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Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI

HYDERABAD
e-mail : dcjha@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

Himalaya House,

11th Floor 23, Kasturba Gandhi Marg

NEW DELHI

REGIONAL OFFICES
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Chain Scrapper Conveyor or Dribble Belt Feeder for spillage material


= Safety Device :- Mechanical/Electrical
= Sealed bearings for Feed Rollers and Returned Rollers to avoid frequent lubrication
= High wear resistant material for apron pan, chain, sprockets, rollers and liners.
= Horizontal as well as inclined installation
= Capacity and speed adjustment features
= Can be installed below wagon tippler hopper, stockpile and primary or secondary crushers
= 2640 tph capacity for coal and 3000 tph (Iron ore)
= Drive : Hydraulic Electro-Mechanical & Hydro Mechanical
= 3000 mm wide Pan

Likhra / Jsr. (0657) 2291356

TYPICAL VIEW OF TRACK CHAIN ASSRMBLY FOR APRON FEEDER


TYPICAL VIEW OF LINK CHAIN FOR APRON FEEDER

TYPICAL VIEW OF FEED ROLLER FOR APRON FEEDER

Apron Feeders
A
A

Apron Feeders

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED
10 January 2015

TRF LIMITED

Apron Feeders
Introduction

The Apron Pan is made of steel plate and has sufficiently

material Handling. Its application is found in almost all sectors

(1) Apron Pan and Conveyor Chain

Apron Feeder is a mechanical equipment widely used in Bulk

Sl. No.
1
2

Apron Chain

Size
Ap. Width
1800
2000

Length
17825
17200

Pitch (mm)
300
300

Capacity

Stren. (ton)
120
120

(t.p.h.)
1320
300-1700

Apron

Inclination

Speed(m/min.)
13.5
12.3

(degree)
0
0

material of apron may be wear-resistant steel plate or high


manganese cast steel.

The Apron Feeders are broadly classified as


a) Extra heavy duty Apron Feeder with crawler chain-sprocket
assembly.

The Conveyor Chain is a high precision link chain or


crawler chain with special shape having enough strength

b) Extra heavy duty Apron Feeder with link-chain assembly.

and life. It is fitted with Apron Pan, either at bottom or side.

c) Heavy duty Apron Feeder with link-chain assembly.


(2) Feed

smooth running of the Apron. Roller surface has wear

moving bed particularly suited for conveying heavy duty raw

Apron and is arranged at regular intervals to ensure

which overlapping pans are attached to form a continuous

The Feed Roller can withstand falling impact load through

The Apron Feeder consists of one or more endless chains to

materials such as coal, coke , ore, slag, rock, stone, gravel, clay,
etc. They are frequently used as feeders located under crushers
and hoppers. Apron Feeders can be installed in horizontal and
inclined condition depending on the feeding zone of system
layout.

Enterprise

List of Apron Feeders supplied to various customers

Specification of each part

high strength to falling impact load of large lumps. The

like power, steel, cement plant, etc.

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

resistibility, and sealed bearing is used for bearing part.


(3) Driving machine
The driving machine is composed of sprocket wheel and
tail wheel for conveyor chain, head shaft, tail shaft, take-up
device, plummer blocks with bearing and safety covers.
Driving method is to drive head shaft by variable speed
plummer block with self-aligning roller bearing is used.

feeders inclination should be within 10 degrees.

motor through reducing speed by reducer. Cast steel

It is recommended that for higher conveying efficiency, the

175.5
228.6
300
228.6
300
300
300
300
300
300
300
203.2
400
400
300
400
400
203.2
400
400
400
203.2
171.1
203.2
400

13500
16160
17200
13700
4350
14100
16650
18150
17825
7870
17825
6635
16100
15300
4350
18100
15300
6735
18100
16100
18100
9000
6000
17000
18100

1200
2000
2000
2000
1600
1800
2000
1800
1800
1800
1800
2200
1800
2000
2000
2400
2000
2200
2400
2400
2400
2400
1700
2150
3000

1000
1430
1500
750
150-900
1100
1500
350-1320
350-1320
1320
1320
2000
2000
1800
1500
2420
1800
800
2420
2200
2420
2400
1320
470
2640

84
164
120
164
100
100
120
120
120
120
120
124
160
160
100
200
160
124
200
160
200
124
59
124
250

0
0
0
10
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

14.44
11.07
12.02
6.4
17.86
5.14-12.84
12.2
13.5
13.5
8.34
13.5
7.2
15.35
14.65
14
13.87
13.35
2.3
15
15.3
14.5
12
10.5
3
11

Material

Coal
Coal
Clinker,
Gypsum
Coal
Coal
Coal
Coal
Coal
Coal
Coal
Coal
Iron ore
Coal
Iron ore
Coal
Coal
Coal
Coal
Coal
Iron Ore
Coal
Coal
Coal
Iron Ore
Iron ore
Iron Ore
Coal

Lump

Motor

(Max.)
400
300

Remarks

Power
110 kw
132 kw
75 kw
110 kw
132 kw
110 kw
30 kw
90 kw
132 kw
132 kw
132 kw
55 kw
132 kw
55 kw
110 kw
110 kw
55 kw
180 kw
132 kw
22 kw
160kw
160kw
180kw
132kw
37kw
55kw
180kw

100
350
300
1000
300
250
250
400
400
250
400
350
300
300
100
250
300
150
250
250
250
340
340
340
250

Hydraulic Drive
Hydraulic Drive

Hydraulic Drive

TYPICAL DETAIL OF APRON PAN

Hydraulic drive is also used in some cases.


Its use lends itself to situation where a belt conveyor is not
suitable i.e., for hot materials and large material lumps. Pan
width is normally selected in between 700 mm. to 3000 mm.
depending on material, feed size and capacity.
Apron Pan, chain, rollers and other components are of robust as

(4) Frame, Hopper, Skirt, Chute


Each part is made by welding of shape steel and steel plate
and so strongly constricted that it can sufficiently
withstand falling impact load of feed material or hopper
pressure.
inside hopper and skirt. Liners like Arco, Hardox, Hadfield,

materials from an appreciable height on to the Apron Pan.

Exchangeable liner of wear resistant steel is provided

they have to take direct feed and withstand free dropping

Sailhard, etc. are used.

TYPICAL VIEW OF APRON PAN (SIDE BOLTED TYPE)

It is recommended that Apron Feeders operate at lowest

the hand pump from one place or by the centralized

The Extra Heavy-Duty Apron Feeder can be installed at the

Lubricating of each bearing of Plummer block is effected by

normally depends on bulk-density of material and lump size.

(5) Lubricating device

possible speed to avoid early wear of machine parts. The speed

discharge section of dump truck or storage bin which receives


strong falling impact load, raw material pressure and lumps
upto 2000 mm.

forced lubricating system consisting of many distributing


valves.
(6) Overload safety device
In case excessive load or overload is placed, motor and

adjusted arbitrarily.

stable manner even under severe conditions.

Setting of overload time and detection point can be

strongly designed and manufactured that it can be operated in a

machine are protected by overcurrent relay.

TRF extra heavy-duty type Apron Feeder is so rationally and

TYPICAL VIEW OF APRON PAN (BOTTOM BOLTED TYPE)

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Paigah Plaza, Basheerbagh,
Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS


TYPICAL VIEW OF TRACK CHAIN ASSRMBLY FOR APRON FEEDER
TYPICAL VIEW OF LINK CHAIN FOR APRON FEEDER

= Chain Scrapper Conveyor or Dribble Belt Feeder for spillage material


= Safety Device :- Mechanical/Electrical
= Sealed bearings for Feed Rollers and Returned Rollers to avoid frequent lubrication
= High wear resistant material for apron pan, chain, sprockets, rollers and liners.
= Horizontal as well as inclined installation
= Capacity and speed adjustment features
= Can be installed below wagon tippler hopper, stockpile and primary or secondary crushers
= 2640 tph capacity for coal and 3000 tph (Iron ore)
= Drive : Hydraulic Electro-Mechanical & Hydro Mechanical
= 3000 mm wide Pan

Likhra / Jsr. (0657) 2291356

TYPICAL VIEW OF FEED ROLLER FOR APRON FEEDER

Apron Feeders
A
A

Apron Feeders

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Apron Feeders

Introduction

Specification of each part

Apron Feeder is a mechanical equipment widely used in Bulk

(1) Apron Pan and Conveyor Chain

material Handling. Its application is found in almost all sectors

The Apron Pan is made of steel plate and has sufficiently

like power, steel, cement plant, etc.

high strength to falling impact load of large lumps. The

List of Apron Feeders supplied to various customers


Capacity

Apron

Inclination

1
2

Ap. Width
1800
2000

Length
17825
17200

Pitch (mm)
300
300

Stren. (ton)
120
120

(t.p.h.)
1320
300-1700

Speed(m/min.)
13.5
12.3

(degree)
0
0

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

1200
2000
2000
2000
1600
1800
2000
1800
1800
1800
1800
2200
1800
2000
2000
2400
2000
2200
2400
2400
2400
2400
1700
2150
3000

13500
16160
17200
13700
4350
14100
16650
18150
17825
7870
17825
6635
16100
15300
4350
18100
15300
6735
18100
16100
18100
9000
6000
17000
18100

175.5
228.6
300
228.6
300
300
300
300
300
300
300
203.2
400
400
300
400
400
203.2
400
400
400
203.2
171.1
203.2
400

84
164
120
164
100
100
120
120
120
120
120
124
160
160
100
200
160
124
200
160
200
124
59
124
250

1000
1430
1500
750
150-900
1100
1500
350-1320
350-1320
1320
1320
2000
2000
1800
1500
2420
1800
800
2420
2200
2420
2400
1320
470
2640

14.44
11.07
12.02
6.4
17.86
5.14-12.84
12.2
13.5
13.5
8.34
13.5
7.2
15.35
14.65
14
13.87
13.35
2.3
15
15.3
14.5
12
10.5
3
11

0
0
0
10
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Sl. No.

Apron Chain

Size

material of apron may be wear-resistant steel plate or high


The Apron Feeders are broadly classified as
a) Extra heavy duty Apron Feeder with crawler chain-sprocket
assembly.
b) Extra heavy duty Apron Feeder with link-chain assembly.

manganese cast steel.


The Conveyor Chain is a high precision link chain or
crawler chain with special shape having enough strength
and life. It is fitted with Apron Pan, either at bottom or side.

c) Heavy duty Apron Feeder with link-chain assembly.


