Professional Documents
Culture Documents
S900-1
0001
S900-1
Warning!
It is important that all MAN B&W Diesel A/S engines are operated within the given
specifications and performance tolerances specified in the engines Technical Files
and are maintained according to the MAN B&W Diesel A/S maintenance instructions
in order to comply with given emissions regulations.
In accordance with Chapter I of the Code of Federal Regulations, Part 94, Subpart C,
94.211 NOTICE is hereby given that Chapter I of the Code of Federal Regulations,
Part 94, Subpart K, 94.1004 requires that the emissions related maintenance of the
diesel engine shall be performed as specified in MAN B&W Diesel A/S instructions,
including, but not limited to, the instructions to that effect included in the Technical
File.
Page 1 (1)
S35MC
VOLUME II
MAINTENANCE
900 - Introduction
Documents in this Chapter
90023
90050
90060
0027
0288
0002
Table of Contents
900
Volume II - Maintenance
No.
Edition
Title
900 - Introduction
Table of Contents
90023 0027 Instructions for Main Engine
90050 0288 Checking & Maintenance Schedule
90060 0002 General - Safety Precautions
901 - Cylinder Cover
101-01 0031 Cylinder Cover, Data
901-01 0223 Cylinder Cover
90151 0189 Cylinder Cover - Panel
90161 0101 Cylinder Cover - Tools
902 - Piston with Rod & Stuffing Box
102-01 0054 Piston, Data
902-01 0249 Piston
102-02 0040 Piston Rod Stuffing Box, Data
902-02 0209 Piston Rod Stuffing Box
90251 0243 Piston and Piston Rod - Panel
90261 0106 Piston and Piston Rod - Tools
90264 0004 Piston and Piston Rod - Tilting Tools
90265 0002 Piston and Piston Rod - Support Tools
90266 0002 Piston - Lifting Tools
903 - Cylinder Liner and Cylinder Lubrication
103-01 0047 Cylinder Liner, Data
903-01 0240 Cylinder Liner
103-02 0022 Cylinder Lubricator, Data
903-02 0233 Cylinder Lubricator
90361 0084 Cylinder Liner - Tools
90366 0005 Cylinder Liner - Lifting Tools
904 - Crosshead with Connecting Rod
104-01 0033 Crosshead Bearing, Data
904-01 0229 Crosshead Bearing
104-02 0035 Crosshead, Data
904-02 0231 Crosshead
104-03 0025 Reciprocating Parts, Data
904-03 0210 Reciprocating Parts
104-04 0029 Crankpin Bearing, Data
904-04 0206 Crankpin Bearing
104-05 0032 Connecting Rod, Data
904-05 0224 Connection Rod
90451 0129 Connecting Rod and Crosshead - Panel
90461 0068 Connecting Rod - Hydraulic Tools
90464 0005 Crosshead - Hydraulic Tools
MAN B&W Diesel A/S
Page 1 (4)
Table of Contents
900
Volume II - Maintenance
No.
Edition
Title
Page 2 (4)
Table of Contents
900
Volume II - Maintenance
No.
Edition
908-04
108-05
908-05
108-07
908-07
90851
90861
90862
90863
0215
0006
0210
0018
0216
0206
0038
0038
0007
Title
Exaust Valve Roller Guide
Exhaust Valve Cam, Data
Exhaust Valve Cam
Exhaust Valve - Special Running, Data
Exhaust Valve
Exhaust Valve - Panel
Exhaust Valve - Tools
Exhaust Valve - Hydraulic Tools
Exhaust Valve - Extra Tools
Page 3 (4)
Table of Contents
900
Volume II - Maintenance
No.
Edition
Title
Page 4 (4)
Table of Contents
900
Volume II - Maintenance
No.
91359
91360
91361
91362
91363
91364
91366
Edition
0002
0002
0052
0059
0040
0059
0065
Title
Torque Spanners
Pliers
Combination Spanners
Ring Slugging Spanners
Spanners
Open-Ended Spanners
Instruments
Page 5 (4)
+ )The Plate No. may consist of either of these two sets of digits, as the pages are
in the process of being updated with new numbers: P90201-0036 or 90201-036.
To ensure optimum efficiency, reliability and lifetime of the engine and its components, only
original spare parts should be used when replacing parts on the engine.
When used in texts and illustrations, the designation D refers to the information given on the
data sheets inserted in the respective books.
Reliable and economical operation of the diesel engines is conditional upon its correct operation and maintenance in accordance with MAN B&W Diesel A/S instructions. Emissions related maintenance of the diesel engine shall be performed as specified in MAN B&W Diesel
A/S instructions and any additional instructions to that effect included in the Technical File.
Consequently, it is essential that the engine room personnel are fully acquainted with the contents of this book and, in respect of instructions on emissions related maintenance of the diesel engine, also the additional instructions to that effect set out in the Technical File.
A90023-0027
This book is subject to copyright protection, and should therefore not, in whole or in part, be
copied, reproduced, made public or in any other way made available to a third party without
the written consent of this effect from MAN B&W Diesel A/S.
Teleph.:+45 33 85 11 00
Telex :16592 manbw dk
Telefax:+45 33 85 10 30
CVR No. 39 66 13 14
900-1
The Checking and Maintenance Schedules indicate the intervals at which it is deemed appropriate to inspect the individual components of the
engine and to carry out overhauls, if necessary,
based on the engine condition or on time criteria.
In addition to the checking and overhauling intervals stated in this schedule, please note that the
periodical survey requirements of the classification
society may require additional checks and overhauls to be carried out. For further information
please refer to the classification society.
Condition-based overhauling
procedures
Time-based overhauling
procedures
also marked with an O under the headings Normal hours of service or Based on observations, are the procedures where an
actual basis for estimation is lacking. It is recommended, therefore, to carry out these procedures at the overhauling intervals
stated as a basis.
Where a symbol O or C is indicated in Based on observations
(column B), this is due to the fact that special service conditions
may make checking or overhauling necessary beyond the actual
standard schedules indicated.
When referring to this page, please quote Maintenance Schedule A90050 Edition 0288
Page 1 of 6
900-1
Page 2 of 6
When referring to this page, please quote Maintenance Schedule A90050 Edition 0288
No.
Procedure
12
C,O
24
32
O
O
Remarks
V
C*
905
-2
-3
-3
-4
-5
16
C*
R : Parts to be replaced
B : Based on observations
P : Refer to
904
-1
-2
-3
-4
-5
900-1
O
C
C
C
C
A
A
V,M
C,O
C,O
C,O
C,O
O
C
C
C
C
C
C
C
C
C
C
C
C
C,O
C,O
C,O
C,O
O
C
C
When referring to this page, please quote Maintenance Schedule A90050 Edition 0288
Page 3 of 6
900-1
No.
Procedure
-7
-8
Mechanical checking
Tacho pick-up
Angle encoder
R : Parts to be replaced
B : Based on observations
P : Refer to
12
16
24
32
C,O
C,O
M
M
R
A
R
C,A
C,O
Remarks
C
C,A
C
C
C
C,A
C
C
O
C
C
C
C,A
M
M
M
C
C
C
C,O
O
O
O
O
C,A
C*
C*
C*
C*
O
O
When referring to this page, please quote Maintenance Schedule A90050 Edition 0288
No.
-7
Procedure
R : Parts to be replaced
B : Based on observations
P : Refer to
12
16
24
32
900-1
Turbocharger System
Air cooler
Non-return valve
Auxiliary blower
Butterfly valves
Turbocharger turbine
Remarks
A,C
A
A
O
O
R
C,O
C,O
C
C
C
C,O
R
V
V
O
O
O
R
O
C*
C*
C
C
C
C*
When referring to this page, please quote Maintenance Schedule A90050 Edition 0288
O
O
O
O
O
O
O
C,O
Check p and t
Check at every port inspection
V,M
Page 5 of 6
900-1
No.
Procedure
-6
911
-1
-2
-3
Safety Equipment
Overpressure indicator valve
Relief valve
Scavenge air receiver safety valve
Functional test of alarm system for thrust
bearing and slow down /shut down system
Checking and adjustment of pressure gauge
Checking and adjustment of thermometers
Checking and adjustment of thermostats
Checking and adjustment of pressurestats
Checking and adjustment of turning gear switch
Page 6 of 6
R : Parts to be replaced
B : Based on observations
P : Refer to
12
16
24
32
O
R
C
C*
C*
V
M
C,O
C
C
C
C
C
C
C
C
C
C*
* Check p
O
O
O
C
C
C
Remarks
A
A
A
A
A
M
M
M
M
M
M
C
C
C
C
M
Empty and clean tank
O
C
V,M
* Check for loose nuts and
bearing material fragments
C*
When referring to this page, please quote Maintenance Schedule A90050 Edition 0288
900-2
Before maintenance work is carried out, the engine must be stopped and blocked according to the
safety precautions given on the specific Data Sheet.
SAFETY PRECAUTIONS
X
Stopped engine
Shut off air supply to exhaust valve Only with stopped lubriating oil pumps
When referring to this page, please quote Safety Precaution A90060 Edition 0001
MAN B&W Diesel A/S
Page 1 (1)
0031
0223
0189
0101
Cylinder Cover
101-1
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0031
101-1
Cylinder Cover
Stopped engine
Data
10-120, 50-300 Nm
Ref.
Description
D-1
D-2
D-3
D-4
Screwing-in torque
exhaust valve studs
200 Nm
Tightening torque
starting valve screws
25 Nm
D-5
D-6
D-8
D-9
Value Unit
3 kg
1 x 3 m, 8 x 1 m
600 kg
28 kg
Screwing-in torque
fuel valve studs
140 Nm
Hydraulic pressure
dismantling
800990 bar
Hydraulic pressure
tightening
900 bar
When referring to this page, please quote Data D10101 Edition 0031
MAN B&W Diesel A/S
Page 1 (2)
Cylinder Cover
101-1
Data
Plate
1849860-1.1
90151
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10101 Edition 0031
MAN B&W Diesel A/S
Cylinder Cover
901-1.2
Dismantling
Cylinder Cover
S35MC
0223
Dismantling
901-1.2
1.
BM901-1.2 223 01
Dismount the drain oil pipe from the exhaust valve to the hydraulic actuator, and
the sealing air pipe.
BM901-1.2 223 02
2.
When referring to this page, please quote Procedure M90101 Edition 0223
0$1% :'LHVHO$6
Page 1 (10)
901-1.2
Cylinder Cover
Dismantling
3.
BM901-1.2 223 03
BM901-1.2 223 04
BM901-1.2 223 05
5.
Page 2 (10)
When referring to this page, please quote Procedure M90101 Edition 0223
0$1% :'LHVHO$6
Cylinder Cover
901-1.2
Dismantling
6.
D-8
BM901-1.2 223 06
D-2
8. Remove and discard the sealing ring between cylinder cover and cylinder liner.
BM901-1.2 208 07
BM901-1.2 223 08
8.
When referring to this page, please quote Procedure M90101 Edition 0223
0$1% :'LHVHO$6
Page 3 (10)
901-1.3
Cylinder Cover
Overhaul
Overhaul
901-1.3
1.
D-1
BM901-1.3 208 01
BM901-1.3 208 02
D-3
BM901-1.3 208 03
4.
Page 4 (10)
When referring to this page, please quote Procedure M90101 Edition 0223
0$1% :'LHVHO$6
Cylinder Cover
901-1.3
Overhaul
5.
BM901-1.3 208 05
Clean the fuel valve bores, using the carbon cutter. If required, recondition the fuel
valve seating with the appropriate cutter.
6.
After the grinding, clean the bore and seating carefully, and check that the seating is
not damaged.
GN901-1.3 203 06
BG901-3.1 67 04
7.
When referring to this page, please quote Procedure M90101 Edition 0223
0$1% :'LHVHO$6
Page 5 (10)
901-1.3
Cylinder Cover
Overhaul
8.
BM901-1.3 208 08
BM901-1.3 208 09
9.
Page 6 (10)
When referring to this page, please quote Procedure M90101 Edition 0223
0$1% :'LHVHO$6
Cylinder Cover
901-1.3
Overhaul
10.
D-4
D-5
D-6
BM901-1.3 208 10
When referring to this page, please quote Procedure M90101 Edition 0223
0$1% :'LHVHO$6
Page 7 (10)
Cylinder Cover
901-1.4
Mounting
Mounting
901-1.4
1.
D-2
1. Place a new sealing ring on top of the cylinder liner with the guide tabs in the fore
and aft direction.
This is to ensure that the tabs fit into the
two gas blow-out grooves milled in the cylinder cover guide recess.
2. Lift the cylinder cover by means of the
crane and carefully wipe the contact surface which faces the cylinder liner.
BM901-1.4 208 01
2.
BM901-1.4 208 02
D-9
BM901-1.2 223 06
Page 8 (10)
When referring to this page, please quote Procedure M90101 Edition 0223
0$1% :'LHVHO$6
Cylinder Cover
901-1.4
Mounting
4.
BM901-1.4 223 04
Note!
5.
BM901-1.4 223 05
When referring to this page, please quote Procedure M90101 Edition 0223
0$1% :'LHVHO$6
Page 9 (10)
901-1.4
Cylinder Cover
Mounting
6.
6. Mount the cooling water pipes, and the control air pipe for the exhaust valve.
7. Mount the starting air pipe and control air
pipe for the starting valve.
Using a crowfoot wrench and torque spanner, mount the fuel oil high-pressure pipes.
See Procedure 909-13.4.
Connect the outlet pipe from the return oil
pipe on the fuel valves.
BM901-1.4 223 06
7.
BM901-1.4 223 07
BM901-1.4 223 08
8.
This is very important, because otherwise the valve will open more than
intended.
Page 10 (10)
When referring to this page, please quote Procedure M90101 Edition 0223
0$1% :'LHVHO$6
Plate
P90151-0189
When referring to this page, please quote Plate P90151 Edition 0189
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90151-0189
Item
No.
010
022
046
058
060
071
083
095
105
117
Item Description
Item
No.
Item Description
Notes:
Page 2 (2)
When referring to this page, please quote Plate P90151 Edition 0189
MAN B&W Diesel A/S
Plate
P90161-0101
When referring to this page, please quote Plate P90161 Edition 0101
Page 1 (2)
Plate
P90161-0101
Item
No.
027
039
052
064
088
090
100
206
Page 2 (2)
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P90161 Edition 0101
MAN B&W Diesel A/S
0054
0249
0040
0209
0243
0106
0004
0002
0002
Piston, Data
Piston
Piston Rod Stuffing Box, Data
Piston Rod Stuffing Box
Piston and Piston Rod - Panel
Piston and Piston Rod - Tools
Piston and Piston Rod - Tilting Tools
Piston and Piston Rod - Support Tools
Piston - Lifting Tools
Piston
102-1
Data
SAFETY PRECAUTIONS
Special Data
0054
102-1
S35MC
Piston
Stopped engine
10120, 50300
Data
Ref.
Description
D-1
Radial width:
new piston ring
12.5 mm
worn piston ring
10.0 mm
Maximum vertical height:
groove No. 1
10.2 mm
groove Nos. 2, 3 and 4
8.7 mm
Max. permissible burn-away:
standard piston top
11 mm
Minimum free ring gap
22 mm
Minimum ring gap
2.5 mm
Vertical clearance, new parts 0.30-0.35 mm
Piston complete
325 kg
Piston crown
80 kg
Piston skirt
12 kg
Tightening torque
piston skirt
50 Nm
Tightening torque
cooling pipe
50 Nm
Piston rod
190 kg
Tightening torque
piston crown/rod
150 Nm
Test pressure
7 bar
Tightening torque
telescopic pipe
40 Nm
Check distance
cylinder cover studs
8372 mm
Tightening torque
piston/crosshead
210 Nm
D-2
D-3
D-4
D-5
D-6
D-7
D-8
D-9
D-10
D-12
D-13
D-14
D-15
D-16
D-17
D-18
Value Unit
When referring to this page, please quote Data D10201 Edition 0054
MAN B&W Diesel A/S
Page 1 (2)
Piston
102-1
Data
1849875-7.1
Plate
90251
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10201 Edition 0054
MAN B&W Diesel A/S
Piston
902-1.1
Checking
Piston
S35MC
0249
Checking
902-1.1
1.
GN902-1.1 204 01
Note!
2.
GN902-1.1 204 02
HG902-1.1 201 03
3.
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Page 1 (19)
Piston
902-1.1
Checking
4.
GN902-1.1 204 04
D-7
BG902-4.1 72 02
D-4
BM902-1.1 232 07
7.
Page 2 (19)
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Piston
902-1.1
Checking
8.
GN902-1.1 222 14
9.
New
GN902-1.1 204 08
D-1
Worn
Min. 1 mm
GN902-1.1 204 09
10.
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Page 3 (19)
Piston
902-1.1
Checking
11.
D-2
KM902-3.0 47 05
12.
AM902-3.0 77 04
D-3
Page 4 (19)
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Piston
902-1.1
Checking
13.
13. Before mounting a new piston ring, measure the piston ring gap.
When measuring, insert the piston ring in
either a new cylinder liner or in the bottom
of a used cylinder (below the ring travel
zone).
D-5
GN902-1.1 222 13
14.
Do not expand the rings more than necessary. The upper ring (CPR ring) should not
be expanded more than to the milled mark
on the ring expander.
GN902-1.1 222 14
15.
KC902-3.0 83 06
D-6
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Page 5 (19)
902-1.2
Piston
Dismantling
Dismantling
902-1.2
1.
DM902-2.1 105 01
GN902-1.2 204 02
2.
BM902-1.2 249 03
3.
Page 6 (19)
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Piston
902-1.2
Dismantling
4.
DM902-2.1 105 05
Note!
5.
BM902-1.2 210 05
HN902-1.2 237 06
6.
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Page 7 (19)
902-1.2
Piston
Dismantling
7.
D-7
GN902-1.2 204 07
BG 902-4.1 72 02
BG902-4.1 72 02
9.
Page 8 (19)
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Piston
902-1.2
Dismantling
10.
10. Turn the crosshead down far enough to permit mounting of the protective rubber cover
on the crosshead bearing cap.
The protective rubber cover should remain
in place to protect the crosshead bearing
journal from impurities until the piston is remounted.
GN902-1.2 204 10
11.
BM902-1.2 249 11
D-7
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Page 9 (19)
Piston
902-1.2
Dismantling
12.
BM902-1.2 249 12
Now lower the piston while guiding the support to the platform cut-out.
After landing the piston and ensuring that it
rests correctly on the support, remove the
tilting tool.
13.
Note!
BM902-1.2 249 13
D-7
Page 10 (19)
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Piston
902-1.3
Overhaul
Overhaul
902-1.3
1.
D-7
BM902-1.3 249 01
BG902-4.1 72 02
2.
BG902-5.1 82 03
3.
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Page 11 (19)
Piston
902-1.3
Overhaul
4.
D-9
Lower the piston rod foot near to the platform. Pull the piston rod foot a bit to the
side by hand to tilt the piston. Land the foot
on a wooden block.
Note!
BM902-1.3 236 04
5.
BM902-1.3 236 05
BM902-1.3 236 06
BM902-1.3 236 07
7.
Page 12 (19)
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Piston
902-1.3
Overhaul
8.
D-13
Dismount the locking wire and the innermost screws between the rod and the piston crown. Lift the piston rod away and land
it in a horizontal position on a couple of
wooden blocks.
BM902-1.3 236 08
9.
D-9
D-8
10.
D-14
BM902-1.3 236 10
D-10
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Page 13 (19)
Piston
902-1.3
Overhaul
11.
HM902-4.2 52 07
D-15
BM902-1.3 236 12
Oil
Page 14 (19)
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Piston
902-1.4
Mounting
Mounting
902-1.4
2.
D-7
3. Ensure that the stuffing box is correctly positioned over the guide pins in the distance
pieces mounted on the piston rod foot.
BM902-1.4 249 02
BM902-1.4 249 03
3.
GN902-1.2 204 10
4.
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Page 15 (19)
902-1.4
Piston
Mounting
5.
5. Remove the cover from the piston rod stuffing box opening in the bottom of the cylinder unit.
6. Turn the crosshead to a position 45 from
TDC.
7. Coat the piston rings, piston rod and cylinder liner with lubricating oil.
Coat the O-rings of the stuffing box with oil.
GN902-1.2 204 09
DM902-2.2 84 03
6.
BM902-1.4 249 07
7.
Page 16 (19)
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Piston
902-1.4
Mounting
8.
BM902-1.4 249 08
9.
BM902-1.4 249 09
Mount and tighten the screws for the telescopic pipe. See Data.
10.
DM902-2.2 105 06
D-16
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Page 17 (19)
Piston
902-1.4
Mounting
11.
D-18
BG902-2.2 62 08
GN902-1.2 204 02
12.
13.
BM902-1.4 230 12
D-17
Page 18 (19)
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Piston
902-1.4
Mounting
14.
14. Smear the piston rod with molybdenum disulphide, and turn the crankshaft a couple
of revolutions.
Mount the piston cleaning ring according to
the scratch mark.
HN902-1.4 237 13
15.
GN902-1.2 204 05
When referring to this page, please quote Procedure M90201 Edition 0249
MAN B&W Diesel A/S
Page 19 (19)
102-2
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0040
102-2
Stopped engine
Data
Ref.
Description
D-1
D-2
327 mm
538 mm
606 mm
374 mm
547 mm
580 mm
D-3
D-4
D-5
D-6
D-7
D-8
D-9
Value Unit
40 kg
17 mm
3 x 3 mm
12 mm
4 x 5 mm
11 mm
3 x 6 mm
When referring to this page, please quote Data D10202 Edition 0040
MAN B&W Diesel A/S
Page 1 (2)
102-2
Data
1849875-7.1
Plate
90251
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10202 Edition 0040
MAN B&W Diesel A/S
902-2.1
Checking
Piston Rod Stuffing Box
S35MC
0209
Checking
902-2.1
2.
2. Measure the radial width of all the ring segments. If the radial width of a segment is
less than stated in Data, the complete ring
must be replaced.
3. Measure the ring end clearances, i.e. the
gap between the ends of the segments in a
ring, when the segments are placed evenly
around the piston rod.
BG902-5.1 74 04
3.
D-4
D-5
D-6
D-7
D-8
BG902-5.0 74 02
D-9
4.
D-2
BG902-5.0 74 03
D-3
When referring to this page, please quote Procedure M90202 Edition 0209
0$1% :'LHVHO$6
Page 1 (9)
902-2.2
1.
If, in the period between piston overhauls, it becomes necessary to inspect the piston rod
stuffing box, proceed as follows:
1. Turn the crosshead to about 90 from TDC.
Mount the rubber hose around the piston
rod to protect the crosshead bearing from
impurities.
GN902-2.2 203 01
BM902-5.2 109 02
2.
BM902-5.2 109 03
3.
Page 2 (9)
When referring to this page, please quote Procedure M90202 Edition 0209
0$1% :'LHVHO$6
902-2.2
Dismantling
4.
BM902-5.2 109 04
5. Turn the piston to BDC, thereby withdrawing the stuffing box from the cylinder frame
bottom.
BM902-5.2 109 05
5.
BM902-5.2 109 06
6.
When referring to this page, please quote Procedure M90202 Edition 0209
0$1% :'LHVHO$6
Page 3 (9)
902-2.3
1.
BG902-5.1 82 01
2.
D-1
BG902-5.1 82 02
Remove the nuts and screws from the stuffing box. Pull the stuffing box halves apart
and remove them from the worktable.
4. Dismantle and stack the rings in the same
order as when fitted in the stuffing box.
3.
BG902-5.1 82 03
Page 4 (9)
When referring to this page, please quote Procedure M90202 Edition 0209
0$1% :'LHVHO$6
902-2.3
Overhaul
8.
HC902-5.1 98 07
9.
BG902-5.1 82 09
11.
BG902-5.1 82 10
When referring to this page, please quote Procedure M90202 Edition 0209
0$1% :'LHVHO$6
Page 5 (9)
902-2.3
12.
BG902-5.1 82 11
BG902-5.1 82 12
BG902-5.1 82 13
Page 6 (9)
When referring to this page, please quote Procedure M90202 Edition 0209
0$1% :'LHVHO$6
902-2.3
Overhaul
16.
Remove the worktable and lower the stuffing box until it rests against the distance
pieces on the piston rod foot.
Remove wire ropes and eye bolts.
BG902-5.1 82 14
17. Mount eye bolts and wire ropes, and lift the
stuffing box a little.
BG902-5.1 82 15
17.
When referring to this page, please quote Procedure M90202 Edition 0209
0$1% :'LHVHO$6
Page 7 (9)
902-2.4
1.
BM902-5.2 109 07
BM902-5.2 109 08
2.
BM902-5.2 109 09
3.
Page 8 (9)
When referring to this page, please quote Procedure M90202 Edition 0209
0$1% :'LHVHO$6
902-2.4
Mounting
4.
BM902-5.2 109 10
5.
BM902-5.2 109 11
GN902-2.2 203 01
6.
When referring to this page, please quote Procedure M90202 Edition 0209
0$1% :'LHVHO$6
Page 9 (9)
Plate
P90251-0243
When referring to this page, please quote Plate P90251 Edition 0243
Page 1 (2)
Plate
P90251-0243
Item
No.
014
026
040
051
075
087
099
109
110
122
134
158
171
195
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90251 Edition 0243
MAN B&W Diesel A/S
Plate
P90261-0106
When referring to this page, please quote Plate P90261 Edition 0106
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90261-0106
Item
No.
019
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90261 Edition 0106
MAN B&W Diesel A/S
Plate
P90264-0004
When referring to this page, please quote Plate P90264 Edition 0004
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90264-0004
Item
No.
015
027
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90264 Edition 0004
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90265 Edition 0002
MAN B&W Diesel A/S
Plate
P90265-0002
Page 1 (2)
Plate
P90265-0002
Item
No.
010
Page 2 (2)
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P90265 Edition 0002
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90266 Edition 0002
MAN B&W Diesel A/S
Plate
P90266-0002
Page 1 (2)
Plate
P90266-0002
Item
No.
016
Page 2 (2)
Item
No.
Item Description
When referring to this page, please quote Plate P90266 Edition 0002
MAN B&W Diesel A/S
0047
0240
0022
0233
0084
0005
Cylinder Liner
103-1
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0047
103-1
Cylinder Liner
Stopped engine
Data
Ref.
Description
D-1
350 mm
D-2
630 kg
D-3
Cooling jacket
D-4
Check distance
cylinder cover studs
D-5
D-6
D-7
Value Unit
60 kg
837 +/- 2 mm
27.8 mm
PC-ring/Liner,
max. wear deviation
0.35 mm
PC-rings table:
Liner diameter: 350 mm
D-8
Liner wear:
Install:
0 0.35 mm
Standard PC-ring
(new or max. wear of
diameter 0.35 mm)
0.35 0.7 mm
Oversize PC-ring
> 0.7 mm
Dummy ring
80 Nm
When referring to this page, please quote Data D10301 Edition 0047
MAN B&W Diesel A/S
Page 1 (2)
Cylinder Liner
103-1
Data
1849875-7.1
Plate
90251
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10301 Edition 0047
MAN B&W Diesel A/S
Cylinder Liner
903-1.1
Checking
Cylinder Liner
S35MC
0240
Checking
903-1.1
2.
D-1
BM903-1.1 208 02
4. Check and assess the condition of the cylinder liner according to the description given in Volume I, Chapter 707.
3.
DM903-2.0 67 02
HN903-1.1 235 04
6.
When referring to this page, please quote Procedure M90301 Edition 0240
MAN B&W Diesel A/S
Page 1 (10)
903-1.1
Cylinder Liner
Checking
8.
DM903-1.1 237 08
Page 2 (10)
When referring to this page, please quote Procedure M90301 Edition 0240
MAN B&W Diesel A/S
Cylinder Liner
903-1.2
Dismantling
Dismantling
903-1.2
1.
D-8
BM903-1.2 240 01
2.
BM903-1.2 240 02
When referring to this page, please quote Procedure M90301 Edition 0240
MAN B&W Diesel A/S
Page 3 (10)
903-1.2
Cylinder Liner
Dismantling
3.
BM903-1.2 208 03
4.
D-2
BM903-1.2 240 04
Page 4 (10)
When referring to this page, please quote Procedure M90301 Edition 0240
MAN B&W Diesel A/S
Cylinder Liner
903-1.2
Dismantling
5.
BM903-1.2 240 05
5. The lifting tools are also used for transporting the cylinder liner.
When referring to this page, please quote Procedure M90301 Edition 0240
MAN B&W Diesel A/S
Page 5 (10)
Cylinder Liner
903-1.3
Overhaul
Overhaul
903-1.3
1.
BM903-1.3 240 01
2.
BM903-1.3 240 02
D-3
Page 6 (10)
When referring to this page, please quote Procedure M90301 Edition 0240
MAN B&W Diesel A/S
Cylinder Liner
903-1.3
Overhaul
3.
3. Check and assess the condition of the cylinder liner according to the description given in Volume I, Chapter 707.
Carefully scratch over any scores or marks
on the cylinder liner running surface, by
means of a rough grindstone held in the
hand.
Check in the top of the liner for a wear ridge
(where the piston rings reverse direction). If
there is any sign of a wear ridge, it is necessary to create a groove by grinding.The
groove serves to prevent the build-up of a
new wear ridge.
HN903-1.3 221 04
4. It is recommended to use a wear ridge milling machine to create the groove. For use
of the milling machine, see suppliers instruction.
4.
MB903-1.3 231 04
Check the distance C before grinding to ascertain that the wear ridge was caused by
the top ring at TDC.
Note!
5.
R=4-5 mm
MN903-1.3 229 05
When referring to this page, please quote Procedure M90301 Edition 0240
MAN B&W Diesel A/S
Page 7 (10)
Cylinder Liner
903-1.3
Overhaul
6.
BM903-1.3 240 06
BM903-1.3 240 07
D-3
BM903-1.3 240 08
8.
Page 8 (10)
When referring to this page, please quote Procedure M90301 Edition 0240
MAN B&W Diesel A/S
Cylinder Liner
903-1.4
Mounting
Mounting
903-1.4
1.
BM903-1.4 240 01
2.
BM903-1.4 240 02
D-4
When referring to this page, please quote Procedure M90301 Edition 0240
MAN B&W Diesel A/S
Page 9 (10)
903-1.4
Cylinder Liner
Mounting
3.
BM903-1.2 208 03
When this is in order, check that each individual lubricating point functions correctly.
4.
