Professional Documents
Culture Documents
Recognition
and
Reward,
improvement-PDCA
cycle,
Performance
appraisal-continuous
5S-Kaizen-Supplier
Partnership-
Page 1
LEADERSHIP ROLES
Innovator
Negotiator
Producer
Director
Coordinator
Checker
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Stimulator
Monitor
Page 3
QUALITY COUNCILS
The quality council includes CEO and Senior managers of the
functional areas -research,manufacturing,finance,sales
,marketing etc. and one co-ordinator and a union
representative.
Duties- To develop the Quality statements eg. Vision, Mission,
Quality policy statements, Core values etc.
To develop strategic long-term plans and annual quality
improvement programme.
Make a quality training programme
Monitor the costs of poor quality.
Determine the performance measures for the organisation
Unit 2 TQM Notes /IV MECH SEC-1/VEC
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THEORIES OF MOTIVATION
MASLOWS NEED HIERARCHY THEORY
Maslow assumed that people are motivated to satisfy various needs and
that these needs can be arranged in a hierarchy of importance. As
shown in Figure, Maslow's hierarchy of needs assumes there are five need
levels.
The physiological needs for such things as food, water and air represent
basic issues of survival and biological function. In organizational settings,
physiological needs are generally satisfied by adequate wages and the work
environment itself, which provides restrooms, adequate lighting, comfortable
temperatures, and ventilation.
The security needs - the needs for a secure physical and emotional
(Physiological) environment. Examples include the desire for adequate
housing and clothing and the need to be free from worry about money and
job security.
Social needs are related to social processes. It is the needs to associate
with other people and be accepted by them; to love and be loved. They
include the need for love and affection and the need to be accepted by one's
peers.
Esteem needs actually comprise two different sets of needs: the need for a
positive self-image and self-respect and the need for recognition and respect
from others.
Self-actualization needs/Self-realization/Self-fulfillment these involve
realizing one's potential for continued growth and individual development.
The self-actualization needs are perhaps the most difficult for a manager to
address.
For example, for accomplishing what one is capable of accomplishing, for
becoming what one is capable of becoming? A musician must make music,
an artist must paint, a poet must write if he is to be ultimately happy.
Unit 2 TQM Notes /IV MECH SEC-1/VEC
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restrictions. Any increase beyond this level will not provide any satisfaction to
the employees; however, any cut below this level will dissatisfy them. As such,
these are also called as dissatisfiers.
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EMPLOYEE EMPOWERMENT
It is an environment in which people have the ability, the confidence and
the commitment to take his responsibility and ownership to improve the
process and initiate the necessary steps to satisfy customer requirements
within well-defined boundaries in order to achieve organizational values and
goals.
Job Enrichment: Is expanding content of the Job.
Job Empowerment: Is expanding the context of the job.
Job Enlargement: Job enlargement changes the jobs to include more
and/or different tasks. Job enlargement should add interest to the work but
may or may not give employees more responsibility.
Job Rotation: Job rotation moves employees from one task to another. It
distributes the group tasks among a number of employees.
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Job
Enrichment:
Job
enrichment
allows
employees
to
assume
more
PRINCIPLES
OR
CHARACTERISTICS
FOR'
EMPOWERING
EMPLOYEES
1. Tell people what their responsibilities are.
2. Given the authority equal to the responsibility assigned to them.
3. Set standards of excellence.
4. Give them knowledge information and feedback.
5. Trust them and treat them with dignity and respect.
CONDITIONS TO CREATE THE EMPOWERED ENVIRONMENT
1. Everyone should understand the need to change
2. The system need to change to new paradigm.
3.
solutions
to
quality
problems,
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ownership
of
solutions,
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5. Ground Rules: The team should have separate rules of operation and
conduct. Ground rules should be discussed with the members, whenever
needed it should be reviewed and revised.
6. Clear objectives, Accountability:
scheduling
with
fixed
time
limit,
purpose,
role
and
developing,
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Forming stage- Initial stage with only group of individuals and no team work.
Team purpose, roles are created.
