Professional Documents
Culture Documents
Index
Page 1
Page 2
Page 3
Page 4
Page 5
Page 6
Page 7
Page 8
Page 9
Page 10
Page 11
Page 12
Page 13
Page 14
Page 15
Page 16
Page 17
Page 18
Page 19
Page 20
Page 21
Index
Electrical Component Overview
Electrical Harness Overview
Electrical Power flow Overview
PNDB Power Net Distribution Box
Positive Disconnect Switch
Main Power Distribution Module (PDM)
PDM / VBAT Fuse Coverage
Bulk Head Module (BHM)
Bulk Head Module (BHM) Pin Detail
Chassis Module (CHM)
Chassis Module (CHM) Pin Detail
Multiplexing System Backbone
System Tap Points
J1708 Gateway
Low Current Smart Switches
High Current Switches (Battery Hot)
High Current Switch (BH) Schematics
High Current Switches (Ignition Interlocked)
High Current Switch (Ignition Interlocked) Schematics
High Current Switch Label Options
Page 22
Page 23
Page 24
Page 25
Page 26
Page 27
Page 28
Page 29
Page 30
Page 31
Page 32
Page 33
Page 34
Page 35
Page 36
Page 37
Page 38
Page 39
Page 40
Page 41
Page 42
Tail Light
Configurations
(Module 294)
Trailer Interfaces
(Module 296, 297)
Accessory Air
Valve Assembly (AAVA)
(Multiple Modules )
Dash Switches
(Module 329)
Transmission Interfaces.
(Grey Plug)
(Plugs may also
be frame located
(Module , 34C)
Engine Interface
(Black Plug)
(Plugs may also
be frame located)
(Module 148, 163, 87L )
Chassis Module
(CHM Under Cab)
(Module 335, 32K)
Power Distribution
(Module 285 PDM)
Engine Connector
ICU
Transmission Connector
ECM
Trailer Connector
Body Lighting Conn
TCM
Tail Lights
Main PNDB
Main PDM
BHM
Powertrain
PDM
BB PDM
BB PNDB
CHM
Trailer PDM
Battery
J1939
Multiplexed
Network
Engine
Connector
ECM
Powertrain
PDM
TCM
Transmission
Connector
Main
PNDB
C4-D
C4-C
C3-N
C3-R
C3-L
C4-K
C3-K
C4-F
C3-C
C3-D
C5-H
C5-J
C5-L
C5-M
C3-A
C2-F
C2-H
C2-E
C2-A
C2-D
Trailer
PDM
BB
PDM
BHM
Main
PDM
CHM
(296) Trailer
Connector
(353) Body
Lighting Conn
BB
PNDB
(294) Tail
Lights
ICU
Battery
2010 Smart Plex Electrical Body Builder Reference Page #5 Rev A
Fuse Cover
and label
ATC Fuses
MIDI Fuse
Output
ATC Fuse
Output
Primary
Solenoid
for Cut off
Switch
INSTALLATION WITH
DISCONNECT SWITCH
INSTALLATION WITHOUT
DISCONNECT SWITCH
Primary Solenoid
Cut Off Switch
Connection
ATC -D
ATC -C
ATC -B
ATC -A
A
B
C
D
E
F
DESCRIPTION
AFTER TREATMENT ECU
EMERGENCY POWER
RADIO AND CLOCK
ALTERNATOR REMOTE SENSE
GROUND
SIGNAL OFF
LED INDICATOR
SIGNAL ON
SIGNAL RETURN
GROUND
X1 SOLENOID
CONTROL
1
2
3
4
X2 KEEP ALIVE
CIRCUIT
PIN
12
CONNECTOR
Battery
Input
Battery Input
300 AMPS Max
1 2 3 4
Fuse
Description
Function
Rating
ATC-A
ATC-B
ATC-C
ATC-D
MIDI-1 (Fuse 1)
MIDI-2 (Fuse 2)
MIDI-3 (Fuse 3)
30 AMPS
20 AMPS
5 AMPS
5 AMPS
175 AMPS
125 AMPS
125 AMPS
30 AMPS
30 AMPS
30 AMPS
30 AMPS
200 AMPS
200 AMPS
200 AMPS
A B C D
A B C
D E F
Solenoid Control
Lockout Tab
Auxiliary Power
and Main Power
LED
1
2
3
1
2
Cutoff switches are equipped with red LED lights, which are
illuminated when power is on.
Standard
Cutoff Switch
PDM Plugs
contain output
wires
Fuse
Location
MEGA
Fuse
Output
Connection
F1
Green A
F2
Green B
VBAT
Fuse
Primary Function
Fuse
Rating
Spare
Blower Motor
Secondary Function
Fuse
Rating
30A
{
30A
30A
F3
Green H
Spare
F4
Green G
Spare
F5
Black D
Ignition Switch
5A
F6
Black C
Spare
F7
Gray F
Bulkhead Module
F8
Green C
ICU3-M2
F9
Green D
F10
Blue G
Green F
Hydromax Relay
{
30A
30A
10A
Spare
30A
Spare
VBAT 5 BHM
F11
Blue H
Spare
F12
Black H
Radio/Diagnostic
F13
Grey E
Chassis Module
F14
Black B
Spare
F15
Black A
Bulkhead Module
F16
Blue A
F17
Blue C
VBAT 2 CHM
30A
F18
Blue B
Bulkhead Module
VBAT 3 BHM
30A
F19
Grey G
Chassis Module
VBAT 1 CHM
30A
F20
Black E
Bulkhead Module
VBAT 2 BHM
30A
F21
Black F
Spare
F22
Black G
Bulkhead Module
30A
Spare
Grey H
VBAT 3 CHM
VBAT 4 BHM
20A
30A
30A
15A
VBAT 1 BHM
F23
F24
Grey D
Spare
F25
Grey C
Spare
Spare
Blue E
{
25A
{
25A
{
Grey A
F26
Grey B
Blue D
G
G
PDM #1
(MIDI-3)
Forward Chassis
Harness Plug (Blue)
Engine Harness
Plug (Green)
PDM # 2
(MIDI-2)
AB
Forward
Chassis
Harness
Plug
(Grey)
Front
Wall
Harness
Plug
(Black)
BHM Power
Input Pin
Power In
CHM Power
Input Pin
Power In
VBAT1
VBAT2
VBAT3
C4.P
C3.J
C4.J
CHM
Output Pin
Power Out
Fuse 19 (30A)
Fuse 17 (30A)
Fuse 13 (30A)
BHM
Output Pin
Power Out
Power Supply Fuses and Associated Outputs for the Chassis Module
CHM Power
Input
B5.A
B7.A12
Ignition (VCU)
B6.A8
Ignition (engine)
B2.K
Ignition (ABS)
B1.P
C3.L
C3.R
C1.P
C1.L
C1.N
A/C Clutch
B2.M
Right DRL
C3.K
B7.B4
Fog/Road Lamps
C3.C/C3.D
B7.B8
C2.E
B7.A5
B7.A9
B7.B10
B7.A12
C4.C
C4.L
C4.D
C4.M
C2.F
C4.K
VBAT1
VBAT2
B3.D
B4.G
Fuse 22 (30A)
Fuse 20 (30A)
Ignition (trans)
B2.L
B1.F
B5.B
B1.R
Accessory (HVAC)
B6.A9
Accessory (radio)
B6.A10
B5.D
B1.L
B3.F
C1.A
Wiper High
C1.J
Horn
B3.E
Backup Alarm
C1.H
Wiper Low
B3.H
C3.N
B5.G
Panel Lamps
B5.H
C1.G
B7.A1
Left DRL
C4.F
Clearance Lamps
B5.C
C2.H
B1.K*
Washer Pump
B3.G
B5.F
C3.A
AMU Solenoid 0
C5.H
AMU Solenoid 1
C5.J
AMU Solenoid 2
C5.L
AMU Solenoid 3
C5.M
VBAT3
VBAT4
B1.N
B4.K
Fuse 18 (30A)
Fuse 15 (30A)
VBAT5
B1.J
Fuse 7 (30A)
B5.E / B4.M
B4.F
B4.E
B3 Front
Wall Harness
B4 Front
Wall Harness
B6 Dash
Harness
B2 Engine
Harness
B7 Dash
Harness
B1 Forward Chassis
Harness
The Bulkhead Module is mounted on the driver side of the front wall and connects
to the interior wiring through an opening in the front wall.