(2) Feed
The Apron Feeder consists of one or more endless chains to

The Feed Roller can withstand falling impact load through

which overlapping pans are attached to form a continuous

Apron and is arranged at regular intervals to ensure

moving bed particularly suited for conveying heavy duty raw

smooth running of the Apron. Roller surface has wear

materials such as coal, coke , ore, slag, rock, stone, gravel, clay,
etc. They are frequently used as feeders located under crushers
and hoppers. Apron Feeders can be installed in horizontal and
inclined condition depending on the feeding zone of system
layout.

resistibility, and sealed bearing is used for bearing part.


(3) Driving machine
The driving machine is composed of sprocket wheel and
tail wheel for conveyor chain, head shaft, tail shaft, take-up
device, plummer blocks with bearing and safety covers.
Driving method is to drive head shaft by variable speed

It is recommended that for higher conveying efficiency, the


feeders inclination should be within 10 degrees.

Material

Coal
Coal
Clinker,
Gypsum
Coal
Coal
Coal
Coal
Coal
Coal
Coal
Coal
Iron ore
Coal
Iron ore
Coal
Coal
Coal
Coal
Coal
Iron Ore
Coal
Coal
Coal
Iron Ore
Iron ore
Iron Ore
Coal

Lump

Motor

(Max.)
400
300

Power
110 kw
132 kw

100
350
300
1000
300
250
250
400
400
250
400
350
300
300
100
250
300
150
250
250
250
340
340
340
250

75 kw
110 kw
132 kw
110 kw
30 kw
90 kw
132 kw
132 kw
132 kw
55 kw
132 kw
55 kw
110 kw
110 kw
55 kw
180 kw
132 kw
22 kw
160kw
160kw
180kw
132kw
37kw
55kw
180kw

motor through reducing speed by reducer. Cast steel


plummer block with self-aligning roller bearing is used.

TYPICAL DETAIL OF APRON PAN

Hydraulic drive is also used in some cases.


Its use lends itself to situation where a belt conveyor is not
suitable i.e., for hot materials and large material lumps. Pan
width is normally selected in between 700 mm. to 3000 mm.
depending on material, feed size and capacity.
Apron Pan, chain, rollers and other components are of robust as

(4) Frame, Hopper, Skirt, Chute


Each part is made by welding of shape steel and steel plate
and so strongly constricted that it can sufficiently
withstand falling impact load of feed material or hopper
pressure.

they have to take direct feed and withstand free dropping

Exchangeable liner of wear resistant steel is provided

materials from an appreciable height on to the Apron Pan.

inside hopper and skirt. Liners like Arco, Hardox, Hadfield,


Sailhard, etc. are used.

It is recommended that Apron Feeders operate at lowest


possible speed to avoid early wear of machine parts. The speed

(5) Lubricating device

normally depends on bulk-density of material and lump size.

Lubricating of each bearing of Plummer block is effected by

The Extra Heavy-Duty Apron Feeder can be installed at the

the hand pump from one place or by the centralized

discharge section of dump truck or storage bin which receives


strong falling impact load, raw material pressure and lumps
upto 2000 mm.

TYPICAL VIEW OF APRON PAN (SIDE BOLTED TYPE)

forced lubricating system consisting of many distributing


valves.
(6) Overload safety device
In case excessive load or overload is placed, motor and

TRF extra heavy-duty type Apron Feeder is so rationally and

machine are protected by overcurrent relay.

strongly designed and manufactured that it can be operated in a

Setting of overload time and detection point can be

stable manner even under severe conditions.

adjusted arbitrarily.

Enterprise

TYPICAL VIEW OF APRON PAN (BOTTOM BOLTED TYPE)

Remarks

Hydraulic Drive
Hydraulic Drive

Hydraulic Drive

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Paigah Plaza, Basheerbagh,
Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS


TYPICAL VIEW OF TRACK CHAIN ASSRMBLY FOR APRON FEEDER
TYPICAL VIEW OF LINK CHAIN FOR APRON FEEDER

= Chain Scrapper Conveyor or Dribble Belt Feeder for spillage material


= Safety Device :- Mechanical/Electrical
= Sealed bearings for Feed Rollers and Returned Rollers to avoid frequent lubrication
= High wear resistant material for apron pan, chain, sprockets, rollers and liners.
= Horizontal as well as inclined installation
= Capacity and speed adjustment features
= Can be installed below wagon tippler hopper, stockpile and primary or secondary crushers
= 2640 tph capacity for coal and 3000 tph (Iron ore)
= Drive : Hydraulic Electro-Mechanical & Hydro Mechanical
= 3000 mm wide Pan

Likhra / Jsr. (0657) 2291356

TYPICAL VIEW OF FEED ROLLER FOR APRON FEEDER

Apron Feeders
A
A

Apron Feeders

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Apron Feeders

Introduction

Specification of each part

Apron Feeder is a mechanical equipment widely used in Bulk

(1) Apron Pan and Conveyor Chain

material Handling. Its application is found in almost all sectors

The Apron Pan is made of steel plate and has sufficiently

like power, steel, cement plant, etc.

high strength to falling impact load of large lumps. The

List of Apron Feeders supplied to various customers


Capacity

Apron

Inclination

1
2

Ap. Width
1800
2000

Length
17825
17200

Pitch (mm)
300
300

Stren. (ton)
120
120

(t.p.h.)
1320
300-1700

Speed(m/min.)
13.5
12.3

(degree)
0
0

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

1200
2000
2000
2000
1600
1800
2000
1800
1800
1800
1800
2200
1800
2000
2000
2400
2000
2200
2400
2400
2400
2400
1700
2150
3000

13500
16160
17200
13700
4350
14100
16650
18150
17825
7870
17825
6635
16100
15300
4350
18100
15300
6735
18100
16100
18100
9000
6000
17000
18100

175.5
228.6
300
228.6
300
300
300
300
300
300
300
203.2
400
400
300
400
400
203.2
400
400
400
203.2
171.1
203.2
400

84
164
120
164
100
100
120
120
120
120
120
124
160
160
100
200
160
124
200
160
200
124
59
124
250

1000
1430
1500
750
150-900
1100
1500
350-1320
350-1320
1320
1320
2000
2000
1800
1500
2420
1800
800
2420
2200
2420
2400
1320
470
2640

14.44
11.07
12.02
6.4
17.86
5.14-12.84
12.2
13.5
13.5
8.34
13.5
7.2
15.35
14.65
14
13.87
13.35
2.3
15
15.3
14.5
12
10.5
3
11

0
0
0
10
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Sl. No.

Apron Chain

Size

material of apron may be wear-resistant steel plate or high


The Apron Feeders are broadly classified as
a) Extra heavy duty Apron Feeder with crawler chain-sprocket
assembly.
b) Extra heavy duty Apron Feeder with link-chain assembly.

manganese cast steel.


The Conveyor Chain is a high precision link chain or
crawler chain with special shape having enough strength
and life. It is fitted with Apron Pan, either at bottom or side.

c) Heavy duty Apron Feeder with link-chain assembly.


(2) Feed
The Apron Feeder consists of one or more endless chains to

The Feed Roller can withstand falling impact load through

which overlapping pans are attached to form a continuous

Apron and is arranged at regular intervals to ensure

moving bed particularly suited for conveying heavy duty raw

smooth running of the Apron. Roller surface has wear

materials such as coal, coke , ore, slag, rock, stone, gravel, clay,
etc. They are frequently used as feeders located under crushers
and hoppers. Apron Feeders can be installed in horizontal and
inclined condition depending on the feeding zone of system
layout.

resistibility, and sealed bearing is used for bearing part.


(3) Driving machine
The driving machine is composed of sprocket wheel and
tail wheel for conveyor chain, head shaft, tail shaft, take-up
device, plummer blocks with bearing and safety covers.
Driving method is to drive head shaft by variable speed

It is recommended that for higher conveying efficiency, the


feeders inclination should be within 10 degrees.

Material

Coal
Coal
Clinker,
Gypsum
Coal
Coal
Coal
Coal
Coal
Coal
Coal
Coal
Iron ore
Coal
Iron ore
Coal
Coal
Coal
Coal
Coal
Iron Ore
Coal
Coal
Coal
Iron Ore
Iron ore
Iron Ore
Coal

Lump

Motor

(Max.)
400
300

Power
110 kw
132 kw

100
350
300
1000
300
250
250
400
400
250
400
350
300
300
100
250
300
150
250
250
250
340
340
340
250

75 kw
110 kw
132 kw
110 kw
30 kw
90 kw
132 kw
132 kw
132 kw
55 kw
132 kw
55 kw
110 kw
110 kw
55 kw
180 kw
132 kw
22 kw
160kw
160kw
180kw
132kw
37kw
55kw
180kw

motor through reducing speed by reducer. Cast steel


plummer block with self-aligning roller bearing is used.

TYPICAL DETAIL OF APRON PAN

Hydraulic drive is also used in some cases.


Its use lends itself to situation where a belt conveyor is not
suitable i.e., for hot materials and large material lumps. Pan
width is normally selected in between 700 mm. to 3000 mm.
depending on material, feed size and capacity.
Apron Pan, chain, rollers and other components are of robust as

(4) Frame, Hopper, Skirt, Chute


Each part is made by welding of shape steel and steel plate
and so strongly constricted that it can sufficiently
withstand falling impact load of feed material or hopper
pressure.

they have to take direct feed and withstand free dropping

Exchangeable liner of wear resistant steel is provided

materials from an appreciable height on to the Apron Pan.

inside hopper and skirt. Liners like Arco, Hardox, Hadfield,


Sailhard, etc. are used.

It is recommended that Apron Feeders operate at lowest


possible speed to avoid early wear of machine parts. The speed

(5) Lubricating device

normally depends on bulk-density of material and lump size.

Lubricating of each bearing of Plummer block is effected by

The Extra Heavy-Duty Apron Feeder can be installed at the

the hand pump from one place or by the centralized

discharge section of dump truck or storage bin which receives


strong falling impact load, raw material pressure and lumps
upto 2000 mm.

TYPICAL VIEW OF APRON PAN (SIDE BOLTED TYPE)

forced lubricating system consisting of many distributing


valves.
(6) Overload safety device
In case excessive load or overload is placed, motor and

TRF extra heavy-duty type Apron Feeder is so rationally and

machine are protected by overcurrent relay.

strongly designed and manufactured that it can be operated in a

Setting of overload time and detection point can be

stable manner even under severe conditions.

adjusted arbitrarily.