BM903-1.4 240 04
BM901-1.4 208 01
6.
Page 10 (10)
When referring to this page, please quote Procedure M90301 Edition 0240
MAN B&W Diesel A/S
Cylinder Lubricators
103-2
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0022
103-2
Cylinder Lubricators
Stopped engine
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data D10302 Edition 0022
MAN B&W Diesel A/S
Page 1 (2)
Cylinder Lubricators
103-2
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10302 Edition 0022
MAN B&W Diesel A/S
Cylinder Lubricators
903-2.1
Checking
Cylinder Lubricators
S35MC
0233
Checking
903-2.1
/XEULFDWLRQ3RLQW1R
/XEULFDWLRQ3RLQW1R
0
%
0
%
0DUNV
&\O1R
1
*
When referring to this page, please quote Procedure M90302 Edition 0233
0$1% :'LHVHO$6
Page 1 (4)
903-2.1
Cylinder Lubricators
Checking
0
%
8. If one of the crankthrows is not in the correct position, adjust the lubricators.
See Procedure 903-2.3.
0DUNV
1
*
Page 2 (4)
$IWPRVW
&\OLQGHU
When referring to this page, please quote Procedure M90302 Edition 0233
0$1% :'LHVHO$6
Cylinder Lubricators
903-2.3
Adjustment
Adjustment
903-2.3
Note!
Any adjustment of lubricator No. 1 will
alter the setting of lubricator No. 2.
Therefore, any adjustment of lubricator
No. 1 must be followed by a re-adjustment of lubricator No. 2.
1. Remove the guards over the couplings.
Loosen the set screws in the couplings and
pull the coupling wheels out of contact with
the planet wheels.
2. For adjustment of lubricator No. 1, turn the
crankshaft in AHEAD direction until the
crankthrow for cylinder No. 1 is 101 past
BDC for lubricator No. 1.
0
%
When referring to this page, please quote Procedure M90302 Edition 0233
0$1% :'LHVHO$6
Page 3 (4)
903-2.3
Cylinder Lubricators
Adjustment
3. Turn the pump shaft slowly in AHEAD direction until the mark on the scale at the leadin shaft is in line with the mark on the lubricator housing.
4. Re-engage the coupling wheel and tighten
the set screw.
Re-check the setting.
See Procedure 903-2.1.
Mount the guard over the coupling.
0
%
0
%
Page 4 (4)
When referring to this page, please quote Procedure M90302 Edition 0233
0$1% :'LHVHO$6
Plate
P90361-0084
When referring to this page, please quote Plate P90361 Edition 0084
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90361-0084
Item
No.
036
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90361 Edition 0084
MAN B&W Diesel A/S
Plate
P90366-0005
021
When referring to this page, please quote Plate P90366 Edition 0005
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90366-0005
Item
No.
021
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90366 Edition 0005
MAN B&W Diesel A/S
0033
0229
0035
0231
0025
0210
0029
0206
0032
0224
0129
0068
0005
Crosshead Bearing
104-1
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0033
104-1
Crosshead Bearing
Stopped engine
50-300 Nm
Data
Ref.
Description
D-1
Value Unit
0.15-0.40 mm
D-2
Connecting rod
370 kg
D-3
Hydraulic pressure
tightening
900 bar
Hydraulic pressure
dismantling
800-990 bar
D-4
4 x 1.5 m, 1 x 3 m
D-5
44 kg
D-6
Telescopic pipe
tightening torque
40 Nm
D-7
9 kg
D-8
7 kg
D-9
Piston rod
tightening torque
210 Nm
60 Nm
2 x 1000 kg
When referring to this page, please quote Data D10401 Edition 0033
MAN B&W Diesel A/S
Page 1 (2)
Crosshead Bearing
104-1
Data
Plate
1849859-1
90451
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10401 Edition 0033
MAN B&W Diesel A/S
Crosshead Bearing
904-1.1
Checking
Crosshead Bearing
S35MC
0229
Checking
904-1.1
2.
Tin-Aluminium bearings
The top clearance between the journal and a
new bearing shell is the result of a summation
of the production tolerances of the bearing assembly components.
BM904-2.1 76 02
The top clearance for a new bearing will normally be in the range stated in Data. Note that
the figures are to be used for guidance only.
3.
D-1
4. The difference between the actual clearance measurement and the measurement
recorded in the Adjustment Sheet (or the
clearance noted for a new bearing installed
later) must not exceed 0.05 mm. If so, the
crosshead bearing must be disassembled
for inspection.
See Procedure 904-1.2.
For evaluation of the bearing shell, see
Chapter 708, Bearings in the instruction
book, Volume I, OPERATION.
BM904-1.1 229 03
When referring to this page, please quote Procedure M90401 Edition 0229
0$1% :'LHVHO$6
Page 1 (9)
904-1.2
Crosshead Bearing
Dismantling
Dismantling
904-1.2
1.
This procedure has been divided into two dismantling situations, as follows:
with piston mounted
with piston removed
With piston mounted:
1. Turn the crankshaft down far enough to give
access to the nuts and screws on the piston
rod.
BM904-2.1 76 02
2. Mount two eye bolts in the top of the crankcase and suspend two tackles in the
athwartship direction.
2.
BM904-1.2 229 02
BG904-2.2 63 05
3.
Page 2 (9)
When referring to this page, please quote Procedure M90401 Edition 0229
0$1% :'LHVHO$6
Crosshead Bearing
904-1.2
Dismantling
4.
Turn the crosshead downward, and the piston rod will remain suspended from the two
chains.
BM904-1.2 229 04
DG904-2.3 64 2/3
7.
DM904-4.0 57 02B
D-4
When referring to this page, please quote Procedure M90401 Edition 0229
0$1% :'LHVHO$6
Page 3 (9)
Crosshead Bearing
904-1.2
Dismantling
8.
BG904-2.2 63 08
Take care that the studs for the crosshead bearing cap do not scratch the
crosshead journal.
10. Lift the crosshead bearing cap out of the
engine.
BM904-4.0 40 03A
9.
10.
BM904-4.0 40 03B
D-5
Page 4 (9)
When referring to this page, please quote Procedure M90401 Edition 0229
0$1% :'LHVHO$6
Crosshead Bearing
904-1.2
Dismantling
11.
D-5
GN904-1.2 203 11
D-8
12.
BM904-1.2 229 12
BM904-1.2 229 13
13.
When referring to this page, please quote Procedure M90401 Edition 0229
0$1% :'LHVHO$6
Page 5 (9)
904-1.2
Crosshead Bearing
Dismantling
15.
D-2
BM904-1.2 208 14
Dismount the lock screws, and lift the bearing shell out of the engine.
16.
BM904-1.2 208 15
D-7
Page 6 (9)
When referring to this page, please quote Procedure M90401 Edition 0229
0$1% :'LHVHO$6
Crosshead Bearing
904-1.4
Mounting
Mounting
904-1.4
1.
D-7
Turn to TDC while following with the tackles, for assembling the crosshead and the
connecting rod.
BM904-1.4 229 01
Take care that the guide shoes do not damage the bearing shell.
2.
BM904-1.2 208 14
BM904-1.4 229 03
3.
When referring to this page, please quote Procedure M90401 Edition 0229
0$1% :'LHVHO$6
Page 7 (9)
Crosshead Bearing
904-1.4
Mounting
4.
BM904-1.4 229 04
D-5
BM904-4.0 40 03B
6.
BM904-1.4 229 06
D-10
Page 8 (9)
When referring to this page, please quote Procedure M90401 Edition 0229
0$1% :'LHVHO$6
Crosshead Bearing
904-1.4
Mounting
8.
DG904-1.3 64 02A
10.
D-9
11. Release the telescopic pipe from its suspension, mount and tighten the four screws
which tighten the telescopic pipe to the
bend. See Data.
BG904-2.2 63 16
11.
BG904-2.2 63 15
D-6
When referring to this page, please quote Procedure M90401 Edition 0229
0$1% :'LHVHO$6
Page 9 (9)
Crosshead
104-2
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0035
104-2
Crosshead
Stopped engine
50-300 Nm
4 x 1.5 m
1x3m
Data
Ref.
Description
D-1
Hydraulic pressure
dismantling
800-990 bar
Hydraulic pressure
tightening
900 bar
D-2
Value Unit
D-3
44 kg
D-4
41 kg
D-5
Crosshead complete
290 kg
D-6
Connecting rod
370 kg
D-7
Guide shoe
D-8
Outlet pipe
tightening torque
135 Nm
Thrust piece
tightening torque
60 Nm
D-9
[NJ
35 kg
60 Nm
40 Nm
150 Nm
260 Nm
45
When referring to this page, please quote Data D10402 Edition 0035
MAN B&W Diesel A/S
Page 1 (2)
Crosshead
104-2
Data
Plate
1849859-1
90451
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10402 Edition 0035
MAN B&W Diesel A/S
Crosshead
904-2.2
Dismantling
Crosshead
S35MC
0231
Dismantling
904-2.2
2.
BM904-2.2 231 02
D-1
3.
D-3
BM904-4.0 40 03
When referring to this page, please quote Procedure M90402 Edition 0231
0$1% :'LHVHO$6
Page 1 (9)
Crosshead
904-2.2
Dismantling
4.
BM904-2.2 231 04
5.
D-4
D-1
BM904-4.0 40 05
Note!
Be careful that the studs do not damage
the crankpin journal.
6.
BM904-4.0 40 06
Page 2 (9)
When referring to this page, please quote Procedure M90402 Edition 0231
0$1% :'LHVHO$6
Crosshead
904-2.2
Dismantling
7.
D-6
BM904-2.2 231 08
8.
D-5
BM904-4.0 40 12
9.
When referring to this page, please quote Procedure M90402 Edition 0231
0$1% :'LHVHO$6
Page 3 (9)
904-2.2
Crosshead
Dismantling
10.
BM904-2.2 231 10
BM904-4.0 40 14
BM904-4.0 40 15
12.
Page 4 (9)
When referring to this page, please quote Procedure M90402 Edition 0231
0$1% :'LHVHO$6
Crosshead
904-2.2
Dismantling
13.
BM904-2.2 231 13
14.
BM904-2.2 231 14
D-5
D-7
When referring to this page, please quote Procedure M90402 Edition 0231
0$1% :'LHVHO$6
Page 5 (9)
Crosshead
904-2.4
Mounting
Mounting
904-2.4
1.
D-7
D-5
BM904-2.4 231 01
BM904-2.4 231 02
2.
Page 6 (9)
When referring to this page, please quote Procedure M90402 Edition 0231
0$1% :'LHVHO$6
Crosshead
904-2.4
Mounting
3.
3. Using the engine room crane, lift the crosshead to a working position, and mount the
guide strips on the side of the guide shoes.
4. Lift the crosshead and mount the four support brackets on the crosshead guides.
Carefully lower the crosshead until the
guide shoes rest on the support brackets.
Adjust the support brackets to the guide
shoes.
D-10
BM904-2.4 231 03
BM904-2.4 231 04
4.
When referring to this page, please quote Procedure M90402 Edition 0231
0$1% :'LHVHO$6
Page 7 (9)
Crosshead
904-2.4
Mounting
6.
BM904-2.4 231 06
7.
D-13
D-11
D-8
BM904-2.4 231 07
D-12
Page 8 (9)
When referring to this page, please quote Procedure M90402 Edition 0231
0$1% :'LHVHO$6
Crosshead
904-2.4
Mounting
9.
8. Turn to TDC.
Lift the crankpin bearing cap into the engine.
D-1
D-4
BM904-4.0 40 26
10.
D-9
BM904-2.4 231 10
D-2
When referring to this page, please quote Procedure M90402 Edition 0231
0$1% :'LHVHO$6
Page 9 (9)
Reciprocating Parts
104-3
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0025
104-3
Reciprocating Parts
Stopped engine
Data
Acceptance criteria with
piston in centre
(F-A direction)
Meas.
points
Value
PF+PA Nmax
Omax
0.70 mm
0.90 mm
TF+TA Omax
0.90 mm
E+G
H+F
Nmax
Nmin
Omax
0.40 mm
0.10 mm
0.70 mm
J+C,
K+C,
L+D,
M+D
Nmax
Nmin
Omax
0.80 mm
0.40 mm
1.00 mm
When referring to this page, please quote Data D10403 Edition 0025
MAN B&W Diesel A/S
Page 1 (2)
Reciprocating Parts
104-3
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10403 Edition 0025
MAN B&W Diesel A/S
Reciprocating Parts
904-3.1
Checking
Reciprocating Parts
K90MC
210
Checking
904-3.1
1.
In order to achieve uniform measuring conditions on board, the ship's trim must be as close
as possible to 0.
MA904-5.0 72 01
2.
Trim the ship until the difference between
the water level S fore and aft is less than
1.5 mm per 1000 mm.
Measurements are to be taken with a ruler.
2. Turn the engine in ASTERN direction to 45
after BDC (the guide shoe must rest against
the crosshead guide).
GN904-3.1 203 06
When referring to this page, please quote Procedure 904-3.1 Edition 210
MAN B&W Diesel A/S
Page 1 (3)
904-3.1
Reciprocating Parts
Checking
3.
3. Check the centering of the piston in the cylinder liner by measuring the clearance
(from the scavenge air space with a long
feeler gauge) between the piston skirt and
the cylinder liner in the Fore and Aft positions (PF-PA).
Make sure that the piston is clear of the cylinder liner in the fore-and-aft direction.
MA904-5.0 72 00
Measure the clearances between the crosshead and the connecting rod (TFTA).
Page 2 (3)
When referring to this page, please quote Procedure 904-3.1 Edition 210
MAN B&W Diesel A/S
904-3.1
Reciprocating Parts
Checking
Exhaust side
D
C
4.
Dim C,D
5. It is recommended that the measured results are noted down so that possible later
changes can be ascertained.
NA904-3.1 208 04
Camshaft side
Dim J,K
5.
Unit mm
Piston/Liner
Framebox
Dim L,M
Cyl.
PF
PA
E1
E2
E3
E4
F1
F2
F3
F4
G1
G2
G3
G4
H1
H2
H3
H4
J+C
K+C
HN904-3.1 207 05
L+D
M+D
Crosshead
Connecting
Rod
When referring to this page, please quote Procedure 904-3.1 Edition 210
MAN B&W Diesel A/S
TF
TA
Page 3 (3)
Crankpin Bearing
104-4
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0029
104-4
Crankpin Bearing
Stopped engine
Data
Ref.
Description
Value Unit
D-1
Clearances in crankpin
bearing:
max.
min.
0.50 mm
0.15 mm
D-2
D-3
D-4
D-5
D-6
Hydraulic pressure
dismantling
800-990 bar
Hydraulic pressure
mounting
900 bar
Crankpin bearing
upper shell
6 kg
Crankpin bearing
lower shell
5 kg
2 x 1000 kg
55 kg
When referring to this page, please quote Data D10404 Edition 0029
MAN B&W Diesel A/S
Page 1 (2)
Crankpin Bearing
104-4
Data
Plate
1849859-1
90451
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10404 Edition 0029
MAN B&W Diesel A/S
Crankpin Bearing
904-4.1
Checking
Crankpin Bearing
S35MC
0206
Checking
904-4.1
2.
BG904-6.1 74 02
3.
4. The difference between the actual clearance measurement and the measurement
recorded in the Adjustment Sheet (or the
clearance noted for a new bearing installed
later) must not exceed 0.05 mm. If so, the
crankpin bearing must be disassembled for
inspection.
See Procedure 904-4.2.
For further external inspection of the crankpin bearing, see Chapter 708 Bearings' in
the instruction book, Volume I, OPERATION.
GM904-6.1 69 03
D-1
BG904-6.1 74 05
5.
When referring to this page, please quote Procedure M90404 Edition 0206
0$1% :'LHVHO$6
Page 1 (7)
904-4.2
Crankpin Bearing
Dismantling
Dismantling
904-4.2
2.
BG904-6.0 62 03
Loosen the crankpin bearing stud nuts, using the hydraulic jacks.
For operation of the hydraulic jacks, see
Section 913.
Remove the hydraulic jacks and the nuts.
3.
D-2
4. Lower the bearing cap while seeing carefully that the studs do not damage the
crankpin journal.
Land the bearing cap on a couple of planks
placed in the oil pan.
BG904-6.0 62 05
4.
BG904-6.0 62 07
D-6
Page 2 (7)
When referring to this page, please quote Procedure M90404 Edition 0206
0$1% :'LHVHO$6
Crankpin Bearing
904-4.2
Dismantling
5.
D-6
BG904-6.0 62 08
6.
D-5
7. Turn to TDC.
Mount the four supports for guide shoes on
the crosshead guides.
GN904-4.2 203 06
7.
BG904-6.0 62 09
When referring to this page, please quote Procedure M90404 Edition 0206
0$1% :'LHVHO$6
Page 3 (7)
904-4.2
Crankpin Bearing
Dismantling
8.
BG904-6.0 62 10
9.
BG904-6.0 62 11
10.
BM904-4.2 206 10
D-4
Page 4 (7)
When referring to this page, please quote Procedure M90404 Edition 0206
0$1% :'LHVHO$6
Crankpin Bearing
904-4.4
Mounting
Mounting
904-4.4
1.
D-4
BM904-4.2 206 10
2. Hook the tackle on to a beam under the gallery platform and on to the lifting attachment on the connecting rod, and haul tight.
2.
Remove the tackle and the lifting attachment from the connecting rod.
3. Turn the crosshead to TDC.
BM904-4.4 206 02
BG904-6.0 62 09
3.
When referring to this page, please quote Procedure M90404 Edition 0206
0$1% :'LHVHO$6
Page 5 (7)
Crankpin Bearing
904-4.4
Mounting
4.
4. Mount two eye bolts in the crankcase topplate in the two outer screw holes in the
athwartship direction and suspend two
tackles from the eye bolts..
5. Turn the crankthrow towards the exhaust
side of the engine.
BG904-6.0 62 03
5.
BM904-4.4 206 05
D-6
Page 6 (7)
When referring to this page, please quote Procedure M90404 Edition 0206
0$1% :'LHVHO$6
Crankpin Bearing
904-4.4
Mounting
6.
D-6
BM904-4.4 206 06
7.
BG904-6.0 62 05
D-3
When referring to this page, please quote Procedure M90404 Edition 0206
0$1% :'LHVHO$6
Page 7 (7)
Connecting Rod
104-5
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0032
104-5
Connecting Rod
Stopped engine
4 x M16
4 x 1,5 m, 1 x 3 m
Data
Ref.
Description
D-1
Hydraulic pressure
dismantling
800-990 bar
Hydraulic pressure
tightening
900 bar
Connecting rod
365 kg
D-2
D-4
Value Unit
When referring to this page, please quote Data D10405 Edition 0032
MAN B&W Diesel A/S
3 x 1000 kg
Page 1 (2)
Connecting Rod
104-5
Data
Plate
1849859-1
90451
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10405 Edition 0032
MAN B&W Diesel A/S
Connecting Rod
904-5.2
Dismantling
Connecting Rod
S35MC
0224
Dismantling
904-5.2
1.
D-1
BM904-5.2 224 01
2.
Adjust the support brackets to the guide
shoes so that the weight of the crosshead
is evenly distributed on the four supports.
BM904-5.2 224 02
BM904-5.2 222 03
3.
When referring to this page, please quote Procedure M90405 Edition 0224
MAN B&W Diesel A/S
Page 1 (8)
Connecting Rod
904-5.2
Dismantling
5.
BM904-5.2 224 05
6.
BM904-5.2 224 06
7. Suspend a tackle from the engine room exhaust side and hook it on to the lifting attachment on the connecting rod, crankpin
end.
7.
BM904-5.2 224 07
AA
Page 2 (8)
When referring to this page, please quote Procedure M90405 Edition 0224
MAN B&W Diesel A/S
Connecting Rod
904-5.2
Dismantling
8.
8. Turn the crank carefully upwards while following with the tackles.
BM904-5.2 224 08
9.
BM904-5.2 224 09
10.
BM904-5.2 224 10
When referring to this page, please quote Procedure M90405 Edition 0224
MAN B&W Diesel A/S
Page 3 (8)
904-5.2
Connecting Rod
Dismantling
11. Lift the connecting rod out of the engine using the two tackles.
BM904-5.2 224 11
11.
Page 4 (8)
When referring to this page, please quote Procedure M90405 Edition 0224
MAN B&W Diesel A/S
Connecting Rod
904-5.4
Mounting
Mounting
904-5.4
1.
1. Suspend the connecting rod outside the engine and equip the rod with the same lifting
attachments as mentioned under dismantling.
Turn the crank to a position about 25 past
TDC on the camshaft side.
BM904-5.4 224 01
Note!
2.
BM904-5.4 224 02
BM904-5.4 224 04
4.
When referring to this page, please quote Procedure M90405 Edition 0224
MAN B&W Diesel A/S
Page 5 (8)
904-5.4
Connecting Rod
Mounting
5.
BM904-5.4 224 05
6.
Remove the tackle from the lifting attachment at the lower end of the connecting
rod.
Turn the crankthrow towards TDC while following with the tackles.
Caution!
BM904-5.4 224 06
BM904-5.4 224 07
7.
Page 6 (8)
When referring to this page, please quote Procedure M90405 Edition 0224
MAN B&W Diesel A/S
Connecting Rod
904-5.4
Mounting
8.
BG904-5.4 224 08
10. Remove:
D-2
BG904-6.0 62 05
9.
BG904-6.0 62 05
10.
When referring to this page, please quote Procedure M90405 Edition 0224
MAN B&W Diesel A/S
Page 7 (8)
904-5.4
Connecting Rod
Mounting
11.
BG904-5.4 224 11
12. Mount the crosshead bearing cap, the piston rod and the telescopic pipe as shown in
Procedure 904-1.4.
BM904-5.4 224 12
12.
Page 8 (8)
When referring to this page, please quote Procedure M90405 Edition 0224
MAN B&W Diesel A/S
Plate
P90451-0129
When referring to this page, please quote Plate P90451 Edition 0129
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90451-0129
Item
No.
011
023
047
059
060
072
084
096
106
118
120
155
167
Item Description
Item
No.
Item Description
Notes:
Page 2 (2)
When referring to this page, please quote Plate P90451 Edition 0129
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90461 Edition 0068
MAN B&W Diesel A/S
Plate
P90461-0068
Page 1 (2)
Plate
P90461-0068
Item
No.
Item Description
028
030
041
053
065
089
100
207
Hydraulic jack
Support
Tommy bar
O-ring with back-up ring
O-ring with back-up ring
Spanner
Stud setter
Hydraulic toolset, complete
Page 2 (2)
Item
No.
Item Description
When referring to this page, please quote Plate P90461 Edition 0068
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90464 Edition 0005
MAN B&W Diesel A/S
Plate
P90464-0005
Page 1 (2)
Plate
P90464-0005
Item
No.
Item Description
024
036
048
050
061
085
107
203
Jack-hydrualic, complete
Support
Tommy bar
O-ring with back-up ring
O-ring with back-up ring
Key, hexagon socket screw
Stud setter
Hydraulic toolset, complete
Page 2 (2)
Item
No.
Item Description
When referring to this page, please quote Plate P90464 Edition 0005
MAN B&W Diesel A/S
0004
0207
0035
0239
0040
0226
0032
0223
0006
0203
0200
0087
0124
0018
0003
Main Bearing
105-1
Data
SAFETY PRECAUTIONS
Special Data
S50MC-C
0004
105-1
Main Bearing
Stopped engine
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data D10501 Edition 0004
MAN B&W Diesel A/S
Page 1 (2)
Main Bearing
105-1
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10501 Edition 0004
MAN B&W Diesel A/S
Crankshaft Deflection
905-1.1
Checking
Crankshaft Deflection
S60MC-C
0207
Checking
905-1.1
1.
HM905-2.0 46 01
2.
3. Set the dial gauge to zero at the B1 side
near BDC. Whilst turning clockwise, take
the readings for instance when the throw
passes the positions:
XZ905-1.1 204 02
B1
(near bottom)
C
(camshaft side)
T
(top)
E
(exhaust side)
B2
(near bottom)
1/2 (B2+B1) = B
XZ905-1.1 204 03
3.
When referring to this page, please quote Procedure M90501 Edition 0207
0$1% :'LHVHO$6
Page 1 (2)
905-1.1
Crankshaft Deflection
Checking
4.
HM905-2.0 46 01
Page 2 (2)
If the bearings are found to be in good order, please contact MAN B&W Diesel or the
engine manufacturer for checking of the
bedplate alignment.
If the excessive crankshaft deflection is
found at the aftmost cylinder of the engine,
also the alignment of the propeller shaft/
drive shaft must be checked by a jack-up
test.
When referring to this page, please quote Procedure M90501 Edition 0207
0$1% :'LHVHO$6
Main Bearing
105-2
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0035
105-2
Main Bearing
Stopped engine
Data
Ref.
Description
Value Unit
D-1
0.15 mm
D-2
0.40 mm
D-3
81 kg
D-4
77 kg
D-5
D-6
Hydraulic pressure
dismantling
800-990 bar
Hydraulic pressure
tightening
900 bar
D-7
[0
6 kg
D-8
78 kg
D-9
83 kg
[NJ
70 Nm
When referring to this page, please quote Data D10502 Edition 0035
MAN B&W Diesel A/S
Page 1 (2)
Main Bearing
105-2
Data
Plate
1849873-3
90551
Spare Parts
Plate Item No.
Description
Qty
91210-xxx 204
Screw
91210-xxx 194
91210-xxx 216
Page 2 (2)
When referring to this page, please quote Data D10502 Edition 0035
MAN B&W Diesel A/S
Main Bearing
905-2.1
Checking
Main Bearing
S35MC
0239
Checking
905-2.1
1.
MB905-2.0 41 01
3.
The difference between the actual clearance measurement and the measurement
recorded in the Adjustment Sheet (or the
clearance noted for a new bearing installed
later) must not exceed 0.05 mm.
BM905-2.1 239 03
BM905-2.1 239 04
4.
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Page 1 (17)
Main Bearing
905-2.2
Dismantling
Dismantling
905-2.2
1.
BG905-3.1 71 01
D-6
BG905-3.1 71 02
Page 2 (17)
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Main Bearing
905-2.2
Dismantling
4.
BG905-3.1 71 03
5.
BM905-2.2 239 05
D-4
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Page 3 (17)
Main Bearing
905-2.2
Dismantling
6.
6. Remove the wire rope from the guide pulley, and fasten the two wire ropes from the
lifting tool in the two tackles outside on either side, and lift the bearing cap out of the
crankcase.
Remove the guide pulley from the engine.
D-4
BM905-2.2 239 06
7.
BM905-2.2 210 07
D-5
BG905-2.2 216 08
8.
Page 4 (17)
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Main Bearing
905-2.2
Dismantling
9.
BG905-3.1 85 09
10.
11. Dismount the lock screws from the lower
shell.
Place the dismantling tool on the top of the
lower bearing shell, making sure that the
flap of the dismantling tool enters the oil
groove in the bearing shell.
BM905-2.2 239 10
Max.0.2 mm
BM905-2.2 239 11
11.
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Page 5 (17)
Main Bearing
905-2.2
Dismantling
D-8
BM905-3.2 117 01
13.
BM905-3.2 117 03
D-6
Page 6 (17)
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Main Bearing
905-2.2
Dismantling
14.
D-3
BM905-3.2 117 04
BM905-3.2 117 05
15.
16.
BM905-2.2 239 17
Max. 2/10 mm
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Page 7 (17)
905-2.2
Main Bearing
Dismantling
17.
Max. 2/10 mm
BM905-2.2 239 19
JM905-2.2 236 24
The feeler blade must be inserted minimum 60 mm into the gap to pass the bore
relief in the bearing shell.
Page 8 (17)
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Main Bearing
905-2.2
Dismantling
19.
D-9
BM905-3.3 88 01
20.
D-6
BM905-3.3 88 02
21.
D-3
BM905-3.3 88 03
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Page 9 (17)
Main Bearing
905-2.2
Dismantling
23.
D-6
BM905-3.3 88 05
BM905-3.3 88 08
24.
Page 10 (17)
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Main Bearing
905-2.2
Dismantling
25.
Note!
GN905-2.2 204 12
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Page 11 (17)
905-2.3
Main Bearing
Overhaul
Overhaul
905-2.3
1.
2.
GN905-2.3 204 01
Page 12 (17)
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Main Bearing
905-2.4
Mounting
Mounting
905-2.4
1.
BM905-2.2 210 00
2.
D-5
BM905-2.4 210 02
3. If necessary, use the bearing shell dismantling tool to push the lower bearing shell fully down under the crankshaft journal.
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Page 13 (17)
905-2.4
Main Bearing
Mounting
4.
4. Check visually that the shell does not prevent the locking screws from being fully
tightened to the bedplate, as this would
cause damage to the screws and shell
when tightening the bearing cap.
See also Volume I, OPERATION, Chapter
708.
BM905-2.4 210 02
6.
BM905-3.3 88 13
7.
BG905-3.1 71 16
D-4
Page 14 (17)
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Main Bearing
905-2.4
Mounting
8.
D-7
8. Mount the:
rectangular washers
nuts
extension studs
spacers
double hydraulic jacks
Tighten the main bearing cap. See Data.
9. The tightening is done in the following sequence:
1) Tighten nuts 1 + 3
3) Retighten nuts 1 + 3
Remove the hydraulic tools.
BG905-3.1 85 17
2) Tighten nuts 2 + 4
9.
BM905-3.1 71 17
D-10
BG905-2.0 48 05
11.
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Page 15 (17)
Main Bearing
905-2.4
Mounting
12.
D-7
BM905-3.2 117 03
hydraulic jacks
Tighten the bearing cap. See Data.
Mount and tighten the nuts of the adjacent
main bearing, see step 9.
13.
D-8
D-11
BM905-3.2 117 17
D-10
Page 16 (17)
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Main Bearing
905-2.4
Mounting
14.
D-7
BM905-3.3 88 02
15.
D-11
D-9
BM905-3.3 88 15
D-10
When referring to this page, please quote Procedure M90502 Edition 0239
0$1% :'LHVHO$6
Page 17 (17)
Thrust Bearing
105-3
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0040
105-3
Thrust Bearing
Stopped engine
2 x M10
2 x 500 kg
Data
Ref.
