Professional Documents
Culture Documents
BASIS OF DESIGN:
A) FEED WATER ANALYSIS:
Sr.N
o.
Parameter
Unit
Data
1.
CALCIUM as CaCO3
Mg/l
90
2.
MAGNESIUM as CaCO3
Mg/l
70
3.
SODIUM as CaCO3
Mg/l
49
4.
Mg/l
160
5.
SULPHATE as CaCO3
Mg/l
9.00
6.
CHLORIDE as CaCO3
Mg/l
20.00
Mg/l
210-370
Silica
Mg/l
30.0
Alkalinity(Total)
Mg/l
180.00
10.
Turbidity
NTU
3000
11.
PH
8.5-8.8
DM Plant Equipments:
1
Qty: 1 Nos.
MOC: RCC
Capacity: 200 M3
Dimension: 7100 L * 7100 W * 4500 HT.
Degasser Air Blower:
Qty: 2 Working + 1 Standby
MOC: CI
Capacity: 1846 M3/Hr. @ 55 MMWC
Degasser Water Transfer Pump:
Qty: 2 Working + 1 Standby
MOC: SS 316
Capacity: 100 M3/Hr @ 40 MWC
Strong Base Anion Exchanger:
Qty: 2 Working + 1 Standby
MOC: MSRL
Flow through vessel: 90 M3/hr
Dimension: 2200 * 3500 HOS.
Mixed Bed Exchanger:
Qty: 2 Working + 1 Standby
MOC: MSRL
Flow through vessel: 90 M3/hr
Dimension: 1700 * 2500 HOS.
Mixed Bed Blower:
Qty: 2 Working + 1 Standby
MOC: CI
3
UF feed Pump:
Qty: 02 Nos. (1 Working + 1 Standby)
MOC: SS 316
Capacity: 50 m3/hr. @ 2.5 Kg/cm2
Basket strainer:
Location: UF feed pump discharge
Qty: 02 Nos. (1 Working + 1 Standby)
MOC: SS 316
Capacity: 50 m3/hr.
Size: 100 Microns
Ultra filtration module:
MOC: Poly Sulphone
Qty: 05 Working + 05 Stand by
Size: 16 * 72 HOS.
Flow: 45 M3/hr.
UF Backwash Pump:
Qty: 02 Nos. (1 Working + 1 Standby)
MOC: SS 316
Capacity: 125 m3/hr. @ 2.5 Kg/cm2
Regeneration Water Pump:
Qty: 02 Nos. (1 Working + 1 Standby)
MOC: SS 316
Capacity: 30 m3/hr. @ 30MWC
DM Water Storage Tank:
With 2 Layers of PP Balls
8
Qty: 03 Nos.
MOC: MSEP
Dimensions: 10000 * 13000 HOS.
Boiler Fill Pump:
Vertical Centrifugal Pump
Qty: 03 Nos. (1 Working + 2 Standbys)
MOC: CI
Capacity: 45 m3/hr. @ 208MWC
Motor : 37 KW, 50 Hz, 415 V, 67 Amp., 2987 RPM
CST Make up Pump:
Horizontal end suction centrifugal Pump
Qty: 03 Nos. (1 Working + 2 Standbys)
MOC: SS ASTM A 743 - CF8M
Capacity: 65 m3/hr. @ 40MWC
Motor : 15 KW, 50 Hz, 415 V, 2987 RPM
De-gasser Blower:
Drive
Operation
Duty
Type
Blower
Make
Capacity (m3/min)
Specific flow rate
considered (m3/hr/m2)
Head (mmwc)
Speed (rpm)
Casing
Impeller
BASE PLATE
Materials of Construction
CI
MS as per IS-513 Gr. 'O'
MS as per IS 1079 / 2062
Parallel
Duty
Continuous
Type
Blower
Make
Capacity (m3/min)
Specific Flow Rate
considered (Nm3/hr/m2)
4.54
Head (mmwc)
4000
120
Speed (rpm)
Accessories
Model No:
