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DM PLANT

BASIS OF DESIGN:
A) FEED WATER ANALYSIS:
Sr.N
o.

Parameter

Unit

Data

1.

CALCIUM as CaCO3

Mg/l

90

2.

MAGNESIUM as CaCO3

Mg/l

70

3.

SODIUM as CaCO3

Mg/l

49

4.

TOATL HARDNESS as CaCO3

Mg/l

160

5.

SULPHATE as CaCO3

Mg/l

9.00

6.

CHLORIDE as CaCO3

Mg/l

20.00

Total Dissolved Solids

Mg/l

210-370

Silica

Mg/l

30.0

Alkalinity(Total)

Mg/l

180.00

10.

Turbidity

NTU

3000

11.

PH

8.5-8.8

DM Plant Equipments:
1

Clarified Water Pump:


Type: Vertical Turbine Pump
Qty: 2 Working + 1 Standby
MOC: CI
Capacity: 100 m3/hr @ 35 MWC
Activated Carbon Filter:
Purpose: To remove free chlorine from feed water
Qty: 2 Working + 1 Standby
MOC: MSEP
Flow through vessel: 90 M3/hr
Dimension: 2900 * 2200 HOS
Strong Acid Cation Exchanger:
Purpose: Removal of cations i.e. Calcium (Ca), Magnesium (Mg) and sodium
(Na) which exists in the form of chloride, sulphate, carbonate and
bicarbonate salts through hydrogen exchanger
Qty: 2 Working + 1 Standby
MOC: MSRL
Flow through vessel: 90 M3/hr
Dimension: 2500 * 3400 HOS
Degasser Tower:
Purpose: To remove free CO2 from feed water
Qty: 2 Nos.
MOC: MSRL
Flow through vessel: 90 M3/hr
Dimension: 1400 * 3300 HT.
Degasser Water Storage Tank:
2

Qty: 1 Nos.
MOC: RCC
Capacity: 200 M3
Dimension: 7100 L * 7100 W * 4500 HT.
Degasser Air Blower:
Qty: 2 Working + 1 Standby
MOC: CI
Capacity: 1846 M3/Hr. @ 55 MMWC
Degasser Water Transfer Pump:
Qty: 2 Working + 1 Standby
MOC: SS 316
Capacity: 100 M3/Hr @ 40 MWC
Strong Base Anion Exchanger:
Qty: 2 Working + 1 Standby
MOC: MSRL
Flow through vessel: 90 M3/hr
Dimension: 2200 * 3500 HOS.
Mixed Bed Exchanger:
Qty: 2 Working + 1 Standby
MOC: MSRL
Flow through vessel: 90 M3/hr
Dimension: 1700 * 2500 HOS.
Mixed Bed Blower:
Qty: 2 Working + 1 Standby
MOC: CI
3

Capacity: 4.54 M3/min. @ 4000 MMWC


Bulk Acid Storage Tank:
Qty: 2 Nos. (1 Working + 1 Standby)
MOC: MSRL
Dimension: 3500 * 5200 LOS.
Acid Unloading Pump:
Qty: 1 Working + 1 Standby
MOC: Poly Propylene
Capacity: 10 M3/Hr. @ 15MWC
Acid measuring tank For SAC:
Qty: 2 Nos.
MOC: MSRL
Dimension: 1300 * 1900 HOS.
Ejector for Acid Measuring Tank:
Model: 15001
Ratio: 1 : 5
Qty: 4 Nos.
MOC: MSEL
Acid measuring tank For MB:
Qty: 2 Nos.
MOC: MSRL
Dimension: 800 * 1200 HOS.
Caustic Unloading Pump:
Qty: 1 Working + 1 Standby
MOC: Poly Propylene
4

Capacity: 10 M3/Hr. @ 15MWC


Bulk Caustic Storage Tank:
Qty: 2 Nos. (1 Working + 1 Standby)
MOC: MSEP
Dimension: 3000 * 4200 LOS.
Caustic Dilution tank For SBC:
With Agitator
Qty: 2 Nos.
MOC: MSEP
Dimension: 1300 * 1400 HOS.
Ejector for Caustic dilution tank:
Model: 15001
Ratio: 1 : 5
Qty: 4 Nos.
MOC: MSEL
Caustic Dilution tank For MB:
With Agitator
Qty: 2 Nos.
MOC: MSEP
Dimension: 800 * 1500 HOS.
Caustic Dilution tank For N- Pit:
With Agitator
Qty: 1 Nos.
MOC: MSEP
Dimension: 1000 * 1600 HOS.
5

Acid Measuring tank For N- Pit:


Qty: 1 Nos.
MOC: MSEP
Dimension: 1000 * 1600 HOS.
Neutralizing Pit:
With Acid Bricks lining
Qty: 02 Nos.
MOC: RCC
Capacity: 319 M3
Dimension: 10000 L * 12000 W * 3500 H
Priming Tank:
Qty: 01 Nos.
MOC: MSEP
Capacity: 500 LTR
Neutralizing Water disposal Pump:
Qty: 1 Working + 1 Standby
MOC: SS 316
Capacity: 100 M3/Hr. @ 30MWC
NaOCl Dosing Tank:
Qty: 1 Nos.
MOC: MSRL
Capacity: 50 Ltr.
Dimension: 400 * 600 HOS.
NaOCl Dosing Pump:
Qty: 02 Nos. (1 Working + 1 Standby)
6

MOC: Poly Propylene


Capacity: 0.2 m3/hr.
NaOH Dosing Tank:
Qty: 1 Nos.
MOC: MSEP
Capacity: 50 Ltr.
Dimension: 400 * 600 HOS.
NaOH Dosing Pump:
Qty: 02 Nos. (1 Working + 1 Standby)
MOC: Poly Propylene
Capacity: 0.2 m3/hr.
HCl Dosing Tank:
Qty: 1 Nos.
MOC: MSRL
Capacity: 50 Ltr.
Dimension: 400 * 600 HOS.
HCl Dosing Pump:
Qty: 02 Nos. (1 Working + 1 Standby)
MOC: Poly Propylene
Capacity: 0.2 m3/hr.
Intermediate DM Water Storage Tank :
With 2 Layers of PP Balls
Qty: 1 Nos.
MOC: MSEP
Dimension: 6000 * 7500 HOS.
7

UF feed Pump:
Qty: 02 Nos. (1 Working + 1 Standby)
MOC: SS 316
Capacity: 50 m3/hr. @ 2.5 Kg/cm2
Basket strainer:
Location: UF feed pump discharge
Qty: 02 Nos. (1 Working + 1 Standby)
MOC: SS 316
Capacity: 50 m3/hr.
Size: 100 Microns
Ultra filtration module:
MOC: Poly Sulphone
Qty: 05 Working + 05 Stand by
Size: 16 * 72 HOS.
Flow: 45 M3/hr.
UF Backwash Pump:
Qty: 02 Nos. (1 Working + 1 Standby)
MOC: SS 316
Capacity: 125 m3/hr. @ 2.5 Kg/cm2
Regeneration Water Pump:
Qty: 02 Nos. (1 Working + 1 Standby)
MOC: SS 316
Capacity: 30 m3/hr. @ 30MWC
DM Water Storage Tank:
With 2 Layers of PP Balls
8

Qty: 03 Nos.
MOC: MSEP
Dimensions: 10000 * 13000 HOS.
Boiler Fill Pump:
Vertical Centrifugal Pump
Qty: 03 Nos. (1 Working + 2 Standbys)
MOC: CI
Capacity: 45 m3/hr. @ 208MWC
Motor : 37 KW, 50 Hz, 415 V, 67 Amp., 2987 RPM
CST Make up Pump:
Horizontal end suction centrifugal Pump
Qty: 03 Nos. (1 Working + 2 Standbys)
MOC: SS ASTM A 743 - CF8M
Capacity: 65 m3/hr. @ 40MWC
Motor : 15 KW, 50 Hz, 415 V, 2987 RPM

De-gasser Blower:
Drive
Operation
Duty
Type
Blower
Make
Capacity (m3/min)
Specific flow rate
considered (m3/hr/m2)
Head (mmwc)

Induction motor, 415V, 3 phase, 50 Hz.