Description
Value Unit
D05-28 Cover
78 kg
D05-07 Stopper
44 kg
13 kg
500 kg
650 Nm
When referring to this page, please quote Data D10503 Edition 0040
MAN B&W Diesel A/S
Page 1 (2)
Thrust Bearing
105-3
Data
Plate
1849873-3
90551
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10503 Edition 0040
MAN B&W Diesel A/S
Thrust Bearing
905-3.1
Checking
Thrust Bearing
S35MC
0226
Checking
905-3.1
1.
The clearance in the thrust bearing was measured during testbed trials of the engine and noted down in the Adjustment Sheet' which is
inserted at the front of Volume I, OPERATION.
For a new engine the clearance is 0.5-1.0 mm,
and for an engine in service it must not exceed
2.0 mm.
BM905-3.1 226 01
2.
A wear groove of 1 mm is positioned in the
uppermost thrust segment. (The segment
with thermometers).
GN905-3.1 224 02
KN905-2.2 238 02
3.
When referring to this page, please quote Procedure M90503 Edition 0226
MAN B&W Diesel A/S
Page 1 (5)
Thrust Bearing
905-3.2
Dismantling
Dismantling
905-3.2
1.
D05-28
BM905-4.0 51 01
2.
BM905-4.0 51 02
D05-07
Page 2 (5)
When referring to this page, please quote Procedure M90503 Edition 0226
MAN B&W Diesel A/S
Thrust Bearing
905-3.2
Dismantling
3.
BM905-5.0 76 03
4.
Note!
D05-06
BG905-5.0 59 04
When referring to this page, please quote Procedure M90503 Edition 0226
MAN B&W Diesel A/S
Page 3 (5)
905-3.4
Thrust Bearing
Mounting
Mounting
905-3.4
1.
BM905-5.0 76 03
Carefully slide the segment on to the driving pin. Turn the engine to dismantle the
next segment, see Procedure 905-3.2.
After the last segment has been mounted,
turn the driving pin up and dismount it.
2.
BM905-3.4 208 02
D05-06
Page 4 (5)
When referring to this page, please quote Procedure M90503 Edition 0226
MAN B&W Diesel A/S
Thrust Bearing
905-3.4
Mounting
3.
D05-07
D05-29
Note!
Use only the tightening angle or the
tightening torque, not both.
4. Mount the lub. oil pipe.
BM905-4.0 51 02
D05-28
BM905-3.4 208 04
4.
When referring to this page, please quote Procedure M90503 Edition 0226
MAN B&W Diesel A/S
Page 5 (5)
105-5
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0032
105-5
Stopped engine
40-200 Nm +
140-760 Nm
Data
Ref.
Description
Value Unit
61 kg
50 Nm
400 Nm
120 Nm
When referring to this page, please quote Data D10505 Edition 0032
MAN B&W Diesel A/S
Page 1 (2)
105-5
Data
Plate
1849873-3
90551
Spare Parts
Plate Item No.
Description
Qty
91211-038 127
91211-038 139
91211-038 272
91211-038 284
Page 2 (2)
When referring to this page, please quote Data D10505 Edition 0032
MAN B&W Diesel A/S
905-5.1
Checking
Axial Vibration Damper
S35MC
0223
Checking
905-5.1
1.
For checking the effectiveness of the axial vibration damper, it is necessary to measure the
longitudinal movements of the fore end of the
crankshaft during running.
The measurement (or reading) should be taken
at the same r/min as during the sea trials. (Preferably 90% and 100% of MCR.)
As different equipment may be mounted on the
specific engines, the checking procedure describes three different systems:
A: Electronic, with Axial Vibration Monitor
B. Mechanical, (without angle encoder fore)
C: Mechanical, with angle encoder fore.
KM905-7.1 35 01
When referring to this page, please quote Procedure M90505 Edition 0223
0$1% :'LHVHO$6
Page 1 (8)
905-5.1
1.
Page 2 (8)
When referring to this page, please quote Procedure M90505 Edition 0223
0$1% :'LHVHO$6
905-5.1
Checking
3.
S-2
DM905-7.1 74 05
4.
4. Before comparing the measured value (S2)
with the Normal Service Value (S1), stated
in Volume I, Operation, Chapter 701, it is
necessary to compensate for the ratio in
the tool.
DM905-7.1 74 06
If the peak-to-peak value exceeds the Normal Service Value, it is necessary to overhaul the axial vibration damper, see
Procedure 905-5.2.
When referring to this page, please quote Procedure M90505 Edition 0223
0$1% :'LHVHO$6
Page 3 (8)
905-5.1
1.
Note!
To obtain a correct measurement, the tip
of the pencil should protrude 10 mm from
the end of the arm.
N905-5.1 214 05
2.
Page 4 (8)
When referring to this page, please quote Procedure M90505 Edition 0223
0$1% :'LHVHO$6
905-5.1
Checking
3.
S2
BG905-5.1 223 03
4.
If the peak-to-peak value exceeds the Normal Service Value, it is necessary to overhaul the axial vibration damper, see
Procedure 905-5.2.
MA905-5.1 212 07
When referring to this page, please quote Procedure M90505 Edition 0223
0$1% :'LHVHO$6
Page 5 (8)
905.5.2
1.
Dismantling of the axial vibration damper is carried out from the crankcase of cyl. No. 1.
1. Turn the engine to 90 after TDC.
Dismount the lubricating oil pipes for the
main bearing and axial vibration damper.
2. Loosen and remove the screws from the
damper housing upper part.
BG905-7.2 28 01
2.
Note!
BG905-7.2 28 02
Before starting work below the suspended upper part, secure the upper part
with, e.g. a wire rope or another tackle.
3.
BG905-5.2 216 03
D05-25
Page 6 (8)
When referring to this page, please quote Procedure M90505 Edition 0223
0$1% :'LHVHO$6
905-5.3
Overhaul
Overhaul
905-5.3
1.
Note!
HG905-5.2 201 01
2.
HG905-5.2 201 02
Note!
When referring to this page, please quote Procedure M90505 Edition 0223
0$1% :'LHVHO$6
Page 7 (8)
905-5.4
1.
D05-25
BG905-5.4 223 01
Note!
2.
D05-15
D05-21
BG905-7.2 28 06
D05-23
Page 8 (8)
When referring to this page, please quote Procedure M90505 Edition 0223
0$1% :'LHVHO$6
Angle Encoder
105-8
Data
SAFETY PRECAUTIONS
Special
alle
0006
105-8
medData
vinkel encoder
Angle Encoder
Stopped engine
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data D10508 Edition 0006
MAN B&W Diesel A/S
Page 1 (2)
Angle Encoder
105-8
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10508 Edition 0006
MAN B&W Diesel A/S
Angle Encoder
905-8.1
Checking
Angle Encoder
S42MC
0203
Checking
905-8.1
HM906-7.0 56 01
MN905-8.1 202 03
When referring to this page, please quote Procedure M90508 Edition 0203
0$1% :'LHVHO$6
Page 1 (4)
905-8.2
Angle Encoder
Dismantling
Dismantling
905-8.2
DM905-8.2 203 01
DM905-8.2 203 02
DM905-8.2 203 03
Page 2 (4)
When referring to this page, please quote Procedure M90508 Edition 0203
0$1% :'LHVHO$6
Angle Encoder
905-8.3
Adjustment
Adjustment
905-8.3
HM906-7.0 56 01
BG906-7.0 58 02
MN905-8.3 202 02
When referring to this page, please quote Procedure M90508 Edition 0203
0$1% :'LHVHO$6
Page 3 (4)
905-8.4
Angle Encoder
Mounting
Mounting
905-8.4
1.
DM905-8.2 203 03
Tighten the coupling, and mount a new cable tie around the rubber damper.
Adjust the angle encoder according to Procedure 905-8.3.
Note!
2.
The adjustment will be easier if mounting
is in the same crank position as dismantling.
DM905-8.2 203 02
Page 4 (4)
When referring to this page, please quote Procedure M90508 Edition 0203
0$1% :'LHVHO$6
Plate
P90551-0200
When referring to this page, please quote Plate P90551 Edition 0200
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90551-0200
Item
No.
015
027
052
076
088
100
111
123
135
Item
No.
Item Description
Notes:
Page 2 (2)
When referring to this page, please quote Plate P90551 Edition 0200
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90561 Edition 0087
MAN B&W Diesel A/S
Plate
P90561-0087
Page 1 (2)
Plate
P90561-0087
Item
No.
021
033
045
057
069
070
082
094
104
200
Page 2 (2)
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P90561 Edition 0087
MAN B&W Diesel A/S
Crankshaft - Tools
Plate
P90562-0124
Crankshaft - Tools
0124
P90562
When referring to this page, please quote Plate P90562 Edition 0124
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90562-0124
Item
No.
015
027
039
Crankshaft - Tools
Item Description
Item
No.
Item Description
Support
Screw with special head
Nut
Page 2 (2)
When referring to this page, please quote Plate P90562 Edition 0124
MAN B&W Diesel A/S
Crankshaft - Measuring T
ools
Tools
MAN B&W Diesel
When referring to this page, please quote Plate P90564 Edition 0018
Plate
P90564-0018
Page 1 (2)
Plate
P90564-0018
Item
No.
016
Page 2 (2)
Crankshaft - Measuring T
ools
Tools
MAN B&W Diesel
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P90564 Edition 0018
Plate
P90572-0003
When referring to this page, please quote Plate P90572 Edition 0003
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90572-0003
Item
No.
010
021
045
057
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90572 Edition 0003
MAN B&W Diesel A/S
0017
0207
0009
0211
0006
0206
0006
0206
0002
0202
0176
0003
0001
Chain, Data
Chain
Chain Tightener, Data
Chain Tightener
Camshaft, Data
Camshaft
Camshaft Bearing, Data
Camshaft Bearings
Replacement of Cams on Camshaft, Data
Replacement of Cams on Camshaft
Chain Drive and Camshaft - Panel
Crankshaft - Pin Gauge
Camshaft - Pin Gauge
Chain
106-1
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0017
106-1
Chain
Stopped engine
Data
Ref.
Description
D-1
D-2
D-3
Value Unit
2.5 mm
Original length
(chain pitch x 10 links)
713.7 mm
10 links measurements
+ 1% of a tensioned chain
= scrapping of chain
720.8 mm
When referring to this page, please quote Data D10601 Edition 0017
MAN B&W Diesel A/S
Page 1 (2)
Chain
106-1
Data
Plate
1849863-7.2
90651
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10601 Edition 0017
MAN B&W Diesel A/S
Chains
906-1.1
Checking
Chains
S35MC
0207
Checking
906-1.1
4.
KG906-1.0 33 04
5.
KG906-1.0 37 05
When referring to this page, please quote Procedure M90601 Edition 0207
0$1% :'LHVHO$6
Page 1 (4)
Chains
906-1.1
Checking
7.
D-2
HM906-1.0 32 00
D-3
No. 1 order,
840520 1A
840520 1B
(840520 1C, possible 3rd chain)
No. 2 order,
840520 2A
840520 2B
(840520 2C, possible 3rd chain)
On the same links there is an arrow (>)
which indicates the mounting direction.
Check the chains for cracks on possibly defective rollers and side plates.
Check that the chain rollers can run freely
and that the chain links can freely move on
the pin and bushing (that they are not
seized between the pin and the bushing).
It is normal, however, that the rollers get
light, circumferential scratches during the
running-in period. These fine scratches are
of no importance and need not be considered.
It is recommended that each single link is
checked.
7. Check chain wear by measuring the length
of 10 chain links and comparing the result
with the value given in Data.
If necessary, adjust the chain tightener.
See Procedure 906-2.3.
Page 2 (4)
When referring to this page, please quote Procedure M90601 Edition 0207
0$1% :'LHVHO$6
Chains
906-1.2
Dismantling
Dismantling
906-1.2
1.
Note!
HN906-1.2 207 01
2.
GN906-1.2 203 02
3.
GN906-1.2 203 03
When referring to this page, please quote Procedure M90601 Edition 0207
0$1% :'LHVHO$6
Page 3 (4)
906-1.4
Chains
Mounting
Mounting
906-1.4
1.
GN906-1.4 203 01
Page 4 (4)
When referring to this page, please quote Procedure M90601 Edition 0207
0$1% :'LHVHO$6
Chain Tightener
106-2
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0009
106-2
Chain Tightener
Stopped engine
Data
Ref.
Description
D-1
Clearance
D-2
Tightening angle
(= 12 hexagons)
Value Unit
0.1 mm
2 x 360
When referring to this page, please quote Data D10602 Edition 0009
MAN B&W Diesel A/S
Page 1 (2)
Chain Tightener
106-2
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10602 Edition 0009
MAN B&W Diesel A/S
Chain Tightener
906-2.3
Adjusting
Chain Tightener
S35MC
aa0211
Adjusting
906-2.3
1.
DM906-2.1 81 01
DM906-2.2 95 01
2.
'
'
DM906-2.1 81 03
3.
When referring to this page, please quote Procedure M90602 Edition aa0211
0$1% :'LHVHO$6
Page 1 (2)
906-2.3
Chain Tightener
Adjusting
4.
DM906-2.1 81 04
DM906-2.1 81 05
5.
Page 2 (2)
When referring to this page, please quote Procedure M90602 Edition aa0211
0$1% :'LHVHO$6
Camshaft
106-3
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0006
106-3
Camshaft
Stopped engine
Data
Ref.
Description
D-1
355 mm
238 mm
2
2.5 mm
D-2
D-3
Value Unit
D-2
D-1
When referring to this page, please quote Data D10603 Edition 0006
MAN B&W Diesel A/S
Page 1 (2)
Camshaft
106-3
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10603 Edition 0006
MAN B&W Diesel A/S
Camshaft
906-3.1
Checking
Camshaft
S35MC
0206
Checking
906-3.1
1.
HM906-7.0 56 01
BG906-7.0 58 02
2.
When referring to this page, please quote Procedure M90603 Edition 0206
0$1% :'LHVHO$6
D-1
Page 1 (3)
Camshaft
906-3.1
Checking
3.
3. Position the camshaft pin gauge in the centre punch mark, and measure the deviation,
if any, in lead angle.
For max. permissible change, see D-3.
4. Check and, of necessary, adjust the cylinder lubricator.
See Procedure 903-2.1.
Check the setting of the starting air distributor.
See Procedure 907-1.1.
BM906-3.1 206 03
D-3
5.
BM906-3.1 206 05
GN906-3.1 203 06
6.
Page 2 (3)
When referring to this page, please quote Procedure M90603 Edition 0206
0$1% :'LHVHO$6
Camshaft
906-3.3
Adjustment
Adjustment
906-3.3
1.
BM906-3.3 206 01
When referring to this page, please quote Procedure M90603 Edition 0206
0$1% :'LHVHO$6
D-3
Page 3 (3)
Camshaft Bearings
106-4
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0006
106-4
Camshaft Bearings
Stopped engine
Data
Ref.
Description
D-1
4 kg
D-2
Tightening torque
screws for bearing cap
50 Nm
D-3
Value Unit
2.7-3.3 mm
D-4
0.10 mm
D-5
0.05-0.20 mm
D-6
Tightening torque
screw for guide discs
20 Nm
When referring to this page, please quote Data D10604 Edition 0006
MAN B&W Diesel A/S
Page 1 (2)
Camshaft Bearings
106-4
Data
Spare Parts
Plate Item No.
Description
Qty
90613-xxx 096
Guide disc
90613-xxx 143
Page 2 (2)
When referring to this page, please quote Data D10604 Edition 0006
MAN B&W Diesel A/S
Camshaft Bearing
906-4.1
Checking
Camshaft Bearing
S35MC
0206
Checking
906-4.1
1.
DM906-5.0 51 01
2.
BM906-5.0 47 09
D-5
When referring to this page, please quote Procedure M90604 Edition 0206
0$1% :'LHVHO$6
Page 1 (5)
906-4.2
Camshaft Bearing
Dismantling
Dismantling
906-4.2
1.
Warning!
Before dismantling any camshaft bearings, the main chain must be relieved of
tension by loosening the chain tightener
to avoid damaging engine parts.
See Procedure 906-2.3.
1. Remove the inspection covers on each side
of the bearing from the camshaft housing.
BM906-5.0 47 02
2.
BG906-5.0 40 03
Page 2 (5)
D-1
When referring to this page, please quote Procedure M90604 Edition 0206
0$1% :'LHVHO$6
Camshaft Bearing
906-4.2
Dismantling
3.
BG906-5.0 40 04
BG906-5.0 40 05
4.
When referring to this page, please quote Procedure M90604 Edition 0206
0$1% :'LHVHO$6
Page 3 (5)
Camshaft Bearing
906-4.3
Overhaul
Overhaul
906-4.3
1.
BG906-5.0 40 06
D-4
2.
Note!
Turning of the engine must not take
place until all camshaft bearing shells are
in place and the hydraulic jack has been
removed from underneath the camshaft.
D-6
BM906-5.0 47 10
Page 4 (5)
When referring to this page, please quote Procedure M90604 Edition 0206
0$1% :'LHVHO$6
Camshaft Bearing
906-4.4
Mounting
Mounting
906-4.4
2.
1. Clean the bearing journal, the bearing support and the bearing shell.
2. Coat the bearing journal and the bearing
shell with plenty of lubricating oil. Mount the
shell on the camshaft, and turn it into place.
BG906-5.0 40 07
3.
D-2
D-3
BG906-5.0 40 01
4.
When referring to this page, please quote Procedure M90604 Edition 0206
0$1% :'LHVHO$6
Page 5 (5)
106-6
Data
SAFETY PRECAUTIONS
Special Data
0002
106-6
Stopped engine
18, 24 mm
17, 22 mm
1x3m
140-760 Nm
750-2000 Nm
Data
Ref.
Description
Value Unit
D-1
60 mm
D-2
114 mm
D-3
120 Nm
D-4
60 mm
D-5
100 mm
D-6
120 Nm
When referring to this page, please quote Data D10606 Edition 0002
MAN B&W Diesel A/S
Page 1 (2)
106-6
Data
Spare Parts
Plate Item No.
Description
Qty
90301-133 027
O-ring
90611-129 010
Screw
90611-129 022
90611-129 130
90611-129 213
Cover
Page 2 (2)
When referring to this page, please quote Data D10606 Edition 0002
MAN B&W Diesel A/S
906-6.2
Dismantling
Replacement of Cams on Camshaft
0202
Dismantling
906-6.2
1.
BM906-6.0 47 01
BM906-6.0 47 02
2.
3.
BM906-6.0 47 03
D-4
When referring to this page, please quote Procedure M90606 Edition 0202
0$1% :'LHVHO$6
Page 1 (3)
906-6.2
5.
BM906-6.0 47 05
6.
BM906-6.0 47 06
D-5
BM906-6.0 47 07
7.
Page 2 (3)
When referring to this page, please quote Procedure M90606 Edition 0202
0$1% :'LHVHO$6
906-6.4
Mounting
Mounting
906-6.4
1.
D-6
2.
BM906-6.0 47 09
BM906-6.0 47 11
3.
When referring to this page, please quote Procedure M90606 Edition 0202
0$1% :'LHVHO$6
D-1
D-2 D-3
Page 3 (3)
When referring to this page, please quote Plate P90651 Edition 0176
MAN B&W Diesel A/S
Plate
P90651-0176
Page 1 (2)
Plate
P90651-0176
Item
No.
019
020
044
056
068
152
Page 2 (2)
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P90651 Edition 0176
MAN B&W Diesel A/S
Plate
P90664-0003
When referring to this page, please quote Plate P90664 Edition 0003
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90664-0003
Item
No.
010
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90664 Edition 0003
MAN B&W Diesel A/S
Plate
P90668-0001
When referring to this page, please quote Plate P90668 Edition 0001
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90668-0001
Item
No.
011
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90668 Edition 0001
MAN B&W Diesel A/S
0021
0220
0019
0206
107-1
Data
X
X
X
X
X
X
Data
Ref.
Description
D07-01
D07-03
Value
Unit
25
Nm
0.9 - 1.6
mm
D07-04
1.0 - 3.0
mm
D07-05
1.0 - 2.0
mm
When referring to this page, please quote Data D10701 Edition 0021
Page 1 (2)
107-1
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
Page 2 (2)
Item No.
Description
When referring to this page, please quote Data D10701 Edition 0021
907-1.1
Checking
1.
M907010220C01
2.
M907010220C02
When referring to this page, please quote Procedure M90701 Edition 0220
Page 1 (4)
907-1.3
Adjustment
1.
M907010220C01
Turn the coupling together with the distributor disc until check pin K enters slot S
in the disc and keep it there.
Tighten the gear wheel bolts as stated in
Data D07-01.
2.
M907010220O02
D0701
Page 2 (4)
When referring to this page, please quote Procedure M90701 Edition 0220
907-1.3
Adjustment
3.
M907010220O03
D0703
4.
M907010220O04
When referring to this page, please quote Procedure M90701 Edition 0220
Page 3 (4)
907-1.3
5.
M907010220O05
D0704
Page 4 (4)
D0705
When referring to this page, please quote Procedure M90701 Edition 0220
107-2
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0019
107-2
Stopped engine
Data
Ref.
Description
Value Unit
D-1
D-2
Tightening-up torque
58 Nm
D-3
25 Nm
7 kg
When referring to this page, please quote Data D10702 Edition 0019
MAN B&W Diesel A/S
Page 1 (2)
107-2
Data
Plate
1849860-1.1
90151
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10702 Edition 0019
MAN B&W Diesel A/S
907-2.1
Checking
Starting Air Valve
S35MC
0206
Checking
907-2.1
1.
1. When the starting air valve has been overhauled, see Procedure 907-2.3, connect a
supply of working air to the control air inlet
at the top of the valve.
Check that the valve opens approx. 15-20
mm.
2. Shut off the air supply
Check that the valve closes fully.
BM907-2.1 206 01
BM907-2.1 206 02
2.
When referring to this page, please quote Procedure M90702 Edition 0206
0$1% :'LHVHO$6
Page 1 (6)
907-2.2
1.
BG901-2.2 77 01
2.
BM907-2.2 206 02
D-1
Page 2 (6)
When referring to this page, please quote Procedure M90702 Edition 0206
0$1% :'LHVHO$6
907-2.3
Overhaul
Overhaul
907-2.3
1.
1. Remove the top cover fixing screws and remove the cover.
Remove and discard the gasket.
2. Remove the split pin and screw off the nut
from the valve spindle.
AM907-4.0 49 01
AM907-4.0 49 02
2.
AM907-4.0 49 03
3.
When referring to this page, please quote Procedure M90702 Edition 0206
0$1% :'LHVHO$6
Page 3 (6)
907-2.3
4.
GN907-2.3 203 03
AM907-4.0 49 03
6.
Page 4 (6)
When referring to this page, please quote Procedure M90702 Edition 0206
0$1% :'LHVHO$6
907-2.3
Overhaul
7.
D-2
AM907-4.0 49 02
8.
AM907-4.0 49 07
D-1
When referring to this page, please quote Procedure M90702 Edition 0206
0$1% :'LHVHO$6
Page 5 (6)
907-2.4
Mounting
Mounting
907-2.4
1.
AM907-4.0 49 08
2.
BG901-2.2 77 03
D-3
Page 6 (6)
When referring to this page, please quote Procedure M90702 Edition 0206
0$1% :'LHVHO$6
0007
0207
0022
0209
0027
0215
0006
0210
0018
0216
0206
0038
0038
0007
High-Pressure Pipe
108-1
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0007
108-1
High-Pressure Pipe
Stopped engine
Data
Ref.
Description
Value Unit
D-1
11 kg
D-2
Tightening torque
High-pressure pipe
30 Nm
When referring to this page, please quote Data D10801 Edition 0007
MAN B&W Diesel A/S
Page 1 (2)
High-Pressure Pipe
108-1
Data
Spare Parts
Plate Item No.
Description
Qty
90806-xxx 095
O-ring
90806-xxx 213
O-ring
90806-xxx 249
O-ring
Page 2 (2)
When referring to this page, please quote Data D10801 Edition 0007
MAN B&W Diesel A/S
High-Pressure Pipe
908-1.2
Dismantling
High-Pressure Pipe
S35MC
0207
Dismantling
908-1.2
1.
D-1
GN908-1.2 203 01
GN908-1.2 203 02
2.
When referring to this page, please quote Procedure M90801 Edition 0207
0$1% :'LHVHO$6
Page 1 (3)
908-1.3
High-Pressure Pipe
Overhaul
Overhaul
908-1.3
1.
GN908-1.3 203 01
Note!
The seats cannot be reconditioned.
If a seat is damaged, the thrust piece/
high-pressure pipe must be replaced.
2.
2. To change the internal O-ring, proceed as
follows:
Lift the thrust flange upwards.
Remove the spring ring from the two-part
sleeve.
3. Remove the thrust flange from the pipe
end.
DM908-1.1 61 02
DM908-1.1 61 03
3.
Page 2 (3)
When referring to this page, please quote Procedure M90801 Edition 0207
0$1% :'LHVHO$6
High-Pressure Pipe
908-1.4
Mounting
Mounting
908-1.4
1.
GN908-1.2 203 01
2.
GN908-1.4 203 02
D-2
When referring to this page, please quote Procedure M90801 Edition 0207
0$1% :'LHVHO$6
Page 3 (3)
108-3
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0022
108-3
Stopped engine
140-760 NM
Data
Ref.
Description
Value Unit
D-1
30 kg
D-2
50.2 mm
D-3
2.0 mm
D-4
350 Nm
46
When referring to this page, please quote Data D10803 Edition 0022
MAN B&W Diesel A/S
Page 1 (2)
108-3
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10803 Edition 0022
MAN B&W Diesel A/S
908-3.1
Checking
Exhaust Valve Actuator
0209
Checking
908-3.1
1.
On some engines the exhaust valve actuator is equipped with a puncture valve, which
will delay opening of the exhaust valve until
the starting air sequence has finished.
BM908-3.1 207 01
During the starting sequence in ASTERN direction, the exhaust valve will start to open
while the cylinder is still being supplied with
starting air.
Note !
The puncture valve is not standard on all
engines.
When referring to this page, please quote Procedure M90803 Edition 0209
0$1% :'LHVHO$6
Page 1 (4)
908-3.2
1.
BG908-4.0 52 01
2.
D-1
BG908-4.0 52 12
BG908-3.0 71 03
3.
Page 2 (4)
When referring to this page, please quote Procedure M90803 Edition 0209
0$1% :'LHVHO$6
908-3.3
Overhaul
Overhaul
908-3.3
1.
TOP
D-3
BG908-3.0 71 04
2.
BG908-3.0 71 05
D-2
When referring to this page, please quote Procedure M90803 Edition 0209
0$1% :'LHVHO$6
Page 3 (4)
908-3.4
1.
BM908-3.4 207 01
2.
D-1
D-4
BG908-4.0 52 12
D-5
BM908-3.4 207 03
3.
Page 4 (4)
When referring to this page, please quote Procedure M90803 Edition 0209
0$1% :'LHVHO$6
108-4
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0027
108-4
Stopped engine
Data
Ref.
Description
D-1
9 kg
Max. clearance
roller/bushing/shaft pin
0.5 mm
D-2
Value Unit
When referring to this page, please quote Data D10804 Edition 0027
MAN B&W Diesel A/S
Page 1 (2)
108-4
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10804 Edition 0027
MAN B&W Diesel A/S
908-4.1
Checking
Exhaust Valve Roller Guide
S35MC
0215
Checking
908-4.1
2.
1. The exhaust valve roller guide can be partially checked while mounted on the engine,
using the following procedure:
Lift the roller guide.
See Procedure 908-5.
2. Remove the camshaft inspection cover.
GN908-4.1 203 01
5.
D-2
BG908-4.0 52 04
When referring to this page, please quote Procedure M90804 Edition 0215
MAN B&W Diesel A/S
Page 1 (4)
908-4.2
1.
BG908-4.0 52 12
2.
BM908-4.2 215 02
D-1
Page 2 (4)
When referring to this page, please quote Procedure M90804 Edition 0215
MAN B&W Diesel A/S
908-4.3
Overhaul
Overhaul
908-4.3
1.
D-1
BM908-4.3 215 01
Note!
3.
BM908-4.3 215 03
D-1
When referring to this page, please quote Procedure M90804 Edition 0215
MAN B&W Diesel A/S
Page 3 (4)
908-4-4
1.
GN908-4.2 215 01
D-1
BG908-4.0 52 12
2.
Page 4 (4)
When referring to this page, please quote Procedure M90804 Edition 0215
MAN B&W Diesel A/S
108-5
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0006
108-5
Stopped engine
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data D10805 Edition 0006
MAN B&W Diesel A/S
Page 1 (2)
108-5
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D10805 Edition 0006
MAN B&W Diesel A/S
908-5.1
Checking
Exhaust Valve Cam
S35MC
0210
Checking
908-5.1
1.
HM906-7.0 56 01
1. Turn the crankthrow of the cylinder concerned to TDC. Check and note down the
angle indicated on the turning wheel.
2.
Note!
HM908-7.0 25 1/1
4.
See the Adjustment Sheet in Volume I, OPERATION, Chapter 701, for the "lead angle" of the plant in question.
4. The cam lead angle can be checked visually by reading directly the scale position of
the exhaust cam over the marking scratch
on the camshaft and comparing this angle
with the angle stated in the Adjustment
Sheet.
HM908-7.0 25 1/1
When referring to this page, please quote Procedure M90805 Edition 0210
0$1% :'LHVHO$6
Page 1 (1)
Exhaust Valve
108-7
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0018
108-7
Exhaust Valve
Stopped engine
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data D10807 Edition 0018
MAN B&W Diesel A/S
Page 1 (2)
Exhaust Valve
108-7
Data
Plate
1849864-9
90851
Spare Parts
Plate Item No.
Description
Qty
90301-xxx 027
O-ring
Page 2 (2)
When referring to this page, please quote Data D10807 Edition 0018
MAN B&W Diesel A/S
Exhaust Valve
908-7
Special Running
Exhaust Valve
S35MC
0216
Special Running
908-7
3.
BM908-7.0 206 03
4.
4. Remove the inspection cover of the camshaft housing. Turn the engine until the exhaust roller guide is at TDC.
GN908-4.1 203 01
5.
BG908-5.0 53 02
When referring to this page, please quote Procedure M90807 Edition 0216
0$1% :'LHVHO$6
Page 1 (3)
908-7
Exhaust Valve
Special Running
7.
DM908-6.0 21 02
BG908-6.0 13 04
8.
Page 2 (3)
When referring to this page, please quote Procedure M90807 Edition 0216
0$1% :'LHVHO$6
Exhaust Valve
908-7
Special Running
9.
