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FordEtisTECHNICALSERVICEBULLETIN35/2012

reissueNo.35/2012

TECHNICALSERVICEBULLETIN

07May2014

2014FordMotorCompany
Allrightsreserved.
Thisbulletinrepresentstechnicalserviceinformationonly.Withoutexceptionallgratisrepairsandreplacementsaresubjecttotheindividual
warrantyandpolicyproceduresofthesupervisoryFordCompany.Theillustrations,technicalinformation,dataanddescriptivetextinthisissue,
tothebestofourknowledge,werecorrectatthetimeofpublication.

Thisreissuereplacesallpreviousversions.Pleasedestroyallpreviousversions.Onlyreferto
theelectronicversionofthisTSB.Theelectriccoolantpumphasbeenreintroducedforall1.0L
EcoBoostenginessince05.05.2014(buildcodeEJ).
Subject/Concern:

Installationoftheaftermarkettowbar

Model:
Focus2011.25(12/201004/2015)with1.0LEcoBoostengine(74kW/100PS)
(90kW/120PS)andwithouttowbaronly

Markets:
Section:
Summary

BuildDate:07.08.2012
04.05.2014
BuildCode:CEEJ

All
30303B

Theaftermarkettowbarrequirestheinstallationofanelectriccoolantpump.AllFocus2011.25builtfrom
06.08.2012upto04.05.2014(buildcodeCEEJ)onwardsarenotfittedwiththeadditionalelectric
coolantpumpinthecoolantcircuit.
Theelectriccoolantpumpisonlyactivatedwheneverthecoolanttemperatureexceedsacriticalvalue.
Thiscanoccurinparticulariftheenginehasbeenoperatedatahighloadforalongtimeandisthen
parkedimmediatelyafterwards.Forexample,afteralongmotorwayjourneyathightrailerloads,with
subsequentparkingataservicestation.Thiscanleadtoanexcessivebuildupofheataroundtheengine
aftertheenginehasbeenswitchedoff.ThePCM(PowertrainControlModule)activatestheelectric
coolantpumptopreventanydamageduetothisbuildupofheat.Itcanthereforebethecasethatthe
electriccoolantpumpcontinuestorunforacertainperiodoftime.
NOTE:ForPCMReprogramminguseIDS81.05DVDoralaterversion.
Shouldacustomerexpressadesiretohaveanaftermarkettowbarinstalledonthevehicle,therequired
electriccoolantpumpshouldbeinstalledaswell.Thisbulletindescribestheprocedurenecessaryto
installthecorrespondingcomponents.
Parts
FinisCode
1763048
1381665
1772157
1793564
1787097
1772607

Description
Electriccoolantpump
Screw
Inletcoolinghose
Outletcoolinghose
Degashose
Jumperwiringharness

LaborTimes
Description
IDSVehicleConnection/Communication
PowertrainControlModule(PCM)Reprogramming
ElectricCoolantPumpInstall

GeneralEquipment/Material
CoolingSystemVacuumTesterandRefiller
Coolinghoseclamp
FluidContainer
AntifreezeSuperPlusPremium4U7J19544AA2A
ServiceInstruction
SeeSummary.

Quantity
1
1
1
1
1
1
OperationNo.
290990
291205

Time

393974

Specification

WSSM97B44D

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ElectriccoolantpumpInstall
1.

WARNING:Whenreleasingthecoolingsystempressure,coverthecoolant
expansiontankcapwithathickcloth.
Releasethecoolingsystempressure.

2. Removethegenerator.Foradditionalinformation,refertoFocus2011.25WorkshopManualSection
41402.
3. Raiseandsupportthevehicle.Foradditionalinformation,refertoFocus2011.25WorkshopManual
Section10002.
4. Ifequipped.

5. Removetheengineundershield(IfEquipped).

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6.

FordEtisTECHNICALSERVICEBULLETIN35/2012

WARNING:Bepreparedtocollectescapingfluid.
Removeanddiscardtheturbochargercoolinghose.

7. NOTE:Electriccoolantpumpattachedshownforclarity.
Installtheelectriccoolantpumphoses(seePartsRequired).
1.Inletcoolinghose
2.Outletcoolinghose
3.Electriccoolantpumpwithbracket.

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8. Installtheelectriccoolantpumptotheradiatorshroud.

9. Installanewdegashose(seePartsRequired)tothereservoir.
10. Routethedegashosetotheturbocharger/radiator.
1.Degashose
2.Installthejumperwiringharness(seePartsRequired)totheenginewiringharnessand
connecttheelectricalconnector.
Makesurethatallhoses/hoseclampsarecorrectlyinstalled.

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11. Fillthecoolingsystem.Foradditionalinformation,refertoFocus2011.25WorkshopManualSection
30303B.

IDSPowertrainControlModule(PCM)Program
1. NOTE:UseIDS81.05DVDoralaterversion.
NOTE:Beforecommencingmoduleconfigurationorprogramming,connectthevehiclebatteryto
asuitableexternalpowersupplyinordertomaintainaconstantbatteryvoltagethroughoutthe
procedure.FordetailedinformationrefertoTSB62/2007.
ConnectIDSstandardportablediagnosticunittothevehicleandestablishcommunication(VID
thevehicle).
Confirmthevehicledetailsarecorrect.
2. ReprogramthePCMusingIDS.
Selectthe<Toolbox>tabatthetopofthescreen.
Select<ModuleProgramming>andthenpressthetick.
Select<ModuleReprogramming>andthen<PCM>.ProgramthePCMwiththerequiredlevel.
IDSaskswhetherTSB35/2012hasbeenappliedornotandthusleadstothecorrectupdate
path.
ModuleReprogrammingstarts.FollowtheonscreeninstructionsfromIDSstandardand
confirm.
3. DisconnectIDSstandardportablediagnosticunit.

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