The BHM has four harness connections on the engine side of the front wall and
three harness connections to the cab interior.
The BHM Unit contains all system parameters and the unit controls power flow
and circuit protection to the various components of the SmartPlex electrical system.
The BHM unit can also directly support up to 5 smart switches. The BHM is
programable and can be changed and updated by flashing the unit through
service link.
Power supply for the BHM is supplied using VBAT fuses, which reside in the
main PDM (see page 3)
The BHM is programmable and the feature screen in service link can be used to
change or add parameters to the BHM
20A
12A
B3.E - Horn
12A
Combined
6.7A
Combined
Combined
6.7A
6.7A
6.7A
6.7A
12A
Combined
6.7A
Combined
6.7A
Combined
6.7A
Combined
12A
6.7A
6.7A
6.7A
6.7A
6.7A
2010 Smart Plex Electrical Body Builder Reference Page #10 Rev A
ABCD
EFGH
B3 Front
Wall Harness
Signal Name
B4 Front
Wall Harness
Signal Type
ABCDEF
GHJKLM
Signal Name
Connector Pin
Signal Type
B4-A
Digital Input
B4-B
Starter Relay
Digital Output
B4-C
Ground
Ground
B4-D
Digital Input
B4-E
Digital Output
B4-F
Digital Output
B4-G
Power
Digital Input/Output
Datalink
B3-B
J1939+ Datalink
Datalink
B4-H
B3-C
Digital Input
B4-J
B3-D
Power
B4-K
Power
Digital Output
B4-L
Digital Input
B4-M
Digital Output
Horn
B3-F
Digital Output
B3-G
Washer Pump
Digital Output
B3-H
Digital Output
Signal Type
B2-A
J1587+ Datalink
Datalink
Datalink
J1587+ Datalink
Datalink
B2-D
J1587{ Datalink
Datalink
B2-F
B2-E
J1939+ Datalink
Digital Input
B2-H
J1587{ Datalink
Datalink
B2-J
J1939{ Datalink
Datalink
B2-K
Digital Output
B2-L
Digital Output
B2-M
A/C Clutch
Digital Output
Digital Output
Digital Output
B5-D
Digital Output
B5-E
Digital Output
B5-F
Cigar Lighter
Digital Output
B5-G
Digital Output
B5-H
Panel Lamps
Digital Output
Digital Input
Digital Input/
Output
B1-C
Digital Input
|
B1-D
Signal Type
B7-A1
Digital Output
B7-A2
Smart Switch 3 ID 1
Analog Input
B7-A3
Smart Switch 3 ID 2
Analog Input
B7-A4
Analog Input
B7-A5
Digital Output
B7-A6
Smart Switch 4 ID 1
Analog Input
B7-A7
Smart Switch 4 ID 2
Analog Input
B7-A8
Analog Input
B7-A9
Digital Output
B7-A10
Smart Switch 5 ID 1
Analog Input
B1-E
Ground
Power Ground
B1-F
Digital Output
B1-G
Ground
Signal Ground
B7-B1
Smart Switch 1 ID 1
Analog Input
B1-H
J1587+ Datalink
Datalink
B7-B2
Smart Switch 1 ID 2
Analog Input
B7-A11
B7-A12
Smart Switch 5 ID 2
Analog Input
Digital Output
Power
B7-B3
Analog Input
Digital Output
B7-B4
Digital Output
B1-L
Digital Output
B7-B5
Smart Switch 2 ID 1
Analog Input
B1-M
Digital Input
B7-B6
Smart Switch 2 ID 2
Analog Input
B1-N
Power
B7-B7
Analog Input
B1-P
Digital Output
B7-B8
Digital Output
B1-R
Digital Output
B7-B9
Ground
Signal Ground
Datalink
B7-B10
Digital Output
B7-B11
Analog Input
B7-B12
Digital Input
Ignition Switch On
Digital Input
B6-A4
B6-A5
Digital Input
B6-A6
Digital Input
B6-A7
Digital Input
B6-A8
Digital Output
B6-A9
HVAC Power
Digital Output
B6-A10
Radio Power
Digital Output
B6-A11
J1587{ Datalink
Datalink
B6-A12
J1587+ Datalink
Datalink
B6-B1
Horn Switch
Digital Input
B6-B2
Digital Input
B6-B3
Digital Input
B6-B4
B6-B5
Digital Input
B6-B6
Digital Input
B6-B7
Digital Input
B6-B8
Hazard Switch
Digital Input
B6-B9
Digital Input
B6-B10
Digital Input
B6-B11
Digital Input
B6-B12
B1-J
B1-K
B6-A2
B6-A3
Signal Name
B1-B
Connector Pin
Signal Type
Digital Input
B1-A
Signal Type
|
Signal Name
Signal Name
B6-A1
B1 Forward
Chassis Harness
Connector Pin
SRPNMLKJ
HGFEDCBA
J1587{ Datalink
B5-B
B5-C
B6 Dash
Harness
B7 Dash
Harness
B1-S
Digital Output
Alternator Charging
Connector Pin
Signal Type
B2-P
B2-N
Signal Name
B5-A
B2-G
ABCD
HGFE
B2-B
B2-C
B2 Engine
Harness
Connector Pin
Connector Pin
B5 Dash
Harness
ABCDEFG
HJKLMNP
B3-E
J1939{ Datalink
B3-A
2010 Smart Plex Electrical Body Builder Reference Page #11 Rev A
C2 Trailer
Module Harness
C1 Tail Light
Harness
C3 Forward
Chassis
Harness
C4 Forward
Chassis
Harness
C5 Air
Management Unit
Locations:
The CHM will come standard in the under cab position for 2010 models to
provide better protection from the elements and free up frame space for
body components.
