FT-80C SERVICE MANUAL For Senice Manuals Contact MAURITRON TECHCAL SERVICES ‘8Charry Tree Ad, Chinnor ‘Oxon OX9 40Y" “Te 044 3160 Fak 10M 82554 Ena nk YAESU MUSEN CO., LTD. C.P.0, BOX 1500 TOKYO, JAPANCONTENTS OP COVER REMOVAL KPLODED VIEW MAIN UNIT... Parts Layout Circuit Diagram EER ge UN Parts Layout Circuit Diagram a SU Parts Layout Circuit Diagram LOCAL UNIT.....- Parts Layout Circuit Diagram 100W PA UNIT.. Parts Layout Circuit Diagram LPF UNIT.. Parts Layout Circuit Diagram DISPLAY UNIT Parts Layout Circuit Diagran CONNECTION DIAGRAM LEVEL DIAGRAM... Transmit Receive FM UNIT (Option) Parts Layout Circuit Diagram SIGN AND DC SSB NODE cw MODE aN MODE FN MODE CIRCUIT DESCRIPTION....- PROGRAMMING coe ALIGNMENT 1. Local Unit I. Main Unit -- Receiver TM. Nain Unit -- Transaitter WV. Noise Blanker Unit V. 100V PA Unit (Idling Current) VI. LPF Unit (CH Coupler Balance) VI. Main Unit (AFP - Autonatic Final Protection) PARTS LIST. ccs sees tere rr teers WOOO SONNE HM HM Er pene aaaaaoe oN SOOO Oe SEONG NEH OOSVIIAITIRENE HH HOOCOPaYFT-80C SERVICE MANUAL For Sanvce Manuals Contact MAURITRON TECHICAL SERVICES 8 Chery Troe Ad, Chinnor ‘Oxon OX9 40 Tok 104-5104 Fox O10 656 nal enginesgautoncauk ‘This manual provides the technical information necessary for trained technicians to service the FT-80C, when used in conjunction with the FT-80C Operating Manual. Detailed information regarding functions, interconnections and operation has been provided in the Operating Manual, and is not reprinted herein. General information on integrated circuits and their applications is available in the data provided by the IC manufacturers. Specific circuit details are provided in the schematic diagrams in this manual. Yaesu recommends that all service jobs be performed only by qualified radio technicians having all necessary test equipment, and thorough familiarity with its use. While we believe the technical information in this manual Is correct, Yaesu assumes no liability for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the technical information would be appreciated. ‘Yaesu Musen reserves the right to make changes In the circuitry of this transceiver, in the interest of technological improvement, without obligation to notify owners or to modify any sets produced prior to the modification, Notwithstanding, Yaesu may issue addenda to this manual from time to time, which will be made available through Yaesu distributors.To open the case of the FT-80C, remove the eight screws indicated in Figure 1. Then with the tronsceiver facing away from you, grasp the top panel with both hands near the front as shown in Figure 2. There are clips at positions @ which can move only vertically, and a clip at @ which can move only horizontally. Lift up on both sides to unlatch the clips at points @ while holding the center clip ® in the same position with your thumbs, and then slide the top panel back about 2 centimeters (1 inch) until the clips clear the top edge of the front panel. For Sone Manuals Contact. MAURTRON TECHNCAL SERVICES '8 Chery Tree Rd, Chinnor ‘Oxon OX9 40 “Tee 0140100 Fax: OM 2 Ena enaiiesnauton oak Figure 1: FN NIT For Service Manuals Contact MAUAITAON TECHNICAL SERVICES ie is ‘8 Chetry Tea Aa, Chinnor se on OX8 40 ‘Oren OX9 40" ols 104495164 Fax O10 568 Enat-enqises@rautnnoak PARTS LAYOUT es ey {4P0402880 (01039) IRIMO3A (01045) yP01037H (01022 4uPD4094BC (01041,1042) 1M5218P (0101 4,1034) 522aP (01036) ae 54563" (01038) M54864P (01040),Component side (obverse) Sere 2880 (01039) §R3MO3A (01048) 9480 |01041,1042) M521 8° (9101 4,1034) §45223P (01036) {4P01037H (01022) -~4- No4a762-3R (01088)1005~1007, 38K74L (‘ss ) 1023 } nam eB wv 2541043 01010) 256125 (eet vor) 1027 2SK192AGR (01011) 2SK241GR (01008, to28) 1025 25A733AP (01012) 28c4588 ES 1015,1016, 1018,1019,, 1021,1028, 1047,1049. 2804588TZ (01038) 2505368 (01026) 2502083 (01032) Solder side (obverse) Ouse HITE ayant. urea Se lee Seo x : ose ‘Chery Tee A, Chimor | cOMCTO ‘Gren O¥8 40¥ x , Tob osgcssrne rx Teueiast 2800004 (01044) 2 7 ral enpies@mautoncoak 201037H (a1022) N048702-3R (01058) BAIASM (gisele) 1033,1037,1046 ae BAIL3Z(01017.1048) TA149ES(Q1031,1043)4 MAIN UNIT \ ES) | Co) ‘voor [28-0 [end ‘1002 |2s/-a1)ia7ae ‘1003 | 2070 [rs2/ise ‘o1o0a | 06 | 134 ‘1005 [17/0 | 78/8 ‘aro0s | 22 | 74 01007 | 79 | 80 [oro08 | “42 | a3 ‘01009 ‘aror0 [ror arora [ar ax018 | 70 [rors | «2 ar0%6 [13 21037 | 079 aioe | 01 ar0i0 | oa [oioa0-| 0/0 aioat | 30) aro2a | 19 raze | 08 | 07025 | 0/08 || aro2s | 30 0/16 | 40/0 [or028 Jasna) [rarozo | oo | ene 01030 | 0.0/0) ar031 [ora aow ovosz | at | 132 | or0s3 [0 | 69 gross | | at | [aioar | 00 [ose 104s [28750] 0/80 aroas | 0/0 [06/0 aro4e | 0/0 [oa/o ois? 09 | 87 | [oross [070 | 0/0MAIN UNIT VOLTAGE CHART (Be vouT) ES] 010i [ete] a | REMARKS g1oo1 [25/-0.1[rarraa] -o7/s1 [RXTX ov002 [2aroifarnse|aniss| [aXe 01003 | 2070 [sansa ise) [3782 | ArT ‘10s | os | 134] 0 [=a] 01005 [1.7/0 | 78/88 | | 34/34 | XTX 1008 | 22 | 74 38 01007 | 19_| 80 38] oi008 | 48 | 03 i009 |_o | a8 ql ooo! 36 | a6 [oo | [oroir] ez | aa | aa ‘1012 | 8407] o/o” | arms fn | ARTI ‘e1oi3 | 0/0 [sayor[ oiaa || RK aiors | 42 | 86 aioe 13 | ae 01017 | o/0 | o/0 “T RXITX, o1oia | or | ta oisie | og | 42 ‘1020 | 0/0"| ovo ae aoa | 30 | 84 [aio2s | 19 | 0 aiozs [0/08 [eae] noi] TK ‘aro25 [0/06 | 9/86) voi)” | AX/Tx oroz6 | 30 [ 78 | a8 | ‘1027 [6/14/00] 0/69 |__| AK ‘01028 fanace}rmrar|iaaos| [women ermm 1020 | G7 | geo) eta ttn om {91030 | c/o | ans | oon |_| conor vO 10st forans| ass ons omer oros2| 81 | 132 01033 |_0 | 69 i035 | 0] at ‘1037 | 0/0 |asina ‘i083 [55750| 0780 arose | 070 [06/0 ‘01086 | 070 [04/0 a1087 | oa | a7 arose | 070 | 0/0 ART MAIN UNIT IC VO! t]?