Technical PRESENTATION

FOR 240m2 SINTERING MACHINE

Contents

01

Sintering
process

02

Auxiliary
facilities

Sintering
process

Design concept

DESIGN
CONCEPT

SUCCESSFUL
EXPERIENCE

DESIGN
PURPOSE

CONCEPT

EXPERIENCE

PURPOSE

energy saving
improve environment
strengthen labor safety and health

practical equipment
reliable process
reasonable proposal

Process is reasonable
Production cost is low
Productivity is high
Initial cost is low
Construction cycle is short

Design scale
Scale

Production
whole grain cold sinter ore
temperature120
particle size 5~150mm

240m2 sintering machine utilization

coefficient 1.25t/( m2-h)

Annual
production
annual working hours7920h
annual high basicity sinter
ore 2,376,000

Grade
5mm8%
50mm 8%~10%
tumbler strength (+6.3mm 71%)

Design procedure

cold
return

desulfurizing

anthracite
BF return
coke

quick lime
dolomite
dolomite
limestone
iron raw
material

Blast
furnace

sintering chamber
mixing granulating
proportioning
room

cooling
dedusting

Click for details

screening

Equipment selection

Fuel crushing chamber

900700

750700

Four-roll crusher

Double-roll crusher

Equipment selection
Material for
proportion
chamber

Equipment name

Quantity

iron raw material

disk feeder, electronic scale for

proportion

fuel

vibration hopper and electronic

scale for proportion

quick lime

impeller feeder, spiral scale and

slaker

cold return

electronic scale for proportion

dolomite

vibration hopper and electronic

scale for proportion

dust

impeller feeder, spiral scale and

humidifier

limestone

vibration hopper and electronic

scale for proportion

Equipment selection

Specification for barrel mixer

3.613m
rotary speed6r/min
mounting angle2.5
mixing time:2.393min
filling rate: 10.57~13.62%

Equipment selection

Specification for barrel granulator

418.0m
rotary speed 6r/min
mounting angle2
mixing time:3.8026min
filling rate:9.55~12.31%

Equipment selection
effective area 240m2
wide of trolley 3.5m
effective length 69m
high side plate 700mm
thickness of bed of material
650mm.
sinter cake will go
through20003740mm single
roll crusher and be crushed to
150~0mm.

Material mixing go through shuttle

feeder to the mixing ore bin and
will be distributed to the sinter
trolley after disk feeder and sever
roll distributor.
Install steam preheating
device

Equipment selection
Annular
effective area 280
diameter of
center ring 33m
thickness of bed of
material 1.5m
height of trolley
side plate1.6m
width of trolley 3.2m
cooling time 65min

Equipment selection
Screening room
Whole gain system for sinter ore adopts 2
sets of vertical environmental protection
screens, 115700115600
,dividing the sinter ore into 4 grades:
5~0mm, 10~5mm, 20~10mm and +20mm.
Phase I:
screen 5
0mm cold
return and
sent it back to
proportion
room for reproportion

Phase II
screen 10
5mm finished
sinter ore

Phase III
screen 20
10mm
material for
bottom layer

plus mesh
>20mm is
finished
product

Extra amount of 2010mm level for bottom

layer overflows to the belt conveyor of finished
product

Technical features

Automatic
weight proportioning

Strengthening
granulating process

Sintering process
of thick layer

Classify the dust with

comprehensive utilization.
Two sets of 2575
elliptical vibrating
screen with
uniform thickness
in tandem with the
whole grain
screeing process
Steam preheating mixture

Technical specifications
No.

Item

Unit

Index

1
1.1

2.1
2.2

Annual production
Sinter ore
Specification for main
equipment
Sintering machine
Annular cooler

104t

237.6

m2
m2

240
280

1
1

2.3

Mixing machine

3.6x13

2.4

Granulating machine

4x18

3
4

Annual working day

Quality of sinter ore

330

Remark

Technical specifications
4.1

TFe

56

4.2

FeO

<9

4.3

CaO/SiO2

1.80

4.4

Particle size

mm

5~150

Annual consumption of
raw material & fuel (dry
material)

5.1

Mixed iron material

104t

213.84

5.2

Fuel

104t

11.88

5.3

Quick lime

104t

11.88

5.4

Limestone

104t

4.752

5.5

Dolomite

104t

4.752

Auxiliary
facilities

Environmental protection facilities

Dedusting system for head
Dedusting system for
screening

Dedusting system for

tail

Dedusting
system

Dedusting system for

fuel crushing room
Dedusting system for
proportioning and transfer station

Environmental protection facilities

Electric precipitator

Energy consumption

No.