20A
10A
Combined
7.5A
Combined
7.5A
Combined
6.7A
Combined
6.7A
C4-C
C4-L
C4-D
C4-M
C2-F
6.7A
6.7A
6.7A
6.7A
C3-N
C1-G
C2-H
C3-R
C1-P
C2-E
C1-A
C1-J
C1-H
6.7A
6.7A
Combined
0.85A
0.85A
0.85A
0.85A
0.2A
2010 Smart Plex Electrical Body Builder Reference Page #12 Rev A
C1 Tail Light
Harness
Connector and
Pin Numbers
Signal Name
Signal Type
Full
Standard
C1-A
Digital Output
C1-D
Pass-through
C1-E
Pass-through
C1-F
Digital Output
C1-G
Digital Output
C1-H
Backup Alarm
Digital Output
Digital Output
Digital Output
C1-N
Digital Output
C1-P
Digital Output
C5 Air
Management Unit
Signal Name
Signal Type
Full
Standard
C2-A
Digital Output
C2-C
Ground
Power Ground
C2-D
Pass-through
C2-E
Digital Output
C2-F
Digital Output
C2-G
Pass-through
C2-H
Digital Output
C3 Forward
Chassis Harness
Forward Chassis Harness Pinouts at Connector C3
Connector and
Pin Numbers
H G F E D C B A
J K L M N P R S
C1-J
C1-L
A B C D
E F G H
C2 Trailer
Module Harness
C4 Forward
Chassis Harness
M L K J H G
F E D C B A
Signal Name
Signal Type
Full
Standard
C3-A
Digital Output
C3-B
J1587{ Datalink
Datalink
C3-C
Fog/Road Lamps
Digital Output
C3-D
Fog/Road Lamps
Digital Output
C3-E
C3-F
Park Brake
C3-G
Service Brake
C3-H
Ground
Power Ground
C3-J
Power
C3-K
Right DRL
Digital Output
C3-L
Digital Output
C3-M
Ignition
C3-N
Digital Output
C3-P
C3-R
Digital Output
C3-S
J1587+ Datalink
Datalink
S R P N M L K J
H G F E D C B A
Forward Chassis Harness Pinouts at Connector C4
Signal Name
Signal Type
Full
C5-A
C5-B
C5-C
C5-F
C5-G
C5-H
Ground
AMU Analog Input 2
AMU Analog Input 3
AMU Solenoid 0
Signal Ground
Digital Input (active low), Analog Input
Digital Input (active low), Analog Input
Digital Output
X
X
X
X
Standard
Connector and
Pin Numbers
Signal Name
Signal Type
Full
Standard
C4-A
Digital Input/Output
C4-B
Address Identication A
Analog Input
C4-C
Digital Output
C4-D
Digital Output
C4-E
Address Identication C
Analog Input
C4-F
Left DRL
Digital Output
C4-G
J1939+ Datalink
Datalink
C4-H
Signal Ground
C4-J
Power
C4-K
Digital Output
C4-L
Digital Output
C4-M
Digital Output
C4-N
Address Identication B
Analog Input
C4-P
Power
C4-R
J1939{ Datalink
Datalink
C4-S
Ground
Power Ground
|
|
C5-J
AMU Solenoid 1
Digital Output
C5-L
AMU Solenoid 2
Digital Output
C5-M
AMU Solenoid 3
Digital Output
2010 Smart Plex Electrical Body Builder Reference Page #13 Rev A
Control Unit
Multiplexing System
ABS
ICU
TRANS
ENG
120 Ohm
Terminating
Resistor
Backbone
CHM
BHM
DIAG
Node
Branch
Circuit
J1939 (Yellow J1939+ Green J1939 In a twisted pair covered with black loom)
A high speed vehicle communications network, which permits devices to broadcast
requests as well as receive information from all other devices on the network.
Each message includes an identifier much like a CB channel setting that defines the
message priority, who sent it, and what data is contained within it.
A terminating resistor is installed at each end of the network to dampen feedback signals.
J1708/1587
Normally found in pre 2010 production models as a pair of wires which are
dark green J1587+ Orange J1587. The interface with this system will be removed
for all trucks produced after 2009 and system information will only be available through
J1939 or with the use of a gateway conversion system (see Conversion Gateway Page)
System Terminology
J1939 Backbone The main J1939 datalink wiring that lies between the
two terminating resistors. It does not include the branch circuits to each ECU or to the
diagnostic connector.
* Minimum recommended length between any 2 nodes = 10 cm
* Maximum recommended branch length = 3 meter
* Maximum recommended total network length = 40 meters
2010 Smart Plex Electrical Body Builder Reference Page #14 Rev A
Resistor Receptor
Part FTL# 23-13303-902
Chassis resistor
located in chassis
frame rear of cab
Tapping into dash illumination and ignition power and ground can be
accomplished by using the center tap point connections located in the
center back wall of the dash.
Cab resistor
located in dash
behind ICU panel
Note:
* Ignition power source will be powered during engine cranking
* Ignition power source will not be powered when key is in accessory
position.
TRANS
ICU
ENG
120 Ohm
Terminating
Resistor
J1939 Connections
Tying into the J1939 backbone is accomplished by tapping into the system
using the terminating resistor tees located at each end of the backbone
120 Ohm
Terminating
Resistor
CHM
The Chassis terminating resistor is located in a tee along the left frame
rail, usually behind the cab.
BHM
DIAG
Backbone
Branch
Circuit
The cab terminating resistor is located in the dash tucked up above the
dash tap points for the J1587.
The correct datlink resistence measured at any device, or at the diagnostic
plug should be 60 ohmes with the battery disconnected.
IMPORTANT:
- It is essential that both terminating resistors remain
connected to the ends of the J1939 backbone to dampen feedback signals.
Numerous J1939 problems can be attributed to terminated resistors are
missing or disconnected.
- If connections under dash become disconnected. Connections should
never be reconnected back together directly IE ABS with ABS as this creates an
independent circuit in the system that is not connected to the backbone.
Illumination
Circuit 29A
Max load: 5amps
Module Number
Ignition
Circuit 81C
Max load: 5amps
160
283 and 286
Ground
Circuit GND
Max load: 10amps
GATEWAY
MUX_CTRL_D_ECU_CGW_1A
23-13151-012
MUX_CTRL_D_ECU_CGW_2A
J1708 Gateway
21 CAN_H J1939
16 CAN_L J1939
J1708 Gateway
location
23 DIAGNOSTIC CAN_H
18 DIAGNOSTIC CAN_L
0.8
0.8
1 IGNITION PWR
0.8
0.8
2
8
GROUND
J1708 (+)
J1708 (-)
12
9 Ppin
Diagnostics Plug
J1708/1587
Signal
Qualcomm
IMCP or
Third Party
equipment
J1939 Messages to
J1708/J1587
To accommodate a few of the major systems that still use J1708 the 2010 SmartPlex offers
a gateway module that translates a predefined subset of the standard J1939
messages into J1708/J1587 format.
At this time only Qualcomm and PeopleNet telematics systems have been developed
for the SmartPlex Gateway.
M2 or Vendor
supplied
Gateway
ABS
ICU
TRANS
ENG
120 Ohm
Terminating
Resistor
120 Ohm
Terminating
Resistor
CHM
Backbone
BHM
Control Unit
DIAG
Branch
Circuit
2010 Smart Plex Electrical Body Builder Reference Page #16 Rev A
Smart switches:
Smart switches are low current switches that use signals
to communicate with the Bulk Head Module to tell what function
they effect and what state they are in (on or off etc.).
There are two primary types of Smart Switch
12
11
12
10
10
Low Current
Smart Switch
Circuit Description
Circuit Number
474B
474C
474D
GND
Ground
10
14E
Indicator (+)
11
29A
Backlighting (+)
12
474A
Indicator ({)
Circuit Number
Circuit Description
474B
474C
474D
GND
Ground
11
29A
Backlighting (+)
High Current
Switch
Additional un-wired dash switches can be ordered for optional switches 5 through 8
These switches will come mounted on the dash to the right of the steering column.
Each switch is equipped with two LED lights; one LED provides switch illumination
and on position indication. Constant fused power up to m15A is supplied to each
switch from the Power Distribution Module (PDM).
