Professional Documents
Culture Documents
OPERATION DEPARTMENT
ENGINEER GENERAL COURSE
"
Module #: 51108
Version 3.0
Prepared by: Hassan kamel
May 2008
TRAINEES
Engineering Graduates
OBJECTIVE
LOCATION:
COURSE LENGTH
145 hours
FORMAT
Lesson Plan
Page 1
TRAINING EQUIPMENT :
REFERENCE MANUALS :
Technical
Library,
Operating
and
Maintenance Instruction Manuals (OMIMS),
Operations Manuals and Operating Training
Manuals.
REMARKS
The
instruction
given
during
the
Desalination Technology Course deals with
items of Equipment that will be found on
Power Generation and Desalination Plant.
Lesson Plan
Page 2
SUBJECT
HOURS
51108
15
51109
25
51110
20
85
Specific Course
Lesson Plan
145
Page 3
HOURS
MODULE TERMENOLOGY
NEED FOR DESALINATION:
1.
1. Introduction
2. Water sources
3. Water quality
4. Water demands
5. Causes of water shortage
6. Solution to the water shortage problem
7. Desalination history
8. Evolution of the desalination processes
9. Components common to all desalination plants
10. Principles of desalination processes
11. Desalting plants: Current statistical information
4 hour
2.
1.0
2.0
2.1
2.2
2.3
3.0
3.1
3.2
4.0
4.1
4.2
4.3
4.4
4.5
4.6
5.0
6.0
6.1
6.2
Introduction
Distillation Process
Multistage Flash Distillation
Multiple Effect Distillation
Vapor Compression Method
Membrane Processes
Reverse Osmosis Process
Electro dialysis
Freezing
Heat Of Fusion
Separation
Efficiency
Direct Freezing
Secondary Refrigerant Freezing
Separation
Ion Exchange
Solar Humidification.
Conversion Rate
Efficiency
Lesson Plan
11 hours
15 hours
Page 4
LESSON
1
LECTURE
INTRODUCTION FOR
DESALINATION
Objectives
At the end of the lesson the Trainee will be able to:
1. Water Sources
3. Water Purity Limits
5. Causes Of Water Shortage
2.Water Quality
4.Water Demands
6.Solution To the Water Shortage
Problem
7. Desalination History
8.Evolution of Desalination
Processes.
9. Components Common To All Desalination Plants
10. Principles Of Desalination Processes
11. Desalting Plants: Current Statistical Information
1.
INTRODUCTION
WATER SOURCES
Lesson 1
Page 1
from the oceans. This condenses into clouds. Water is then returned to
earth in the form of snow or rain. Rivers carry it back to the oceans.
1.3
WATER QUALITY
Max. Concentration
(ppm) WHO Standard
Carbon Dioxide
Carbonates ( Na & K )
Chlorides
Chlorides (Free)
Copper
Detergents
Fluorides
Iron
Lead
Magnesium
Nitrates
Phenols
Sulfates
Zinc
Na Cl (maximum )
Total Dissolved Salts
1.4
20
150
250
1
3
1
1.5
0.3
0.1
125
10
0.001
250
15
250
550
Optimum Concentration
(ppm) USPHS
Requirements
----250
0
----0.5
0
0
125
----250
0
--500
WATER DEMANDS
Drinking
Domestic
Agricultural
Industrial
Man's food chain from soil to stomach requires large volumes of water.
The minimum requirements have been estimated at 1.1 m3 per day,
Lesson 1
Page 2
assuming man can live on bread alone. The actual amount varies and
depends on the standard of living. In the USA for Example, the per
capita consumption of water is 6.6 m3 per day. This figure includes
industrial and agricultural use.
1.5
Lesson 1
Page 3
storage, reclamation, purification and reuse, crops that use less water,
tapping of new sources, etc.
Desalination is seriously considered only when all the other possibilities
have been ruled out for various reasons.
Seawater desalination plants have been constructed in many countries
of the world, especially in the arid Middle East, only because there
were no other available alternatives. The objective of desalination is to
provide water with salinity below 500 ppm.
The major problems associated with desalination have been very high
capital and operating costs. Over the past several years, the cost of
desalting has going down but it is still quite high. It still cannot compete
with the cost of natural fresh water, which has advantage that it
requires minimum treatment to make it potable
1.7
DESALINATION HISTORY
Lesson 1
Page 4
Lesson 1
Page 5
the MSF process proved to be a runaway success after the first plant
(with a capacity of 1 mgd) was commissioned in 1960, In 1980, the
MSF process accounted for about 67.3% of the worlds total desalting
capacity. MSF desalting capacity was 5 million m3/d at that time. By
December 1984, the percentage capacity had increased to 67.6%,
which is equivalent to 6.7 million m3/d.