Enterprise

TYPICAL VIEW OF APRON PAN (BOTTOM BOLTED TYPE)

Remarks

Hydraulic Drive
Hydraulic Drive

Hydraulic Drive

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI

HYDERABAD
e-mail : dcjha@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

Himalaya House,

11th Floor 23, Kasturba Gandhi Marg

NEW DELHI

REGIONAL OFFICES
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Chain Scrapper Conveyor or Dribble Belt Feeder for spillage material


= Safety Device :- Mechanical/Electrical
= Sealed bearings for Feed Rollers and Returned Rollers to avoid frequent lubrication
= High wear resistant material for apron pan, chain, sprockets, rollers and liners.
= Horizontal as well as inclined installation
= Capacity and speed adjustment features
= Can be installed below wagon tippler hopper, stockpile and primary or secondary crushers
= 2640 tph capacity for coal and 3000 tph (Iron ore)
= Drive : Hydraulic Electro-Mechanical & Hydro Mechanical
= 3000 mm wide Pan

Likhra / Jsr. (0657) 2291356

TYPICAL VIEW OF TRACK CHAIN ASSRMBLY FOR APRON FEEDER


TYPICAL VIEW OF LINK CHAIN FOR APRON FEEDER

TYPICAL VIEW OF FEED ROLLER FOR APRON FEEDER

Apron Feeders
A
A

Apron Feeders

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Apron Feeders
Introduction

The Apron Pan is made of steel plate and has sufficiently

material Handling. Its application is found in almost all sectors

(1) Apron Pan and Conveyor Chain

Apron Feeder is a mechanical equipment widely used in Bulk

Sl. No.
1
2

Apron Chain

Size

175.5
228.6
300
228.6
300
300
300
300
300
300
300
203.2
400
400
300
400
400
203.2
400
400
400
203.2
171.1
203.2
400

13500
16160
17200
13700
4350
14100
16650
18150
17825
7870
17825
6635
16100
15300
4350
18100
15300
6735
18100
16100
18100
9000
6000
17000
18100

1200
2000
2000
2000
1600
1800
2000
1800
1800
1800
1800
2200
1800
2000
2000
2400
2000
2200
2400
2400
2400
2400
1700
2150
3000

Pitch (mm)
300
300

Length
17825
17200

Ap. Width
1800
2000

Capacity

Stren. (ton)
120
120

(t.p.h.)
1320
300-1700

Apron

Inclination

Speed(m/min.)
13.5
12.3

(degree)
0
0

material of apron may be wear-resistant steel plate or high


manganese cast steel.

The Apron Feeders are broadly classified as


a) Extra heavy duty Apron Feeder with crawler chain-sprocket
assembly.

The Conveyor Chain is a high precision link chain or


crawler chain with special shape having enough strength

b) Extra heavy duty Apron Feeder with link-chain assembly.

and life. It is fitted with Apron Pan, either at bottom or side.

c) Heavy duty Apron Feeder with link-chain assembly.


(2) Feed

smooth running of the Apron. Roller surface has wear

moving bed particularly suited for conveying heavy duty raw

Apron and is arranged at regular intervals to ensure

which overlapping pans are attached to form a continuous

The Feed Roller can withstand falling impact load through

The Apron Feeder consists of one or more endless chains to

materials such as coal, coke , ore, slag, rock, stone, gravel, clay,
etc. They are frequently used as feeders located under crushers
and hoppers. Apron Feeders can be installed in horizontal and
inclined condition depending on the feeding zone of system
layout.

Enterprise

List of Apron Feeders supplied to various customers

Specification of each part

high strength to falling impact load of large lumps. The

like power, steel, cement plant, etc.

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

resistibility, and sealed bearing is used for bearing part.


(3) Driving machine
The driving machine is composed of sprocket wheel and
tail wheel for conveyor chain, head shaft, tail shaft, take-up
device, plummer blocks with bearing and safety covers.
Driving method is to drive head shaft by variable speed
plummer block with self-aligning roller bearing is used.

feeders inclination should be within 10 degrees.

motor through reducing speed by reducer. Cast steel

It is recommended that for higher conveying efficiency, the

1000
1430
1500
750
150-900
1100
1500
350-1320
350-1320
1320
1320
2000
2000
1800
1500
2420
1800
800
2420
2200
2420
2400
1320
470
2640

84
164
120
164
100
100
120
120
120
120
120
124
160
160
100
200
160
124
200
160
200
124
59
124
250

0
0
0
10
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

14.44
11.07
12.02
6.4
17.86
5.14-12.84
12.2
13.5
13.5
8.34
13.5
7.2
15.35
14.65
14
13.87
13.35
2.3
15
15.3
14.5
12
10.5
3
11

Material

Coal
Coal
Clinker,
Gypsum
Coal
Coal
Coal
Coal
Coal
Coal
Coal
Coal
Iron ore
Coal
Iron ore
Coal
Coal
Coal
Coal
Coal
Iron Ore
Coal
Coal
Coal
Iron Ore
Iron ore
Iron Ore
Coal

Lump

Motor

(Max.)
400
300

Remarks

Power
110 kw
132 kw
75 kw
110 kw
132 kw
110 kw
30 kw
90 kw
132 kw
132 kw
132 kw
55 kw
132 kw
55 kw
110 kw
110 kw
55 kw
180 kw
132 kw
22 kw
160kw
160kw
180kw
132kw
37kw
55kw
180kw

100
350
300
1000
300
250
250
400
400
250
400
350
300
300
100
250
300
150
250
250
250
340
340
340
250

Hydraulic Drive
Hydraulic Drive

Hydraulic Drive

TYPICAL DETAIL OF APRON PAN

Hydraulic drive is also used in some cases.


Its use lends itself to situation where a belt conveyor is not
suitable i.e., for hot materials and large material lumps. Pan
width is normally selected in between 700 mm. to 3000 mm.
depending on material, feed size and capacity.
Apron Pan, chain, rollers and other components are of robust as

(4) Frame, Hopper, Skirt, Chute


Each part is made by welding of shape steel and steel plate
and so strongly constricted that it can sufficiently
withstand falling impact load of feed material or hopper
pressure.
inside hopper and skirt. Liners like Arco, Hardox, Hadfield,

materials from an appreciable height on to the Apron Pan.

Exchangeable liner of wear resistant steel is provided

they have to take direct feed and withstand free dropping

Sailhard, etc. are used.

TYPICAL VIEW OF APRON PAN (SIDE BOLTED TYPE)

It is recommended that Apron Feeders operate at lowest

the hand pump from one place or by the centralized

The Extra Heavy-Duty Apron Feeder can be installed at the

Lubricating of each bearing of Plummer block is effected by

normally depends on bulk-density of material and lump size.

(5) Lubricating device

possible speed to avoid early wear of machine parts. The speed

discharge section of dump truck or storage bin which receives


strong falling impact load, raw material pressure and lumps
upto 2000 mm.

forced lubricating system consisting of many distributing


valves.
(6) Overload safety device
In case excessive load or overload is placed, motor and

adjusted arbitrarily.

stable manner even under severe conditions.

Setting of overload time and detection point can be

strongly designed and manufactured that it can be operated in a

machine are protected by overcurrent relay.

TRF extra heavy-duty type Apron Feeder is so rationally and

TYPICAL VIEW OF APRON PAN (BOTTOM BOLTED TYPE)

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

= Data logger to minimize loading error


= Environment friendly
= Negligible spillage between wagons
= One full rake loaded in less than two hrs
= Capacity upto 3000 TPH

= Ease of maintenance
= Ergonomically designed operator cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper

and start up time at site


= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

Travelling Wagon Loaders


A

Barrel Reclaimers

Enterprise

TRF LIMITED

Barrel Reclaimers

TRF LIMITED

Enterprise

Travelling Wagon Loaders


Travelling Wagon Loaders are essential equipment for loading bulk
material into railway wagons at high speed. Wagon Loaders
supplied by TRF can load up too 3000 tonnes per hour.

provided if required.

and are ideal for having proper blending of raw materials for

Loading of bulk materials in steel, power & mining industries

system, radio control and fire fighting systems are also

The Barrel Reclaimers are used extensively in stockyards


using in processing plant. TRF has engineered and supplied
Barrel Reclaimer for Base mix.

TRF Barrel reclaimer is transferable from one stock pile to the


other.

TRFs Barrel Reclaimers are operation at major steel plants


in India. The reclaim capacity of TRF Barrel Reclaimer is
1500 TPH with 40 m track gauge making TRF the premier
supplier in India.

The operator's cabin is so located that the operator gets a


clear and unobstructed view of the reclaiming process and
the entire stock yard.

All the drives of the Barrel Reclaimers are provided with


programmable logic controller to achieve synchronized

The cabin is air-conditioned and

ergonomically designed for maximum comfort of the


operator.

The front screen is mounted in the operator's

operator to program according to the reclaiming requirement.

anchor and air conditioned electric room, dust suppression

console and displays details of all operations enabling the

motions, hydraulic rail clamps, anti skew arrangement, storm

Technical Particulars for Barrel Reclaimer


Capacities
Machine Description
Barrel Reclaimer

Material Handled

Rated

Base Mix

Track Gauge

TRF wagon loading systems are so designed that there is no spillage


between the wagons when the loader is traveling from one end of the
rake to the other. Filling efficiencies up to 99 percent of the desired
capacity have been achieved.
A Travelling Wagon Loaders manufactured at TRF comprises :
=
=
=

The tripper conveyor


Intermediate conveyor with belt weigher
Cross conveyor with loading chutes

TRF has supplied Travelling Wagon Loaders for loading bulk cargo
like coal, coke, limestone and iron ore. TRFs travelling wagon
loaders can load rakes placed on both sides of the track in a 2 x 2
formation. The cross conveyor shuttles out while loading into rakes
at the farther end. All controls are through PLC .The travel speed of
the wagon loader is synchronized automatically to complete the
loading of one wagon and then travel rapidly to the second wagon to
minimize detention time of the rake. Facilities on board include
checking of loading rate and totalizers on shift, day,

tph

tph

Capacity

TRF LIMITED

Enterprise

and month basis. TRF Travelling Wagon Loaders are designed to


automatically identify sick wagons in the rake and bypass these
wagons while completing the loading of the full rake.
The material feeding into the wagons is kept uniform by use of TRF
designed belt weigher over the cross conveyor. The feeder is
synchronized with the loading rate and can be programmed to feed
at any desired rate up to its maximum capacity.
The operator's cabins are so located that the operator gets a clear
and unobstructed view of the loading process. The cabin is airconditioned and ergonomically designed for maximum comfort of
the operator. The front screen is mounted in the operator's console
and displays details of all operations enabling the operator to
program according to the loading requirement.