Extra dash switches are not connected and require a customer supplied mating plug and
pins to connect the switches to additional wiring. (See plug part numbers on this page)
Ordered using
Option 329-007
No. of
Switches
Rating
15A
Switch 1
15A
30A
15A
20A
20A
Used by switch 3
10A
20A
20A
10A
Switch Protected
Rating
Switch Protected
Switch Output
Current Capacity
Junction Block
2010 Smart Plex Electrical Body Builder Reference Page #18 Rev A
One-switch Conguration Wiring Diagram With Junction Block and market light feed
Hot at all times
(Battery B+)
PDM
Fuse Located
F26 Under
20A
the hood
ON
OFF
ON
TA
Illumination
Splice Pack SP1
Fuse
F25
10
BR
Illumination
Splice Pack SP1
C
ILLUM
OFF
399
399
2B
399A
GND BK
15A
PDM located
under the hood
29A BR L
OFF
399B
Optional
Switch
Marker
Lights
2B T
2B T
10 BR 29A
399B
10 BR 29A
OFF
Hot at
all times
(Battery B+)
29A
ON
399B
Output
10 BR 29A
399
2B T
2B T
399
10 BR 29A
399
Illumination
Fuse
F25
20A
Illumination output
OFF
ON
Switch
Battery
Access
399A
A R
B
46B
C Y
D
E
CUST1
Dash Ground
Splice Pack SP9
Dash-mounted
Optional Switch
T
46F
Marker
Light
Access
ON IND
BR
M
Marker lights output
C4
Chassis Module
BR
Customer Access
Junction Block
Ring Terminal Connections
IND
ILLUM
IND
ON
ILLUM
IND
ON
ILLUM
ON
ILLUM
IND
Hot at
all times
(Battery B+)
Fuse
F25
Optional switch
Output
16 GA circuit
Heat-shrink
Protected
Dash Ground
Splice Pack SP9
10
ILLUM
OFF
399
399
2B
399A
GND BK
15A
T
OPT SW 1
15A MAX
OPT SW 4
10A MAX
C GND BK
OPT SW 3
10A MAX
ON
OPT SW 2
10A MAX
BR
Illumination
Splice Pack SP1
PDM located
under the hood
OPT SW 1
10A MAX
29A
3
399G
8
T
DashMounted
Optional
Switch 4
GND BK
3
399E T
DashMounted
Optional
Switch 3
DashMounted
Optional
Switch 2
GND BK
8
GND BK
T3
DashMounted
Optional
Switch 1
399A
8
GND BK
399A
T3
Illumination output
399A
Dash Ground
Splice Pack SP9
ON
ON IND
Dash-mounted
Optional Switch
2010 Smart Plex Electrical Body Builder Reference Page #19 Rev A
High Current
Switch
329-091 (6) IGNITION CONTROLLED EXTRA SWITCHES WITH INDICATOR LIGHTS WIRED TO POWER DISTRIBUTION
BOX WITH RELAYS PROVIDING 20 AMPS PER CIRCUIT TO JUNCTION BLOCK
329-092 (8) IGNITION CONTROLLED EXTRA SWITCHES WITH INDICATOR LIGHTS WIRED TO POWER DISTRIBUTION
No. of
Switches
Rating
All 20A
All 20A
10
All 20A
Junction
Box
Switch Protection
Note: For Non fixed passenger seat solutions the PNDB and
junction block will be shipped loose in cab for customer install
2010 Smart Plex Electrical Body Builder Reference Page #20 Rev A
Battery Power
Ignition
Power
Optional Switch 7
Optional Switch 8
Optional Switch 9
Optional Switch 10
Ground
2010 Smart Plex Electrical Body Builder Reference Page #21 Rev A
Chassis Switches
A06-30769-081
Backup Alarm
A06-30769-110
Trailer Latch
Mod 329 optional switch packages can be customized with the following
predefined labels by adding a line note to the sales order.
Chassis
Lamps and Lights
Step 1
Select the 329-XXX option to drive the number of extra switches you require
A06-30769-158
PLOW 2
Step 2
Have the dealer salesmen add the part numbers for the spare
switches from the choices on this page that you would like
pre installed.
The addition of the line note will drive a demand and the
factory will install the corresponding switch displays in lieu
of standard OPT switches in the truck.
Note:
A06-30769-117
Blank
On
(Mom)
Off
None
On
Off
None
On
Off
None
Signal Name
8 6 5B 5A 4 7
10 3 2B 2A 1 9
1
2B
3
|
Fused Battery Power
Optional Switch Output
Signal Type
Circuit
Color
Circuit Number
|
Input
Output
A06-30769-157
T GATE
LATCH
CAB
STRB
Cab Strobe
A06-30769-092
Fog Lamp
A06-30769-091
Plow Lamp
A06-30769-114
Plow 2 Lamp
Salt Light
A06-30769-108
Sander Lamp
A06-30769-111
Spot Lamp
A06-30769-023
Spot Lamp
A06-30769-006
5B
A06-30769-003
Utility Lamp
8
9
10
Ground
|
Illumination Feed
Ground
|
Input
BK
|
BR
GND
|
29A
A06-30769-004
Road Lamp
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
A06-30769-109
Tailgate Latch
A06-30769-025
Trailer Aux
A06-30769-077
Trailer Auxiliary
Heater
Switches
On
(Mom)
Off
None
A06-30769-002
Mirror Heat
On
Off
None
On
Off
None
On
Off
None
A06-30769-021
Fuel Heater
A06-30769-018
Bunk Heater
A06-30769-064
Exhaust Heat
On
(Mom)
Off
None
Drivetrain
Switches
A06-30769-116
Roof Light
Switches
Center Bal
On
Off
Alternate Flasher None
On
A06-30769-024
Off
Advertizing Light None
On
A06-30769-029
Off
Beacon Light
None
On
A06-30769-013
(Mom)
A06-30769-115
A06-30769-075
Dome Light
A06-30769-034
Dome Light
A06-30769-113
Rear Strobe
A06-30769-112
Front Strobe
A06-30769-107
Sander Beacon
A06-30769-005
Foot well Light
Pump
A06-30769-062
Axle Shift
A06-30769-082
Axle Lift
A06-30769-101
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
Shift Tower
A06-30769-098
Trans Retarder
A06-30769-096
PTO
A06-30769-031
Engine Brake
A06-30769-089
HDWY Control
ENGINE
START
A06-30769-149
Engine Start
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
Off
None
On
(Mom)
Off
None
2010 Smart Plex Electrical Body Builder Reference Page #22 Rev A
TERM-MALE,APEX2.8
353-022 VEHICLE INTERFACE WIRING WITH BODY BUILDER CONNECTOR MOUNTED BACK OF CAB
14
Connector
Pin
Signal Name
Tail Lamp
Back Up Lamp
Marker Lamp
Ignition Power
9
10
11
12
13
14
Battery Power
Battery Power
Ground
Ground
Ground
Ground
353-023 VEHICLE INTERFACE WIRING WITH BODY BUILDER CONNECTOR MOUNTED END OF FRAME
Signal Type
+12V via PDM Fuse 7
With Relay 1 Active
+12V via PDM Fuse 12
With Relay 2 Active
+12V via PDM Fuse 1
With Relay 3 Active
+12V via PDM Fuse 6
With Relay 4 Active
+12V via PDM Fuse 2
With Relay 5 Active
+12V via PDM Fuse 5
With Relay 6 Active
+12V via PDM Fuse 3
With Relay 7 Active
+12V via PDM Fuse 4
With Relay 8 Active
+12V via PDM Fuse 11
+12V via PDM Fuse 8
Ground
Ground
Ground
353-026 VEHICLE INTERFACE WIRING AND PDM WITH BODY BUILDER CONNECTOR, BACK OF CAB
353-027 VEHICLE INTERFACE WIRING AND PDM WITH BODY BUILDER CONNECTOR AT END OF FRAME
Low Current
Options
High Current
Options
Option
Stop Lamps
Turn Lamps
Backup Lamps
353 - 022
4.0 amps*
6.0 amps
6.0 amps
353 - 023
4.0 amps*
6.0 amps
6.0 amps
353 - 026
20 A per side
20 amps
20 amps
353 - 027
20 A per side
20 amps
20 amps
Marker Lamps
Connection Point
Ground
BR
23
20 A
DKBL
120B
20 A
DKG
38R
20 A
R-W
36P
20 A
R-W
36N
20 A
38L
20 A
BR
46B
20 A
PK
52F
20 A
R
R
BK
BK
BK
BK
14U
14U
GND
GND
GND
GND
20 A
20 A
-
Signal Name
Connector Pin
Signal Type
3
4
DE
U
11
10
5
6
TS
CH
10
12
Current
Capacity
12
11
Circuit
Number
DEUTSCH
12
Circuit
Color
8
7
Digital Output
DKBL
120B
7.45A*
Left Taillight
Digital Output
BR
23A
1.0A
Right Taillight
Digital Output
BR
23A
1.0A
Digital Output
38L
7.45A
Backup Alarm
Digital Output
DKBL
120B
7.45A*
Digital Output
DKBL
120B
7.45A*
Digital Output
R-W
36
6.7A
Digital Output
R-W
36
6.7A
Digital Output
DKG
38R
7.45A
10 - 12
* This pin is fed by CHM pins 1, 5, and 6. The maximum combined current capacity for all three pins is 7.45A.