In 1960, the first commercially attractive reverse osmosis (RO)
membrane was developed. Since then, there has been steady
development in Membrane Technology Since 1970; there has been
very high growth in RO commercial development. The major part of this
has been for brackish water desalination.
The largest seawater reverse osmosis plant built so far is the one in
Ghar-Lapsi, Malta. It becomes fully operational in February 1983. It has
a production capacity of 20,000 m3/d for a feed with 38,900 mg/1 total
dissolved salts. The RO process accounts for 20% of land based
desalting capacity. This is equivalent to 1.98 million m3/d. in 1980; it
accounted for 20.53% of desalinated water. This means that RO has
not gained any ground in the competition with MSF. The electro dialysis
(ED) process was introduced in 1961. In 1973, the electro dialysis
reversal (EDR) process becomes commercially available. This process
produces only 7.7% of desalinated water. This is equivalent to 466,559
m3/d.
Hybrid or combination plants have also been built. They combine
different processes and utilize energy more efficiently. They are
complex plants and have not become commercially viable so far. Low
temperature plants utilize low-grade waste heat. They are usually of
the ME type with horizontal or vertical tubes.
Table below shows the desalination capacity breakup among the three
most important desalting methods:
Percent share of the desalination market
Lesson 1
Page 6
MSF
RO + NF
ME+VC
ED
OTHER
Process
Year
1966
1967
MSF
RO + NF
ME + VC
ED
Other
89 %
64 %
79 %
80 %
62 %
64 %
73 %
42 %
68 %
59 %
53 %
67 %
71 %
56 %
70 %
70 %
39 %
70 %
34 %
48 %
27 %
4%
2%
2%
22 %
36 %
42 %
53 %
20 %
1%
7%
13 %
26 %
15 %
42 %
30 %
0.0 %
0.0 %
0.0 %
8%
3%
15 %
11 %
22 %
22 %
30 %
36 %
23 %
19 %
30 %
25 %
18 %
40 %
22 %
49 %
42 %
52 %
62 %
73 %
74 %
57 %
52 %
37 %
38 %
63 %
90 %
80 %
72 %
62 %
70 %
42 %
65 %
9%
16 %
19 %
5%
25 %
11 %
10 %
22 %
6%
8%
3%
7%
5%
8%
2%
5%
4%
5%
5%
5%
15 %
24 %
12 %
12 %
15 %
7%
5%
3%
10 %
4%
9%
12 %
8%
10 %
12 %
2%
2%
20 %
2%
7%
10 %
4%
5%
12 %
3%
2%
8%
3%
4%
5%
2%
7%
17 %
3%
12 %
5%
6%
62 %
11 %
10 %
6%
3%
14 %
5%
3%
4%
3%
2%
2%
3%
1%
2%
1%
6%
0%
1%
2%
6%
1%
2%
1%
1%
0%
0%
1%
1%
1%
0%
0%
0%
0%
0%
1%
2%
2%
2%
0%
2%
2%
1%
4%
1%
1%
1%
2%
2%
3%
1%
Lesson 1
Page 7
1.9
There are many processes for desalting saline waters. Only a few have
been developed to the point of actual use. These desalting processes
have many common plant components. These are represented
schematically in (Fig. 1.1.1).
In the first step, feed water is channeled or pumped from the source up
to the mechanical treatment section where screening take place to
remove undesirable solids. In the next step, it is sent into the
pretreatment equipment for chemical treatment. The type and extent of
treatment depends on the feed water composition. Seawater needs to
be treated quite differently from brackish or well water. Treatment also
depends on the down stream equipment and the type of process.
Treated water is then sent to the desalination plant where product
water is obtained.
Along with product water, a few more streams may be produced. The
process determines the number of these streams. The stream, which is
common to all processes, is concentrated reject brine. Other important
streams typically present are condensate and air/gases.
Desalinated product water is usually not suitable for consumption
without some form of treatment. In the post-treatment process,
chemicals are added to make it potable and non-corrosive for
distribution pipes. Aeration is also done sometimes. In the last step,
treated water is pumped to storage tanks or sent directly into the
distribution system.
