Professional Documents
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Commentary
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 19 August 2016
Revised 1 October 2016
Accepted 21 October 2016
The last 2 decades have witnessed increased research in the area of cocrystals resulting in deeper scientic understanding, increase in intellectual property landscape, and evolution in the regulatory
environment. Pharmaceutical cocrystals have received signicant attention as a new solid form on account of their ability to modulate poor physicochemical properties of drug molecules. However, pharmaceutical development of cocrystals could be challenging, thus limiting their translation into viable
drug products. In the present commentary, the role of cocrystals in the modulation of material properties
and challenges involved in the pharmaceutical development of cocrystals have been discussed. The major
hurdles encountered in the development of cocrystals such as safety of coformers, unpredictable performance during dissolution and solubility in different media, difculties in establishing in vitroein vivo
correlation, and polymorphism have been extensively discussed. The inuence of selecting appropriate
formulation and process design on these challenges has been discussed. Finally, a brief outline of cocrystals that are undergoing clinical development has also been presented.
2016 American Pharmacists Association. Published by Elsevier Inc. All rights reserved.
Keywords:
cocrystals
physicochemical properties
preformulation
formulation
crystal engineering
clinical trials
http://dx.doi.org/10.1016/j.xphs.2016.10.021
0022-3549/ 2016 American Pharmacists Association. Published by Elsevier Inc. All rights reserved.
Figure 1. Trend of cocrystals in (a) scientic database (PubMed) and (b) patent database (*till April 2016).
Figure 2. General strategy for selection of cocrystal candidate in translational development of cocrystal product (*especially relevant for high-dose drugs). Depending upon triggers
for cocrystal development (bioavailability, stability, or manufacturability), the parameters evaluated for cocrystal may vary. The relative importance of the parameters investigated
depends on BCS class of the molecule, reason for selecting cocrystal as a solid form, and speculated dosage form.
Table 1
Commonly Reported Coformers Used for Cocrystal Preparation4,9,13,43,45-48 and Their Status in GRAS and IID Database (as per Updated List as on July 31, 2016)
Coformers
Cocrystal Examples
Acetylsalicylic acid
4-Aminobenzoic acid
Not listed
Not listed
Not listed
Not listed
Not listed
Not listed
Not listed
Not listed
Not listed
Yes, no max limit other
than cGMP
Not listed
Not
Not
Not
Not
Not
Not
Urea
Sildenal
Carbamazepine, piroxicam,
acetazolamide
Lamotrigine
Lamotrigine
Lamotrigine
Theophylline, caffeine
Naproxen
Carbamazepine, ibuprofen,
theophylline
Carbamazepine, indomethacin,
ethenzamide, indomethacin
piroxicam, spironolactone,
and theophylline
Naproxen
0.018%
Methyl paraben
Propyl gallate
Vanillin
Ezetimibe
Dasatinib
Lamotrigine, danazol
Cinnamic acid
Salicylic acid
Ferulic acid
Methyl gallate
Thiourea
Nicotinamide
Saccharin
listed
listed
listed
listed
listed
listed for oral use
16 mg
cGMP, current good manufacturing practice; GRAS, generally recognized as safe; IID, inactive ingredients database.
a
GRAS limits listed herein are based on available information in 21 CFR, Chapter I, Subchapter B, Part 18, Part 184, and GRAS Notice Inventory.
Solubility
Measurement of thermodynamic (equilibrium) solubility of
cocrystals is challenging as they may convert to the parent forms
during dissolution. Several reports indicated that cocrystals can
enhance, diminish, or do not change solubility at all (Table 2).