Wagons on both sides of track

6.0 m

Iron Ore & pellets

Wagons on both sides of track

6.0 m

Coal

Wagons on both sides of track

6.0 m

Coal

Wagons on one side with shiftable discharge conveyor

6.0 m

Coke

Types of Feeding Options

Track size

Material

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

Bulk Material Handling Equi pment

Block - D, 3rd Floor,


22 Camac Street, Kolkata - 700 016

The air-conditioned electric house is equipped with online fault


display and analysis tool to minimize downtime. Hydraulic rail
clamps, storm anchor and air conditioned electric room, dust
suppression system, radio control and fire alarm are also provided,
if required by the customers.

Wagon Loaders Details


40 m

1500 tph
2400 tph
3000 tph

Services
TRF today offers comprehensive operation and maintenance services for their travelling wagon loaders with guaranteed up-keep
time for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Bulk Material Handling Systems


Port &Yard Equi pment Division

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

TRFs wagon loaders are provided with pneumatically PLC


controlled sector gates to avoid choking of material.

Design
1500

1200

720 tph

Service
TRF today offers comprehensive operation and maintenance services for their Barrel Reclaimers with guaranteed up-keep time
for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED

Business Development Department

Bulk Material Handling Equi pment


Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Block - D, 3rd Floor,

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Narottam Morarji Marg, Ballard Estate,

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242

Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

11th Floor 23, Kasturba Gandhi Marg

Fax : +91-40-23297363

Fax : +91-22-22614085

Ph : +91-40-23297630 / 23297631

HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-11-23722447

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

e-mail : hyd@trf.co.in

e-mail : hyd@trf.co.in

= Data logger to minimize loading error


= Environment friendly
= Negligible spillage between wagons
= One full rake loaded in less than two hrs
= Capacity upto 3000 TPH

= Ease of maintenance
= Ergonomically designed operator cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper

and start up time at site


= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

Travelling Wagon Loaders


A

Barrel Reclaimers

Enterprise

TRF LIMITED
system, radio control and fire fighting systems are also

Loading of bulk materials in steel, power & mining industries

and are ideal for having proper blending of raw materials for

provided if required.

Travelling Wagon Loaders are essential equipment for loading bulk


material into railway wagons at high speed. Wagon Loaders
supplied by TRF can load up too 3000 tonnes per hour.

using in processing plant. TRF has engineered and supplied


Barrel Reclaimer for Base mix.

TRF Barrel reclaimer is transferable from one stock pile to the

TRF wagon loading systems are so designed that there is no spillage


between the wagons when the loader is traveling from one end of the
rake to the other. Filling efficiencies up to 99 percent of the desired
capacity have been achieved.

other.
TRFs Barrel Reclaimers are operation at major steel plants
in India. The reclaim capacity of TRF Barrel Reclaimer is

The operator's cabin is so located that the operator gets a

1500 TPH with 40 m track gauge making TRF the premier

A Travelling Wagon Loaders manufactured at TRF comprises :

clear and unobstructed view of the reclaiming process and

supplier in India.

the entire stock yard.

The cabin is air-conditioned and

ergonomically designed for maximum comfort of the

All the drives of the Barrel Reclaimers are provided with

operator.

programmable logic controller to achieve synchronized

The front screen is mounted in the operator's

motions, hydraulic rail clamps, anti skew arrangement, storm

console and displays details of all operations enabling the

anchor and air conditioned electric room, dust suppression

operator to program according to the reclaiming requirement.

Machine Description

Material Handled
Base Mix

Track Gauge

Rated

Design

tph

tph

1200

1500

The tripper conveyor


Intermediate conveyor with belt weigher
Cross conveyor with loading chutes

TRF has supplied Travelling Wagon Loaders for loading bulk cargo
like coal, coke, limestone and iron ore. TRFs travelling wagon
loaders can load rakes placed on both sides of the track in a 2 x 2
formation. The cross conveyor shuttles out while loading into rakes
at the farther end. All controls are through PLC .The travel speed of
the wagon loader is synchronized automatically to complete the
loading of one wagon and then travel rapidly to the second wagon to
minimize detention time of the rake. Facilities on board include
checking of loading rate and totalizers on shift, day,

Technical Particulars for Barrel Reclaimer


Capacities

40 m

Likhra / Jsr. (0657) 2291356

TRF today offers comprehensive operation and maintenance services for their Barrel Reclaimers with guaranteed up-keep time
for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

e-mail : biz.development@trf.co.in

The air-conditioned electric house is equipped with online fault


display and analysis tool to minimize downtime. Hydraulic rail
clamps, storm anchor and air conditioned electric room, dust
suppression system, radio control and fire alarm are also provided,
if required by the customers.
TRFs wagon loaders are provided with pneumatically PLC
controlled sector gates to avoid choking of material.

Track size

Types of Feeding Options

720 tph

Coke

6.0 m

Wagons on one side with shiftable discharge conveyor

1500 tph

Coal

6.0 m

Wagons on both sides of track

2400 tph

Coal

6.0 m

Wagons on both sides of track

3000 tph

Iron Ore & pellets

6.0 m

Wagons on both sides of track

Services
TRF today offers comprehensive operation and maintenance services for their travelling wagon loaders with guaranteed up-keep
time for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

HEAD OFFICE & WORKS

TRF Limited

TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553

The operator's cabins are so located that the operator gets a clear
and unobstructed view of the loading process. The cabin is airconditioned and ergonomically designed for maximum comfort of
the operator. The front screen is mounted in the operator's console
and displays details of all operations enabling the operator to
program according to the loading requirement.

Material

MARKETING OFFICES
22 Camac Street, Kolkata - 700 016

The material feeding into the wagons is kept uniform by use of TRF
designed belt weigher over the cross conveyor. The feeder is
synchronized with the loading rate and can be programmed to feed
at any desired rate up to its maximum capacity.

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

Block - D, 3rd Floor,

Enterprise

and month basis. TRF Travelling Wagon Loaders are designed to


automatically identify sick wagons in the rake and bypass these
wagons while completing the loading of the full rake.

Capacity

HEAD OFFICE & WORKS

Bulk Material Handling Equi pment

Wagon Loaders Details

Service

Business Development Department

TRF LIMITED

Travelling Wagon Loaders

Enterprise

MARKETING OFFICES
Bulk Material Handling Systems
Port &Yard Equi pment Division

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Fax : +91-657-2345214

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES

NEW DELHI

MUMBAI

HYDERABAD

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED

The Barrel Reclaimers are used extensively in stockyards

Barrel Reclaimer

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

TRF LIMITED

Barrel Reclaimers

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

= Data logger to minimize loading error


= Environment friendly
= Negligible spillage between wagons
= One full rake loaded in less than two hrs
= Capacity upto 3000 TPH

= Ease of maintenance
= Ergonomically designed operator cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper

and start up time at site


= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

Travelling Wagon Loaders


A

Barrel Reclaimers

Enterprise

TRF LIMITED

Barrel Reclaimers

TRF LIMITED

Enterprise

Travelling Wagon Loaders


Travelling Wagon Loaders are essential equipment for loading bulk
material into railway wagons at high speed. Wagon Loaders
supplied by TRF can load up too 3000 tonnes per hour.

provided if required.

and are ideal for having proper blending of raw materials for

Loading of bulk materials in steel, power & mining industries

system, radio control and fire fighting systems are also

The Barrel Reclaimers are used extensively in stockyards


using in processing plant. TRF has engineered and supplied
Barrel Reclaimer for Base mix.

TRF Barrel reclaimer is transferable from one stock pile to the


other.

TRFs Barrel Reclaimers are operation at major steel plants


in India. The reclaim capacity of TRF Barrel Reclaimer is
1500 TPH with 40 m track gauge making TRF the premier
supplier in India.

The operator's cabin is so located that the operator gets a


clear and unobstructed view of the reclaiming process and
the entire stock yard.

All the drives of the Barrel Reclaimers are provided with


programmable logic controller to achieve synchronized

The cabin is air-conditioned and

ergonomically designed for maximum comfort of the


operator.

The front screen is mounted in the operator's

operator to program according to the reclaiming requirement.

anchor and air conditioned electric room, dust suppression

console and displays details of all operations enabling the

motions, hydraulic rail clamps, anti skew arrangement, storm

Technical Particulars for Barrel Reclaimer


Capacities
Machine Description
Barrel Reclaimer

Material Handled

Rated

Base Mix

Track Gauge

TRF wagon loading systems are so designed that there is no spillage


between the wagons when the loader is traveling from one end of the
rake to the other. Filling efficiencies up to 99 percent of the desired
capacity have been achieved.
A Travelling Wagon Loaders manufactured at TRF comprises :
=
=
=

The tripper conveyor


Intermediate conveyor with belt weigher
Cross conveyor with loading chutes

TRF has supplied Travelling Wagon Loaders for loading bulk cargo
like coal, coke, limestone and iron ore. TRFs travelling wagon
loaders can load rakes placed on both sides of the track in a 2 x 2
formation. The cross conveyor shuttles out while loading into rakes
at the farther end. All controls are through PLC .The travel speed of
the wagon loader is synchronized automatically to complete the
loading of one wagon and then travel rapidly to the second wagon to
minimize detention time of the rake. Facilities on board include
checking of loading rate and totalizers on shift, day,

tph

tph

Capacity

TRF LIMITED

Enterprise

and month basis. TRF Travelling Wagon Loaders are designed to


automatically identify sick wagons in the rake and bypass these
wagons while completing the loading of the full rake.
The material feeding into the wagons is kept uniform by use of TRF
designed belt weigher over the cross conveyor. The feeder is
synchronized with the loading rate and can be programmed to feed
at any desired rate up to its maximum capacity.
The operator's cabins are so located that the operator gets a clear
and unobstructed view of the loading process. The cabin is airconditioned and ergonomically designed for maximum comfort of
the operator. The front screen is mounted in the operator's console
and displays details of all operations enabling the operator to
program according to the loading requirement.

Wagons on both sides of track

6.0 m

Iron Ore & pellets

Wagons on both sides of track

6.0 m

Coal

Wagons on both sides of track

6.0 m

Coal

Wagons on one side with shiftable discharge conveyor

6.0 m

Coke

Types of Feeding Options

Track size

Material

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

Bulk Material Handling Equi pment

Block - D, 3rd Floor,


22 Camac Street, Kolkata - 700 016

The air-conditioned electric house is equipped with online fault


display and analysis tool to minimize downtime. Hydraulic rail
clamps, storm anchor and air conditioned electric room, dust
suppression system, radio control and fire alarm are also provided,
if required by the customers.

Wagon Loaders Details


40 m

1500 tph
2400 tph
3000 tph

Services
TRF today offers comprehensive operation and maintenance services for their travelling wagon loaders with guaranteed up-keep
time for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Bulk Material Handling Systems


Port &Yard Equi pment Division

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

TRFs wagon loaders are provided with pneumatically PLC


controlled sector gates to avoid choking of material.

