
5%
15%
15%
100%
5%
5%
5%

15%
5%
5%
5%
5%
5%
5%
5%
5%
5%
5%
15%
15%
5%
5%
5%
5%
15%
5%
15%
15%
100%
5%
5%
5%

No
No
No
No
*
*
*
*
*
*
No
Yes
No
No
No
*
*
Yes

No
No
No
No
*
*
*
*
*
*
No
Yes
No
No
No
*
*
Yes

-196 to -460C
-29 to 4000C

*
No
Yes
*
*
No

*
No
Yes
*
*
No

150lb
150lb
150lb
150lb
300lb
300lb
300lb
300lb
300lb
300lb
300lb
300lb
300lb
300lb
300lb
600lb
600lb
600lb
600lb
1500lb
1500lb
2500lb
150lb
300lb
300lb

CS Galv

A53 Gr.B

CG / CB

A
LT333
ITCS
Gr.6 / A671 CC60 CL13
CCS2

304
A 312-TP
SS
304 / A 358-304
ESCL1
/ ET
304
A 312-TP
SS
304 / A 358-304 CL1
ES
FL
0 to 1490C 316LSS A 312-TP 316 L
0 to 930C
Alloy 20
B 464 UNS NO 8020 WA
-29 to 4270C
CS
A 53 Gr-B / A672, C60 CL13
CB
0
-29 to 427 C
CS
A 53 Gr-B / A672, C60 CL13
CB
CS
A 53 Gr-B / A672, C60 CL13
CB
0 to 4270 C
CS
A 53 Gr-B / A672, C60 CL13
CB
0
-29 to 300 C
CS
A 53 Gr-B / A672, C60 CL13
CB
0 to 480C
CS
A 53 Gr-B / A672, C60 CL13
CB
-46 to 2600C LT
A 333
ITCS
Gr.6 / A671 C 60 CL13
CCS2
-29 to 5380C11/4Cr
A 335-P11
1/2Mo / A 691-1.25 Cr CL
DQ22
-196 to -460C 304SS
A 312-TP 304 / A 358-304
ESCL1
/ ET
-29 to 4000C 304SS
A 312-TP 304 / A 358-304 CL1
ES
260 to 7600C 304HSS
A 312-TP 304 / A 358-304
EHCL1
/ EX
-29 to 4270C
CS
A 53 Gr-B / A672, C60 CL13
CB
-29 to 4270C
CS
A 53 Gr-B / A672, C60 CL13
CB
-29 to 5380C11/4Cr
A 335-P
1/2Mo
11 A / 691-1.25 Cr CL
DQ22
-29 to 4000C 304SS
A 312-TP 304 / A 358-304 CL1
ES
0
-29 to 427 C
ACS
53 Gr-B / A 672, C 60 CL13
CB
0 to 3500C
304SS A 312-TP 304
ES
5200C
21/4Cr
A 335-P
1Mo22 / A 691-2.25 Cr CL22
DT
0
0
0 to 260 C
CS
A106-B / A 672 C 60 CL 13
CB
-29 to 4270C
CS
A106-B / A 672 C 60 CL 13
CB
0
0
260 to 760 C 304HSS
A 312-TP 304 H / A 358-304
EH CL1
/ EX

100%
15%
100%
5%
100%
5%
100%
15%
100%
15%
100%
100%
100%
100%
or each Isometric Drawings)
Joints
= NO

15%
5%
5%
15%
15%
100%
100%

No
*
No
No
*
Yes
Yes

EH CL1
/ EX
No
300lb 2600 to 7600C 304HSS
A 312- TP 304 H / A358-304
*
300lb
-29 to 4270C
CS
A106-B / A 672 C 60 CL 13
CB
No
600lb 2600 to 7600C 304HSSA 312 - TP 304 H EH
No
600lb 2600 to 7600C 304HSSA 312 - TP 304 H EH
*
1500lb 00 to 4270 C
KCS
A106-B
CB
0
0
Yes
1500lb
0 to 538 C 11/4Cr 1/2Mo A 335-P11
DQ
Yes
2500lb 3500 to 5380C21/4Cr 1Mo A 335-P11
DT
3. Inspection Class C (for each Isometric Drawings)
Butt welds up to 3 Joints
= NO

