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450~176
J. S. Sheasby
Faculty of Engineering Science, The University of Western Ontario, London, Ontario, Canada
ABSTRACT
The oxidation properties of n i o b i u m were studied i n the t e m p e r a t u r e r a n g e
450~176
at oxygen pressures 1-760 Torr. P a r t i c u l a r emphasis was placed
on correlating the morphology of the reaction products with the oxidation
kinetics. During the initial, approximately parabolic oxidation period the
scale appears compact, and at the transition from parabolic to l i n e a r kinetics
the scale blisters and cracks. Scale formed d u r i n g l i n e a r oxidation grows i n a
series of crude layers. F r o m the relationships d e t e r m i n e d b e t w e e n the rate
of oxidation and the thickness of the oxide layers, it is deduced that the rate
of oxidation is controlled at all times by the diffusional properties of the
oxide layer in contact ,with the metal phase. The sensitivity of the rate of oxidation to oxygen pressure is ascribed to the pressure sensitivity of the u n d e r lying parabolic rate constant of formation of the n i o b i u m pentoxide, and to a
lesser extent to changes in the width of the oxide layers with the rate of
their formation. The inversion in the t e m p e r a t u r e coefficient of the oxidation
reaction as the t e m p e r a t u r e is lowered from 625~176
is associated with the
disappearance of layers of NbO and NbO2 from the reaction zone and the
appearance of a metastable platelet phase.
anism. This paper describes the results of an investigation into this possibility.
Experimental
Specimens were cut in the form of squares approxi m a t e l y 1.1 cm 2 f r o m sheet 1 m m thick produced by
Fansteel. The specimens were prepared for oxidation
b y abrasion up to 600 grade silicon carbide paper, followed by electropolishing for 30 sec in a nitric acid
--30% hydrofluoric acid electrolyte at 24v using a
carbon cathode.
The kinetics of oxidation were e x a m i n e d using a
volumetric apparatus. E x p e r i m e n t a l r u n s were i n i t i ated by a d m i t t i n g oxygen to a specimen brought to
t e m p e r a t u r e u n d e r vacuum. Previous estimates of
specimen self-heating for this procedure gave a n
initial rise above the furnace t e m p e r a t u r e of about
30~ The specimens t h e n cooled to a steady value in
about 4 m i n to about 2~176 above the furnace t e m perature. For most of the experiments an oxygen
pressure of 380 Torr was used, and at this pressure a
1 cm m o v e m e n t of the m e r c u r y bead corresponds to
an oxygen u p t a k e of a p p r o x i m a t e l y 1.4 x 10 -5 g / c m 2.
At least two runs were made at each temperature, a n d
the rate constants so d e t e r m i n e d u s u a l l y agreed to
better t h a n 10%. After oxidation all the specimens
were e x a m i n e d metallographically. To obtain m i n i m u m loss of oxide the specimens were plunged while
still hot into c o l d - m o u n t i n g compound.
Experimental Results
Kinetic res~lts.---A series of specimens was oxidized at 380 Torr at a p p r o x i m a t e l y 25~ intervals over
the t e m p e r a t u r e r a n g e 450~176
to a weight gain of
about 0.01 g / c m 2. F u r t h e r specimens were oxidized
as r e q u i r e d for specific times, temperatures, and oxygen pressures.
A typical weight gain curve in which initial protective behavior breaks away to a t i m e - i n d e p e n d e n t
reaction rate is shown in Fig. 1. A plot of (weight
gain) 2 vs. time for the protective period gives a good
fit to a straight line intersecting the time axis close
to the origin. The weight gain curves for the series of
specimens oxidized at 380 T o r t w e r e analyzed for
values of the reaction rate constants Kpv and Klv.
Where Kpv, the parabolic reaction rate constant, and
Klv, the l i n e a r reaction rate constant, are defined by
695
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696
J. Electroche~n. Soc.:
ELECTROCHEMICAL SCIENCE
July 1968
20
720~
IO
7 5 0 m m Hg.
16
x
"
Kp v Volumetric
Kp 9 KI. X Wc
=~
z
<[
jU
(~ 8
v:c
~4
/;
. . . . .