Parallel
Intermittent
Centrifugal, Oil free type
Model
Operating Data
30.76
1200
55
9

Speed (rpm)
Casing
Impeller
BASE PLATE

Materials of Construction
CI
MS as per IS-513 Gr. 'O'
MS as per IS 1079 / 2062

Mixed Bed Blower:


Operation

Parallel

Duty

Continuous

Type
Blower
Make

Rotary Twin lobe oil free type


Model
Operating Data

Capacity (m3/min)
Specific Flow Rate
considered (Nm3/hr/m2)

4.54

Head (mmwc)

4000

120

Speed (rpm)

Accessories

Belt Tightening Arrangement, Suction &


Discharge Companion Flanges, Air Suction
Filter, Suction Silencer with Flange, Pressure
Gauge, Foundation Bolts, Interconnecting Line
With Flanges, Relief Valve, Blower & motor's
pulley, Belt, Belt Guard etc.

ULTRA FILTRATION MEMBRANE :


Make

MEMBRANE HITEC (MHT)

Model No:
Type of Membrane

RDMT/EN/100XVI/MBM/10KD
Hollow Fiber

Material of Construction

Polyehersulphone

Molecular weight cutoff value

10000 MWCO Daltons

Capillary per fibre

7 Nos.

Capillary fibre OD

4 mm

Capillary fibre ID

0.8 mm, MULTIBORE CONFIGURATION

Membrane Outer dia.


Structure

400 MM
Single Skin
10

Membrane flow mode /


Configuration
Hydrophobic / Hydrophilic

From Inside to outside / Dead End


Mode
Hydrophilic
ELEMENT

Dia. Of membrane

400 mm

Length of membrane

1530 mm

Membrane area / Element

100 m2

Total Membrane Area

500 m2 / stream

Active Surface area / Stream

5 x 100 m2 / stream

OPERATIONAL DATA
Feed flow rate

50 cu.m / hr / stream
45 cu.m /hr (after considering water
for backwash & fast flush)
90% (Minimum)

Permeate flow rate


Recovery
Average flux rate

110 lit./sq.m/hr

Design flux

100 lit./sq.m/hr

Backwash flux
Membrane flow mode /
Configuration
Normal Pressure (Feed)

200 lit./sq.m/hr
In to Out Dead End
1 kg/sq.cm

Maximum allowed Pressure


Maximum Transmembrane
Pressure
Pressure at outlet of UF
permeate
Pressure at outlet of UF Reject

1.5 kg/sq.cm
1 kg/sq.cm
0.1 to 0.3 kg/sq.cm
0.2 to 0.5 kg/sq.cm

Operating temperature

15 deg.C - 45 deg.C

Resistance to membrane fouling

High

Duration of Backwash flow

60 sec.

Backwash Volume

1.613 m3/hr.

Backwash Pressure

2.5 kg / cm2 max.

Mode of Operation

Semi Automatic

pH Range Operation

4 -10

Chlorine Resistance

2 -3 ppm Normal
FILTRATE QUALITY

Colloidal Silica Removal

> 99% for MW > 10 KD


11

UF Backwash Pump:
Duty
Continuous
Position
Horizontal
Type ( For Horizontal pumps)
Back Pull Out
Make
*
Model
Operating Data
Liquid Pumped
Density - kg/m3
Solid Content - mg/l

UF Product Water
1000
NIL

Capacity - M3/ Hr
Suction Pressure
Discharge Head
Pump Efficiency
NPSHR (m)
Pump Input Power at Rated
Capacity (KW)
Pump RPM
Shut-off head (m)
Coupling Type/ Make
Seal Type/
Gland
Make/Model
X
Packing
Bearings

70 M3/ Hr
Flooded
105 mwc

Accessories

*
*
*
*
*
*
Mech. Seal
*
Base Frame/pressure
gauge/Foundation Bolts/ Coupling
with Guard etc.

Materials
Impeller
Casing
Shaft
Shaft Sleeve
Coupling/Coupling guard
Common Base plate
(pump+motor+ acce.)
Connectio Size
Rating (Bar)
ns
(NB)
ANSI B 16.5
Suction
*
150#
Discharge
*
ANSI B 16.5

SS316
SS316
SS316
SS316
*
MS as per IS 2062

12

Facing

Position

Flat Face

Horizontal

Flat Face

Vertical

150#

UF feed Pump:
Duty

Continuous

Position

Horizontal

Type (For Horizontal pumps)

Back Pull Out

Pump Make

* Model

Pump - Code & Standard

IS - 5659

Operating Data
Liquid Pumped

Water

Density (Kg/m3)

1000 Kg/m3

Solid Content (mg/l)

NIL

Capacity (m3/hr)

m3/h
50 r

Suction Pressure

Flooded

Discharge Head

30 MWC

Pump Efficiency

Pump RPM

NPSHR (m)
Pump Input Power at Rated
Capacity (KW)

Shut-off head (m)

Accessories

Impeller

*
Base Frame/Drain Plug/Foundation
Bolts/Coupling/Coupling Guard
Materials
SS CF8M

Casing

SS 316

Casing Cover

SS 316

Shaft

SS 316

Shaft Sleeve

SS 316

Base Frame

MS Fabricated as per IS: 2062


13

OTHERS
Type of lubrication

Grease

Type of coupling

Casing Type
Connectio
Size
ns
(NB)

End suction top discharge

Suction

Discharge

Rating
ANSI B
16.5 150#
ANSI B
16.5 150#

Facing
Flat Face
Flat Face

Position
Horizontal
Vertical

ACID UNLOADING PUMP:


Drive

415V; 50 Hz; 3 Ph; TEFC motor

Operation

Individual

Duty
Position
Type (For Horizontal pumps)

Intermittent
Horizontal
Back Pull Out

Pump Make

Model

Operating Data
Liquid Pumped
Solid Content (mg/l)

30-35% HCL
NIL

Capacity (m3/hr)
Operating Range
Suction Pressure
Discharge Head
Pump Efficiency
Pump Input Power at Rated
Capacity (KW)
NPSHR (m)
Pump Shut Off Head

10

m3/hr

20 to 120% design capacity


Flooded
15 mwc
*
*
*
*

Pump speed (rpm)