Design
1500

1200

720 tph

Service
TRF today offers comprehensive operation and maintenance services for their Barrel Reclaimers with guaranteed up-keep time
for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED

Business Development Department

Bulk Material Handling Equi pment


Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Block - D, 3rd Floor,

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Narottam Morarji Marg, Ballard Estate,

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242

Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

11th Floor 23, Kasturba Gandhi Marg

Fax : +91-40-23297363

Fax : +91-22-22614085

Ph : +91-40-23297630 / 23297631

HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-11-23722447

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

e-mail : hyd@trf.co.in

e-mail : hyd@trf.co.in

= Data logger to minimize loading error


= Environment friendly
= Negligible spillage between wagons
= One full rake loaded in less than two hrs
= Capacity upto 3000 TPH

= Ease of maintenance
= Ergonomically designed operator cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper

and start up time at site


= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

Travelling Wagon Loaders


A

Barrel Reclaimers

Enterprise

TRF LIMITED
system, radio control and fire fighting systems are also

Loading of bulk materials in steel, power & mining industries

and are ideal for having proper blending of raw materials for

provided if required.

Travelling Wagon Loaders are essential equipment for loading bulk


material into railway wagons at high speed. Wagon Loaders
supplied by TRF can load up too 3000 tonnes per hour.

using in processing plant. TRF has engineered and supplied


Barrel Reclaimer for Base mix.

TRF Barrel reclaimer is transferable from one stock pile to the

TRF wagon loading systems are so designed that there is no spillage


between the wagons when the loader is traveling from one end of the
rake to the other. Filling efficiencies up to 99 percent of the desired
capacity have been achieved.

other.
TRFs Barrel Reclaimers are operation at major steel plants
in India. The reclaim capacity of TRF Barrel Reclaimer is

The operator's cabin is so located that the operator gets a

1500 TPH with 40 m track gauge making TRF the premier

A Travelling Wagon Loaders manufactured at TRF comprises :

clear and unobstructed view of the reclaiming process and

supplier in India.

the entire stock yard.

The cabin is air-conditioned and

ergonomically designed for maximum comfort of the

All the drives of the Barrel Reclaimers are provided with

operator.

programmable logic controller to achieve synchronized

The front screen is mounted in the operator's

motions, hydraulic rail clamps, anti skew arrangement, storm

console and displays details of all operations enabling the

anchor and air conditioned electric room, dust suppression

operator to program according to the reclaiming requirement.

Machine Description

Material Handled
Base Mix

Track Gauge

Rated

Design

tph

tph

1200

1500

The tripper conveyor


Intermediate conveyor with belt weigher
Cross conveyor with loading chutes

TRF has supplied Travelling Wagon Loaders for loading bulk cargo
like coal, coke, limestone and iron ore. TRFs travelling wagon
loaders can load rakes placed on both sides of the track in a 2 x 2
formation. The cross conveyor shuttles out while loading into rakes
at the farther end. All controls are through PLC .The travel speed of
the wagon loader is synchronized automatically to complete the
loading of one wagon and then travel rapidly to the second wagon to
minimize detention time of the rake. Facilities on board include
checking of loading rate and totalizers on shift, day,

Technical Particulars for Barrel Reclaimer


Capacities

40 m

Likhra / Jsr. (0657) 2291356

TRF today offers comprehensive operation and maintenance services for their Barrel Reclaimers with guaranteed up-keep time
for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

e-mail : biz.development@trf.co.in

The air-conditioned electric house is equipped with online fault


display and analysis tool to minimize downtime. Hydraulic rail
clamps, storm anchor and air conditioned electric room, dust
suppression system, radio control and fire alarm are also provided,
if required by the customers.
TRFs wagon loaders are provided with pneumatically PLC
controlled sector gates to avoid choking of material.

Track size

Types of Feeding Options

720 tph

Coke

6.0 m

Wagons on one side with shiftable discharge conveyor

1500 tph

Coal

6.0 m

Wagons on both sides of track

2400 tph

Coal

6.0 m

Wagons on both sides of track

3000 tph

Iron Ore & pellets

6.0 m

Wagons on both sides of track

Services
TRF today offers comprehensive operation and maintenance services for their travelling wagon loaders with guaranteed up-keep
time for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

HEAD OFFICE & WORKS

TRF Limited

TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553

The operator's cabins are so located that the operator gets a clear
and unobstructed view of the loading process. The cabin is airconditioned and ergonomically designed for maximum comfort of
the operator. The front screen is mounted in the operator's console
and displays details of all operations enabling the operator to
program according to the loading requirement.

Material

MARKETING OFFICES
22 Camac Street, Kolkata - 700 016

The material feeding into the wagons is kept uniform by use of TRF
designed belt weigher over the cross conveyor. The feeder is
synchronized with the loading rate and can be programmed to feed
at any desired rate up to its maximum capacity.

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

Block - D, 3rd Floor,

Enterprise

and month basis. TRF Travelling Wagon Loaders are designed to


automatically identify sick wagons in the rake and bypass these
wagons while completing the loading of the full rake.

Capacity

HEAD OFFICE & WORKS

Bulk Material Handling Equi pment

Wagon Loaders Details

Service

Business Development Department

TRF LIMITED

Travelling Wagon Loaders

Enterprise

MARKETING OFFICES
Bulk Material Handling Systems
Port &Yard Equi pment Division

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Fax : +91-657-2345214

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES

NEW DELHI

MUMBAI

HYDERABAD

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED

The Barrel Reclaimers are used extensively in stockyards

Barrel Reclaimer

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

TRF LIMITED

Barrel Reclaimers

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

= Length and width of roller screens can be adjusted to suit customers requirement
= Non clogging, smooth, non-vibrating and low noise while running
= Higher screen efficiency
= Less space required
= Higher capacity up to 1500 TPH running at low power compared to conventional screens

= Uniform wearing of crushing surface.


= Produces more uniform material than any other crusher having reciprocating motion.
= Easy and simple to maintain.
= More economical because of its higher production capacity and lower power requirment.
= Used for almost any material and for crushing up to 0.5 mm.
= As the material is CRUSHED ONLY ONCE when it passes through the gap, the percentage of FINES IS MUCH LESS.

Side View of Double Roll Crusher

Roller Screens

Double Roll Crushers

Enterprise

TRF LIMITED

Double Roll Crushers


Description and Uses
Two rolls rotate in opposite directions in this
crusher. The material is fed between the two
rolls for compressive action and breaking into
fragments of uniform size. Simplicity of
mechanical construction and ease of
operation are the two highlights of this
crusher. The amount of fines generated from
crushing is relatively small, a performance
feature which qualifies this machine for use in
the following installations:

The
with
hard
rolls

TRF LIMITED

Double Roll Crusher is available


heavy duty rolls for crushing such
materials as ore or with light duty
for crushing relatively soft materials.

Construction
(1) Frame

COAL-FUEL POWER PLANTS

SMELTING PLANTS
(for crushing sintered ore and cinder)

CHEMICAL PLANTS
(for crushing lime, coal, coke, rock salt, etc.)

CEMENT PLANTS
(for crushing clay, lime and gypsum rocks)

COAL MINES
(for crushing coal and waste)

SORTING PLANTS OF MINES


(for crushing ore)

A cast-iron or steel-plate frame is used.


The steel-plate frame is fabricated by
welding. The plummer blocks of fixed roll
assembly are integral with the frame.
The Plummer Block for the movable roll
assembly are elastically positioned in
horizontal direction with high-strength
coil springs or hydraulic accumulators
selected for the type of crushing duty.
This elastic mounting includes a means
of adjusting the roll-to-roll clearance (roll
setting) and serves as a protective
feature for preventing motor over load or
damage to the crusher, as the roll will
yield and back away when it grips hard
foreign matters like tramp iron.
(2) Rolls
Roll tyres are of smooth type, corrugated
type or toothed type, depending on the
crushing duty. In the standard design

(for crushing coal)

Enterprise

each roll assembly consist of a roll boss with


hexagonal outer shape rigidly mounted on
the roll shaft which permits easy replacemant
of roll tyre. The roll tyres are held tight by
means of bolts. This arrangement provides
for easy tyre replacement and minimizes
parts subject to wear. The roll tyres are made
of high manganese steel.
(3) Bearings
Spherical roller bearings are used to
support the rolls. The spherical roller
bearings are complete with labyrinth
seals and packings for preventing
entrance of dust and leakage of oil.
(4) Drive
The standard Double roll crusher has
independent belt drives from two
motors, one motor for each roll. This
arrangement eliminates the need for an
intermediate drive transmitting device
resulting in less space utilisation and
reducing the no-load power loss.

Roller Screens

TRF LIMITED

Enterprise

Description

in a circulating oil bath.

determined distance in such a way that they form a square or

direction by two drive units. Drive is fully covered and operates

roller discs are elliptical in shape and arranged at a pre-

alternately with chain and sprocket and are driven in same

spherical roller bearings across the width of main frame. These

arrangement. All roller shaft assemblies are connected

roller disc assemblies mounted on shafts and supported on

These roller shaft assemblies are driven by chain and sprocket

Roller screens consists of a rigid main frame and a series of

rectangular opening in the roller screen at several places. Over

fluid coupling, gearbox and drive sprocket.

material falls through the screen opening. The scrapper

Each roller screen has two drive units along with electric motor,

discs and finally reach the crusher as feed, while undersized

Drive :

sized materials are pushed forward by rotation of elliptical

provided below the elliptical discs ensures clog free screening.

Application :
TRF Roller screens are most suitable for separating coars
wet and sticky raw material. Roller screens are used in soft coal,

MATERIA
LF

LOW DIR

ECTION

FEED CHUTE

and lignite handling plants for preliminary screening of ROM


coal. It acts as relief to crushers and ensures a clog free flow of
wet and sticky materials. TRF roller screens are useful for

DIMENSIONS (in MM) :


D
600
750
750
750
750
750
900
900
900
900
900
900
1200
1200
1200
1400

L
600
600
750
900
1200
1500
900
1200
1500
1800
2100
2400
1200
1800
2400
2500

B
650
686
850
1050
1300
1500
1000
1350
1600
1900
2200
2500
1400
2000
2600
2700

A
350
596
596
596
596
596
600
600
600
600
600
600
800
800
800
900

A1
1100
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
2200
2200
2200
2300

B1
650
900
1050
1300
1500
1700
1150
1500
1750
2000
2300
2800
1600
2200
2800
2900

A2
660-730
800-870
800-870
800-870
800-870
800-870
900-1000
900-1000
900-1000
900-1000
900-1000
900-1000
1200-1300
1200-1300
1200-1300
1250-1400

K
830
1010
1200
1300
1350
1450
1300
1400
1660
1800
1950
2100
2100
2400
2600
2700

K1
1475
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
3000
3000
3000
3200

H
1030
1475
1475
1475
1475
1475
1650
1650
1650
1650
1650
1650
1850
1850
1850
1900

H1
930
1375
1375
1375
1375
1375
1500
1500
1500
1500
1500
1500
1700
1700
1700
1800

separation of undersized material ranging from (-) 20 mm. to (-)

H2
430
625
625
625
625
625
650
650
650
650
650
650
700
700
700
800

60 mm. The roller screens can be placed horizontally or at


UNDER SIZE
DISCHARGE CHUTE

angle of maximum 10 degrees.

