Professional Documents
Culture Documents
THE USE
OF
WASTE PLASTIC
IN
HOT
BITUMINOUS MIXES
(DRY PROCESS)
IN
WEARING COURSES
INDIAN
ROADS CONGRESS
2013
IRC:SP:98-2013
GUIDELINES FOR
THE USE
OF
WASTE PLASTIC
IN
HOT
BITUMINOUS MIXES
(DRY PROCESS)
IN
WEARING COURSES
Published by:
INDIAN
ROADS CONGRESS
Kama
Koti
Marg,
New
Delhi-110 022
November, 2013
Price
(Plus Packing
^ 300/=
& Postage)
IRC:SP:98=2013
First
Published
November, 2013
Rights Reserved.
translated or transmitted in
shall
be reproduced,
1000 Copies
064
IRC:SP:98-2013
Contents
Page No
Personnel of the Highways Specifications and Standard Committee
Introduction
Scope
Plastic as
Materials
Design of Mix
Construction
Controls
References
'
Appendix-1
10
Appendix-2
11
Di gitized
2014
https://archive.org/details/govlawircy2013sp98
IRC:SP:98-2013
19**^
July, 2013)
Kandasamy, C.
(Convenor)
Ministry of
Bhavan,
New
Delhi
Patankar, V.L.
(Co-Convenor)
New
Road
& Highways, Transport Bhavan, New
Kumar, Manoj
(Member-Secretary)
Transport
Delhi
Members
Basu, S.B.
Bongirwar, P.L.
Advisor, L
Bose,
Head FPC
Dr. Sunil
Duhsaka, Vanlal
Gangopadhyay,
&
T,
Divn.
Director, Central
CRRI
PWD
(Retd.),
Faridabad
Road Research
Gupta, D.P.
DG(RD) & AS
Jain, R.K.
Jain, N.S.
Professor
&
Delhi
Mumbai
Chief Engineer,
Dr. S.
MORTH, New
(Retd.),
New
Institute,
MORTH, New
Delhi
Delhi
PWD,
MORTH, New
Sonipat
Delhi
Kumar, Ashok
Kurian, Jose
Chief Engineer,
Kumar, Mahesh
Engineer-in-Chief, Haryana
Kumar, Satander
Ex-Scientist,
Lai,
Chaman
MORTH, New
DTTDC
CRRI,
New
Ltd.,
New
Delhi
Delhi
Delhi
PWD, Chandigarh
Delhi
Board, Chandigarh
Manchanda, R.K.
New
Delhi.
Marwah, S.K.
Pandey, R.K.
Pateriya, Dr.
I.K.
MORTH, New
New
MORTH, New
Road
Delhi
Delhi
Delhi
Deptt. Agency,
IRC:SP:98-2013
23.
Pradhan, B.C.
24.
Prasad, D.N.
25.
Rao,
26.
Reddy, K. Siva
P.J.
RCD, Patna
Engineer-in-Chief (R&B)Admn.,
Road &
Building Deptt.
Hyderabad
27.
Representative of
28.
BRO
DG,
HQ DGBR, New
CEO
30.
Sharma, M.R
Member
India,
(Highways),
GMR
New
DG(RD) & AS
(Retd.),
32.
Sinha,A.V.
DG(RD) & SS
(Retd.)
33.
Singh, B.N.
Member
Singh, Nirmal
35.
Vasava, S.B.
Jit
DG
Yadav,
Dr. V.K.
Delhi
Limited, Bangalore
Highways Authority
of
MORTH, New
MORTH New
(Projects), National
Delhi
Delhi
Highways Authority
of India,
Delhi
(RD) &
SS
(Retd.),
MORTH, New
Delhi
Roads &
36.
New
Delhi
Sharma, S.C.
New
Highways
(Technical), National
31.
34.
Delhi
Building Dept.,
Gandhinagar
DGBR, New
Delhi
MORTH, New
Delhi
Corresponding Members
1.
Bhattacharya, C.C.
2.
Das,
3.
Dr.
Animesh
DG(RD) & AS
(Retd.)
Bangalore-560 070.