IO
20
30
40
TIME
rains
50
,o
G'0
e
1"O
I'1
~o ~
1'2
1"3
.~
1"4
I O 3 / TOK
750 Torr
the equations
w ~ = Kpvt + a
w = Klvt + b
8
x
'j/jj
/ //
Metallographic
results.--The
principal reaction
product i n the r a n g e 10-760 T o r t 450~176
is ~ - n i obium pentoxide as designated b y Terao (9). Layers
of NbO and NbO2 are present at the metal surface on
specimens reacted above 620~
Below 600~ these
oxides are absent and are replaced by a platelet phase
t e n t a t i v e l y identified as the suboxide NbOz as design a t e d b y N o r m a n (10). The appearance or n o n a p p e a r ance of the e q u i l i b r i u m d i a g r a m oxides NbO a n d
NbO2 depends on the time, t e m p e r a t u r e , a n d pressure
of oxidation, and also on the local radius of c u r v a ture of the m e t a l - o x i d e interface. For instance, as
shown i n Fig. 5, for a specimen reacted at 626~ in
380 Torr oxygen, NbO and NbOs are stable on the
m a i n faces of the specimen, b u t not at the specimen
corners. The reaction conditions necessary for the formation of NbO and NbO2 are the subject of a c u r r e n t
study and will be reported later.
I n cross section the n i o b i u m pentoxide layer tends to
be thicker at specimen corners a n d edges t h a n on the
.~/
, ~
/ .~'is
7./
x/
2'o
~o
;o
TIME
(rain.)
~o
,;0
120
X SHEASBY
9 KOFSTAD
& COX
iO"~=
r
o
&
~ld 8
7oo'c
I
1"O
6oo%
I
I'.1
112
11~3
1"4
IO3/T(~
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OXIDATION
OF NIOBIUM
F R O M 450~176
697
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J. Electrochem. Soc.: E L E C T R O C H E M I C A L
698
No. of layers
19
25
30
34
43
50
63
111
2.4
2.2
2.2
2.1
1.9
1.9
1.7
1.8
3.6
4.4
5.2
5.8
6.7
7.4
8.3
x 1 0 -~
x 10-~
x 10 -~
x 10 -6
x 10 -~
x 10-~
x lO-e
1 X 10 -6
1.4
1.5
1.7
1.9
2.0
2.2
2.2
4.4
x
x
x
x
x
x
10-s
10-s
10 -s
l0 s
1 0 -s
1 0 -8
l O -s
1 0 -s
SCIENCE
J u l y 1968
certain specimens this dual oxidation behavior persisted to the end of the run, Fig. 5, a n d values of Kp
could be t a k e n corresponding to the two extremes.
Discussion
F r o m the morphological and kinetic evidence presented the oxidation behavior of n i o b i u m i n the temp e r a t u r e r a n g e 450~176
and pressure range 1-760
Torr agrees both q u a l i t a t i v e l y a n d q u a n t i t a t i v e l y with
a "repeated-parabolic" or " p a r a l i n e a r " scaling model.
Differences in scaling behavior as the t e m p e r a t u r e is
lowered are to a large extent caused by a decreased
plasticity of the oxide. Above about 750~ the oxide
does not layer, and consequently the o v e r - a l l reaction rate is essentially parabolic (6). At an oxygen
pressure of 380 Torr at 720~ the oxide grows protectively to a thickness of about 40~, and as the t e m p e r ature is lowered to 625~ the protective thickness is
reduced to about 13~. Below 600~ the ini,tial oxide
grows to a thickness of only a few microns before
failing, possibly because the platelets promote cracking. D u r i n g this period of oxidation the n i o b i u m pe.ntoxide scale layer is growing by a m e c h a n i s m in which
oxygen is the p r e d o m i n a t e diffusing species. This is
evidenced by the sustained appearance of polishing defects from the initial p r e p a r a t i o n on the free oxide
surface. Calculations show that in this phase of the
reaction less t h a n 5% of the weight gain of a specim e n is associated with oxygen solution in the m e t a l
phase and the formation of sub or lower oxides. This
value decreases as the reaction proceeds.