OVER SIZE
DISCHARGE
CHUTE

Construction :
The roller screens consist of a rigid frame on which a series of
roller shaft assemblies are mounted with anti-friction bearings
Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED
SIZE Dia. D x L
600 X 600
750 X 600
750 X 750
750 X 900
750 X 1200
750 X 1500
900 X 900
900 X 1200
900 X 1500
900 X 1800
900 X 2100
900 X 2400
1200 X 1200
1200 X 1800
1200 X 2400
1400 X 2500

HEAD OFFICE & WORKS

HEAD OFFICE & WORKS

TRF Limited

TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,


22 Camac Street, Kolkata - 700 016

Business Development Department

Bulk Material Handling Systems


Port &Yard Equi pment Division

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

Bulk Material Handling Equi pment


Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Block - D, 3rd Floor,

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Fax : +91-40-23297363

Fax : +91-22-22614085

Ph : +91-40-23297630 / 23297631

HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-11-23722447

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

e-mail : hyd@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

= Length and width of roller screens can be adjusted to suit customers requirement
= Non clogging, smooth, non-vibrating and low noise while running
= Higher screen efficiency
= Less space required
= Higher capacity up to 1500 TPH running at low power compared to conventional screens

= Uniform wearing of crushing surface.


= Produces more uniform material than any other crusher having reciprocating motion.
= Easy and simple to maintain.
= More economical because of its higher production capacity and lower power requirment.
= Used for almost any material and for crushing up to 0.5 mm.
= As the material is CRUSHED ONLY ONCE when it passes through the gap, the percentage of FINES IS MUCH LESS.

Side View of Double Roll Crusher

Roller Screens
Enterprise

TRF LIMITED

Two rolls rotate in opposite directions in this


crusher. The material is fed between the two
rolls for compressive action and breaking into
fragments of uniform size. Simplicity of
mechanical construction and ease of
operation are the two highlights of this
crusher. The amount of fines generated from
crushing is relatively small, a performance
feature which qualifies this machine for use in
the following installations:

SORTING PLANTS OF MINES


(for crushing ore)
COAL MINES
(for crushing coal and waste)

CEMENT PLANTS
(for crushing clay, lime and gypsum rocks)

CHEMICAL PLANTS
(for crushing lime, coal, coke, rock salt, etc.)

SMELTING PLANTS
(for crushing sintered ore and cinder)
COAL-FUEL POWER PLANTS

(for crushing coal)

The
with
hard
rolls

TRF LIMITED

Double Roll Crusher is available


heavy duty rolls for crushing such
materials as ore or with light duty
for crushing relatively soft materials.

Construction
(1) Frame
A cast-iron or steel-plate frame is used.
The steel-plate frame is fabricated by
welding. The plummer blocks of fixed roll
assembly are integral with the frame.
The Plummer Block for the movable roll
assembly are elastically positioned in
horizontal direction with high-strength
coil springs or hydraulic accumulators
selected for the type of crushing duty.
This elastic mounting includes a means
of adjusting the roll-to-roll clearance (roll
setting) and serves as a protective
feature for preventing motor over load or
damage to the crusher, as the roll will
yield and back away when it grips hard
foreign matters like tramp iron.
(2) Rolls
Roll tyres are of smooth type, corrugated
type or toothed type, depending on the
crushing duty. In the standard design

each roll assembly consist of a roll boss with


hexagonal outer shape rigidly mounted on
the roll shaft which permits easy replacemant
of roll tyre. The roll tyres are held tight by
means of bolts. This arrangement provides
for easy tyre replacement and minimizes
parts subject to wear. The roll tyres are made
of high manganese steel.

Enterprise

(3) Bearings
Spherical roller bearings are used to
support the rolls. The spherical roller
bearings are complete with labyrinth
seals and packings for preventing
entrance of dust and leakage of oil.

Roller screens consists of a rigid main frame and a series of

These roller shaft assemblies are driven by chain and sprocket

roller disc assemblies mounted on shafts and supported on

arrangement. All roller shaft assemblies are connected

spherical roller bearings across the width of main frame. These

alternately with chain and sprocket and are driven in same

roller discs are elliptical in shape and arranged at a pre-

direction by two drive units. Drive is fully covered and operates

determined distance in such a way that they form a square or

in a circulating oil bath.

rectangular opening in the roller screen at several places. Over


sized materials are pushed forward by rotation of elliptical

Drive :

discs and finally reach the crusher as feed, while undersized

Each roller screen has two drive units along with electric motor,

material falls through the screen opening. The scrapper

fluid coupling, gearbox and drive sprocket.

provided below the elliptical discs ensures clog free screening.

(4) Drive
The standard Double roll crusher has
independent belt drives from two
motors, one motor for each roll. This
arrangement eliminates the need for an
intermediate drive transmitting device
resulting in less space utilisation and
reducing the no-load power loss.

Application :
TRF Roller screens are most suitable for separating coars
wet and sticky raw material. Roller screens are used in soft coal,

MATERIA
LF

LOW DIR

ECTION

FEED CHUTE

and lignite handling plants for preliminary screening of ROM


coal. It acts as relief to crushers and ensures a clog free flow of
wet and sticky materials. TRF roller screens are useful for

L
600
600
750
900
1200
1500
900
1200
1500
1800
2100
2400
1200
1800
2400
2500

A
350
596
596
596
596
596
600
600
600
600
600
600
800
800
800
900

B
650
686
850
1050
1300
1500
1000
1350
1600
1900
2200
2500
1400
2000
2600
2700

A1
1100
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
2200
2200
2200
2300

B1
650
900
1050
1300
1500
1700
1150
1500
1750
2000
2300
2800
1600
2200
2800
2900

A2
660-730
800-870
800-870
800-870
800-870
800-870
900-1000
900-1000
900-1000
900-1000
900-1000
900-1000
1200-1300
1200-1300
1200-1300
1250-1400

K
830
1010
1200
1300
1350
1450
1300
1400
1660
1800
1950
2100
2100
2400
2600
2700

K1
1475
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
3000
3000
3000
3200

H
1030
1475
1475
1475
1475
1475
1650
1650
1650
1650
1650
1650
1850
1850
1850
1900

H1
930
1375
1375
1375
1375
1375
1500
1500
1500
1500
1500
1500
1700
1700
1700
1800

H2
430
625
625
625
625
625
650
650
650
650
650
650
700
700
700
800

separation of undersized material ranging from (-) 20 mm. to (-)


60 mm. The roller screens can be placed horizontally or at

The roller screens consist of a rigid frame on which a series of


roller shaft assemblies are mounted with anti-friction bearings

HEAD OFFICE & WORKS

TRF Limited

TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

MARKETING OFFICES

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

OVER SIZE
DISCHARGE
CHUTE

Construction :

HEAD OFFICE & WORKS

22 Camac Street, Kolkata - 700 016

UNDER SIZE
DISCHARGE CHUTE

angle of maximum 10 degrees.

Likhra / Jsr. (0657) 2291356

D
600
750
750
750
750
750
900
900
900
900
900
900
1200
1200
1200
1400

Description

DIMENSIONS (in MM) :


SIZE Dia. D x L
600 X 600
750 X 600
750 X 750
750 X 900
750 X 1200
750 X 1500
900 X 900
900 X 1200
900 X 1500
900 X 1800
900 X 2100
900 X 2400
1200 X 1200
1200 X 1800
1200 X 2400
1400 X 2500

TRF LIMITED

Roller Screens

Enterprise

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED

Description and Uses

Double Roll Crushers


Double Roll Crushers

Bulk Material Handling Systems


Port &Yard Equi pment Division

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
NEW DELHI

MUMBAI

HYDERABAD

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI

HYDERABAD

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in
e-mail : dcjha@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

NEW DELHI

Himalaya House,

REGIONAL OFFICES
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Protection against uncrushable material during operation


= Easy adjustment of discharge setting
= Easy replacement of mantle & bowl liner
= Uniform abrasion of bowl liner
= High Capacity

Likhra / Jsr. (0657) 2291356

Zero-point adjusting knob to the set Indicator


Discharge opening adjustment switch
Vibration proof selsyn mechanism is incorporated inside
and wear of mantle and bowl liner can be read.
Discharge opening setting indicator
Dust & drop proof wall hanging type panel consisting
control switches for discharge opening adjustment and
oiling unit.

CONTROL PANEL
HYDRAULIC CONTROL CIRCUIT SYSTEM

Hydraulic Cone Crushers

NORMAL CRUSHING CONDITION

A
A

Hydraulic Cone Crusher


TRF LIMITED

Hydraulic Cone Crusher

TRFs Hydraulic Cone Crushers which apply a unique


hydraulic control system are used in secondary and
tertiary crushing.

Easy replacement of mantle and bowl liner

Enterprise

60 - inch Cone Crusher

When replacing consumable parts such as mantle and bowl


liner, the replacement can be carried out easily in short time
as bearing and spider arm do not exist in the upper part of
crushing chamber.

Characteristics
Main characteristics of the hydraulic cone crusher are to
support the crushing head (mantle and mantle core)
through the centre shaft from the bottom by hydraulic
cylinder and to adjust the discharge setting between
mantle and bowl liner automatically and remotely by
changing oil quantity in the hydraulic cylinder. This
equipment consists of hydraulic cylinder provided at the
lower part of frame, hydraulic unit connected with
hydraulic cylinder by high pressure piping and control
panel attachable to the optional place such as machineside of operation room.