Seal Type/ Make/Model

Mech. Seal

Accessories

Base Frame/Suction strainer/Drain Plug/Vent Valve/F


Bolts/Coupling &Coupling Guard

14

Materials
Impeller
Casing
Shaft
Shaft Sleeve
Coupling
Base Frame
Connections

Size (NB)

Suction

Discharge

Poly Propylene
Poly Propylene
BS 970, 080 M40 (EN-8)
Ceramic
Flexible
MS as per IS 2062
Rating
Facing
ANSI B 16.5
Flat Face
150#
ANSI B 16.5
Flat Face
150#

Position

Horizontal
Vertical

Caustic Unloading Pump:


Duty
Position
Type (For Horizontal pumps)

Intermittent
Horizontal
Back Pull Out

Pump Make

Model

Operating Data
Liquid Pumped
Solid Content (mg/l)

45-48% NaoH
NIL

Capacity (m3/hr)
Operating Range
Suction Pressure
Discharge Head
Pump Efficiency
Pump Input Power at Rated
Capacity (KW)
NPSHR (m)
Pump Shut Off Head

10

20 to 120% design capacity


Flooded
15 mwc
*
*
*
*

Pump speed (rpm)


Seal Type/ Make/Model
Accessories

m3/hr

*
Mech. Seal
Base Frame/Suction strainer/Drain
Plug/Vent Valve/Foundation
Bolts/Coupling &Coupling Guard
15

Materials
Impeller
Casing
Shaft
Shaft Sleeve
Coupling
Base Frame
Connection
s

Poly Propylene
Poly Propylene
BS 970, 080 M40 (EN-8)
Ceramic
Flexible
MS as per IS 2062
Size
(NB)

Suction

Discharge

Rating
ANSI B
16.5
150#
ANSI B
16.5
150#

Facing

Position

Flat Face

Horizontal

Flat Face
Vertical

DG Water Transfer Pump:


Duty

Continuous

Position
Type ( For Horizontal
pumps)
PUMP
Make
*

Horizontal
Back Pull Out
Model

Operating Data
Liquid Pumped
Density

- kg/m3

DG WATER
1000

Capacity - M3/ Hr.

Normal

Suction Head

Flooded

Discharge Head

40 mwc

100
.0

Pump Efficiency

Pump Shut Off Head


NPS
HR
Lubricati

*
*
Self
16

on
Coupling Type/ Make

Seal Type

Mech. Seal

Accessor
ies

Base Frame/
Foundation Bolts/Coupling/coupling Guard
Materials

Impeller

CF8M

Casing

2.5 % Ni, Cast Iron, IS: 210 Gr. FG 260

Shaft

SS304

Sleeve

SS316

wear plate

SS316

Coupling/Coupling guard
Common Base plate
(pump & motor+ acce.)

CI Flexible / MS

Connections

Size (NB)

Suction

Discharge

MS as per IS: 2062

Rating
ANSI B 16.5
150#
ANSI B 16.5
150#

Facing
Flat Face
Flat Face

Position
Horizontal
Vertical

DM Regeneration Water Pump:


Duty

Continuous

Position
Type ( For Horizontal
pumps)
PUMP
Make
*

Horizontal

Model

Sealing

Braided Impregnated Teflon

Back Pull Out

Operating Data
Liquid Pumped
Density

- kg/m3

DG WATER
1000
17

Capacity - M3/ Hr.

Normal

Suction Head

Flooded

Discharge Head

30 mwc

30

Pump Efficiency

Pump Shut Off Head


NPS
HR
Lubricati
on

Grease

Coupling Type/ Make

Accessor
ies

Base Frame/Drain Plug/Foundation


Bolts/Coupling/coupling Guard
Materials

Impeller

SS CF8M

Casing

SS CF8M

Casing Cover

SS 304

Shaft

SS 316

Shaft Sleeve

SS 316

Coupling

SS 304

Base Frame

MS Fabricated as per IS: 2062

Casing Type

End suction top discharge

Connections
Suction
Discharge

Size (NB)
*
*

Rating
ANSI B 16.5
150#
ANSI B 16.5
150#

Facing
Flat Face
Flat Face

Neutralizing Pit Pump:


Duty
Position
Type (For Horizontal
pumps)

Intermittent
Horizontal
Back Pull Out
18

Position
Horizontal
Vertical

Pump Make

Model

Operating Data
Liquid Pumped
Density - Kg/m3
Solid Content - mg/l

Neutralized Water
1000
NIL

Capacity - m3/ Hr.


Suction Lift
Discharge Head
Pump Efficiency
NPSHR (m)
Pump Input Power at Rated
Capacity (KW)
Pump RPM
Shut-off head (m)
Lubrication
Noise Level

Normal
3 mtr

Coupling Type/Make
Seal Type/Make/Model
Accessories

100.0

30 mwc
*
*
*
1450 RPM
*
Grease
85 DBA
*
Gland Packing
Base Frame/Foundation
Bolts/Coupling/coupling Guard
Materials

Impeller
SS CF8M
Casing
2.5 % Ni Cast Iron IS210 Gr.FG
Shaft
SS304
Sleeve
SS316
Wear Plate
SS316
Coupling/Coupling guard
*
Common Base plate
Carbon Steel IS:2062
Connectio
Size (NB) Rating
Facing
Position
ns
ANSI B 16.5
Suction
*
Flat Face
Horizontal
150#
ANSI B 16.5
Discharge
Flat Face
*
150#
Vertical

Feed Water Pump:


Operation
Duty

Parallel ( 2 Working + 1 Standby)


Continuous
19

Position
Pump Make
Sealing

Vertical Turbine Type


*

Liquid Pumped

Model
*
Braided Impregnated Teflon
Operating Data
Raw Water

Density (Kg/m3)
Solid Content (mg/l)

1000 Kg/m3
NIL

Capacity (m3/hr)
Suction Pressure
Suction Lift
Discharge Head
Pump Efficiency
NPSHR (m)
Pump Input Power at Rated
Capacity (KW)
Pump RPM
Shut-off head (m)

100.0
Flooded
4 mtr
35 mwc

Accessories
Impeller
Casing
Casing Cover
Shaft
Shaft Sleeve
Coupling
Base Frame
Type of Lubrication
Type of coupling & Make
Connections
Size (NB)
Suction

Discharge

*
*
*
*
*
Base Frame/Drain Plug/Foundation
Bolts/Coupling/Coupling Guard

Materials
SS-CF8M
2 % Ni-Cast Iron to IS 210 FG 260
SS 304
SS 410
SS 316
Cast/Forged Steel
MS Fabricated as per IS: 2062
OTHERS
Self
*
Rating
Facing
Position
ANSI B 16.5
Flat Face
*
150#
ANSI B 16.5
Flat Face
150#
*

To be reviewed

20

PRE TREATMENT PLANT


Raw Water Inlet Pipe and Valves
Size of Raw water Inlet size
Material of Construction of Pipe
Control Valves
1
2
3

Number
Type
Size

Isolating Valve
1

Type

Size

Bypass Valve
1

Type

Size

Ends
Material of Construction
1

Body & Disc

Valve spindle (Shaft)

Bearing & Gland packing

Valve Seat

Disc Seat

Seal Retaining Ring

Bolts and Nuts

Gear Casing

Gears

Pinions

Pinion screw hardware

: 1000 NB & 8 thick


: ERW IS - 3589
: One
: Electric motor actuated type butterfly v/v long body
: 1000 NB