Joints

= 1 Joint

4~6

Joints

= 1 Joint

Joints

= 2 Joints

7 ~ 15

Joints

= 2 Joints

above 16 Joints

= 3 Joints

ISSUE

4
4
4
3
4
3
4
3
3
2
2
3
4
4
4
3
3
4
4
3
4
4
3
4
4
4
3
4
3
1
4
3
3
3
3
4
4
4

4
3
2
2
3
4
4

METHOD STATEMENT
PIPE WELDING INSPECTION FOR SITE PROJECT IMPLEMENTATION
DESIGN CODE ANSI B 31.3 & ASME SECTION IX

start

note: check dimension of pipe spool prior to welding

material checking

note: in accordance with colour coding specification

Check pipe caps are securly attached

checking beveled end

go no go

cleaning of beveled end

inside pipe
cleaning inspection
internal/external
acc

reject

line up
preparation for
back shielding gas
fit up &

note:check internal/external missalignment

tack welding

transition 1/4 slope 30 degree

Check preheating for Hydrogen controlled welding electrode
Review Quality Procedure-----use pipe clamp
no arc striking on pipe surfaces

inspection of
root gap
note: indicate welder identification on both sides of pipe
reject

accept

repair of

note: minimum of two passes before leaving the joint to go cold

welding

fit up

max welding weave 3x D electrode (filler capping)

finishing of weld surface

complete as per the approved welding procedure

repair

note 100%

visual

VT INSP

inspection

welding
grinding

radiographic
test

repair
note: repair max two times (2x)
complete welding summary sheet (DIC-WSS-02)

PT inspection

repair

stress relief
NDT inspection

PWHT

note: complete welding summary sheet (DIC-WSS-02)

hardness

complete prformance report by RT

test
radiographic
test

note: 1. Install end caps after completion of spools

2 .lay down spools on wood protect, machines raised

lay down area for

flange faces

pipe spool
Reviewed by:

Rev 0

Reviewed by:

Date

Welding Procedure Specification (WPS)

Job No

PROJECT NAME
Contract
General Data / xxx
WPS No.
xxx
Supporting Qualification Test Coupon No.
xxx
Supporting PQR No.
xxx
Welding Process (es)
xxx
Automatic, Manual, Machine or Semi-Automatic.
xxx

Date
xxx

Page 1 / 3
Further Job Related Information
xxx

Date
xxx

Joint (QW - 402) / xxx

Joint Design
xxx
Backing :
xxx

Yes
xxx

No
xxx

Backing Material (Type)

xxx
Metal :
xxx

Non Fusing Metal :

xxx

Nonmetalic :
Other :
xxx
xxx
Sketch with details such as Joint Design, Layer and Bead Sequence, Root Spacing etc.
xxx

Base Metals (QW - 403) / xxx

P - No.
xxx

Group No.
xxx

To P - No.
xxx

Group No.
xxx

Specification Type and Grade

xxx

To Specification Type and Grade

xxx

Chemical Analysis and Mechanical Properties :

To Chemical Analysis and Mechanical Properties :

xxx

xxx

Groove :
xxx

Thickness Range (Base Metal) / xxx

Fillet :
xxx

Groove :
xxx

Pipe Diameter Range / xxx

Fillet :
xxx

Other Details :
Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

CPC-MF-16-A-0200

Welding Procedure Specification (WPS)

Job No

PROJECT NAME
Contract
xxx

WPS Number :

Continued / xxx

Page 2 / 3

Filler Metals (QW - 404) / xxx

For Welding Process (es)
xxx
For Weld Layer (s)
xxx
Spec. No. (SFA)
xxx
AWS No. (Class)
xxx
Filler Metal (F-No.)
xxx
Weld Metal Analysis (A-No.)
xxx
Size of Filler Metals
xxx
Weld Metal - Thickness Range
xxx

Groove
xxx
Fillet
xxx

Electrode - Flux (Class) / xxx

Flux Trade Name :
xxx
Consumable Insert :
xxx
Guide Analysis of Deposited Weld Metal :
xxx
Other Details :
xxx

Drying of Filler Metals and Keeping at Temperature / xxx

Drying (Deg. C), per hour
xxx
Holding Temperature (Deg. C)
xxx

Positions (QW - 405) / xxx

Groove (s) / xxx

Fillet (s) / xxx

Welding Position (s)

xxx
Welding Progression / xxx

Up / xx
Down / xx
Other / xx

Up / xx
Down / xx
Other / xx

Preheat (QW - 406) / xxx

Preheat Temp (min) / xxx :
Preheat Maint' by / xxx :

