DEBSWANA®) Procedure Name: Hydraulic Shovel Operating Procedure (PCB000) Procedure No: DPR-MI-TRN-50 Originator: Mining Manager Technical Support Issue No: | Distribution: Mining & OEM Employees Effective Date: 10/11/2016 Review Date: 31/05/2018 Related Procedure: PR-MI-TRN-03 1.0 INTRODUCTION LLL This procedure provides guidelines for safe equipment operating process, fully functional and caking into consideration compliance to legal, environmental and safety requirement. Under no circumstances should a machine be used if the following are either not available or defective: ILI Manual pre-stare checklist 1.1.2 Fire suppression system 13 Steering not fully functional |.14 Valid operating permic LLS Brakes L.L6 Air Conditioner LLL Personal Protective Equipment 2.0 SCOPE 2.1 This procedure is applicable to all Hydraulic Shovel Operators in Orapa, Letlhakane and Damtshaa Mines. 3.0 OBJECTIVES 3.1 This procedure ensures that the equipment is sae, fully functional and provides guidance on the safe requirement of operating the machine. 4.0 RESPONSIBILITIES 4.1. The Senior Mining Manager shall be responsible for authorising and reviewing this procedure, 42 The Mining Managers shall ensure conformance to this procedures in their areas of responsiblity. 43 All Mining Officials, Mine Surveyors, Machine Operators and Contractors shall adhere to this procedure. TITLE NAME SIGNATURE | DATE ORIGINATOR | Mining Manager Technical Suppore | Matenga Joe Chite SS 01/062016 APPROVAL Branch Manager - Komatsu Oreeditse Ngakaemang De p / | 01/06/2016 Doc no. DPR-MI-TRN-50 | Name: : Hydra Shovel Operating Procedure (PC8000) | Fssue not I Page 1012 "Tit docament i mainained in the EDMS, check the valdy on the EDMS before uring the hard copyDEBSWANA®) 5.0 GENERAL 5 6.0 MACHII 61 62 63 64 65 7.0 PRE ST) 70.1 702 703 704 705 705.1 This procedure shall be read in conjunction with the requirements of regulation 30 of the Mines, Quarries, Works and Machinery Regulations, Cap 44:02, which states that every person shall examine his working place and equipment co ensure that they are safe for any work required to be done. INE & ENVIRONMENTAL CHECKS Ensure that the machine is parked on level ground and no overhead power lines in the vicinity which may constitute a hazard. ‘Check the steps for loose bolts, cracks, dire grease and the condition of the hand rals and platform. Maineaining three poines of coneact, mount the machine and ensure that gear lever isin parking position Collect checklist and a piece of cloth from cab, if the checklist is not available do not proceed, contact the Supervisor Dismount using the step and maintaining the three points contact, check the following and complete checklist as you proceed ART CHECKS As per the requirements of regulation 324 of the Mines, Quarries, Works and Machinery Regulations, Cap 44:02, a pre-start checklist shall be drawn up for each type of equipment in use at the mine. Each machine shall have its own pre-start checklist, to be kept inside the cab of the unit. Machine shall be checked thoroughly, checklist completed at the beginning of the shift and countersigned by the Shift Coordinator. ‘The Operator does the checks and completes the pre-start checklist. If there are any defects, the Operator shall note them on the checklist, chen raise a notification to the Pit ‘Control Room (PCR) and ensures that the notification number is recorded on the checklist. The action ‘to be taken shall depend on the defect class as outlined below; For class A defects the equipment should not be operated until the fault is fixed (NO GO). 7.05.2. For class B defects the Operator must get permission from the Mechanic to operate the machine. 