: 2 Nos.
: Manually operated butterfly valve with suitable gear
boxes
: 1000 NB

: 1 No.
: Manually operated butterfly valve with suitable gear
boxes
: 1000 NB

: Flanged, Flat serrated faced as per IS 6392, Table-5


: 2% Nickel, Cast iron to IS:210 Gr.25FG 260
: 18-8 type SS to ASTM A479 type 316
: Teflon
: 18-8 type SS 316 ASTM A351 Gr. CF8M
: Renewable Nitrite rubber 70 to 75A shore hardness
: 18-8 type SS 316
: Cadmium plated high tensile steel
: Grey Cast iron to IS:210 Gr. FG260, Water tight
casing
: Phosphor Bronze
: Nickel molybdenum steel
: SS 316

Cascade Aerator

21

Number Required

Number of Steps

Surface loading

Material of Construction

Time

Riser

Tread

: One (Capacity : 4600 m3/hr)


: Min. 7
: 0.045 m2 /m3/hr
: R.C.C
: 1 Sec.
: Not more than 250
: Not less than 400

Stilling Chamber
1

Number Required

Construction

Capacity (Displacement)

Detention Time

: 1 No.
: RCC
: 80 Cu.M
: 60 Sec.

Parshall Flume
1

Number Required

Construction

Capacity

: 1 No.
: RCC
: Max. 4600 Cu.M/hr.

Flash Mixer
1

Number Required

Construction

Capacity (Displacement)

Detention Time (approx.)

Free board

Agitator

Protective cover of GI
construction for Motors and
Gear drives

: 1 No. (One for DM & One for non-DM section)


: Radial, RCC
: 80 Cu.M
: 60 Sec.
: 500 mm (min)
: Turbine type AC electric motor operated thru
reduction gear, SS-316 material of construction.
OR
Criss-Cross Flow design as per IS:7090
: Required Protection for Motors IPW-55
(Outdoor
duty)

Clariflocculator

22

MOC of Inlet pipe

Number Required

Type & Construction

Rated Effluent Capacity

Effluent quality at rated


capacity Turbidity

Detention Period

1
2

Flocculation zone
Clarifier zone

Rise rate in clarification zone

Surface flow rate at rated


capacity at clarifier zone

i) Velocity in launder
1

Platform with railing

Rake Bridge:

1
2

Material
Other features

Sludge Blow off

Continuous

Intermittent

Size of the Clarifier (approx.)

: M.S. ERW pipe for 10 Kg/Cm2 (g) Pressure


Class
: 2 Nos.
: Radial, RCC
: 2200 Cu.M/hr.
: < 10 NTU
: 30 minutes (minimum)
: 2 .5 hours (minimum)
: 1.2 Cu.M / hr./ m2
: Not more than 1.2 Cu.M / hr./ m2

: Not more than 0.4 m/sec.


: 1 M wide wall all along clariflocculator
: MS IS:2062 Epoxy painted
: Suitably braced to provide rigidity.
: By gravity through telescopic stand pipe for
continuous discharge
: Through timer operated blow-off valve
: 50.0 x 3.5 M x SWDM
: Vertical Slow speed motor reduction gear driven

n) Flocculation Agitator
Chemical House
1

Number

Type

Ground Floor

First Floor

Handling facility

Dosing System

: 1 No.
: Two storied building
: Chemical storage for pre-treatment plant for 30
days
storage
: Location of Chemical Tanks EL Approx. 5.0 M.
: Mono rail with chain pulley block capacity 1.0
TM

Alum Tank

23

Polyelectrolyt
e

Lime Tank

Numbers Required

Construction

c) Internal lining

Minimum Capacity (effective)

Solution strength

Agitator Type / MOC

Dissolving Basket

Material of Construction for


piping, valves & fittings
Alum, Polyelectrolyte & Lime solution
dosing system

Alum
Lime
Polyelectrolyte
Sludge Sump
1

No. of Sludge sump

Construction

Capacity (effective)

Size ( Tentative)

Instruments

3 (Three)
RCC

2 (Two)
RCC

2 (Two)
RCC

5 mm thick joint less solvent free epoxy lining with


a primer coat of epoxy, screed with resin,
hardener and quartz sand and two nos. of seal
coats using either Ciba Araldite Resin/Hardener
system or MBT Degussa Epoxy system.
7.5 Cu.M
5.0 Cu.M
6.0 Cu.M
10%
1.0%
5%
Vertical / SS
Vertical / SS
Horizontal /
MS to IS
2062
Epoxy
painted
To be provided in SS Construction
RCC
with 10 mm dia. Holes on 50 mm
triangular pitch
CPVC PN 10
For Chemical dosing i.e. Alum & Poly-electrolyte
(2x100%) diaphragm / plunger type with stroke
adjustment metering pumps are provided. For
Lime dozing, Screw pumps are provided.
2 Nos
2 Nos.
2 Nos.
: 1 No.
: RCC, Outdoor location with 5 mm thick coal tar
epoxy screed lining using SP120 (MBT
Degussa)
: 100 Cu.M (min.)
: 6.5 m x SWD 3.5
: Level switch with indication on panel

Sludge Disposal Pumps

24

Numbers

Type

Capacity rate

Head

Type of Lubrication

Material of Construction

1
2
3
4
5
6
7
8

Casing
Impeller
Shaft
Shaft Sleeves
Column Pipe
Packing
Flexible coupling
Bolts and Nuts

Electric Supply

Enclosure & Insulation

Speed of Pump Motor rating

: 2 Nos. ( 1 W + 1 S)
: Vertical, Non-clog / Submersible
: 100 CuM / hr.
: 25 mwc
: Self lubrication
: 2.5% Ni Cast Iron IS210 FG260
: SS CF8M
: SS 304
: SS 316
: ERW to IS: 3589
: Braided Impregnated Teflon
: Forged Steel
: SS-316 : In corrosive locations
MS Cadmium plated : In other places
: 415V, 3 phase, 50 Hz.
: TEFC, Outdoor type, Class-B Insulation, IPW-55
: 1450 RPM

Sludge Thickener
1

Number

Capacity

Inlet Solid concentration

Outlet concentration

Material of construction

: 1 no. (1 x 100%)
: -------- Cu.M/hr.
: 2% from clarifier

: 5% (min)
: RCC with coal tar epoxy screeding 5 mm thick.

Thickened Sludge Transfer Pumps


1

Number

Type

Capacity & Head

: 3 x 50%
: Screw
: -----------Cu.M /hr. , MWC

25

Liquid to be handled

Material of Construction

1
2
3
4

Pump casing
Stator
Shaft
Eccentric Rotor

: Thickener sludge at 5% conc.