Lesson 1
Page 8
Intake
Equipment
Raw Feed
Water
Gases
Pretreatment
t
Electrical & Steam. etc
Power Plant
Gases
Desalination Plant
Pre-treatment P.W
Post-Treatment
Equipment
Post
Product Water
Handling
Equipment
Treatment Product
Condensate Handling
Equipment
Product Water
Storage
Distribution Equipment
Consumers
Lesson 1
Page 9
1.10
Lesson 1
Page 10
condensed in the third effect producing one pound one pound of vapor
there. So, in three effects approximately three Pounds of water are
produced for 1,000 Btu input.
The most important ME type is the VTE process. The main feature of
this process is that saline water falls through vertical tubes. These
tubes are heated by steam on the outside.
Steam is condensed while part of the saline water is vaporized and
sent to the next effect. This is repeated in several effects, which are at
progressively lower pressures.
This ensures boiling in successive effects at lower temperatures. All
external steam provided to the first effect is utilized. Greater the
number of effects less is the energy required for given output.
One variation of the VTE flashing film process is the rising film process.
The difference is that brine does not fall through tubes in the rising film
process.
Instead, it rises up through the tubes. Another variation of the ME
process is the horizontal tube process. In this process, which is similar
to the VTE process, the tube configuration is horizontal rather than
vertical.
Another method of distillation is vapor compression (VC). Unlike the
other distillation processes, it uses mechanical energy rather than heat
energy. It is based on a simple principle. When vapor is compressed,
its temperature and pressure increase while the volume decreases.
The VC process can be operated either in a single or multi effect
configuration. Seawater to be evaporated is spray Dover an evaporator
tube bundles. Vapors formed are sent to a compressor. Compressed
vapors are sent inside the evaporator tube bundle, where they
condense to become product water. The heat of condensation of
vapors is used top roved the energy for continued boiling of incoming
feed water.
The VC process is characterized by low energy consumption and
operation costs
Heating steam is eliminated or greatly reduced. However, energy
needs to be supplied to the motor, which drives the compressor. VC
plants have the advantage of being easily transported and installed.
However, the quality of water and maintenance costs does not match
the other forms of distillation. Also their capacity is somewhat limited.
Solar distillation has the obvious advantage of depending on energy,
which is available in unlimited quantities and is free. It based on the
principle that water evaporates from free surfaces at temperatures
considerably below its boiling point. The evaporation rate is dependent
Lesson 1
Page 11
Lesson 1
Page 12
Lesson 1
Page 13
1.11
The 8th desalting plants inventory report has quite interesting and
useful information. Some highlights are: 1.
2.
3.
4.
5.
6.
7.
8.
9.
11.934.678 m3/day.
Lesson 1
Nearly 60% of all units are processing brackish water and 37%
seawater.
Page 14
11.
12.
13.
14.
Lesson 1
Page 15
Process
Capacity Percentage
in relation to
M3/h
All Processes
MSF
6705889
67.6 %
RO
1982522
20.0 %
ED
466559
4.7 %
VTE
287420
2.9 %
VC
205838
2.1 %
HTE
107759
1.1 %
ST
97457
1.0 %
44018
0.41 %
Hybrid
22657
0.27 %
Process
Capacity
M3/h
RO
MSF
ED
VC
ST
VTE
F
HTE
1908
977
748
411
205
177
94
89
Percentage
in relation to
All processes
41.3 %
21.2 %
16.2 %
8.9 %
4.4 %
3.8 %
2.0 %
1.9 %
+------------------------------+---------------------0
1000
Lesson 1
Page 16
16.
17.
18.
19.
Lesson 1
Page 17
LESSON
2
LECTURE
VARIOUS PROCESSES OF
DESALINATION
Objectives
At the end of the lesson the Trainee will be able to:
1.0
2.0
3.0
4.0
5.0
1.
Distillation
Membrane
Freezing
Ion Exchange
Solar Humidification
INTRODUCTION
Seawater is an aqueous solution, of which 95.5 ~ 96.5 percent is water
and the remaining 4.5 ~ 3.5 percent is various types of dissolved
minerals such as salts. Seawater desalination means the removal of
fresh water from seawater. And the method used for this process is
called the sea water (saline water) desalination or saline water
conversion, to remove fresh water from sea water, processes like the
distillation process, crystallization process, reverse osmosis process,
solvent extraction Process, electro dialysis process and ion exchange
resin process, are well known.
