ThyssenKrupp Industries India

SPECIFICATIONS FOR DS/FF/SEWAGE/DW/AUXILIARY SYSTEMS

PROJECT: COKE HANDLING SYSTEM PACKAGE
(INTEGRATED REFINERY EXPANSION PROJECT), Kerala

CLIENT

: BHARAT PETROLEUM CORPORATION LIMITED, KOCHI

CONSULTANT

: ENGINEERS INDIA LIMITED, NEW DELHI

SPEC NO. : 7303-B00-01005

REVISION : 0
DATE

: 22.02.2014

W.O. NO.

: 3M0043

7.0 DESIGN REQUIREMENT:

Codes and Standards:
The bidder shall design the equipment / components of all the systems, total water & air consumption, sizing of
the piping, pumps & compressors, pressure drop in the piping, equipment as per relevant section of the
specifications enclosed and actual physical parameters of equipment involved.
For water & air services,
All isolation Valves (unless otherwise specified) will be of Forged /cast steel body Ball
Valve as per BS: 5351(full bore),
The layout of water pumps shall be such that it shall be possible to maintain any pump set without disturbing
the operating pump set. It shall be possible to remove the water pump and / or motor for maintenance by
disconnecting the pump coupling from the discharge piping. It should not be necessary to dismantle the
discharge piping for removing any pump. The pumps shall be of back pull out type.
The layout of water and air piping for dust suppression system shall be such that all valves are easily
accessible for maintenance. All water and air pipes shall be run in conveyor galleries. However, where it is
difficult to run air and water pipes in conveyor galleries particularly outside the switch gear room / control room
cum pump house before reaching nearest conveyor gallery and in stock yard areas, those are to be buried.
The overhead piping shall have a minimum working clearance of 2.5m head room over walkways and working
areas in buildings.
All piping shall be arranged to provide clearance for the removal of equipment requiring maintenance and for
easy access for valves & other piping accessories required for operation & maintenance. Layout drawings shall
also indicate orientation of valves and availability of access to valves and specialities.
Access walkways / space between equipment / steps etc., in the switch gear room /control room cum pump
house shall be minimum 1000 mm. Suitable hand railing shall be provided for personnel safety, wherever
required.
Wherever pipes / Cables cross roads / plant areas the minimum head room of 6 metres above road / grade
level shall be maintained.
Standards:
IS: 778 Gun Metal gate, globe & check valve for general purpose.
BS: 5150: Cast Iron gate valve for water works purposes.
BS: 5152: Cast Iron globe valve for water works purposes.
BS: 5312: Cast Iron check valve for water works purposes.
IS: 1239: Mild Steel tubes & fittings.
IS: 2379: Color for identification of pipe line.
IS: 2906: Sluice valve for water works purposes.
IS: 3589: Electrically welded steel pipes for water, gas & sewage (200 to 2000mm)
IS: 5312: Swing check valve reflux (non return) valve.
IS: 1520: Horizontal centrifugal pump for clean, cold fresh water.
IS: 5120: Centrifugal pump for clean, cold fresh water.
BS: 5169 & BS: 1123: Air receivers.
ANSI B 31.1: Code for pressure piping.
Hydraulic institute standards of U.S.A.
Material for Pipes, Valves & Joints please refer notes from P&ID for DWS, DFDS, SWS & PWDS system
(Drawing no. 3M0045 Q10 000 02) attached with this specification.
Material of Construction:
Pipes, fittings

Lot

Valves and flanges

Spray nozzles
Deluge valves
Detector piping

Nos.
Nos.
Nos.
Lot

PREPARED BY: CHETAN

CS for mains and

MS-GI (HVY) screwed piping for spray system upto 6diameter.
C.S.
Cu Alloy
C.I.
G.I.
APPROVED.BY: D. MITRA.

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