Type of Membrane
RDMT/EN/100XVI/MBM/10KD
Hollow Fiber
Material of Construction
Polyehersulphone
7 Nos.
Capillary fibre OD
4 mm
Capillary fibre ID
400 MM
Single Skin
10
Dia. Of membrane
400 mm
Length of membrane
1530 mm
100 m2
500 m2 / stream
5 x 100 m2 / stream
OPERATIONAL DATA
Feed flow rate
50 cu.m / hr / stream
45 cu.m /hr (after considering water
for backwash & fast flush)
90% (Minimum)
110 lit./sq.m/hr
Design flux
100 lit./sq.m/hr
Backwash flux
Membrane flow mode /
Configuration
Normal Pressure (Feed)
200 lit./sq.m/hr
In to Out Dead End
1 kg/sq.cm
1.5 kg/sq.cm
1 kg/sq.cm
0.1 to 0.3 kg/sq.cm
0.2 to 0.5 kg/sq.cm
Operating temperature
15 deg.C - 45 deg.C
High
60 sec.
Backwash Volume
1.613 m3/hr.
Backwash Pressure
Mode of Operation
Semi Automatic
pH Range Operation
4 -10
Chlorine Resistance
2 -3 ppm Normal
FILTRATE QUALITY
UF Backwash Pump:
Duty
Continuous
Position
Horizontal
Type ( For Horizontal pumps)
Back Pull Out
Make
*
Model
Operating Data
Liquid Pumped
Density - kg/m3
Solid Content - mg/l
UF Product Water
1000
NIL
Capacity - M3/ Hr
Suction Pressure
Discharge Head
Pump Efficiency
NPSHR (m)
Pump Input Power at Rated
Capacity (KW)
Pump RPM
Shut-off head (m)
Coupling Type/ Make
Seal Type/
Gland
Make/Model
X
Packing
Bearings
70 M3/ Hr
Flooded
105 mwc
Accessories
*
*
*
*
*
*
Mech. Seal
*
Base Frame/pressure
gauge/Foundation Bolts/ Coupling
with Guard etc.
Materials
Impeller
Casing
Shaft
Shaft Sleeve
Coupling/Coupling guard
Common Base plate
(pump+motor+ acce.)
Connectio Size
Rating (Bar)
ns
(NB)
ANSI B 16.5
Suction
*
150#
Discharge
*
ANSI B 16.5
SS316
SS316
SS316
SS316
*
MS as per IS 2062
12
Facing
Position
Flat Face
Horizontal
Flat Face
Vertical
150#
UF feed Pump:
Duty
Continuous
Position
Horizontal
Pump Make
* Model
IS - 5659
Operating Data
Liquid Pumped
Water
Density (Kg/m3)
1000 Kg/m3
NIL
Capacity (m3/hr)
m3/h
50 r
Suction Pressure
Flooded
Discharge Head
30 MWC
Pump Efficiency
Pump RPM
NPSHR (m)
Pump Input Power at Rated
Capacity (KW)
Accessories
Impeller
*
Base Frame/Drain Plug/Foundation
Bolts/Coupling/Coupling Guard
Materials
SS CF8M
Casing
SS 316
Casing Cover
SS 316
Shaft
SS 316
Shaft Sleeve
SS 316
Base Frame
OTHERS
Type of lubrication
Grease
Type of coupling
Casing Type
Connectio
Size
ns
(NB)
Suction
Discharge
Rating
ANSI B
16.5 150#
ANSI B
16.5 150#
Facing
Flat Face
Flat Face
Position
Horizontal
Vertical
Operation
Individual
Duty
Position
Type (For Horizontal pumps)
Intermittent
Horizontal
Back Pull Out
Pump Make
Model
Operating Data
Liquid Pumped
Solid Content (mg/l)
30-35% HCL
NIL
Capacity (m3/hr)
Operating Range
Suction Pressure
Discharge Head
Pump Efficiency
Pump Input Power at Rated
Capacity (KW)
NPSHR (m)
Pump Shut Off Head
10
m3/hr
Mech. Seal
Accessories
14
Materials
Impeller
Casing
Shaft
Shaft Sleeve
Coupling
Base Frame
Connections
Size (NB)
Suction
Discharge
Poly Propylene
Poly Propylene
BS 970, 080 M40 (EN-8)
Ceramic
Flexible
MS as per IS 2062
Rating
Facing
ANSI B 16.5
Flat Face
150#
ANSI B 16.5
Flat Face
150#
Position
Horizontal
Vertical
Intermittent
Horizontal
Back Pull Out
Pump Make
Model
Operating Data
Liquid Pumped
Solid Content (mg/l)
45-48% NaoH
NIL
Capacity (m3/hr)
Operating Range
Suction Pressure
Discharge Head
Pump Efficiency