Table 2
Reported Examples of Solubility Study on Cocrystals
APIs
Coformers
Experimental Conditions
Solubility
Inference
References
Fluoxetine HCl
Free base
Benzoic acid
Fumaric acid
Succinic acid
Free base
Caffeine
Free base
Succinic acid
L-Malic acid
Tartaric acid
Free base
Isonicotinamide
Free base
Saccharin
Water, at 20 C
11.4 mg/mL
5.6 mg/mL
14.8 mg/mL
20.2 mg/mL
12.5 g/L
8.64 g/L
e
7 104 M
e
2-Fold decrease
1.3-Fold increase
1.77-Fold increase
e
0.69 Times that of API
e
4-20 Times higher than
crystalline itraconazole
of D90 10 mm
e
2.76-Fold increase
e
No change
49
Sulfacetamide
Itraconazole
Noroxacin
Piroxicam
PBS of pH 7.0
0.1 N HCl, (up to 500 min)
Water
Water
0.21 mg/mL
0.58 mg/mL
<0.01 mg/mL
<0.01 mg/mL
50
51
52
53
Keu
coformereu
drugeu
(1)
Table 3
Effect of Keu on Solubility of a 1:1 Cocrystal63
keu Value
Impact on Solubility
Impact on Thermodynamic
Stability
<1
Cocrystal is
thermodynamically
more stable
Stability of drug and that of
cocrystal is same
Cocrystal is
thermodynamically less
stable
>1
Diffusion/Membrane Permeability
Permeability is a major barrier in achieving desired absorption
and distribution of a drug through biological membrane.73 It is also
crucial to understand the interplay of solubility and permeability
and their contribution to overall bioavailability of a drug. Membrane permeability can be optimized mainly by structural modication of a compound or prodrug approach and sometimes using
permeation enhancers. Latter has the drawback of causing membrane toxicity owing to disturbance in the normal integrity of the
biological membrane. Cocrystals have opened a new avenue to
modulate permeability of drugs without adopting covalent modication. For example, improved diffusion/membrane permeability
of cocrystals of hydrochlorothiazide with nicotinic acid, NCT,
4-aminobenzoic acid, and resorcinol as coformers was observed as
compared to hydrochlorothiazide using the modied Franz diffusion cell apparatus through a dialysis membrane (MW, 14000 Da).
However, a cocrystal of hydrochlorothiazide with succinamide
showed poor solubility and ux, which was ascribed to the formation of primary sulfonamide dimer synthon.74
Similarly, modulation of diffusion/membrane permeability was
observed in the cocrystals of THP with isomeric aminobenzoic acids
(o-ABA, m-ABA, and p-ABA) as coformers using dialysis membrane135.75 Cocrystals of THP with o-ABA prepared with different stoichiometric ratios (2:3, 2:2, 3:2, and 2:1) showed higher cumulative
amount of drug release and faster ux density. However, cocrystallization with m-ABA and p-ABA (1:1) showed slow cumulative
amount of drug release and lower ux density. All the cocrystals of
THP exhibited improved solubility compared to parent THP. This
study emphasized that interplay of solubility and permeation
behavior of the cocrystal depends on the presence of different
hydrogen bond synthons and solute-solvent interactions.
The optimal permeability of a drug is vital not only in the successful development of oral but also for topical/transdermal dosage
Table 4
Important Studies Required in the Investigation of True Solubility Advantage of
Cocrystals64
Parameters or Studies
Application/Relevance
Keu determination
Effect of additive(s)
and pH on solubility
Table 5
Representative Examples of Reported IDR Study on Cocrystals
API
Coformer
Dissolution Medium
IDR of Cocrystal
Reference
2-[4-(4-Chloro-2-uorphenoxy)phenyl]pyrimidine-4-carboxamide
Glutaric acid
70
Exemestane
Febuxostat
Maleic acid
Urea
Acetamide
Nicotinamide
p-Aminobenzoic acid
Saccharin
Caffeine
Isonicotinamide
Theophylline
Saccharin
Urea
p-Aminobenzoic acid
NF-L-arginine-H2O (salt)
FaSSIF
Ethanol:water (60% v/v)
Sulfacetamide
Megestrol acetate
Nitrofurantoin
PBS of pH 7.0
FaSSIF
Water (initial 30 min)
41
71
50
41
72
FaSSIF, fasted state simulated intestinal uid; IDR, intrinsic dissolution rate.
humidity conditions of 43%, 75%, and 98% RH, the cocrystal was
highly hydroscopic and formed the sticky substance with a color
changing to light pink. The cocrystal was stable for only 7 and 3
days at RH of 43% and 75%, respectively. These cocrystal candidates
having very poor physical stability under normal storage conditions
are very difcult to manufacture and cannot be stabilized by
packaging and formulation approaches. Therefore, they should not
be taken forward for the product development.