Medium consumption

quantity

compressed air

25Nm/min

steam

10t/h

BF gas

6200Nm/h

Water supply and drainage facilities

purified circulating
water system for sinter
total circulating water of 200m3/h,
water supply temperature of 33
and water return temperature of
43.

Water supply
and drainage
facilities

water supply system

for firefighting
water supply pressure of
0.5MPa.

Telecommunications facilities

Telecommunication types
Administrative
telephones
quantity

Dispatcher
telephones
quantity

Walkie talkies
quantity

32

10

Industrial television statistics

camera

monitors

quantity

Installation location

display in corresponding
main control room

remarks

Image
networking

Automatic control facilities

automatic
control items

mixing room

sintering machine

granulating room

proportioning room

and annular cooler

head dedusting

dedusting of tail,

and main

proportion

crushing and
fished product bin

Automatic control facilities

Sinter process expert systemabstract

abstract
Expert system is an artificial intelligent control system which
is developed by MECC. The system establishes mathematic
models via combining basic theories of both artificial intelligence
and sintering, targeting at various aspects from dosing mixing to
ingredients sintering process, aiming at realizing the
automatization and intellectualization of the sintering production
process and helping or taking the place of operators to control
the sintering production, which ensures stability, high-yielding,
high quality and low consumption of production process.

Mathematical
model

Artificial neural
network

Intelligent control
technology

Knowledge
base

Fuzzy control

Sinter process expert system

The intelligent Control of a total
Dosing Optimizationprovides the
sintering process
Ore Stack Swapping
Automationreduces
impacts resulted from
ore stack swapping

most cost effective proportion solution

which meets the ingredient
requirements

Raw flow Distribution Control

automatically distributes quantities of
materials in each bin based on proportion
and bin factor

R Control

Material

Mix

Return fine Control

Laborator
y Test
Center

Sintering
MaterialCool down
Sieve
Product
Ingredient
Sintering Process
Balance Control:
Optimization
R Control
automatically
Control
automatically
controls the total
Burning Termination
controls the R of
flow of materials to
Point(BTP) judgment
sintering
ensure a stable
and control
products
and continuous
Burning Consistency
production
automatic control

Sinter machine
Intelligent
Ignition Control:
ensures the
ignition to
process stably
and evenly

Sinter mix Moisture

Optimization Control:
ensures stability of
moisture via
combination of feedforward and feedback
26

Sinter process expert system

1)BTP control model
Set PointBTP
BTP Temperature
Waste gas Temperature

BPU

Control
model

Layer

Out
BTP

Machine speed
Air flow
switch

SB27
99

SB17 SB16 SB15

65

61

57

Sinter
machine

The expert system realizes precise control of BTP to prevent

less-sintering or over-sintering (return fine increase or productivity
waste); guarantees suitable BTP to make product intensity favorable;
reduces operation-resulted lags to avoid uncertainty of manual
judgment

Fan

27

Sinter process expert system

2)BTP deviation control model
Difficult to trim
for wide lines

1#

2#

3#

4#

5#

Feeder
gate
Level measuring
Thermoco
uples

Width of trolley:
2.5m

Direction
of trolley
travelling

Last
7suction
box

Three dimensional curve analysis

of temperatures in suction boxes
Infrared imagery analysis
of machine end

Burning
inconsistency
emerges more
obviously for large
sintering machines

Waste air temperature

array
28
28

Sinter process expert system

BRP-BTP
Value5
columns

MM M M
M
Control
model

Individually controlled
sinter mix
feeding gates

SB22 SB13 SB12 SB11

BTP deviation controll

The expert system calculates the layer along the width of sintering
machine to aid accurate and reasonable material tile, reasonable
distribution of air volume, consistency of sintering process and eliminate
position bias of BTP to decrease return fine rate

29

Cases:

No. 1 sintering machine of a company550m2

No. 2 sintering machine of a company 550m2

No 3. sintering machine of a
company 360m2

30

THANKS