Pump Input Power at Rated
Capacity (KW)
NPSHR (m)
Pump Shut Off Head
10
m3/hr
*
Mech. Seal
Base Frame/Suction strainer/Drain
Plug/Vent Valve/Foundation
Bolts/Coupling &Coupling Guard
15
Materials
Impeller
Casing
Shaft
Shaft Sleeve
Coupling
Base Frame
Connection
s
Poly Propylene
Poly Propylene
BS 970, 080 M40 (EN-8)
Ceramic
Flexible
MS as per IS 2062
Size
(NB)
Suction
Discharge
Rating
ANSI B
16.5
150#
ANSI B
16.5
150#
Facing
Position
Flat Face
Horizontal
Flat Face
Vertical
Continuous
Position
Type ( For Horizontal
pumps)
PUMP
Make
*
Horizontal
Back Pull Out
Model
Operating Data
Liquid Pumped
Density
- kg/m3
DG WATER
1000
Normal
Suction Head
Flooded
Discharge Head
40 mwc
100
.0
Pump Efficiency
*
*
Self
16
on
Coupling Type/ Make
Seal Type
Mech. Seal
Accessor
ies
Base Frame/
Foundation Bolts/Coupling/coupling Guard
Materials
Impeller
CF8M
Casing
Shaft
SS304
Sleeve
SS316
wear plate
SS316
Coupling/Coupling guard
Common Base plate
(pump & motor+ acce.)
CI Flexible / MS
Connections
Size (NB)
Suction
Discharge
Rating
ANSI B 16.5
150#
ANSI B 16.5
150#
Facing
Flat Face
Flat Face
Position
Horizontal
Vertical
Continuous
Position
Type ( For Horizontal
pumps)
PUMP
Make
*
Horizontal
Model
Sealing
Operating Data
Liquid Pumped
Density
- kg/m3
DG WATER
1000
17
Normal
Suction Head
Flooded
Discharge Head
30 mwc
30
Pump Efficiency
Grease
Accessor
ies
Impeller
SS CF8M
Casing
SS CF8M
Casing Cover
SS 304
Shaft
SS 316
Shaft Sleeve
SS 316
Coupling
SS 304
Base Frame
Casing Type
Connections
Suction
Discharge
Size (NB)
*
*
Rating
ANSI B 16.5
150#
ANSI B 16.5
150#
Facing
Flat Face
Flat Face
Intermittent
Horizontal
Back Pull Out
18
Position
Horizontal
Vertical
Pump Make
Model
Operating Data
Liquid Pumped
Density - Kg/m3
Solid Content - mg/l
Neutralized Water
1000
NIL
Normal
3 mtr
Coupling Type/Make
Seal Type/Make/Model
Accessories
100.0
30 mwc
*
*
*
1450 RPM
*
Grease
85 DBA
*
Gland Packing
Base Frame/Foundation
Bolts/Coupling/coupling Guard
Materials
Impeller
SS CF8M
Casing
2.5 % Ni Cast Iron IS210 Gr.FG
Shaft
SS304
Sleeve
SS316
Wear Plate
SS316
Coupling/Coupling guard
*
Common Base plate
Carbon Steel IS:2062
Connectio
Size (NB) Rating
Facing
Position
ns
ANSI B 16.5
Suction
*
Flat Face
Horizontal
150#
ANSI B 16.5
Discharge
Flat Face
*
150#
Vertical
Position
Pump Make
Sealing
Liquid Pumped
Model
*
Braided Impregnated Teflon
Operating Data
Raw Water
Density (Kg/m3)
Solid Content (mg/l)
1000 Kg/m3
NIL
Capacity (m3/hr)
Suction Pressure
Suction Lift
Discharge Head
Pump Efficiency
NPSHR (m)
Pump Input Power at Rated
Capacity (KW)
Pump RPM
Shut-off head (m)
100.0
Flooded
4 mtr
35 mwc
Accessories
Impeller
Casing
Casing Cover
Shaft
Shaft Sleeve
Coupling
Base Frame
Type of Lubrication
Type of coupling & Make
Connections
Size (NB)
Suction
Discharge
*
*
*
*
*
Base Frame/Drain Plug/Foundation
Bolts/Coupling/Coupling Guard
Materials
SS-CF8M
2 % Ni-Cast Iron to IS 210 FG 260
SS 304
SS 410
SS 316
Cast/Forged Steel
MS Fabricated as per IS: 2062
OTHERS
Self
*
Rating
Facing
Position
ANSI B 16.5
Flat Face
*
150#
ANSI B 16.5
Flat Face
150#
*
To be reviewed
20
Number
Type
Size
Isolating Valve
1
Type
Size
Bypass Valve
1
Type
Size
Ends
Material of Construction
1
Valve Seat
Disc Seat
Gear Casing
Gears
Pinions
: 2 Nos.