Model
Feed
Shape of
Number opening
crushing
(Closed side) chamber
(mm)
6004 S
6004 M

100

9
150

Discharge Setting (Closed side) (mm)


12
172
195

Fine

15

20

186
211

210
235

248

209

218

164

6008 S

263

222

6004 L

6008 M

200

Medium
Fine

6008 L

25
233
265
293
242
276

251

226

305

261

30

40

Max feed Motor


size (mm) (KW)
50

256
292

62x82x119

322
266
304
335

315
360

131x174x252

190

392
~

6010 S
6010 M

Features :

190
250

6012 M

= Simple and Rigid construction

245

223
300

276

327
220

Medium
Coarse

6010 L
6012 S

6012 L

= Speedy installation with special hydraulic system

286

315

287

260

348

301

283

Coarse

327
343

373

161x214x310

412

447 190x254x365

387

392

340

428

494

= High mobility on standard trailer


= Cost saving for foundation work

72 - inch Cone Crusher


Feed opening Shape of
Model (Closed side) crushing
Number
(mm)
chamber

High Capacity

7205 S

Crushing capacity has been increased and cubical


product having excellent cubic type can be obtained as
the unique mechanism is adopted and designed for the
best crushing chamber and large throw of mantle. Chokefeed is possible resulting in the increment of crushing
capacity and the improvement of the shape of crushed
product.

7205 M

CAPACITY (T/H)

Medium

125

Fine

65

Shape of
crushing
chamber

Feed
opening
(Closed
side)

4002 1/ M
2

4005 L

Easiness of adjustment of discharge setting

20

15

12

112

99

88

117

105

96

97

110
101

Even when uncrushable such as tramp iron has entered, it is

124
119
125

75

5003 M

12

138

111

150

Medium

131
150

20

25

25

Max feed
size (mm)

179

159

140

158

138

128

163

163

142

Discharge Setting (Closed side) (mm)


12

15

249

217

137
152

138

7212 M

204 241

185

238

216

220

200

192

174

99x132x191

30

25

20

50

Max feed Motor


size (mm) (KW)

87x117x168

463

421

379

385

350

402

364

482

417

460

418

358

40

428

388

348

309
320

Medium
Coarse

415

377

501

433

478

413

493

456
525
571
475
545
593
492
565
615

527
606

270
147x1978x284

300

660
548
630

197x259x369

685
568
653

237x317x456

710

84 - inch Cone Crusher


Discharge Setting (Closed side) (mm)
9

12

15

25

20

431

381

516

436

8405 L

474

420

415

368

8409 M

232 275 144x192x278

210

180

443

403

344

328

277
300

7212 L
322
375

Coarse

7212 L

110

82x109x158

112x149x216

161

40

297
125

225

341

Fine

470

Medium
Fine

462
527
573
480
548

493

8413 S

54x 72x 104

8413 M

130

251 298

228

195

371

337

304

270

272

Fine

Medium
Fine

7212 S

Motor
(KW)

30

7212 S

47x62x90

7212 M

95
124

146

132
146

30

8409 L

148
168

194

164

5006 L

8409 S

8405 M

15

121

120

5006 S
5006 M

Max feed Motor


size (mm) (KW)

Discharge Setting (Closed side) (mm)

111

96
Fine

5003 L

discharged outside the machine by the hydraulically


controlled automatic discharge mechanism.

166

Coarse

314

265
225

7209 L

Discharge Setting (Closed side) (mm)

106

94

87

80

69

84

4005 M

4007 M
4007 L

As the abrasion loss of mantle and bowl liner is indicated on


the dial of control box, the correction of discharge setting is

Feed Shape of
Model opening crushing
Number (Closed chamber
side) mm

easy and the time to arrange spare part can be predicted.

8405 S

50 - inch Cone Crusher


Model
Feed
Shape of
Number opening crushing
(Closed chamber
side) (mm)

In case of foreign matter entering, safe


operation is possible

5003 S

When mantle of crusher moves up and down, selsyn


transmitter provided at the lower part of hydraulic cylinder
transmits the degree of movement to selsyn receiver of
control panel and automatically shows it on discharge
setting indicator.

225
5003 M
5009 M

8417 S

150

8413 L

140

5009 S

In case the machine stops during operation


due to the electric failure etc., discharge is
possible

When changing discharge opening, mantle freely goes up


and down as hydraulic pump acts for upward control an
electro-magnetic valve acts for downward control by the
operation of setting control switch while looking at
discharge setting indicator. Therefore, automatic setting
adjustment is possible more easily, quickly and
accurately than hydraulic clamping and resetting device
of the coventional symons type crusher. The adjustment
of discharge setting is possible either at the time of
machine stoppage, no load operation, or load operation.

125

7205 L
7209 S
7209 M

40 - inch Cone Crusher


Model
Number

SECTIONAL ARRANGEMENT

Coarse

175

4002 1/ L

Partial abrasion of bowl liner will not occur

The abrasion loss of mantle and bowl liner is


indicated

Raw materials are evenly fed to the whole circumference


of crushing chamber by means of feed plate installed on
the upper portions head. Even feeding can be ensured
without any hindrance as spinder arm does not exist. Thus
partial abrasion of bowl liner will not occur. Therefore,
special distribution feeder is not necessary.

426
325

Medium
Coarse

40

30

50

656

596

626

819
937

150x200x288
300

750

649

998

777

778

673

569

937

807

648
492

618

Coarse

Max feed Motor


size (mm) (KW)

90x120x172

722

625

826

715

857

742

888

769

425

60

508
581
631
528
604

548

498
541

966

796

8417 L

8417 M

1018

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

370

851
972

210x280x403

1057
882
1008

270x360x518

1096

Note :

Even if the machine stops during operation under load due to


electric failure etc., raw material in crushing chamber can be
discharged by moving crushing head up and down with
hydraulic mechanism before restarting at the current
retransmission. Therefore, the operation can be resumed in
a short time.

1) Capacities are based on the cotinuous feeding of


Medium hard rock with bulk density of 1.6 with a size
larger than discharge setting
2) Motor KW may change according to the raw material.

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Paigah Plaza, Basheerbagh,


Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Protection against uncrushable material during operation


= Easy adjustment of discharge setting
= Easy replacement of mantle & bowl liner
= Uniform abrasion of bowl liner
= High Capacity

Likhra / Jsr. (0657) 2291356

Zero-point adjusting knob to the set Indicator


Discharge opening adjustment switch
Vibration proof selsyn mechanism is incorporated inside
and wear of mantle and bowl liner can be read.
Discharge opening setting indicator
Dust & drop proof wall hanging type panel consisting
control switches for discharge opening adjustment and
oiling unit.

CONTROL PANEL
HYDRAULIC CONTROL CIRCUIT SYSTEM

Hydraulic Cone Crushers

NORMAL CRUSHING CONDITION

A
A

Hydraulic Cone Crusher

Enterprise

TRF LIMITED

TRFs Hydraulic Cone Crushers which apply a unique


hydraulic control system are used in secondary and
tertiary crushing.

Easy replacement of mantle and bowl liner

60 - inch Cone Crusher

When replacing consumable parts such as mantle and bowl


liner, the replacement can be carried out easily in short time
as bearing and spider arm do not exist in the upper part of
crushing chamber.

Characteristics
Main characteristics of the hydraulic cone crusher are to
support the crushing head (mantle and mantle core)
through the centre shaft from the bottom by hydraulic
cylinder and to adjust the discharge setting between
mantle and bowl liner automatically and remotely by
changing oil quantity in the hydraulic cylinder. This
equipment consists of hydraulic cylinder provided at the
lower part of frame, hydraulic unit connected with
hydraulic cylinder by high pressure piping and control
panel attachable to the optional place such as machineside of operation room.

Model
Number

Feed
Shape of
opening
crushing
(Closed side) chamber
(mm)

6004 S
6004 M

100

When mantle of crusher moves up and down, selsyn


transmitter provided at the lower part of hydraulic cylinder
transmits the degree of movement to selsyn receiver of
control panel and automatically shows it on discharge
setting indicator.
When changing discharge opening, mantle freely goes up
and down as hydraulic pump acts for upward control an
electro-magnetic valve acts for downward control by the
operation of setting control switch while looking at
discharge setting indicator. Therefore, automatic setting
adjustment is possible more easily, quickly and
accurately than hydraulic clamping and resetting device
of the coventional symons type crusher. The adjustment
of discharge setting is possible either at the time of
machine stoppage, no load operation, or load operation.

20

25

30

210

233

256

195

211

235

265

292

222

263

293

322

164

218

242

266

315

209

248

276

304

360

261

305

335

392

226

251

276

327

245

286

315

373

301

348

412

260

287

340

392

283

327

387

447 190x254x365

343

428

494

Medium
Fine

200

40

50

62x82x119

131x174x252

190
~

6010 S

190

6010 M

Features :

220

Medium
Coarse

250

6010 L
6012 S

= Simple and Rigid construction

6012 M

= Speedy installation with special hydraulic system

6012 L

223
300

Coarse

161x214x310

= High mobility on standard trailer


= Cost saving for foundation work

72 - inch Cone Crusher

7205 M

CAPACITY (T/H)

Shape of
crushing
chamber

The abrasion loss of mantle and bowl liner is


indicated
As the abrasion loss of mantle and bowl liner is indicated on

Fine

65

4002 1/2 L

Discharge Setting (Closed side) (mm)


6

12

15

20

69

80

87

94

106

84

96

105

117

88

99

112

124

137

97

110

124

138

152

101

119

132

146

125

146

161

4005 M
125

4005 L

Medium

4007 M
175

4007 L

Coarse

25

Max feed
size (mm)

Motor
(KW)

30
47x62x90
95
82x109x158

110

112x149x216

Even when uncrushable such as tramp iron has entered, it is


discharged outside the machine by the hydraulically
controlled automatic discharge mechanism.

5003 M

75
Fine

5006 M

150

5006 L

In case the machine stops during operation


due to the electric failure etc., discharge is
possible
Even if the machine stops during operation under load due to
electric failure etc., raw material in crushing chamber can be
discharged by moving crushing head up and down with
hydraulic mechanism before restarting at the current
retransmission. Therefore, the operation can be resumed in
a short time.