: Cast Iron IS:210, FG 260, 2% Ni
: EPDM
: SS316
: SS316

Centrifuge
1

Number

Type

Capacity

Inlet solid Concentration

Outlet concentration

Material of Construction

1
2
3
4

Bowl
Conveyor
Conveyor flight
Flieght Protection

Liquid discharge port

Solid discharge port

Feed Nozzle

1
2

Coupling
Recovery

Discharge hopper with valves

: 3 x 50%
: Horizontal counter or Co-current type
: -------- Cu.M / hr.
: 5%
: 25% (min)
: SS 316
: SS 316
: SS 316
: Tungsten carbide from feed point to the solid
discharge port holes in-fleight for centrate flow
axially.
: Flexible / Changeable SS 316
: SS 316 hard surfacing with sintered tungsten
carbide coating
: SS 316 hard surfacing with sintered tungsten
carbide coating
: Hydraulic
: 98 %
: Provided
: 2 Nos. Provided, Cap. 3 Cu.M

h) Trolley

Rapid Gravity Filter (Dual Media)

26

Numbers Required

Construction

Capacity

Filtration rate

Backwash rate

Air scouring rate

Backwash interval

Media

: Nine (8W + 1S) (Twin Section)


: RCC
: 550 m3/hr. (Normal) / 660 m3/hr.(Max.)
: Not more than 8 m3/hr./ m2
: 30 m3/hr./ m2
: As required
: Every 24 hours.
: Anthracite, Quartz Sand and Gravel with lateral
header system or with strainers on RCC floor

Filter Air Blower


1

Number required

Capacity

Discharge Pressure

Type

Operating speed

Material of Construction

Casing

Lobes

Accessories

: 2 Nos. (1W + 1S)


: -------- Cu.M/hr.
: --------- mwc
: Twin Lobe Type
: 1450 RPM
: CI as per IS 210 FG 260
: CI as per IS 210 FG 260
: Suction filter, Belt drive, Silencers etc.
: 415V, 3 phase, 50 Hz

h) Electric Supply
Filtered Water Pump
1

Number

Effective Capacity

Material of Construction

Type of Tank

Level Indicator

Inside Protection

Free Board

: 1 No. (in two sections)


: 12000 m3
: RCC with (protective food grade coating)
conforming to BS 1881 Pt.5 1983, DIN 1048
Water Pen Test.
: Partially over-ground, fully covered, RCC tank
: Electro Mechanical
: Shall be coated with Acrylic reinforced
cementitous,
flexible water proof coating conforming to BS
1881
Pt. 5 1983 DIN 1048 Water Penetration test.
: 300 mm

27

Filter Backwash Sump


1

Number

Effective Capacity

Material of Construction

Type of Tank

Level Indicator

Inside Protection

: 1 No.
: 200 m3
: RCC
: Underground, RCC Tank
: Electro mechanical
: Shall be coated with Acrylic reinforced
cementitous,
flexible water proof coating conforming to BS
1881
Pt. 5 1983 DIN 1048 Water Penetration test.

Pumps
Potable / Service Water Pumps
RGF Back-wash Pumps
CT Make-up
DM Plant Feed Pumps
Numbers (Nos.)
3
(2W + 1S)
3
(2W + 1S)
3
(2W + 1S)
3
(2W + 1S)
Type
Vertical Turbine
Capacity (CMH)
300
-------1900
85
Head (MWC)
35
-------35
40
Type of Lubrication
Self Lubrication
1450 RPM
2.0% Ni-Cast Iron IS 210 FG 260
SS CF 8M
SS 410
SS 316
MS IS : 2062
Braided Impregnated Teflon
Cast / Forged Steel
SS-316 : In Corrosive locations & Cadmium plated high tensile steel for other places
415 V, 3 phase, 50 Hz
TEFC, Indoor type, Class-B Insulation, IP - 54
Speed of Pump

28

Material of Construction
1 Casing
2 Impeller
3 Shaft
4 Shaft Sleeves
5 Column Pipe
6 Packing
7 Flexible Coupling
8 Bolts & Nuts
Electric Supply
Enclosure & Insulation

Centrifuge
1

Manufacturer

Capacity

Operation

Model No.

Quantity

Material of Construction

1
2
3
4
5

Bowl
Conveyor
Conveyor Flights
Casing Assembly
Lubrication

Motor Rating

: PENNWALT LTD
: 20 Cu.M/hr.
: Motorised
: PM 35000

: 3 Nos.
: SS 316
: SS 316
: SS 316
: Carbon Steel
: Grease

: 30 KW
: 2430 Kg.

29

h) Weight of Motor

Super D Canter (Model No. PM 35000)


Design
Bowl inside dia.
Total Bowl Length
Bowl Speed
Centrifugal Force
Maximum Pond Depth
Beach Angle
Conveyor Design
Conveyor Pitch
Conveyor Differential
Conveyor Protection

Bowl Protection
Material of Construction
Bowl
Conveyor
Casing Assembly
Solid Discharge ports
Liquid Discharge ports
Feed Nozzles
Feed Tube size
Machine Dimensions (L x B x H)
Lubrication
Suspended Solids % in the feed to
Centrifuge
Recovery
Poly Electrolyte doze
Motor rating

: Counter Current
: 425 mm
: 1257 mm
: 2900 RPM
: 2000 G. Approx.
: 80 mm
: 100
: Quasi axial to allow axial flow of the liquid
: Single Lead 127
: 22 RPM
: a) Stellite / Tungsten Carbide hard surfacing on
the conveyor flights.
1 Feed nozzles with Sintered Tungsten
Carbide
Wear Inserts
: Solid discharge ports with Sintered Tungsten
Carbide wear sleeves
: SS316
: SS316
: Carbon Steel
: SS316 fitted with sintered tungsten carbide wear
sleeves
: SS316 changeable moon dams
: SS316 fitted with Sintered Tungsten Carbide
inserts
: 40 mm nominal jacketed design for polyelectrolyte
dosing
: 2310 x 1930 x 991 mm
: Grease Lubrication
: 25% w/w
: 98% with adequate doze of suitable poly electrolyte
: 2.5 Kgs. Of 100% active polymer per Ton of dry
solids
: 30 KW with Fluid Coupling

AIR BLOWER
Manufacturer
Capacity
Operation
Model No.
Quantity
Material of Construction

: SWAM PNEUMATICS PVT. LTD.


: 3400 Cu.M / hr.
: Motorised
: RL 300 AC
: 2 Nos.

30

Casing

Rotor

Shaft

Timing Gear

Lubrication

Motor Rating
Motor Weight

: CI FG.260 OF IS:210
: CI FG.260 OF IS:210
: EN 8 / BS 970
: EN 353 / BS 970
: OIL

: 55 KW
: 3445 Kg.

