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ELECTRICAL SYSTEMS
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Infant
Mortality
Midlife
End of Life
Installation
& Acceptance
Testing
Occasional Failures,
Basically Stable
Water Treeing
Failures Begin
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Failures
Time
Cable Failures
This hypothetical cable system failure profile reinforces that is is important to conduct
withstand tests and collect baseline data when cables are new, whereas diagnostic
tests are more applicable at midlife or end of life.
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where the cable is in its life cycle and the criticality of the
load. In a nutshell, the right test (or combination of tests)
often comes down to a decision based on risk management.
Before diving into how to develop your own customized testing philosophy, its worth addressing one common
question: Can these tests tell me the remaining service life
of my cables? Very simply, the answer is no. What these
tests do reveal are indicators of defects that will likely
cause your cable to fail in the near future (withstand tests).
They will also tell you if your cables exhibit test values
typically found in cables that are at high risk of in-service
failure, or if they exhibit test values associated with cables
reaching end of life.
DETERMINING WHICH TEST IS BEST
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INSULATION RESISTANCE
TESTING BASICS
Identify potential electrical issues to reduce unpredictable,
premature equipment repair and replacement costs
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INSULATION INTEGRITY
Figure 1: Insulation resistance test is performed in the maintenance program for the
rotating machines and switchgear to check on the insulation integrity.
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Current (A)
Total current is a
summation of all
three components
Seconds
Figure 2: The total current consists of three components: capacitance charging current,
absorption current, and leakage current.
SPOT TEST
After repair
New motor
Effect of aging,
contamination
Resistance (M)
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Insulation failure
Year
Figure 3: For effective monitoring of equipment insulation resistance, the insulation resistance
values collected at each test interval should be plotted at the graph to track its trend.
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EXAMPLE TIME-RESISTANCE TEST
PI value
DAR value
Insufficient
<2
< 1.25
OK
2 to 4
< 1.6
Excellent
>4
> 1.6
3x10 +11
Resistance (Ohm)
Insulation
condition
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2x10 +11
1x10 +11
+0x10 +11
-1x10 +11
Time (Second)
Figure 4: Curve plot of a time-resistance test made on a motor winding with Keysight
Handheld Meter Logger Software. Good insulation shows a continual increase in
resistance, and the trend line should be an inverse exponential.
Winding Rated Voltage (V)*
< 1,000
500
1,000 - 2,500
500 - 1,000
2,501 - 5,000
1,000 - 2,500
5,001 12,000
2,500 5,000
> 12,000
5,000 - 10,000
Nominal Rating Of
Equipment in Volts
Minimum Test
Voltage, DC
250
500
25
600
1,000
100
1,000
1,000
100
2,500
1,000
500
5,000
2,500
1,000
8,000
2,500
2,000
15,000
2,500
5,000
25,000
5,000
20,000
15,000
100,000
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Test Specimen
IR1 min = kV + 1
For most windings made before about 1970, all field windings, and others not described below
For most dc armature and ac windings built after about 1970 (form-wound coils)
IR1 min = 5
For most machines with random-wound stator coils and form-wound coils rated below 1 kV
Table 4. Recommended minimum insulation resistance values at 40 C (extracted from IEEE Std 43-2000).
As the insulation resistance test consists of high DC voltage, the appropriate test voltage has to be selected to
avoid over stressing the insulation,
which may lead to insulation failure.
The test voltage also may vary accord-
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