The distillation process and the crystallization process separate out the
water content in seawater by making use of a phase change of water.
While the reverse osmosis process and the electro dialysis processes
separate out the water content by means of pressure difference and
potential difference by making use of specially made membranes
(Reverse osmosis membranes and ion exchange membranes), which
are known generally as membrane process. Various processes of
Seawater Desalination is listed in Fig.1.2.1.
One of appropriate processes is selected after feasibility study for the
plant's location, quality of saline water, purpose of product water,
operation period etc.
Meanwhile from the huge increase of water demand for human life and
industries every nation and country is obliged to supply the cheap fresh
water in spite of cost increase of energy resources. Research &
Development of desalination method, new additive, combination etc.
Have being conducted to increase the efficiency of the plant at several
countries.
Desalting Processes
Lesson 2
Page 1
Ion
Solar
2.
DISTILLATION PROCESS
In the distillation process, seawater is heated to evaporate the water
content and the generated vapor is condensed to obtain fresh water.
This process produces fresh water of better quality as compared with
the crystallization process or the membrane process.
Sea water boils at 100.5C or over under 1 atmospheric pressure but
boils and evaporates below 100C when the pressure of the evaporator
is reduced as shown in (Fig. 1.2.2 ) Evaporation of water requires
evaporation heat which is retained by the generated vapor as latent
heat.
When the vapor is condensed, it releases latent heat, which can heat
(preheat) sea water or evaporate the water.
The distillation process is divided into mainly three methods, multiple
effect distillation, multi stage flash distillation and vapor compression
distillation.
The distillation process has been used for many years as a means of
concentrating solutions and is a technique with many proven results. In
the case of multiple effect distillation, in particular, a three effect
evaporator was already installed in Europe some 120 years ago and
the vapor compression evaporator was adopted in Europe around 1910
and was applied to various industries in Switzerland and other
countries. A test plant for concentration of seawater using this
evaporator was conducted also in Japan in the last half of the 1920s.
Multistage flash evaporation distillation is a new technique applied to
saline water conversion, which was proposed by Silver of Great Britain
in the 1950s when the research and development of saline water
conversion was actively promoted.
The problems common to all types of the distillation process are scale
deposition and corrosion of equipment caused by dissolved gas in
seawater. For this reason, prevention of scale deposition and corrosion
is essential technology in the design of a saline water conversion plant
using the distillation process. The saline water conversion plant using
the distillation process will be explained briefly in the following.
Lesson 2
Page 2
2.1
Lesson 2
Page 3
Then the seawater is further heated in the brine heater and is led to the
first stage evaporation room. Each stage is maintained under a
specified vacuum condition by means of a vacuum device such as
steam ejector, vacuum pump etc. and pressure difference is
maintained in each evaporation room by brine passing through orifices
provided between stages.
DRIVING Steam
FLASH
CHAMBER
ADJUSTABLE
ORIFICE
VENTING SYSTEM
BRINE
HEATER
HEATING STEAM
CONDENSATE
PUMP
FLASH BOX
BLOW DOWN
PUMP
FROM INTERMEDIATE
STAGE
BRINE RECYCLE
PUMP
DEAERATOR
PRODUCT WATER
PUMP
FROM INTAKE
MAKE-UP WATER
Antifoam
ANTISCALE
SODIUM SULPHITE
Lesson 2
Page 4
Lesson 2
Page 5
Lesson 2
Page 6
2.2
2.2.1 PRINCIPLE
The multiple effect method is a process in which several evaporators
for concentration of solution are connected in series and are
designated as the first effect and the second effect evaporator and so
on from the high temperature side.
In this process, only the first effect evaporator uses steam from the
boiler and the second effect evaporator and the subsequent
evaporators use steam produced by the previous evaporators. in this
manner, evaporation repeats corresponding to the number of
evaporators to concentrate the solution to higher levels with high
thermal efficiency or produce fresh water from the evaporated water
vapor. A plant used in this process is called the multiple effect
distillation plant. In this process, each effect evaporator reduces its
pressure below saturation pressure relating to the temperature of brine,
and the evaporator of the lowest temperature is connected to a
condenser and a vacuum device.
Multi-Effect Stack (MES) is a desalination plant to which a multi-effect
evaporation concept is ingeniously applied, providing maximum
quantities of fresh water with minimum heat consumption.