[Ts]*]slelT7]e[e]@ ‘1014 [earas| 69/25] ares | ano] 81/27 70/8) ree 29/88 coz [70 | - | s4|o [ai far[a | | Component side (reverse) cos [520 | 0 [oto o la] a | ‘a1036 [i2eozjori02|4a/a9] 70 [ear ieerai| anoa lieve) ‘ose | 0 | o | o [+s] o2| o2| o | a cio | o fo fo[ofelej}ol|o e100 | 070 [eaveal 070 | 0/0 | 070 | 070 [vas fan70 aioe [0 [a6] o | solo [so] o | o aise [oo ]{o|4esfo}o]o|o [oiows [iss [or |e [oo [78 | ias | 198 [vasTe \ UNIT VOLTAGE CHART a (0c vouT) SOO 1) |_ REMARKS ja 27/34] 0783 RE | ATK (eo |e7raa| 00781 [Rx a0 32/32 RADE | aa | 0 fet 0 [rains 780! 90/34 RTE 24 | a4 | m8 [36 35 Bae ot te 2 | 88 i 3/07] 0/0 | 47/46 [Mewes] AX/TX 0 ‘743 fener KIT 12 el 13 0 4 8 10 | 0/0 30 | 84 ig |0 jo. | 89/86 | fos | 89/86 30 | 75 16 | 40/08 o906) 77777) 0/0) | ot) ovo) | ar) 5775) 9878), 905 si | 132) 0 | 89 e_ 0) at For Senice Manuals Contact, [MAURTRON TECHHICAL SERVICES vo [asa | 40 ‘8 Chery Tre Rd, Chinnor 350 0/50 | con ctaee Ta: 0044 35100 Fax 1044-82554 v7o_ [08/0 | 0/08 | Enai-enqares@mauioncosk 70 [04/0 0/48 | 87) I yo [ovo | ava? 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(02020,2027) 2802083 (02034) (oc voun) core oman founct ona aEwanKs | / / ae sounce — care — “Taki NODE U5 [Ciara MODE US 4 “ivi MODE Use | = ole 2sK184y (920192026) 28K192AGR (02017) TaN, MODE USE Tae moe us I ‘ts, MODE USB f MB4564P (02002) 0409480 (02001) , 0x-79258 (02018,2024) 1uPD401380,0201 4) & & '8N16913° (02009.2012) le M54459L (02013) gg ams u 4P01037H (02021), For Service Manuals Contact MADRTPON TECHINCAL SERVICES ‘8 Cherry Tree Ra, Chinnor "Oxon 0x9 40 “Tob o1d 3604 Fax: 0144-22554Component side (reverse) PLL-LPF UNIT PARTS LAYOUT fee if Component side (reverse) Solder side (reverse) ' for Sanee Manus Contact iar eon Ses ‘3 chary Tee, mor Tat 018¢6-351004 Fa a ieee Ea utente2262008 (97023)en ; verona tat spl ice to Boss sean aac ‘Emai-enquries@mautiron cok CIRCUIT DIAGRAMmi PARTS LAYOUT M5218L (05010) 2803240 (08004,5005) oe ge Ee Ss wear ane 2803133 (05002;5003) 288824R (05008) 2802166 (05001) Ss | 2. _ x {#P07808H (05008) 12808820 (05007) 2504580 (05009) 2802001 {05011}PA UNIT VOLTAGE CHART (oc your) Ses remans ayaa [onsen | HTK 0/0 | is] 0707 | RATA {070 [srs 0/07 [RHI 270 | nas] 0/08 [ROUTE ‘oro | res] 0/06 | RX/TX aria o7 | 702 | RAI asso esta] XT 0 [si | 0/07 |RH/TK 0 [138 | 02 PA UNIT IC VOLTAGE CHA! aE ae M5218L_(05010) oe 53 ‘S gay ame , Ee 28031333 (05002,5003) coLLECTOR wes \ ‘eure 2804880 (05009) '$08820 (08007) 2802001 (06011) —W-PA UNIT VOLTAGE CHART (oc vow) =] | 8 | REMARKS as0or [o/os | on36 | O/r2 | RXTE [esoo2 [070 | tasnas| 0/07 | RX/TX (0/0 | naas) 0/07 | AXA For Service Manuals Contact 003 | ovo | watas| 0/07 | RA/T MAURTRON TECHCAL SERVICES ‘05004 | 0/0 | wana] 0706 | RX/TX 8 Chery Tree Ad, Chinnor rae nl omit ‘Oxon OX9 40 95005-| 0/0 [ws] 0708 | RAT 01S sso 105007 [04/14 [ 0/76 | 0/027 | AX/TX Eral engin os00e [as ane | ws XT [osoos | 7 [iar o/07 [rate | esoio 013s | 02 PA UNIT IC VOLTAGE CHART (0c VOLT) Tem zoolsomy ss [es [7 | s | nemans Se ay [ae EI Se aeoro [w/a [ewes] ani] 0/0 | — 1s) Fal oFF7ON CIRCUIT DIAGRAI —10-—_- Component. For Serioe Manuals Cootact TECHNICAL SER ‘8 Chery Tro0 Ra, Chinnor aay Ta oak t00 Fae 1B 2554 al enqurie®rauiten.cuk ‘Component -u-PARTS LAYOUT ‘Component side (reverse) ueee = 5 = [Ee WNIT F2S46000 (No.40xx) CIRCUIT DIAGRAM component side (reverse) For Senice Manual Contact MAURSIRON TECHNICAL SERVICES. ‘8 Chery Teo A, Chinnor Oren 0x9 4ar Tacos a4 enue —u-He(obverse) || Solder side vonent side orse) -2-Solder side 4 or Component side (obverse) a (reverse) iCIRCUIT DIAGRAM (————- ! 1 1 1 I ' ! ! \ | 1 | ' ' ! 1 i | | | I | ! 1 ! | i ' ! t ! ! i 1 | i ! ! t ols Contac or Sarce anus Corie, 8 cary ree A, Crnnor COLLECTOR 0x9 40%, EMT TEs gn co we racomnsionsac omnes ¥ v 280458 (03009) 2806670 (03008) Baraat Baradl aniasi 13UIT DIAGRAM Fp eres AN 280458 (03009) 2806676 (03008) DISPLAY UNIT FRSESIOZA'(Ne-Sex) casscron, eres wor 519438) 1BA1A4M (03008,3006) BALASP (03007) BNIAAP (03014) 3DISPLAY UNIT VOLTAGE CHART ‘oe vou? = [Pe] newarns w508 | 0/0 [38/0 ova [axe ‘x00 [27 | 08 | 0 7 22007 | 0 2008 | 127 [eaoos | <2 «6 asota | 46 40 DISPLAY UNIT VOLTAGE CHART (ec vour) Tim [ao] sou | 4] _8 | REMARKS: asooz| 07 [oi [ o [aa | ia? 