Chemical Stability. The importance of selecting right coformers
based on degradation pathway of a drug to prevent its chemical
degradation has been recently illustrated in the case of adefovir
dipivoxil (AD). During storage, AD undergoes degradation by 2
pathways, hydrolysis and dimerization. Considering these degradation pathways, cocrystals of AD formed with SAC, a weakly acidic
coformer, exhibited a signicantly greater chemical stability than
the cocrystals formed using NCT, a basic coformer. This varying
behavior of the cocrystals of AD was attributed to differences in
microenvironment pH, crystal packing style, and hydrogen bond
formation.82
Thermal Stability. Cocrystal should remain stable at temperature
encountered during unit operations like drying, melt granulation,
and accelerated storage conditions. Thermal stress is commonly
used to assure both physical and chemical stability of drug product.
However, only a few studies have been reported in the context of
effect of thermal stress on cocrystal stability. Cocrystals of paracetamol (PCA) with 1,4-dioxane, N-methylmorpholine, morpholine,
N,N-dimethylpiperazine, and piperazine were found to be unstable
during heating run differential scanning calorimetry experiment.
On heating, initial loss of the coformers (guest) followed by a
melting endotherm attributed to the monoclinic form of PCA was
observed. Only PCA-4,4 bipyridine cocrystal was found to be relatively stable during the heating.83
Cocrystal can exist as hydrates.84-87 However, they have been
found to be unstable at higher temperature and converted to
anhydrate with loss of water molecule(s) around 88 C-110 C. For
example, temperature induced phase transformation of cocrystal
hydrates of acetazolamide with 2-aminobenzamide and NCT. These
cocrystals showed water loss around 93 C-104 C followed by
coformer elimination on further heating.86 In case of etoricoxibsuberic acid trihydrate cocrystal, loss of water was observed at
87.5 C.87 Nevertheless, instability of the cocrystal hydrate at higher
temperature could not pose a major challenge in product development as most of the manufacturing processes are usually carried
out at a relatively lower temperature.
Photostability. Few studies have demonstrated the role of cocrystallization in improving photostability of light-sensitive drugs.
Nitrofurantoin is known to be a photosensitive drug and shows
about 27.7% degradation after 168 h of UV irradiation. Cocrystals of
nitrofurantoin with 3-aminobenzoic acid, 4-aminobenzoic acid,
and 4-hydroxybenzamide as coformers degraded to a minor extent
(<3%) under the same conditions, demonstrating that signicant
stabilization can be achieved through cocrystallization approach.
However, physical mixtures of nitrofurantoin and the coformers
revealed degradation similar to the parent drug.88
The biological performance and applicability of menadione are
greatly limited by its poor photostability in the solid state. Three
cocrystals of menadione with 1-hydroxy-2-naphthoic acid, 6hydroxy-2-naphthoic acid, and sulfamerazine showed signicant
improvement in photostability. This improvement in photostability
after cocrystallization was attributed to the alternate stacking between menadione and the corresponding coformers via pp
interaction.89
As discussed above, cocrystals can improve photostability of
drugs; nonetheless, reverse is also possible as they may deteriorate
photostability. Therefore, photostability of cocrystals should be
carefully evaluated during its preformulation proling.
Mechanical Properties
Mechanical properties of a material are of paramount importance in the development of solid dosage forms. A good tablet
formation requires (i) development of interparticulate bonding
area that should subsequently be retained upon ejection of the
tablet from the die cavity and (ii) plastic deformation of material
during the tablet compaction. The presence of slip planes facilitates
plastic deformation and shows ability to form large interparticulate
bonding area during compaction.90 Therefore, the internal structure of any crystalline material plays an important role in tabletability. Following sections illustrate on how cocrystallization can
tailor the mechanical properties of the compounds.