2010 Smart Plex Electrical Body Builder Reference Page #23 Rev A
Trailer PDM
TRLR_FLR_O_PDM_1A
F1
F2
F3
F8
F9
R8
R6
R4
R2
R7
R5
R3
R1
F10
F11
F12
UCAB_H_FLR_2A
F4
F5
F6
FBB_2
Fuse
Location
Fuse
Rating
Function
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
20A
20A
20A
20A
20A
20A
20A
20A
----20A
20A
Relay
Location
Relay
Rating
Function
R1
R2
R3
R4
R5
R6
R7
R8
Micro
Micro
Micro
Micro
Micro
Micro
Micro
Micro
Tail Lamp
Backup Lamp
Right Turn Lamp
Right Stop Lamp
Left Stop Lamp
Left Turn Lamp
Marker Lamp
Ignition Power
P
N
A
H
Pin
Wire size
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
Usage Description
Marker Lamp Relay R4_87
Left Turn Relay R6_87
Stop Lamp Relay R5_87
Right Turn Relay R7_87
Tail Lamp Relay R3_87
Trailer Power R2_87
20 amp battery Fuses
20 amp battery Fuses
Left Tail Lamp
Backup Lamp
Right Turn Lamp
Circuit #
46A
38L
36B
38R
23
45
14U
14U
23
120B
38R
36P
36N
38L
46B
52F
2010 Smart Plex Electrical Body Builder Reference Page #24 Rev A
14
Left Tail
Lamp
Relay #1
Ground
Ground
Back Up
Lamp
Relay #2
Right Turn
Lamp
Relay #3
Ground
Right Stop
Lamp
Relay #4
Chassis
Module
Left Stop
Lamp
Relay #5
In Line
Connector
To Tail
Harness
Ground
Left Turn
Lamp
Relay #6
120B
23A
23A
38L
120B
120B
36
36
38R
120B
23A
23A
38L
120B
120B
36
36
38R
DKBL 120B
BR
23A
BR
23A
Y
38L
DKBL 120B
DKBL 120B
R-W 36
R-W 36
DKG
38R
Inline
Connector
to Tail
Harness
A
D
E
G
H
J
L
N
P
C2
DE
UT
SC
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6
DEUTSCH
Taillight Module
DKBL
BR
BR
Y
DKBL
DKBL
R-W
R-W
DKG
A
D
E
G
H
J
L
N
P
C1
Chassis Module
Marker
Lamp
Relay #7
Ground
Ignition
Power
Relay #8
Battery Power
Fuses
Ignition Power
12 11 10 9 8 7
2010 Smart Plex Electrical Body Builder Reference Page #25 Rev A
Trailer PDM
TRLR_FLR_O_PDM_1A
The unit is also available with a cut off switch option that is controlled
by a separate PNDB unit located in the box. (See cutoff switch page
for more information).
F7_2
F8_2
F9_2
FBB_1
F1_1
F2_1
R6
R7
F3_1
R4
R2
R3
R1
F4_1
F5_1
R5
F6_1
UCAB_H_FLR_3A
F10_2
F11_2
FBB_2
UCAB_H_FLR_2A
MOD K03
F12_2
Fuse
Location
Fuse
Rating
Function
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
20A
20A
20A
20A
20A
20A
----------30A
Supplemental Trailer
Tail Lamp
Stop Lamp
Right Turn Lamp
Left Turn Lamp
Marker Lamp
Spare
Spare
Blocked
Spare
Spare
Trailer Power
Relay
Location
Relay
Rating
Function
R1
R2
R3
R4
R5
R6
R7
Mini
Mini
Mini
Mini
Mini
Micro
Micro
Supplemental Trailer
Trailer Power
Tail Lamp
Marker Lamp
Stop Lamp
Left Turn Lamp
Right Turn Lamp
J
P
H
R
A
Pin
Wire size
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
16-18
12-14
16-18
12-14
12-14
16-18
12-14
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
Usage Description
Left Tail Lamp R1_1
--Back up Lamp R2_1
PLC Filter Mod 296
Plc Filrter Mod 296
Left Stop Lamp R5_1
--Tail Lamp Relay R3_86
Trailer Power Relay R2_85
Trailer Marker Relay R7_1
Trailer Right Turn R3_1
Trailer Left Turn R6_1
Stop Lamp R5_86
Right Stop Lamp R4_1
Aux PNDB Disconnect Off Signal
Aux PNDB Disconnect LED Indicator
Aux PNDB Disconnect Return Signal
Aux PNDB Disconnect GND
Circuit #
23A
120C
376D
376C
36U
23A
52C
46T
38RT
38LT
36
36V
425J
425H
425K
GNDE
-------
2010 Smart Plex Electrical Body Builder Reference Page #26 Rev A
MEGA
Fuse
150A
86
85
86
85
Trailer
Power
Relay 4
Trailer
Power
Relay 4
30
87
86
85
87A
87
85
86
38R
46A
E
F
52C
23A
GND
36
38L
A
G
D
H
C2
Tail
Lamp
Relay 1
O 376C2
DKBL 376E
O 376C4
To ABS
Controller
Left Back-of-Cab
(BOC1)
Ground
4
R
BL
W
BK
R
G
Y
85
86
5
4
87A
87
Stop
Lamp
Relay 3
2
Trailer Module
30
85
86
3
4
A
B
C DKBL
45
D BR
23
E Y
F DKG
38R
G R
36B
H BK 46A
GRY
Connector
C2
87A
87
30
Left Back-of-Cab
(BOC1)
Ground
30
87A
87
J560
Stop
Lamp
Relay 3
87A
87
2
7
Trailer Receptacle
30
85
86
Right
Turn
Lamp
Relay 2
2 4 5 3 6 7 1
87
Marker
Lamp
Relay 6
1
87A
87A
87
85
86
BR
Y
2
DKG
BK
To ABS
Controller
BK
R
DKG
Y
BR
DKBL
W
85
86
GND
376F2
Optional
Connections
DKBL 376E
DKBL 376E
A DKG 38R
B BR
46A
C
D PK
52C
E BR
F BK
GND
G R-W 36
H Y
38L
BLK
Connector C1
85
86
Left
Turn
Lamp
Relay 5
Chassis Module
30
30
30
87A
87
Right
Turn Lamp
Relay 2
8
6
PLC Filter
85
86
Marker
Lamp
Relay 6
A DKG
B BR
C
D PK
E BR
F BK
G R-W
H Y
BLK
Connector C1
30
87A
87
30
87
8
5
DKBL
Left
Turn Lamp
Relay 5
Battery
MEGA
Fuse
150A
3
4
5
6
20A 20A 30A 30A
86
85
87A
30
O 376C
30
2
30A
87A
87
87A
Tail
Lamp
Relay 1
1
30A
Without
Trailer
ABS
2 4 5 3 6 7 1
With Trailer
ABS
DKBL
NCA
NCA
NCA
With trailer
ABS
NCA
NCAGND
Fuse
6
30A
BK 46A
36B
R
DKG 38r DKBL
38l
Y
BR 23
DKBL 45
GND
W
4
20A
Fuse
5
30A
BK
R
G
Y
BR
BL
W
Fuse
3
20A
AntilockB NCA
Braking A NCA
System
Left Back-of-Cab
(BOC1)
Ground
PLC Filter
With Trailer
ABS
38L
Fuse
2
30A
Battery
30
23A
Fuse
1
30A
R 14E
376E
14
R 14E
87A
87
Trailer Module
1
6
2
7
3
4
Trailer
Receptacle
01/17/2006
Fig. 2, Wiring Diagram of the Trailer Electrical System With Both J560 and ISO 3731 Connectors (primary and
secondary receptacles)
Wiring Diagram of the Trailer Electrical System With Only a J560 Connector (primary receptacle)
2010 Smart Plex Electrical Body Builder Reference Page #27 Rev A
Power from
Battery
Mod 285
Trailer Module
See Mod 285
7 625341
Ground
to Frame
J560
1
6
Primary
Trailer Recptical
90 deg or Streight
Connector
2
7
3
4
Chassis
Module (CHM)
See Mod
353 for
Connecting
Harness
2010 Smart Plex Electrical Body Builder Reference Page #28 Rev A
IGN-1A
ACT 1
GND-1A
ACT 6
ACT 5
ACT 3
ACT 7
ACT 4
ACT 8
ACT 2
COM-1A
SIG-1A
COM-2A
OPT-WRG-OVRHD- 1
O-CUST-COM-2A
OPT-WRG-OVRHD- 1
O-CUST-COM-1A
OPT-WRG-SLPR-L-O-CUSTACT-1-1A TO ACT-8-1A
3
4
3
OPT-WRG-SLPR-L-O-CUST-SIG-1A
PWR-AUX-CAB-INT-H-PWR-AUX-CAB
PWR-AUX-CAB-H-CUST-PWR
OPT-WRG-DASH- 1
O-CUST-COM-2A
OPT-WRG-DASHO-CUST-COM-1A
OPT-WRG-SLPR-L-O-CUST-GND-1A
4
OPT-WRG-SLPR-L-O-CUST-COM-1A
12
OPT-WRG-SLPR-L-O-CUST-COM-2A
2010 Smart Plex Electrical Body Builder Reference Page #29 Rev A
Chassis
Connection
Harness
Back Wall
Connections
Dash
Connections
Overhead
Connections
2010 Smart Plex Electrical Body Builder Reference Page #30 Rev A
26
12
13
27
38
Plug Number
23-13153-063
AFLR 63694 001
50
39
51
64
76
65
UCAB_H_FLR_1A
Body Builder Floor Plug Interface
Connections to the new Trailer and body builder unit are
achieved using a 76Pin plug located on the cab floor
rear of the driver seat.