7.05.3 For Class C defects the machine can be used and be repaired at the next daily service. TITLE NAME SIGNATURE | DATE ORIGINATOR | Mining Manager Technical Support | Matenga Joe Chite f 01/06/2016 APPROVAL —_| Branch Manager - Komatsu Oreeditse Ngakaemang l, 01/06/2016 Doc no. DPR-FI-TRNS0 | Namer : Hydraulic Shovel Operating Procedure (PCBO00) | H##¥® nO: | Page 2 0F 12 “This document is maintained in the EDMS, check the validity on the EDMS before using the hard copyDEBSWANA®) 7.1 FRONT 71.1 Cheek: TAL TAd2 TAB TAA TALS TALS TALI TALS Bucket for cracks, wear and tear. Bucket coeth for wear, tear and if ll available. Boom, tri power geometry, stick boom cylinder, stick cylinder, tip cylinder, bottom dump cylinder for cil leaks, dire and ensure joints are greased. Hydraulic hoses for leaks Windscreen, wipers and windscreen rubber for damages and dirt. Lights for damages. Hooter for any damage Swing circle for grease and loose bolts 7.2 RIGHT 721 Check: 72.1 7212 7213 7214 7215 72.1.6 7217 72.18 7219 ‘Track shoes for loose and missing bolts and cracks. Idler for damage and wear. Carrier rollers for wear, loose or missing bolts and damage. Roller cooling oil bottes for damage and leaks. Grouser plates if not missing, wear and loose bolts. Track rollers for wear and report any accumulated mud, Track for tension and track frame for damage, Sprocket for loose or missing bolts and wear. Final drive for oil leaks and damage. 7.2.1.10 Structural body damage. 7.2.1.1 Emergency ladder condition, 7.2.1.12. Fire suppression actuator condition 7.3 REAR 73.1 Check: 73. 7312 7313 7314 73.15 73.16 73.17 73.18 73.19 Drive motor for oil leaks and damage. ‘Swing circle for loose or missing bolts and if greased. Fuel and hydraulic oll tanks for leaks Air tank for damage and leaks. Emergency stop cable for damages. Emergency bell cable for damages. Oil fuel and water filing points and gauges for damages. Filling points extension cylinder and hydraulic hoses for leaks. Reverse hooter. 7.3.1.10 Counter weight for loose bolts and damage, 73.1.1) Grill for damages. 7.1.12 Rear lights [— TITLE NAME SIGNATURE | DATE ORIGINATOR | Mining Manager Technical Support | Matenga Joe Chite PAS 01/06/2016 ‘APPROVAL | Branch Manager - Komatsu Oreeditse Ngakaemang Fes cxrplal USD" [ey eae 0 DS Doc no. DPRMIETANS® | Name: Hydraule Shovel Operating Procedure (P8000) | Issue no: | Page 3 0f 12 “This documents mainained in the EDMS, check the validity on the EDM before using the hard copyDEBSWANA®) 14 7.3.1.13 Rear view camera for damages. 7.3.1.14 Engine oil sight glass gauge. 7.3.1.15 Boarding ladder switches for damage. LerT TAl Check: 15 74.1.1 Final drive for oil leaks and damage. 74.1.2 Sprocket for loose or missing bolts and wear. 74.13 Track for tension and track frame for damage. 74.1.4 Track rollers for wear and report any accumulated mud, 74.1.5. Roller cooling oil botties for damage and leaks. 7.4.1.6 Grouser plates for wear, loose or missing bolts. 74.1.7 Cartier rollers for wear, loose or missing bolts and damage. 74.1.8 Idler for damage and wear. 74.1.9 Track shoes for cracks, loose or missing bolts. 7.1.10 Hydraulic oil coolers for leaks, blockages and grill for damage. 7A.I.I1 Structural body damage. 7.1.12 Emergency ladder for damage. 74.13 Air conditioner housing cooler for damages. (MOUNT THE MACHINE) 75.1 ENGINE NO.| (LEFT) 75.1.1 Check: 7S.L.1.1 Boarding ladder switches for damage. 7.5.1.1.2 Handrail for damage. 7.5.1.1.3 Fire suppression activator (level on green, pin and tube). 75.1.14 Door condition and light inside engine compartment. 7.5.1.1.5 Radiator hose for wear and loose clamps. 7.5.1. 1.6 Fan belts for correct tension and fan blades for breakage. 7.1.1.7 Fan cover for damage. 7.S.1.1.8 Adjustment spring for damage. 5.1.1.9 Corrosion fiter for leaks. 75.110 Alternator “V" belts for correct tension and wear. TS.L.L.I1 Water pump for leaks. 75.1.1.12 Turbo-charger for oil and exhaust fume leaks. 7S.L.1.13 Engine oil level (dip stick). 75.L.1.14 Motor starters for loose wires. I I 1 1 TS.L.I.IS Accelerator solenoid for loose cable, 1 1 1 1 TS.L.1.16 Engine oil and oil filters for leaks. 7S.L.1.I7 Fire suppression activator (level on green, pin and cube). TS.L.1.18 Splitcer gearbox cil level (dipstick). 