Interpass Temp (max) :

Postweld Heat Treatment (QW - 407) / xxx

Temperature Range / xxx :
Time Range / xxx :

Heating Rate / xxx :

Cooling Rate / xxx :

Gas (QW - 408) / xxx

% / Percentage Composition / xxx
Gas (s) / xxx
Mixture / xxx

Flow Rate / xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

Other / xxx
CPC-MF-16-A-0200

Welding Procedure Specification (WPS)

Job No

PROJECT NAME
Contract
Shielding / xxx
Trailing / xxx
Backing / xxx

WPS Number :

Continued / xxx

Page 3 / 3

Welding Parameters (QW - 409 & 410) / xxx

Weld Layer
(Sequence)

Welding
Process

xxx

xxx

Filler Metal / xxx

AWS-No.
Diameter
xxx

xxx

Current / xxx
Polarity
Amp Range
xxx

Volt Range

Travel
Speed

Wire Feed
Speed

xxx

xxx

xxxxxxxxxxx
xxxxxxx

xxx

Remarks / xxx :

Technique (QW - 410) / xxx

String or Weave Bead / xxx :
Orifice or Gas Cup Size / xxx:
Contact Tube to Work Distance / xxx :
Tungsten Electrode Size and Type / xxx :
Mode of Metal Transfer (GMAW) / xxx :
Initial and Interpass Cleaning / xxx :
Method of Back Gouging / xxx :
Oscillation / xxx :
Multipass or Single Pass (per side) / xxx :
Multiple or Single Electrodes / xxx :
Other / xxx :

Preparation, Review and Approval / xxx

Prepared / xxxx

Reviewed and Approved / xxxx

Name / xxx
Date / xxx
Company / xxx
Title / xxx

Signature / xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

CPC-MF-16-A-0200

Welding Procedure Specification (WPS)

Job No

PROJECT NAME
Contract

Stamp / xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

CPC-MF-16-A-0200

Procedure Qualification Record (PQR)

Job No

PROJECT NAME
Contract
General Data / xxx
PQR No.
xxx
Supporting WPS No:
xxx
Supporting Qualification Test Coupon No.
xxx
Welding Process (es)
xxx
Automatic, Manual, Automatic or Semi-Automatic.
xxx

Date
xxx

Page 1 / 4
Further Job Related Information
xxx

Date
xxx

Record of Joint (QW - 402) / xxx

Sketch of welded joints of Test Coupon with details such as joint design, layer and / or bead sequence, root spacing etc.
For combination qualification, the deposited weld metal thickness shall be recorded for each filler metal or process.
xxx
xxx

Record of Base Metals (QW - 403) / xxx

P - No.
xxx

Group No.
xxx

To P - No.
xxx

Group No.
xxx

Specification Type and Grade

xxx

To Specification Type and Grade

xxx

Chemical Analysis and Mechanical Properties :

To Chemical Analysis and Mechanical Properties :

xxx

xxx

Thickness of Test Coupon :

xxx

Diameter of Test Coupon :

xxx

Other Details :
xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

CPC-MF-17-A-0200

Procedure Qualification Record (PQR)

Job No

PROJECT NAME
Contract

PQR Number :

Continued / xxx

Page 2 / 4

For Welding Process (es)

xxx
For Weld Layer (s)
xxx
Spec. No. (SFA)
xxx
AWS No. (Class)
xxx
Filler Metal (F-No.)
xxx
Weld Metal Analysis (A-No.)
xxx
Size of Filler Metals
xxx
Electrode - Flux (Class)
xxx
Flux Trade Name :
xxx
Weld Metal Thickness
xxx
Other Details :
xxx

Record of Drying Filler Metals and Keeping / xxx

Drying (Deg. C), per hour
xxx
Holding Temperature (Deg. C)
xxx

Record of Positions (QW - 405) / xxx

Groove (s) / xxx

Fillet (s) / xxx

Welding Position (s)

xxx
Welding Progression / xxx

Up / xx
Down / xx
Other / xx

Up / xx
Down / xx
Other / xx

Preheat (QW - 406) / xxx

Preheat Temp (min) / xxx :
Preheat Maint' by / xxx :