Refer to the diagram and chart on this page to determine
what pins are used for connections and what pins are
available for additional body builder connections.
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Wire size
12-14
12-14
12-14
12-14
12-14
12-14
12-14
12-14
12-14
12-14
12-14
12-14
12-14
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
12-14
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
16-18
Usage Description
Wired Rite output (5 to 20 Amp) ACT_1_1A
Wired Rite output (5 to 20 Amp) ACT_2_1A
Wired Rite output (5 to 20 Amp) ACT_3_1A
Wired Rite output (5 to 20 Amp) ACT_4_1A
Wired Rite output (5 to 20 Amp) ACT_5_1A
Wired Rite output (5 to 20 Amp) ACT_6_1A
Wired Rite output (5 to 20 Amp) ACT_7_1A
Wired Rite output (5 to 20 Amp) ACT_8_1A
----Ground Stud (GND # 1284)
Wired Rite Input 1 (400D)
Wired Rite Input 2 (400E)
Wired Rite Input 3 (400F)
Wired Rite Input 4 (400G)
Wired Rite Input 5 (400H)
Wired Rite Input 6 (400J)
Wired Rite Input 7 (400K)
Wired Rite Input 8 (400L)
Disconnect Off Signal
Disconnect LED Indicator
Disconnect Return Signal
Disconnect GND
--------------
Circuit #
Usage Description
--------Engine Control Dash
Remote VSG Select
Cruise Control On/Off Enable
Cruise Control Set/Coast
-Cruise Control Resume/Control
Limiter 8
Limiter 1
Tachometer
Throttle Inhibit
Remote Accelerator Select
Variable Speed Governor
+5V Sensor Supply
Engine Control Dash
Dash Power and Ignition
CAV 15 -NC- (Reserved)
CAV 16 -NC- (Reserved)
--------------
Load Limit
483Z
439U
492U
483A
483B
439V1
439V2
483E
492Z
483N
483C
483D
492Y
439A
2010 Smart Plex Electrical Body Builder Reference Page #31 Rev A
Combination Stop/Turn/Tail,
Separate Backup Lights
LED Combination
Combination Stop/Tail,
Separate Turn
Separate Backup Light
294-046 OMIT STOP/TAIL/BACKUP LIGHTS AND PROVIDE
WIRING WITH SEPARATE STOP/TURN WIRES
TO 4 BEYOND END OF FRAME
294-094 OMIT STOP/TAIL/BACKUP LIGHTS AND PROVIDE
WIRING WITH SEPARATE STOP/TAIL WIRES
TO 7 BEYOND END OF FRAME
Incandescent Combination
294-002 TRUCK-LITE 40 STOP/TAIL WITH SEPARATE
BACKUP LIGHTS GROMMET MOUNTED
Combination Stop/Tail,
Separate Turn
Separate Backup Lights
294-021 TRUCK-LITE 3 CHAMBER MODULES WITH
45 SERIES SEALED BEAM LAMPS
G F E D C BA
P N M L K J H
P
Signal Name
Signal Type
Circuit
Color
Circuit
Number
Current
Capacity
C1-A
Digital Output
LTBL
120B
7.45A*
C1-A
Digital Output
DKBL
120B
7.45A*
C1-B
C1-C
OPTB
Pass-through
BR
23
1.0A
C1-E
Pass-through
BR
23A
1.0A
C1-F
Digital Output
BR
23C
1.0A
C1-G
Digital Output
38L
7.45A
C1-H
Backup Alarm
Digital Output
DKBL
120B
7.45A*
C1-J
Digital Output
DKBL
120B
7.45A*
OPTC
C1-L
Digital Output
LTG
39R
7.45A
C1-L
Digital Output
R-W
39R
7.45A
OPTD
C1-M
Digital Output
39L
7.45A
Digital Output
R-W
39L
7.45A
C1-P
Digital Output
DKG
38R
7.45A
Right stop
K BR
B1
Tail/license lights
23
1939+ B Y
G Y
BK 2
DKBL R
Stop/Turn
1 W
Park
1 W
Backup
BK
GND BK
120B DKBL
23
BR
39R LTG
E
A
B
C
BK
DKBL
BR
R-W
39R
R-W
120B
DKBL
23
39L
C
GND BK E
Taillight Aft Harness
Ground
BR
R-W
Circuit
Color
Circuit
Number
DKBL
120B
Output
BR
23
Output
DKG
38R
Output
R-W
39R
Ground
Ground
BK
GND
1939-
Output
38L
Output
R-W
39L
Backup Light
23 BR K Tail/license
B1 Lights
Bulkhead Module
E D C BA
E
38R
D
Taillight GND
Ground
38L
DKG J
B2
Signal Name
R-W 39R
Left turn G Y
1939+
Connector
Pin
E BK
F
G
Aft Harness Tail Harness
Signal Name
Signal
Type
Circuit
Color
Circuit
Number
120B
Backup Light
Output
LTBL
Output
BR
23
Output
39L
Output
LTG
39R
Ground
Ground
BK
GND
Tail/license K
Lights B1
1939+
23
1939+
1939-
G Y
DKBL
DKBL A
DKBL
1939+
R-W
1 W
License
BK 2
Park
1 W
Stop/Turn
R 3
1
BR
BK
BK 2
23
1 W
Backup
BK 2
Backup Light
BK
R 2
DKBL A
With
DKBL
Center
Backup light
Data
Lines
R DKG 1939P BR
C3
Tail Harness
BR
N Y
C1
1939+
23
Right L LTG
Stop/turn
A LTBL
Backup
D
1939+
P BR
C3
Chassis Module
BR
Data
Lines
Left stop/turn
BR B
GND BK
Bulkhead Module
Tail/license
Lights
23
120B DKBL A
1939+
1939 +
R-W
LTG C
1939-
23
Tail/license D BR 23
Lights
P DKG
Right turn
* Pins C1-A, C1-H, and C1-J are fed from the same CHM circuit board trace. The max combined current cap for all three pins is 7.45A.