: Manually operated butterfly valve with suitable gear
boxes
: 1000 NB
: 1 No.
: Manually operated butterfly valve with suitable gear
boxes
: 1000 NB
Cascade Aerator
21
Number Required
Number of Steps
Surface loading
Material of Construction
Time
Riser
Tread
Stilling Chamber
1
Number Required
Construction
Capacity (Displacement)
Detention Time
: 1 No.
: RCC
: 80 Cu.M
: 60 Sec.
Parshall Flume
1
Number Required
Construction
Capacity
: 1 No.
: RCC
: Max. 4600 Cu.M/hr.
Flash Mixer
1
Number Required
Construction
Capacity (Displacement)
Free board
Agitator
Protective cover of GI
construction for Motors and
Gear drives
Clariflocculator
22
Number Required
Detention Period
1
2
Flocculation zone
Clarifier zone
i) Velocity in launder
1
Rake Bridge:
1
2
Material
Other features
Continuous
Intermittent
n) Flocculation Agitator
Chemical House
1
Number
Type
Ground Floor
First Floor
Handling facility
Dosing System
: 1 No.
: Two storied building
: Chemical storage for pre-treatment plant for 30
days
storage
: Location of Chemical Tanks EL Approx. 5.0 M.
: Mono rail with chain pulley block capacity 1.0
TM
Alum Tank
23
Polyelectrolyt
e
Lime Tank
Numbers Required
Construction
c) Internal lining
Solution strength
Dissolving Basket
Alum
Lime
Polyelectrolyte
Sludge Sump
1
Construction
Capacity (effective)
Size ( Tentative)
Instruments
3 (Three)
RCC
2 (Two)
RCC
2 (Two)
RCC
24
Numbers
Type
Capacity rate
Head
Type of Lubrication
Material of Construction
1
2
3
4
5
6
7
8
Casing
Impeller
Shaft
Shaft Sleeves
Column Pipe
Packing
Flexible coupling
Bolts and Nuts
Electric Supply
: 2 Nos. ( 1 W + 1 S)
: Vertical, Non-clog / Submersible
: 100 CuM / hr.
: 25 mwc
: Self lubrication
: 2.5% Ni Cast Iron IS210 FG260
: SS CF8M
: SS 304
: SS 316
: ERW to IS: 3589
: Braided Impregnated Teflon
: Forged Steel
: SS-316 : In corrosive locations
MS Cadmium plated : In other places
: 415V, 3 phase, 50 Hz.
: TEFC, Outdoor type, Class-B Insulation, IPW-55
: 1450 RPM
Sludge Thickener
1
Number
Capacity
Outlet concentration
Material of construction
: 1 no. (1 x 100%)
: -------- Cu.M/hr.
: 2% from clarifier
: 5% (min)
: RCC with coal tar epoxy screeding 5 mm thick.
