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GP-12 ACTIVITY PERFORMED BY T/A

Flatpack (FP) and Pulse Count (PC) only


LINE (circle one):

DATE:

PRODUCT NUMBER:

CREW:

PRODUCT NAME:

Check one:

CHANGEOVER / STARTUP
IMMEDIATELY RESPOND AND COUNTERMEASURE ANY NO OR NG DATA RECORDED.

Accepted,

Rejected (NMR # _________)

GP-12 ACTIVITY.
PERFORM THE FOLLOWING AT STARTUP AND CHANGEOVER PER CREW FOR
7/7/02 C crew to 7/22/02.
Are the normal inspection standard checks completed by the lead and is the paperwork completed properly?

Applies to Line 6 worm press and motor push. This section also applies to Line 8's Level 1 Containment person at the end of the line.
Line 6: Is the GP-12 inspection standard checks completed by the operators and is the paperwork completed properly?

Line 8: Is the Level 1 containment person completing 100% Packard gaging of every part? Is the paperwork completed properly?

N
(

Line 5 P/C: Is the Level 1 containment person completing 100% Packard gaging of every part? Is the paperwork completed properly?

)
Y
(

/
Y

N
/

)
N

Before line can start, verify that all operators have read the work instructions (MPS, PSU) and understand how to perform the job junction.
Has all operators read and understand the work instructions? Do all operators understand how to perform their job functions? (Only required at startup
per crew.) ( Y / N )
CHECK #2:

VERIFY THE FOLLOWING OPERATOR DEPENDENT PROCESSES.


If a defect is found, stop the line and review correct procedure with the operator and the lead.

FP: After pushing the motor, verify no


FP: Confirm that the operators
damaged/broken motor posts and
understand how to push motors
other shafts.
without causing debris from the motor
posts.
OK
NG

OK

NG

N/A: PC

PF/PC: Verify that mixed parts do not


occur at changeovers

OK

NG

NG

OK

(Available for additional checks


based upon OFM discretion.)

OK

NG

N/A: ___

OK

NG

FP/PC: Verify that the 100% shake


test is being performed by the offload
operator

OK

NG

Verify the operators understand the IDC only: Verify that the operators are
Verify off load is checking labels,
100% tug test for Level 1
performing the correct procedure for performing visual check and shaking
containment of loose contact sockets.
the IDC.
the part.
OK

OK

N/A: PC

FP/PC: Check the bowls for the


correct gears.

NG

NG

N/A: PC

(Available for additional checks


based upon OFM discretion.)

OK

NG

N/A: ___

OK

NG

N/A: IDC

(Available for additional checks


based upon OFM discretion.)

OK

NG

N/A: ___

OK

NG

N/A: ___

(Available for additional checks


based upon OFM discretion.)

OK

NG

N/A: ___

CHECK 10 PIECES FOR THE FOLLOWING VISUAL


DEFECTS.
Can be checked at the applicable
station.
(Startup/Changeover)
Damage
or
Is C-1 biased
inward?
Loose motor
Missing Screws
Raised Screws
deformation?
Bent pins
(Red FP only)
brackets?
OK

NG

Is the correct label


being used?
OK

NG

Is internal grease ok?


OK

NG

OK

NG

Is the julian date


correct?
OK

NG

No grease outside of
the actuator?
OK

NG

OK

NG

Containment
symbols?
OK

NG

No grease in the
connector area?
OK

NG

OK

NG

Is the information
readable?
OK

NG

Check grease nozzle


placement?
OK

NG

OK

NG

Packing: verify label


remains on part
OK

NG

(Available for additional checks


based upon OFM discretion.)

OK

NG

OK

NG

Shake the part. No


rattle?
OK

NG

(Available for additional checks


based upon OFM discretion.)

OK

NG

Tear down 5 pieces of good product at the first startup per crew per line. Only 5 pieces at startup per crew per line is required.
If so, was it
If so, was it
If so, was it
Line 3: Was a defect
immediately
Line 4: Was a defect
immediately
Line 5: Was a defect
immediately
found?
countermeasured?
found?
countermeasured?
found?
countermeasured?
Yes

No

Line 6: Was a defect


found?