Improved Mechanical Properties. PCA is the most commonly prescribed high-dose antipyretic drug. However, polymorphic form I of
PCA, which is commercially used and thermodynamically stable
form, has poor mechanical properties causing difculties in
manufacturing tablet of adequate tensile strength. Cocrystal of PCA
with 5-nitroisophhthalic acid exhibited improved mechanical
properties that can be successfully manufactured into the tablets of
desired tensile strength without compromising the dissolution
prole.91 This was attributed to the presence of slip planes and
superior bonding strength in the cocrystals as compared to PCA.
Other examples with improved mechanical properties include
cocrystals of PCA with oxalic acid, naphthalene, THP, and phenazine
as coformers,92 cocrystals of VAN isomers,93 and cocrystal of carbamazepine with NCT.94
Deterioration of Mechanical Properties. Cocrystals of piroxicam-SAC
(1:1) exhibited less plasticity compared to individual components
resulting in poor plastic deformation and tabletability.95 The tabletability followed the order of SAC > physical mixture > piroxicam
> cocrystal. Interestingly, the cocrystals of THP and methyl gallate
(MG) showed an improvement in tabletability of 1 component, that
is, MG, and deterioration of the other, that is, THP. The order of
tableting performance investigated was THP > cocrystal >> MG.96
The deterioration in compaction behavior of caffeine on cocrystallization with oxalic acid as coformer (2:1) has also been
reported.97 Compaction behavior of different compacts was in the
order, caffeine > caffeine-oxalic acid cocrystal prepared using
solvent cooling > caffeine-oxalic acid cocrystal prepared by
ultrasound-assisted solution cocrystallization. The cocrystals
prepared by 2 different techniques exhibited dissimilar mechanical properties despite their similar crystal habit, indicating the
inuence of methods of cocrystal generation on the alteration in
mechanical properties. Authors suspected that difference in
behavior of the cocrystals could be due to different surface
properties caused by different processing conditions encountered
in the 2 techniques.
Phase Transformation During Mechanical Stress. Like other solid
forms of a drug, cocrystals can undergo phase transformation when
subjected to mechanical stress. Mechanical stress is encountered
during different stages of manufacturing such as grinding, milling,
and compaction. For example, caffeine:4-chloro-3-nitrobenzoic
acid (1:1) cocrystal exists in 2 polymorphic forms, that is, form I
and II, which showed different mechanical behavior.98 Notably,
form I (metastable) of the cocrystal showed shear-induced phase
instability and converted to form II when subjected to mechanical
grinding for 1 h. The transformation from form II (thermodynamically stable form) to form I was unfavorable owing to the resistance
offered due to high energy barrier.
Polymorphism
Previously, it was thought that cocrystals are less prone to
polymorphism and could be used to minimize polymorphism.
However, Aitipamula et al.99 in their review claried that the percentage of polymorphs in cocrystals is comparable to the percentage of polymorphs in crystals that contain a single solid
component. Cruz-Cabeza et al.100 further veried this justication
by doing a statistical analysis of all the cocrystal polymorphs in the
literature and he suggested, Cocrystals were found to be just as likely
of being polymorphic as single component systems. Hence, cocrystallization should not, as it has been suggested in the literature, be
regarded as a cure to polymorphism.100 Polymorphs are well
known for their distinct pharmaceutical behavior and the same is
applicable to the polymorphic cocrystals. For example, in dissolution study of sulfacetamide-acetamide (1:1) cocrystals, dissolution
rates of the metastable form I was 1.6 times and of stable form II
was 1.3 times faster than that of sulfacetamide in aqueous buffer
medium of pH 7.101 Like single-component systems, it is necessary
to conduct polymorphic screening of cocrystal and thermodynamically most stable form should be selected for subsequent
development. Nevertheless, the identication of polymorphs of a
cocrystal and subsequent investigation on its physicochemical
properties to select the most appropriate form may extend the
product development timeline.