Number
Type
: 3 x 50%
: Screw
: -----------Cu.M /hr. , MWC
25
Liquid to be handled
Material of Construction
1
2
3
4
Pump casing
Stator
Shaft
Eccentric Rotor
Centrifuge
1
Number
Type
Capacity
Outlet concentration
Material of Construction
1
2
3
4
Bowl
Conveyor
Conveyor flight
Flieght Protection
Feed Nozzle
1
2
Coupling
Recovery
: 3 x 50%
: Horizontal counter or Co-current type
: -------- Cu.M / hr.
: 5%
: 25% (min)
: SS 316
: SS 316
: SS 316
: Tungsten carbide from feed point to the solid
discharge port holes in-fleight for centrate flow
axially.
: Flexible / Changeable SS 316
: SS 316 hard surfacing with sintered tungsten
carbide coating
: SS 316 hard surfacing with sintered tungsten
carbide coating
: Hydraulic
: 98 %
: Provided
: 2 Nos. Provided, Cap. 3 Cu.M
h) Trolley
26
Numbers Required
Construction
Capacity
Filtration rate
Backwash rate
Backwash interval
Media
Number required
Capacity
Discharge Pressure
Type
Operating speed
Material of Construction
Casing
Lobes
Accessories
h) Electric Supply
Filtered Water Pump
1
Number
Effective Capacity
Material of Construction
Type of Tank
Level Indicator
Inside Protection
Free Board
27
Number
Effective Capacity
Material of Construction
Type of Tank
Level Indicator
Inside Protection
: 1 No.
: 200 m3
: RCC
: Underground, RCC Tank
: Electro mechanical
: Shall be coated with Acrylic reinforced
cementitous,
flexible water proof coating conforming to BS
1881
Pt. 5 1983 DIN 1048 Water Penetration test.
Pumps
Potable / Service Water Pumps
RGF Back-wash Pumps
CT Make-up
DM Plant Feed Pumps
Numbers (Nos.)
3
(2W + 1S)
3
(2W + 1S)
3
(2W + 1S)
3
(2W + 1S)
Type
Vertical Turbine
Capacity (CMH)
300
-------1900
85
Head (MWC)
35
-------35
40
Type of Lubrication
Self Lubrication
1450 RPM
2.0% Ni-Cast Iron IS 210 FG 260
SS CF 8M
SS 410
SS 316
MS IS : 2062
Braided Impregnated Teflon
Cast / Forged Steel
SS-316 : In Corrosive locations & Cadmium plated high tensile steel for other places
415 V, 3 phase, 50 Hz
TEFC, Indoor type, Class-B Insulation, IP - 54
Speed of Pump
28
Material of Construction
1 Casing
2 Impeller
3 Shaft
4 Shaft Sleeves
5 Column Pipe
6 Packing
7 Flexible Coupling
8 Bolts & Nuts
Electric Supply
Enclosure & Insulation
Centrifuge
1
Manufacturer
Capacity
Operation
Model No.
Quantity
Material of Construction
1
2
3
4
5
Bowl
Conveyor
Conveyor Flights
Casing Assembly
Lubrication
Motor Rating
: PENNWALT LTD
: 20 Cu.M/hr.
: Motorised
: PM 35000
: 3 Nos.
: SS 316
: SS 316
: SS 316
: Carbon Steel
: Grease
: 30 KW
: 2430 Kg.
29
h) Weight of Motor
Bowl Protection
Material of Construction
Bowl
Conveyor
Casing Assembly
Solid Discharge ports
Liquid Discharge ports
Feed Nozzles
Feed Tube size
Machine Dimensions (L x B x H)
Lubrication
Suspended Solids % in the feed to
Centrifuge
Recovery
Poly Electrolyte doze
Motor rating
: Counter Current
: 425 mm
: 1257 mm
: 2900 RPM
: 2000 G. Approx.
: 80 mm
: 100
: Quasi axial to allow axial flow of the liquid
: Single Lead 127
: 22 RPM
: a) Stellite / Tungsten Carbide hard surfacing on
the conveyor flights.