75.11.19 Hydraulic oil pumps for leaks. Doc no. DPR-MI-TRN-S0 | Name: : Hydraulic Shovel Operating Procedure (PC8000) | Issue no: | TITLE NAME SIGNATURE | DATE ORIGINATOR | Mining Manager Technical Support | Matenga Joe Chite SASS | 01/06/2016 APPROVAL | Branch Manager - Komatsu (Oreeditse Ngakaemang (Phe ae | 01/06/2016 an “This document is maintained in the EDMS, check the validity on the EDMS before using the hard copyDEBSWANA®) 755.1.1.20 Hydraulic hoses for leaks and hydraulic valve banks for oll leaks. 75.1121 Hydraulic ol fiters for oil leaks and if tight. 7.6 ENGINE NO.2 (RIGHT) 761 Check: T6.L.1 7612 76.13 7614 7615 7616 T7817 76.18 76.19 7, 7. Fire suppression activator (level on green, pin and tube) Door condition and light inside engine compartment. Radiator hose for wear and loose clamps. Fan belts for correct tension and fan blades for breakage. Fan cover for damages. Adjustmene spring for damages. Corrosion fier for leaks. ‘Alternator “V" belts for correct tension and wear: ‘Water pump for leaks. 1.10 Turbo-charger for oll and exhaust fume leaks. LLL Engine oil level (dipstick). 7.6.1.12. Accelerator solenoid for loose cable. 7.7 TOP (LEFT AND RIGHT) 7I1 Check: TAA 712 7713 TIAA TAS TIL TAI 7718 IAS Swing motors for oll leaks and hoses for leaks and damage. Engin oil reticulation tanks, filters for cil leaks and oil level gauge. Pre air cleaners for blockages. Air fiter caps if properly closed. Exhaust hoses and clamps for damages. Exhaust silencers, Water filing eanks for leaks. Hydraulic ol filters for leaks. Compressor ifin good condition 7.1.10 Crane if intact. 7.1.11 Auto lubricating tank for damage. 7, 7.7.1.12 Swing ring motor lubricator ol for leaks. 13 Grease air pressure gauge for damage. 7.1.14 Transfer valves. 7 15 Portable fire extinguisher level on green, safety pin and hose. 7.7.1.16 Outside cabin lights for damages. 7.1.17 Air conditioner housing. 7.7.1.18 Back-up air condition for damages. 7.1.19 Coolant level sight glass. 7.7.1.20 Cabin rear wiper. 7.7.21 Rear screen for cracks. 7.7.1.2 Hand rails for breakages and cracks. TITLE NAME SIGNATURE DATE ORIGINATOR | APPROVAL Mining Manager Technical Support | Matenga Joe Chite 01/06/2016 Branch Manager - Komatsu Oreeditse Ngakaemang 01/06/2016 j hog Doc no. DPRMI-TRN-S0 | Name: : Hydraulic Shovel Operating Procedure (PC8000) | l=sue no: | Page Sof 2 ‘This document i maintained in the EDM check the valid on the EDMS bere using the hard copyDEBSWANA®) 7.7.1.23 The cabin door condition, 7.7.1.24 Automatic fire suppression bottles. 7.7.1.5 Hydraulic hoses for damage and leaks. 7.8 BETWEEN ENGINES 78.1 Check: 7.8.1.1 Steps for damage and if free from grease. 7.8.1.2 Hydraulic oil level. 78.1.3. Slew motor mounting bolts if not loose or missing. 7.8.1.4 Air compressor for leaks. 7.8.15. Air conditioner motor for damage and "V” belts 7.8.1.6 Engine oil fiter for leaks. 7.8.1.7 Engine oil level (dip stick). 7.8.1.8 Turbo charger for oil and fume leaks. 78.1.9 Tappets cover for leaks. 7.8.1.10 Motor starters for loose wires. 7.8.1.1 Electrical cabin for damage. 7.8.1.12 Emergency switch button, 7.8.1.13 Main switch if on 7.8.1.14 Batteries for loose connections. 7.8.1.15 Fire extinguisher bottle for damage. 7.8.1.16 Turbo charger for oil and fume leaks. 7.81.17 Tappets cover for leaks. 7.8.1.18 Air compressor for leaks. 7.8.1.19 Fuel pump for leaks. 7.8.1.20 Fuel filter for leaks. 78.121 After cooler for leaks. 7.9 CABIN INTERIOR 79.1 Clean Operator’s compartment and ensure that loose objects are removed from underneath the pedals. 79.2 Condition of seat and belt and adjust to suie yourself 793 Set rear view mirrors. 794 — Ensure gauges are not damaged. 7.95 Fire suppression activator (gauge on green, pin and tube) 79.8 — Communication radio if in good working order. 79.7 Mobile Data Terminal (MDT) and tooth metrics systems screens for damage, 79.8 Portable fire extinguisher and its bracket. 7.9.9 Refrigerator for any leaks and damages. 7.9.10 Camera screens for damages and functionality. 