After the onset of scale l a y e r i n g the reaction rate is
observed to be essentially linear. The excellent agreem e n t b e t w e e n the measured and calculated parabolic
rate constants above 625~ Fig. 4. confirms that the
rate of oxidation u n d e r these conditions is controlled
by the transport properties of the layer of oxide in
contact with the m e t a l phase. That is, the linear rate
of oxidation is not due to phase b o u n d a r y control, but
is the result of a repeated parabolic process. Below
625~ such direct confirmation of the oxidation m e c h anism is not available. However, the correlation of the
metallographic observations with inflections in the rate
curve, and the analysis of the enhanced oxidation at
specimen corners strongly supports the continued operation of a p a r a l i n e a r mechanism. There are no values
in the l i t e r a t u r e with which these calculated parabolic
rate constants can be directly compared, although they
appear to be a p p r o x i m a t e l y one order of m a g n i t u d e
faster t h a n those of G u l b r a n s e n and A n d r e w (13). It
is noted that below 625~ the oxides NbO a n d NbO2
are not present at the metal oxide interface as r e quired in their description of the oxidation reaction
by Cox and J o h n s t o n (8), b y Inouye (14), and b y
B l a c k b u r n (15).
The initial parabolic rate constants are k n o w n to
be sensitive to the oxidizing pressure (6). Further, it
has been observed both in this s t u d y and that of Kofstad and Kjollesdal (16), that the thickness of scale
laminations tends to increase as the oxidation pressure
is reduced. Hence the variation of both the l i n e a r rate
of reaction and the calculated parabolic rate is considered to e m a n a t e from these causes a n d not as a
result of phase b o u n d a r y control.
At t e m p e r a t u r e s below 550~
at some time well
after breakway, the rates of reaction tend to change
slowly to lower values. For example, in Fig. 2B, the
rate of reaction of a specimen reacted at 520~ at 380
Torr after 120 m i n has fallen to 0.6 that of the rate at
20 rain. This behavior has been reported previously
(7), and was considered to be due to a t h i c k e n i n g of
the b a r r i e r film. This could occur in two ways; the
average l a m i n a t i o n thickness Wc could increase, or the
l a m i n a t i o n thickness could r e m a i n constant b u t the
point at which a n e w l a m i n a t i o n forms could move
f u r t h e r from the metal-oxide interface. E x a m i n a t i o n
of oxidized specimens showed no evidence of a change
in l a m i n a t i o n w i d t h greater t h a n 0.85, whereas a
change of 0.6 is r e q u i r e d for the first mechanism. The
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OXIDATION
OF
NIOBIUM
]
i
i
i
630"C 750mm Hg.
-- - ??:'n:nder
NbO
37p
400 \ \
HARDNESS \ \
D.P.N.
T
300
--G
450~176
699
Fig. 10. Taper section of niobium oxidized at 600~ at an oxygen pressure of 750 Torr for 60 min, showing a band of platelets
in the metal phase; taper ratio approx. 10:1. Magnification 250X.
Nb205
Under platelets
175,u Nb205
\ ~ \
~ \ \
FROM
Acknowledgments
The author is grateful to Mr. E. K o h n for his assistance with the e x p e r i m e n t a l work. The research was
supported by the National Research Council of Canada
a n d The U n i v e r s i t y of W e s t e r n Ontario.
Manuscript received Feb. 16, 1968..
\\
A n y discussion of this paper will appear in a Discussion Section to be published in the J u n e 1969 JOURNAL.
200
| (~- ~
20
DEPTH JJ
REFERENCES
A. U. Seybolt, Advances in Physics, 12, 1 (1963).
T. Hurlen, J. Inst. Metals, 89, 273 (1960-61).
T. L. Kolski, Trans. ASM, 55, 119 (1962).
C. H. McLintock and J. Stringer, J. Less Com~non
Metals, 2, 233 (1960).
5. D. W. Bridges a n d W. M. Fassell, This Journal, 103,
326 (1956).
6. J. S. Sheasby, G. R. W a l l w o r k and W. W. Smeltzer,
ibid., 113, 1225 (1966).
1.
2.
3.
4.