1 Feed nozzles with Sintered Tungsten
Carbide
Wear Inserts
: Solid discharge ports with Sintered Tungsten
Carbide wear sleeves
: SS316
: SS316
: Carbon Steel
: SS316 fitted with sintered tungsten carbide wear
sleeves
: SS316 changeable moon dams
: SS316 fitted with Sintered Tungsten Carbide
inserts
: 40 mm nominal jacketed design for polyelectrolyte
dosing
: 2310 x 1930 x 991 mm
: Grease Lubrication
: 25% w/w
: 98% with adequate doze of suitable poly electrolyte
: 2.5 Kgs. Of 100% active polymer per Ton of dry
solids
: 30 KW with Fluid Coupling
AIR BLOWER
Manufacturer
Capacity
Operation
Model No.
Quantity
Material of Construction
30
Casing
Rotor
Shaft
Timing Gear
Lubrication
Motor Rating
Motor Weight
: CI FG.260 OF IS:210
: CI FG.260 OF IS:210
: EN 8 / BS 970
: EN 353 / BS 970
: OIL
: 55 KW
: 3445 Kg.
DE-MINERALISED PLANT
DM Plant Feed Pumps
Numbers
Type
Capacity
Head
Type of lubrication
Speed
Material of Construction:
1
Casing
Impeller
Shaft
Shaft sleeves
Column pipe
Packing
Flexible coupling
1
2
In corrosive locations
In other locations
Electric Supply
Enclosure and Insulation
:3(2W+1S)
: Vertical Turbine
: 100 m3 / hr.
: 35 mWC
: Self
: 1450 RPM
: 2% Ni-Cast Iron to IS-210, FG 260
: SS CF8M
: SS 410
: SS 316
: MS IS 2062
: Braided impregnated Teflon
: Cast / Forged Steel
: SS - 316
: Cadmium plated high tensile steel
: 415 V, 3 phase, 50 Hz
: IPW54, Class- B insulation
31
Type
Design Flow per unit (net)
Design Surface Flow rate
Free Board Space
Fill
Media Trap
1 Number
: Vertical
: 9080 m3 / hr.
: Not more than 15 m3 / m2 / hr.
: At least 75% above carbon bed
: Activated Carbon
: One per Unit
: At service outlet of filter
b) Location
Design code & Shell material
Capacity
Design Pressure
6 Kg/cm2 (g)
42.1 / 42.6 m2
External painting
Manhole
Sight windows
Guaranteed Effluent
1 Free Chlorine
b) Organic Matter
Back wash flow rate
Filter Material depth
Cation Unit
Number of streams
Number of units per stream
Service
Design flow per stream (net)
Total water treated per stream between
two consecutive regenerations
1 Nett
: Three ( 2W + 1S)
: One
: Down flow
: 90 m3 / hr
: 1800 m3
: 1800 m3 + Regeneration requirement down
stream
b) Gross
Cycle time
Regeneration time
: 20 hours.
: Max. 4 hours
32
b) Thickness
Hardness
External painting
Manhole and hand hole
Sight windows
Resin
1
Type
b) Location
Material of Construction of Internals
1 Inlet Distribution system
Type
Material of construction
: Two
: Forced draft type ( Vertical Cylindrical)
: 90160 m3 / hr.
: Polypropylene or equivalent
: Not more than 5 ppm as CO2
: Three coats of chlorinated rubber paint DFT 500
microns
: MSRL
: 4.5 mm thick in three layers
: Non clogging, Non corrosive type
: One
: Rectangular
: RCC with epoxy painting with DFT 500 microns.
: Sufficient to store 60 minutes down stream water
requirement + water requirement for one
regeneration (Approx. 2100.0 Cum. Minimum)
33
Type
Location
Material of construction
1
2
3
Body
Stem
Actuator
Type
Location
Duty
Capacity (each)
: Three Nos. ( 2 W + 1 S)
: Centrifugal
: Outdoor on Degasser tank
: Continuous
: 100%
: Induction motor, 415V, 3, 50 Hz.
34
Type
Operation
Capacity
Suction condition
Material of Construction
1
2
3
4
5
6
Casing
Impeller
Shaft & Shaft sleeve material
Packing seal
Drive motor
Common base plate
Noise level
Vibration
RPM
Drive motor
Interconnecting Piping
material
: Three (2 W + 1 S)
: Horizontal, centrifugal
: Continuous
: 100 m3 / hr.