Storming Stage -Initial agreement roles are challenged. Hostilities, emerge
which may be resolved.
Norming Stage-Formal- informal relations get established.
Performing Stage -Team operates in a successful manner with trust,
openness, healthy conflict and decisiveness among the members.
Maintenance stage Functioning should match with time.
Evaluating Stage Evaluating the team performance.
TEN COMMON PEOPLE PROBLEMS
Floundering,
overbearing
participants,
Dominating
participants,
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to
EXTRINSIC REWARDS
feeling
monetary
recognition
to
achievement
issues
forms
of
1. Profit sharing
acknowledge
2. Gain sharing
of
3. Employment security
quality
improvement goals
4. Compensation time
2. Celebrations to acknowledge
achievement
of
quality
improvement goals
3. Regular
by
systems
6. Quality based performance
expression
appreciation
of
appraisals
managers
from
co-workers,
subordinates or customers is
incorporated
into
performance appraisal
5. Formal
suggestion
system
quality
improvement
suggestion
6. Developmental
based
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performance appraisals
7. Quality based promotion
STEVE
SMITHS
TWENTY
DIFFERENT
WAYS
TO
RECOGNIZE
THE
EMPLOYEES
place
Honor peers by recognizing them
Allow people to attend meetings in your name when you are not available
Involve teams with external customers and suppliers by visiting them
Invite a team for coffee or lunch whenever possible
Create a visibility will displaying posters, pictures, to thank the
contributions of employee
Credit the team to higher authorities when their ideas are accepted
Take interest in employees development
Get the team picture in company newspaper
Mention the ideas of others during your meetings, so that they are
recognized
Write a letter of praise to contributed team member and copy to boss
Ask people to help you with the project which is difficult but challenging
Send a team to special seminars, workshops to cover topics they are
really interested in
Ask your boss to send a letter of acknowledgement and thanks
Honor outstanding contribution with awards
Have a stock of small gifts to give to people on the spot whom you catch
doing things right
Promote or nominate for promotion, those people who contribute most
PERFORMANCE APPRAISAL
Performance
Appraisal
is
the
systematic
evaluation
of
the
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PROCESS/PROCESS
OF
DEVELOPING
EFFECTIVE
PERFORMANCE MANAGEMENT
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Above
Average
Average
Job Knowledge
Quality
(Accuracy,
Neatness)
Quantity
(Output of good
work)
Personal
Appearance
(Cleanliness,
Neatness)
Ability
for
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Teamwork
Common Sense
Initiative
(Interested
in
making
improvement,
seeks
addl.
Responsibility)
Manners
and
Obedience
Health level and
absenteeism
2. Ranking method
The
managers
are ranked
from
best
to worst
based
on some
characteristics. The rater first finds the manager with highest performance
and the manager with lowest performance. Rates given by the manager,
the former as the best and the later as the poor. Thus all the employees in
a group are given ranks.
Ranking can be easy and inexpensive, but its reliability and validity may
be open to doubt. It is possible that low ranker in one group may turn to be
superstar in another group. The limitation of the ranking method is that the
size of the difference between individual being ranked is not well defined.
3. Paired Comparison Method
This method is simple. Under this method the appraiser ranks the
manager based on his performance in comparing with all the others in the
group one at a time. It will be effective if the numbers of managers are less.
The total number of comparison is given by the formula
[N (N-1)]/2.
The limitation is that managers are simply compared with each other on the
total performance rather than specific job criteria.
4. Forced Distribution Method
Unit 2 TQM Notes /IV MECH SEC-1/VEC
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It develops to prevent the rater from rating too high or too low. Under this
method the rater after assigning the points to the performance of each
manager has to distribute the rating in a pattern to confirm frequency
distribution. It eliminates central tendency and leniency biases. This method
is based on the rather questionable assumption that all group of manager will
have the same distribution of excellent, average and poor.
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with a particular job to identify its major components. They then rank and
validate specific behavior for each of the components.
The various steps involved in constructing BARS
Collect critical incidents
Identify performance dimensions
Reclassification of incidents.