Yes
No
If so, was it
immediately
countermeasured?

Yes
No
Yes
FORM 630-14-, WI 0919.630

No

Yes

No

Line 8: Was a defect


found?
Yes

No

Yes
No
If so, was it
immediately
countermeasured?
Yes

No

Yes

No

Yes

No

Other lines are represented on other sheets.

Yes
After completion, submit to Q.E.

GP-12 ACTIVITY PERFORMED BY T/A


Flatpack (FP)
LINE (circle one):

DATE:

PRODUCT NUMBER:

CREW:

PRODUCT NAME:

Check one:

CHANGEOVER / STARTUP
IMMEDIATELY RESPOND AND COUNTERMEASURE ANY NO OR NG DATA RECORDED.

Accepted,

Rejected (NMR # _________)

GP-12 ACTIVITY.
PERFORM THE FOLLOWING AT STARTUP AND CHANGEOVER PER CREW
TO 7/22/02.
CHECK #1:

7/8/02

Verify that all the paperwork for the normal checks and the paperwork for the GP-12 is being performed and recorded by the lead. Verify
the Supervisor is signing off the GP-12 paperwork. (Startup/Changeover)

Are the normal inspection standard checks completed by the lead and is the paperwork completed properly?

The following applies to the GP-12 Inspection Standard completed by the lead.
Is the GP-12 inspection standard checks completed by the lead and is the paperwork completed properly?
Is the supervisor signing off the GP-12 paperwork?
CHECK #2:

VERIFY THE FOLLOWING OPERATOR DEPENDENT PROCESSES.


If a defect is found, stop the line and review correct

FP: After pushing the motor, verify no


FP: Confirm that the operators
damaged/broken motor posts and
understand how to push motors
other shafts.
without causing debris from the motor
posts.
OK
NG

OK

NG

N/A: PC

PF/PC: Verify that mixed parts do not


occur at changeovers

OK

NG

N/A: PC

FP/PC: Check the bowls for the


correct gears.

OK

NG

FP/PC: Verify that the 100% shake


test is being performed by the offload
operator

OK

NG

Verify the operators understand the IDC only: Verify that the operators are
Verify off load is checking labels,
100% tug test for Level 1
performing the correct procedure for performing visual check and shaking
containment of loose contact sockets.
the IDC.
the part.
OK

NG

OK
NG
OK
NG
OK
NG
OK
NG
CHECK 10 PIECES FOR THE FOLLOWING VISUAL DEFECTS. Can be checked at the applicable station. (Startup/Changeover)
Missing Screws

Raised Screws

OK

OK

NG

Is the correct label


being used?
OK

NG

NG

Is the julian date


correct?
OK

NG

No grease outside of
Is internal grease ok?
the actuator?
OK

NG

Line 3: Was a defect


found?
Yes

No

Line 6: Was a defect


found?

OK

NG

Damage or
deformation?
OK

NG

Containment
symbols?
OK

NG

No grease in the
connector area?
OK

NG

Bent pins
OK

NG

Is the information
readable?
OK

NG

Check grease nozzle


placement?
OK

NG

Is C-1 biased inward?


(Red FP only)
OK

NG

Packing: verify label


remains on part
OK

NG

(Available for additional checks


based upon OFM discretion.)

OK

NG

Tear down 5 pieces of good product at each startup. Not necessary at changeover.
If so, was it
If so, was it
immediately
Line 4: Was a defect
immediately
Line 5: Was a defect
countermeasured?
found?
countermeasured?
found?
Yes
No
If so, was it
immediately
countermeasured?

Yes
No
Yes
FORM 630-14-, WI 0919.630

No

Yes

No

Line 8: Was a defect


found?
Yes

No

Yes
No
If so, was it
immediately
countermeasured?
Yes

Yes

No

Loose motor
brackets?
OK

NG

Shake the part. No


rattle?
OK

NG

(Available for additional checks


based upon OFM discretion.)

OK

NG

If so, was it
immediately
countermeasured?
Yes

No

No
After completion, submit to Q.E.