4.
Momin, S.S.
5.
Pandey,
Advisor,
Prof. B.B.
Mumbai
NT Kharagpur, Kharagpur
I
EX'Officio
1.
Kandasamy, C.
Members
Director General
Secretary,
2.
MORTH
ii
New
Delhi
IRC:SP:98-2013
INTRODUCTION
1.1
in its
meeting held on
15*^
guidelines for waste plastic Bitumen and entrusted this task to Dr. Sunil Bose. Accordingly,
Bose prepared the initial draft and submitted to H-2 Committee in March, 2013.
Thereafter, H-2 Committee deliberated on this draft in a series of meetings. The H-2
Committee finally, approved the draft document in its meeting held on 17**" June 2013.
The Highways Specifications & Standards Committee (HSS) approved the draft document
in its meeting held on ^9^^ July, 2013. The Council in its 200*'' meeting held at New Delhi on
11*^ and 12'^ August, 2013 approved the draft "Guidelines for the Use of Waste Plastic in Hot
Bituminous Mixes (Dry Process) in Wearing Courses" after taking on board the comments
offered by the members.
Dr. Sunil
The Composition
of H-2
Committee
is
as given below:
Convenor
A. V. Sinha
Bose
Dr. Sunil
Co-convenor
Member
S.K. Nirmal
Secretary
Members
Arun Kumar Sharma
K.
B. R. Tyagi
N.S. Jain
B. S. Singia
PL. Bongirwar
Chaman
Prabhat Krishna
Lai
Chandan Basu
Col. R.S.
R.K. Jain
Bhanwala
R.K.
Animesh Das
Dr. B.B.
Dr. K.
Pandey
D.K. Pachauri
Dr.
Sitaramanjaneyulu
Pandey
Sudhakar Reddy
Rep. of DG(BR)
(Brig. R.S.
(Dr.
Rep. of
NRRDA (Dr.
Dr.
PK. Jain
S.B.
Dr.
Rajeev Mullick
Sharma
Vanlal Duhsaka
A.A. Gupta)
I.K.
Pateriya)
Basu
S.C.
Corresponding Members
C. C. Bhattacharya
Dr.
Prof. A.
C.E.G Justo
Dr. S.S.
Veeraragavan
Prof. Prithvi
Seehra
Singh Kandhal
Satander Kumar
1
Jha
Sharma)
IRC:SP:98-2013
Ex-Officio
Members
Kandasamy
Shri C.
Director General
&
Special Secretary,
President,
Shri Vishnu
Shankar Prasad
1.2
is
(Road Development)
MORTH
and
IRC
does not decay over time and even if dumped in landfills, finds
its way back in the environment through air and water erosion, can choke the drains and
drainage channels, can be eaten by unsuspecting grazing animals causing them illness and
death, can contaminate the construction fill, etc. The best way of disposal of waste plastic
biodegradable material
is its
recycling to the
plastics to
it
maximum
extent and
railway sleepers.
Studies have revealed that waste plastics have great potential for use
1.3
bituminous construction as
helps
in
its
addition
use of waste
1
in
.4
in
properties, they
life
green roads.
thermosetting materials. Thermoplastic materials can be formed into desired shapes under
become solids on
cooling.
On
subjected to the
and pressure, they can be remolded. Thermosetting materials which once shaped cannot be
softened/remolded by the application of heat. The examples of some typical Thermoplastic
and Thermosetting materials are tabulated in Table 1. Thermosetting materials are not used
in pavement construction.
Table
Thermosetting
Thermoplastic
Polyethylene Teryphthalate (PET)
Bakelite
Polypropylene (PP)
Epoxy
Melamine
Polyester
Polystyrene (PS)
Urea
Low
Alkyd
Formaldehyde
Plastics
sources of
plastic,
can also be
According to
there are six general groups: Cellulose Plastics, Synthetic Resin Plastics,
and
2
Fibers.
!RC:SP:98-2013
plastic generation.
Only
plastic
conforming to
PET and
Polyethylene (HDPE),
Low
Waste
Low
&
its
in
pavement
construction.
