PROCEDURE QUALIFICATION RECORD = vo aenveninn (PQR) [Date : July-01 2003 ices Sma Procedure Quliieation Record No. WPS No, _ Revision No, Date 07.08.2003 Welding Procesies) OTAW/SMAW “Types (Manu, Amst Sem Ato) _Manuat JOINTS (Qw-402} 7O+5° [AREA 1-GraW(imm) [AREA 2- SMAWLAmm) Thik tng fre — 2~3 ‘roove Design af Test Coupon combat quiets ts deposed weld metal duces shal be conde fo each ler metal or res sd | ‘BASE METALS (QW) POST WELD HEAT TREATMENT (QW-#07) MatsinlSpee = SASI6 1 SASI6 _—_ fremperase NIA ‘Type or Grade mio ime NrA PNo wPNo, foties NONE a “Thickness of Tet Coupon Diameterof Test Coupon Cotter _Passhicknese@13 mm (12) _ Percent Composition aie oan) Haw Rate fitting ‘gon s99m% © 7~10Umin ring LNA NIA a FILLER METALS (QW-40#) Root Hor Filing Capping ——Seking NIA NIA Nia SFA Speciation AWSClasfcston PCTRICAL CHARACTERISTICS (QW409) Fler Meta Eo lcurent oe Weld Meta Analysis AN Pointy cesar SimofFilerMeat em | Jaros GrABWia0-190SMAW-125-I0 Vols TAY a Filer Meal product form, Bar (06 ) wee fewinpatkj/mm) ——GTAW: OST LLL SMAW: 235-420, Brand EAB fruneten Fiewode Size 2Anim Deposiod Weld Maal Th, nm hes POSITION (QW.aD5) [FECrROUE rows) Postionof Groove VERTICAL reve Spe Wala Prowesion (Uphil,downbit) UPHILL String Weave ead otter fosctaion [sips or Single as pe site) - - en ors Feds “A aE Toetectchnie OTA NYA MAW ON Pete Tem fom SB RG TokabStandarc epsom fo Ceuwuege ee — siahhs Orbe | cio oe OO Spf] 29> TATEDPROCEDURE QUALIFICATION RECORD os Ne -acmaeino | (POR) pe. ayo. 2003 | teeta row Arie. Tensile Test (QW-150) Specimen rune | Pimenson | thicess [aren unt freasieSirengt] Type ot Fa Ne com) nm om) | cron, esp, wre & Location a ° : @ 7 7926568 | Piakect oft Wo orion 2 » * 2 77 7a _| Bootie Wel pomon Guided-Bend Tests (QW-160) Specimen No. | Type and Figure No.| Result Specimen No “ype and Figure No Roslt i FACE END oe m3 RooTBEND ox me FACE BEND °K xo FOOT HND ox ‘Toughness Test (QW-170) Specinen No [Notch Locaton | __ Noth Tope TeCTewy [Tapa Sneth Conneats we ‘Wi META v “6 2099 SATISPACTORY ware ‘WH META v a 2 SarisracTORY wo MTA v 46 2 SATISPACTORY nazi )aEATAaECTED Zone] v “ wm SATISFACTORY taza |MeaTafvicTaD Zone v 6 ae SATSFACTORY WAz3 [neat arrecreD zone| v ‘ a SATIPACTORY SERUM pap samttacts Iosposit Analysis None " pefel A> Jowier__ RADIOGRAPHY EXAMINATON SATISFACTORY _ SIGNATURE _ d's Name _ASLAMJ KHALIL Stamp No, Tess conducted by PSQCA/PCSIR Laboratory Test No, _PCSIR = 174-175-176 We cnt that he statements in his cord are corset and tha he test welds were prepared, welded, and tested ln accordance with the requirements of Section IX of the ASME Code PREPARED BY APPROVED BY lox: lacw. — eer se acm B nn23 MAR 2005 (WED) 15.09 DESCON ERMH1103 009718881340 PACE. 11 | In unnedine | Daten. 227/102 Evaluation of Face & Root bend test, aey/theemntn win: | eee i iat Ws DESCON Engineering, Lahore, lerence . i eter NO. par # A1B-169.2002 Dated. 16:07.2002 tumiberol Samples: 4s Size/Weight of sample. POSIA Sample Number. vt \ Speciication against which sleg'?® RESULTS : SAMPLE MARKED “RESULT FBT ius OK. FB OK, RES ‘OK REA (OK i es Tos anaes rope sed sciy one paievat sarees) supe by he py oa shouts vot be reproduces! pa F Sang has nol boon peormed by the PCSIR Labs. and the PCSIR does vel Acca the eosponsity tha the samle(s) supald 5/are rly represontatve sample(s) of any alc or slack or ei prdietan. Wie the PCSIA agrees a Inke every roagorable precacivh fo etre valey of ls Text rer, rsumes no {aby for tha aeraracy Wireo! Weyer te acu ha lee: eared forthe alyssa Th pty shel ain ft resp forthe ele se ef Ma recite In thn nies rots ed tha laboratory stint te held ton Tem any en! al els wich may result Won We Uo sich gt y The pty oer ‘Aner competon ol tha raport tha sompl wit be preserved or one morth uid nogeaed ethene Siqsanne iName} Countersignaiwra iz rod Ayla tla a Fdewahend Ari oni Fay-e2 — vreuur Genero uli & Met, Res: Ceattl fi r Seooemoe Sean on23. MAR 2005 (WED) 15.10 909719031940 PACE 13, Pakistan Council of Sclentitic & Industrial Research LABORATORES COMPLEX, LAHORE 54600 | Canira/Dison/Section Evaluation of Hardness Pris ‘Semple received from: MMRC Your relerence letier No, _ -M’s DESCON Engineering, Lahore, Number of Samples; POR#A/B-169.2002 PCSIR Sample Number. ONe(1) “specttcation against which (GNE182 Dated cicivansatt Size/Weight of semplo.,.15;7-2002 RESULTS - Mecrostructure Analysis ‘The