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PAGE
DECRIPTION
1.0 GENERAL
1.1 Scope
1.2 Definitions
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1.0 GENERAL
1.1 Scope
This calculation report is relevant to the design of C.A.BLOWER Foundation (551-B-1001/2001/3001/4001)
1.2 Definitions
Project :
Company : SATORP(Saudi Aramco Total Refining and Petrochemical Company)
Contractor :
Location : Industrial Site of Jubail 2, The West Coast of Arabian Gulf, Saudi
2.0 REFERENCE CODES, STANDARD AND PROJECT DOCUMENTS
2.1 Industry Codes and Standards
ACI-318-02 Building Code Requirements for Reinforced Concrete
ASCE 7-05 Minimum Design Loads for Buildings and Other Structures
2.2 Company References
JERES-M-001 Civil and Structural Design Criteria
JERES-Q-001 Criteria for Design and Construction of Concrete Structures
JERES-Q-005 Concrete Foundations
JERES-Q-007 Foundations and Supporting Structure for Heavy Machinery
JERES-Q-010 Cement Based, Non-Shrink Grout for Structural and Equipment Grouting
JERES-Q-011 Epoxy Grout for Machinery Support
JERMS-H-9106 Epoxy Coating of Steel Reinforcing Bars
2.3 Saudi Arabian Standard Organization
SASSO SSA 2 Steel Bars for the Reinfocement of Concrete
SASSO SSA 224 Steel Fabric for Reinforcement of Concrete
ITEMS
FDN. TYPE
MACHINE
TYPE
RATING
POWER
DYNAMIC
ANALYSIS
5.346
10.000
10.000
X direction
Y direction
0.000
AXIS OF ROCKING
5.069
0.000
C.G of Machine
0.000 0.000
0.294
3.000 [ unit : m ]
3.000
P LA N
1.945
1.850
TOG EL.+100,
200
3.550
0.200
Z direction G.L
1.000
1.406
0.500
3.645
X direction [ unit : m ]
1.443
SECTION
200.000
kN/m2
82579.233
kN/m2
0.040
Poisson's Ratio,
0.321
17.000
kN/m3
24.000
kN/m3
551-B-1001/2001/3001/4001
3.000
10.000
0.500
3.000
10.000
1.200
0.200
Height (h)
1.700
Thickness of Grout
0.025
13.000
ton
127.530
kN
9.400
ton
92.214
kN
2.600
ton
25.506
kN
6.000
ton
58.860
kN
31.000
ton
304.110
kN
rpm
MOT
OR 1490
C.A.BLOWER 2242
C.A.BLOWER 3.670
C.A.BLOWER 0.072
ton
ton
rpm
ton
ton
1.945
1.850
1.216
5.346
OK!!
551-B-1001/2001/3001/4001
Item No.
= 50.937 kN/m2
Q = 0.750 x Qa
(kN/m2)
Q
(kN/m2)
Where,
= 0.750 x Qas [kN/m2]
= 0.750 x 200.000
= 150.000 kN/m2
= Allowable soil capacity for static case.
= 200.000 kN/m2
= Wc + Wm [kN]
= 1,224.000 + 304.110
= 1528.110 kN
= 0.25 Wm x (FH + PH + G.L[kN-m]
= 0.250 x 304.110 x (0.500 + 1.200 + 1.850)
= 269.898 kN-m
= FB x FL [m2]
= 10.000 x 3.000
= 30.000 m2
Qa
Qas
Wt
Mx
A
OK!!
Low-tuned Foundations
(JERES-Q-007 Section 9.3)
OK!!
1,528.110
=
<
1.443 m
5.000%
OK!!
Y'
1,528.110
=
<
5.069 m
5.000%
OK!!
Z'
1,528.110
1.406 m
c = @ 200
b = @ 200
Item No.
Rebar Dia.
a
551-B-1001/2001/3001/4001 D20
b
D20
Req'd AS = 0.0018 x b x
Use AS
(H / 2) Bott
(mm2)
om
Top (mm2)
(mm
2
)
D12 1350.000
1350.000
5024.000
OK!!