Source
Origin
Plastic
lining,
Polypropylene (PP)
Bottle
biscuit,
meal
cosmetic
eic.
etc.,
Polystyrene (PS)
Polyvinyl Chloride
(PVC)
medical disposables;
and pens,
etc.
There are two processes namely dry process and wet process for manufacturing
bituminous mixes using waste plastic. In the dry process, processed waste plastic is added
after shredding in hot aggregates where as in the wet process, processed waste plastic in the
form of powder is added in the hot bitumen.
1.6
SCOPE
plastic in
wearing course
and
as well
Laboratory
(Appendix-1)
as
field
performance studies/investigations
identifies following
advantages
in
in
carried
Improved
life.
and strength.
in
India
bituminous mixes.
stability
out
IRC:SP:98-2013
However
following
need
to
be ensured
in
specifications;
The
(LDPE) or high
quantity as waste) and
PU
(available
in
limited
PET.
Black coloured plastic waste
is
be used.
V
PVC
shall not
construction.
4 MATERIALS
Bitumen
4.1
The bitumen
bituminous mixes for wearing course with waste plastic shall comply with
for
the Indian Standard Specifications for viscosity graded paving bitumen IS 73. Guidelines
shall
be
in
IRC:111-2009.
Aggregates
4.2
The aggregates
4.3
The
4.4
shall
Filler
filler
for
Waste
shall
Plastic
The waste
plastic shall
retained on
600 micron
conform
to the size
passing 2.36
mm
sieve and
sieve.
Dust and other impurities shall not be more than 1 percent. The process
is indicated in Appendix-2. An easy method to determine the quantity of
impurity is to determine the ash content at 600C.
To ascertain the ability of plastic to mix with the binder, the melt-flow value
shall be tested as per ASTM D 1238-2010, for which the range shall be as
follows:
,.,
HDPE:
0.02-9.0
gm/10 min
IRC:SP:98-2013
DESIGN OF MIX
The requirements
plastic modified
5.1
The
waste
for
properties for
in
Table
3.
Minimum
flow
Maximum
12.0
(mm)
flow
(mm)
Compaction
level
2.5-5
(Number
of
blows)
Per cent
air
3-5
voids
Retained
Stability
ITS (min)
MPa
98
(%)
0.9
VMA
16
VFB
65-75
Quantity
of
Waste
Plastic
by 6
to 8
weight of bitumen
5.2
Waste Plastic
6 to 8 percent of the weight of the bitumen can be used for Open-Grade Premix
Surfacing and Mix Seal surfacing mix. Quantity of bitumen can be reduced correspondingly.
6
The scope
is
restricted to dry
process only
reasons;
Plastic
is
Coating
is
is
same as
Flexible films of
all
and low
rainfall
No new equipment
of bitumen
areas.
required.
depending on the
1RC:SP:98-2013
Bitumen bonding
medium
6.1
In
No
is
mixes.
'
maximum temperature
is
180C.
Dry Process
order to ensure that the quality of the finished waste plastic product
must be adhered
to before considering
its
is
consistent the
use
in
bituminous
construction:
waste
a)
Collection of
b)
c)
Shredding Machine
d)
plastic
in
central mixing
IRC:14-2004,
plant
7
Construction
operation
shall
be
in
CONSTRUCTION
IRC: 11 0-2005 and IRC:SP:78-2008 for dense graded and open graded mixes respectively.
8
Controls shall be
in
CONTROLS
for
IRC:SP:98-2013
REFERENCES
and Veeraraghavan,
Punith, V.S.
Concrete Mixed
21^'
ARRB
A.,
Waster Shredded
Utilizing
Punith, V.S.,
Plastic Modifier",
11*^
Australia,
May
19-23, 2003.
A.,
American Society
Proceedings of
of Civil Engineers,
USA Volume
in Civil
Engineering,
19
pp. 500-507.
Plastic Waste",
The
November 2008.
FHWA, User
By-product Materials
Construction; 1997.
Gupta,
Dr. Y.P.
NBM & CW
March 2010,
Mixes",
in
Construction of
in
Highway
construction', Public
1994.