BG908-5.0 53 04
BM908-7.0 206 11
11.
When referring to this page, please quote Procedure M90807 Edition 0216
0$1% :'LHVHO$6
Page 3 (3)
When referring to this page, please quote Plate P90851 Edition 0206
MAN B&W Diesel A/S
Plate
P90851-0206
Page 1 (2)
Plate
P90851-0206
Item
No.
016
028
077
089
090
124
150
173
185
219
Page 2 (2)
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P90851 Edition 0206
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90861 Edition 0038
MAN B&W Diesel A/S
Plate
P90861-0038
Page 1 (2)
Plate
P90861-0038
Item
No.
010
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90861 Edition 0038
MAN B&W Diesel A/S
Plate
P90862-0038
When referring to this page, please quote Plate P90862 Edition 0038
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90862-0038
Item
No.
028
030
053
065
089
090
100
207
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90862 Edition 0038
MAN B&W Diesel A/S
Plate
P90863-0007
When referring to this page, please quote Plate P90863 Edition 0007
Page 1 (2)
Plate
P90863-0007
Item
No.
011
Item Description
Item
No.
Item Description
Worktable
Page 2 (2)
When referring to this page, please quote Plate P90863 Edition 0007
MAN B&W Diesel A/S
0056
0239
0046
0228
0043
0221
0046
0222
0040
0218
0027
0210
0038
0216
0011
0208
0051
0236
0039
0223
0056
0235
0047
0227
0017
0212
0440
0037
0069
0008
90968
90974
90980
0001
0001
0002
109-1
Data
SAFETY PRECAUTIONS
Special Edition
D10901
S35MC
109-1
Data 0056
Stopped engine
Data
Ref.
D09-01
D09-05
D09-10
Description
When referring to this page, please quote Data D10901 Edition 0056
MAN B&W Diesel A/S
Value Unit
2 bar
0.5 mm
12 pcs.
Page 1 (2)
109-1
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
P90951
Page 2 (2)
200
When referring to this page, please quote Data D10901 Edition 0056
MAN B&W Diesel A/S
909-1.3
Adjustment
Fuel Pump Settings
S46MC-C
0239
Adjustment
909-1.3
1.
EN909-1.3 239 01
3.
GN909-1.3 205 02
4.
Note!
The individual p max value must not deviate more than 3 bar from the average
value for all cylinders.
GN909-1.3 205 03
When referring to this page, please quote Procedure M90901 Edition 0239
0$1% :'LHVHO$6
Page 1 (2)
909-1.3
5.
5. The Mean Indicated Pressure (pi) for a certain cylinder is adjusted on the fuel pump
index arm.
Increase index for higher p i.
Decrease index for lower p i.
Note!
The mean indicated pressure is one of
the most important parameters, in obtaining good engine performance.
The mean indicated pressure should not
deviate more than 0.5 bar from the average value for all cylinders. See Volume I,
Chapter 706.
Page 2 (2)
When referring to this page, please quote Procedure M90901 Edition 0239
0$1% :'LHVHO$6
109-3
Data
SAFETY PRECAUTIONS
109-3
Special Edition
D10903
Data 0046
Fuel
S46MCC
Pump Cam
Stopped engine
Data
Ref.
Description
When referring to this page, please quote Data D10903 Edition 0046
MAN B&W Diesel A/S
Value Unit
Page 1 (2)
109-3
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
P90651
P90951
Page 2 (2)
44
45
When referring to this page, please quote Data D10903 Edition 0046
MAN B&W Diesel A/S
909-3.1
Checking
Fuel Pump Cam
S46MC-C
0228
Checking
909-3.1
1.
x2
fuel cam
ahead
EN909-3.1 228 00
x1 roller guide
Lowest position
of pump plunger
3.
JG909-2.1 92 02
C = x1 x2 (mm)
4.
HM906-7.0 56 01
When referring to this page, please quote Procedure M90903 Edition 0228
0$1% :'LHVHO$6
Page 1 (3)
909-3.3
1.
GN909-3.3 203 01
Note!
Before dismantling any part of the fuel
pump, make sure that the pump has
been relieved of pressure and that all oil
has been drained off.
2.
2. Dismount the puncture valve and the suction valve from the fuel pump top cover, and
mount the measuring tool.
See Procedure 909-3.1.
3. Turn the camshaft until there is access to
the oil ducts in the fuel cam through the inspection hole.
If fitted, remove the plugs from the oil ducts
(using, for instance, a screwdriver).
Insert three copper gaskets in each oil duct.
BM909-1.1 236 03
GN909-3.3 204 04
3.
Page 2 (3)
When referring to this page, please quote Procedure M90903 Edition 0228
0$1% :'LHVHO$6
909-3.3
Adjustment
4.
GN909-3.3 204 05
When referring to this page, please quote Procedure M90903 Edition 0228
0$1% :'LHVHO$6
Page 3 (3)
Fuel Pump
109-4
Data
SAFETY PRECAUTIONS
Special Edition
D10904
S35MC
109-4
Data 0043
Fuel Pump
Stopped engine
Data
Ref.
D09-18
D09-19
D09-20
Description
When referring to this page, please quote Data D10904 Edition 0043
MAN B&W Diesel A/S
Value Unit
350 Nm
108
38 kg
Page 1 (2)
Fuel Pump
109-4
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
P90951
Page 2 (2)
70
When referring to this page, please quote Data D10904 Edition 0043
MAN B&W Diesel A/S
Fuel Pump
909-4.2
Dismantling
Fuel Pump
S46MC-C
0221
Dismantling
909-4.2
2.
Note!
Before dismantling any part of the fuel
pump, make sure that the pump has
been relieved of pressure and that all oil
has been drained off.
1. Dismantle the fuel pump top cover/plunger
barrel assembly.
See Procedure 909-5.2.
2. Remove the fuel oil inlet pipe between the
fuel pump and the fuel oil inlet valve.
Discard the gaskets.
BM909-4.2 210 02
3.
BM909-4.2 210 03
D09-20
When referring to this page, please quote Procedure M90904 Edition 0221
MAN B&W Diesel A/S
Page 1 (5)
909-4.3
Fuel Pump
Overhaul
Overhaul
909-4.3
1.
BM909-4.3 210 01
3. Dismantle the:
Fuel oil index arm.
Regulating guide.
BM909-4.3 210 02
2.
BM909-4.3 210 03
3.
Page 2 (5)
When referring to this page, please quote Procedure M90904 Edition 0221
MAN B&W Diesel A/S
Fuel Pump
909-4.3
Overhaul
4.
BM909-4.3 210 04
6.
Depending on engine type, the index pointer can have a different shape, see the
sketch.
HC909-3.4 121 11
BM909-4.3 210 06
When referring to this page, please quote Procedure M90904 Edition 0221
MAN B&W Diesel A/S
Page 3 (5)
909-4.3
Fuel Pump
Overhaul
9.
BM909-4.3 210 09
10.
BM909-4.3 210 10
BM909-4.3 210 02
11.
Page 4 (5)
When referring to this page, please quote Procedure M90904 Edition 0221
MAN B&W Diesel A/S
Fuel Pump
909-4.4
Mounting
Mounting
909-4.4
1.
Note!
Before mounting the fuel pump housing,
make sure that all sliding faces and
threads are cleaned and lubricated with
molybdenum disulphide grease (MoS 2).
D09-19
D09-18
D09-20
BM909-4.2 210 03
Note!
2.
BM909-4.4 210 02
When referring to this page, please quote Procedure M90904 Edition 0221
MAN B&W Diesel A/S
Page 5 (5)
109-5
Data
SAFETY PRECAUTIONS
Special Edition
D10905
S35MC
109-5
Data 0046
Stopped engine
Data
Ref.
D09-23
D09-24
D09-25
D09-26
D09-27
D09-28
Description
When referring to this page, please quote Data D10905 Edition 0046
MAN B&W Diesel A/S
Value Unit
40
30
15
10
11
20
Nm
Nm
Nm
mm
kg
kg
Page 1 (2)
109-5
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
P90951
P90951
P90951
P90951
Page 2 (2)
69
94
200
212
When referring to this page, please quote Data D10905 Edition 0046
MAN B&W Diesel A/S
909-5.2
Dismantling
Fuel Pump Top Cover
S46MC-C
0222
Dismantling
909-5.2
1.
GN909-5.2 208 01
2.
GN909-5.2 205 02
GN909-1.3 205 01
3.
When referring to this page, please quote Procedure M90905 Edition 0222
0$1% :'LHVHO$6
Page 1 (7)
909-5.2
Dismantling
4.
GN909-5.2 208 04
5.
D09-28
6. Set up the pump unit in a bench vice provided with soft jaws. Dismount the lifting
tool. Take care that the plunger does not
slide out of the barrel.
Press the plunger to the top of the barrel
and remove the barrel/plunger assembly
from the top cover.
GN909-5.2 205 05
GN909-5.2 205 06
6.
Page 2 (7)
When referring to this page, please quote Procedure M90905 Edition 0222
0$1% :'LHVHO$6
909-5.3
Overhaul
Overhaul
909-5.3
1.
D09-26
GREASE
GN909-5.3 205 01
2.
Warning!
Always use eye protection when working
with compressed air.
GN909-5.3 205 02
When referring to this page, please quote Procedure M90905 Edition 0222
0$1% :'LHVHO$6
Page 3 (7)
909-5.3
3.
GN909-5.3 205 03
D09-25
Finally, insert the O-ring between the backup rings in the ring groove.
Mount the O-ring which seals between top
cover/fuel pump housing.
GN909-5.2 205 06
Page 4 (7)
When referring to this page, please quote Procedure M90905 Edition 0222
0$1% :'LHVHO$6
909-5.4
Mounting
Mounting
909-5.4
1.
Note!
The engine must not be turned until the
mounting of the barrel/plunger assembly
has been completed.
GN909-5.4 208 01
2.
2. Remove the tool from the pump housing
and remove the measuring pin from the
centre screw.
Mount the tool on the barrel/plunger and
top-cover assembly.
Tighten the tool to the top cover by means
of the two screws, and attach the plunger to
the centre screw.
The tool is now firmly attached to the assembly, enabling the correct position to be
obtained during mounting.
Pull the regulating toothed rack out as far
as possible.
GN909-5.4 208 02
When referring to this page, please quote Procedure M90905 Edition 0222
0$1% :'LHVHO$6
Page 5 (7)
909-5.4
3.
GN909-5.4 208 03
When the plunger is in place, press the regulating toothed bar in, causing the plunger
foot to interlock with the bayonet joint of the
roller guide.
4.
GN909-1.3 205 02
5.
Page 6 (7)
When referring to this page, please quote Procedure M90905 Edition 0222
0$1% :'LHVHO$6
909-5.4
Mounting
7.
GN909-1.3 205 03
9.
GN909-5.4 208 09
For fuel pump settings, see Procedure 9091 and Volume I, OPERATION, Chapter 706.
When referring to this page, please quote Procedure M90905 Edition 0222
0$1% :'LHVHO$6
Page 7 (7)
109-6
Data
SAFETY PRECAUTIONS
Special Edition
D10906
S35MC
109-6
Data 0040
Stopped engine
Data
Ref.
D09-29
Description
Barrel assembly
When referring to this page, please quote Data D10906 Edition 0040
MAN B&W Diesel A/S
Value Unit
9 kg
Page 1 (2)
109-6
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
Page 2 (2)
When referring to this page, please quote Data D10906 Edition 0040
MAN B&W Diesel A/S
909-6.3
Overhaul
Fuel Pump Barrel Assembly
S46MC-C
0218
Overhaul
909-6.3
1.
1. Remove the top cover with the barrel/plunger assembly from the fuel pump housing,
and dismantle the barrel/plunger assembly
from the top cover. See Procedure 909-5.2.
D09-29
Note!
It is recommended not to remove the
plunger from the barrel, as this may
cause scratches to the plunger.
GN909-6.3 205 01
3.
EN909-6.3 218 03
3. The sealing ring on the pump barrel consists of an O-ring and a back-up ring..
When referring to this page, please quote Procedure M90906 Edition 0218
0$1% :'LHVHO$6
Page 1 (1)
109-7
Data
SAFETY PRECAUTIONS
Special Edition
D10907
S42MC
109-7
Data 0027
Stopped engine
Data
Ref.
Description
When referring to this page, please quote Data D10907 Edition 0027
MAN B&W Diesel A/S
Value Unit
Page 1 (2)
109-7
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
Page 2 (2)
When referring to this page, please quote Data D10907 Edition 0027
MAN B&W Diesel A/S
909-7.3
Overhaul
Fuel Pump Suction Valve
S35MC
0210
Overhaul
909-7.3
1.
If the seats are damaged, a new or reconditioned suction valve must be fitted. (Send
the damaged valve to an authorized MAN
B&W repair shop for reconditioning).
3. After cleaning and inspecting all the parts,
lubricate these with molybdenum disulphide (MoS 2) and assemble the suction
valve.
GN909-7.3 205 05
2.
GN909-7.3 205 06
GN909-7.3 205 07
3.
When referring to this page, please quote Procedure M90907 Edition 0210
0$1% :'LHVHO$6
Page 1 (1)
109-8
Data
SAFETY PRECAUTIONS
Special Edition
D10908
S35MC
109-8
Data 0038
Stopped engine
Data
Ref.
D09-35
Description
When referring to this page, please quote Data D10908 Edition 0038
MAN B&W Diesel A/S
Value Unit
250 Nm
Page 1 (2)
109-8
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
P90951
Page 2 (2)
128
When referring to this page, please quote Data D10908 Edition 0038
MAN B&W Diesel A/S
909-8.2
Dismantling
Fuel Pump Puncture Valve
S46MC-C
0216
Dismantling
909-8.2
2.
1.
Note!
Before dismantling any part of the fuel
pump, make sure that the pump has
been relieved of pressure and that all oil
has been drained off.
AM909-14.2 210 04
EN909-8.2 216 02
2.
When referring to this page, please quote Procedure M90908 Edition 0216
0$1% :'LHVHO$6
Page 1 (4)
909-8.3
1.
BG909-3.3 80 07
Disassemble the other parts of the puncture valve and discard the O-rings from the
plug and the flexible connection. Clean all
the parts thoroughly in clean diesel oil.
Check all seats in the valve housing and on
the valve slide, and recondition, if necessary.
2.
JG909-3.3 130 09
2.
Note!
Do not use a mandrel to disassemble the
flexible connection.
Use the tubular dismantling tool from the
tool panel.
3.
3. Mount the two O-rings in the ring groove on
the rod of the air piston, and position the
large cone on the rod.
Place the sealing ring on the cone and, by
means of the pusher, push the sealing ring
on to the O-rings in the groove. Remove the
pusher and the large cone.
BG909-3.3 80 08
Page 2 (4)
When referring to this page, please quote Procedure M90908 Edition 0216
0$1% :'LHVHO$6
909-8.3
Overhaul
4.
BG909-3.3 80 09
Mount a new O-ring on the flexible connection and place it in the lower housing.
BG909-3.3 80 11
5.
When referring to this page, please quote Procedure M90908 Edition 0216
0$1% :'LHVHO$6
Page 3 (4)
909-8.4
Mounting
Mounting
909-8.4
2.
D09-35
EN909-8.4 216 02
BM909-14.4 211 03
3.
Page 4 (4)
When referring to this page, please quote Procedure M90908 Edition 0216
0$1% :'LHVHO$6
109-9
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0011
109-9
Stopped engine
Data
When referring to this page, please quote Data D10909 Edition 0011
MAN B&W Diesel A/S
Page 1 (2)
109-9
Data
Spare Parts
Plate Item No.
Description
Qty
90915-xxx 241
Gasket
90915-xxx 265
Wear ring
90915-xxx 277
Sealing ring
90915-xxx 289
Gasket
90915-xxx 290
Locking plate
90915-xxx
Sealing ring
Page 2 (2)
When referring to this page, please quote Data D10909 Edition 0011
MAN B&W Diesel A/S
909-9.1
Checking
Fuel System Shock Absorber
S35MC
0208
Checking
909-9.1
1.
HM909-4.0 09 01
1. To ensure satisfactory operation, the functioning of the fuel oil system shock absorber should be checked at regular intervals.
Normally, inspection is necessary only at
the intervals stated in the maintenance programme. The checks should be carried out
while the engine is operating.
2.
The air pulses occur when the shock absorber piston is working and the air below
the piston is being compressed and forced
out through the threaded hole.
BG909-9.1 208 02
3. To check the tightness of the piston, measure the amount of leakage oil flowing from
the drain pipe of the shock absorber housing. Note down the amounts measured and
compare with earlier measurements.
BG909-9.1 208 03
3.
When referring to this page, please quote Procedure M90909 Edition 0208
0$1% :'LHVHO$6
Page 1 (3)
909-9.3
1.
Note !
Before dismantling any part of the fuel oil
system, make sure that the system has
been relieved of pressure and that all oil
has been drained off.
1. Remove the shock absorber drain pipe.
Loosen the screws holding the shock absorber and remove it from the fuel oil system.
BG909-9.3 208 01
HG909-9.2 201 02
5. Mount the springs and the spring guide between the end cover and the piston, using
the threaded rod.
4.
HG909-9.2 201 04
Page 2 (3)
When referring to this page, please quote Procedure M90909 Edition 0208
0$1% :'LHVHO$6
909-9.3
Overhaul
7. Fit a new gasket and mount the shock absorber. Mount the shock absorber drain
pipe.
If an excessive amount of drain oil is still
observed after the overhaul, the shock absorber must be replaced and the damaged
one sent to an authorized MAN B&W repair
shop for reconditioning.
When referring to this page, please quote Procedure M90909 Edition 0208
0$1% :'LHVHO$6
Page 3 (3)
Fuel Valve
109-11
Data
SAFETY PRECAUTIONS
Special Edition
D10911
109-11
Data 0051
Fuel
S35MC
Valve
Stopped engine
Data
Ref.
D09-40
D09-41
D09-42
D09-43
Description
When referring to this page, please quote Data D10911 Edition 0051
MAN B&W Diesel A/S
Value Unit
330-380
20
10
3.5
bar
Nm
mm
kg
Page 1 (2)
Fuel Valve
109-11
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
P90151
P90951
P90951
P90951
P90961
Page 2 (2)
71
94
104
165
When referring to this page, please quote Data D10911 Edition 0051
MAN B&W Diesel A/S
Fuel Valve
909-11.1
Checking
Fuel Valve
S35MC
0236
Checking
909-11.1
1.
The fuel valves must be given the utmost attention and care, as the greater part of irregularities that may occur during the running of the
engine can be attributed to defects in these
valves.
GN909-11.1 204 01
If the engine gives normal performance in accordance with diagrams and exhaust temperatures, it is only necessary to inspect the fuel
valves after the service period stated in the
Checking and Maintenance Programme.
See Chapter 900-1.
2.
Note!
In the event that the slide-type fuel valve is
pressure tested without being cleaned
between the fuel nozzle and the cut-off slide,
the opening pressure value measured might
be considerably lower than specified.
D09-41
DM909-6.3 101 02
When referring to this page, please quote Procedure M90911 Edition 0236
MAN B&W Diesel A/S
Page 1 (11)
909-11.1
Fuel Valve
Checking
3.
Objective
Procedure
Acceptance criteria
Cause of fault.
BM909-11.1 236 04
B. Procedure:
The control handle must be in the OPEN position.
Slowly increase the working pressure until
straight jets of oil are ejected from the nozzle holes (no atomization).
C. Acceptance criteria:
There is to be a continuous jet of oil through
at least one of the nozzle holes.
Owing to the geometry of the internal part
of the nozzle and because the height to
which the spindle is lifted during pressure
testing is lower than the height it is lifted
during normal engine operation the fuel
oil will not necessarily flow from all of the
nozzle holes.
D. Cause of fault:
If the jets do not fulfil the above point C, the
cause may be:
Page 2 (11)
When referring to this page, please quote Procedure M90911 Edition 0236
MAN B&W Diesel A/S
Fuel Valve
909-11.1
Checking
5.
5. Atomization test
Note!
BM909-11.1 236 05
Do NOT attempt to carry out an atomization test on slide type fuel valves, as this
may damage the cut-off slide and nozzle.
6.
All of these conditions involve the risk of
seizure between the cut-off slide and the
nozzle.
D09-40
6. Opening pressure
A. Objective:
To check the opening pressure.
B. Procedure:
The control handle is to be in the OPEN position.
Increase the oil pressure until oil is admitted through the nozzle holes.
C. Acceptance criteria:
Check the opening pressure on the pressure gauge. The pressure must correspond
to the pressure stated in Data D09-40.
If the opening pressure is lower than specified in D09-40, the cause may be that the
spring has sagged replace the spring, or
add a special thin disc.
See Procedure 909-12.3.
BM909-11.1 236 06
D. Cause of fault:
If the opening pressure is higher than specified in D09-40, the cause may be that a
wrong type of spring is used replace the
spring in the spindle guide, if necessary, replace the complete spindle guide.
When referring to this page, please quote Procedure M90911 Edition 0236
MAN B&W Diesel A/S
Page 3 (11)
909-11.1
Fuel Valve
Checking
7.
Note!
Special thin discs are available as
spares.
If a spring or a disc has been changed, the
pressure testing procedure of the fuel valve
must be repeated from step 3.
7. Sealing test and sliding function
BM909-11.1 236 07
A. Objective:
To check the needle valve seat for tightness
and the slide for correct closing.
B. Procedure:
The control handle must be in the OPEN position.
Slowly increase the oil pressure to about 50
bar below the opening pressure. Maintain
the built-up pressure by moving the control
handle into the CLOSED position. Repeat the
procedure two or three times.
C. Acceptance criteria:
Oil must not flow from the nozzle holes.
The pressure drops relatively slowly to
about 15 bar, after which it drops quickly to
0 (the slide is pressed against the conical
seat and opens for circulation oil).
Note!
Oil flows out of the leak oil outlet when
the fuel valve is full of oil.
D. Cause of fault:
D.1 Sealing test
If oil flows out of the nozzle holes, the
cause is either:
Defective spindle guide at needle seat, or
a sticking spindle. Examine and/or replace the spindle guide.
See Procedure 909-12.3.
Page 4 (11)
When referring to this page, please quote Procedure M90911 Edition 0236
MAN B&W Diesel A/S
Fuel Valve
909-11.1
Checking
When referring to this page, please quote Procedure M90911 Edition 0236
MAN B&W Diesel A/S
Page 5 (11)
909-11.1
Fuel Valve
Checking
8.
BG909-6.3 66 07
D. Cause of fault:
If oil leaks out at the union nut, the O-ring
inside the fuel valve head is defective, and
must be replaced.
Page 6 (11)
When referring to this page, please quote Procedure M90911 Edition 0236
MAN B&W Diesel A/S
Fuel Valve
909-11.2
Dismantling
Dismantling
909-11.2
1.
BG901-2.1 97 01
2.
BM909-11.2 209 02
BM909-11.2 236 03
3.
When referring to this page, please quote Procedure M90911 Edition 0236
MAN B&W Diesel A/S
Page 7 (11)
Fuel Valve
909-11.3
Overhaul
Overhaul
909-11.3
1.
BM909-11.3 236 01
Use only clean, non-fluffy rags for wiping purposes. Make sure to remove all liquid or solid
impurities. Whenever fuel valves are overhauled, all sealing rings should be discarded
and replaced by new, faultless sealing rings before reassembly.
1. Measure the length A of the protruding part
of the nozzle, and write down the result for
correct re-assembling of the valve.
2.
BM909-11.3 236 02
Page 8 (11)
When referring to this page, please quote Procedure M90911 Edition 0236
MAN B&W Diesel A/S
Fuel Valve
909-11.3
Overhaul
3.
D09-42
BG909-6.1 66 02
4.
Note!
Take care not to exceed the maximum
diameter of the seat, see Data.
BM909-11.3 236 04
When referring to this page, please quote Procedure M90911 Edition 0236
MAN B&W Diesel A/S
Page 9 (11)
909-11.3
Fuel Valve
Overhaul
5.
BM909-11.3 236 05
BG909-6.1 66 06
After overhaul, the fuel valve must be tested in the test rig.
See Procedure 909-11.1.
Page 10 (11)
When referring to this page, please quote Procedure M90911 Edition 0236
MAN B&W Diesel A/S
Fuel Valve
909-11.4
Mounting
Mounting
909-11.4
1.
BM909-11.4 236 01
2.
3. Lubricate the thread on the union nipple of
the fuel oil pipe with a heat resistant anti
seize grease before mounting.
D09-41
BM901-2.1 97 04
BM901-2.1 97 05
3.
When referring to this page, please quote Procedure M90911 Edition 0236
MAN B&W Diesel A/S
Page 11 (11)
Spindle Guide
109-12
Data
SAFETY PRECAUTIONS
Special Edition
D10912
S35MC
109-12
Data 0039
Spindle Guide
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref.
Description
When referring to this page, please quote Data D10912 Edition 0039
MAN B&W Diesel A/S
Value Unit
Page 1 (2)
Spindle Guide
109-12
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
P90951
P90951
P90968
P90966
Page 2 (2)
153
297
When referring to this page, please quote Data D10912 Edition 0039
MAN B&W Diesel A/S
909-12.3
Overhaul
Spindle Guide/Non-return Valve
S35MC
0223
Overhaul
909-12.3
1.
Note!
BG909-6.2 66 01
2.
1. Clean the outside of the spindle guide in pure
gas oil or kerosene. The individual parts of the
spindle guide are not interchangeable, therefore only one guide should be disassembled
at a time.
BM909-12.3 223 02
Note!
3.
BM909-12.3 222 04
3. Mount the pulling tool around the fuel nozzle on the spindle guide. Turn the nut to pull
the fuel nozzle off the spindle guide.
When referring to this page, please quote Procedure M90912 Edition 0223
MAN B&W Diesel A/S
Page 1 (5)
909-12.3
4.
BM909-12-3 223 04
5.
BM909-12.3 223 05
MA909-6.2 111 05
6.
Page 2 (5)
When referring to this page, please quote Procedure M90912 Edition 0223
MAN B&W Diesel A/S
909-12.3
Overhaul
7.
BM909-12.3 222 07
Note!
It is recommended that the fuel nozzle is
changed whenever the spindle guide is
being overhauled.
When referring to this page, please quote Procedure M90912 Edition 0223
MAN B&W Diesel A/S
Page 3 (5)
909-12.3
8.
BM909-12.3 223 08
10.
Carefully tap the thrust piece into the housing with a lead hammer.
11. Place the lower part of the spindle guide
housing in a bench vice provided with soft
jaws.
BM909-12.3 223 10
BM909-12.3 223 11
11.
Page 4 (5)
When referring to this page, please quote Procedure M90912 Edition 0223
MAN B&W Diesel A/S
909-12.3
Overhaul
11.
If no mounting tools are available, the nozzle can be mounted on the spindle guide using a short piece of pipe.
BM909-12.3 223 13
When referring to this page, please quote Procedure M90912 Edition 0223
MAN B&W Diesel A/S
Page 5 (5)
109-14
Data
SAFETY PRECAUTIONS
Special Edition
D10914
S35MC
109-14
Data 0056
Stopped engine
Data
Ref.
D09-47
D09-52
Description
When referring to this page, please quote Data D10914 Edition 0056
MAN B&W Diesel A/S
Value Unit
25 Nm
3 kg
Page 1 (2)
109-14
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
P90951
P90951
Page 2 (2)
116
165
When referring to this page, please quote Data D10914 Edition 0056
MAN B&W Diesel A/S
909-14.2
Dismantling
Fuel Oil High-Pressure Pipe
S35MC
0235
Dismantling
909-14.2
2.
BM909-14.2 211 02
3.
Note!
It is recommended always to overhaul
the high-pressure pipe before remounting
it on the engine.
See Procedure 909-14.3.
GN909-14.2 210 03
D09-52
BM909-14.2 211 04
4.
When referring to this page, please quote Procedure M90914 Edition 0235
0$1% :'LHVHO$6
Page 1 (4)
909-14.3
1.
KB909-7.1 77 01
2.
KB909-7.1 77 03
3.
Max. grind-away
KN909-14.3 223 03
Page 2 (4)
When referring to this page, please quote Procedure M90914 Edition 0235
0$1% :'LHVHO$6
909-14.3
Overhaul
4.
KB909-7.1 77 04
When referring to this page, please quote Procedure M90914 Edition 0235
0$1% :'LHVHO$6
Page 3 (4)
909-14.4
Mounting
Mounting
909-14.4
3.
D09-52
BM909-14.4 211 03
D09-47
BM909-14.4 211 04
4. Use a crowfoot wrench and a torque spanner to tighten the union nipple at the fuel
valve to the torque stated in Data.
5. Use a crowfoot wrench and a torque spanner to tighten the union nipple at the fuel
pump to the torque stated in Data.
5.
GN909-14.4 210 05
D09-47
Page 4 (4)
When referring to this page, please quote Procedure M90914 Edition 0235
0$1% :'LHVHO$6
109-15
Data
SAFETY PRECAUTIONS
Special Edition
D10915
S35MC
109-15
Data 0047
Stopped engine
Data
Ref.
D09-54
D09-55
D09-57
D09-61
D09-62
Description
Clearance A
Clearance B
Roller/bushing/shaft pin, max. clearance
Fuel pump roller guide
Pump base
When referring to this page, please quote Data D10915 Edition 0047
MAN B&W Diesel A/S
Value Unit
1.8 - 4.1
1.9 - 4.2
0.5
23
28
mm
mm
mm
kg
kg
Page 1 (2)
109-15
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
P90951
Page 2 (2)
82
When referring to this page, please quote Data D10915 Edition 0047
MAN B&W Diesel A/S
909-15.1
Checking
Fuel Pump Roller Guide
S35MC
0227
Checking
909-15.1
2.
BM909-15.1 207 03
4.
BM909-15.1 207 05
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
Page 1 (12)
909-15.1
5.
BM909-15.1 207 07
7.
BM909-15.1 207 08
D09-57
Page 2 (12)
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
909-15.2
Dismantling
Dismantling
909-15.2
1.
Note!
Before dismantling any part of the fuel
pump, make sure that the pump has
been relieved of pressure and that all oil
has been drained off.
1. Dismantle the top cover with the barrel/
plunger assembly.
See Procedure 909-5.2.
2. Turn the engine so that the roller guide
rests on the lowermost part of the fuel cam.
GN909-5.2 205 05
BM909-15.1 207 03
2.