Pins C1-D, C1-E, and C1-F are fed from the same CHM circuit board trace. The max combined current cap for all three pins is 1A.
Pins C1-G, C2-H, and C3-N are fed by the same CHM circuit board trace. The max combined current cap for all three pins is 7.45A.
Pins C1-P, C2-E, and C3-R are fed by the same CHM circuit board trace. The max combined current cap for all three pins is 7.45A.
39R
Data
Lines
Backup A DKBL120B
C1-N
1939+
R DKG 1939P BR
C3
C1-N
1939+
Signal
Type
Output
A
B
Connector
Pin
A
C1-D
C1-K
OPTA
D
C
License Light
Backup A
LTBL
120B
DKBL120B
R-W 39R
BR
23
R-W
39L
BK
GND
Tail Harness
2010 Smart Plex Electrical Body Builder Reference Page #33 Rev A
Transmission
(Grey Plug)
Description
Transmission Interface Harness at the Frontwall
Transmission Interface Harness at Back of Cab
Transmission Interface at End of Frame
8
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
16
1
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
16
Range Indicator
Engine Overspeed Indicator
4
497Y
103
Digital Ground
Digital Ground
5
497K (O)
125
Vehicle Speed Sensor
Vehicle Speed Sensor
6
497C4 (O)
105
Output Speed Indicator A Output Speed Indicator A
Neutral Indicator for PTO Neutral Indicator for PTO
7
497C3 (O)
145
Two-Speed Axle Enable
Two-Speed Axle Enable
Direction Change Enable
8
497D3 (I )
143
PTO Enable
PTO Enable
Reverse Enable
Engine Overspeed Indicator
9
497C1 (O)
130
PTO Enable
Secondary Mode Indicator
Auxiliary Hold
Secondary Mode Input
Two-Speed Axle Enable
Automatic Neutral-Dual Input With Park Brake
10
497D5 (I)
142
Secondary Mode Input
Auto Neutral-Dual Input With Service Brake
Status
Auxiliary Function Range Inhibit (special)
Auto Neutral-Dual Input With Service Brake
Status
Auxiliary Function Range Inhibit (standard)
Automatic Neutral-Dual Input With Park Brake
Shift Selector Transition
Auxiliary Function Range
Two-Speed Axle Enable
11
497D6 (I)
101
Inhibit (standard)
Shift Selector Transition/Secondary Shift
Schedule
Auxiliary Function Range Inhibit (special)
Automatic Neutral-Single Input
Direction Change Enable
Reverse Enable
12
497D10 (I)
117
2010 Smart Plex Electrical Body Builder Reference Page #34 Rev A
Engine Interface:
Engine Interface
8
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
16
1
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
16
Engine
(Black Plug)
DD13 Interface
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Harness
Usage Description
Eng Control Dash Dash Engine Control
Engine Control Remote VSG Select
Engine Control Cruise Control On/Off Enable
Engine Control Cruise Control Set/Coast
Engine Control Cruise Control Resume/Accel
Engine Control Limiter 0
Engine Control Limiter 1
Engine Control Tachometer
Engine Control Throttle Inhibit
Engine Control Remote Accelerator Select
Engine Control Variable Speed Governor
Engine Control +5V Sensor Supply
Eng Control Dash Dash Engine Control
Power Ignition Dash Power
Spare
--Spare
---
Cummins Interface
Circuit #
Pin
483Z
439U
492U
483A
483B
439V1
439V2
483E
492Z
483N
483C
483D
492Y
439A
Cav 15
Cav 16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Harness
Usage Description
Circuit #
Eng Control Dash Engine RPM Chass
400G
Engine Control Remote PTO
439U
Engine Control CC/PTO On/Off Switch w/RPM
492U
Engine Control CC/PTO Set w/RPM
483A
Engine Control CC/PTO Resume w/RPM
483B
Engine Control Max Operating Speed/Gov
483R
Spare
--Cav 7
Engine Control Tachometer
483E
Spare
--Cav 9
Engine Control Remote Throttle On/Off
483N
Engine Control Remote Throttle Signal w/RPM
483C
Engine Control Remote Throttle Power
483D
Engine Control Eeng #1 Snsr Com Ground w/RPM
492Y
Spare
--Cav 14
Spare
--Cav 15
Spare
--Cav 16
2010 Smart Plex Electrical Body Builder Reference Page #35 Rev A
All SmartPlex PTO controls employ a Multiplexed dash mounted Smart Switch.
PTO Control wiring and air piping is driven by several different factors on the
M2 and SD Platforms.
Module 362 specifies which PTO will be installed. This can be specified two ways
- For factory installed PTO can be chosen (Contact CAE representative for quote)
- For "Customer Installed" data codes select from the options in Chart Below
If a 372 code other than 372-998 or 372-051 is specified, a corresponding 362 data code
must be specified to ensure the correct wiring, PTO connector style and air piping
connections are in place.
The charts on this page are designed to guide you through the compatibility process.
Allison Automatic
Transmissions
w/PTO provisions
Mod 362
PTO
Options
All Manual
Transmissions
PTO controls are pre-wired specifically to match the transmission and PTO combination.
For this reason data code combinations for Modules 372 and 362 are critical.
362-801
362-1T7
362-1T9
362-1BU
362-1M2
362-802
362-1T6
362-1PB
362-1T8
362-039
362-037
362-805
362-803
362-800
362-040
362-1U0
362-1U1
362-1BV
362-1DV
362-035
362-158
362-807
362-157
362-804
Option Description
Allison Automatic
Transmissions
w/PTO provisions
PTO Compatibility
Factory installed PTO's are avaliable and can alo be selected (Contact CAE representative for quotes and avaliability)
2010 Smart Plex Electrical Body Builder Reference Page #36 Rev A
PTO Controls
PTO Controls
All SmartPlex PTO controls employ a Multiplexed dash mounted Smart Switch.
PTO Control wiring and air piping is driven by several different factors on the
M2 Platform.
- For factory installed PTO can be chosen (Contact CAE representative for quote)
- For "Customer Installed" data codes select from the options in Chart Below
372-065
(1) DASH MTD PTO SWITCH W/IND LAMP - PK BRK INTERLOCK FOR CUST INST PTO
372-037
372-067
(1) DASH MTD PTO SWITCH W/IND LAMP - NEUT INTERLOCK FOR CUST INST PTO
372-043
(1) DASH MTD PTO SWITCH W/IND LAMP - PK BRK & NEUT INTERLOCK
The charts on this page are designed to guide you through the compatibility process.
372-073
(1) DASH MTD PTO SWITCH W/IND LAMP - PK BRK & NEUT INTERLOCK FOR CUST
INST PTO
372-058
(1) DASH MTD PTO SWITCH W/IND LAMP WITH PDI MODIFICATION TO INCREASE
ENGINE RPM TO HIGH IDLE WHEN PTO IS ENGAGED
372-068
(1) DASH MTD PTO SWITCH W/IND LAMP WITH PDI MODIFICATION TO INCREASE
ENGINE RPM TO HIGH IDLE WHEN PTO IS ENGAGED FOR CUST INST PTO
372-044
(1) DASH MTD PTO SWITCH W/IND LAMP FOR AGS2 TRANS - STATIONARY MODE
372-066
(1) DASH MTD PTO SWITCH W/IND LAMP FOR AGS2 TRANS - STATIONARY MODE FOR
CUST INST PTO
372-045
(1) DASH MTD PTO SWITCH W/IND LAMP FOR AGS2 TRANS - MOBILE MODE
372-064
(1) DASH MTD PTO SWITCH W/IND LAMP FOR AGS2 TRANS - MOBILE MODE FOR
CUST INST PTO
372-051
372-060
372-069
(2) DASH MTD PTO SWITCHES W/IND LAMPS FOR CUST INST PTO
372-054
372-072
(2) DASH MTD PTO SWITCHES W/IND LAMPS - PK BRK INTERLOCKS FOR CUST INST
PTO
372-062
372-071
(2) DASH MTD PTO SWITCHES W/IND LAMPS - NEUT INTERLOCKS FOR CUST INST
PTO
372-061
(2) DASH MTD PTO SWITCHES W/IND LAMPS - PK BRK & NEUT INTERLOCKS
372-070
(2) DASH MTD PTO SWITCHES W/IND LAMPS - PK BRK & NEUT INTERLOCKS FOR
CUST INST PTO
372-998
(X)
**
***
via
Unpublished - Avail
Price Quote
372-036
Neutral Interlock
Module 362 specifies which PTO will be installed. This can be specified two ways
(1) DASH MTD PTO SWITCH W/IND LAMP FOR CUST INST PTO
372-063
Allison Automatic
Transmissions w/PTO
provisions
372-035
Allison Automatic
Transmissions w/PTO
provisions
Option Description
Customer Installed
Mod 372
PTO
Control
Options
Factory Installed
PTO controls are pre-wired specifically to match the transmission and PTO
combination.