Assigning scale values to the incidents
Producing the final instrument.
2. Assessment center
This method of appraising was first applied in German army in 1930.this
is not a technique of performance by itself. It uses procedures that incorporate
group and individual exercises. These exercises are designed to simulate the
type of work, which the candidate will be expected to do. They participate in
in-basket exercises, work groups, computer simulations, role-playing and
other similar activities. Their performance in the situational exercises is
observed and evaluated by a team of trained assessors.
3. Management By Objective
MBO requires the management to set specific, tangible and measurable
goals with each manager and then periodically discuss the latters progress
towards these goals. This technique emphasizes participative management
viz. goals that are agreed upon both by the managers and their superiors.
It is a kind of goal setting and appraisal program involving six steps
Set the organizations goals
Set departmental goals
Discuss departmental goals
Define expected results
Performance reviews
Provide feedback
Unit 2 TQM Notes /IV MECH SEC-1/VEC
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4. Psychological Appraisal
It is conducted to assess the employees behavioral and psychological
aspect. It consists of in-depth interviews, psychological tests and discussion
reviews. It is useful for decision making with regard to placement, career
planning and training of managers.
5. 360-Degree Feedback
Where multiple raters are involved in evaluating performance, the
technique is called 360-degree appraisal. The 360-degree technique is
understood as systematic collection of performance data on an individual
or group, derived from a number of stakeholders. The stakeholders are the
immediate supervisors, team members, customers, peers, and self.
CONTINUOUS PROCESS IMPROVEMENT (CPI)
Concept: TQM has been defined as a philosophy based on quest for progress
and continual improvement in the areas of cost, reliability, quality, innovation,
efficiency and business effectiveness.
Definition: It is a continuous learning process which never stops and is
cyclic and iterative (say repeatedly).
To do CPI, we have different approaches such as Juran Trilogy, PDSA cycle,
Kaizen and 5S concept.
INPUT / OUTPUT PROCESS MODEL
The process refers to business and production activities of an
organization. Example Purchasing, Engineering, Marketing and Accounting
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PDSA CYCLE
It is also called as Deming Cycle or Deming Wheel. Developed by Walter
A. Shewart and popularized by Edward Deming
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PLAN
Identify the problem, plan and opportunities
Observe and analyze
Isolate the real causes
Determine corrective actions
DO
Prepare
Apply
Check application
STUDY / CHECK
Check results
Compare with goals
ACT
Standardize and consolidate
Prepare next stage of planning
Explain the seven phases of PDSA cycle for problem solving.
Unit 2 TQM Notes /IV MECH SEC-1/VEC
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ENGLISH
MEANING
EQUIVALENT
Tidiness or Sort
SEITON
Orderliness or Arrange
SEISO
SEIKETSU
Cleanliness or Clean
Up
Systematize
Standardization
everything
without
fail
or Maintaining Cleanliness
Standardizing the way of
maintaining cleanliness
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Discipline
life.
This
also
means
commitment
KAIZEN
Japanese word means continuous improvement or improvement over
improvement - continuous improvement in small increments that make the
process more efficient, effective, controllable and adequate.
KAIRYO
Western
philosophy
improvement
through
KAIZEN VS KAIRYO
KAIZEN
KAIRYO
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innovation,
i.e.,
It
is
achieved
conventional
know
how
PDCA.
It is employee oriented.
It is technology oriented.
involves
company.
everybody
SUPPLIER PARTNERSHIP
A commitment to continuous quality improvement cannot be translated
into reality without treating supplier as partner.
PRINCIPLES OF CUSTOMER / SUPPLIER RELATION
Both the customer and the supplier are fully responsible for the control
quality
Both the customer and the supplier should be independent of each other
and respect each others independence
The customer is responsible for providing the supplier with clear and
sufficient requirements so that the supplier can know precisely what to
produce
Both the customer and the supplier should enter into an non adversarial
contract with respect to quality, quality, price, delivery method and terms of
payments
SUPPLIER PARTNERING
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