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
Page 3 (12)
909-15.2
3.
BM909-15.2 207 03
BM909-15.2 207 04
4.
Page 4 (12)
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
909-15.2
Dismantling
5.
D09-62
BM909-15.2 207 05
6.
When lifting, take care that the slide surfaces of the roller guide do not scrape against
the roller guide bushing.
D09-61
BM909-15.2 207 06
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
Page 5 (12)
909-15.3
1.
D09-61
BM909-15.1 207 07
BM909-15.3 207 03
3.
Page 6 (12)
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
909-15.4
Mounting
Mounting
909-15.4
1.
D09-61
BM909-15.4 207 01
2. After mounting the roller guide with the reversing link, check the clearance between
the roller guide and the guide plate mounted in the roller guide bushing.
2.
The clearances A and B between the
guideway and the pin of the reversing link
(arm) must be checked in the AHEAD and
ASTERN positions.
D09-54
D09-55
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
Page 7 (12)
909-15.4
3.
3. If adjustment is necessary, place the reversing arm in ASTERN position and remove
the four cap screws which tighten the flange
for the air cylinder to the roller guide bushing.
AM909-8.0 50 17A
4.
5. Turn the shaft to obtain the distance between the air cylinder flange and the surface of the roller guide bushing. See Data.
Tighten the nut on the shaft.
6. Mount the flange with the air cylinder on the
roller guide bushing and tighten the four
cap screws.
AM909-8.0 50 17B
AM909-8.0 50 18
5.
AM909-8.0 50 19
6.
Page 8 (12)
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
909-15.4
Mounting
7.
7. Before mounting the pump base on the roller bushing, replace the O-ring between the
sealing bush and the bottom of the pump
base.
8. Mount the pump base on the roller guide
bushing, and tighten the nuts.
BM909-8.0 54 24
D09-62
BM909-15.4 207 08
8.
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
Page 9 (12)
909-15.4
9.
BM909-15.4 207 09
AM909-80.0 31 15
AM909-8.0 31 16
11.
Page 10 (12)
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
909-15.4
Mounting
12.
BM909-15.4 207 12
13.
BM909-15.4 207 13
BM909-15.2 207 14
14.
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
Page 11 (12)
909-15.4
15.
BM909-15.2 207 03
BM909-15.1 207 05
16.
Page 12 (12)
When referring to this page, please quote Procedure M90915 Edition 0227
0$1% :'LHVHO$6
109-16
Data
SAFETY PRECAUTIONS
Special Edition
D10916
S35MC
109-16
Data 0017
Stopped engine
Data
Ref.
Description
When referring to this page, please quote Data D10916 Edition 0017
MAN B&W Diesel A/S
Value Unit
Page 1 (2)
109-16
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
P90951
P90951
P90951
Page 2 (2)
82
116
212
When referring to this page, please quote Data D10916 Edition 0017
MAN B&W Diesel A/S
909-16
2.
BM909-16.0 207 02
Note!
3.
Remove the inspection cover on the camshaft housing. Turn the engine until the fuel
pump roller is at on the circular part of the
cam.
AM909-1.1 76 04
When referring to this page, please quote Procedure M90916 Edition 0212
0$1% :'LHVHO$6
Page 1 (3)
909-16
4.
GN909-16 202 04
6. Turn the engine one full revolution and inspect through the opening in the camshaft
housing to make sure that the roller guide
is clear of the fuel cam.
7. The engine can now operate on the remaining cylinders. See Volume I, Section 704.
GN909-16 202 05
5.
BM909-160 207 06
6.
Page 2 (3)
When referring to this page, please quote Procedure M90916 Edition 0212
0$1% :'LHVHO$6
909-16
8.
Note!
It is recommended always to mount new
or overhauled suction and puncture
valves.
BM909-16.0 207 08
10.
BG909-5.0 45 06
When referring to this page, please quote Procedure M90916 Edition 0212
0$1% :'LHVHO$6
Page 3 (3)
When referring to this page, please quote Plate P90951 Edition 0440
MAN B&W Diesel A/S
Plate
P90951-0440
Page 1 (2)
Plate
P90951-0440
Item
No.
Item Description
010
021
045
057
069
082
094
104
116
128
165
177
189
190
200
212
Page 2 (2)
Item
No.
Item Description
When referring to this page, please quote Plate P90951 Edition 0440
MAN B&W Diesel A/S
Plate
P90961-0037
When referring to this page, please quote Plate P90961 Edition 0037
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90961-0037
Item
No.
014
026
038
051
063
Item Description
Item
No.
Item Description
Connection piece
Test rig
High-pressure hose
Table
High-pressure pump
Page 2 (2)
When referring to this page, please quote Plate P90961 Edition 0037
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90961 Edition 0069
MAN B&W Diesel A/S
Plate
P90961-0069
Page 1 (2)
Plate
P90961-0069
Item
No.
014
026
038
040
051
063
075
087
099
109
122
Page 2 (2)
Item Description
Item
No.
Item Description
High-pressure pump
Table
Rig fuel oil valve
High-pressure hose
Connection piece, M42x2
Test rig, complete
Cover
Angle union
Gasket
Plug screw
Hose
When referring to this page, please quote Plate P90961 Edition 0069
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90966 Edition 0008
MAN B&W Diesel A/S
Plate
P90966-0008
Page 1 (2)
Plate
P90966-0008
Item
No.
011
023
035
047
060
202
Item Description
Item
No.
Item Description
Tool box
Extractor for atomizer
Drift for atomizer
Cleaning brush
Instruction plate
Toolset, complete
Note:
When odering new cleaning tool,
please state P/N on fuel nozzle.
Page 2 (2)
When referring to this page, please quote Plate P90966 Edition 0008
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90968 Edition 0001
MAN B&W Diesel A/S
Plate
P90968-0001
Page 1 (2)
Plate
P90968-0001
Item
No.
Item Description
012
Page 2 (2)
Item
No.
Item Description
When referring to this page, please quote Plate P90968 Edition 0001
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90974 Edition 0001
MAN B&W Diesel A/S
Plate
P90974-0001
Page 1 (2)
Plate
P90974-0001
Item
No.
015
027
039
206
Item
No.
Item Description
Drill*
Test mandrel*
Pin vice*
Cleaning tool set, complete
Note:
* When ordering new cleaning tool,
please state P/N on fuel nozzle.
Page 2 (2)
When referring to this page, please quote Plate P90974 Edition 0001
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90980 Edition 0002
MAN B&W Diesel A/S
Plate
P90980-0002
Page 1 (2)
Plate
P90980-0002
Item
No.
018
020
031
043
055
067
Page 2 (2)
Item Description
Item
No.
Item Description
Cone
Pushing tool
Compression tool
Cone
Pushing tool
Compression tool
When referring to this page, please quote Plate P90980 Edition 0002
MAN B&W Diesel A/S
0019
0215
0004
0211
0012
0214
0005
0206
0011
0211
0017
0002
0001
0010
110-1
Data
SAFETY PRECAUTIONS
Special Data
S35MC
0019
110-1
Stopped engine
3 x 2000 kg
Data
Ref.
Description
D-1
Value Unit
1210 kg
When referring to this page, please quote Data D11001 Edition 0019
MAN B&W Diesel A/S
Page 1 (2)
110-1
Data
Spare Parts
Plate Item No.
Description
Qty
Page 2 (2)
When referring to this page, please quote Data D11001 Edition 0019
MAN B&W Diesel A/S
910-1.1
Checking
Air Cooler Element
0215
Checking
910-1.1
1.
1. For the day-to-day checking of the scavenge air cooler, measure the drop in pressure and temperature of the scavenge air
across the cooler while the engine is running.
BM910-1.1 209 01
4.
BM910-1.1 209 04
5.
BM910-1.1 209 05
When referring to this page, please quote Procedure M91001 Edition 0215
MAN B&W Diesel A/S
Page 1 (7)
910-1.2
2.
BM910-1.2 209 01
3. Dismantle the screws and pull out the cooler element approx. 10 cm using the dismantling screws.
BM910-1.2 209 02
2.
BM910-1.2 209 03
3.
Page 2 (7)
When referring to this page, please quote Procedure M91001 Edition 0215
MAN B&W Diesel A/S
910-1.2
Dismantling
4.
BG910-1.2 215 04
5.
BG910-1.2 215 05
BM910-1.2 215 06
6.
When referring to this page, please quote Procedure M91001 Edition 0215
MAN B&W Diesel A/S
Page 3 (7)
910-1.3
1.
BM910-5.1 63 02
DG910-5.1 62 01
Page 4 (7)
When referring to this page, please quote Procedure M91001 Edition 0215
MAN B&W Diesel A/S
910-1.3
Overhaul
2.
BG910-1.3 215 02
3.
BM910-5.2 49 06
Note!
4.
GN910-1.3 207 04
When referring to this page, please quote Procedure M91001 Edition 0215
MAN B&W Diesel A/S
Page 5 (7)
910-1.4
1.
BM910-1.2 215 06
3. Clean the frame around the air cooler element and the contact surface of the front
end cover.
2.
BG910-1.4 215 02
BG910-1.4 215 03
3.
Page 6 (7)
When referring to this page, please quote Procedure M91001 Edition 0215
MAN B&W Diesel A/S
910-1.4
Mounting
4.
Note!
Remember to vent trapped air from the
air cooler element.
BG910-1.4 212 04
BM910-1.2 209 02
5.
BM910-1.4 209 06
6.
When referring to this page, please quote Procedure M91001 Edition 0215
MAN B&W Diesel A/S
Page 7 (7)
Non-Return Valve
110-2
Data
SAFETY PRECAUTIONS
Special Data
0004
110-2
Non-Return Valve
Stopped engine
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data D11002 Edition 0004
MAN B&W Diesel A/S
Page 1 (2)
Non-Return Valve
110-2
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D11002 Edition 0004
MAN B&W Diesel A/S
Non-Return Valve
910-2.3
Overhaul
Non-Return Valve
0211
Overhaul
910-2.3
1.
This procedure includes both the main non-return valve and the non-return valve for the auxiliary blowers.
Both sets of non-return valves are accessed via
the scavenge air receiver.
Note!
BM910-2.3 208 01
2.
BM910-2.3 208 02
BM910-2.3 208 03
3.
When referring to this page, please quote Procedure M91002 Edition 0211
0$1% :'LHVHO$6
Page 1 (2)
910-2.3
Non-Return Valve
Overhaul
5.
BM910-2.3 208 05
6.
BM910-2.3 208 06
BM910-2.3 208 07
7.
Page 2 (2)
When referring to this page, please quote Procedure M91002 Edition 0211
0$1% :'LHVHO$6
Auxiliary Blower
110-3
Data
SAFETY PRECAUTIONS
Special Data
S35NC
0012
110-3
Auxiliary Blower
Stopped engine
Data
1000 kg
Ref.
Description
D-1
Value Unit
up till 750 kg
*) Depending on electric
motor type and number of cylinders of engine (size and
capacity of auxiliary blower)
When referring to this page, please quote Data D11003 Edition 0012
MAN B&W Diesel A/S
Page 1 (2)
Auxiliary Blower
110-3
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D11003 Edition 0012
MAN B&W Diesel A/S
Auxiliary Blower
910-3.3
Overhaul
Auxiliary Blower
S35MC
0214
Overhaul
910-3.3
2.
1. Depending on the type of overhaul, disconnect the cable connections from one or both
blower motors.
The overhaul can be carried out either by
dismantling the complete blower unit or just
dismantling the individual blower wheel
which is to be replaced/overhauled.
2. Complete Blower Unit
BM910-3.3 214 02
D-1
When referring to this page, please quote Procedure M91003 Edition 0214
0$1% :'LHVHO$6
Page 1 (2)
910-3.3
Auxiliary Blower
Overhaul
3.
BM910-3.3 214 03
Note!
BM910-3.3 214 04
Exercise care when mounting the electric motor with blower wheel, as the
blower wheel is to catch the guide in the
blower housing.
Page 2 (2)
When referring to this page, please quote Procedure M91003 Edition 0214
0$1% :'LHVHO$6
Turbocharger Turbine
110-5
Data
SAFETY PRECAUTIONS
Special Data
.0&&
0005
110-5
Turbocharger Turbine
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data D11005 Edition 0005
MAN B&W Diesel A/S
Page 1 (2)
Turbocharger Turbine
110-5
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D11005 Edition 0005
MAN B&W Diesel A/S
Turbocharger Turbine
910-5.3
Cleaning
Turbocharger Turbine
.0&&
0206
Cleaning
910-5.3
When referring to this page, please quote Procedure M91005 Edition 0206
0$1% :'LHVHO$6
Page 1 (2)
910-5.3
Turbocharger Turbine
Cleaning
Cleaning Procedure:
1. Carry out cleaning for every 24 to 50 hours
of operation, based on observations.
2. Preferably clean the turbocharger at full
load. Do not clean below half load.
3. Close valve A.
XX706-12 40B
4. Open valves B and C, to blow out any deposits and/or condensate in the connecting
pipe.
After about two minutes, close valves B and
C.
5. Slowly open valve A to relieve the pressure
in the tank.
6. Fill the tank with the quantity of granules
specified in the table.
7. Close valve A.
8. Open valves B and C, to blow-in the granules. After one to two minutes, close valves
B and C.
HM910-5.3 50 02
Caution!
1.The drain openings in the gas casings
must remain closed while dry cleaning
the turbine.
2. It is possible that during dry cleaning
of the turbine, some of the blown-in solid
particles or sparks will escape through
the funnel.
Page 2 (2)
When referring to this page, please quote Procedure M91005 Edition 0206
0$1% :'LHVHO$6
110-6
Data
SAFETY PRECAUTIONS
Special Data
0011
110-6
Stopped engine
1000 kg
Data
Ref.
Description
D-1
Value Unit
80 kg
When referring to this page, please quote Data D11006 Edition 0011
MAN B&W Diesel A/S
Page 1 (2)
110-6
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data D11006 Edition 0011
MAN B&W Diesel A/S
910-6.2
Dismantling
Water Mist Catcher
0211
Dismantling
910-6.2
2.
3. Pull or push in the water mist catcher halfway out and mount an eye bolt in the top of
the water mist catcher.
Hook a tackle on to the eye bolt and lift the
water mist catcher away. Land it on a couple of wooden planks.
BM910-5.4 75 01
4.
Note!
Take care not to damage the water mist
catcher during the lift.
BM910-5.4 75 02
When referring to this page, please quote Procedure M91006 Edition 0211
0$1% :'LHVHO$6
Page 1 (2)
910-6.4
1.
1. Slide the water mist catcher into the scavenge air cooler housing.
Note!
BM910-5.4 75 03
BM910-5.4 75 04
Page 2 (2)
When referring to this page, please quote Procedure M91006 Edition 0211
0$1% :'LHVHO$6
When referring to this page, please quote Plate P91063 Edition 0017
MAN B&W Diesel A/S
Plate
P91063-0017
Page 1 (2)
Plate
P91063-0017
Item
No.
015
027
Page 2 (2)
Item
No.
Item Description
When referring to this page, please quote Plate P91063 Edition 0017
MAN B&W Diesel A/S
Travelling Trolley
When referring to this page, please quote Plate P91064 Edition 0002
MAN B&W Diesel A/S
Plate
P91064-0002
Page 1 (2)
Plate
P91064-0002
Item
No.
010
Travelling Trolley
Item Description
Item
No.
Item Description
Travelling trolley*
Note:
* When ordering this tool, please state
load and track width.
Page 2 (2)
When referring to this page, please quote Plate P91064 Edition 0002
MAN B&W Diesel A/S
Plate
P91066-0001
When referring to this page, please quote Plate P91066 Edition 0001
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91066-0001
Item
No.
011
023
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P91066 Edition 0001
MAN B&W Diesel A/S
When referring to this page, please quote Plate P91066 Edition 0010
MAN B&W Diesel A/S
Plate
P91066-0010
Page 1 (2)
Plate
P91066-0010
Item
No.
011
023
035
047
Page 2 (2)
Item Description
Item
No.
Item Description
Crame beam
Screw
Distance pipe
Nut
When referring to this page, please quote Plate P91066 Edition 0010
MAN B&W Diesel A/S
0026
0212
0013
0211
0001
0001
Safety Valve
MAN B&W Diesel
111-1
Data
X
X
X
X
X
X
X
Data
Ref.
Description
D11-01
Opening pressure
D11-02
When referring to this page, please quote Data D11101 Edition 0026
Value
Unit
200 5
bar
45
Nm
Page 1 (2)
Safety Valve
111-1
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
Item No.
Description
P91351
10
P91351
58
P90151
117
P91359
Page 2 (2)
When referring to this page, please quote Data D11101 Edition 0026
Safety Valve
MAN B&W Diesel
911-1.2
Dismantling
When Side-mounted
1.
When Top-mounted
3. Unscrew the safety valve from the cylinder
cover.
2.
M911010211D02
M911010211D01
M911010211D03
3.
When referring to this page, please quote Procedure M91101 Edition 0212
Page 1 (5)
911-1.3
Safety Valve
Overhaul (Adjustment)
1.
the spring
M911010211O02
2.
M911010211O03
3.
Page 2 (5)
When referring to this page, please quote Procedure M91101 Edition 0212
Safety Valve
MAN B&W Diesel
911-1.3
Overhaul (Adjustment)
4.
Connect the testing device to the hydraulic pump. Alternatively the hydraulic
hans pump can be used.
Bleed the valve and hose until oil, without air bubbles, flows out from the
openings of the safety valve.
M911010212O04
test rig.
When referring to this page, please quote Procedure M91101 Edition 0212
Page 3 (5)
911-1.4
Safety Valve
Mounting
When Side-mounted
1.
1. Pierce the bore in the cylinder cover, and
blow it clean.
2. Clean the sealing ring grooves of the indicator cock. Mount the intermediate pipe
and the indicator cock.
M911010211M01
M911010211M02
2.
M911010211M03
3.
Page 4 (5)
When referring to this page, please quote Procedure M91101 Edition 0212
Safety Valve
MAN B&W Diesel
911-1.4
Mounting
When Top-mounted
4.
4. Pierce the bore in the cylinder cover, and
blow it clean.
Clean the thread and the sealing surface.
5. Mount a new or overhauled safety valve.
When mounting the safety valve on the cylinder cover, apply tools only on the hexagon on the safety valve.
M911010211M04
M911010211M05
5.
When referring to this page, please quote Procedure M91101 Edition 0212
Page 5 (5)
111-2
Relief Valve
Data
SAFETY PRECAUTIONS For detailed sketch, see 900-2
X
Stopped engine
Shut off starting air supply At starting air receiver
Block the main starting valve
Shut off starting air distributor/distributing system supply
Shut off safety air supply Not ME-engines
Shut off control air supply
Shut off air supply to exhaust valve Only with stopped lubriating oil pumps
Engage turning gear
Shut off cooling water
Data
Ref.
Description
When referring to this page, please quote Data D11102 Edition 0013
MAN B&W Diesel A/S
Value
Unit
Page 1 (2)
111-2
Relief Valve
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
Page 2 (2)
Item No.
Description
When referring to this page, please quote Data D11102 Edition 0013
MAN B&W Diesel A/S
Relief Valve
911-2.1
Checking
Relief Valve
60&
0211
Checking
911-2.1
1.
Note!
XZ911-2.1 209 01
XZ911-2.1 207 03
2.
When referring to this page, please quote Procedure M91102 Edition 0211
0$1% :'LHVHO$6
Page 1 (1)
111-3
Data
Stopped engine
Shut off starting air supply At starting air receiver
Block the main starting valve
Shut off starting air distributor/distributing system supply
Shut off safety air supply Not ME engines
Data
Ref.
Description
When referring to this page, please quote Data D11103 Edition 0001
Value
Unit
Page 1 (2)
111-3
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
Page 2 (2)
Item No.
Description
When referring to this page, please quote Data D11103 Edition 0001
911-3.1
Checking
2.
M911030001C02
When referring to this page, please quote Procedure M91103 Edition 0001
Page 1 (5)
911-3.2
1.
M911030001D01
2. On some engines, a cover has to be removed in order to gain access to the safety
valve.
M911030001D02
2.
Page 2 (5)
When referring to this page, please quote Procedure M91103 Edition 0001
911-3.3
Overhaul
1.
M911030001O01
M911030001O02
2.
When referring to this page, please quote Procedure M91103 Edition 0001
Page 3 (5)
911-3.3
4.
M911030001O04
M911030001O05
5.
M911030001O01
6.
Page 4 (5)
When referring to this page, please quote Procedure M91103 Edition 0001
911-3.4
Mounting
1.
M911030001M01
When referring to this page, please quote Procedure M91103 Edition 0001
Page 5 (5)
0015
0208
0027
0211
0201
0072
0059
112-2
Data
Description
Value
Unit
Check holding down bolts and end chock bolts for correct tightening
after the following service hours:
D13-01
1st check
500
hours
2nd check
1000
hours
3rd check
2000
hours
4th check
4000
hours
5th check
8000
hours
8000
hours
When referring to this page, please quote Data D11202 Edition 0015
900
bar
Page 1 (2)
112-2
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
Item No.
P91263
Description
Hydraulic Tools for Holding-Down
Bolts and End Chock Bolts, Epoxy
P91351
010
P91351
058
Page 2 (2)
When referring to this page, please quote Data D11202 Edition 0015
912-2.1
Checking
Holding Down and End Chock Bolts
.0&
0208
Checking
912-2.1
Note!
The hydraulic jack used for tightening the
holding down bolts is marked with:
For: Holding down bolts
The larger jack used for tightening the
end chock bolts is marked with:
For: End chock bolts
Hydraulic tightening of holding down bolts and
end chock bolts is carried out as detailed in
Section 913-1. The normal tightening pressure
is indicated on the Data sheet and is also
stamped on the tightening tool.
When referring to this page, please quote Procedure M91202 Edition 0208
0$1% :'LHVHO$6
Page 1 (5)
912-2.1
1.
EN912-1.1 205 01
Page 2 (5)
When referring to this page, please quote Procedure M91202 Edition 0208
0$1% :'LHVHO$6
912-2.1
Checking
3.
The first time the ship is sailing in a fullyloaded condition after the engine has been
operating for 1,000 hours, all side chocks
should be checked to see whether the liners can be knocked further inward.
The fit of the side chock liners should be
checked with a feeler gauge each time the
loosening pressure of the holding down
bolts is checked, and thus at the same time
intervals.
GN912-2.1 203 03
When referring to this page, please quote Procedure M91202 Edition 0208
0$1% :'LHVHO$6
Page 3 (5)
912-2.1
Checking
Holding Down Bolts
Engine
frame Bolt
No.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Page 4 (5)
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
Port side
pressure
% dev.
remarks
Cylinder
No.
1
2
3
Starboard side
pressure
% dev.
remarks
Bolt
No.
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
Engine
frame
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
When referring to this page, please quote Procedure M91202 Edition 0208
0$1% :'LHVHO$6
912-2.1
Checking
Side Chocks and End Chock Bolts
Port side
Point
c d e
Chock
No.
Starboard side
Cylinder
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Chock
d
e
f
Pres-
Port side
c, d, e, f, g
Starboard side
Devi-
No.
A, B
FORE
c, d, e, f, g
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
A, B
Point
c d e
Deviation
Point
Point
a b c d e
a b c d e
Pressure
(kp/cm 2 )
bar
1
2
Bolt Ch
No. No.
1
E
2
b
b
a
No. 2
B1
When referring to this page, please quote Procedure M91202 Edition 0208
0$1% :'LHVHO$6
B2
B2
B1
AFT
No. 2
Page 5 (5)
Stay Bolts
MAN B&W Diesel
112-3
Data
X
X
X
X
X
X
Data
Ref.
Description
Value
Unit
D12-04
Check measurement
0.4
mm
D13-01
900
bar
D13-02
800 - 990
bar
When referring to this page, please quote Data D11203 Edition 0027
Page 1 (2)
Stay Bolts
112-3
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Plate
Item No.
P91261
Description
Large Parts - Tools
P91351
010
P91351
046
P91351
058
P91351
105
Page 2 (2)
When referring to this page, please quote Data D11203 Edition 0027
Stay Bolts
912-3.1
Checking
0211 Bolts
Stay
S42MC
Checking
912-3.1
1.
HM912-3.0 28 01
2. Clean the contact faces and mount the hydraulic tools on a pair of stay bolts positioned opposite each other on the middle of
the engine.
2.
HM912-3.0 28 02
D13-01
3.
HM912-3.0 28 07
D12-05
When referring to this page, please quote Procedure M91203 Edition 0211
MAN B&W Diesel A/S
Page 1 (2)
912-3.1
Stay Bolts
Checking
4.
HM912-3.0 28 03
5.
D13-02
HM912-3.0 28 04
HM912-3.0 28 06
6.
Page 2 (2)
When referring to this page, please quote Procedure M91203 Edition 0211
MAN B&W Diesel A/S
912-5.1
Checking
1.
M912050201C01
Note!
2.
Note!
It is strongly recommended to always replace the diaphragms during inspection.
If unavailable, new diaphragms may be
made from three layers of 2 mm thick oil
and temperature resistant rubber.
M912050201C02
3. Mount:
Rubber sealing diaphragms G
Steel ring F
Screws E
Cover plate D
Screws C
Grating B
Screws A.
Note!
Remember to fit new locking plates at
screws A.
When referring to this page, please quote Procedure M91205 Edition 0201
Page 1 (2)
912-5.1
Checking
C
D
B
A
6. Remove:
Screws C
Cover plate D
Screws E.
M912050201C04
7. Lift away metal bellow sealing F and examine it closely. If any cracks or punctures are
found in the metal bellow sealing, it must
be replaced.
Note!
7.
M912050201C07
10. Mount:
Screws E
Cover plate D
Screws C.
11. Remove the four screws A.
12. Mount grating B.
13. Mount all screws A.
Page 2 (2)
When referring to this page, please quote Procedure M91205 Edition 0201
Plate
P91261-0072
When referring to this page, please quote Plate P91261 Edition 0072
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91261-0072
Item
No.
023
035
047
059
060
084
096
202
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P91261 Edition 0072
MAN B&W Diesel A/S
When referring to this page, please quote Plate P91263 Edition 0059
MAN B&W Diesel A/S
Plate
P91263-0059
Page 1 (2)
Plate
P91263-0059
Item
No.
024
036
048
050
061
073
085
097
107
119
203
Page 2 (2)
Item
No.
Item Description
When referring to this page, please quote Plate P91263 Edition 0059
MAN B&W Diesel A/S
0206
0201
0205
0205
0207
0204
0033
0052
0003
0002
0002
0002
0052
0059
0040
0059
0065
Hydraulic Tools
Standard Tightening Torques
Torque Spanner
Tightening Gauge
Screws and Nuts
Lubricating
Accessories - Hydraulic Tools
Lifting Tools, etc.
Open-Ended Spanners
Open Ended Slugging Spanners
Torque Spanners
Pliers
Combination Spanners
Ring Slugging Spanners
Spanners
Open-Ended Spanners
Instruments
Hydraulic Tools
913-1
Hydraulic Tools
0206
913-1
1.
A. Snap-on coupling
B. Tool attachment thread
C. Bleed screw
D. Piston
E. Cylinder
F. Sealing rings
G. Spacer ring
H. Tommy bar
I. Nut
J. Stud or bolt
L. Lifting tool
S. Clearance
BG913-1.0 15 01
K. Extension stud
BG913-1.0 15 02
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
Page 1 (12)
913-1
3.
Hydraulic Tools
3. The jack(s) is/are connected, via a distributor block, to a high-pressure pump, which
is set to deliver hydraulic oil at the pressure
indicated on the jack and on the data sheet
in the relevant section of this instruction
book. The stud or bolt concerned is thereby
lengthened relative to the oil pressure applied and the piston area, and the nut can
be loosened or tightened, as required, with
the aid of a tommy bar.
The jacks must never be overloaded or exposed to blows or impacts. They are
marked with a Max. lift, which must not be
exceeded.
BG913-1.0 15 03
Warning!
Eye protectors and gloves must be used
when using hydraulic tools.
Page 2 (12)
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
Hydraulic Tools
913-1
Loosening of Nut
Loosening of Nut
913-1
1.
Unscrew the jack to create a clearance between the jack and spacer ring. See sketch.
BG913-1.1 15 01
2.
BG913-1.1 15 02
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
Page 3 (12)
913-1
Hydraulic Tools
Loosening of Nut
3.
GN913-1 203 06
HM913-1.1 10 04
4.
GN913-1 203 08
5.
Page 4 (12)
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
Hydraulic Tools
913-1
Loosening of Nut
6.
BG913-1.1 15 06
7.
BG913-1.1 15 08
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
Page 5 (12)
913-1
Hydraulic Tools
Loosening of Nut
8.
Note!
BG913-1.1 15 09
BG913-1.1 15 11
9.
Page 6 (12)
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
Hydraulic Tools
913-1
Tightening of Nut
Tightening of Nut
913-1
1.
BG913-1.2 15 01
2.
Make sure that the cylinder of the jack
bears firmly against the spacer ring and
that the parts are guided correctly together
Connect the hydraulic jack, the distributor
block and the high-pressure pump by
means of high-pressure hoses.
Loosen the bleed screw in the jack and fill
up the system with oil, until oil without bubbles flows out of the bleed hole.
BG913-1.2 15 02
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
Page 7 (12)
913-1
Hydraulic Tools
Tightening of Nut
3.
GN913-1 203 17
6. When new studs, bolts or nuts are tightened for the first time, do not remove the
jacks, but loosen the nut as described under Loosening, points 6-7-8, and then
tighten the nut again according to the procedure under Tightening', points 3-4-5.
GN913-1 203 18
4.
Page 8 (12)
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
Hydraulic Tools
913-1
Tightening of Nut
7.
BG913-1.2 15 07
8.
BG913-1.2 15 08
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
Page 9 (12)
913-1
Hydraulic Tools
Tightening of Nut
9.
BG913-1.2 15 10
12. When new studs, bolts or nuts are tightened for the first time, do not remove the
jacks, but loosen the nuts as described under Loosening', point 8, and then tighten
the nuts again according to the procedure
under Tightening', points 9-10-11.
BG913-1.2 15 11
10.
Page 10 (12)
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
Hydraulic Tools
913-1
Maintenance
Maintenance
913-1
1.
BG913-1.4 15 01
Keep the sliding surfaces and threads coated with acid-free grease or molybdenum disulphide grease.
2.