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(93004) BAIA4M (03005,3006) BAIASP (03007) eNtASP (03014) 3 - a200a [1350 | so] axoo4 | 83 | 0) 60 | 1M50932-501 FP (03001) “2 ames, J ‘8 Cherry Tree Ra, Chinnor ‘Oxon OX9 4aY" Tot 018451004 Fax: O14 02554 te nat emunes@rton cok ‘TDA2003H (03002) Ne pPC7B05H (03003)W#BOVIG NOTLSENNOD To: 0104435163 Fax 1044 282564 Enat-enqieemautonaukal IP a = ea Roc aeFor Saniee Manuals Contact MAURTRON TECHNICAL SERVICES ‘8 Chery Tre Rd, Chinnor ‘Oxon 0X9 40. “Tob oek te Fax: OMA 2554 Eat enqiesnartan. cokContact MAURITRON TEcrNICAL SERVICES ‘8 Chery Teo8 Ra, Chimeor For Sane Ma RECEIVE - 16‘Tek o1e 353d Fax oe 35554 Ena erqatesritonoskSolder side (obverse) 1c3387P (08002) g 7 ? & 5 45223 (08003) urn Mares Stace 280271 26R (LG) (9804/8005) DTAI43-£K (33) (08007) Tot 14-€K (08006) For Service Manuals Contact AURETRON TecHOCAL ‘BCheny Trea Ra, Chinnor ‘Oxon OX9 40Y" Ta: 010443100 Fae O10 92554 nal enaies@ruioncosk -W-Optional TCXO Installation Optimum stability can be obsained with the FT-80C by installing the TCXO (Temperature Com- pensated Crystal Oscillator) in place of PLL reference crystal X1004 on the Local Unit. (1) Referring to Figure 1, slide the Local Unit upwards to remove it from the Main Unit and provide free access to both sides of the board. (2) Unsolder and remove trimmer TC1004, crystal X1004 and capacitors C1104 and C1105 (Fig- ure 2). Use 2 vacuum solder remover or Solder wick to clean away solder from around the holes under the TXCO mounting location. (3) Install the TXCO Unit as shown in Figure 3, ‘and solder the TCXO case at points A (2 places), and the TCXO leads at B (3 places). Then trim the leads, and reinstall the Local Unit. Figure 2 — 18 Optional FM Unit Installation The optional FM Unit can be installed in the L1- pin jack shown in the photo below, with the component side of the board facing to the left.rid! ef hy ile] ite ts}, .! dst HE raul BY Fy i i) | dAdoW asssy) Bs =H MEH = MeHES Contact RICA SERVICES. 10 5558 rie Manuals Teck Tree A, Chionor For Ser WAUaITzON ‘Ox9 40¥ “Oren eect Ste Fa a ‘achery AdOW MOlity) |i be ga | 3 i H a i: = a gqow Wy ==SERVICES ae OM SA raion. TECHNICAL erqxieo “Oxon sence Manuals ‘er orutsieon For MAURTON' ‘Ena =BE - Refer to the block diagrams along with this des~ cription for an overall function description of the transceiver. For finer details, refer to the sche- matic diagrams. RECEIVER ‘The RF input signal from the antenna jack is fed through Ur reley RL4013 on the LPF Unit before delivery to J1001 on the RF Unit. ‘The signal passes through lamp fuse FLOOL and then a low-pass filter, followed by one of six bandpass filter, and is then fed to single balanced active mixer Q1001/Q1002 (2 x 2SK125), where the RF signal is mixed with the Ist local signal delivered from Q2034 (2SC2053) on the Local Unit, resulting in a 47.085 MHz Ist IF signal. This signal passes through 15 kHz BW monolithic crystal filter XF1001 (A7MISAU) to strip away unwanted mixer products, and is then amplified by Q1003 (3SK74L). ‘The amplified Ist IF signal is applied to 2nd mixer 1004 (2SK241¥), where it is mixed with the 38.8 MHz 2nd local signal delivered from buffer Q2005 (25C458C) on the Local Unit, resulting in an 8.215 MHz 2nd IF signal. This signal passes through noise blanker gate D1021-1023 (3 x 188270) to one of three crystal filters for LSB/USB, CW or AM mode on the Filter Unit, for final IF passband definition. The filtered 2nd IF signal is amplified in three stages by Q1005-1007 (3SK74L) to a level sufficient to drive the detectors. In CW and SSB modes, the 2nd IF signal from 1007 is applied to product detector diode ring 1035-1038 (4 x 18S270), which also receives an 8.2 MHz carrier signal from crystal oscillator 2006 via buffers Q2007 and Q2008 (3 x 2SCA4S8C) on the Local Unit. The frequency of the carrier oscillator is offset #1.5 kHz from the ‘2nd IF frequency according to the sideband of the selected mode. In AM mode, the 2nd IF signal from Q1007 is further amplified by buffer amplifier Q1008 (2SC458B) before application to AM detector diode 1025 (1SS106). IRCUIT DESCRIPTION ‘The audio signal from the selected detector 1s passed through active lowpass filter QUOIS (2SC458B), which eliminates high-pitched noise on the audio signal, and amplified by AF preamplifier Q1016 (2SC458B). The audio signal is then deliv- ered to the Display Unit, passed through front panel AF potentiometer VRIb and back to audio amplifier Q3002 (TDA2003H) on the Display Unit before final delivery via the PHONES jack to the loudspeaker or headphones. In SSB, CW and AM modes, automatic gain con- trot (AGC) voltage is derived from a portion of the output of buffer Q1008, rectified by D1026/- 1D1027 (2 x 185106) to provide @ fluctuating DC voltage. This is amplified by Q1009 (2SC458B) and fed to the 2nd gates of IF amplifiers Q1003, (1005 and Q1006 to reduce their gain when strong. signals are present in the receiver passband, and is also delivered to S-meter buffer QlOI1 (2SK- 192AGR) and amplifier Q1012 (2SA733AP) to drive the front panel S-meter. To provide squelch control in SSB, CW and AM modes, a sample of the AGC signal is applied to comparator op amp QLOL4(b) (%MS218P), along with a DC bias set by SQL potentiometer VRIa con the front panel. When the AGC level Is below the threshold set by the squelch control, Q1014(b) turns on squelch switch Q1048 and mute switch Q1017 (both BAILSZ), which remove input and output, respectively, from AF preamplifier Q1016. When the noise blanker is enabled and pulse-type noise is received, a sample of the 2nd IF signal from Q1004 is delivered to NB Unit, where it is buffered and amplified by Q8101 (3SK74L) and 8102 (2SK302¥) before application to pulse detector D8101/D8102 (2x 185106). The resulting DC pulse switches noise blanker gate controller 98103 (2SC3052F), which interrupts the 2nd IF signal at noise blanker gate D1021-1023 on the Main Unit during the length of the noise pulse. The DC voltage from the pulse detector