Interpass Temp (max) :

Records of Postweld Heat Treatment (QW - 407) / xxx

Temperature Range / xxx :
Time Range / xxx :
Equipment Used / xxx

Heating Rate / xxx :

Cooling Rate / xxx :

Gas (QW - 408) / xxx

% / Percentage Composition / xxx
Gas (s) / xxx
Mixture / xxx

Flow Rate / xxx

Other / xxx

Shielding / xxx
Trailing / xxx
Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

CPC-MF-17-A-0200

Procedure Qualification Record (PQR)

Job No

PROJECT NAME
Contract
Backing / xxx

PQR Number :

Continued / xxx

Page 3 / 4

Welding Parameters (QW - 409 & 410) / xxx

Weld Layer
(Sequence)

Welding
Process

xxx

xxx

Filler Metal / xxx

AWS-No.
Diameter
xxx

xxx

Current / xxx
Polarity
Amp Range
xxx

xxx

Volt Range

Travel
Speed

Wire Feed
Speed

xxx

xxx

xxxxxxxxxxx
xxxxxxx

Max. Stress / xxx

N/mm2
psi

Failure Type
xxx

Remarks / xxx :

Technique (QW - 410) / xxx

String or Weave Bead / xxx :
Orifice or Gas Cup Size / xxx:
Contact Tube to Work Distance / xxx :
Tungsten Electrode Size and Type / xxx :
Mode of Metal Transfer (GMAW) / xxx :
Initial and Interpass Cleaning / xxx :
Method of Back Gouging / xxx :
Oscillation / xxx :
Multipass or Single Pass (per side) / xxx :
Multiple or Single Electrodes / xxx :
Other / xxx :

Tensile Tests (QW-150) / xxx

Specimen No.
xxx

Width
xxx

Thickness
xxx

Area (mm2)
xxx

Max. Load / xxx

kN
lb

Guided Bend Tests (QW-160) / xxx

Specimen Number
xxx

Type and Figure Number

xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

Result
xxx

CPC-MF-17-A-0200

Procedure Qualification Record (PQR)

Job No

PROJECT NAME
Contract

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

CPC-MF-17-A-0200

Procedure Qualification Record (PQR)

XXXXX
Job No

Project
Name

PROJECT NAME
Contract
PQR Number :

Continued / xxx

Page 4 / 4

Toughness Test (QW-170) / xxx

Notch Toughness Tests / xxx
Specimen
Number
xxxx
xxxxxx

Notch
Location

Notch Type

Test
Pressure

Impact
Values

Shear %

xxx

xxx

xxx

xxx

xxx

Lateral Expansion
xxx
mm
Mils
xxx
xxx

Drop Weight
xxx
Break
xxx

No Break
xxx

Fillet Weld Test (QW-180) / xxx

Rusults Satisfactory :
Penetration into Parent Metal :
Macro Result :

Yes / xxx
Yes / xxx
Accept / xxx

No / xxx
No / xxx
Reject / xxx

Remarks / xxx

Additional Test if Required / xxx

Base Metal
xxx

Hardness Test Result

xxxxx
Weld Metal Analysis
xxx
Other Test Results :
xxx

HAZ
xxx

Weld Metal
xxx

Element / xxx
%

Welders Data / xxx

Welders Name / xxx
Clock No. / xxx
Stamp No. / xxx

:
:
:

Name and Address of Test Laboratory

xxx
Laboratory Test Number
xxx

:
:
:
:

Final Statement / xxx

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with
the requirements of Section IX of the ASME Code.
xxxxxxxxxxxxxxxxxxxxxx

Laboratory
xxx

Manufacturer
xxx

Reviewed and Approved

xxx

Name
xxx
Date
xxx
Signature
xxx
Stamp / xxx
Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

340953638.xls

Procedure Qualification Record (PQR)

XXXXX
Job No

PROJECT NAME

Project
Name

Contract
Stamp / xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

340953638.xls

Initial Welder Evaluatuion

PROJECT NAME

Job No.
Contract.