given sample was sectioned and prepared according to standard ‘metallographic techniques. The test sample was examined macroscopically under etched condition. Our findings are as follows: ‘The macrostructure of welded zone along with base material shows quite dense * ‘morphology with no macrostructural defects apparently Herdness Measurements The horcneds vaiues are based cn average § readings Marked Zones Ward (Hv3y) Base metal 140 ~ Heat affected zone. 142 ‘Waid metal er This anayliesi/est roport Is based solely on the pamicular samle(s) supplied! hy the party and should not te a apron In pat ‘Sampling hax rol been paitarmed by tho PCSIA Labs. axl the PCSIR does nel necept the rosponsibiily thal Ihe tative sample(a) of any brtch a stock o enlira production. bo precaution to ansinre validly of Hs Lost resis, W ensues no isaraol bayand tha aunt! thn toa charged fer tha analysis. ne fal reapenisbly for the ches! tsa a¥ the resits Io thn analysia/test ropes aoe the borat wha Up held trem from any ma cigs which may resul rom tha use of suc lot Ly We Putty oF cothors ‘Alter completion ul th report tha sample wil be preserved far ora imanth unl negated otherwise. Mineraly & Met, Res. Coatce PCSTR Laberatories Com talnre54500. stypere Nevo prepared by Ware] Copan rt Iolo ag a ie oy f. Laws rector Gone Head porT 223.MAR. 2005 (WED) 15.09 DESCON ERNE 109, 009710091340 lA i | ) Pakistan Council of Scientific & Industrial LABORATORIES COMPLEX, LAHORE 54600 Research ws areaieas sae nanattneldligfe-rrs WNATSAMISSLBERORT Inrespect of Centre/Division/Saction Datet.2 Evaluation Of Tensile Strength And Fracture Location utr Semple received trom: Me DESCON Engineering, Lahore. i Your relerence leer NO. paw a/e-109-2000 Doted. Number ot Samples Ty (y Six9/Weight o! sample, ° imber. _PCSIR Sample Number. rar. 43g Specllicalion against which tested : ‘RESULTS ‘Ulimale Total Load | Tensile Strength | Fracture Location (Tons) (Psi) 752 78265.63__ [Out ot wold zone 7.07 74522.34 | Outof weld zone ‘Thie arelyic!/test ron io beaed solely on the particular sarnple(s) supplied by the party and slid nat be nproded! nav Samyping has 1 been ntti by Ue PCSIR Las. and tin PCSIA does viet necap! he responsibilty ta he -samplo(s) supplied Is/are tly rapresortaive sampe(a) of sw bate or stock of eultn fredietion. ‘While the PCSIN agraag Io take every roasonable procoutin (9 ensure valdty ol is (ost resulls | assumes no Hably forthe acrurney thareo! beyond the ammount of ha foe charged forthe analysls/las. ‘Tho pasty shall essunne fll responsibly forthe alhinal use of the vrsils ky the rlysistest reper an the Jayotatory shall be hold fren trom any nel clams when may rasull Hom the Use ol sheen Wythe ply or ‘liars, ‘Aller completion ol the report the sarnpe willbe preserved for one mon unit agalnied gtharwlee. Neport prepart by : [Name Couniersipsature Head ped Munerals & Met, Ret. Conte PESIK Lebaatories Compler Ffomebad Ae Direct Gong23. MAR 2005 (WED) 15.10 _DESCON ERMHIi09 009716031940 PACE 14 Pakistan Council of Scientific & Industrial Research LABORATORIES COMPLEX, LAHORE 64000, Beste Tele: 7uisresinPe ‘er. ANALYTICAL/TEST REPORT ra th hE A075 . vans 27 fos a Sahuiin form Sem s60 ih cabafivceect MRC Mis DESCON Engineering, Lahore. POR # AB-169-2002 Sample received from : Your relerence lelter No, Number of Semples > PCSIR Sample Number. Specification agains! which te 45-07-2002 RESULTS i ‘SAMPLE MARKED [~ Impact Strength ‘This analytlen!/iast roport Is based solely on the patleviar exmple(t) sunllad by the pay and should net be ‘oproduced in pot Sampling has nol boon povtarmed by the PCSIR Lalis. nad the PCSIA does net necept the resywnalbiy that he samle(s) supplied Is/aré uly represersative sampla(si of any tarch of slock Procivetion. ‘While he PCSIA rigreed lo take every ronronable precsilon (0 ens, valdly of Ns tes! resus, ansumes no Nabtty for the accuracy thereot beyara te armount ol the fon charged for the analysis last. ‘Tho party shal cesune Kel roapensiiy forthe Nien! weg nl he reuse malysi/test reyes and tho Jadotatory win lo hula fee lcm shy A! al em Wie nny resul HOM the Ue of ete dni Uy We fay wr ‘thers ‘Alter compleon o he report the samp wil be preserve for one mani unit nogoiaiey olherwie. Signature Ware) Couninesgaturn E Tamshasd Aver tys AF 2 —_ hector General pe Head Minecala & Met, Res. Centro PCSIR Laboratories Camntrs alinc S800,