BG913-1.4 15 02
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
Page 11 (12)
913-1
Hydraulic Tools
Maintenance
3.
BG913-1.4 15 03
4. After fitting the sealing rings, coat the piston and cylinder with molybdenum disulphide grease and press the piston and
cylinder together. See that the rings do not
get stuck between the piston and cylinder.
BG913-1.4 15 04
4.
Page 12 (12)
When referring to this page, please quote Procedure M91301 Edition 0206
0$1% :'LHVHO$6
913-4
Tightening
torque
Thread
Tightening
torque
M8
17 Nm
M22
400 Nm
M10
35 Nm
M24
460 Nm
M12
50 Nm
M27
610 Nm
M14
80 Nm
M30
950 Nm
M16
135 Nm
M33
1200 Nm
M18
190 Nm
M36
1650 Nm
M20
260 Nm
M39
2100 Nm
2. Self-locking nuts.
Thread
Tightening
torque
Thread
Tightening
torque
M8
20 Nm
M22
430 Nm
M10
40 Nm
M24
490 Nm
M12
60 Nm
M27
650 Nm
M14
90 Nm
M30
1000 Nm
M16
150 Nm
M33
1250 Nm
M18
210 Nm
M36
1700 Nm
M20
290 Nm
M39
2200 Nm
Tightening
torque
Thread
Tightening
torque
M8
23 Nm
M22
580 Nm
M10
50 Nm
M24
680 Nm
M12
70 Nm
M27
900 Nm
M14
115 Nm
M30
1350 Nm
M16
190 Nm
M33
1700 Nm
M18
270 Nm
M36
2350 Nm
M20
380 Nm
M39
3000 Nm
When referring to this page, please quote Procedure M91304 Edition 0201
0$1% :'LHVHO$6
Page 1 (1)
Torque Spanner
913-5
Torque Spanner
/0&
0205
913-5
When referring to this page, please quote Procedure M91305 Edition 0205
0$1% :'LHVHO$6
Page 1 (1)
Tightening Gauge
913-6
Tightening Gauge
0205
913-6
Preparations
Before screwing on the nuts, grease the
threads and the contact faces with a mixture of
graphite and oil or molybdenum disulphide with
a friction coefficient.
= 0.10.12 (e.g. MOLYKOTE paste type G)
The nuts should fit easily on the thread, and it
should be checked that they bear on the entire
contact face.
Pre-tightening with a torque spanner
Before tightening the nuts according to a tightening gauge or tightening angle, they must be
pre-tightened with a torque spanner.
See Procedure 913-5.
Apply a pre-tightening torque of:
thread M8 M20 = 50 Nm
thread M22 M27 = 100 Nm
thread M30 M39 = 150 Nm
thread M42 M48 = 200 Nm
This is in order to ensure a uniform basis for the
subsequent tightening with gauge or tightening
angle.
Tightening with a tightening gauge
After pre-tightening, place the tightening gauge
round the nut, and mark off with chalk on the
nut at slot A on the tightening gauge, and make
another chalk mark on the contact face at slot
B. Then tighten the nut until the two chalk
marks coincide.
Tightening without a tightening gauge
For tightening angles of e.g. 3045 and 60,
we usually do not deliver a tightening gauge.
Therefore, after pre-tightening, mark the angle
on a corner of the nut and on the contact face,
respectively. Then tighten the nut until the two
marks coincide.
When tightening new studs or bolts for the first
time, loosen again and repeat the procedure
including pre-tightening with a torque spanner,
to allow the parts to settle.
See Procedure 913-5.
7
;
G
Q
D
0
+
When referring to this page, please quote Procedure M91306 Edition 0205
0$1% :'LHVHO$6
Page 1 (1)
913-7.1
Locking
1.
M913070207C01
Note!
2.
M913070207C02
M913070207C03
3.
When referring to this page, please quote Procedure M91307 Edition 0207
Page 1 (4)
913-7.1
Locking
Fig. 1
Fig. 2
Fig. 3
Fig. 6
M913070207C04
Fig. 5
Fig. 4
Fig. 7
Fig. 8
M913070207C05
Page 2 (4)
Fig. 9
When referring to this page, please quote Procedure M91307 Edition 0207
913-7.1
Locking
Fig. 10
Fig. 11
Fig. 12
M913070207C06
Fig. 13
Fig. 14
When referring to this page, please quote Procedure M91307 Edition 0207
Page 3 (4)
913-7.1
Fig. 15
M913070207C15
Fig. 16.
Note!
M913070207C16
M913070207C17
Fig. 17
Page 4 (4)
When referring to this page, please quote Procedure M91307 Edition 0207
Lubricating Procedures
913-11
Lubricating Procedures
.0&&
0204
913-11
When referring to this page, please quote Procedure M91311 Edition 0204
0$1% :'LHVHO$6
Page 1 (1)
Plate
P91351-0033
When referring to this page, please quote Plate P91351 Edition 0033
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91351-0033
Item
No.
010
046
058
105
117
130
166
201
213
225
237
249
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P91351 Edition 0033
MAN B&W Diesel A/S
Plate
P91356-0052
When referring to this page, please quote Plate P91356 Edition 0052
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91356-0052
Item
No.
018
020
031
055
114
126
138
140
222
283
305
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P91356 Edition 0052
MAN B&W Diesel A/S
Plate
P91357-0003
When referring to this page, please quote Plate P91357 Edition 0003
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91357-0003
Item
No.
013
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P91357 Edition 0003
MAN B&W Diesel A/S
Plate
P91358-0002
When referring to this page, please quote Plate P91358 Edition 0002
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91358-0002
Item
No.
020
081
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P91358 Edition 0002
MAN B&W Diesel A/S
Torque Spanners
Plate
P91359-0002
Torque Spanners
0002
P91359
When referring to this page, please quote Plate P91359 Edition 0002
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91359-0002
Item
No.
014
026
038
040
Torque Spanners
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P91359 Edition 0002
MAN B&W Diesel A/S
Pliers
Plate
P91360-0002
P91360
Pliers
0002
When referring to this page, please quote Plate P91360 Edition 0002
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91360-0002
Pliers
Item
No.
010
021
033
116
128
130
141
Item Description
Pliers
Pliers
Pliers
Pliers
Pliers
Pliers
Pliers
Page 2 (2)
for
for
for
for
for
for
for
retaining
retaining
retaining
retaining
retaining
retaining
retaining
ring,
ring,
ring,
ring,
ring,
ring,
ring,
size
size
size
size
size
size
size
Item
No.
Item Description
0.9mm
1.3mm
1.8mm
0.9mm
1.1mm
1.8mm
2.3mm
When referring to this page, please quote Plate P91360 Edition 0002
MAN B&W Diesel A/S
Combination Spanners
MAN B&W Diesel
When referring to this page, please quote Plate P91361 Edition 0052
Plate
P91361-0052
Page 1 (2)
Combination Spanners
Plate
P91361-0052
Item
No.
015
027
039
040
052
064
076
088
090
100
111
123
135
147
159
160
172
184
196
206
218
220
231
Page 2 (2)
Item Description
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
Combination
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
spanners,
size
size
size
size
size
size
size
size
size
size
size
size
size
size
size
size
size
size
size
size
size
size
size
Item
No.
Item Description
NV10mm
NV11mm
NV12mm
NV13mm
NV14mm
NV15mm
NV16mm
NV17mm
NV18mm
NV19mm
NV21mm
NV22mm
NV24mm
NV27mm
NV30mm
NV32mm
NV34mm
NV36mm
NV41mm
NV46mm
NV50mm
NV55mm
NV60mm
When referring to this page, please quote Plate P91361 Edition 0052
Plate
P91362-0059
When referring to this page, please quote Plate P91362 Edition 0059
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91362-0059
Item
No.
010
022
034
046
058
071
083
095
105
117
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P91362 Edition 0059
MAN B&W Diesel A/S
Spanners
MAN B&W Diesel
When referring to this page, please quote Plate P91363 Edition 0040
Plate
P91363-0040
Page 1 (2)
Spanners
Plate
P91363-0040
Item
No.
Item Description
016
028
030
041
100
150
161
Page 2 (2)
Item
No.
Item Description
When referring to this page, please quote Plate P91363 Edition 0040
Open-ended Spanners
Plate
P91364-0059
When referring to this page, please quote Plate P91364 Edition 0059
Page 1 (2)
Plate
P91364-0059
Item
No.
011
023
Page 2 (2)
Open-ended Spanners
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P91364 Edition 0059
MAN B&W Diesel A/S
Instruments
When referring to this page, please quote Plate P91366 Edition 0065
MAN B&W Diesel A/S
Plate
P91366-0065
Page 1 (2)
Plate
P91366-0065
Item
No.
048
050
061
073
Page 2 (2)
Instruments
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P91366 Edition 0065
MAN B&W Diesel A/S
Warning
S900-1
0001
S900-1
Warning!
It is important that all MAN B&W Diesel A/S engines are operated within the given
specifications and performance tolerances specified in the engines Technical Files
and are maintained according to the MAN B&W Diesel A/S maintenance instructions
in order to comply with given emissions regulations.
In accordance with Chapter I of the Code of Federal Regulations, Part 94, Subpart C,
94.211 NOTICE is hereby given that Chapter I of the Code of Federal Regulations,
Part 94, Subpart K, 94.1004 requires that the emissions related maintenance of the
diesel engine shall be performed as specified in MAN B&W Diesel A/S instructions,
including, but not limited to, the instructions to that effect included in the Technical
File.
Page 1 (1)
S35MC
VOLUME III
COMPONENTS
DESCRIPTION
900 - Introduction
Documents in this Chapter
90001
90002
90003
90004
90023
90030
0058
0001
0001
0001
0027
0009
Table of Contents
900
Edition
Title
900 - Introduction
Table of Contents
90001 0058 Cross Section through Engine
90002 0001 Ordering of Insulation
90003 0001 Designations and Symbols
90004 0001 Software Licence - Standard Conditions
90023 0027 Instructions for Main Engine
90030 0009 Description
901 - Cylinder Cover
90101 0152 Cylinder Cover
90103 0007 Indicator Cock - Mounting
902 - Piston with Rod & Stuffing Box
90201 0201 Piston and Piston Rod
90205 0122 Piston Rod Stuffing Box
903 - Cylinder Liner and Cylinder Lubrication
90301 0162 Cylinder Frame
90302 0175 Cylinder Liner and Cooling Jacket
90304 0025 Cylinder Liner - Details
90305 0146 Cylinder Lubricators
90309 0025 Cylinder Lubricator System - Details
904 - Crosshead with Connecting Rod
90401 0145 Connecting Rod and Crosshead
90403 0009 Lubricating and Cooling Oil-Flow
905 - Crankshaft, Thrust Bearing and Turning Gear
90501 0150 Crankshaft
90502 0045 Arrangement of Fore End
90503 0016 Arrangement of Angle Encoder
90504 0001 Axial Vibration Monitor
90505 0128 Thrust- and Guide Bearing
90510 0113 Turning Gear
90511 0035 Turning Wheel
90512 0001 Turning Gear - Details
90513 0036 Tacho System
90513 0046 Tacho System
90513 0047 Tacho System
906 - Control Gear
90600 0095 Arrangement of Chain Drive and Camshaft
90601 0100 Chain Drive and Guide Bars
90602 0110 Chain Drive - Lubrication
MAN B&W Diesel A/S
Page 1 (3)
Table of Contents
900
Edition
0096
0170
0102
0136
0138
0139
0098
0083
0012
Title
Chain Tightener
Camshaft and Chain Wheel
Arrangement of Indicator System
Camshaft Bearing
Arrangement of Governor
Regulating Shaft
Engine-Side Control Console
Engine-Side Control Console - Details
Pneumatic Components
Page 2 (3)
Table of Contents
900
Edition
0028
0003
Title
Air Cooler - Frame
Air Cooler System
Page 3 (3)
When referring to this page, please quote Plate P90001 Edition 0058
Plate
P90001-0058
Page 1 (2)
Plate
P90001-0058
Item
No.
Item Description
Item
No.
Item Description
Note:
* For Guidance Only
Page 2 (2)
When referring to this page, please quote Plate P90001 Edition 0058
Ordering of Insulation
MAN B&W Diesel
When referring to this page, please quote Plate P90002 Edition 0001
Plate
P90002-0001
Page 1 (1)
Normal layout
Plate
P90003-0001
Forward (fwd)
Fore end
1
2
3
4
5
6
7
Aft end
Propeller
When referring to this page, please quote Plate P90003 Edition 0001
Page 1 (1)
Plate
P90004-0001
When referring to this page, please quote Plate P90004 Edition 0001
Page 1 (2)
Plate
P90004-0001
MAN B&W's liability for damages to the customer for any cause whatsoever, regardless of the
form of any claim or action, shall not exceed the total licence fee paid by the customer for the license to use this software under this license agreement. MAN B&W shall in no event be liable for
any damages resulting from loss of data, profits or use of equipment, or for any special, incidental
consequential damages arising out of or in connection with the use or performance of the software.
The limitations in liability stipulated above in this clause 0 shall also apply to MAN B&Ws software
suppliers.
6. Law
MAN B&W's tenders and contracts with customers regarding delivery of data and programs, including the present licence agreement, shall be interpreted according to Danish Law.
Page 2 (2)
When referring to this page, please quote Plate P90004 Edition 0001
+ )The Plate No. may consist of either of these two sets of digits, as the pages are
in the process of being updated with new numbers: P90201-0036 or 90201-036.
To ensure optimum efficiency, reliability and lifetime of the engine and its components, only
original spare parts should be used when replacing parts on the engine.
When used in texts and illustrations, the designation D refers to the information given on the
data sheets inserted in the respective books.
Reliable and economical operation of the diesel engines is conditional upon its correct operation and maintenance in accordance with MAN B&W Diesel A/S instructions. Emissions related maintenance of the diesel engine shall be performed as specified in MAN B&W Diesel
A/S instructions and any additional instructions to that effect included in the Technical File.
Consequently, it is essential that the engine room personnel are fully acquainted with the contents of this book and, in respect of instructions on emissions related maintenance of the diesel engine, also the additional instructions to that effect set out in the Technical File.
A90023-0027
This book is subject to copyright protection, and should therefore not, in whole or in part, be
copied, reproduced, made public or in any other way made available to a third party without
the written consent of this effect from MAN B&W Diesel A/S.
Teleph.:+45 33 85 11 00
Telex :16592 manbw dk
Telefax:+45 33 85 10 30
CVR No. 39 66 13 14
A90030-0009
Valve bores
The cover has a central bore for the exhaust valve, which is attached by
means of four studs and nuts.
The cover furthermore has bores for the fuel valves, starting valve, starting air
inlet, safety valve and indicator cock.
Cooling
A cooling jacket is mounted on the lower part of the cylinder cover, whereby a
cooling water space is formed.
Another cooling water space is formed around the exhaust valve seat, when
the exhaust valve is installed. These two spaces communicate through a large
number of cooling bores in the cover.
The water is supplied from the cooling jacket surrounding the cylinder liner and
passes through water connections to the cooling jacket surrounding the cylinder cover and, further on, through the cooling bores, to the space around the
exhaust valve seat.
From here the water is discharged to the main cooling water outlet pipe:
On some engine types, an amount of water is also passed directly from the
cylinder cover to the exhaust valve housing through a cooling water connection.
Tightening
The cylinder cover is tightened against the top of the cylinder liner with nuts
and long studs fitted in the cylinder frame. The nuts are tightened with hydraulic tools.
Sealing between the cylinder cover and cylinder liner is obtained by means of a
sealing ring of mild steel.
When referring to this page, please quote Description A90030 Edition 0009
Page 1 (23)
A90030-0009
Piston Rod
The piston rod has a through-going bore for the cooling oil pipe, which is secured to the piston rod top.
Cooling oil is supplied through a telescopic pipe connection on the guideshoe
or on the crosshead and passed through a bore in the piston rod foot and
through the cooling oil pipe in the piston rod, to the piston crown.
The oil is passed on, through a number of bores in the thrust part of the piston
crown, to the space around the cooling oil pipe in the piston rod.
From the bore in the piston rod foot, the oil is led through the crosshead to a
discharge spout and to a slotted pipe inside the engine framebox as well as
through a control device for checking the flow and temperature.
The piston rod foot rests on a face cut out in the crosshead pin.
A shim is inserted between the piston rod and the crosshead. The thickness of
the shim is predetermined to match the actual engine layout.
The piston rod is fastened to the crosshead pin with screws or studs and nuts.
The nuts are tightened with hydraulic tools.
Page 2 (23)
When referring to this page, please quote Description A90030 Edition 0009
A90030-0009
The bore for the piston rod between the scavenge air space and the crankcase
is fitted with a piston rod stuffing box, which is designed to prevent the lubricating oil in the crankcase from being drawn up into the scavenge air space.
The stuffing box also prevents scavenge air (in the scavenge air space) from
leaking into the crankcase.
The stuffing box housing consists of two parts, which are bolted together.
Scraper/sealing
rings
The uppermost groove holds a scraper ring with oblique edges, which
serves to prevent sludge from the scavenge box from being drawn
down to the other rings.
Furthermore, a sealing ring is fitted below the scraper ring (except on 35MC
type engines).
The ring grooves in the middle are fitted with sealing rings.
The lowermost ring grooves are fitted with scraper rings which scrape
the lubricating oil off the piston rod.
Oil which is scraped off the piston rod is returned to the crankcase through
bores in the stuffing box housing.
Through bores in the housing and a pipe, the stuffing box communicates with
a control funnel on the outside of the engine, which enables the sealing/scraping performance to be checked.
Gaps at the ends of the ring segments ensure that the rings will bear against
the piston rod even in worn condition.
The cylinder section of the engine consists of a cylinder frame with a bolted-on
or integrated camshaft housing. The cylinder section is tightened together with
the engine framebox and the bedplate by means of stay bolts. Alternatively as
a complete welded assembly integrating the scavenge air receiver into the cylinder frame.
Bores and openings Central bores at the top of the cylinder frame enclose the cylinder liners.
Central bores in the bottom of the cylinder frame enclose the piston rod stuffing boxes.
On the exhaust side of the cylinder frame there are openings which connect
the scavenge air space around the cylinder liner with the longitudinal scavenge
air receiver of the engine.
When referring to this page, please quote Description A90030 Edition 0009
Page 3 (23)
A90030-0009
Cylinder cover
studs
Studs for fastening the cylinder cover are mounted in the cylinder frame.
Cylinder Liner and The cylinder liner is fitted with a cooling jacket. The cooling water is supplied
Cooling Jacket
at the lower part of the cooling jacket.
On slim-type liners, the water continues directly to the upper part of the cooling jacket, whereas on the bore-cooled type liner, the water first passes
through the cooling bores. From the top of the cooling jackets, the water flows
through water connections to the cooling jacket on the lower part of the cylinder cover.
Leakage of cooling water is prevented by silicone rubber rings.
The cylinder liner is tightened against the top of the cylinder frame by the
tensioning force from the cylinder cover studs being transmitted via the cylinder cover.
Scavenge air ports
The part of the cylinder liner which is located in the scavenge air space of the
cylinder frame is provided with a number of scavenge air ports, which are un
covered by the piston when this is in its bottom position. The scavenge air
ports are bored at an oblique angle to the axis of the cylinder liner so as to
give the scavenge air a rotary movement in the cylinder.
Cylinder lubrication
In the free part of the cylinder liner, between the cooling jacket and the cylinder
frame, there are a number of bores with non-return valves for the supply of lubricating oil to the cylinder.
PC-ring
On 80-98MC type engines a piston cleaning (PC) ring is mounted at the top of
the cylinder liner. The purpose of the PC-ring is to prevent the building-up of
deposits on the piston topland and, in turn, prevent the wiping away of the cylinder lubricating oil. Consequently, the PC-ring contributes to reducing the
wear of liners and rings.
Cylinder
Lubricators
Page 4 (23)
When referring to this page, please quote Description A90030 Edition 0009
A90030-0009
The crosshead is provided with two guide shoes fitted on the crosshead ends.
The centre part of the crosshead is designed as a bearing journal which is
housed in the crosshead bearing.
The crosshead bearing cap is provided with a cut-out enabling the piston rod
to be assembled with the crosshead journal.
The crosshead is equipped with steel shells lined with bearing metal. The lower
shell is provided with an overlayer coating.
See also Volume I, OPERATION, Chapter 708.
The piston rod foot is fastened to the crosshead. To match different engine layouts, a shim of predetermined thickness is inserted between the piston rod and
the crosshead.
Lubrication
The crosshead is provided with bores for distributing the oil supplied through
the telescopic pipe, partly as cooling oil for the piston, partly as lubricating oil
for the crosshead bearing and guide shoes and through a bore in the connecting rod for lubricating the crankpin bearing.
The piston cooling oil outlet is led through a control device for each cylinder
for the purpose of checking the temperature and flow before the oil is passed
on to the lube oil tank.
Guide shoes
The sliding faces of the guide shoes are lined with cast-on bearing metal.
The guide shoes are guided by crosshead guides in the engine framebox and
properly secured against displacement by guide strips fastened to the guide
shoes.
On some engines, the guide shoes are provided with counterweights.
Tightening
The crosshead bearing is held together by studs and nuts. The nuts are tightened with hydraulic tools.
The crankpin bearing is fitted with steel shells lined with bearing metal and assembled in the same way as the crosshead bearing.
The crankshaft is either of the semi-built type, where the parts are shrunk together, or it is a one-piece forging.
The main bearings are lubricated via a main lubricating oil pipe that branches
off to the individual bearings, whereas oil for lubricating the crankpin bearings
is supplied from the crossheads through bores in the connecting rods.
When referring to this page, please quote Description A90030 Edition 0009
Page 5 (23)
A90030-0009
Axial Vibration
Damper
To counteract heavy axial vibrations, and any resultant adverse forces and
vibrations, the crankshaft is provided with an axial vibration damper. See also
Section 912, Assembly of large parts further on in this text.
The damper consists of a piston and a slit-type housing. The piston is made
as an integrated collar on one of the main bearing journals, and the housing is
mounted on the pertaining main bearing support.
The axial movement is damped as a result of the restrictions incorporated in
the bores which interconnect the oil-filled chambers on the two sides of the
piston.
Lubricating oil is supplied to both sides of the piston from the main system.
Page 6 (23)
When referring to this page, please quote Description A90030 Edition 0009
A90030-0009
The turning gear is attached to the engine bedplate and is driven by an electric
motor incorporating a disc brake.
Through a planetary gearing, the motor drives a horizontal shaft equipped with
a gear wheel which can be axially displaced manually, so as to engage with the
turning wheel of the engine.
The turning gear is provided with a safety arrangement consisting of a safety
lever which must be lifted before the gear wheel of the turning gear can be
made to engage with the turning wheel.
When the safety lever is in its bottom position, it prevents the gear wheel of
the turning gear from engaging with the turning wheel.
Immediately the lever is lifted away from the disengaged position, an interlock
valve inserted in the starting air system of the engine is actuated. This interlock
prevents starting air from being supplied to the engine as long as the turning
gear is in the engaged position.
See also Volume I, OPERATION, Chapter 703.
Warning!
Dismantling of
working parts:
The turning gear must be in the disengaged position during pressure testing of starting valves, as
a leaky valve may cause the engine to rotate, and
damage the turning gear.
See Volume I, OPERATION, Chapter 703.
The camshaft with cams for operating the fuel pumps, exhaust valves and indicator drive (option) is driven from the crankshaft through a chain drive.
The chain drive consists of one or more roller chains running on chain wheels
fitted on the crankshaft and the camshaft. The chain is kept tightened by a
chain tightener placed in the chain casing between the crankshaft and the
camshaft.
The long free lengths of the chain are guided by rubber-clad guide bars. Lubricating oil is supplied through spray pipes fitted at the guide bars and chain
wheels.
When referring to this page, please quote Description A90030 Edition 0009
Page 7 (23)
A90030-0009
Camshaft
Bearings
The camshaft is carried in bearing assemblies which are fitted in the roller
guide housings. See also Volume I, OPERATION, Chapter 708.
Engine timing
The engine timing is adjusted by forcing lubricating oil in between the cams,
couplings or chain wheel and the shaft, which enables the parts to be turned in
relation to each other. See Volume II, Chapters 906, 908 and 909.
Pin gauges
After the engine has been testrun, the camshaft parts and the cylinder frame
will be provided with pin gauge marks, and the necessary pin gauges are delivered together with the engine, enabling the camshaft timing to be checked and
readjusted if the parts have been dismantled.
Indicator Valve
Each cylinder is fitted with an indicator valve, which communicates with the
combustion chamber of the cylinder through a bore.
Operating Instructions!
When opening the indicator valve, the spindle must be screwed right back to
the stop in order to avoid burns and carbon in the guide.
Note!
For indicator valves of the double-seated design with a spring-loaded closing
face:
In order to prevent overstressing, close the valve lightly before starting the
engine, and retighten the valve when the engine has reached its normal service temperature.
PMI-System
Page 8 (23)
When referring to this page, please quote Description A90030 Edition 0009
A90030-0009
The starting air system consists of the manoeuvring system and the
starting air components, which comprise:
Main Starting Valve
Starting Air Distributor
Starting Valves
The manoeuvring system is of electric/pneumatic design.
See also Volume I, OPERATION, Chapter 703.
When referring to this page, please quote Description A90030 Edition 0009
Page 9 (23)
A90030-0009
Main Starting
Valve
The main starting valve is interposed in the starting air main pipe.
The main starting valve consists of a large ball valve and, optionally, a smaller
ball valve for slow-turning prior to starting the engine, which is fitted as a bypass for the large valve. Both valves are operated by pneumatic actuators.
If the smaller ball valve is installed, an adjusting screw will be mounted for setting the slow-turning speed.
Furthermore, a non-return valve is incorporated to prevent blow-back in the
event of excessive pressure in the starting air line.
The main starting valve is equipped with a blocking device consisting of a plate
which, by means of a handwheel, can be made to block the actuators.
The ball valves and their actuators are, together with the non-return valve and
blocking device, built together to form a unit.
Warning!
During all inspections of the engine, the blocking device of the main starting
valve must be in the BLOCKED position.
The only exception is when the starting valves are being tested for tightness,
in which case the blocking device of the main starting valve must be in the
WORKING position and the shut-off valve for the starting air distributor must
be in the CLOSED position. See Volume I, operation, Chapter 703, OPERATION after arrival in port.
Starting Air
Distributor
The starting air distributor controls the opening and the closing of the starting
valves.
Starting Valve
Page 10 (23)
When referring to this page, please quote Description A90030 Edition 0009
A90030-0009
Valve housing
Cooling
The valve housing is water cooled. The cooling water is passed to the valve
housing after it has passed the cylinder cover. The water is discharged from
the upper part of the valve housing.
On the front of the valve housing there is a cleaning cover through which the
cooling water space can be checked and cleaned.
Valve spindle
The part of the spindle stem which travels within the sealing arrangement of
the air cylinder is coated with a wear resistant mixture of metal carbide and super alloy, applied by the HVOF process.
On the lower cylindrical part of the valve spindle a vane wheel is fitted which
causes the valve spindle to rotate while the engine is running.
Lifting/rotation check rod:
To enable checking the functioning of the exhaust valve while the engine is
running, a lifting/rotation check rod is mounted on top of the hydraulic cylinder on the exhaust valve.
Spindle rotation is indicated by regular changes in the top and bottom positions of the check rod.
Note!
This check rod is only for checking purposes, and must not be permanently
activated.
Pistons
At the top of the spindle, two pistons are fitted:
1.
Air piston
The piston serves to close the exhaust valve. The piston is locked to
the spindle by a two-piece conical ring.
2.
Hydraulic piston
The piston serves to open the exhaust valve.
The hydraulic piston has two piston rings and a damper arrangement,
designed to dampen the closing of the valve.
When referring to this page, please quote Description A90030 Edition 0009
Page 11 (23)
A90030-0009
Air cylinder
The air cylinder is mounted on top of the valve housing. Air for closing the exhaust valve is supplied through a non-return valve to the space below the piston.
A safety valve is mounted in the bottom of the air cylinder. The safety valve is
connected to the drain pipe which leads to the camshaft housing.
Hydraulic cylinder
The hydraulic cylinder is attached with studs and nuts on the air cylinder on
top of the exhaust valve housing.
The exhaust valve is opened by the valve spindle being forced down by the
piston in the hydraulic cylinder.
Throttle/valve:
On some engine types, a combined throttle/valve designed for deaerating the
oil system is fitted at the top of the cylinder.
When the exhaust valve is closed, the pressure in the hydraulic cylinder is low.
A thrust spring opens the valve, enabling oil and air, if any, to escape through
the throttle.
The oil is led through a duct to the space around the air cylinder and is
drained off through a bore X, together with leakage oil from the piston.
When the exhaust valve is activated, the high oil pressure closes the valve, and
the oil flow stops.
Sealing System
Page 12 (23)
When referring to this page, please quote Description A90030 Edition 0009
A90030-0009
Hydraulic cylinder
The hydraulic cylinder is attached to the camshaft housing by studs and nuts.
A piston enclosed in the hydraulic cylinder rests on a thrust piece in the neck
of the roller guide and is locked to the roller guide by a bayonet joint.
The hydraulic cylinder on the camshaft housing is connected to the hydraulic
cylinder on the exhaust valve by a high-pressure pipe.
Oil is supplied from the lubricating oil system through a non-return valve.
Leakage oil from the hydraulic cylinder on the exhaust valve is drained through
a pipe connection.
Puncture Valve
On 4-cylinder reversible engines as well as on 5-cylinder reversible 50MC engines, a puncture valve may be mounted on the exhaust valve actuator. During
starting, this valve prevents the exhaust valve from opening during the first part
of the actuator pistons upward stroke.
This function prevents the starting valve and exhaust valve from being open at
the same time, thus ensuring a safe start.
When referring to this page, please quote Description A90030 Edition 0009
Page 13 (23)
A90030-0009
Each engine cylinder is equipped with its own fuel pump, which is mounted on
the camshaft housing over the camshaft section corresponding to the cylinder
concerned.
The pump housing is attached to the camshaft housing by studs and nuts.
The square base of the fuel pump housing is provided with a groove to receive
any leakage oil, which is subsequently drained off through a drain pipe.
In the base, a bore is provided for at toothed rack, i.e. the regulating guide,
which controls the quantity of fuel oil delivered by the pump.
Furthermore, for the VIT-type fuel pump, another bore is provided above the
bore for the regulating guide. This bore is provided with a rack, i.e. the timing
guide, which controls the engine timing.