The principle of its operation is shown in Fig 1.2.5. A portion of the
seawater, gaining heat in condensing duty at the bottom Effect, is
pumped into the plant through pre-heaters located in each Effect,
which progressively raise its temperature before it is sprayed onto the
tubes in the First Effect.
The other portion is discharged overboard. Feed water supplied by a
feed pump, after being preheated through incorporated pre-heaters, is
sprayed onto outer surfaces of evaporating tubes in the First Effect. A
portion of the feed is evaporated by heating steam which is delivered
into the evaporating tubes from an external source.
The remaining feed is collected on the bottom of the First Effect and
then sprayed onto outer surfaces of evaporating tubes. In the Second
Effect, where a further portion of the feed is evaporated again, being
heated with the vapor which was generated in the First Effect and
delivered into the evaporating tubes through a mist eliminator section.
The vapor itself condenses into fresh water to become product of the
plant.
This cycle is repeated in each succeeding Effect until the last one.
Vapor generated in the last Effect is condensed in a heat rejection
condenser.
Lesson 2
Page 7
4.
5.
6.
7.
8.
Lesson 2
Page 8
Lesson 2
Page 9
Page 10
Lesson 2
Page 11
Lesson 2
Page 12
1 Steam Supply
2 NCG Removal
3 Cooling Water Out
4 Feed and Cooling
Water In
5 Distillate Out
6 Brine Out
Lesson 2
Page 13
2.3
2.3.1 PRINCIPLE
Vapors produced by evaporation from saline water are superheated
because of the boiling point elevation. Therefore, they will condense at
a lower temperature than the boiling point of the solution. If the vapors
are compressed to a higher pressure, their temperature will increase
due to the energy input. If the pressure and temperature rise is
adequate, the recompressed vapors can be effectively utilized as a
heat source for evaporating the same saline solution. When vapors are
returned to the evaporator tube bundle, they are condensed after giving
up their latent heat. In this way, additional vapors are obtained.
The latent heats of evaporating and condensing fluids are very nearly
equal. Therefore, the energy required to keep the process in operation
is only that needed to offset the boiling point elevation on the
evaporating side and to provide a small differential to ensure the
desired flow of heat. Usual temperature difference is 4 to 5 oC in order
to minimize energy consumption. Because of this, high performance
ratios are obtained from this process.
2.3.2 PROCESS
(refer to fig. 1.2.11) Most VC plants operate near the atmospheric
boiling point and the feed needs to be heated up to this temperature
before evaporation is possible. Preheating of sea water feed is done by
extracting heat from the brine and distillate streams in liquid - liquid
heat exchangers. These heat exchangers can recover about 90% of
the available heat. However, they are very costly and large as well.
This a major drawback which has restricted the use of this process.
The outgoing distillate and blow down streams are discharged a few
degrees above the incoming sea water temperature. Preheated feed
water is further heated by thermal rejection from compressor. The
heated feed is mixed with recirculating brine and then sent to an
evaporator.
The evaporator can be of any type (like falling film).Most use horizontal
tubes similar to high temperature multi effect. Brine is sprayed over the
evaporator tube bundle inside which steam is introduced. Vapors are
produced. The un-evaporated brine is collected in the first effect
evaporator sump and then recirculated to the second effect. Each kg of
condensing steam produces slightly less than one kg of vapors from
the brine.
The flashed vapors from the first effect are passed through
entertainment separators into the second effect (as a typical ME
process). There they are used as the heating medium. Condensed
Lesson 2
Page 14
Lesson 2
Page 15
2.3.3 ADVANTAGES
1.
2.
3.
4.
5.
6.
7.
8.
9.
2.
3.
4.
5.
Lesson 2
Page 16
10.
Lesson 2
Page 17
3.
MEMBRANE
3.1
PROCESSES
Lesson 2
Page 18
Fig. 1.2.11 An Electro Dialysis Stack & Electro Dialysis Process Diagram
Lesson 2
Page 19
Lesson 2
Page 20
3.2
ADVANTAGES
1.
2.
3.
4.
5.
6.
7.
3.3
1.
2.
3.
4.
5.
Lesson 2
DIS- ADVANTAGES
ED has very high inputs energy requirements (DC) power
supplied to operate the ED stack. And energy required to pump
the solutions through the equipment.
leaks can develop through the membranes
ED is a desalination process which is suitable for only desalting
brackish waters in the 1,000 5,000 ppm range
It is an economic choice in areas where cheap electricity is
available.