WELDERS NAME :

WELDERS ID ( Stamp No. )

JOINT 1 / xxxxxx

JOINT 2 / xxxxxx

Line No.
Weld No.
Date :
Accept

ADDITIONAL JOINT 1
xxxxxx
Line No.
Weld No.
Date :
Accept

Line No.
Weld No.
Date :
Reject

Accept

ADDITIONAL JOINT 2
xxxxxx
Line No.
Weld No.
Date :
Reject

RESULT / XXX :
ACCEPTED / XXXXXXXX
REJECTED / XXXXXXXX

Accept

ADDITIONAL JOINT 3
xxxxxx
Line No.
Weld No.
Date :
Reject

REMARKS / XXXXXXX :

Accept

Reject

ADDITIONAL JOINT 4
xxxxxx
Line No.
Weld No.
Date :
Reject

NAME & SIGNATURE / XXXXXXXXX :

Accept

Reject

NDE Clearance
Job No.

PROJECT NAME

Contract

P & ID No. :

Date :

Line Identification :

Isometric No :

Test Pack No. :

Piping Class :

Reference Drawing No. :

Other :

Partial System test

Full System Test

Page 1 of 1

Equipment Included :- Yes

No

The following documents are attached for reference :

P & ID marked up to show the boundaries of test
List of equipment included in the test

Prior to testing, clearance is required for the following :

RT

MPI

PWHT

DPI

UT

Hb

The attached welding inspection recorded is providedf for reference, all original NDE and PWHT reports are
available for inspection.
Welding Inspection Record No. :

Number of Pages :

Date of Issue :

The welds, piping and fittings associated with the above referenced piping section have been subject to the
required NDE and are acceptable to the requirements of the contract documents. The piping section may be
subject to pressure testing.

Approved by :

Date :

Signature :

Approved by :

Date :

Signature :

Approved by :

Date :

Signature :

NO.

JOINT

NO.

WPS

WELDER

NO.

OF CHECK
SET UP
JOINT

TYPE

PREHEAT
SIGNATURE

ACC.

ACC.

( DATE OF TEST )
REJ.

P.T. OR M.T.

REJ.

NDT

ACC.

REJ.

R.T. OR U.T.

ACC.

REJ.

ACC.

( DATE OF TEST )
REJ.

MAIN
CONTRACTO

DATE
ACCEPTED

P.W.H.T.
DATE
ACCEPTED

BRINELL

REPORTS

CONTRACTO

FINAL ACCEPTANCE

REMARKS

CLIENT

Subject :

WELDING

DATE

4. PWHT

ARRANG. DWG. NO.

COMPANY

NAME

PT

3. NDT REPORTS

MT

EQUIPMENT

UT

SIGNAT.

RT

2. MATERIAL CERT.

CLIENT

NDT REQUIREMENTS ; %

LINE NO.

CONTRACTOR

RELEASE FOR HYDROTEST

1. ISO. DWG

VISUAL
ACCEPT

ENCLOSED DOCUMENTS

ISOMETRIC DWG.

DATE :

SHEET : 1 OF

Date

PROJECT NAME

Contract No.

WELD TRAVEL SHEET

Page

Milestone No.
Rev.

Ref. :

sheet number

Daily Welding Report

XXXXX
Job No

PROJECT NAME
Contract
Line No.

Iso Dwg No.

Weld No.

Pipe Dia.

Shop/Field

Joint Type

Fit-up
Inspection

Root Pass

Fill / Cap

Repair

Remarks

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

Name

Signature

Date

CPC-MF-09-A-0200

xxx

xxx

xxx

CPC-MF-09-A-0200

Welding Repair Record

XXXXX
Job No

PROJECT NAME
Area

Line No.

Iso No.

Weld No.

Dia.

Material

Date

RT Rep No.

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

Status as of ________________

Page

of

MT Rep No. PT Rep No. UT Rep No.

xxx

xxx

xxx

Date
Repaired
xxx

Accept
Report no
xxx

Remarks
xxx

CPC-MF-11-A-0200

Welding Repair Record

XXXXX
Job No

PROJECT NAME
Area

Line No.

Iso No.

Weld No.

Dia.

Material

Date

RT Rep No.