At the top, the pump housing is closed by a top cover.
The top cover is provided with a suction valve and a puncture valve. These
two valves are on some engine types combined into one unit.
The pump housing contains the plunger and barrel. The plunger and barrel are
matched parts, and must not be replaced individually.
The pump plunger is provided with a guide block designed to travel in the
milled keyway in the regulating guide. At the bottom it has a foot which rests
on a steel disc in the bayonet joint at the roller guide neck. A clearance of
approx. 0.1 mm between the plunger foot and the roller guide permits turning
of the plunger in the roller guide.
The regulating guide is able to turn in the bottom of the pump housing. On the
outside the regulating guide has a toothed rim to mesh with the above-mentioned toothed rack at the base of the pump housing. The toothed rim and
toothed rack are marked with lines enabling the parts to be positioned correctly after disassembly. The toothed rack is linked together with the regulating
gear of the engine through a spring-loaded connection. Thus, in the event of a
sticking pump plunger, the regulating gear for the remaining fuel pumps will not
be blocked.
The pump barrel is provided with oil cut-off holes, which are covered and un
covered during the travel of the plunger within the barrel. This function, in con
junction with the turning of the plunger effected by the regulating gear, serves
to regulate the amount of oil injected into the engine cylinder.
Two screw plugs are fitted in the pump housing opposite the cut-off holes of
the barrel. The oil jets which are ejected through the cut-off holes at the end of
the delivery stroke will hit the screw plugs, which can be replaced when they
are eroded.
Page 14 (23)
When referring to this page, please quote Description A90030 Edition 0009
A90030-0009
Puncture valve
In the top cover of the pump, a puncture valve is fitted. The puncture valve
consists of a piston which communicates with the control air system of the engine. In the event of actuation of the shut-down system, and when
STOP is activated, compressed air is supplied to the top of the piston, causing
the piston with pin to be pressed downward and keep the suction valve in the
open position. This will puncture the oil flow to the fuel valve. As long as the
puncture valve is activated, the fuel oil is returned through bores to the pump
housing, and no injection takes place.
When referring to this page, please quote Description A90030 Edition 0009
Page 15 (23)
A90030-0009
During the suction stroke, the spring-loaded suction valve opens and the delivery chamber is filled with oil. As soon as the plunger has covered the cut-off
holes during its upward movement in the pump barrel, the injection commences through the fuel valves. The injection will last until the cut-off holes are
uncovered by the oblique cut-off edges of the plunger, following which the oil
is forced through two milled grooves at the side of the plunger and out through
the cut-off holes of the barrel during the rest of the delivery stroke.
Shock absorber
A shock absorber is installed on each pump housing or in the main fuel pipe to
take up pressure variations.
Fuel Pump
Actuating Gear
The camshaft housing contains the fuel pump and exhaust valve actuating gear
for each cylinder.
The fuel pump is actuated by a cam on the camshaft. The movement is transmitted through the roller guide to the plunger in the barrel of the pump housing
which through the high-pressure pipes is connected with the fuel valves on
the cylinder cover.
Reversible engines:
The roller guide of each fuel pump incorporates an angular displaceable reversing link.
Reversing is achieved by shifting the roller in the fuel pump drive mechanism at
each cylinder. The link connecting the roller guide and roller is provided with a
reversing arm, and a pivot is mounted at the top end of the reversing arm. The
pivot travels in a reversing guide connected to an air cylinder. The link is selflocking in either the ahead or astern position without the aid of external forces.
Each cylinder is reversed individually, and the reversing mechanism is activated
by compressed air.
The reversing arrangement may incorporate a damper in order to reduce the
mechanical stresses.
All high-pressure pipes in the system are provided with a protective outer pipe.
The space between the pipe and the protective outer pipe communicates,
through bores in the union nipples, with a drain bore in the pump top cover.
A fuel oil leakage alarm is required for Unattended Machinery Spaces, UMS.
35-98MC:
Each fuel pump is, via drain pipes, connected to a common drain tank, which
incorporates a level switch. The drain tank is also equipped with an overflow
pipe, which has a small drain bore below, whereby oil from small leakages can
be drained to the outlet, without actuating the level switch.
In the event of pipe fractures or major leakages in the system, the above-mentioned bore will not be large enough to allow the increased oil quantity to pass,
and the oil level in the drain tank will rise until it reaches the level of the over
flow pipe. The rising oil level will cause the level switch to set off an alarm.
Page 16 (23)
When referring to this page, please quote Description A90030 Edition 0009
A90030-0009
The fuel valve consists of a valve head and a valve housing. Fitted within the
valve housing is a non-return valve and a spindle and spindle guide with a
pressure spring, and a nozzle.
The spindle may be provided with a cut-off slide. When the fuel valve is fitted
in the cylinder cover, the valve parts are tightened together by the pressure
from the securing nuts.
Functioning
The engine is supplied with scavenge air from one or more turbochargers, depending on the engine type and layout.
The engine exhaust gas drives the turbine wheel of the turbocharger and,
through a common shaft, the turbine wheel drives the compressor wheel.
The compressor draws air from the engine room, through the air filters. From
the compressor outlet, the air passes through the charging air pipe to the
charging air cooler where the air is cooled down.
The charging air pipe, with compensator, is insulated.
When referring to this page, please quote Description A90030 Edition 0009
Page 17 (23)
A90030-0009
Scavenge Air
Receiver
The scavenge air receiver is a container having a large volume. The receiver is
bolted on to the cylinder frame, or alternatively integrated into the cylinder
frame, if welded. See Chapter 903.
Scavenge air is collected in the receiver after the air has passed through the
cooler, the water mist catcher and the non-return valves.
The receiver and the cylinder frame communicate through large openings.
The scavenge air receiver is provided with man-hole covers and a safety valve.
Auxiliary Blowers
The engine is provided with two or more auxiliary blowers. The suction sides
are connected to the space after the water mist catcher. The discharge sides
are connected to the scavenge air receiver. Separate non-return valves are installed at the suction side or discharge side of the auxiliary blowers, in order to
prevent reversed air flow.
See also item, Non-return valves, further on.
Running with
auxiliary blowers
During the starting of the engine, and when the engine is running at low load,
the turbocharger is not able to supply enough air for the engine process. In
these cases a pressure switch will automatically start the auxiliary blowers.
When the auxiliary blowers are operating, they draw air from the engine room
through the turbochargers air filter and compressor side.
Page 18 (23)
When referring to this page, please quote Description A90030 Edition 0009
A90030-0009
It is of the utmost importance that the non-return valves of the auxiliary blowers always function correctly and move easily. This can be checked either by
moving the valves manually in connection with the regular scavenge port inspections, or via locally placed inspection covers.
The non-return valves protect the blowers and engine during:
Start-up of the auxiliary blowers
Running with auxiliary blowers.
Starting the auxiliary blowers:
1.
2.
When referring to this page, please quote Description A90030 Edition 0009
Page 19 (23)
A90030-0009
From the exhaust valves, the exhaust gas is led to the exhaust gas receiver
where the pulsatory pressure from the individual exhaust valves is equalized
and led to the turbocharger at a constant pressure.
The exhaust gas receiver is fastened to the seating by flexible supports. Compensators are inserted between the receiver and the exhaust valves, and between the receiver and the turbocharger.
Inside the exhaust gas receiver, a protective grating is mounted before the turbocharger.
The exhaust gas receiver and the exhaust pipe are insulated.
Charging Air
Cooler
The charging air cooler insert is of the block type. It is mounted in a housing
which is welded up of steel plates.
The cooler housing is provided with inspection covers.
The cooler is designed with an air reversing chamber which incorporates a water mist catcher. The water mist catcher is built up of a number of lamellas
which separate the condensation water from the scavenge air during the passage of the air flow.
The separated water is collected in the bottom of the cooler housing from
which it is removed by a drain system.
Caution!
It is important to check that the drain functions correctly, as otherwise water
droplets may enter the cylinders. See Volume I Operation, Chapter 706,
Cleaning of Turbochargers and Air Coolers.
An alarm device for high water level in the drain system is installed.
Page 20 (23)
Each cylinder cover is provided with a spring-loaded safety valve which is set
to open at a pressure somewhat higher than the maximum firing pressure in
the cylinder.
When referring to this page, please quote Description A90030 Edition 0009
A90030-0009
On the exhaust side of the engine a number of spring-loaded relief valves are
fitted, which will open in the event of excessive pressure in the crankcase/
chain casing, for instance as a result of the ignition of oil mist.
Warning!
Keep the areas around the relief valves free of oil, grease, etc. to prevent the
risk of fire caused by hot air/gas emitted in the event that the relief valves
open.
Regarding how to:
avoid evaporation of the lubricating oil in the crankcase,
detect oil mist in the crankcase using an Oil Mist Detector.
see Volume I, OPERATION, Chapter 704.
Warning!
Do not stand near crankcase doors or relief valves or in corridors near
doors to the engine room casing in the event of an alarm for:
a)
b)
c)
d)
oil mist
high lube oil temperature
no piston cooling oil flow, or
scavenge box fire
Alarms b, c and d should be considered as pre-warnings of a possible increasing oil mist level.
See also our Service Letter SL97-348/ERO.
Note!
If there has been a crankcase explosion, the complete flame arrester of the
relief valves must be replaced.
Safety Valve,
Scavenge Air
Receiver
The scavenge air receiver is fitted with a safety valve which is set to open
should the pressure in the scavenge air receiver exceed a value somewhat
higher than the normal scavenge air pressure of the engine.
In some cases it may be necessary to open the valve manually, see Volume I,
Chapter 704, "Turbocharger Surging".
When referring to this page, please quote Description A90030 Edition 0009
Page 21 (23)
A90030-0009
Each starting valve inlet pipe is provided with a safety cap. The safety cap
consists of a bursting disc enclosed by a perforated cylinder and a perforated cover in order to protect any bystanders, in the event of a burst.
The cover is provided with a check plate, which shows if the bursting disc has
been damaged.
If the bursting disc of the safety cap is damaged by excessive pressure in the
starting air line, overhaul or replace the starting valve which caused the burst,
and fit a new disc.
If a new disc is not available immediately, turn the cover in relation to the cylinder, in order to reduce the leakage of starting air. Fit a new bursting disc and
return the cover to the open position at the first opportunity.
Framebox
A framebox is bolted on to the top of the bedplate. Like the bedplate, the
framebox consists of one or more sections. Together, the bedplate and the
framebox constitute the crankcase of the engine.
The framebox is fitted with steel-plate doors for access to the crossheads and
to the main and crankpin bearings.
For each cylinder, the framebox is equipped with a slotted pipe in which the
piston cooling oil outlet pipe fitted to the crosshead or guide shoe is able to
travel. From the slotted pipe the cooling oil is, through an outlet pipe, led to
the oil tray of the bedplate.
Page 22 (23)
When referring to this page, please quote Description A90030 Edition 0009
A90030-0009
The bedplate, framebox and the cylinder frame are tightened together to form
one unit by means of staybolts.
Engine Seating
Regarding the engine seating for the specific engine, see the suppliers special
instructions.
When referring to this page, please quote Description A90030 Edition 0009
Page 23 (23)
0152
0007
Cylinder Cover
Indicator Cock - Mounting
Cylinder Cover
Plate
P90101-0152
Cylinder Cover
0152
P90101
B
F-F
A
G
O
O
B
G
G-O-G
F
A-O-A
B-O-B
When referring to this page, please quote Plate P90101 Edition 0152
MAN B&W Diesel A/S
Page 1 (2)
Cylinder Cover
Plate
P90101-0152
Item
No.
018
031
043
055
067
079
080
102
114
126
138
Item Description
Item
No.
Item Description
Nut
Stud
Cylinder cover
Screw
O-ring
Cooling jacket
Screw
Nut
Distance pipe
Stud
Cylindrical pin
Page 2 (2)
When referring to this page, please quote Plate P90101 Edition 0152
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90103 Edition 0007
MAN B&W Diesel A/S
Plate
P90103-0007
Page 1 (2)
Plate
P90103-0007
Item
No.
019
032
056
068
081
093
103
115
139
140
152
176
188
Page 2 (2)
Item Description
Item
No.
Item Description
Connecting piece
Extension
Gasket
Gasket
Indicator cock
Screw
Locking plate
Flange
Guard
Screw
Lock washer
Stud
Nut, self-locking
When referring to this page, please quote Plate P90103 Edition 0007
MAN B&W Diesel A/S
0201
0122
Plate
P90201-0201
When referring to this page, please quote Plate P90201 Edition 0201
Page 1 (2)
Plate
P90201-0201
Item
No.
011
023
035
047
060
072
084
106
118
131
155
167
179
Page 2 (2)
Item Description
Item
No.
Item Description
Screw
Screw
Locking wire
Piston skirt
Piston ring No. 1
Piston ring No. 2 and 4
Piston ring No. 3
Piston crown
Cooling oil pipe
Piston rod
D-ring
Screw
Screw
When referring to this page, please quote Plate P90201 Edition 0201
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90205 Edition 0122
MAN B&W Diesel A/S
Plate
P90205-0122
Page 1 (2)
Plate
P90205-0122
Item
No.
013
025
050
074
086
098
108
121
133
145
157
169
170
182
194
204
216
228
241
253
277
289
290
312
324
Page 2 (2)
Item Description
Item
No.
Item Description
O-ring
Nut, self-locking
Screw
Top scraper ring
Spring
Cover sealing ring
Spring pin
Pack sealing ring
Sealing ring, complete
Sealing ring
Spring
Holder
Lamella
Scraper ring
Spring
Top scraper ring, complete
Holder
Pin
Holder
Scraper ring, complete
Stuffing box housing in 2/2
Stuffing box housing, complete
Fitted bolt
Flange
Guide pin
When referring to this page, please quote Plate P90205 Edition 0122
MAN B&W Diesel A/S
0162
0175
0025
0146
0025
Cylinder Frame
Cylinder Liner and Cooling Jacket
Cylinder Liner - Details
Cylinder Lubricators
Cylinder Lubricator System - Details
Cylinder Frame
When referring to this page, please quote Plate P90301 Edition 0162
MAN B&W Diesel A/S
Plate
P90301-0162
Page 1 (2)
Plate
P90301-0162
Item
No.
015
027
039
040
052
064
076
088
111
135
159
160
184
196
218
231
243
255
279
280
292
302
326
338
351
363
387
399
409
410
422
446
458
471
483
495
505
529
530
Page 2 (2)
Cylinder Frame
Item Description
Item
No.
Item Description
Cover
O-ring
Screw
Stud
Nut
Pipe bend
Cover
O-ring
Screw
Cleaning cover, complete
Stud
Nut
Cylinder frame
Stud
Screw
Nut
Protective cap
Stud for cylinder cover
Nut
Distance pipe
Fitted bolt
Screw
Screw
Cover
Screw
Cover
Guide pin
Stud
Distance pipe
Nut
Screw
Bushing
Housing-stuffing box
Stud
O-ring
Stud
Distance piece
Screw
Distance tube
When referring to this page, please quote Plate P90301 Edition 0162
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90302 Edition 0175
MAN B&W Diesel A/S
Plate
P90302-0175
Page 1 (2)
Plate
P90302-0175
Item
No.
010
022
034
046
058
071
095
105
117
129
130
142
154
166
178
Page 2 (2)
Item Description
Item
No.
Item Description
Cooling jacket
Clamp
Screw
Cylinder liner
Packing
Plug screw
O-ring
O-ring
Cooling water connection
Cooling water connection
Packing
Screw
Sealing ring
Gasket
Piston cleaning ring
When referring to this page, please quote Plate P90302 Edition 0175
MAN B&W Diesel A/S
Plate
P90304-0025
A A
When referring to this page, please quote Plate P90304 Edition 0025
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90304-0025
Item
No.
011
023
035
059
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90304 Edition 0025
MAN B&W Diesel A/S
Cylinder Lubricators
MAN B&W Diesel
When referring to this page, please quote Plate P90305 Edition 0146
Plate
P90305-0146
Page 1 (2)
Plate
P90305-0146
Cylinder Lubricators
MAN B&W Diesel
Item
No.
Item Description
017
029
030
042
054
066
078
091
137
149
150
162
174
198
208
221
233
245
257
269
270
282
294
304
316
328
341
353
365
377
389
390
400
424
436
Guard
Lubricator
Key
Coupling
Screw
Cam lock washer, stainless*
Spring pin
Bracket
Lubricator
Washer
Screw
Washer
Screw
Spring-loaded lever, complete
Lever
Washer
Fitted bolt
Spacer, tubular
Pull rod, complete
Fitted bolt
Nut, self-locking
Screw
Locking plate
Clamping arm
Spring pin
Spring pin
Spring
Eye bolt
Locking plate
Nut
Nut
Clamping arm
Screw
Nut
Fitted bolt
Item
No.
Item Description
Note:
* Cam lock washers are to be supplied by MAN B&W Diesel only.
Page 2 (2)
When referring to this page, please quote Plate P90305 Edition 0146
When referring to this page, please quote Plate P90309 Edition 0025
MAN B&W Diesel A/S
Plate
P90309-0025
Page 1 (2)
Plate
P90309-0025
Item
No.
019
020
032
056
068
093
103
127
139
152
164
188
211
223
Page 2 (2)
Item Description
Item
No.
Item Description
Steel pipe
Banjo coupling
Steel pipe
Banjo coupling
Straight screw
Screw
Distributor block
Pipe holder
Screw
Coupling
Steel pipe
Steel pipe
Steel pipe
Coupling
When referring to this page, please quote Plate P90309 Edition 0025
MAN B&W Diesel A/S
0145
0009
Plate
P90401-0145
When referring to this page, please quote Plate P90401 Edition 0145
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90401-0145
Item
No.
019
020
032
044
056
068
081
093
103
127
139
140
152
164
211
223
235
247
259
296
306
318
331
343
355
379
380
392
402
414
426
438
451
463
475
487
Item Description
Item
No.
Item Description
Screw
Telescope pipe
Nut, self-locking
Nut
Outled pipe
Screw
Lock washer
Stop screw
Guide shoe
Bracket
Crosshead bearing cap
Guide screw
Stud
Guide pin
Nut- self-locking
Shim, 0,50mm
Shim 0,25mm
Guide strip
Stud
Screw
Thrust piece
Crankpin bearing shell, complete
Guide pipe
Screw(*
Shim (*
Crosshead bearing shell, upper part
Crosshead
Stud
Guide pin
Crosshead bearing shell, lower part
Hydraulic nut
Connecting rod
Hydraulic nut
Stud
Crankpin bearing cap
Connecting rod, complete
Notes:
Page 2 (2)
Plate
P90403-0009
0009
P90403
Lubricating and Cooling Oil for Crosshead Crankpin and Main Bearing
When referring to this page, please quote Plate P90403 Edition 0009
MAN B&W Diesel A/S
Page 1 (1)
0150
0045
0016
0001
0128
0113
0035
0001
0036
0046
0047
Crankshaft
Arrangement of Fore End
Arrangement of Angle Encoder
Axial Vibration Monitor
Thrust- and Guide Bearing
Turning Gear
Turning Wheel
Turning Gear - Details
Tacho System
Tacho System
Tacho System
Crankshaft
When referring to this page, please quote Plate P90501 Edition 0150
MAN B&W Diesel A/S
Plate
P90501-0150
Page 1 (2)
Plate
P90501-0150
Item
No.
012
024
061
097
107
119
120
Page 2 (2)
Crankshaft
Item Description
Item
No.
Item Description
Crankshaft
Chain wheel
Self-locking nut
Screw
Screw
Cover
Gasket
When referring to this page, please quote Plate P90501 Edition 0150
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90502 Edition 0045
Plate
P90502-0045
Page 1 (2)
Plate
P90502-0045
Item
No.
018
031
043
055
067
079
080
092
102
114
126
138
151
Page 2 (2)
Item Description
Item
No.
Item Description
Cover
Screw
Cover
Shaft
Cover
Counterweight
Self locking nut
Screw
Screw
Disc
Pin
Screw
Fitted bolt
When referring to this page, please quote Plate P90502 Edition 0045
Plate
P90503-0016
A-A
When referring to this page, please quote Plate P90503 Edition 0016
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90503-0016
Item
No.
013
049
086
098
108
133
145
157
170
182
204
228
253
265
289
290
300
312
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90503 Edition 0016
MAN B&W Diesel A/S
Plate
P90504-0001
When referring to this page, please quote Plate P90504 Edition 0001
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90504-0001
Item
No.
019
020
032
044
056
068
Item Description
Item
No.
Item Description
Bracket
Axial vibration monitor
Terminal box, complete
Screw
Pipe holder
Cable gland
Page 2 (2)
When referring to this page, please quote Plate P90504 Edition 0001
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90505 Edition 0128
MAN B&W Diesel A/S
Plate
P90505-0128
Page 1 (2)
Plate
P90505-0128
Item
No.
014
026
038
051
063
075
099
109
110
122
134
146
158
183
195
217
229
230
254
266
278
291
301
313
325
349
350
362
374
Page 2 (2)
Item Description
Item
No.
Item Description
Screw
Cover
Screw
Distance pipe
Lubricating oil pipe
Lubricating oil pipe
Segment holder
Guide pin
Screw
Screw
Oil throw ring, in 2/2
Scraper ring housing, complete
Scraper ring housing, upper part
Scraper ring housing, lower part
Screw
Segment stopper
Segment with sensor pockets
Segment
Screw
Cover
Lubricating oil pipe
Screw
Distance pipe
Spring pin
Spring
Distance pipe
Screw
Self-locking nut
Lubricating oil pipe
When referring to this page, please quote Plate P90505 Edition 0128
MAN B&W Diesel A/S
Plate
P90510-0113
Turning Gear
Turning Gear
0113
P90510
When referring to this page, please quote Plate P90510 Edition 0113
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90510-0113
Item
No.
011
023
035
047
059
072
084
096
106
118
143
155
167
179
180
192
202
226
238
251
263
275
287
299
Turning Gear
Item Description
Item
No.
Item Description
Turning gear
Screw
Distance pipe, L= 45
Nut
Washer
Gear wheel
Disengaging spindle
Stop screw
Stop ring
Bushing
Nut
Guide pin
Flange
Stop screw
Flange
Screw
Screw
Key
Screw
Handle
Washer
Hand wheel
Disc
Bushing
Page 2 (2)
When referring to this page, please quote Plate P90510 Edition 0113
MAN B&W Diesel A/S
Turning Wheel
Plate
P90511-0035
Turning Wheel
0035
P90511
When referring to this page, please quote Plate P90511 Edition 0035
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90511-0035
Item
No.
017
029
030
054
078
091
101
125
Turning Wheel
Item Description
Item
No.
Item Description
Screw
Fitted bolt
Nut, self-locking
Turning wheel
Spring pin
Screw
Washer
Dead center pointer
Page 2 (2)
When referring to this page, please quote Plate P90511 Edition 0035
MAN B&W Diesel A/S
Plate
P90512-0001
When referring to this page, please quote Plate P90512 Edition 0001
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90512-0001
Item
No.
012
024
048
061
073
097
107
119
132
156
168
181
203
215
227
240
252
264
276
311
323
Item Description
Item
No.
Item Description
Screw
Spring washer
3/2-way valve
Screw
Spring washer
Switch 0-110 volts
Screw
Spring washer
Bracket
Eye screw
Key ring
Chain
Cam
Stud with groove
Circlip
Cam
Bush
Screw
Spring washer
Lever
Bush
Page 2 (2)
When referring to this page, please quote Plate P90512 Edition 0001
MAN B&W Diesel A/S
Tacho System
MAN B&W Diesel
When referring to this page, please quote Plate P90513 Edition 0036
Plate
P90513-0036
Page 1 (2)
Tacho System
Plate
P90513-0036
Item
No.
018
031
043
055
Page 2 (2)
Item Description
Item
No.
Item Description
Bracket
Screw
Spring pin
Disc
When referring to this page, please quote Plate P90513 Edition 0036
Tacho System
MAN B&W Diesel
When referring to this page, please quote Plate P90513 Edition 0046
Plate
P90513-0046
Page 1 (2)
Tacho System
Plate
P90513-0046
Item
No.
018
031
043
067
079
080
092
114
126
Page 2 (2)
Item Description
Item
No.
Item Description
Bracket
Disc
Spring pin
Washer
Nut, self-locking
Nut, self-locking
Stud
Tacho pick-up
Screw
When referring to this page, please quote Plate P90513 Edition 0046
Tacho System
MAN B&W Diesel
When referring to this page, please quote Plate P90513 Edition 0047
Plate
P90513-0047
Page 1 (2)
Tacho System
Plate
P90513-0047
Item
No.
018
031
055
079
092
114
138
Page 2 (2)
Item Description
Item
No.
Item Description
Screw
Spring pin
Tacho pick-up
Screw
Dowel
Nut, self-locking
Bracket
When referring to this page, please quote Plate P90513 Edition 0047
0095
0100
0110
0096
0170
0102
0136
0138
0139
0098
0083
0012
When referring to this page, please quote Plate P90600 Edition 0095
Plate
P90600-0095
Page 1 (1)
Plate
P90601-0100
When referring to this page, please quote Plate P90601 Edition 0100
Page 1 (2)
Plate
P90601-0100
Item
No.
016
028
041
053
077
089
090
100
112
124
136
148
161
173
197
207
219
220
232
244
256
268
281
293
303
315
327
Item Description
Item
No.
Item Description
Distance pipe
Bracket
Locking wire
Screw
Screw
Banjo coupling
Pipe, L= 854
Lub. oil pipe, complete
Guidebar
Tee coupling
Spray pipe
Bracket
Screw
Distance pipe
Lub. oil pipe, complete
Washer
Screw
Distance pipe
Guide pin
Stud
Screw
Washer
Nut, self-locking
Chain
Outer link
Inner link
Chain link, complete
Page 2 (2)
When referring to this page, please quote Plate P90601 Edition 0100
MAN B&W Diesel A/S
Plate
P90602-0110
When referring to this page, please quote Plate P90602 Edition 0110
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90602-0110
Item
No.
011
023
035
047
059
Item Description
Lub.oil
Lub.oil
Lub.oil
Lub.oil
Lub.oil
Page 2 (2)
Item
No.
Item Description
pipe
pipe
pipe
pipe
pipe
When referring to this page, please quote Plate P90602 Edition 0110
MAN B&W Diesel A/S
Chain Tightener
Plate
P90603-0096
Chain Tightener
0096
P90603
When referring to this page, please quote Plate P90603 Edition 0096
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90603-0096
Item
No.
017
029
030
042
066
078
091
101
113
125
137
149
150
162
174
198
208
221
233
245
257
269
270
294
304
Chain Tightener
Item Description
Item
No.
Item Description
Distance piece
Shaft
Cover
Screw
Locking wire
Guide nut
Shaft
Cover
Screw
Guide nut
Lock washer
Nut
Tightening bolt
Shaft
Cover
Bushing
Lub.oil pipe
Banjo coupling
Lub.oil pipe
O-ring
Shaft
Self-locking nut
Banjo coupling
Chain wheel
Bracket
Page 2 (2)
When referring to this page, please quote Plate P90603 Edition 0096
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90611 Edition 0170
Plate
P90611-0170
Page 1 (2)
Plate
P90611-0170
Item
No.
010
022
046
058
095
117
129
130
142
154
178
191
201
213
Item Description
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90611 Edition 0170
When referring to this page, please quote Plate P90612 Edition 0102
Plate
P90612-0102
Page 1 (2)
Plate
P90612-0102
Item
No.
016
028
041
053
065
077
090
100
124
136
161
185
Page 2 (2)
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P90612 Edition 0102
Camshaft Bearing
MAN B&W Diesel
When referring to this page, please quote Plate P90613 Edition 0136
Plate
P90613-0136
Page 1 (2)
Camshaft Bearing
Plate
P90613-0136
Item
No.
011
023
035
047
060
072
096
118
131
155
167
179
192
202
Page 2 (2)
Item Description
Item
No.
Item Description
Connecting pipe
Gasket
O-ring
Bushing
Screw
Bearing cap
Guide disc
Guide pin
Screw
Plug screw
Bearing cap
Screw
Bearing shell
Screw
When referring to this page, please quote Plate P90613 Edition 0136
Arrangement of Governor
Plate
P90615-0138
Arrangement of Governor
0138
P90615
Clockwise
Counterclockwise
When referring to this page, please quote Plate P90615 Edition 0138
MAN B&W Diesel A/S
Air inlet
Page 1 (2)
Plate
P90615-0138
Item
No.
012
024
036
048
061
073
097
107
119
120
132
144
156
181
193
215
227
240
252
276
288
311
323
347
359
360
372
384
396
Arrangement of Governor
Item Description
Item
No.
Item Description
Governor
Screw
Screw
Coupling
Key
Shaft
Bracket
Bevel gear wheel
Nut
Split pin
Screw
Locking wire, L= 300
Washer
Spray pipe
Spray pipe
Union
Union
Guide pin
Screw
Bushing
Thrust washer
Key
Bevel gear wheel
Pipe, L= 600
Pipe, L= 700
Union
Union
Booster
Pipe, L= 600
Page 2 (2)
When referring to this page, please quote Plate P90615 Edition 0138
MAN B&W Diesel A/S
Regulating Shaft
MAN B&W Diesel
When referring to this page, please quote Plate P90618 Edition 0139
Plate
P90618-0139
Page 1 (2)
Plate
P90618-0139
Regulating Shaft
MAN B&W Diesel
Item
No.
Item Description
019
020
032
044
068
081
093
103
115
127
139
164
176
188
211
223
235
247
259
260
272
296
306
318
331
343
355
380
392
402
414
426
438
451
463
475
487
Bearing, complete
Nut, self-locking
Plate
Pull rod, complete
Screw
Clamping arm
Nut, self-locking
Pin
Screw
Locking wire
Switch 0-100 volts
Bearing
Screw
Washer
Distance pipe
Nut
Locking plate
Eye bolt
Spring
Pin
Regulating shaft
Bushing
Screw
Nut
Holder
Screw
Spring washer
Lever
Screw
Guide pin
Fitted bolt
Pin
Locking plate
Screw
Clamping arm
Fitted bolt
Spring-loaded lever, complete
Page 2 (2)
Item
No.
Item Description
When referring to this page, please quote Plate P90618 Edition 0139
When referring to this page, please quote Plate P90620 Edition 0098
Plate
P90620-0098
Page 1 (2)
Plate
P90620-0098
Item
No.