"Dynamic Analysis.xls"
R.P.M
2242 rpm
Motor
1490 rpm
Rotor Weight
Unbalanced Force
Blower
= 0.405 ton
Moment by U.F
Blower
= 1.437 ton-m
Blower
0.600 ton
Motor
0.000 ton
Motor
0.000 ton
Motor
0.000 ton-m
Job Name:
Job Number:
DYNAMIC ANALYSIS
Design of Structures and Foundations for Vibrating Machines
For Block Foundation (Centrifugal Machinery)
Subject:
Originator:
TYP
Checker:
=
=
=
=
1.000 (mil)
=
=
x (12000 / 2,242)
= 2.314 (mil)
= 0.00588 cm
x (12000 / 1,490)
= 2.838 (mil)
= 0.00721 cm
1.000
1.000
=
Wc
Wm
Wb
Ws
Wr =
=
Weight of
Rotor of
(Wc(rotor) +
Ws6.600
)x
###
Blower
1.000
t
o
nk
N
=
=
=
Weight of Motor
of
Rotor
###(Wm(rot ton
or)) x
###
kN
0.000
OK!!
"Dynamic Analysis.xls"
Where,
Factor = 0.001 for SI units W = Total mass of the rotating
= 0.1 for imperial units FD = Steady state dynamic force
For Blower
3) F0
For Motor
404.689
kg
kg
0.405
ton
ton
3.970
kN
kN
Apply
Verticalfor -> 3) Fo
Fv(blower)
Dynamic
3.970 kN
=
Force
Fv( ) =
0.000 kN
Fv(blower +
3.970 kN
Horizontal motor) =
Fh(blower)
Dynamic
3.970 kN
=
Force
Fh(motor) =
0.000 kN
Fh(blower +
3.970 kN
motor) =
Rocking
Mr(blower) [Verti.
Dynamic
=
(From
Force(blower)]
moment
Base to C.G) =
FV(blower) (h +
C.G. [3.970]
Mr(motor) [Verti.
(1.700 Force(motor)]
+ 1.850)
=
(From
14.094Base
kN-mto
C.G) = FV(motor)
(h + C.G.)
[0.000] (1.700
+ 1.850)
0.000 kN-m
motor
13.000 ton
127.530 kN
Wm
9.400 ton
92.214 kN
Wb
2.600 ton
25.506 kN
Ww
6.000 ton
58.860 kN
WE
31.000 ton
304.110 kN
WE / g
= 31.000
kN-sec2/m
Wcp
88.073 ton
864.000 kN
Wcp / g
= 88.073
kN-sec2/m
Wcb
36.697 ton
360.000 kN
Wcb / g
= 36.697
kN-sec2/m
WF
124.771 ton
1224.000 kN
WF / g
= 124.771
kN-sec2/m
"Dynamic Analysis.xls"
Where,
WE = Total Machine Weight
WF = Foundation Weight
W = Total Static Load (Total Machine Weight + Foundation Weight)
g = 981.000 cm/sec2
Io = SUM [mi (Ai + Bi ) / 12 + miKi ]
2
L / B Coefficients
Vertical (v)
0.300
2.150
Horizontal (h)
0.300
1.017
Roking (r)
0.300
0.408
L/B
L
B
= 3.090 m
AVIC riC
pnrminn
"Dynamic Analysis.xls"
82579.233
x
=
x
2.150
1 - 0.321
10.000 x 3.000 x 1.198
= 1715667.000 kN/m
= 1.486
(2) Mass Ratio
Bv = (1 - ) / 4 x W / ( x rov )
= (1 - 0.321) x 155.771
4 1.733 x 3.0903
= 0.517
3
(5)Internal Damping
Dvi =
(6)Total Damping Ratio
Dvt =
=
=
0.040
Dv + Dvi
0.878 + 0.040
0.918
"Dynamic Analysis.xls"
= 1,002.178 x [1 - ( 2 x 0.9182)]
Not Apply
2 x Dvt
= 2 x 0.9182
= 1.685 > 1.00
rv(motor)
For Motor
fv(motor)
Fnv
1490.000
For Blower
=
fv(blower)
Fnv
rv(blower)
2242.000
=
1002.178
= 2.237
OK!!!
