ThyssenKrupp Industries India

SPECIFICATIONS FOR DS/FF/SEWAGE/DW/AUXILIARY SYSTEMS

PROJECT: COKE HANDLING SYSTEM PACKAGE
(INTEGRATED REFINERY EXPANSION PROJECT), Kerala

CLIENT

: BHARAT PETROLEUM CORPORATION LIMITED, KOCHI

CONSULTANT
10.0

11.0

: ENGINEERS INDIA LIMITED, NEW DELHI

SPEC NO. : 7303-B00-01005

REVISION : 0
DATE

: 22.02.2014

W.O. NO.

: 3M0043

LIST OF MANDATORY SPARES:

HV Spray Nozzles

Quartzoid Bulb Detector :

10% of total nozzles used in each size/type with minimum drill holes.
10% of total used.

LIST OF O & M SPARES (Price to be valid- till 12 months from the date of satisfactory
commissioning of all systems):
Sprinkler
:
10 Nos.
Nozzles (Dry-fog)
:
20 Nos.
Nozzles (Plain water)
:
20 Nos.
Strainer Element
:
2 Nos.
Solenoid Valve (Dry-fog)
:
10 Nos.
Solenoid Valve (Sprinkling)
:
10 Nos.
Fire Hydrant System:
Fire Hydrant
:
5 Nos.
Hose (15m) with coupling
:
5 Nos.
Fire Monitor
:
1 No.
APPROVED VENDOR LIST:

The make of other items, which are not listed in Approved Vendor List: APPROVAL for the same is to
be taken from BPCL / EIL, prior to placement of order.
REFER ATTACHED APPROVED VENDOR LIST (A307-ID-28-41-VL-02).
12.0 QUALITY ASSURANCE PROGRAMME:
The quality assurance plan for manufacture and testing of equipment shall be prepared by supplier as per
format of TKII which shall be supplied during technical discussion and based on the requirements of client, and
same shall be submitted after the award of contract. The Quality assurance plans (including Field Quality Plan)
have got to be approved by BPCL / EIL / TKII. All testing & inspection shall be as per approved QAP.
TESTING AND INSPECTION
The details of the checks to be carried out in the various equipment / component are to be submitted by the
Contractor for Owners approval. However some indicative checks on different items are given in Minimum
Inspection Requirements which should necessarily form a part of the Quality Assurance Programme to be
agreed with by the Owner.
FIELD TEST AFTER ASSEMBLY / TRIAL RUN
Field test shall be performed to indicate free from vibration, noise, unbalance, leakage, satisfactory operation of
all interlocks for each individual equipment for complete systems and to establish the design performance of
equipment and systems, viz. Pressure availability, satisfactory operation of systems, guaranteed dust emission,
etc. Manufacturer shall submit the procedure of field test for various systems, for purchasers approval.
13.0
TRAINING OF POWER PLANT PERSONNEL:
13.1
The scope of service under training of Purchasers engineers shall include a training module in the
areas of Operation & Maintenance.
Such training should cover the following areas as a minimum in order to enable these personnel
to individually take the responsibility of operating and maintaining the supplied equipments in a manner
acceptable to the Purchaser:
13.2

The scope of services under training shall also necessarily include training of Purchaser's Engineering
personnel covering a suitable training module. This shall cover all disciplines viz, Mechanical,
Electrical, C&I, & QA etc. and shall include all the related areas like Design familiarization, training on
product design features of major equipment and systems, engineering, manufacturing, erection,
commissioning, training on operating features of equipment, quality assurance and testing, plant
visits and visits to manufacturer's works, exposure to various kinds of problems which
may be encountered in fabrication, manufacturing, erection, welding etc.

PREPARED BY: CHETAN

APPROVED.BY: D. MITRA.

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