Bituminous Concrete
2),
Waste
pp. 92.
Pavement
>
and Pandey,
Bituminous Roads",
in
Continuously
Aggregates Replacement
(Plastiphalt)".
Recycled
Plastics
22:233-42.
Little
D.N.,
"Enhancement
of Asphalt
Concrete Mixtures
to
meet
Structural
ASTM
Materials
in
Flynn
L.,
it
home
(1993).
in
1 1
93(1 993).
IRC:SP:98-2013
11)
Imam
Qadir A,
M.,
Substitution Material
"Use of Recycled
Pavement
in
Symposium on Pavement
12)
Structure".
New
the
in
Partial
In:
Recycling; 2005.
Debates
Waste Aggregate as a
Plastic
in
Waste Management
Gupta K.R.
(Ed):
in
Indian Urban
Urban Development
New
Delhi,
13)
Manual on Municipal
14)
Solid
PET
pp 24-25 accessed
5)
CPCB
report on
Railway Station
16)
The Report
Delhi' p. 8,
Plastics for
University,
Case
Sweden,
Management
its
at Airport
and
December 2009.
Waste Management Task Force,
India:
in
at library/publications/reports/2001/Priya-Narayan.pdf
Lund
of India (2000).
India,
Ministry of
1997.
Vol. 8, Issue 1,
Jan-March 2007.
18)
Vasudevan
Nigam
R.,
Sundarakannan
Easy Disposal
of
B.,
S.K.,
Velkennedy
"Utilization of
R.,
Waste Polymers
for Flexible
A and
Pavement and
Conference
of the International
India,
pp. 105-111.
19)
Use
Waste Materials
in
Review
of the
of Recycled Solid
52 (2007)58-73.
20)
Gawande
"An
Amit.,
Overview
Zamare
on
G.,
Waste
Renge
Plastic
V.C.,
Tayde Saurabh,
Utilization
2012/01-05.
in
Bharsakale G.
Asphalting
Volume
III,
Issue
of
II,
Roads",
April-June,
IRC:SP:98-2013
Waste
Utilization of
Plastic
Sridhar R.,
Bose
KK
Sunil.,
Bags
in
Plastic
Waste Management
Volume
Bose
71,
Ltd (Bangalore).
Waste
Girish.,
"Performance
Plastic Bags",
IRC-HRB,
December, 2004.
Sunil.,
Sridhar
Concrete Mixes",
New
Raju.,
"Utilization
Building Materials
&
of
Waste
Plastic
in
Bituminous
IRC:SP:98-2013
Appendix-1
(Refer Clause 3)
Case studies
in India
In
scheme "1000 km
Plastic Road",
and found
m
in
that,
in
all
the
The performance
have been
In
Delhi a
laid
so
number
to
be
satisfactory.
waste
plastic in
far.
10
50 km were
laid
IRC:SP:98-2013
Appendix-2
(Refer Clause 4.4)
Processing details:waste
i)
collection of
II)
III)
iv)
plastic
in
Waste
plastic
plants, or
is
pickers or waste-buyers
Fig.
b)
Collection of
Waste
Plastic
Waste
PET
plastic
litter in
bottles, etc.
Fig.
2 Cleaning Process
11
if
necessary.
IRC:SP:98-2013
c)
Shredding machine
Plastic
waste which
cleaned
is
maximum
of
is
size 2.36
between 2.36
mm
and
using
a shredding machine.
Fig.
d)
IVIixing
3 Shredding Machine
and Bitumen
in
Central
mixing Plant:
is
requisite percentage of
heated
waste
plastic to the
air in
the
drum
in
weight of bitumen
of a
drum mix
The waste
is
added
to the
is
The
injected with
140-175C
to
pugmill
in
the case
heated aggregates.
for
plastics
is
Central mixing plant helps to have better control of temperature and better
mixing of this material thus helping to have a uniform coating and heated
bitumen
is
also sprayed.
12
IRC:SP:98-2013
Fig.
The road
laying temperature
bitunninous nnix
The
roller
is
13
plastic
IRC
in its periodical,