=
1002.178
= 1.487
OK!!!
1/
1/
=
For Motor
Mv(motor)
1/
1/
(1 rv(blo
wer)2)
+
(2
2
x
Dvt
rv(bl
ower)
0.335
OK!!!
0.174
OK!!!
)2
(1 2.2
372)
2
+
(2 x
0.9
18
x
2.2
37)2
=
0.1
74
<
1.5
"Dynamic Analysis.xls"
0.736
=
For Motor
Tv(motor) = Mv(motor) 1 + (2 Dvt rv)2
= 0.335 1+ (2 0.918 1.487)2
=
0.974
(6) Vibration Amplitude
For Blower
(For the normal operating speed - 2242 rpm)
V(blower) = Mv(blower) Fv(blower) / Kv
0.174 3.970
=
(For the normal operating speed - 1490 rpm)
Vrocking(blower)
= R(blower) (FL / 2)
1715667.000
=4.026E-07 m
For Motor
(For the normal operating speed - 2242 rpm)
V(motor) = Mv(motor) Fv(motor) / Kv
0.335 0.000
=
1715667.000
=0.000E+00 m
= 0.0000005 (3.000 / 2)
= 7.714E-07 m
(For the normal operating speed - 1490 rpm)
Vrocking(motor)
= R(motor) (FL / 2)
= 0.0000000 (3.000 / 2)
= 0.000E+00 m
Total Vertical Amplitude
Vtotal = V(blower) + Vrocking(blower) + V(motor) + Vrocking(motor)
= 1.174E-06 m
"Dynamic Analysis.xls"
AVIC rlc
pnrminn
= 3.090 m
(2)Emebedment factor for Spring Constant
h = 1 + 0.55 x (2 - ) x (h / roh)
= 1 + 0.55 x (2 - 0.321) x (1.500 / 3.090)
= 1.448
(3)Spring Constant Coefficient
Effective Embedment height
= Height(h) - Ground Level(G.L.)
= 1.700 - 0.200
= 1.500
h = 1.017
(4) Equiavelent Spring Constant for Rectangular Foundation
Kh = 2 x (1 + ) x G x h x FB x FL x h
= 2 x (1 + 0.321) x 82,579.233 x 1.017 x 10.000 x 3.000 x 1.448
= 1760211.961 kN/m
h = [1 + 1.9 (2 - ) x h / roh] / h
= [ 1 + 1.9 x (2 - 0.321) x 1.500 / 3.090] / 1.448
= 2.118
(2) Mass Raito
Bh = (7 - 8) / [32 x (1 - )] x W / ( x roh )
3
= (7 - 8 x 0.321) x 155.771
32 x (1 - 0.321) 1.733 x 3.0903
= 0.621
"Dynamic Analysis.xls"
(5)Internal Damping
Dhi =
(6)Total Damping Ratio
Dht =
=
=
0.040
Dh + Dhi
0.774 + 0.040
0.814
= 1,015.000 x [1 - (2 x 0.8142)]
Not Apply
2 x Dht
= 2 x 0.8142
= 1.325 > 1.0
"Dynamic Analysis.xls"
(1 - 1.4682)2 + (2 x x 1.468)2 =
= 0.377 < 1.50
(5)Transmissibility Factor
For Blower
Th(blower) = Mh(blower) x 1 + (2 Dht x rh(blower))2
= 0.189 x 1 + ( 2 x 0.814 x 2.209)2
For Blower
Mh(blower)
1/
1/
=
For Motor
Mh(motor)
1/
1/
(1 rh(bl
ower)
)2 +
(2
2
x
Dht
rh(bl
ower)
0.377
OK!!!
0.189
OK!!!
