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JASA INSTALASI PRODUCTION FLOWLINE, INSTRUMENT DAN PIPING

Document Number

11215-ELE-SPC-001

Dicipline :
ELECTRICAL

SPECIFICATION FOR
CATHODIC PROTECTION

Contract No. :
01.026/SRMD/03.14

Revision
0

Date
07/07/2014

Status :
IFC

Page
2 of 8

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EXHI. PAGES

JASA INSTALASI PRODUCTION FLOWLINE, INSTRUMENT DAN PIPING


Document Number

11215-ELE-SPC-001

Dicipline :
ELECTRICAL
Contract No. :
01.026/SRMD/03.14

SPECIFICATION FOR
CATHODIC PROTECTION

Revision
0

Date
07/07/2014

Status :
IFC

Page
3 of 8

TABLE OF CONTENT
REVISION TABLE.................................................................................................................... 2
1.

GENERAL .................................................................................................................. 4

1.1

Purpose ..................................................................................................................... 4

1.2

References ................................................................................................................ 4

1.3

Conflict Resolution ................................................................................................... 4

1.4

Definitions ................................................................................................................. 5

2.

CATHODIC PROTECTION MATERIALS .................................................................. 5


2.1.

Anodes .......................................................................................................... 6

2.2.

Cable ............................................................................................................. 7

2.3.

Test Box ........................................................................................................ 7

3.

PERSONNEL REQUIREMENT .................................................................................. 7

4.

DOCUMENTATION .................................................................................................... 8

4.1.

Drawing...................................................................................................................... 8

4.2.

Design Calculation ................................................................................................... 8

5.

TESTING .................................................................................................................... 8

JASA INSTALASI PRODUCTION FLOWLINE, INSTRUMENT DAN PIPING


Document Number

Dicipline :
ELECTRICAL
Contract No. :
01.026/SRMD/03.14

1.

11215-ELE-SPC-001

SPECIFICATION FOR
CATHODIC PROTECTION

Revision
0

Date
07/07/2014

Status :
IFC

Page
4 of 8

GENERAL
1.1

Purpose
This specification covers the general requirements for design, manufacturing
and testing of Cathodic Protection System at Tampi Permanent Production
Facilities Project - Sumatera Selatan.
This specification shall be read in conjunction with applicable project
document/drawing and codes/ standards. .

1.2

References
The cables shall be designed and manufactured to comply the following IEC
Standard:

1.3

NACE RP 0169-2002

Control of External Corrosion on Underground or


Submerged Metallic Piping System.

ASTM E35

Test Methods for Magnesium and Magnesium Alloys


Chemical Analysis.

ASTM E55

Practice for Sampling Wrought Nonferrous Metal and


Alloys of Chemical Composition Determination.

ASTM E88

Practice for Sampling Wrought Nonferrous Metal and


Alloys in Cast form of Chemical Composition
Determination.

ASTM G97

Laboratory Evaluation Test Method of Magnesium


Sacrificial Anode Test Specimens for Underground
Applications.

Conflict Resolution
In case of conflict between codes and standards listed or between
codes/standards
and this specification, the VENDOR shall take the
responsibility and will ask for CLIENT/Contractor approval to decide which
codes/standards or this specification correction shall be choosed. The intent of
this paragraph is to cause the VENDOR to comply with the applicable sections
of these documents for the type of equipment and application specified. All
apparent conflicts shall be reported to the CLIENT/Contractor for the
resolution.

JASA INSTALASI PRODUCTION FLOWLINE, INSTRUMENT DAN PIPING


Document Number

Dicipline :
ELECTRICAL
Contract No. :
01.026/SRMD/03.14

1.4

11215-ELE-SPC-001

SPECIFICATION FOR
CATHODIC PROTECTION

Revision
0

Date
07/07/2014

Status :
IFC

Page
5 of 8

Definitions
The definition of the content contained in these procedures and other
procedures are as follows :
SRMD

: PT. SELE RAYA MERANGIN DUA as owners and users of


the facility or equipment.

PROJECT

: Upgrading Development Jasa Instalasi Production Flowline,


Instrument dan Piping at Tampi Production Facilities.

CONTRACTOR : Contractors is PT. RAMBANG JAYA ABADI to do the job


EPCI (Engineering, Procurement, Construction, and
Installation) on the Development PROJECT.
MIGAS

: Representatives from the Indonesian government that is


responsible for the issuing of operating licenses and
permits oil and gas.

INSPECTOR

: Representatives from SRMD and / or entities designated by


SRMD to conduct inspections on the quality of materials
and workmanship.

THIRD PARTY

: Representative Oil and Gas and / or a third party


designated by the Oil and Gas.

VENDOR

: Partner that has been evaluated and meets the criteria of


the company as a vendor / supplier.

SUPPLIER

: Equipment or materials supplier company fabricating


materials needed to PROJECT.

FABRICATORS : Suppliers and / or Fabricators equipment.

2.

QA / QC

: Quality Assurance / Quality Control.

HSE

: Health, Safety and Environment, Project management


eligibility standards of Health, Safety and Environmental
Protection (K3LL).

CATHODIC PROTECTION MATERIALS


CONTRACTOR shall perform detail design for the cathodic protection, including but
not limited to detail calculation of number of the anode, and determination of the
anode location and size, and its effect on the current uniformity.
The design documents shall be submited to SRMD for approval prior to releasing of
the purchase order.
A Sacrificial Anode CP shall be design by SUPPLIER/VENDOR wihc selected by
CONTRACTOR during detail design engineering.
A Sacrificial anode system shall be design for 20 years.