DE-MINERALISED PLANT
DM Plant Feed Pumps
Numbers
Type
Capacity
Head
Type of lubrication
Speed
Material of Construction:
1

Casing

Impeller

Shaft

Shaft sleeves

Column pipe

Packing

Flexible coupling

Bolts & Nuts

1
2

In corrosive locations
In other locations

Electric Supply
Enclosure and Insulation

:3(2W+1S)
: Vertical Turbine
: 100 m3 / hr.
: 35 mWC
: Self
: 1450 RPM
: 2% Ni-Cast Iron to IS-210, FG 260
: SS CF8M
: SS 410
: SS 316
: MS IS 2062
: Braided impregnated Teflon
: Cast / Forged Steel
: SS - 316
: Cadmium plated high tensile steel

: 415 V, 3 phase, 50 Hz
: IPW54, Class- B insulation

Activated Carbon Filters


Number

: Three ( 2 x 100% ) ( 2W + 1S)

31

Type
Design Flow per unit (net)
Design Surface Flow rate
Free Board Space
Fill
Media Trap
1 Number

: Vertical
: 9080 m3 / hr.
: Not more than 15 m3 / m2 / hr.
: At least 75% above carbon bed
: Activated Carbon
: One per Unit
: At service outlet of filter

b) Location
Design code & Shell material
Capacity

: IS : 2825, IS:2062 for Shell and IS : 2002, Gr I /


SA 515 Gr. 70 for Dish.
20000 Ltrs

Design Pressure

6 Kg/cm2 (g)

Surface Area (I/O)

42.1 / 42.6 m2

Material of Construction for Vessel


Internals
Inlet distributor
b) Under drain strainer plate
Internal painting

: Epoxy coated carbon steel

External painting
Manhole
Sight windows
Guaranteed Effluent
1 Free Chlorine

Epoxy coated carbon steel


Two coats of high built epoxy zinc phosphate DFT
500 microns.
Three coats of chlorinated rubber paint DFT
500 microns.
: 1 No. 500 mm dia.
: 1 No.
: Non detectable
: Traces

b) Organic Matter
Back wash flow rate
Filter Material depth

: 40.0 Cum / hr.


: 1200 mm

Cation Unit
Number of streams
Number of units per stream
Service
Design flow per stream (net)
Total water treated per stream between
two consecutive regenerations
1 Nett

: Three ( 2W + 1S)
: One
: Down flow
: 90 m3 / hr
: 1800 m3
: 1800 m3 + Regeneration requirement down
stream

b) Gross
Cycle time
Regeneration time

: 20 hours.
: Max. 4 hours

32

Design surface flow rate


Free board
Design code & Shell material
Shell lining (internal)
1 Material

: Not more than 40 m3 / m2 / hr.


: At least 100% above resin bed
: IS : 2825, IS:2062 for Shell and IS : 2002, Gr I /
SA 515 Gr. 70 for Dish.
: Natural Rubber
: 4.5 mm (minimum) in 3 layers

b) Thickness
Hardness
External painting
Manhole and hand hole
Sight windows
Resin
1

Type

b) Minimum Resin Bed Depth


Regeneration
Resin Trap
1 Number

: 65 + 5 shore A to IS:4682 Part - I


: Three coats of chlorinated rubber paint DFT 500
microns
: One dia. 500 mm and dia 100 mm
: Two
: Strongly acidic polystyrene resin in bead form.
: 1000 mm

: Counter Current by Hydrochloric Acid


: One per Unit
: Service outlet of Unit

b) Location
Material of Construction of Internals
1 Inlet Distribution system

: CPVC (As per manufacturer standard)


: CPVC (As per manufacturer standard)

b) Under drain system


Degasser System
Number
Type
Normal flow rate
Packing Rings (Fill) Material
CO2 content in treated water
External painting
Shell material
Rubber lining
Internal Distributors
Degassed Water Storage Tank:
1 Number
1

Type

Material of construction

Useful capacity of tank

: Two
: Forced draft type ( Vertical Cylindrical)
: 90160 m3 / hr.
: Polypropylene or equivalent
: Not more than 5 ppm as CO2
: Three coats of chlorinated rubber paint DFT 500
microns
: MSRL
: 4.5 mm thick in three layers
: Non clogging, Non corrosive type
: One
: Rectangular
: RCC with epoxy painting with DFT 500 microns.
: Sufficient to store 60 minutes down stream water
requirement + water requirement for one
regeneration (Approx. 2100.0 Cum. Minimum)

33

Degasser Control Valve :


1 Number
1

Type

Location

Material of construction

1
2
3

Body
Stem
Actuator

Degasser Air Blowers :


1 Numbers required
1

Type

Location

Duty

Capacity (each)

Drive motor type

: Two cones for each degasser tower


: Butterfly Valve
: Inlet to degasser

: ASME SA 351 CF8M


: ASME SA 479 Gr. 316
: Pneumatic with I/P converter

: Three Nos. ( 2 W + 1 S)
: Centrifugal
: Outdoor on Degasser tank
: Continuous
: 100%
: Induction motor, 415V, 3, 50 Hz.

34

Degassed Water Pumps:


1 Numbers required
1

Type

Operation

Capacity

Suction condition

Material of Construction

1
2
3
4
5
6

Casing
Impeller
Shaft & Shaft sleeve material
Packing seal
Drive motor
Common base plate

Noise level

Vibration

RPM

Drive motor

Interconnecting Piping
material

: Three (2 W + 1 S)
: Horizontal, centrifugal
: Continuous
: 100 m3 / hr.
: Flooded
: 2.5% Ni Cast Iron IS:210 Gr FG 260
: Stainless steel CF 8M
: Stainless steel SS Gr. 304 & SS 316
: Mechanical type
: Induction motor, 415V, 3 , 50 Hz., TEFC
: Carbon steel IS : 2062
: 85 dBA
: As per HIS
: 1450
: Induction Motor, 415 V, 3 phase, 50 Hz, TEFC
: Carbon steel with rubber lining

DEGASSER TOWER
Dimensions
DEGASSER

1400 dia X 3300 HOS


WATER

STORAGE TANK:
Dimensions
Weak Base Anion Units
Number of streams
Number of units per stream
Service

Design Flow per stream (net)

: Two ( 2 x 100%) ( 1W + 1S)


: One (1)
: Down flow

: 90 m3 / hr

35

Total water treated per stream between


two consecutive regenerations
1 Nett
2 Gross
Cycle time
Regeneration time
Design surface flow rate
Design Code & Shell Material

Shell lining (Internal)


1 Material
1

Thickness

Hardness

: 1600 m3
: 1600 m3 + Regeneration requirement down
stream
: 20 hours
: Max. 4 hours.
: Not more than 40 m3 / m2 / hr.
: IS: 2825, IS: 2062 for shell and IS : 2002 Gr 1 /
SA
515 Gr. 70 for Dish.

: Rubber
: 4.5 mm (minimum) in 3 layers
: 65 5 shore A to IS : 4682 Part - I

External painting
Manhole and hand hole
Sight windows

: Three coats of chlorinated rubber paint DFT 500


microns
: One dia. 500 mm and dia. 100 mm
: Two

Resin
1

: Strongly Basic Polystyrene Type-I in bead form


: By Sodium Hydroxide
: Co-current
: 1000 mm
: At least 100% above resin bed

Type

Regeneration

Flow

Minimum resin bed depth

Vessel free board

Resin Trap
1 Number

: One per unit


: Service outlet of unit

b) Location
Material of Construction of Internals
1 Inlet distribution system

: As per manufacturer standard


: As per manufacturer standard

b) Under drain system


Strong Base Anion Units
Number of streams

: 3 (2W + 1S)

Number of units per stream


Service
Design Flow per stream (net)

: 1 (one)
: Down flow
: 90 m3 /hr.

36

Total water treated per stream between


two consecutive regenerations
1 Nett
2 Gross

: 12,600 m3
: 12,600 m3
: 12,600 m3 + Regeneration requirement
upstream

Cycle time
Regeneration time
Design surface flow rate
Design Code & Shell Material

: 140 hours.
: Max. 4 hours.
: Not more than 60 m3 / m2 / hr.
: IS : 2825, IS : 2062 for shell and IS : 2002 Gr1 /
SA
515 Gr. 70 for Dish.