=
For Motor
0.705
)2
(1 2.2
092
)2 +
(2 x
0.8
14
x
2.2
09)
2=
0.1
89
<
1.5
0
"Dynamic Analysis.xls"
A VI C rlC
Drlf,Lel run
L
B
^(1/4)
(2) Embedment factor for Spring Constant
"Dynamic Analysis.xls"
1.251
=
1.620
= 1.244
(2) Mass Ratio
Br = 3 x (1 - ) / 8 x Io / ( x ror )
3 x (1 - 0.321) 625.640
x
8 1.733 x 66.277
= 1.387
5
"Dynamic Analysis.xls"
= 1,027.000 x [1 - (2 x 0.0922)]
= 1018.270 rpm
2 x Drt
= 2 x 0.0922
= 0.017 < 1.00
For Motor
For Blower
fr(blower)
fr(motor)
rr(blower)
rr(motor)
Fnr
Fnr
2242.000
1490.000
=
=
1027.000
1027.000
2.183
=
=
1.451
OK!!!
OK!!!
"Dynamic Analysis.xls"
0.264
OK!!!
0.880
OK!!!
1/
=
1/
=
For Motor
Mr(motor)
1/
1/
7234608.000
= 5.143E-07 rad
For Motor
R(motor) = Mr(motor) Fr(motor) / Kr
0.880 x (0.000 x 3.550)
=
7234608.000
= 0.000E+00 rad
Moment Arm = (h + C.G.)
= (1.700 + 1.850)
= 3.550
x
"Dynamic Analysis.xls"
=
=
=
=
At
OK!!!
Max(Vtotal, Htotal) <
Blower
Velocity
Motor
Velocity
2 Machine(rpm)
0.003 m/sec
2 Machine(rpm)
0.003 m/sec
2 37.367
0.0013 cm
0.00051 in
=
=
=
=
2 24.833
0.0020 cm
0.00077 in
"Dynamic Analysis.xls"
For Blower
Vv(blower) = [V(blower) + Vrocking(blower)] X [2 X X (Fv(blower) / 60)]
= [0.00000040 + 0.00000077] X [2 X X (2,242 / 60)]
= 2.756E-04 m/s
For Motor
Vv(motor) = [V(motor) + Vrocking(motor)] X [2 X X (Fv(motor) / 60)]
= [0.00000000 + 0.00000000] X [2 X X (1,490 / 60)]
= 0.000E+00 m/s
OK!!!
OK!!!
Vv(total) =
=
Vv(blower) + Vv(motor)
0.000275652 + 0.000000002
2
OK!!!
=2.756E-04 m/s
For Blower
Vh(blower) =[H(blower) + Hrocking(blower)] X [2 X X (Fh(blower) / 60)]
= [0.00000043 + 0.00000183] X [2 X X (2,242 / 60)]
= 5.287E-04 m/s
For Motor
Vh(motor) = [H(motor) + Hrocking(motor)] X [2 X X (Fh(motor) / 60)]
= [0.00000000 + 0.00000000] X [2 X X (1,490 / 60)]
= 0.000E+00 m/s
OK!!!
OK!!!
Vh(total) =
=
Vv(blower) + Vv(motor)
0.000528732 + 0.000000002
2
= 5.287E-04 m/s
OK!!!
"Dynamic Analysis.xls"
Fv(blower)]
Fh(blower)]
x
Mr(blower)]
+ [Tr(motor) x Mr(motor)]
"Dynamic Analysis.xls"
Fatigue Factor ()
=
Qall
(2)
(3)
Psta+dyn
=
=
= 51.981 or 49.893 kN/m2
= 5.299 5.086
or ton/m2
3.000 x 10.000 3.000 x 10.000
x Ph(total) x (C.Gshaft + h) x 6
B x L2
###
Wt
Area
1.500 x 2.801 x (3.550) x 3.000
10.000 x 3.0002
x Pv(total)
1.500 x 2.922
Area
1.500 x 4.010 x 6
10.000 x 3.0002
x Pr x 6
B x L2
Wt x Pv(total)
Area Area
x Ptr x 6
B x L2
1528.110 1.500 x 2.922
1.500
0.750 x Qa
"Dynamic Analysis.xls"
=
3.000 x 10.000
3.000 x 10.000
1.500 x 14.782 x 6
10.000 x 3.0002
=
=
52.561
5.358
= 150.000 kN/m2
Psta+dyn = 52.561 kN/m2
Pdyn
OK!!!
Qall >
Qall
or
or
"Dynamic Analysis.xls"
"Dynamic Analysis.xls"
49.313
5.027
kN/m2
ton/m2