is also amplified by Q8104 (2SC3052F) and fed back to gate 2 of QB101 as noise blanker AGC When the optional FM Unit is installed, The 2nd IF signal from Q1004 is delivered through buffer amplifier Q1047 (2SC458B) to FM receiver sub- asystem IC Q8002 (MC3357P) on the FM Unit, which consists of local oscillator, mixer, IF limiter amplifier and FM detector stages. The amplified ‘2nd IF signal is applied to the mixer section, along with the 3rd local signal produce by 8.6708 MHz crystal X8001. The 455 kHz product is then passed through ceramic filter CF8001 (LF-H8S), ‘and returned to Q8002 for 3rd IF amplification and limiting to remove amplitude variations before detection by ceramic discriminator CD8001 (CDB45SC7). Audio output from the FM IC is then de-emphasized by C8010 and R801 1, and returned to AF preamplifier Qi016 on the Main Unit for audio amplification as already described for the other modes. For FM squelch control, a bias voltage adjustable by the front panel SQL potentiometer is produced by op amp Q1014a (-MS218P) on the Main Unit, and delivered to FM IC Q8002 on the FM Unit. ‘The FM IC uses this bias in combination with @ sample of audio output of the detector stage to produce a DC squelch switching voltage whenever high frequency noise appears at the detector (as ‘occurs when no carrier is present in the 3rd IF). ‘This "mute" signal is returned to the Main Unit to disable the AF preamplifier via Q1048 and QUOI7 as previously described for the other modes, and also to disable the S-meter via switch Q1013 (BALAAM). TRANSMITTER For voice modes, audio from the microphone is delivered to the Main Unit at J1013 pin 2, and amplified by Q1018/QlOI9 (2 x 2SC458B). For SSB and AM modes, the amplified speech audio is then passed through MIC gain potentiometer VR2b con the front panel, and further amplified by Q1O21 (24588) before application to balanced modula~ tor Q1022 (uPC1037H). The modulator also rece- ives a carrier signal from the carrier oscillator on the Local Unit. The resulting 8.2 MHz double sideband product from the modulator is delivered to the Filter Unit, where, for SSB modes, the unwanted sideband is stripped by crystal filter ‘XF8201 (XF8.2M-242-02).In AM mode, the double sideband signal is merely attenuated by the same amount as the filter's insertion loss. The resulting 8.2 MHz single sideband signal (for LSB or USB) ot double sideband signal (for AM) is buffered by _— as 1023 (3SK74L) and then appiied to single balan- ced mixer Q1024/Q1025 (2 x 2SK241¥), which also receives the 38.8 MHz local signal from the Local Unit. The resulting 47 MHz IF signal is filtered and then amplified by Q1026 (2SC535B) before application to double balanced mixer ring 1055 (ND487C2-3R), where it is mixed with the PLL local signal from Q2034 on the Local Unit. ‘The resulting RF signal at the transmit frequency is amplified by Q1027 (2SK125) and filtered by cone of six bandpass filters to suppress out-of-band mixer products. The RF signal is then amplified up to 200 mV by Q1032 (2SC2053), and delivered to the 100W PA Unit. On the 100W PA Unit, the low-level RF signal from the Main Unit is amplified by pre-driver 5001 (2SC2166), push-pull driver Q5002/Q5003 (2 x 28C3133), and then push-pull final amplifier 5004/Q5005 (2 x 2SC3240), which provides approximately 100 watts of RF output for delivery to the LPF Unit. (On the LPF Unit, RF output from the final ampli- fier is passed through one of six lowpass filters, sampling directional coupler, and tr RLA013 before delivery to the antenna jack. The sampling directional coupler senses forward and reverse power output, which is rectified by D4003 (18$106) and D4002 (18S270), respectively, for return to the ALC and SWR sensing circuitry on the Main Unit. The DC voltages derived from forward and reverse power are applied in combi- nation to op amp Q1034(a) (4+M5218P), the output of which is buffered by Q1035 (2SC458B) and fed back to the 2nd gate of the transmitter chain's 8.2 MHz IF amplifier Q1023, so that transmitter IF gain is regulated by relative power output, thus preventing overdrive or transmission into an excessive impedance mismatch at the antenna. Detected forward power is also applied to ALC meter driver op amp Q1034(b) (+MS5218P) for ‘ALC indication on the panel meter during trans- mission. For CW (Al) mode transmission, the PTT line is shaping and delay by dual op amp Q1036 ial nee scleaa a(n des Q1028 (2SC458B), which is in turn keyed by senate ac ‘Email enquries@meuntron co.uk1036 via Q1029 (BAIA4M). The resulting keyed audio from the sidetone oscillator is delivered to the audio amplifier on the Display Unit, and then via the PHONE jack to the loudspeaker or head- phones. Meanwhile, on the Local Unit, serial mode selection data from the Main Unit activates Q2008 (25C458B) to shift the frequency of USB carrier oscillator crystal X2002, so that the carrier signal delivered to balanced modulator Q1022 on the Main Unit passes unhindered through crystal filter XF8201 on the Filter Unit, The carrier is then mixed to the final transmitting frequency and amplified as described previously for the other modes. When the optional FM Unit is installed, amplified speech audio from microphone amplifier QUO18/~ Q1019 is delivered to IDC (instantaneous deviation control) amplifier