JASA INSTALASI PRODUCTION FLOWLINE, INSTRUMENT DAN PIPING


Document Number

Dicipline :
ELECTRICAL
Contract No. :
01.026/SRMD/03.14

2.1.

11215-ELE-SPC-001

SPECIFICATION FOR
CATHODIC PROTECTION

Revision
0

Date
07/07/2014

Status :
IFC

Page
6 of 8

Anodes
Anode material for the sacrificial anode shall be magnesium based alloy, with
the consumption rate of 8 kg/amp-year and the utilization factor of 0.8.
CONTRACTOR shall submit to SRMD the chemical coposition certificates of
the magnesium alloys, prior to procurement of the material. Chemical
compositions shall conform to Code and Standard as section 1.2. Property
testing of sufficient samples shall be taken as negotiated between SRMD and
CONTRACTOR. Testing will be done in compliance with Test Method G97
and must be done independent laboratiry. Magnesium cast and extrude
derivative shall have a clean surface and commercially free of dirt, slag, or
other foreign material.
CONTRACTOR shall inform the composition of the anode, which is including
but not limited to the utilization factor, electrochemical efficiency, and and
consumption rate.
Anode material is magnesium alloy. Anode type use soil test below 2000 cm using magnesium alloy h1-alloy, but if it more 2000 -cm shall be using
magnesium alloy high potential. This table below is comparation chemical
composition between magnesium alloy h1-alloy and magnesium high
potential.

Mag. Alloy h-1 type C


(% weight)

Mag. Alloy High


Potesial (% weight)

Aluminum

5-7

0.01

Mn

0.15 min.

0.5 1.3

Cu

0.1 max.

0.02 max.

Ni

0.003 max.

0.001 max.

Iron (Fe)

0.003 max.

0.03 max.

Other

0.3 max.

0.05 each or 0.3 max


total

Magnesium

Remainder

Remainder

Anode shall be supplied complete with gypsum backfill, wrapped in with cotton
cloth bag. The packing in a manner as to prevent damage in ordinary handling
and transportation.
Packing methods and container shall be selected as to permit maximum utility
of mechanical equipment in unloading and subsequent handling.

JASA INSTALASI PRODUCTION FLOWLINE, INSTRUMENT DAN PIPING


Document Number

11215-ELE-SPC-001

Dicipline :
ELECTRICAL

SPECIFICATION FOR
CATHODIC PROTECTION

Contract No. :
01.026/SRMD/03.14

Revision
0

Date
07/07/2014

Status :
IFC

Page
7 of 8

Each delivery shall be marked with purchasers order number, form, quantity,
specification number, weight, and the name of manufacture.
The backfill material shall be selected such that it complies with the soil
resistivity condition.
Anode shall be connected to pipe through the test box, as per the appoved
detail drawing. And each anoode shall be provide with a test station to check
both current output and potential.
2.2.

Cable
The CP Cable for direct buried purpose shall be stranded copper HMWPE
cable.

2.3.

3.

Test Box

The test box shall be design to wihstand the harsh environment and
weather, yet it shall be easy to access, monitor and inspect.

The Test box shall be constructed of galvanized steel.

Electric test leads shall be attached directly onto the pipe by thermite
welding.

Test lead connection and bare copper shall be protected by a coating


compatible with the pipeline coating and covered with a thermit cap.

The box shall be equiped with terminal block, and installed on deep and
strong concrete foundation.

The test box shall be located directly over the pipeline as closes as
possible. Test box shall be install every 1 km.

Test box shall be located both end of protected pipes and foreign crossing
pipe and the test box shall be suitable of hazardous area classification
zone 2.

PERSONNEL REQUIREMENT
Cathodic Protection system shall be designed by code and standards stated at
section 1.2. and shall be design by level 2 NACE certificates personel and shall
approved by level level 3 NACE certificates personel.

JASA INSTALASI PRODUCTION FLOWLINE, INSTRUMENT DAN PIPING


Document Number

Dicipline :
ELECTRICAL
Contract No. :
01.026/SRMD/03.14

4.

11215-ELE-SPC-001

SPECIFICATION FOR
CATHODIC PROTECTION

Revision
0

Date
07/07/2014

Status :
IFC

Page
8 of 8

DOCUMENTATION
4.1.

Drawing

CONTRACTOR shall furnish a complete set of drawings ahowing size and


locations of all cathodic protection equipment, including anodes, cable
schedule, standard detail, monitoring electrodes, electrical wiring, etc.
4.2.

Design Calculation

CONTRACTOR shall submit design calculation as per requirement VENDORs


selected by CONTRACTOR

5.

TESTING
CONTRACTOR/ VENDOR shall prepare and Submit to SRMD, the test procedures
and test record sheet for the installation and Testing Cathodic Protection system.
The potential measurement shall use Cu/CuSO4 as reference electrode. The pipe to
reference anode potential measurements obtained at all test site shall be record.
The CONTRACTOR shall notify SRMD a minimum of 14 days prior to the start of
testing in order that an authorized SRMD representative can witness the test.
The CONTRACTOR shall submit all reports which should contain a description of the
installed system, the complete results of the commissioning test, discussion with
conclutions and recommendations.

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