7.9.11 Pedals and joysticks condition. TITLE NAME SIGNATURE | DATE ORIGINATOR | Mining Manager Technical Support | Matenga Joe Chite AEs 01/06/2016 ‘APPROVAL _| Branch Manager - Komatsu Oreeditse Ngakaemang i “| 01/06/2016 bacrfuy GO L\ Doc no. DPRHIETANS® | Names: Hyalic Shovel Operng Procedure (PCBOOO) | Have no: I Paes of 12 “is documents manned inte EDM cack th vay onthe EDP blr gt ard omyDEBSWANA) 8.0 PRE - OPERATION PROCEDURE 8.1 Ensure that there is no person within 25 meters of the machine who may get injured and sound the hooter before starting, 8.2 Switch the key on and check the Vital Information Management System (VIMS) 4 to 6 seconds 83 Ensure all gauges and warning devices are functioning and that gauge readings are within the prescribed range. 8.4 Sound the hooter and start the engine. 85 Wait for engine oil pressure warning light to switch off (5 ~ 10 seconds). 8.6 Switch wipers on to determine proper functioning. 8.7 Switch the lights on and dismount with a piece of cloth maintaining three points of contact 88 The lights are in good working condition. 8.9 Oil, air pressure and water leaks. 8.10 Remount the Operator's cab maintaining three points of contact. 8.11 Engage reverse to check the reverse hooter. 8,12 Turn the steering wheel fully both sides to ensure ics fully functional 8.13 Raise the bucket and tit backwards 8.14 Tram forward and backwards 8.15 Swing the machine leftwards and rightwards. 8.16 MDT and Tooth metrics systems screens if functioning. 8.17 Press the left/right arrow on the MDT to see and ensure that the bench guide is in good working condition. 9.0 TRAMMING 9.1. After sounding the appropriate warning, raise the bucket off the ground so that the bucket can clear the tracks. 9.2 Ensure that no persons or machines are within [Sm around the machine, Slew the shovel at least 360 degrees (this is done to relocate the slew bearing rollers to ensure even wear and grease distribution). 9.3 Travel with the superstructure aligned with the tracks in the basic position, this are with counterweight over the drive sprockets at all times. Boom fully up, stick fully retracted and bucket positioned horizontal ground, 9.4 Tram for 15 minutes and stop for 15 minutes to allow cooling of rollers, not to exceed temperature of '50 degrees (hand warm only). 9.5. Avoid driving over rocks and through pools of water. 9.6 In case of brake failure, place the bucket on loading position and exert it to the ground. 9.7 Give right of way to all emergency vehicles like ambulance and fire tender. 98 Dim lights when approaching other vehicles at night. 9.9. Keep to the left of the haul road and obey all trafic signs. 9.10 Your MDT must show the location at which you are traveling at all times. 9.11 Avoid sharp curns on haul roads, make turns with the largest possible radius. 9.12 Do not stand on the machine whilst in motion; sit on the Operator's seat provided. 9.13 Always swing to face direction of travel. 9.14 Never operate a machine when warning levels 2 and 3 are indicating a fault unless authorized in writing TITLE NAME SIGNATURE | DATE ORIGINATOR | Mining Manager Technical Support| Matenga Joe Chite (01/06/2016 ‘APPROVAL | Branch Manager - Komatsu (Oreeditse Ngakaemang (01/06/2016 é 1AM \ Doc no. DPR-MI-TRN-S0 | Name: : Hydraulc Shovel Operang Procedure (PCA000) | Fssue noe 1 PRET of “This documents maintained in the EDM, check che valdy on the EDM belore using the hard copyDEBSWANA®) 10.0 110 by a Mechanic. AT LOADING AREA 10.1 At the working areas, stop 30m away and inspect for misfres, hang-ups. pipes, electrical cables, ensure availability of grade sets and maintain a level and obstacle free surface in the working areas at all times. 10.2Ensure that the loading site is well dressed with soft material 10.3Complete the pre-task risk assessment and loading declaration prior to work commencement. 