Q8003(b) (4-M5223P) on the FM Unit, which prevents overdeviation from excessive microphone levels, and is then pre-emphasized and lowpass filtered by Q8003(a), C8021, R8028 and R8029 to suppress out-of-band modulation. The processed audio applied to varactor diode D8005 (FCS3M-5) to modulate FM carrier VCO Q8004 (2SC2712GR), which has 2 center frequency of 8.2158MHz. The modulated carrier is buffered by (8005 (2SC2712GR) and returned to modulator IC 1022 on the Main Unit,which has its other input port disabled during FM transmission, so that the 8.2 MHz carrier is passed through for amplifica~ tion in the same manner as for other modes. PLL The PLL local signal for the receiver Ist local and the transmitter final local is generated by one of four VCOs: Q2028-Q2031 (all 2SC53SB) in conjunction with varactors D2008, D2011, D2013 ‘and D2015 (all 1SV55). The oscillating frequency is determined primarily by the level of DC voltage applied to the veractors, VCO output is buffered by 2032 (2SC535B, amplified by Q2034 (282053) and band-pass filtered by C2148-C2153 and 12014-12017 before delivery to TX mixer D155 and RX ist mixer Q1001/Q1002 on the Main Unit. A sample of the output of the selected VCO is also buffered by Q2022 (2SC535B) and delivered to MIX BPF Unit for application to PLL mixer Q7021 (uPC1037H), where the sample VCO signal is mixed with @ 44.5 MHz PLL local signal delivered from PLL local VCO Q2010 {2SC458C), resulting in a 2.6-32.45 MHz PLL IF signal. This signal is band-pass filtered by T7010-T7014, 7088-C7097 and C7158, amplified by Q7023 (25C2620QB) and returned to the Local Unit for application to the programmable divider section of PLL subsystem IC Q2024 (CX7925B), which also includes a reference oscillator/divider and phase detector. The programmable divider section of (2024 divides the PLL IF signal down to 50 kHz, ‘according to serial frequency data from microcon- troller Q3001 (MS0932) on the Display Unit. ‘The reference oscillator/divider section of Q2024 generates another 50 kHz reference signal by dividing the signal from 5.4 MHz crystal X2004 by 108. This 50 kHz reference and the 50 kHz signal derived from the PLL IF are applied toge- ther to the phase detector section of Q2024, which produces a DC pulse train with average power proportional to any phase difference between the two 50 kHz signals, The pulse train is then smoothed by loop filter Q2026/Q2027 (2SK184Y/~ 2SC732TMBL), producing a DC voltage at a level corresponding to the difference in phase between the divided reference and the VCO signal. This voltage is returned to the varactor diodes in the selected VCO tank circuit, phase locking the VCO to the reference crystal. The PLL local signal is derived from PLL subloop VCO Q2017/D2005 (2SK192AGR/FC-53MS). the 63-72.995 MHz output of which is buffered by 2016 (2SCS35B) and then divided by 100 at 2013 (M54459L) and again by 2 at Q20l4 (uPD4013BCP). The 1/200 divided local signal is low-pass filtered by 12002, 12003 and C2047-C2051 and applied to Ist subloop mixer 2012 (SN16913P), which also receives a 5.4 MHz signal from reference crystal X2004,_through subloop PLL subsystem IC 1018 (CX7925B), buffered by Q2015 (2SC458C). The 5.715 5.764975 MHz product of these signals is passed through ceramic filter CF2001 (SFTS.74MA), buffered by Q2011 (25C458C), and applied to 2nd subloop mixer Q2009 (SN16913P) along with & 38.84 MHz signal from crystal oscillator Q2003, (2SC535B), buffered by Q2004 (2SC458C). The resulting 44.555-44.604975 MHz product is then band-pass filtered by T2001, T2002 and C2032, and buffered by Q2010 before delivery to PLL mixer Q7021 on the Mix BPF Unit. 5‘A sample of the buffered 63-72.995 MHz output of the subloop VCO is fed to the programmable divider stage of subloop PLL subsystem IC Q2018 where it Is divided down to 5 kHz according to serial data from microcontroller Q3001 on the Display Unit. Another 5 kHz signal is derived from 5.4 MHz crystal X2001, divided by 108 in the reference divider section of Q2018. The two 5 kHz signals are applied to the phase detector section of Q2018, and the resulting pulse train is smoothed by subloop filter Q2019/Q2020 (2SK184Y/2SC732TMBL), producing aDC voltage ata level corresponding to the difference in phase between the divided reference and the subloop VCO signals. This voltage is applied to D2005 in the tank circult of the subloop VCO, phase locking the subloop VCO to crystal X2004. PLL subsystem ICs Q2018 and Q2024 each provide ‘an indication of whether the PLL is unlocked, at pin 8. These signals are ORed together to unlock switch Q2025, which signals meu Q3001 on the Display Unit via the "UL" line to disable transmis- sion as long @s either loop is not phase-locked. CONTROL CIRCUITRY Major frequency control functions such as memory/vfo tuning, storage and display, and PLL, divider control are performed by microcontroller 93001 (M50932) on the Display Unit, at the command of the the user via the tuning knob and pushbutton switches on the front panel. Serial data from the meu is delivered to Main and Local Units via the CK, DATA and LE lines. On the Main Unit, serial data for the PLL dividers (on the Local Unit), bandpass filters and mode selection are decoded by shift registers QtO41 and Q1042 (uPD4094) and BCD-to-Decimal decoder 1039 (uPD4028BC). The resulting binary outpues for bandpass filter selection are buffered and level-shifted by switch Q1038 (M54563), while those for transmit/receive and mode selection are buffered and level-shifted by Q1040 (M54564). Mode and band selection serial data from the Main Unit is decoded by shift register Q2001 (uPD4094BCP) and level-shifted by Q2002 (54564) to select the active main PLL VCO, and the carrier oscillator required for the selected tim ace eal’) mode. Programmable divider data from the Display Unit is applied directly to PLL subsystem ICs 2018 and Q2024. 