At the moment, ED does not appear to be well suited for
desalinating high salinity sea water.
Page 21
3.4
When pure water and a salt solution are on opposite sides of a semi
permeable membrane, the pure water diffuses through the membrane
and dilutes the salt solution. This phenomenon is known as the process
of osmosis. The pure water flows through the membrane as though a
pressure were being applied to it.
The effective driving force causing the flow is called osmotic pressure.
The magnitude of the osmotic pressure depends on the characteristics
of the membrane, the temperature of the water and on the
concentration of the salt solution. By excreting pressure on the salt
solution, the osmosis process can be reversed.
When the pressure on the salt solution is greater than the osmotic
pressure, fresh water diffuses through the membrane in the opposite
direction to normal osmotic flow.
The principle of reverse osmosis is illustrated in Fig. 1.2.13 & 1.2.14
and Fig. 1.2.15 It can readily be seen how this principle can be applied
in the conversion of saline water. A diagram of the reverse osmosis
process is shown in Fig. No. 1.2.13 The salt water is first pumped
through a filter where the solid particles that would damage the
membranes are removed. The salt water is then raised to operating
pressure by a second pump and then introduced into the desalination
unit.
Lesson 2
Page 22
Normal
Osmosis
REVERSE
OSMOSIS
Osmotic Osmotic
Equilibriu Pressure
Pure
Water
Saline
Water
Pure Water
SEMI-PERMEABLE
MEMBERANE
Pure
Water
Saline
Water
Pure
Water
Saline
Water
Pure Water
Pure Water
SEMI-PERMEABLE
MEMBERANE
SEMI-PERMEABLE
MEMBERANE
Lesson 2
Page 23
Lesson 2
Page 24
3.5
ADVANTAGES
Lesson 2
Page 25
NEGATIVE
POSITIVE
SALT WATER
MEMBRANES
CHLOLIDE
IONS
SODIUM
IONS
BRINE
FRESH WATER
Lesson 2
Page 26
Lesson 2
Page 27
4.
FREEZING
When salt water freezes, fresh water ice crystals form, and the salt
remains in solution in the unfrozen water. As in distillation, saline water
conversion by freezing is a two step operation requiring both cooling
and heating. In any freezing process, the salt water is cooled until ice is
formed. The ice is separated from the brine and then melted to produce
the product water of the process.
This section discusses some of the important general principles and
processing factors, which are considerations in all of the freezing
processes.
4.1
HEAT OF FUSION
SEPARATION
Lesson 2
Page 28
Lesson 2
Page 29
4.3
DIRECT FREEZING
In the direct freezing process, the latent heat of fusion is given up when
the saline water is introduced into a chamber which is at a very low
pressure.
The name of the process is based on the fact that no cooling medium
or heat-transfer surfaces are used to accomplish freezing. When the
saline water is subjected to the low pressure, a portion of the water
vaporizes, reducing the temperature of the remaining brine below its
freezing point.
The process is illustrated in Fig. (1.2.18) The saline water enters the
vacuum freezing chamber where approximately one-half of the water is
frozen into ice crystals. The mixture of ice crystals and brine, which is
called a slurry, is pumped to the bottom of a separation column. The
ice crystals float to the top of the slurry, forming a porous bed of ice.
The pressure of the brine flowing through the porous ice bed compacts
the bed and forces it to the top of the column.
The rising ice bed is washed with a small amount of fresh water
obtained in the conversion process. The water used for washing is
limited to five percent of the total product water. After washing, the ice
is separated by a mechanical scraper and the separated ice enters a
melt tank.
When the saline water enters the freezer, approximately one seventh
of the water flashes to a vapor. The vapor is drawn off at the top of the
freezer and is absorbed by a concentrated solution of lithium bromide.
The dilute lithium bromide is pumped from the absorber to a generator
where stream is used to re-concentrate the solution by distillation. The
condensate from the generator becomes a part of the product water.
The brine being discharged and the product fresh water are used to
pre-cool the incoming salt water. Exchanging heat in this manner
increases the efficiency of the process. By pre-cooling the incoming
water, its temperature is reduced to
37 o F before it enters the freezer.
The rate of saline water conversion which is obtained by this process is
governed primarily by the production rate of the separation column.
The capacity of the separation column depends in part on the size of
the ice crystals produced in the freezer. Tests have shown that a
relative high freezing temperature results in the largest ice crystals and
higher rates of separation. The high temperature, however, requires
more feed water and increases the process losses and energy
requirements.