Shell lining (Internal)


1 Material

: Natural Rubber
: 4.5 mm in three layers
: 65 5 shore A to IS : 4682 Part - I

Thickness

Hardness

Separate distributors for influent acid


and caustic regenerant
External painting
Manhole and hand hole
Sight windows

: As per manufacturer standard


: Three coats of chlorinated rubber paint DFT 500
microns
: One dia 500 mm and dia 100 mm
: 2 ( Two)

Resin
1

: Strongly Basic Polystyrene Type in bead form


and
strongly basic Polystyrene Type-I in bead form.
: By HCl and NaOH
: 500 mm for each type of resin
: At least 100% above resin bed.

Type

Regeneration

Minimum Resin bed depth

Vessel free board

Resin trap
1 Number

: One per unit.


: Service outlet of unit

b) Location
Material of Construction of Internals
1 Acid and Caustic regenerate
distributors
2 Interface (Middle) collector and
distributor
3 Bottom under drain system

: As per manufacturer standard


: As per manufacturer standard
: As per manufacturer standard

37

Note : All Exchangers has been designed to operate at 120% Design


Flow
Mixed Bed Units
Number of streams
: 3 ( 2W + 1S)
Number of units per stream
: 1 (one)
Service
: Down flow
Design Flow per stream (net)
: 90 m3 / hr.

Total water treated per stream between two


consecutive regenerations
1 Nett
2 Gross

: 12,600 m3
: 12,600 m3
: 12,600 m3 + Regeneration requirement upstream

Cycle time
Regeneration time
Design surface flow rate
Design Code & Shell Material

: 140 Hours.
: Maximum 4 hours.
: Not more than 60 m3 / m2 / hr.
: IS : 2825, IS : 2062 for shell and IS : 2002 Gr1 / SA
515 Gr. 70 for Dish.

Surface Area

4.5 M 2

Shell lining (Internal)


1 Material

: Natural Rubber
: 4.5 mm in three layers
: 65 5 shore A to IS : 4682 Part - I

Thickness

Hardness

Separate distributors for influent acid and


caustic regenerate
External painting
Manhole and hand hole
Sight windows

: Three coats of chlorinated rubber paint DFT 500


microns
: One dia 500 mm and dia 100 mm
: 2 ( Two)

Resin
1

: Strongly Basic Polystyrene Type in bead form and


strongly basic Polystyrene Type-I in bead form.
: By HCl and NaOH
: 500 mm for each type of resin
: At least 100% above resin bed.

Type

Regeneration

Minimum Resin bed depth

Vessel free board

Resin trap
1 Number
b) Location

: One per unit.

: Service outlet of unit

38

Material of Construction of Internals


1 Acid and Caustic regenerate
distributors
2 Interface (Middle) collector
and distributor
3 Bottom under drain system
Regeneration System:
Acid / Alkali Unloading Pumps
Numbers required
Type
Location
Service
Capacity and head
Material of Construction
Liquid to be handled
Suction condition
Suction strainer

Material of Construction
1 Casing
1

Impeller

Shaft

Shaft Sleeves

Types of shaft sealing


Pump speed
Operating range
Drive motor
Accessories required between Motor
& Pump
Type of coupling between Motor and
Pump

: 2 (Two) ( 2x100%) for acid / alkali each


: Horizontal centrifugal
: Outdoor
: Intermittent
: 10 m3 / hr. and head 15 mwc
: PP
: 30 35% HCl or 45 48% NaOH
: Flooded
: Required

: Polypropylene
: Polypropylene
: BS 970, 080 M40 (EN 8)
: Ceramic

: Mechanical
: 20 120% of Design capacity
: 415 V, 3 , 50 Hz TEFC
: Coupling guard, drain plug, vent valve etc.
: Flexible coupling

39

Reinforced rubber house with


coupling and isolation valve
1 Number
1

Size

Length

Material

Bulk Acid Storage Tank


Numbers required
Location
Total useful capacity
Type of Pressure class
Material of Construction
Protection
1 Inside

: 1 (One)
: As required
: To suit layout requirements
: Reinforced Chemical Resistant Rubber

: 2 (Two)
: Outdoor
: 2 x 50 m3
: Horizontal Cylindrical with Dished ends,
Atmospheric
: Rubber lined Carbon steel
: Rubber lining 8.0 mm thick in 6 layers
: Chlorinated rubber paint DFT 500 microns

b) Outside
Concentration
Vent, overflow, Drain, fume absorber
and sample connection
Manhole, staircase, platform
Fume Absorbers
Numbers required
Material of construction
Acid Measuring Tanks
Numbers required
Type
Useful capacity of each tank
Material of Construction
External protection
Vent, over flow, Drain connection

Acid Concentration Meter


Number
Type
Indication
Location

: 30 35 %
: Required, all pipe, flange & valves MOC CPVC
: Required
: One per tank
: CPVC

: 4 ( Two each for SAC and MB Exchangers)


: Vertical
: Adequate to hold 125% of chemical requirement
one regeneration of SAC and MB
: Carbon Steel with 8.0 mm thick rubber lining
in 6 layers
: Chlorinated rubber paint DFT 500 microns.
: Required, all pipe, flange & valves MOC CPVC

: One per ejector


: Density indicator (Hydrometer type)
: Local
: Diluted Acid line

Bulk Caustic Storage Tanks

40

Numbers required
Location
Total useful capacity
Type of Pressure class

: 2 (Two)
: Outdoor
: 2 x 30 m3
: Horizontal Cylindrical with Dished
ends,Atmospheric

Material of Construction
Protection
1 Inside

: Carbon Steel
: Epoxy coated with DFT 500 micron
: Chlorinated rubber paint DFT 500 microns.

b) Outside
Concentration
: 45 48%
Vent, Over flow, Drain, Fume absorber
: Required, all pipe, flange & valves MOC CPVC
and sample connection
Manhole, staircase, platform
: Required
Alkali Preparation cum Measuring Tanks
Numbers required
: 2 (Two)
Type
: Vertical
Useful capacity of each tank
: Adequate to hold 125% of chemical requirement
for
one regeneration of SAC and MB.
Material of Construction
External protection
Vent, Overflow, Drain connection
Agitators with motors
Number

: Carbon Steel with epoxy painted DFT 500


microns.
: Chlorinated rubber paint DFT 500 microns.
: Required, all pipe, flange & valves MOC CPVC
: SS slow speed agitator with motor.
: One per tank

Material of construction
1 Shaft

: ASME SA 479 Gr. 316


: ASME SA 479 Gr. 316

b) Impeller
Dissolving baskets
1 Number

: One per tank


: ASME SA 479 Gr. 316

b) Material of Construction
Alkali Concentration Meter
Number
Type
Indication
Location

: One per ejector


: Density indicator (Hydrometer type)
: Local
: Diluted Alkali line

Neutralising System
Neutralization Pit

41

Number
Material of Construction

: One (Twin compartment)


: RCC

Effective capacity of each compartment

No. of Isolation gate valves


Protection

: Min. to hold 1.5 times the waste quantity


generated
during one regeneration including MB. Each
compartment min. capacity 200 cu.m.
: Two
: Acid / Alkali proof lining

Neutralized Waste Disposal Pumps


Number
Type
Capacity and total head of each pump
Duty
RPM
Vibration
Lubrication
Noise level
Drive Motor
Suction condition

: 2 (Two)
: Horizontal, Centrifugal
: 100 m3 / hr., 30 MWC
: Intermittent
: 1450
: As per HIS
: Grease
: 85 dBA
: Induction motor, 415V, 3 phase, 50 Hz, TEFC
: Negative with Priming chamber

Material of Construction
1 Casing
1

Base Plate

Shaft

Shaft coupling

Shaft sleeve

: 2.5% Ni Cast Iron IS210 Gr. FG


: Carbon Steel IS:2062, Stainless Steel CF 8M
: Stainless Steel SS 304
: Stainless Steel SS 303
: SS 316

Acid Measuring Tank for Neutralisation


Number required
: One
Type of construction
: Carbon Steel with rubber lined 4.5 mm thick
Capacity
: 1 m3 (min.)