4800-baud, TTL-level serial data [/O for external control of the transceiver via the CAT system is provided by mcu pin 24 (input) and 25 (output), accessible from the rear panel jack. POWER SUPPY & REGULATION 13,5V DC is supplied to J03 in the rear panel, and fed through power switch relay RLSOOI on the 100W PA Unit to the 13.5V DC bus. The +9V bus is derived from the 13.5V bus via regulator Q2 (uPC7808H) on the main chassis. The -8V bus for the opamps is derived from the 13.5V bus by DC-DC converter IC Q1045 (IR3MO3A) on the Main Unit. The +9V bus is switched by Q1040 on the Main Unit, under control of the mou via pins 41 and 42, to provide TX9V and RX9V buses for transmiv/receive switches. For Service Manuals Contact, TECHNICAL SERVICES, ‘8 Chart Tree Rd, Chinnor “Oxon OX AY ‘Tob 01N SEO Fax. O18 2554 Ena eoqures@rnauionosk eSip to twenty channels in the FT-B0C can be programmed with user-specified simplex or split frequencies and mode. With the transceiver switched off, gently pry the plastic cover from the front panel (Figure 1). This will expose a set of holes giving access to switches underneath, which must be pushed using a sharp tool (such as a toothpick’. (Simplex Channels} 1) Switch the transceiver on, press the switch in hole@ (Figure 2), if necessary, several times until "VFO A" is displayed. 2) Press the (MODEP button to select the desired mode for the new channel, and turn the Channel Selector Knob until the desired channel frequency Is displayed (press the switch in hole@® and immediately turn the Channel Selector Knob for 500 kHz tuning steps). 3) Press the switch in hole@® (so that "MR" is displayed) and turn the Channel! Selector Knob to select the memory channel number to be programmed. 4) Press the switch in hole@to return to the pro- gramming mode, and chen press the switch in hole® to store the new frequency and mode data selected in step 2 into the memory chan- nel selected in step 3. When finished programming, press the switch in hole@to return to memory mode, and replace the plastic cover. ewce Manuals Contact in [TECHNICAL SERVICES | nr Tree Rs, Crt Bonen O70 4OY ake orsieot rar ut run = 27) (Semi-Duplex Channels) 1) For semi-duplex (split frequency) channels (Channel numbers 1 through 17 only}, after performing steps (1) and (2) of the Simplex procedure for the transmitter, press the switch in hole@ so that "VFO B" is displayed, and repeat the seme step (2) for the receiver. 2) Press the switch in hole® to select split frequency operation (SPLIT is displayed), and then press the switch in hole® to store both transmit and receive frequencies into the memory channel. When finished programming, press the switch in hole©to return to memory mode, and replace the plastic cover.For Senco Manuals Contact. MALRITRON TEC-HICAL SERVICES ‘8.Chory Tree Rd, Chinnor ‘Oxon OX 4aY ‘Tok 01bt 35694 Fax Ora aess4 Enat-enqicesmacioncosk 28ALIGNMENT NOTES Service and alignment should be performed only by quolified service personnel, using the proper test equipment as listed below. Warranty claims may be invalidated by unauthorized service attempts. During alignment, the NAR, ATT and NB buttons should be set to OFF, and the SQL control must be fully counterclockwise, except where specifically stated otherwise. A 50-ohm dummy load must be connected to the antenna jack in all steps calling for transmission (pressing the MOX button). Correct alignment is not possible using an To select the frequencies required for alignment, follow steps 1 and 2 of the Channel Programming procedure (for Simplex Channels) on page 27, which will allow you to tune the transceiver with the channel selection knob. In the following procedures, after completing one step, read the folliwng step to determine whether the same test equipment will be required. If not, remove the test equipment (except the dummy load and wattmeter, if connected) before proceeding. 1 Sanice Manus Conta For Ser TEOHNEA. SERVICSS ey Tee A, CTO ‘yon O19 40 antenna. SPECIFICATIONS Cham se Bsa € CW: 25 He Paes ae Frequency sabiliy (0 40°C Sse CW, AM: 2200 He 0 He Aman ipeianc insina 0 sm, wmbalarcee Sonny voltage Tb W BC £10% (ne, atouna! Maxim caren coomenpion TBA (epi 21000 cuud eee fperon) 3S ee 0.22 ®) meson et Te, Use UNE) CW (AIAK AM (ASE! ‘nd opsonily FM (FIED omer up 20-10% “Ss0, CW & FA 100W PEP/OC, xe 250 Carer {380 Carver sppreion ener than a8 below peak up Lowaned sideband supprenion (SSB) evr than S08 (1 KH tone) ernie bower thn 468 (win 1 Pad, S58, 1015 and 18-30 Mi) etHarmone: Beer tan ~4048 cio eaponse Meant -84B fom 400 t9 2600He dd onder imermalaon dtrson Seer than 2548 (9100W PEP) SSBC active Balanced modulator Ae ary sage (low level Microphone impedance 3000 600 ome recewver crue ype CW, $68, AM: double