Effect of Microenvironment pH
A thin saturated layer formed at the dissolving surface of the
solid particle represents microenvironment and the pH at this
region is called as microenvironment pH. It is well known that
microenvironment pH may vary from bulk pH in case of ionizable
drugs and it can inuence dissolution rate102,103 and stability.104
Nonionizable drugs have same microenvironment and bulk pH.
However, a cocrystal of even a nonionizable drug can modulate
microenvironment pH owning to the presence of ionizable
coformer. Similarly, contribution of ionizable drug and ionizable
coformer on overall microenvironment pH should be clearly
understood.
The role of microenvironment pH in altering solubility and
chemical stability of cocrystal has been illustrated by cocrystals of
AD with SAC and NCT.82 AD exhibits much higher degradation in
weakly alkaline buffer solution (pH 7.2) than that in pure water and
acidic buffer solution (pH 2). Cocrystals of AD formed with SAC
exhibited a signicantly greater chemical stability than the cocrystals formed using NCT. This was attributed to acidic
Table 6
General Strategies for Selection of Excipients and Other Approaches in Cocrystal
Product Developmenta
Formulation Challenges
Solubility and
thermodynamic stability
pH-modifying agents
Use of surfactants
Use of polymers
Combined use of both surfactant
and polymer
Particle size reduction
Permeation enhancer
Dissolution
Permeability
Stability
Chemical stability
Physical stability (moisture)
Microenvironment pH effect
Compaction-mediated
phase transformation
pH-modifying agents
Use of desiccants
(moisture-adsorbing agents)
Selection of suitable manufacturing
process
Control of manufacturing
environment (humidity)
Packaging strategy
pH-modifying agents or buffers
Choice of alternative formulation
(e.g., tablet vs. capsule)
Selection of cushioning agents
a
The above suggestions can be applied to improve product performance of
cocrystal-based product when the selected cocrystal candidate does not possess
optimum physicochemical properties.
10
Optimal in vivo biopharmaceutical performance of a cocrystalbased product requires selection of the appropriate cocrystal
candidate and formulation development strategy. One of the most
important aspect in cocrystal-based products is to prevent
supersaturation-triggered precipitation of the drug. Polymers like
polyvinylpyrrolidone, hydroxypropyl methylcellulose acetate succinate, hydroxypropylcellulose, and polyethylene glycol act as
precipitation inhibitors. Those enabling supersaturation for physiologically relevant timeframe are selected for formulation development. In most of the cases, polymers have been selected based on
their precipitation inhibition capacity toward drug and
cocrystals.48,106,107
Surfactants play a vital role in solubilization and thermodynamic stabilization of cocrystals in aqueous media by forming
micelles and thereby preventing the solution-mediated phase
transformation.63,110 A suitable surfactant can be selected based on
attainment of maximum apparent solubility of cocrystal achieved
by its varying concentrations.48 Alternatively, a combination of
both surfactant and polymer can be selected to achieve the required
supersaturation level.
Cocrystal eutectic constant (Keu) and transition points
(i.e., pHmax, pH at the transition point; S*, solubility at the transition
point; and CSC, critical stabilization concentration) can be valuable
parameters for selection and optimization of suitable excipients in
the formulation development.56,59,63,64 Increase in solubilizing
agent concentration above CSC will not enhance SA of cocrystal as
S* is the upper limit of solubility. Solubility at the transition point
(S*) can be either experimentally measured or calculated from
aqueous solubility of cocrystal and drug.59 pH stabilization to attain
desired supersaturation level is a valuable strategy in solution or
suspension-based formulation development of cocrystals. pHmax is
a crucial parameter used in the selection of optimal pH to gain
maximum SA.61 A cocrystal is more soluble than a drug at pH lower
than the pHmax (pH > pHmax).62,64
Furthermore, a formulation usually consists of diverse excipients, and the effect of all excipients on the product performance has
to be investigated using statistically sound experiments.