10-4Never ram the muck pile. 10.5Do not use excessive down pressure on the bucket when loading, use hydraulics 10.6When loading, keep the bucket in a level position to the ground to assist in cleaning towards the digging position, 10.7 Always load muck pile from the top to the bottom positioning the bucket at ninety degrees. 10.8Always dump material in the center of the truck, 10.9When dumping into the truck, tip slowly with the bucket at right angle to the bowl of the cruck. 10.10 Do not hit the truck with the shovel bucket when dumping into it. 10.11 De not overoad or underload trucks. 10.12 Spot the trucks in such position that they do not reverse into the spillage, muckpile or into the highvrall. 10.13 Never work with machine tracks positioned parallel to the edge of a bank or muckpile that can easily collapse. 10.14 When suspecting a misfire, report to Supervisor and move further down the muck pile for about om and start loading. 10.15 No working place shall have a vertical height of more than 1.5m above the top of the boom of the bucket raised to its highest operating position (Mines, Quarries, Works and Machinery Act, Cap 44:02 regulation 560), 10.16 Ensure that ll the time MDT shows the correct activity you are performing, the right location you are in and the correct material you are loading, if not update it manually. 10.17. Givea signal (hooter) to the truck operator when the truck is fully loaded and glance to the payload, 10.18 Check from time to time that you are loading on the correct elevation using the bench guide. 10.19 Ensure that the bucket teeth are all intact by referring to the tooth metric screen always. 10.20 Never undercut the muck pile, load from the center to the bottom. 10.21 Ensure that haulers are not driving through spillage when leaving loading site. MACHINE OPERATING TIPS [.1General rules and technique that shall be followed co achieve efficient loading, with the minimal risk of damaging machine or causing injuries to persons are: L1LL.1 An Operator shall be responsible for digging and loading in a safe and efficient manner, 11.1.2 Stay alert and maintain clear line of site to his working site, 11.13 Understand the machine capacities and use it only for its intended purpose, ILL4 Inspect the work area for hazard, and plan the best approach, TITLE NAME SIGNATURE | DATE ORIGINATOR | Mining Manager Technical Support | Matenga Joe Chite SPE ovosr01s \ Ae APPROVAL | Branch Manager - Komatsu Oreeditse Ngakaemang | L, 01/06/2016 te __] O Doe no. DPR-MI-TRN-SO | Name: : Hydraulic Shovel Operating Procedure (PC8000) | 'ssue no: | Fayé 8 of 12 “This document i maintained in the EDM, check she valdyy on the EDMS before usng the hard copyDEBSWANAD) 120 al ORIGINATO! ‘APPROVAL, 1.1.5 Never dig and propel che machine at same time, 11.1.6 Never attempt to rock break or hammer rocks with machine bucket, I1.L.7 Never use the bucket for tramming or turning. SPOTTING OF TRUCKS 12,1 Wherever possible shovels must be set up for double-sided loading, 12.2Have the bucket on the right angle or move from the face to allow the trucks enough room to be loaded 12.3 Loading of eruck shall start from the front of the truck bowl ensuring that itis worked towards the back. 124 Trucks must not reverse over spillage or any other objects that can damage tyres. The shovel operator ‘must stop the truck before it reverses unto the muck pile. 12.5The truck must come to a complete stop before the first dipper full is dropped into the bow. 12.6 The first dipper must be lowered into the bowl before itis emptied, 12.7Smooth off the load with an empty dipper to reduce spillage. 12.8Trucks payload management system (TPMS) shall be used to determine the required truck fl factor. 12.9Ensure that all your loads are centered: this can be achieved by correctly spotting trucks on the sides of the shovel. Failure to adhere to this shall cause one truck side overstressing of axles, suspensions and hoist or lifting cylinders. 12.10 The trucks must always be positioned parallel to the tracks of the shovel to ensure that shovel swings 90 degrees when spotting both sides. 