conversion Seaside (for 1048 SHNIN, exe FO euch seteey “SSO/CW/ANL.OUY stove LS Mt Fue: ote Image cajecon Selcaty [4-500 SS, COW), AMIN: 2.215 Ks se $00 Hs ae IAM: Le KH; Purse: KEE ‘Audio ouput impedance Specficaons may be subject fo change miout pnxce of oblienon Ooitaly Alignment Equipment Frequency counter with accuracy of 0.1 ppm to 100 MHz DC voltmeter with at least 10-Megohm input impedance RF voltmeter with at least 5% accuracy to 100 MHz, high impedance, and ranging from 10 mY to3 Vrms AF millivoltmeter DC milliammeter ranging to 500 mA. RF inline wattmeter Resistive dummy load, 50 ohms, 150W; three re- quired for SWR Tumdown alignment RF signal generator covering 1-30 MHz, with calibrated output levels from 5 dBy to 100 dBu AF signal generator with calibrated output levels from 1 mV to 25 mV RF sampling coupler (“T”) ‘Additional Alignment Precautions Correct alignment requires that the ambient temperature be the same as that of the transceiver and test equipment, and that this temperature be held constant between 20 and 30 °C (68 to 86 °F). When the trans- ceiver is brought into the shop from hot or cold air it should be allowed some time for thermal equalization before alignment. Alignments must only be made with oscillator shields and circuit boards firmly affixed in place. Also, the test equipment must be thoroughly warmed up before beginning. Alignment values assume a DC supply voltage of 13.5V DC. Note: Signal levels in dB referred to in the alignment procedure are based on OdBu=0.5uV. =y BOARD LAYOUT MAIN UNIT tow PA UNIT———s— LPF uNtT~ N.B, UNIT FILTER UNIT Mix 8PF UNIT DISPLAY UNITL. Local Unit C. PLL Subloop BPF 1. Connect the RF voltmeter to the ‘A. 2nd Local Overall Check exposed lead of C2030 (TP2002). 1. Disconnect TMP plug P2002 from 2, Tune the transceiver to 7.0265 1022 on the Main Unit. MHz, LSB mode. Connect the frequency counter to 3, Adjust 12004 for peak on the volt- P2002 and confirm 38.8380 MHz meter (at least 70 mVrms). £400 Hz on the counter. 4. Move the voltmeter to TP2003, 3, Remove the counter and connect a and retune the transceiver to 50-ohm resistor and the RF volt- 7.0267 MHz. meter to P2002. 5. Adjust T2001-T2003 for peak on 4, Confirm at least 230 mVrms on the voltmeter (more than 50 the voltmeter. mVrms). 5. Disconnect the resistor and volt- 6, Disconnect the voltmeter. meter, and replace P2002 in J1022. D. PLL Main Loop VCO B. PLL Subloop VCO 1. Connect the DC voltmeter between 1. Connect the DC voltmeter between the exposed lead of R2083 (TP2004) the exposed lead of R2058 (TP2001) and chassis ground. and chassis ground. 2. Referring to the following table, 2. Tune the transceiver to 7.0015 tune the transceiver to each ad- MHz, LSB mode. justment frequency (MHz), adjust 3. Adjust T2005 for 2.0 £0.1V on the the corresponding transformer for meter. 1.5 £0.1V, retune to the correspon- 4, Retune the transceiver to 7.0014 ding check frequency and confirm MHz and confirm at least 5.6 the check voltage on the voltmeter. +0,6V on the voltmeter. 5. Disconnect the voltmeter. Tac08 Tacos ReosalTPa00) pin 18 of Qo Caoao(TP200s) Taove Ts00 TCav0s C2002 Taco: LOCAL UNIT ALIGNMENT POINTS, For Service Manuals Contact MAURITRON TECHCAL SERVICES ‘BCheny Tree Ad, Chinnor ‘Oxon OX9 40 Ta o044 351604 Fax OM 2554 Enal- rqutes@rauiton cok MAIN UNIT ALIGNMENT POINTS —3-Adjust. Adjust. Check Check Frequency Transformer Freq. Voltage 2.5000 72006 «(2.4999 45-60V 7.4999 50-65V 0.1000 15-30V 7.5000 72007 14.4999 50-65V 14,5000 72008 21.4999 50-65V 21,5000 72009 29.9999 50-65V 3. Connect the RF voltmeter to pin 13 of Q2024 and tune the transcei- ver to 29.9999 MHz. Confirm at teast 90mVrms on the RF voltmeter. 4, Disconnect the voltmeters. . Reference Oscillator 1. Connect the frequency counter to the exposed lead of C2030 (TP2002). 2. Tune the transceiver to 7.0000 MHz, LSB mode. 3. If the TCXO option is installed, adjust the trimmer accessible through the hole in the TCXO housing, if necessary, for 5.7635 MHz +3 Hz on the counter. 4. If the TCXO option is not installed, adjust TC2004, if necessary, for 5.7635 MHz +10 Hz on the counter. 5. Remove the counter. . Carrier Point 1. Disconnect TMP plug P2001 from J1017 on the Main Unit, and con- nect the frequency counter to P2001. 2. With the LSB mode selected, adjust TC2003 for 8.2135 MHz £10 Hz on the counter. 3, Select USB mode and adjust TC2002 for 8.2165 MHz +10 Hz on the counter. 4, Select CW mode and set the DRIVE control fully counterclockwise (minimum). 5. Press the MOX button to transmit, and adjust TC2001 for 8.2158 MHz £10 Hz on the counter. 6. Press the MOX button again to return to receive, remove the counter and reconnect P2001 to J1017 (unless performing the next procedure). G. Carrier Level 1. Disconnect TMP plug P2003 from 31025 on the Main Unit, and con- nect a 50-ohm resistor in parallel with the RF voltmeter to P2003. 2. Confirm at lease 230 mVrms on the RF voltmeter in all modes. 3. Remove the voltmeter and resistor, and reconnect P2003 to J1025. Il. Main Unit - Receiver A. le RX IF, Part I 1. Connect the RF generator to the antenna jack, and the AF voltmeter and an 8-ohm, SW resistor across the EXT SPKR jack. 2. Tune the transceiver to 14.2000 MHz, USB mode. Set the AF gain to the 10 o'clock position. 