Establishment of In VitroeIn Vivo Correlation for Cocrystal-based
Drug Product. Difculty in establishing in vitroein vivo correlation
(IVIVC) is another major challenge in cocrystal product development. In vitro testing of cocrystal may not be easily correlated with
in vivo performance owing to change in its solubility in the varying
gastrointestinal tract conditions due to the presence of endogenous
surfactants, lipids, and pH. For example, a cocrystal of lamotrigine
with NCT showed signicantly enhanced dissolution but resulted in
unexpected decrease in in vivo oral bioavailability when dosed in
rats compared to the parent drug.111 Another major reason for failure
of IVIVC could be improper selection of in vitro dissolution conditions. Sun et al.112 recommended nonsink dissolution as an in vitro
tool for predicting product quality control and in vivo performance of
amorphous solid dispersion (ASD), a supersaturating drug delivery
system. United States Pharmacopeia and US-FDA recommend
dissolution media for marketed ASD-based drug products which
mostly consist of nonsink dissolution conditions.112 Just like ASDs,
cocrystals are also an example of supersaturating drug delivery
system; knowledge generated for ASDs can be extrapolated to cocrystal and nonsink dissolution conditions, along with the use of
biorelevant media, may be helpful in the prediction of in vivo performance of cocrystals. However, additional scientic understanding is necessary to validate the usefulness of this approach.
Selecting Appropriate Excipients to Improve Mechanical Properties.
Cocrystal approach although mainly used for the improvement in
solubility or stability can also affect the mechanical properties.113
maintaining the drying temperature below the transition temperature. Physical and chemical stability of the cocrystals may vary in
different solvents and hence the solvent(s) used during
manufacturing should be critically selected.
Therefore, selection of manufacturing process should consider
these needs and traditional approaches of circumventing the
issues described in the literature should be adopted.118
Selection of Container Closure System
The judicious choice of CCS can help in the protection of cocrystal products against oxygen, moisture, and light. Strategy adopted for packaging should be based on resistance offered by cocrystal
against the stressors. For example, nitrofurantoin is a photosensitive drug (sold under the brand name of Furadantin as an oral
suspension in United States), which is supplied in the ambercolored bottle. Cocrystals of nitrofurantoin with 3-aminobenzoic
acid, 4-aminobenzoic acid, and 4-hydroxybenzamide as coformers
exhibited improved photostability.88 This can eliminate the need of
using the amber-colored bottle for the nitrofurantoin cocrystal
product.
Adopting water-free process, humidity control of manufacturing
area, use of moisture adsorbent excipients (e.g., amorphous silica,
microcrystalline cellulose), and protective packaging can overcome
challenges faced by slightly hygroscopic cocrystals. For example, a
cocrystal of AMG 517:2-hydroxycaproic acid was found to be
slightly hygroscopic at 80% RH/25 C, in moisture absorption
experiments.119 The above combined approach can be helpful in the
product development of this cocrystal.
Although rational formulation design, proper process development, environment control, and the selection of CCS may overcome
the challenges in the translational development of cocrystal, it is
advisable to select the most appropriate cocrystal candidate during
the preformulation screening.
Strategy for Translational Development of Cocrystal Product
Figure 2 represents a general strategy for selection of cocrystal
candidate in the translational development of cocrystal product. A
2-tiered approach can be adopted for preformulation activities
conducted for the development of cocrystal-based product and
which can be divided into 2 categories, viz. critical preformulation
parameters (essential properties) and additional preformulation
parameters (desirable properties). Critical preformulation parameters are those that must be carried out early, in order to develop a
cocrystal product. These are critical for decision making and help in
deciding the suitability of the cocrystal in further development.
Additional preformulation parameters are those that usually are
less critical and challenges posed by them can be circumvented by
using conventional approaches. However, the relative importance
of a particular parameter investigated depends on BCS class of the
molecule, the reason for selecting the cocrystal as the solid form,
and intended nal dosage form.
Cocrystals in Clinical Development and Market
Translational development of cocrystals to successful drug
products can be judged by analyzing the progression of cocrystals to
different stages of clinical development. Few examples of cocrystals
in clinical trials are briey discussed in the following sections.
Ertugliozin:L-Pyroglutamic Acid (1:1) Cocrystal
Ertugliozin is a sodium glucose cotransporter-2 inhibitor that
promotes urinary glucose excretion and prevents hyperglycemia in
11
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