A freezing temperature of about 25 o F gives the best balanced
between these two factors. Increased recirculation of the ice-brine
Lesson 2
Page 30
slurry in the freezer also results in larger ice particles and higher
separation rates. This advantage is offset by the increased pumping
power required.
Another limitation on conversion rate is in the size of the conversion
equipment. Cost studies made of production-size plants using the
direct freezing process indicate that a practical size for factory
assembly and shipment of major components is about 150,000 gallons
per day. The largest single unit with field fabrication considered feasible
is about 500,000 gallons per day.
Lesson 2
Page 31
AIR OUT
SEAWATER
DEARATOR
HEAT
EXCHANGER
FRESH
WATER
WASTE
BRINE
SEAWATER
BRINE
FRESH WATER
Air Removal
REFRIGERATION
UNIT
VAPOR
ICE-BRINE MIX
HYDROCONVERTER
ICE
ICE
BED
Fresh Wash
Water Inlet
ICE
BED
COUNTERWASHER
ICE
BRINE SLURRY
SCREENS
Page 32
Lesson 2
4.4
SEPARATION
Lesson 2
Page 33
ADVANTAGES
1.
6.
Lesson 2
Page 34
2.
3.
4.
5.
Sea Water
Fresh Water
Rotating
Knife Blade
Filter
Screen
Waste
Brine
Ice Brine
Slurry
Melter
Slurry
Butane
Condenser
Fresh Water
Brine
Sea Water
Liquid Butane
Primary
Compressor
Secondary
Compressor
FREEZER
Water &
Butane
De-Canter
Butane Liquid
Butane Vapor
Page 35
Lesson 2
5.
ION EXCHANGE
An ion exchanger is a porous bed of certain materials which have the
ability to exchange ions with those in a solution which contacts the bed.
Ion exchangers may undergo exchange with either cations or anions.
In the former case, the process is referred to as "cation exchange", and
in the latter case, as "anion exchange". When a solution containing
compatible positive ions is passed through a cation exchanger, the
positive ions from the solution are exchanged with positive ions from
the bed material. The anions from the in coming solution remain
entrapped in the exchanger, and those from the bed materials leave
with the outgoing solution. A similar exchange occurs in flow through
an anion exchanger.
Numerous substances of both natural and synthetic origin possess ion
exchanging properties. The materials of interest in saline water
conversion are synthetic resins. The synthetic resins are generally
plastics which can be chemically modified to alter ion exchanging
properties.
In the ion exchange conversion process, both cation and anion
exchangers are used. The ion exchange beds are placed in series, and
the saline solution passes first through the cation exchanger, and then
through the anion exchanger. An example of the ion exchange process
is illustrated in Fig No 1.2.20 The cation exchanger is an acidic resin
which exchanges hydrogen ions for the positive ions in the incoming
solution.
Lesson 2
Page 36
Fig. 1.2.20 Sodium And Chlorine ions at the top of the conversion unit
Lesson 2
Page 37
The anion exchanger is a material which exchanges the OH ion for the
negative ion in the solution. The OH ion is called the hydroxide ion. The
hydroxide ion is made up of 1 atom of oxygen and 1 of hydrogen, but
has the chemical behavior of a single atom. In the arrangement shown
in Fig 1.2.20 a saline solution containing sodium and chlorine ions
enters at the top of the conversion unit. When the solution contacts the
cation exchanger, the sodium ion is exchanged for the hydrogen ion,
and the chlorine ions pass through unaffected. Thus, the sodium
chloride solution is converted into a solution of hydrogen and chlorine
ions, which is actually a dilute solution of hydrochloric acid.
As the acid solution flows through the anion exchanger, the chlorine
ions are exchanged for hydroxide ions. When the hydroxide ions are
released, they combine with the hydrogen ions forming molecules of
pure water.
As the conversion process continues, the resins are progressively
weakened until finally they lose their ability to exchange ions.
When this point is reached, the conversion process must be halted
while the resins are regenerated. Regeneration is accomplished by
washing the resin beds with chemicals which restore the exchangers
with the original ion exchange properties.
Regeneration- costs have limited ion exchange to only certain
applications. The ion exchange process is generally considered to have
potential in conversion of brackish water with relatively low salt content.
The process can also be used to obtain small amounts of fresh water
from sea water in cases where energy sources are not available.