12.11 When trucks are spotted incorrectly the following problems will occur during loading: I2.11.1 le will be difficule co center the load inside bowl. 1211.2. pillage will occur. 12.113. Digging will be confined. 12.114 Counterweight may gee into contact with the truck during slew. 12.115 Boom cylinders may reach the end of stroke when raised above the load of the tray. 12.116 Loading cycle time will be increased N.B-Operator shall correct all the above conditions immediately without failure. 12,12 The shovel operator shall keep the dipper out to spot the trucks on the right side of the shovel (On the left the trucks reverses on its own whilst the shovel is loading the truck on the right side. The truck operator uses the counterweight of the shovel and the tracks of previously loaded trucks as a guide to back-up, 12.13 Shovel operators must ensure that the trucks back up perpendicular with the dipper. See figure below for an example of proper/improper truck spotting. SWING ATH pee ene \wecel 6 6 IMPROPER TRUCK SPOTTING PROPER TRUCK SPOTTING [[osceaprern REDUCES THE DUMPING RESULTS IN EFFICIENT J TARGET BREA LOAD CYCLESDEBSWANA®) 13.0 140 15.0 16.0 FILLING THE BUCKET 13.1 Do not overload the bucket - overloading is when loaded material is spilling out of the bucket when on motion. The pie floor will also become extremely uneven and rough. (this will causes unnecessary work in cleaning and will cause delays associated with cleaning equipment) 13.22 Do not under load the bucket ~ under loading is when there is insufficient material loaded onto the bucket (the loading cycle time will be extremely increased and cause unnecessary delays) 133 Under loading bucket can be caused by positioning shovel too far from the muckpile resulting in positioning bucket teeth at wrong angle. DIGGING SEQUENCE 14.1 The digging sequence stares with bucket number one, overlap the next bucket by approximately one to ‘wo teeth (this depends on the type of materia). 142 Dig the material from the center so as to relieve the shovel of too much strain of carrying an overload 5 this will affect the lifting cylinders and hydraulic hoses and also may cause damage to machine or result in injuries to persons 143 The digging sequence shall be from left to the right to allow the bucket to be lfed whilst swinging chis depends on the side of sporting). HANDLING OVERSIZE ROCKS 15.1 If large or oversize rocks are to be loaded, the truck tray must first be lined with sofe material to help cushion the impact of load (the rock can then be gendy lowered onto the fines) 15.2. Notify the truck Operator before loading large rocks (boulders) 15.3 Operator shall tke precautions to ensure that during loading, large rocks do not jam in che bucket. 154 All large rocks that cannot be loaded by machine shall be separated from muckgile to a distant location for secondary basting SCALING OF HIGHWALLS. 16.1 The high wall must be thoroughiy inspected by both Team lead and operator for any hang-ups, misires or cracks that could pose hazard to the activity. 16.2 Where cracks have developed on highwall consultation with on-site Geotechnical Engineer shall be made to assist in the preparation ofthe ste 163 Risk assessment shall be carried out prior to the start of work with the asistance of the Team Lead and Cr Shift Coordinator responsible. 164 Ensure you clearly understand instructions given by the Team Lead properly before you stare doing anything. If you are not sure, ask for the instructions to be repeated until you understand them. 165 No working place shall have a vertical height of more than 1.5m above the top of the boom of the machine bucket raised to its highest operating position (Mines, Quarries, Works and Machinery Act, Cap 44:02 regulation 560). TITLE NAME SIGNATURE | DATE ORIGINATOR | Mining Manager Technical Support | Matenga Joe Chite LAGRES | piinsnais ‘APPROVAL —_| Branch Manager - Komatsu Oreeditse Ngakaemang f 01/06/2016 ‘Doc no. DPR-MILTAN-S "Name: # Hydraulic Shovel Operating Procedure (PC8000) | FsSue nor | T oor This documents maintained in he EDMS, check the validity onthe EDM before using the hard copyDEBSWANA®) 16.6 Ensure that there is nobody below your working elevation (bench) that may get hurt as a result of scaling operations. Always ensure that persons on your shift are aware of where you are working and are cautious when they approach you. 16.7 Scaling of highwall shall only be carried out during day ight with the assistance ofa spotter at all imes. 168 Ifa spotter is utilized, they must stand ata safe distance of Sm where he has a clear view of the area and no closer than 2m from the crest. 169 Working condition wil often vary throughout the shift ~ Operators must recognize and react to these changing conditions in order to minimize being posed to hazards and maximize productivity. Continuous risk assessment shall be timeously completed with the assistance of the Team Lead andlor Shift Coordinator. 16.10 Ensure that the working area is properly demarcated from any unauthorized access, 16.11 Operator shall place a machine at safe distance from the base of the high wall while removing ‘material from the base of the toe. 16.12 Shovel machine tracks shall always be positioned perpendicular to the bench free face when scaling close to the bank edge, with the superstructure aligned with the tracks in the basic position. 16.13. The barrels must be clearly visible on the highwall and no over digging shall be carried. 17.0 SHUTDOWN PROCEDURE 17.1 Refuel your machine according to the laid down schedule. 17.2 Park your machine on a safe level ground and lower attachment. 17.3 Never park nearer than 10m closer to any machine at parking bays or demarcated areas on either side. 17.4 Put all control levers in neutral postion. 17.5 Apply the hydraulic lock lever. 17.6 Switch on lights and dismount machine maintaining three points of contact: 17.7 Dismount machine maintaining three points of contact, walk around and check damages and cil leaks. 17.8 Remount the machine maintaining three points of contact and switch off the lights 17.9 Allow the machine to idle for 3 to 5 minutes and switch off engine 17.10 Repore hour meter readings and condition of your machine to your Shife Coordinator-Pit Control Room. 17.11 Repore to the incoming Operator about the condition of the machine. 17.12 De not leave anything lying on the floor on the Operator's cab. | TITLE NAME SIGNATURE | DATE ‘ORIGINATOR | Mining Manager Technical Support| Matenga Joe Chite oA, 01/06/2016 APPROVAL | Branch Manager - K Oreeditse Ngakaeman; P 7 | 017062016 ranch Manager - Komatsu iataemang PY 1, , Doc no. DPRHI-TRN'SO | Names # Hydra Shovel Operating Procedure PCR000) | vue nor Pat Tora “This document i mainained in the EDM, check the valley on the EDMS before using the hard copyDEBSWANA®) 18.0 AMENDMENTS HISTORY Issue No. Effective Date Date Last Revised | Amendment Details 04 01042015 25/02/2014 Procedure number has been changed from DP-MI-02 to DPR-MI-TRN-02 ‘Added the machine operating tips to the procedure The procedure template changed to current document control template (Change of management toll i2016 o1/o42015 Change of management (Signatories) 19.0 RELATED DOCUMENTS Document no. | Document name Issue date | Date of next review PRMLTRN.O3 | Earshmoving Machine Operator Training | 01/04/2015} 303017 and Assessment Procedure PRMILH-06 | Loading Procedure ovoanois | 31703018 | PR-MILH-14 Mining Emergency Procedure 01/04/2015 31/03/2018 PRIMILLH-I7 | Hot Seat Shift Start-up, Cheeks and Brake | 0170472018) 31/08R018 Testing Procedure PRIML-TRN-26 | Mining Fatigue Management Procedure | 01042018 | 3103018 TITLE NAME SIGNATURE DATE [ ORIGINATOR | Mining Manager Technical Support | Matenga Joe Chite 01/06/2016 APPROVAL, Branch Manager - Komatsu Oreeditse Ngakaemang LE ~ | 01/06/2016 “1 Doc no, DPRMI-TRN-SO T Name: : Hydraulic Shovel Operating Procedure (PCBOO0) [sue no: Page 12 of 12 ‘Thr docanent manned othe EDMS, cack healt onthe EDM bale ung the ard pp