For this reason data code combinations for Modules 372 and 362 are critical.
PTO
Installation
Manual Transmissions
372-998 should be specified only when a PTO will not be needed or added in the future. (no routing provision will be done)
2010 Smart Plex Electrical Body Builder Reference Page #37 Rev A
Smart switch
#1 in dash
Black #4 Line
PTO Engagement
Cylinder
Inlet
Outlet
Black #4 Line
Yellow #4 Line
65 PSI PPV
Dash Regulator
Yellow #4 Line
2010 Smart Plex Electrical Body Builder Reference Page #38 Rev A
Smart switch
#1 in dash
PTO Relay #5
PDM
PTO Relay #5
PDM
2010 Smart Plex Electrical Body Builder Reference Page #39 Rev A
New Hybrid connections and components have been added for 2010 which
provide bodybuilders with factory ready connections.
For easy connection to the PTO unit a break out harness with blunt cut ends has
been added to the main transmission harness under Mod 34C.
A hood switch will also be factory installed with harnesses found in Mod 29B
Two versions of the new harness will be available depending on the signal type desired
Transmission Control
Ground, ePTO signal, PTO Power+ and PTO Power - and mPTO Signal
Body Accessories
Stowed
Hydraulic Demand
12 in
Ground
Ground
Transmission Control
E PTO Signal
PTO Power +
M PTO Signal
Hood Switch
Hybrid Diagnostic
J1939 Connector
PTO Power -
Hybrid Pump 1A
Hybrid Pump 2A
To Engine, Cab and
PDM Connection
2010 Smart Plex Electrical Body Builder Reference Page #40 Rev A
Body Builder
Interface connection
point (remote
start/stop switch)
Located Pin 15 on
engine interface
2010 Smart Plex Electrical Body Builder Reference Page #41 Rev A
Module 74F
Schematic Dwg G06-73876
Harness Dwg A06-73889 and A06-73890
Install Dwg D06-74250
12
Dash/Seat harness
connection point
DRCDG_DASH_0_JMPR_BB_2A
Seat/Seatbelt
Sensor Harness
12
FTL Connector #
DUFDTM06-12SB
BB 2A
Mating Socket
DUFDTM04-12PB
12
BB 1A
Deutsch
Connector p/n
Dt04 4P
Mating Socket
DUFDT06 4S
DRCDG_DASH_0_JMPR_BB_1A
J1939+ - HI
J1939- - LO
GROUND
POWER (+12V) BAT
1
2
3
4
BB 1A
BB 2A
SEAT/BELT J2
SIGNAL I/O
CAN BUS
STATUS
POWER
SEAT/BELT J1
SEAT MONITOR
FRC DATALINK
Http://www.weldoninc.com
Weldon Vehicle Data Recorder to FTL Harness
Http://www.fireresearch.com
INPUT
Seat Belt 1 Status
Seat Belt 2 Status
Seat Belt 3 Status
Seat Belt 4 Status
Seat Belt 5 Status
Seat Belt 6 Status
Occupancy 6 status
Occupancy 5 status
Occupancy 4 status
Occupancy 3 status
Occupancy 2 status
Occupancy 1 status
TYPE
Gnd/Batt
Gnd/Batt
Gnd/Batt
Gnd/Batt
Gnd/Batt
Gnd/Batt
Gnd/Batt
Gnd/Batt
Gnd/Batt
Gnd/Batt
Gnd/Batt
Gnd/Batt
BB2A Pin
1
2
3
4
5
6
7
8
9
10
11
12
INPUT
DRIVER SEATBELT BUCKLE
FRONT PASS SEATBELT BUCKLE
RR DRIVER SEATBELT BUCKLE
RR CENTER SEATBELT BUCKLE
PP PASS SEATBELT BUCKLE
OPT PASS SEATBELT BUCKLE
OPT PASS SEAT OCCUPY
RR PASS SEAT OCCUPY
RR CENTER PASS SEAT OCCUPY
RR DRIVER PASS SEAT OCCUPY
FRONT PASS SEAT OCCUPY
DRIVER SEAT OCCUPY
TYPE
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
INPUT
Park Brake Status
Service Brake
E-master Status
CAN 2 Lo
CAN 1 Lo
V-MUX B
V-MUX A
CAN 1 Hi
CAN 2 Hi
System Power
Red Indicator
System Ground
TYPE
Gnd/Batt
Gnd/Batt
Gnd/Batt
Lo
Lo
Lo
Hi
Hi
Hi
Vbatt
Gnd (Out)
GND
BB2A Pin
N/R
N/R
N/R
N/R
2
VDR
VDR
1
N/R
4
N/R
3
INPUT
TYPE
Supplied by J1939
Hi/Lo
Supplied by J1939
Hi/Lo
Body Builder Supplied (optional) Gnd/Batt
Body Builder Supplied (optional)
Lo
J1939 - _ LO
Lo
Body Builder Supplied
Lo
Body Builder Supplied
Hi
J1939 + _ HI
Hi
Body Builder Supplied (optional)
Hi
POWER (+12V) BAT
Vbatt
Body Builder Supplied (optional) Gnd (Out)
GROUND
GND
For M2 Models Service brake and ABS signals are broadcasting via J1939.
The Weldon V-Mux VDR can accept M2 information via J1939 connection
So no need additional hard wiring is required with this harness.
INPUT
Seat Belt 1 Status
Seat Belt 2 Status
Seat Belt 3 Status
Seat Belt 4 Status
Seat Belt 5 Status
Seat Belt 6 Status
Occupancy 6 status
Occupancy 5 status
Occupancy 4 status
Occupancy 3 status
Occupancy 2 status
Occupancy 1 status
INPUT
DRIVER SEATBELT BUCKLE
FRONT PASS SEATBELT BUCKLE
RR DRIVER SEATBELT BUCKLE
RR CENTER SEATBELT BUCKLE
PP PASS SEATBELT BUCKLE
OPT PASS SEATBELT BUCKLE
OPT PASS SEAT OCCUPY
RR PASS SEAT OCCUPY
RR CENTER PASS SEAT OCCUPY
RR DRIVER PASS SEAT OCCUPY
FRONT PASS SEAT OCCUPY
DRIVER SEAT OCCUPY
TYPE
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
INPUT
Supply + (Battery)
Supply - (GND)
Ignition
Parking Brake Signal
Master Optical Warning
J1939 (shield)
J1939 (-)
J1939 (+)
INPUT
Vbatt
Ground
Body Builder Supplied
Supplied by J1939
Body Builder Supplied (optional)
Not Required
J1939 - _ LO
J1939 + _ HI
TYPE
Vbatt
Gnd
IGN (+12V)
Hi/Lo
Lo
Hi
2010 Smart Plex Electrical Body Builder Reference Page #43 Rev A