: Flooded
: 2.5% Ni Cast Iron IS:210 Gr FG 260
: Stainless steel CF 8M
: Stainless steel SS Gr. 304 & SS 316
: Mechanical type
: Induction motor, 415V, 3 , 50 Hz., TEFC
: Carbon steel IS : 2062
: 85 dBA
: As per HIS
: 1450
: Induction Motor, 415 V, 3 phase, 50 Hz, TEFC
: Carbon steel with rubber lining
DEGASSER TOWER
Dimensions
DEGASSER
STORAGE TANK:
Dimensions
Weak Base Anion Units
Number of streams
Number of units per stream
Service
: 90 m3 / hr
35
Thickness
Hardness
: 1600 m3
: 1600 m3 + Regeneration requirement down
stream
: 20 hours
: Max. 4 hours.
: Not more than 40 m3 / m2 / hr.
: IS: 2825, IS: 2062 for shell and IS : 2002 Gr 1 /
SA
515 Gr. 70 for Dish.
: Rubber
: 4.5 mm (minimum) in 3 layers
: 65 5 shore A to IS : 4682 Part - I
External painting
Manhole and hand hole
Sight windows
Resin
1
Type
Regeneration
Flow
Resin Trap
1 Number
b) Location
Material of Construction of Internals
1 Inlet distribution system
: 3 (2W + 1S)
: 1 (one)
: Down flow
: 90 m3 /hr.
36
: 12,600 m3
: 12,600 m3
: 12,600 m3 + Regeneration requirement
upstream
Cycle time
Regeneration time
Design surface flow rate
Design Code & Shell Material
: 140 hours.
: Max. 4 hours.
: Not more than 60 m3 / m2 / hr.
: IS : 2825, IS : 2062 for shell and IS : 2002 Gr1 /
SA
515 Gr. 70 for Dish.
: Natural Rubber
: 4.5 mm in three layers
: 65 5 shore A to IS : 4682 Part - I
Thickness
Hardness
Resin
1
Type
Regeneration
Resin trap
1 Number
b) Location
Material of Construction of Internals
1 Acid and Caustic regenerate
distributors
2 Interface (Middle) collector and
distributor
3 Bottom under drain system
37
: 12,600 m3
: 12,600 m3
: 12,600 m3 + Regeneration requirement upstream
Cycle time
Regeneration time
Design surface flow rate
Design Code & Shell Material
: 140 Hours.
: Maximum 4 hours.
: Not more than 60 m3 / m2 / hr.
: IS : 2825, IS : 2062 for shell and IS : 2002 Gr1 / SA
515 Gr. 70 for Dish.
Surface Area
4.5 M 2
: Natural Rubber
: 4.5 mm in three layers
: 65 5 shore A to IS : 4682 Part - I
Thickness
Hardness
Resin
1
Type
Regeneration
Resin trap
1 Number
b) Location
38
Material of Construction
1 Casing
1
Impeller
Shaft
Shaft Sleeves
: Polypropylene
: Polypropylene
: BS 970, 080 M40 (EN 8)
: Ceramic
: Mechanical
: 20 120% of Design capacity
: 415 V, 3 , 50 Hz TEFC
: Coupling guard, drain plug, vent valve etc.
: Flexible coupling
39
Size
Length
Material
: 1 (One)
: As required
: To suit layout requirements
: Reinforced Chemical Resistant Rubber
: 2 (Two)
: Outdoor
: 2 x 50 m3
: Horizontal Cylindrical with Dished ends,
Atmospheric
: Rubber lined Carbon steel
: Rubber lining 8.0 mm thick in 6 layers
: Chlorinated rubber paint DFT 500 microns
b) Outside
Concentration
Vent, overflow, Drain, fume absorber
and sample connection
Manhole, staircase, platform
Fume Absorbers
Numbers required
Material of construction
Acid Measuring Tanks
Numbers required
Type
Useful capacity of each tank
Material of Construction
External protection
Vent, over flow, Drain connection
: 30 35 %
: Required, all pipe, flange & valves MOC CPVC
: Required
: One per tank
: CPVC
40
Numbers required
Location
Total useful capacity
Type of Pressure class
: 2 (Two)
: Outdoor
: 2 x 30 m3
: Horizontal Cylindrical with Dished
ends,Atmospheric
Material of Construction
Protection
1 Inside
: Carbon Steel
: Epoxy coated with DFT 500 micron
: Chlorinated rubber paint DFT 500 microns.
b) Outside
Concentration
: 45 48%
Vent, Over flow, Drain, Fume absorber
: Required, all pipe, flange & valves MOC CPVC
and sample connection
Manhole, staircase, platform
: Required
Alkali Preparation cum Measuring Tanks
Numbers required
: 2 (Two)
Type
: Vertical
Useful capacity of each tank
: Adequate to hold 125% of chemical requirement
for
one regeneration of SAC and MB.