Alkali Measuring Tank for Neutralisation


Number required
: 1 (one)
Type of construction
: Carbon Steel with epoxy coated
Capacity
: 1 m3 (min)

ULTRA FILTRATION (U.F.)

42

Basket Type Strainer


Quantity
Micron size
Flow
Material
1 Casing
2 Perforated sheet

: One
: 100
: 45 m3 / hr. (min.)
: SS 316
: SS 316
: Doshion to furnish ( Kg/sq.cm.)
: Doshion to furnish (Kg/sq.cm.)

Pressure drop at clean condition


Pressure drop at 50% clogged
condition

Ultrafiltration Skid
No. of Skid
Feed flow rate
Permitted flow rate
Recovery
Average flux rate
Membrane Area / element
Total Membrane area
Number of Modules
Make
Membrane Model No.
Membrane Type

Membrane Material
1 Molecular wt. Cut off value
2 Pore size

: 2 (1W + 1S)
: 50 m3 / hr.
: 45 m3 / hr. (after considering water for backwash
and fast flush)
: 90 % (min.)
: 110 lit./sq.m/hr.
: As per membrane manufacturer specifications.
: Not less than 8704 Sq. feet.
: As per membrane design.
: KOCH, NORIT, MTL
: Latest model
: Hollow Fibre

: Polysulphone
: 10000 MWCO Daltons
: Doshion to furnish (micron)

43

Average life of membrane


Dia. Of each module
Length of each module
Structure
Normal pressure
Maximum allowed Pressure
Maximum Transmembrane Pressure

: 5 years or as per approved vendors standard


guarantee.
: As per membrane manufacturer
: As per membrane manufacturer
: Single skin
: 2.5 Kg / sq.cm.
: 3.5 Kg / sq.cm.
: 2 Kg / sq.cm.

Membrane flow mode / configuration


Frontal pipes, valves, manifolds
Pressure at the outlet of UF permeate
Hydrophilic or Hydrophobic
Resistance to membrane fouling
Chlorine Resistance (continuous)
pH range
Fibre diameter

: From inside to outside


: SS 316
: 1 Kg / sq. cm.
: Hydrophilic
: Doshion to furnish
: 200 ppm @ pH 10.5 ppm
: 1.5 to 13
: As per membrane manufacturer

Initial water flux rate


Pressure at the outlet of UF reject

: Doshion to furnish
: 0.8 to 1.0 Kg / Sq. cms.

Feed water temperature range


considered for the guaranteed outlet
water quality
Backflush Frequency
Duration of Backflush flow

: 25 Deg. C
: As per membrane manufacturer guidelines
: As per membrane manufacturer guidelines

Fastflush Frequency
Duration of Fastflush flow
Maximum feed water limiting
temperature for the membranes

: As per membrane manufacturer guidelines


: As per membrane manufacturer guidelines
: Doshion to furnish

Backflush Pump
Type

: Horizontal Centrifugal

44

Quantity
Capacity
Pump head
Pump speed
Material of Construction
1 Casing
2 Impeller
3 Shaft

: 2 Nos. (1W + 1S)


: 70 m3 / hr.
: 10.5 Kg/sq.cm or as per the membrane
manufacturer guide line
: 1450 RPM
: SS 316
: SS 316
: SS 316
: Doshion to furnish

Pump Motor rating

UF Fast Flush Pump


Type
Make
No. of Stages

: Horizontal Centrifugal
: As per Vendors List
: Doshion to furnish

Quantity
Capacity
Pump head
Pump Speed
Pump Efficiency
Shaft
Material of Construction
1 Casing
2 Impeller
3 Shaft

: 2 Nos. (1W + 1S)


: 100 m3 / hr. or as required
: 2.0 Kg/cm2
: 1450 RPM
: Doshion to furnish (%)
: Doshion to furnish ( KW)
: SS 316
: SS 316
: SS 316
: Doshion to furnish (KW)

Pump Motor rating

DM Water Storage Tanks


Ultra-Filtered Water (D.M.)

Intermediate (M.Water)

Number
Capacity

: 3 (Three)
: 1000 cu.m. Nett

Material of Construction

: M.S. with solvent free epoxy painting DFT 500


microns (inside) and epoxy painting DFT 500
microns (outside)
: Layer of floating PP balls to be provided in DM
to prevent contact with atmospheric air. This shall
be in addition to CO2 breather.

Protection against atmospheric air

45

1 (one)
200 cu.m. Nett

DM Storage tank inlet control valve


DM Transfer Pumps
Regeneration Water
Number
Type
Operation
Suction condition
Capacity & head

: 1 (One)

Material of Construction
1 Casing
2 Base Plate
3 Impeller
4 Shaft
5 Shaft coupling
6 Shaft sleeve

: Stainless Steel CF 8M
: Carbon Steel IS : 2062
: Stainless Steel CF 8M
: Stainless Steel SS 316
: Stainless Steel SS 304
: SS 316

Vibration
Lubrication
Noise Level
RPM
Drive Motor

: As per HIS
: Grease
: 85 dBA
: 1450
: Induction Motor, 415 V, 3 phase, 50 Hz, TEFC

: 2 (1W + 1S)
: Horizontal Centrifugal
: Intermittent Continuous Intermittent
: Flooded
: As required

GUARANTEED TREATED WATER QUALITY


ACF Outlet
: < 2 NTU
1 Turbidity
: Nil ppm
2 Residual Chlorine
SAC Outlet
Sodium

: < 0.5 ppm as CaCO3

Degasser Outlet
CO2 content

: < 5 ppm as CO2

SBA Outlet
1 pH
2 Conductivity
3 Reactive Silica

: < 5 S/cm at 250C


: < 0.2 ppm as SiO2

Mixed Bed Outlet


pH

: 7.0 0.5

46

Conductivity
Chloride
Sodium
Reactive Silica
Organic matter

: < 0.1 S/cm at 250C


: Nil ppm as CaCO3
: Nil ppm as CaCO3
: 0.01 ppm as SiO2
: Practically free ppm as KmnO4

UF Module
1
2

Colloidal Silica
Total Silica

: 0.01 ppm as SiO2


: 0.02 ppm as SiO2

47

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