021
033
045
057
069
070
082
094
104
116
141
153
165
177
189
200
212
224
236
248
261
273
285
307
319
320
332
344
356
368
381
403
415
427
439
440
452
464
476
511
523
535
Page 2 (2)
Item Description
Item
No.
Item Description
Vibration damper
Bracket
Screw
Multiple plug
Cable
5/2-way manual valve
Clamping arm
Pin
Screw
Screw
Guide pin
Console
Nut, self-locking
Screw
Bushing
Electrical box, complete
Pointer
Screw
Segment
Spring washer
Screw
3/2-way manual valve for stop
Fitted bolt
3/2-way manual valve for start
Nut, self-locking
Clamping arm
Nut self-locking
Shaft
Name plate
Stop ring
Pin
Handgrip
Lever, complete
Pressure switch
Fitted bolt
Clamping arm
Screw
Shaft
Guard
Screw
Non-return valve
Non-return valve
When referring to this page, please quote Plate P90620 Edition 0098
When referring to this page, please quote Plate P90621 Edition 0083
MAN B&W Diesel A/S
Plate
P90621-0083
Page 1 (2)
Plate
P90621-0083
Item
No.
015
027
039
040
064
076
088
111
123
135
147
160
172
184
196
206
218
243
255
267
279
280
292
302
326
338
351
363
375
387
399
409
Page 2 (2)
Item Description
Item
No.
Item Description
Nut, self-locking
Screw
Nut, self-locking
Pull rod, complete
Bushing
Stop ring
Guide pin
Cone
Guide pin
Impact handwheel
Impact socket
Clamping arm
Pull rod, complete
Fitted bolt
Lever
Grease nipple
Washer
Fitted bolt
Fitted bolt
Nut, self-locking
Screw
Guide pin
Clamping arm
Bushing
Lever
Switch
Screw
Lock washer
Cone
Lever
Washer
Screw
When referring to this page, please quote Plate P90621 Edition 0083
MAN B&W Diesel A/S
Pneumatic Components
MAN B&W Diesel
When referring to this page, please quote Plate P90648 Edition 0012
Plate
P90648-0012
Page 1 (2)
Plate
P90648-0012
Item
No.
012
036
048
061
073
085
097
107
119
120
144
168
181
203
227
239
240
252
264
276
288
297
307
311
323
335
372
384
396
Page 2 (2)
Pneumatic Components
MAN B&W Diesel
Item Description
Item
No.
Item Description
Assy of valves
3/2-way valve, pneumatic
Screw
Straight stud coupling
Adjustable straight coupling
Straight stud coupling
Straight stud coupling
Adjustable t-coupling
3/2-way solenoid valve
Screw
Plate, shaped
Air reciever
Non-return valve
Screw
Plate, shaped
Washer
Adjustable l-coupling
3/2-way valve, pneumatic
Screw
Cross coupling
3/2-way solenoid valve
Straight stud coupling
Screw
Adjustable elbow coupling
Non-return valve
Adjustable elbow coupling
Pressure switch
Screw
T-coupling
When referring to this page, please quote Plate P90648 Edition 0012
0066
0068
0050
Main Starting V
alve
Valve
MAN B&W Diesel
When referring to this page, please quote Plate P90702 Edition 0066
Plate
P90702-0066
Page 1 (2)
Main Starting V
alve
Valve
Plate
P90702-0066
Item
No.
015
027
039
040
052
064
076
088
111
135
147
159
172
184
196
206
218
231
243
255
267
280
292
302
314
338
351
363
375
387
399
409
410
434
446
458
471
483
495
517
529
530
542
566
578
900
912
Page 2 (2)
Item Description
Screw
Name plate, working
Screw
Switch
Distance pipe
Spindle
Screw
Plate
Ball valve with actuator*
Intermediate piece
Plug screw
Plug screw
Name plate blocked
Nut
Washer
Hand wheel
Securing plate
Pin
Spring
Gasket
Gasket
Screw
Split pin
Key ring
Chain
Screw
Screw
Screw
Nut
Nut
Nut
Air adjustment screw
Screw
Non-return valve
Housing
Gasket
Screw
Starting air pipe
Screw
Split pin
Ball valve with actuator*
Housing
Nut
Screw
Starting air pipe
Repair kit, actuator*
Repair kit, ball valve*
Item
No.
Item Description
Note:
* When ordering spare parts for this item,
please state manufacturers Part No.
When referring to this page, please quote Plate P90702 Edition 0066
Plate
P90703-0068
Starting
P90703
0068
Air Distributor
When referring to this page, please quote Plate P90703 Edition 0068
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90703-0068
Item
No.
010
022
034
046
058
083
095
105
117
129
130
154
166
178
201
213
225
237
249
250
262
274
286
298
308
333
345
357
369
370
394
404
Item Description
Item
No.
Item Description
Spring pin
Screw
Gasket
Screw
3/2-way valve
Stud
Nut
Guide pin
Screw
Bracket
Name plate
Air cylinder
Fitted bolt
Self-locking nut
Flexible coupling
Lock washer
Nut
Key
Spring pin
Bushing
Distributor housing *)
Shaft
Reversing disc *)
Sealing ring
Distributor disc
Screw
Fitted bolt
Washer
Bracket
Sealing ring
Piston ring
Cover
Page 2 (2)
When referring to this page, please quote Plate P90703 Edition 0068
MAN B&W Diesel A/S
Starting Valve
When referring to this page, please quote Plate P90704 Edition 0050
MAN B&W Diesel A/S
Plate
P90704-0050
Page 1 (2)
Plate
P90704-0050
Item
No.
016
028
041
053
065
077
089
100
112
124
136
148
161
Page 2 (2)
Starting Valve
Item Description
Item
No.
Item Description
Cover
Gasket
Castle nut
Piston
Bushing
Spring
Washer
Bushing
Valve housing
Screw
O-Ring
Split
Valve spindle
When referring to this page, please quote Plate P90704 Edition 0050
MAN B&W Diesel A/S
0184
0041
0032
0017
0130
0057
0075
Plate
P90801-0184
When referring to this page, please quote Plate P90801 Edition 0184
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90801-0184
Item
No.
013
025
049
050
062
074
086
098
108
133
145
157
169
182
194
204
216
228
241
253
Item Description
Item
No.
Item Description
Spring pin
Sealing ring
Valve housing
Spring pin
Screw
Bottom piece
O-ring
Sealing ring
Valve spindle
Spindle guide
Cover
Packing
Screw
Water connection
Packing
Screw
Sealing ring
Flange
Packing
Screw
Page 2 (2)
When referring to this page, please quote Plate P90801 Edition 0184
MAN B&W Diesel A/S
Plate
P90802-0041
Air inlet.
Control air.
Sealing air.
When referring to this page, please quote Plate P90802 Edition 0041
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90802-0041
Item
No.
019
020
032
044
056
068
081
093
115
127
139
140
152
164
176
188
211
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90802 Edition 0041
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90803 Edition 0032
MAN B&W Diesel A/S
Plate
P90803-0032
Page 1 (2)
Plate
P90803-0032
Item
No.
014
038
051
063
087
099
110
122
134
146
158
171
183
195
217
229
230
242
254
266
278
291
301
325
337
349
350
362
374
386
398
421
433
445
469
482
494
504
541
553
565
589
590
Page 2 (2)
Item Description
Item
No.
Item Description
Oil cylinder
Sealing ring
Air cylinder
Non-return valve
Sealing ring
Sealing ring
Screw
Spring washer
Disc
Guide ring
Sealing ring
Conical ring in 2/2
Piston
O-ring
Eye bolt
Flange
Union nut
Packing
Spacer ring
Throttle valve
Disc
Stud
Nut
Screw
Guide pin
Steel pipe
Union nut
Adapter
Packing ring
O-ring
Rotation check rod
Spring
Disc
Guide pin
Piston
Actuator piston
Spring
Disc
Piston ring
Disc
Screw
Screw
Actuator piston, complete
When referring to this page, please quote Plate P90803 Edition 0032
MAN B&W Diesel A/S
Exhaust V
alve - Upper Parts, Details
Valve
MAN B&W Diesel
When referring to this page, please quote Plate P90804 Edition 0017
Plate
P90804-0017
Page 1 (2)
Plate
P90804-0017
Item
No.
021
033
045
069
905
Exhaust V
alve - Upper Parts, Details
Valve
MAN B&W Diesel
Item Description
Item
No.
Item Description
Sealing ring
Valve housing
Packing
Safety valve, with o-ring
O-ring*
Note:
* Optional extras
Page 2 (2)
When referring to this page, please quote Plate P90804 Edition 0017
Valve Gear
Plate
P90805-0130
Valve Gear
0130
P90805
When referring to this page, please quote Plate P90805 Edition 0130
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90805-0130
Item
No.
015
027
039
040
052
064
088
111
123
135
147
160
172
184
196
206
218
243
255
267
279
280
302
Valve Gear
Item Description
Item
No.
Item Description
Oil cylinder
Nut
Stud
Stud
Thrust piece
Roller guide
Screw
Key
Bushing
Roller guide housing
Guide pin
Plug
Piston ring
Piston
Disc
Locking plate
Screw
Shaft pin for roller
Stop screw
Roller
Roller guide, complete
Sealing ring
Spring
Page 2 (2)
When referring to this page, please quote Plate P90805 Edition 0130
MAN B&W Diesel A/S
Plate
P90806-0057
When referring to this page, please quote Plate P90806 Edition 0057
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90806-0057
Item
No.
010
022
034
058
071
095
105
129
130
142
166
178
191
213
237
249
262
Item Description
Item
No.
Item Description
Thrust flange
Spring ring
Sleeve in 2/2
Pipe
Screw
Sealing ring
Intermediate piece
Pipe
Reducing stand pipe
Tee coupling
Coupling
Pipe
Coupling
Sealing ring
Pipe
O-ring
Hydraulic pipe, complete
Page 2 (2)
When referring to this page, please quote Plate P90806 Edition 0057
MAN B&W Diesel A/S
Plate
P90810-0075
When referring to this page, please quote Plate P90810 Edition 0075
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90810-0075
Item
No.
012
024
036
085
097
107
132
144
156
168
181
193
203
227
239
Item Description
Item
No.
Item Description
Flange
Screw
Butterfly valve
Cooling pipe
Gasket
Screw
Gasket
Screw
Nut
Compensator
Orifice plate
Cooling pipe
Screw
Gasket
Screw
Page 2 (2)
When referring to this page, please quote Plate P90810 Edition 0075
MAN B&W Diesel A/S
0206
0149
0152
0021
0071
0110
0064
0076
0077
0078
Fuel Pump
Fuel Pump Gear
Fuel Valve
Fuel Valve Function
High-Pressure Pipes
High-Pressure Pipes
Fuel Oil System
Fuel Oil System - Details
Fuel Oil System - Details
Fuel Oil System - Details
Fuel Pump
MAN B&W Diesel
When referring to this page, please quote Plate P90901 Edition 0206
Plate
P90901-0206
Page 1 (2)
Fuel Pump
Plate
P90901-0206
Item
No.
017
029
030
042
054
066
091
113
125
149
150
162
174
198
208
221
233
245
257
270
282
294
316
328
341
353
365
377
390
424
436
461
485
497
507
519
520
544
556
568
593
615
627
639
640
652
664
676
711
Page 2 (2)
Item Description
Stud
Nut
Steel ball
Plug screw
Plug
Gasket
Guide pin
Plug screw
Gasket
Shim
Fuel pump housing
Guide bushing
Regulating guide
Plug screw
Gasket
Screw
Sealing ring
Back-up ring
Plunger
Flange
Screw
Toothed bar
Top cover
Guide pin
Sealing ring
Back-up ring
Sealing ring
Pump barrel
Felt ring
Restriction plug
Screw
Screw
Sealing ring
Sealing ring
Spring
Housing
Sealing ring
Screw
Cover
Air piston
Sealing ring
Housing
Sealing ring
Conical ring in 2/2
Cone
Spring
Spindle
Housing
Pump barrel, complete
Item
No.
723
747
759
772
806
818
Item Description
Pump barrel and top cover, complete
Puncture valve, complete
Suction valve, complete
Combined puncture valve and suction
valve, complete
Disc
Plug screw
When referring to this page, please quote Plate P90901 Edition 0206
When referring to this page, please quote Plate P90902 Edition 0149
Plate
P90902-0149
Page 1 (2)
Plate
P90902-0149
Item
No.
012
024
036
048
073
085
097
107
119
120
132
156
168
181
193
203
215
239
240
252
264
276
288
311
323
335
347
360
372
384
396
406
418
443
455
467
479
480
492
502
526
538
551
563
575
587
599
609
610
Page 2 (2)
Item Description
Sealing ring
Spring
Pump base
Bushing for roller guide, complete
Bushing
Guide pin
Guide block
Screw
Sealing ring
Plug screw
Stop screw
Reversing mechanism, complete
Guide for reversing spindle
Shaft
Guide spindle
Guide spindle
Screw
Stud
Nut
Fuel pump roller guide, complete
Thrust piece
Roller guide
Link for reversing
Guide pin
Baseplate
Shaft pin
Bearing bushing
Roller
Screw
Screw
Air cylinder
Locking plate
Flange for air cylinder
Fuel oil sealing, complete
Stud
Self-locking nut
Sealing ring
Sealing bush
Sealing ring
Screw
Stud
Nut, low
Bushing
Pin
Screw
Cap
Flange
Screw
Cover
634
646
658
671
683
Item Description
Scraper ring, axial
Screw
Flange
Holder for scraper ring
Scraper ring
When referring to this page, please quote Plate P90902 Edition 0149
Fuel Valve
MAN B&W Diesel
When referring to this page, please quote Plate P90910 Edition 0152
Plate
P90910-0152
Page 1 (2)
Fuel Valve
Plate
P90910-0152
Item
No.
004
016
028
053
065
077
089
100
112
124
136
148
161
173
185
197
207
219
220
232
950
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90910 Edition 0152
When referring to this page, please quote Plate P90911 Edition 0021
MAN B&W Diesel A/S
Plate
P90911-0021
Page 1 (2)
Plate
P90911-0021
Item
No.
Item Description
Item
No.
Item Description
Note:
D1 = Predetermined closing value for
non-return valve
D2 = Predetermined opening value for
cut-off spindle
Page 2 (2)
When referring to this page, please quote Plate P90911 Edition 0021
MAN B&W Diesel A/S
High-Pressure Pipes
Plate
P90913-0071
High-Pressure Pipes
0071
P90913
When referring to this page, please quote Plate P90913 Edition 0071
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90913-0071
Item
No.
012
024
036
048
061
073
085
097
107
120
132
High-Pressure Pipes
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90913 Edition 0071
MAN B&W Diesel A/S
High-Pressure Pipes
Plate
P90913-0110
High-Pressure Pipes
0110
P90913
When referring to this page, please quote Plate P90913 Edition 0110
MAN B&W Diesel A/S
Page 1 (2)
Plate
P90913-0110
Item
No.
012
024
036
048
061
073
085
097
107
120
132
High-Pressure Pipes
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P90913 Edition 0110
MAN B&W Diesel A/S
When referring to this page, please quote Plate P90914 Edition 0064
Plate
P90914-0064
Page 1 (2)
Plate
P90914-0064
Item
No.
018
031
055
067
079
092
114
126
138
163
175
187
209
210
222
246
258
271
295
317
329
Page 2 (2)
Item Description
Item
No.
Item Description
Steel pipe
Steel pipe
Steel pipe
Steel pipe
Fuel oil return pipe
Fuel oil return pipe
Copper pipe
Non-return valve
Copper pipe
Steel pipe
Flange
Flange
Packing ring
Screw
Ball valve
Ball valve
Screw
Packing ring
Steel pipe
Steel pipe
Non-return valve
When referring to this page, please quote Plate P90914 Edition 0064
When referring to this page, please quote Plate P90915 Edition 0076
Plate
P90915-0076
Page 1 (2)
Plate
P90915-0076
Item
No.
013
Page 2 (2)
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P90915 Edition 0076
When referring to this page, please quote Plate P90915 Edition 0077
Plate
P90915-0077
Page 1 (2)
Plate
P90915-0077
Item
No.
013
025
037
049
050
062
074
086
098
108
121
133
145
157
169
170
182
204
Page 2 (2)
Item Description
Item
No.
Item Description
Plug screw
Gasket
Spring guide
Stud
Nut
Lock washer
Packing
Sealing ring
Wearing ring
Packing
Screw
Spring
Flange
Stud
Spring
Piston
Housing
Shock absorber, complete
When referring to this page, please quote Plate P90915 Edition 0077
When referring to this page, please quote Plate P90915 Edition 0078
Plate
P90915-0078
Page 1 (2)
Plate
P90915-0078
Item
No.
013
025
037
049
050
074
086
098
121
133
145
Page 2 (2)
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P90915 Edition 0078
0016
0127
0141
0220
0081
0113
0025
0010
0028
0003
When referring to this page, please quote Plate P91000 Edition 0016
MAN B&W Diesel A/S
Plate
P91000-0016
Page 1 (1)
Plate
P91001-0127
When referring to this page, please quote Plate P91001 Edition 0127
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91001-0127
Item
No.
017
029
030
042
054
091
101
125
149
150
162
186
198
221
233
245
Item Description
Item
No.
Item Description
Screw
Cover
Gasket
Screw
Distance pipe, L=040
Scavenge air receiver
O-ring
Gasket
Support
Screw
Nut
Plug screw
Plug screw
Screw
Guard
Screw
Page 2 (2)
When referring to this page, please quote Plate P91001 Edition 0127
MAN B&W Diesel A/S
When referring to this page, please quote Plate P91002 Edition 0141
Plate
P91002-0141
Page 1 (2)
Plate
P91002-0141
Item
No.
012
024
036
048
061
073
085
097
Item Description
Item Description
Insulation cover*
Screw
Nut
Plug screw
Charging air pipe
Screw
Compensator, gas type
Plug screw
Note:
* When ordering insulation material,
please use Plate P90002.
Page 2 (2)
When referring to this page, please quote Plate P91002 Edition 0141
When referring to this page, please quote Plate P91003 Edition 0220
Plate
P91003-0220
Page 1 (2)
Plate
P91003-0220
Item
No.
018
031
043
055
080
102
163
175
209
246
258
283
295
305
330
342
354
366
378
391
401
413
Item Description
Item Description
Screw*
Washer
Nut
Compensator, gas type
Plug screw
Plug screw
End cover
Exhaust receiver,
Plug screw
Screw*
Nut
Plug screw
Holder for grid-bolted
Screw
Screw*
Washer
Nut
Compensator, gas type
Stud
Grid
Screw*
Spacer, tubular
Note:
* These screws are special screws for
hot joints, they are marked with a"T", and
MUST NOT BE USED ELSEWHERE!
P91003
Page 2 (2)
Edition
When referring to this page, please quote Plate P91004 Edition 0081
Plate
P91004-0081
Page 1 (2)
Plate
P91004-0081
Item
No.
013
025
037
050
074
086
098
108
121
145
157
169
170
182
204
216
241
277
Item Description
Item Description
Screw*
Distance pipe
Screw
Spring pin
Nut
Support
Nut
Nut
Clamp
Spring plate
Shim
Support
Locking plate
Screw
Spring pin
Screw
Washer
Support
Note:
* These screws are special screws for
hot joints, they are marked with a "T" and
MUST NOT be used elsewhere !
Page 2 (2)
When referring to this page, please quote Plate P91004 Edition 0081
Air Cooler
When referring to this page, please quote Plate P91005 Edition 0113
MAN B&W Diesel A/S
Plate
P91005-0113
Page 1 (2)
Plate
P91005-0113
Item
No.
019
020
032
044
056
068
081
093
103
115
127
140
176
188
211
223
Air Cooler
Item Description
Item
No.
Item Description
Reversing chamber
Lock washer
Screw
Nut
Locking plate
Anti corrosion block
Support iron
Gasket
Cover
Screw
Screw
Cooler block*
End cover
Plug screw
End cover, complete
Water mist catcher*
Note:
* When ordering Spare Parts for this
item, please state manufacturers
Part No.
Page 2 (2)
When referring to this page, please quote Plate P91005 Edition 0113
MAN B&W Diesel A/S
Plate
P91006-0025
When referring to this page, please quote Plate P91006 Edition 0025
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91006-0025
Item
No.
014
026
038
051
063
075
109
110
134
158*)
183
195
217
230
254
Item Description
Item
No.
Item Description
Valve flap
Support
Sealing ring
Slide bearing
Shaft
Valve flap
Spring pin
Shaft
Support
Auxiliary blower
Distance pipe, L=35
Screw
Screw
Screw
Screw
Page 2 (2)
When referring to this page, please quote Plate P91006 Edition 0025
MAN B&W Diesel A/S
Plate
P91009-0010
When referring to this page, please quote Plate P91009 Edition 0010
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91009-0010
Item
No.
010
022
034
046
058
071
083
095
105
129
130
142
154
166
178
191
201
213
225
249
250
262
274
286
298
308
321
333
357
370
394
Item Description
Item
No.
Item Description
Coupling
Coupling, complete
Steel pipe, L= 650
Steel pipe, L= 1500
T-coupling
Clamp
Adaptor
Coupling, compl.
L-coupling
Steel pipe, L= 3500
Funnel
Clamp
Nut
Support
Coupling
Coupling
Steel pipe, L= 270
T-coupling
Coupling
Valve
Reducing pipe
L-coupling
Steel pipe, L= 750
Sight glass
Nipple
Valve
Drain box
Coupling, complete
Steel pipe, L= 180
Reducing pipe
L-coupling
Page 2 (2)
When referring to this page, please quote Plate P91009 Edition 0010
MAN B&W Diesel A/S
When referring to this page, please quote Plate P91010 Edition 0028
Plate
P91010-0028
Page 1 (2)
Plate
P91010-0028
Item
No.
016
028
053
065
077
089
090
112
124
148
161
173
185
197
219
220
256
268
281
293
303
315
339
352
376
388
411
Item Description
Item
No.
Item Description
Distance pipe
Screw
Screw
Cover
Gasket
Plug screw
Air cooler
Screw
Distance pipe
Screw
Nut
O-ring
Cover
Screw
Plug screw
Spring pin
Packing
Cleaning pipe
Screw
Spray nozzle
Cap screw
Screw
Cover
Packing
Plate
Screw
Washer
Note:
*
Page 2 (2)
When referring to this page, please quote Plate P91010 Edition 0028
When referring to this page, please quote Plate P91018 Edition 0003
Plate
P91018-0003
Page 1 (2)
Plate
P91018-0003
Item
No.
021
033
045
057
069
070
082
094
104
128
141
153
Page 2 (2)
Item Description
Item
No.
Item Description
Packing
Screw
Cooling water pipe
Cooling water pipe
Plug screw
Plug screw
Butterfly valve
Screw
Flange
Coupling
Ball valve
Nipple
When referring to this page, please quote Plate P91018 Edition 0003
0037
0025
0018
0095
Safety V
alve - Cylinder
Valve
MAN B&W Diesel
When referring to this page, please quote Plate P91101 Edition 0037
Plate
P91101-0037
Page 1 (2)
Safety V
alve - Cylinder
Valve
Plate
P91101-0037
Item
No.
010
022
034
046
058
071
083
095
105
117
Page 2 (2)
Item Description
Item
No.
Item Description
Spindle
Spring retainer
Lock nut
Spring
Valve housing
Stop ring
Valve flap
Valve guide
Gasket
Safety valve, complete
When referring to this page, please quote Plate P91101 Edition 0037
Relief Valve
When referring to this page, please quote Plate P91102 Edition 0025
MAN B&W Diesel A/S
Plate
P91102-0025
Page 1 (2)
Plate
P91102-0025
Item
No.
016
028
030
041
Relief Valve
Item Description
Item
No.
Item Description
Page 2 (2)
When referring to this page, please quote Plate P91102 Edition 0025
MAN B&W Diesel A/S
When referring to this page, please quote Plate P91103 Edition 0018
Plate
P91103-0018
Page 1 (2)
Plate
P91103-0018
Item
No.
011
035
047
059
060
072
096
106
118
131
143
155
Page 2 (2)
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P91103 Edition 0018
When referring to this page, please quote Plate P91104 Edition 0095
Plate
P91104-0095
Page 1 (2)
Plate
P91104-0095
Item
No.
017
029
054
066
078
091
137
149
150
162
174
186
198
208
221
Page 2 (2)
Item Description
Item
No.
Item Description
When referring to this page, please quote Plate P91104 Edition 0095
0057
0094
0154
0062
0004
0005
0164
0086
0007
0005
Plate
P91201-0057
When referring to this page, please quote Plate P91201 Edition 0057
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91201-0057
Item
No.
014
026
038
051
063
075
087
Item Description
Item
No.
Item Description
Screw
Protective cap
Nut
Stay bolt, complete
Stay bolt
Neck ring in 2/2
Screw
Page 2 (2)
When referring to this page, please quote Plate P91201 Edition 0057
MAN B&W Diesel A/S
When referring to this page, please quote Plate P91201 Edition 0094
MAN B&W Diesel A/S
Plate
P91201-0094
Page 1 (2)
Plate
P91201-0094
Item
No.
014
026
038
051
063
087
Page 2 (2)
Item Description
Item
No.
Item Description
Screw
Protective cap
Nut
Stay bolt assembly
Guide bushing
Stay bolt, complete
When referring to this page, please quote Plate P91201 Edition 0094
MAN B&W Diesel A/S
Plate
P91205-0154
Frame Box
Frame Box
0154
P91205
Front side
B-B
Fore end
A-A
C
Rear side
C
C-C
When referring to this page, please quote Plate P91205 Edition 0154
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91205-0154
Item
No.
016
028
041
053
065
077
089
100
112
124
136
148
161
173
185
244
256
268
293
303
315
327
339
340
352
364
376
388
Frame Box
Item Description
Item
No.
Item Description
Frame
Frame door
O-ring
Spring
Door fastener
Wing nut
Stud
Flange
Gasket
Screw
Plug screw
Cleaning cover
Screw
Washer
Gasket
Banjo coupling
Pipe, L= 150
Union
End shield
Gasket
Screw
Screw
Distance pipe, L= 75
Distance pipe
Distance pipe, L= 100
Distance pipe
Nut
Fitted bolt
Page 2 (2)
When referring to this page, please quote Plate P91205 Edition 0154
MAN B&W Diesel A/S
When referring to this page, please quote Plate P91207 Edition 0062
MAN B&W Diesel A/S
Plate
P91207-0062
Page 1 (2)
Plate
P91207-0062
Item
No.
017
029
030
042
054
066
078
091
113
125
137
149
150
162
174
198
Page 2 (2)
Item Description
Item
No.
Item Description
Slotted pipe
Screw
Locking plate
Down pipe
Lock washer
Clamp
Locking plate
Nut
Union nut
Packing
Sight glass
Flange
Stop screw
Rubber packing
Packing
Bracket
When referring to this page, please quote Plate P91207 Edition 0062
MAN B&W Diesel A/S
Plate
P91208-0004
When referring to this page, please quote Plate P91208 Edition 0004
Page 1 (2)
Plate
P91208-0004
Item
No.
012
024
048
061
073
085
107
120
144
156
181
193
215
227
240
252
Item Description
Item
No.
Item Description
Screw
Guide pin
Screw
Cover
Gasket
Screw
Screw
Chain casing
Cover
Spring pin
Cover
Gasket
Stud
Nut
Screw
Cover
Page 2 (2)
When referring to this page, please quote Plate P91208 Edition 0004
MAN B&W Diesel A/S
Plate
P91209-0005
When referring to this page, please quote Plate P91209 Edition 0005
Page 1 (2)
Plate
P91209-0005
Item
No.
018
055
067
079
092
102
151
163
187
199
209
222
234
258
271
Item Description
Item
No.
Item Description
Cover
Cover
Gasket
Screw
Cover
Gasket
Stud
Nut
Flange
Screw
Gasket
Cover
Gasket
Flange
Gasket
Page 2 (2)
When referring to this page, please quote Plate P91209 Edition 0005
MAN B&W Diesel A/S
Bedplate
MAN B&W Diesel
When referring to this page, please quote Plate P91210 Edition 0164
Plate
P91210-0164
Page 1 (2)
Bedplate
Plate
P91210-0164
Item
No.
013
025
037
049
050
062
074
086
108
121
133
145
157
169
170
182
204
216
228
241
253
265
277
289
300
312
324
348
361
385
397
419
420
432
456
468
481
493
503
515
539
540
552
Item Description
Item Description
Page 2 (2)
When referring to this page, please quote Plate P91210 Edition 0164
Plate
P91211-0086
When referring to this page, please quote Plate P91211 Edition 0086
Page 1 (2)
Plate
P91211-0086
Item
No.
019
020
032
044
056
068
081
093
115
127
139
164
176
188
211
Page 2 (2)
Item Description
Item
No.
Item Description
Spring
Spring
Oil seal
Oil seal
Screw
Screw
Screw
Restriction for damper
Screw
Stud
Restriction for damper
Axial vibration damper, upper part
Cylindrical pin
Axial vibration damper, lower part
Cylidrical dowel
When referring to this page, please quote Plate P91211 Edition 0086
MAN B&W Diesel A/S
Plate
P91216-0007
When referring to this page, please quote Plate P91216 Edition 0007
MAN B&W Diesel A/S
Page 1 (2)
Plate
P91216-0007
Item
No.
016
028
041
065
077
089
090
112
124
136
148
161
173
197
207
220
232
244
Item
No.
Item Description
Liner
Nut
Stud for end chock bolt, M48 x 5.0
Spherical washer
Spherical washer
Nut
Protective cap
Protective cap
Nut
Distance pipe
Screw
Washer
Locking plate
Liner for side chock, starboard
Liner for side chock, port side
Spherical washer
Spherical nut
Holding-down bolt, M30 x 3.5
Page 2 (2)
When referring to this page, please quote Plate P91216 Edition 0007
MAN B&W Diesel A/S
When referring to this page, please quote Plate P91217 Edition 0005
Plate
P91217-0005
Page 1 (2)
Plate
P91217-0005
Item
No.
011
023
059
060
072
084
096
106
131
143
155
180
202
214
Item Description
Item Description
Screw, short*
Friction shim
Distance pipe
Washer
Nut
Split pin
Screw, long*
Plate, short*
Plate, large*
Plate
Guide pin
Disc spring
Plate
Friction shim
Note:
* When ordering this spare part, please
state length
Page 2 (2)
When referring to this page, please quote Plate P91217 Edition 0005