Material of Construction
External protection
Vent, Overflow, Drain connection
Agitators with motors
Number
Material of construction
1 Shaft
b) Impeller
Dissolving baskets
1 Number
b) Material of Construction
Alkali Concentration Meter
Number
Type
Indication
Location
Neutralising System
Neutralization Pit
41
Number
Material of Construction
: 2 (Two)
: Horizontal, Centrifugal
: 100 m3 / hr., 30 MWC
: Intermittent
: 1450
: As per HIS
: Grease
: 85 dBA
: Induction motor, 415V, 3 phase, 50 Hz, TEFC
: Negative with Priming chamber
Material of Construction
1 Casing
1
Base Plate
Shaft
Shaft coupling
Shaft sleeve
42
: One
: 100
: 45 m3 / hr. (min.)
: SS 316
: SS 316
: Doshion to furnish ( Kg/sq.cm.)
: Doshion to furnish (Kg/sq.cm.)
Ultrafiltration Skid
No. of Skid
Feed flow rate
Permitted flow rate
Recovery
Average flux rate
Membrane Area / element
Total Membrane area
Number of Modules
Make
Membrane Model No.
Membrane Type
Membrane Material
1 Molecular wt. Cut off value
2 Pore size
: 2 (1W + 1S)
: 50 m3 / hr.
: 45 m3 / hr. (after considering water for backwash
and fast flush)
: 90 % (min.)
: 110 lit./sq.m/hr.
: As per membrane manufacturer specifications.
: Not less than 8704 Sq. feet.
: As per membrane design.
: KOCH, NORIT, MTL
: Latest model
: Hollow Fibre
: Polysulphone
: 10000 MWCO Daltons
: Doshion to furnish (micron)
43
: Doshion to furnish
: 0.8 to 1.0 Kg / Sq. cms.
: 25 Deg. C
: As per membrane manufacturer guidelines
: As per membrane manufacturer guidelines
Fastflush Frequency
Duration of Fastflush flow
Maximum feed water limiting
temperature for the membranes
Backflush Pump
Type
: Horizontal Centrifugal
44
Quantity
Capacity
Pump head
Pump speed
Material of Construction
1 Casing
2 Impeller
3 Shaft
: Horizontal Centrifugal
: As per Vendors List
: Doshion to furnish
Quantity
Capacity
Pump head
Pump Speed
Pump Efficiency
Shaft
Material of Construction
1 Casing
2 Impeller
3 Shaft
Intermediate (M.Water)
Number
Capacity
: 3 (Three)
: 1000 cu.m. Nett
Material of Construction
45
1 (one)
200 cu.m. Nett
: 1 (One)
Material of Construction
1 Casing
2 Base Plate
3 Impeller
4 Shaft
5 Shaft coupling
6 Shaft sleeve
: Stainless Steel CF 8M
: Carbon Steel IS : 2062
: Stainless Steel CF 8M
: Stainless Steel SS 316
: Stainless Steel SS 304
: SS 316
Vibration
Lubrication
Noise Level
RPM
Drive Motor
: As per HIS
: Grease
: 85 dBA
: 1450
: Induction Motor, 415 V, 3 phase, 50 Hz, TEFC
: 2 (1W + 1S)
: Horizontal Centrifugal
: Intermittent Continuous Intermittent
: Flooded
: As required
Degasser Outlet
CO2 content
SBA Outlet
1 pH
2 Conductivity
3 Reactive Silica
: 7.0 0.5
46
Conductivity
Chloride
Sodium
Reactive Silica
Organic matter
UF Module
1
2
Colloidal Silica
Total Silica
47