3. Tune the RF generator for a 1.5 kHz heterodyne in the receiver, and adjust the injection level for S-7 on the S-meter. 4. Adjust T1003-T1013 for peak on the AF voltmeter, reducing the injection level, if necessary, to keep S-meter deflection near S-7. 5. Leave the test equipment connected for the next three procedures. S-meter Sensitivity, Part I 1. Connect the RF voltmeter to the emitter of Q1008. 2. Tune the transceiver to 14.0000 MHz, USB mode, and adjust VR1004 for minimum on the voltmeter. 3, Adjust VR1002 so that the S-meter just begins to deflect. 4, Disconnect the voltmeter, and continue with the next procedure. a sta eon nga Srey ee nsC. RX IF, Part I 1, Set the transceiver to 14,2000 MHz (USB). 2. Tune the RF generator for a 1.5 kHz heterodyne in the receiver, and adjust the Injection level for S-7 on the S-meter. 3. Adjust T1003-T1013 for maximum on the S-meter, reducing the injection level, if necessary, to keep S-meter deflection near S-7. 4. Reduce the injection level to +6dBu and adjust VRIOOI for S-I indication. 5. Perform the next procedure. D. S-Meter Sensitivity, Part IT Perform the preceeding procedure, if not done already. 1. Set the RF injection level to +100 dBu and adjust VR1003 for S-meter deflection of 60 dB over S-9. 2, Disconnect the test equipment. E. RX Ist Mixer 1. In LSB mode, tune to the internal heterodyne near 7.1 MHz. 2, Adjust VRIOI4 for best null of the heterodyne. F. Noise Squelch 1. Tune to 14.2000 MHz, USB mode, and set the SQL control to the 10 o'clock position. 2, Adjust VRIO0S so the squelch just closes when no signal is received. MAIN UNIT ALIGNMENT POINTS (Receiver Section)4 I. Main Unit, Transmitter A. TX IF 1. Connect the dummy load and watt- meter to the antenna jack, and tune to 14.2000 MHz, CW mode. 2. Press the MOX button and set the DRIVE control for 50W output. 3, Adjust T1014-T1019 for peak on the wattmeter, reducing the DRIVE, if necessary, to keep power below 60W output. 4, Press the MOX button again to return to receive. B. ALC & PO Meter Sensitivity 1. With the dummy load and watt- meter connected to the antenna jack, and tuned to 14.2000 MHz, CW mode, set the DRIVE control fully clockwise. 2, Press the MOX button and adjust VRIOIO for 100W output, and then VRIOI2 for S-meter deflection to "g" on the PO scale, repeating both adjustments alternately several times. MAIN UNIT ALIGNMENT POINTS c (Transmitter Section) =o SSB Carrier Balance 1, With the dummy load and watt- meter connected to the antenna jack, and tuned to 14,2000 MHz, USB mode, set the MIC gain fully counterclockwise. 2. Connect the RF voltmeter to J1002. 3, Press the MOX button and adjust VRI007 for minimum on the volt- meter. 4, Press the MOX button again to return to receive, and disconnect the voltmeter. AM Carrier Level 1. With the dummy load and watt meter connected to the antenna jack, and tuned to 14.2000 MHz, AM mode, set the MIC gain fully counterclockwise. 2. Preset VRI006 fully clockwise. 3. Press the MOX button and set the DRIVE control for 80W output. 4. Adjust VR1006 for 20W output. 5. Press the MOX button again to return to receive, and remove the test equipment. Speer For Sonice Manuals Co MAGRITPON Teo CAL SS ‘8 Chery Tree Pi, Cinnor Tesoro Tou sc ee Fax 144 Email: erqucies@maurton.ca.skIV. Noise Jumper: VReo0r Bianker Unit Connect the RF generator to the antenna jack, and the DC voltmeter between TP8101 and chassis ground. Tune the transceiver and RF gen- erator to 14,2000 MHz, and inject 40 dBu with no modulation. Press the NB switch and select the USB mode. Adjust T8101 and 78102 for mini- mum deflection on the voltmeter. Disconnect the test equipment. NB UNIT ALIGNMENT POINTS Vv. 100 3. a ean PA Unit (Idling Current) Temporarily remove the jumper indicated below, and connect the DC milliammeter (set to 500 mA range) in its place. . Set the transceiver to USB mode, and set the MIC gain fully coun- terclockwise. Press the MOX button and adjust VR5001 for 200 £50 mA on the nilliammeter. Press the MOX button again to return to remove the milliammeter and reinstall the jumper. receive, 100W PA UNIT ALIGNMENT POINTS —-VI. LPF Unit (CM Coupler Balance) VII. Main Unit (AFP - Automatic Final Protection) 1. Connect the dummy load to the antenna jack, and the DC voltmeter 1. Connect the wattmeter and 16.7- beeween pin 3 of JP4001 and chas- ohm dummy load (three 50-ohm sis ground. loads in parallel) to the antenna 2. Tune to 14.2000 MHz, CW mode, Jack. and set the DRIVE control fully 2, With the transceiver tuned to clockwise. 14,2000 MHz, CW mode, set the 3. Press the MOX button and adjust DRIVE control fully clockwise. C4001 for minimum deflection on 3. Press the MOX button and adjust the voltmeter. VRIOLL for 75W output. 4. Press the MOX button again to 4. 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SERVICES 68, CHT — aay 24 aoe 35160 Fax 01 eames For Senice Manuals Contact. MaQrLTRON Ts ci al eng -a-‘Service Manuals Contact szoosoco — 48 —jy gow Cae ag101 1324 oootzas n-100z987 7rez00000 caztow ze05ruy ssoo6ttk [tooeTs rorozoo7 51unit FY pone sack For Senice Maruals Contact. MAURITRON TEC-UCAL SERVICES ‘8Chenry Tree A, Chinnor ‘Oxon OX9 40Y_ “Tob 014100 Fax: OM 2 Emat-enqiiecOrautonctsk =e~ 53 —54 - For Senice Manuals Contact. AURITRON TECHNICAL SERVICES. ‘8 Chery Tee Rd, Chinnor ‘Oxon OX9 40¥ “Tob 04451604 Fax 10M 2556 Enal- enquire