60
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700
J. Electrochem. Soc.: E L E C T R O C H E M I C A L
SCIENCE
J u l y 1968
Insulator-Induced Conduction
Jerry M. Cantril and H. A. Pohl*
Department o$ Physics, Oklahoma State University, Stillwater, Oklahoma
ABSTRACT
The presence of i n s u l a t i n g particles, even those of higher resistivity t h a n
the liquid, was found to increase electrical conduction in several dielectrical
liquids. We believe this to be a general effect which will occur if the particles have a higher dielectric constant t h a n the liquid. I n particular, we observed i n several highly purified liquids (C C14 and toluene) that the c u r r e n t
conducted across a cylindrical electrode system was considerably e n h a n c e d
w h e n highly purified solids (e.g., p o l y v i n y l chloride, quartz, or sulfur) were
held against the smaller i n n e r electrode by dielectrophoretic force. A theory
for the effect is given. It emphasizes the effect of local field concentration
(field-focussing) by the particles. This "focussing" of the field in the liquid
acts to enhance carrier concentration and conduction since the conduction is i n
the n o n o h m i c space-charge-limited regime.
Solid particles with a dielectric polarization higher
t h a n that of the s u r r o u n d i n g liquid m e d i u m are pulled
dielectrophoretically into regions of highest field
strength. This effect has been used to accomplish
separations of solid particles in n o n u n i f o r m electric
fields (1-4). The present study has sought to i n q u i r e
e x p e r i m e n t a l l y as to what effect the deposition of solid
m a t e r i a l might have on electrical conduction t h r o u g h
the liquid.
The effects of particles on electrical conduction processes in liquids are as yet incompletely known. Conductive particles such as iron or wet particles such as
moist clay are k n o w n to play a n i m p o r t a n t role in dielectric b r e a k d o w n of liquids (6, 7). The role of i n sulating material particles in conduction in dielectric
liquids is less well known, especially at voltages well
below b r e a k d o w n values. Electrophoretic p h e n o m e n a
i n v o l v i n g the charging of particles and their subseq u e n t discharge after migration to an electrode are
well recognized (6,7). K o k (6) has expressed the
opinion that particles, themselves of a n insulating n a ture, have a negligible effect on c u r r e n t flow in liqquid dielectrics a n d t h a t their effect would be indistinguishable from the b a c k g r o u n d ionic current. Pohl
and Schwar (3) have suggested that rotational
B r o w n i a n motion of suspended particles m a y enhance
c u r r e n t flow by rotationally t r a n s p o r t i n g deposited
ions from the m e d i u m on the surface of the particles.
The effect on conduction due to i n s u l a t i n g particles
resting at an electrode has not been studied. I n the
case of p u r e l y ohmic conduction one would expect
the presence of particles of lower conductivity t h a n
the liquid to block c u r r e n t flow. Yet the earlier experiments of Pohl and Schwar had indicated that the
opposite might occur, and that the presence of i n s u l a t ing particles could enhance c u r r e n t flow in dielectric
liquids. The present work was u n d e r t a k e n to e x a m i n e
more q u a n t i t a t i v e l y the e x p e r i m e n t a l facts and to derive a theoretical u n d e r s t a n d i n g of them.
A somewhat distantly related p h e n o m e n o n is k n o w n
to occur in glow discharge tubes. W h e n the cathode is
entirely covered with a t h i n film of i n s u l a t i n g m a t e r i a l
* Electrochemical Society Active Member.
Experimental
Test system.--A schematic diagram of the test syst e m is shown in Fig. 1. The cell was designed so that
the purification system was i n t e g r a l w i t h it. The p u r i fication system comprised two parts; a sorption bed
of 6-12 mesh silica gel in the lefthand c h a m b e r of the
P y r e x glass cell, and a set of three concentric cylindrical stainless steel electrodes in the r i g h t h a n d c h a m ber. The latter electrodes were connected as shown to
a 45v battery. The central c h a m b e r served as the test
chamber. The sintered glass filter b e n e a t h the central
test c h a m b e r had a m a x i m u m pore size of 40-60~,
while that u n d e r the sorption bed had a m a x i m u m
pore size of 170-200~. The whole ceil was 21.6 cm high
and 14.0 cm wide. The chambers were constructed of
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