Emergency kits for life rates are one example of this application.
Lesson 2
Page 38
6.
SOLAR HUMIDIFICATION
The solar humidification process makes use of the fact that water will
evaporate from a free surface, even though the water is at a
temperature below its boiling point. The rate of evaporation of the
water depends largely on two factors: the temperature of the water
and the relative humidity in the space above the free surface of the
water. The conversion process takes place in an apparatus called a
solar still. The operation of a solar still is illustrated in Fig 1.2.21. A
solar still utilizes the same principles which keep a greenhouse warm
on winter days. The sun's rays pass through the glass or transparent
plastic top without giving up any significant amount of energy. The
sun's energy is absorbed by the still.
The temperature of the water in contact with the heated black surface
increases, and therefore the water tends to evaporate at a greater rate.
Since the glass or plastic top of the solar still is not heated by the sun's
rays, the temperature of the top remains lower than that of the vapor.
Because of this temperature difference, the water vapor which comes
in contact with the top condenses and runs down into the collecting
trough. As some of the vapor is removed from the space above the
water surface by condensation, the relative humidity decreases,
tending to increase the rate of evaporation.
6.1
CONVERSION RATE
The obvious advantage of this process is that the energy required for
conversions is "free". However the disadvantages are equally obvious.
The conversion rate depends on the intensity of the sun's rays which
varies according to geographical location, time of year, and according
to the extent of cloudiness, fog, or haze.
Even under the ideal solar transmission conditions, only about half litter
of fresh water can be obtained each day for each square foot of
surface which absorbs the solar energy.
Since the rate of evaporation increases with increasing temperature,
the evaporation rate depends on the depth of the water being heated
by the absorbing surface. Since the rate of evaporation depends also
on relative humidity, the conversion rate is highest when the
temperature of the glass or plastic top is lowest, because at low
temperature condensation occurs more rapidly.
Lesson 2
Page 39
6.2
ADVANTAGE
1.
2.
3.
4.
Lesson 2
Page 40
Page 41
Desalination Technology
MSF Terminology
VTE
MSF
RO
ED
EDR
VC
vapor compression
B.P.E
Boiling Point (b.p) :The increase in boiling point temperature of a solution with
respect to the boiling point of the pure liquid at the same pressure
(CR) CONCENTRATION RATIO The ratio of total dissolved solids in recycle brine
to that of seawater.
ACR : Actual Concentration Ratio
BOILING: The brisk change from the liquid to the vapor state.
BRACKISH WATER: Water with total dissolved solids content greater than that
recommended by the public health service as suitable for drinking but less than
sea water
Terminology
Page 1
Desalination Technology
MSF Terminology
DESALINATION : Process of obtaining fresh water (salt free water) from salty
water (brackish water or seawater).
DESAL. Abbreviation for desalination. Means a desalination unit, plant.
DENSITY: Mass per unit volume.
DEMINERALIZATION: A process of water purification, in which almost all
dissolved the solids and gases (except oxygen and nitrogen) are removed from
raw water; it is capable of producing the purest water known. In the de-gasifier
(usually included) gases are also removed, vented out.
DISINFECTION: The art of killing the larger portion of micro-organisms in a
substance.
H.T.A.
L.T.A.
Terminology
Page 2
Desalination Technology
MSF Terminology
T.B.T.
BBT
FREEZING: When salt water freezes, fresh water ice crystals form, and the salt
remains in solution in the unfrozen water. As in distillation, saline water
conversion by freezing is a two step operation requiring both cooling and heating
HEAT OF FUSION: Transferring heat from the water to a lower temperature
medium with which it is in contact cools water. When water is cooled, its
temperature drops until the freezing point is reached
SEPARATION: One of the major problems encountered in the freezing
processes is in separating the ice crystals from the brine. During freezing in
enclosed compartment, the ice forms around the remaining brine.
DIRECT FREEZING: In the direct freezing process, the latent heat of fusion is
given up when the saline water is introduced into a chamber which is at a very
low pressure.
SECONDARY REFRIGERANT FREEZING: The method in which freezing is
accomplished. A refrigerant such as butane, which vaporizes at a very low
temperature, is used in the freezing step the refrigerant is liquefied and then
allowed to vaporize whi1 in direct contact with the saline water.
ION EXCHANGE: An ion exchanger is a porous bed of certain materials which
have the ability to exchange ions with those in a solution which contacts the bed.
Terminology
Page 3