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

Status as of ________________

Page

of

MT Rep No. PT Rep No. UT Rep No.

xxx

xxx

xxx

Date
Repaired
xxx

Accept
Report no
xxx

Remarks
xxx

CPC-MF-11-A-0200

Status as of ________________

Page

of

CPC-MF-11-A-0200

Status as of ________________

Page

of

CPC-MF-11-A-0200

COMPANY NAME
PROJECT NAME
Sheet______ of ______

INSULATION PIPING BRACKETS

WELD TRAVELLER SHEET SS2
Date _____________

Ref No.____________

Erection Constructor :
Milestone No: _______________

Area ________________

Pipe Support No:

_________________________
Equipment No:
_________________________
Joint No:
_________________________
___________________________________________
___________________________________________

1. Welder's Name/No.
2. Weld Procedure No.
3. Drawing No.
4. Base Materials
5. Consumable Type Size

Welding Notes :
Example :

Check Cleanliness of base metal before welding, grind to base metal

Check Set up and tacking (qualified tack welder only)

Visual Inspection Weld

3
4
5
6
7

Welder to mark identification number on each fillet weld

No arc strikes on pipe (Penetrant Test Inspect)
Remove slag and undercut, do not grind into base metal
Avoid welding brackets directly on to pipe weld seams

Remarks :

NOTES :
1. Support ring material (lug) made from
mild steel flat bar THK 6mm,
L=20 mm for insulation thickness 25mm,
L=45mm for insulation thickness 50mm.
Lugs to be equally spaced around the
circumference of the pipe and to be welded to
be pipe before hydrotastic test.
2. General notes : support to be put on
- all vertical section, lower case
eg sweep bend above well pad
- all slopes 20
- insulation support ringto be welded
to pipe before hydrotastic test

Rev. 0 2001

Inspected by: Subcon QC Inspector

Inspected by: Prime QC Inspector

Sign: ____________________

Sign: ____________________

Name: ____________________

Name: ____________________

Date: _____________________

Date: _____________________

Rev. 0 2001

COMPANY NAME
PROJECT ADDRESS
Sheet______ of ______

WELD TRAVELLER SHEET SSI

Structural Steel

Percentage of N. D. T. Testing
VT

PT

MPI

RT

UT

HT

Date _____________

Erection Contructor:

Ref No.____________

Mileston No: _______________

PS Str. Stl. ________

1. Welder's Name/No.

Pipe Support No:

_________________________

2. Weld Procedure No.

Equipment No:

_________________________

3. Drawing No.

Joint No:

_________________________

4. Base Materials

___________________________________________

5. Consumable Type Size

___________________________________________

Welding Parameters

Acc.

Date

Sign

Erection Contractor Inspection Remarks

Enclosed N.D.T. Reports

Check Cleanliness

2
3

Check Set up and Clamping

Visual Inspection Weld

_________________________________________
_________________________________________

________________ 2 ______________________
________________ 3 ______________________

4
5

Radiography Test
M. P. I. Test

_________________________________________
_________________________________________

________________ 4 ______________________
________________ 5 ______________________

6
7

Penetrant Test
Ultrasonic Test

_________________________________________
_________________________________________

________________ 6 ______________________
________________ 7 ______________________

Welding Inspection scetch joint

Remarks:

Cut Edge Praparation

Weld Progression

________________ 1 ______________________

Remarks :

Inspected by: Subcon QC Inspector

Sign: ____________________

Inspected by: Prime QC Inspector

Sign: ____________________

Name: ____________________ Name: ____________________

Date: _____________________ Date: _____________________

Rev 1 20 Nov 98 JP

COMPANY NAME )
WELDERS CONTROL SHEET BY RADIOGRAPHIC EXAMINATION (EVERY WEEK)
PERIOD :
TO :
WELDERS NAME
& STAMP NO.

No. Of
Joints

No. Of
Film

ACCEPT

REJECT

ACCPETANCE
RATIO (%)

REMARKS

Note : C = Crack, P = Parosity, SL = Slag, LOF = Lack of Fusion, IP = Incomplete Penetration, UC = Undercut

SL

LOF

IP

UC

Other

Rev. 0, Date

Total

Company Name

WELDER QUALIFICATION TEST

ATTENDANCE REQUISITION (WQTAR)

PROJECT NAME :
NAME

WQTAR NO.

PAGE:

TEST DATE

TIME

SUBCON. :
APPLICANT
ID NO.

WPS NO

BASE METAL

FILLER METAL

PROCESS
ROOT
CAP

CURRENT

BACKING
STRIP

REMARKS :

SIGN/DATE

Rev.0

PREPARED BY :

REVIEWED BY :

APPROVED BY :

Position

Remarks