5009 S
225
5003 M
5009 M

Coarse

304

337

371

309

348

388

428

320

379

421

463

265

314

350

385

456

527

344

403

443

525

606

Medium
Fine

277
300

7212 M

Medium
Coarse

375

571

660

402

475

548

358

418

460

545

630

433

501

593

685

377

415

492

568

413

478

565

653

493

615

710

50

60

7212 L

Max feed Motor


size (mm) (KW)
40

125

Fine

8405 L
8409 S
225

Medium
Fine

Discharge Setting (Closed side) (mm)


40

12

15

20

25

30

297

341

368

415

462

508

470

420

474

527

581

436

516

573

631

381

431

480

528

625

722

819

493

548

604

715

826

937

12

15

20

96

111

121

131

148

8409 L

596

656

777

998

1018

8413 S

498

548

649

750

851

541

626

742

857

972

648

807

937

1057

569

673

778

882

618

769

888

1008

796

966

1096

8409 M

138

150

168

142

163

163

128

138

158

174

192

140

159

179

200

220

164

194

216

238

8417 M

140

166

185

204 241

8417 L

180

210

232 275 144x192x278

195

228

251 298

54x 72x 104


130
99x132x191

270
147x1978x284

300

197x259x369

237x317x456

8413 M
8413 L

150

8417 S

426
325

Medium
Coarse

492
425

Coarse

Max feed Motor


size (mm) (KW)

90x120x172

120

30

482

364

Coarse

8405 S

25

417
328

322

7212 M

87x117x168

111
Medium

270

272

7212 S

8405 M

Discharge Setting (Closed side) (mm)

5003 L
5006 S

249

Max feed Motor


size (mm) (KW)

84 - inch Cone Crusher

50 - inch Cone Crusher

5003 S

217

7212 L

easy and the time to arrange spare part can be predicted.

Feed
Shape of
opening crushing
(Closed chamber
side) (mm)

30

Fine

Feed Shape of
Model opening crushing
Number (Closed chamber
side) mm

Model
Number

25

7212 S

the dial of control box, the correction of discharge setting is

In case of foreign matter entering, safe


operation is possible

20

7209 L

SECTIONAL ARRANGEMENT

Feed
opening
(Closed
side)

225

50

15

7209 S
7209 M

40

12

7205 L

40 - inch Cone Crusher


Model
Number

125

Discharge Setting (Closed side) (mm)


9

Feed opening Shape of


Model (Closed side) crushing
Number
(mm)
chamber

Easiness of adjustment of discharge setting

15
186

6008 L

4002 1/2 M

Raw materials are evenly fed to the whole circumference


of crushing chamber by means of feed plate installed on
the upper portions head. Even feeding can be ensured
without any hindrance as spinder arm does not exist. Thus
partial abrasion of bowl liner will not occur. Therefore,
special distribution feeder is not necessary.

12
172

Fine

7205 S

Partial abrasion of bowl liner will not occur

9
150

6008 S
6008 M

Max feed Motor


size (mm) (KW)

Discharge Setting (Closed side) (mm)

6004 L

High Capacity
Crushing capacity has been increased and cubical
product having excellent cubic type can be obtained as
the unique mechanism is adopted and designed for the
best crushing chamber and large throw of mantle. Chokefeed is possible resulting in the increment of crushing
capacity and the improvement of the shape of crushed
product.

Enterprise

150x200x288
300
~

Enterprise

TRF LIMITED

TRF LIMITED

Hydraulic Cone Crusher

370
210x280x403

270x360x518

Note :
1) Capacities are based on the cotinuous feeding of
Medium hard rock with bulk density of 1.6 with a size
larger than discharge setting
2) Motor KW may change according to the raw material.

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Paigah Plaza, Basheerbagh,


Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Protection against uncrushable material during operation


= Easy adjustment of discharge setting
= Easy replacement of mantle & bowl liner
= Uniform abrasion of bowl liner
= High Capacity

Likhra / Jsr. (0657) 2291356

Zero-point adjusting knob to the set Indicator


Discharge opening adjustment switch
Vibration proof selsyn mechanism is incorporated inside
and wear of mantle and bowl liner can be read.
Discharge opening setting indicator
Dust & drop proof wall hanging type panel consisting
control switches for discharge opening adjustment and
oiling unit.

CONTROL PANEL
HYDRAULIC CONTROL CIRCUIT SYSTEM

Hydraulic Cone Crushers

NORMAL CRUSHING CONDITION

A
A

Hydraulic Cone Crusher

Enterprise

TRF LIMITED

TRFs Hydraulic Cone Crushers which apply a unique


hydraulic control system are used in secondary and
tertiary crushing.

Easy replacement of mantle and bowl liner

60 - inch Cone Crusher

When replacing consumable parts such as mantle and bowl


liner, the replacement can be carried out easily in short time
as bearing and spider arm do not exist in the upper part of
crushing chamber.

Characteristics
Main characteristics of the hydraulic cone crusher are to
support the crushing head (mantle and mantle core)
through the centre shaft from the bottom by hydraulic
cylinder and to adjust the discharge setting between
mantle and bowl liner automatically and remotely by
changing oil quantity in the hydraulic cylinder. This
equipment consists of hydraulic cylinder provided at the
lower part of frame, hydraulic unit connected with
hydraulic cylinder by high pressure piping and control
panel attachable to the optional place such as machineside of operation room.

Model
Number

Feed
Shape of
opening
crushing
(Closed side) chamber
(mm)

6004 S
6004 M

100

When mantle of crusher moves up and down, selsyn


transmitter provided at the lower part of hydraulic cylinder
transmits the degree of movement to selsyn receiver of
control panel and automatically shows it on discharge
setting indicator.
When changing discharge opening, mantle freely goes up
and down as hydraulic pump acts for upward control an
electro-magnetic valve acts for downward control by the
operation of setting control switch while looking at
discharge setting indicator. Therefore, automatic setting
adjustment is possible more easily, quickly and
accurately than hydraulic clamping and resetting device
of the coventional symons type crusher. The adjustment
of discharge setting is possible either at the time of
machine stoppage, no load operation, or load operation.

20

25

30

210

233

256

195

211

235

265

292

222

263

293

322

164

218

242

266

315

209

248

276

304

360

261

305

335

392

226

251

276

327

245

286

315

373

301

348

412

260

287

340

392

283

327

387

447 190x254x365

343

428

494

Medium
Fine

200

40

50

62x82x119

131x174x252

190
~

6010 S

190

6010 M

Features :

220

Medium
Coarse

250

6010 L
6012 S

= Simple and Rigid construction

6012 M

= Speedy installation with special hydraulic system

6012 L

223
300

Coarse

161x214x310

= High mobility on standard trailer


= Cost saving for foundation work

72 - inch Cone Crusher

7205 M

CAPACITY (T/H)

Shape of
crushing
chamber

The abrasion loss of mantle and bowl liner is


indicated
As the abrasion loss of mantle and bowl liner is indicated on

Fine

65

4002 1/2 L

Discharge Setting (Closed side) (mm)


6

12

15

20

69

80

87

94

106

84

96

105

117

88

99

112

124

137

97

110

124

138

152

101

119

132

146

125

146

161

4005 M
125

4005 L

Medium

4007 M
175

4007 L

Coarse

25

Max feed
size (mm)

Motor
(KW)

30
47x62x90
95
82x109x158

110

112x149x216

Even when uncrushable such as tramp iron has entered, it is


discharged outside the machine by the hydraulically
controlled automatic discharge mechanism.

5003 M

75
Fine

5006 M

150

5006 L

In case the machine stops during operation


due to the electric failure etc., discharge is
possible
Even if the machine stops during operation under load due to
electric failure etc., raw material in crushing chamber can be
discharged by moving crushing head up and down with
hydraulic mechanism before restarting at the current
retransmission. Therefore, the operation can be resumed in
a short time.

5009 S
225
5003 M
5009 M

Coarse

304

337

371

309

348

388

428

320

379

421

463

265

314

350

385

456

527

344

403

443

525

606

Medium
Fine

277
300

7212 M

Medium
Coarse

375

571

660

402

475

548

358

418

460

545

630

433

501

593

685

377

415

492

568

413

478

565

653

493

615

710

50

60

7212 L

Max feed Motor


size (mm) (KW)
40

125

Fine

8405 L
8409 S
225

Medium
Fine

Discharge Setting (Closed side) (mm)


40

12

15

20

25

30

297

341

368

415

462

508

470

420

474

527

581

436

516

573

631

381

431

480

528

625

722

819

493

548

604

715

826

937

12

15

20

96

111

121

131

148

8409 L

596

656

777

998

1018

8413 S

498

548

649

750

851

541

626

742

857

972

648

807

937

1057

569

673

778

882

618

769

888

1008

796

966

1096

8409 M

138

150

168

142

163

163

128

138

158

174

192

140

159

179

200

220

164

194

216

238

8417 M

140

166

185

204 241

8417 L

180

210

232 275 144x192x278

195

228

251 298

54x 72x 104


130
99x132x191

270
147x1978x284

300

197x259x369

237x317x456

8413 M
8413 L

150

8417 S

426
325

Medium
Coarse

492
425

Coarse

Max feed Motor


size (mm) (KW)

90x120x172

120

30

482

364

Coarse

8405 S

25

417
328

322

7212 M

87x117x168

111
Medium

270

272

7212 S

8405 M

Discharge Setting (Closed side) (mm)

5003 L
5006 S

249

Max feed Motor


size (mm) (KW)

84 - inch Cone Crusher

50 - inch Cone Crusher

5003 S

217

7212 L

easy and the time to arrange spare part can be predicted.

Feed
Shape of
opening crushing
(Closed chamber
side) (mm)

30

Fine

Feed Shape of
Model opening crushing
Number (Closed chamber
side) mm

Model
Number

25

7212 S

the dial of control box, the correction of discharge setting is

In case of foreign matter entering, safe


operation is possible

20

7209 L

SECTIONAL ARRANGEMENT

Feed
opening
(Closed
side)

225

50

15

7209 S
7209 M

40

12

7205 L

40 - inch Cone Crusher


Model
Number

125

Discharge Setting (Closed side) (mm)


9

Feed opening Shape of


Model (Closed side) crushing
Number
(mm)
chamber

Easiness of adjustment of discharge setting

15
186

6008 L

4002 1/2 M

Raw materials are evenly fed to the whole circumference


of crushing chamber by means of feed plate installed on
the upper portions head. Even feeding can be ensured
without any hindrance as spinder arm does not exist. Thus
partial abrasion of bowl liner will not occur. Therefore,
special distribution feeder is not necessary.

12
172

Fine

7205 S

Partial abrasion of bowl liner will not occur

9
150

6008 S
6008 M

Max feed Motor


size (mm) (KW)

Discharge Setting (Closed side) (mm)

6004 L

High Capacity
Crushing capacity has been increased and cubical
product having excellent cubic type can be obtained as
the unique mechanism is adopted and designed for the
best crushing chamber and large throw of mantle. Chokefeed is possible resulting in the increment of crushing
capacity and the improvement of the shape of crushed
product.

Enterprise

150x200x288
300
~

Enterprise

TRF LIMITED

TRF LIMITED

Hydraulic Cone Crusher

370
210x280x403

270x360x518

Note :
1) Capacities are based on the cotinuous feeding of
Medium hard rock with bulk density of 1.6 with a size
larger than discharge setting
2) Motor KW may change according to the raw material.

MUMBAI

HYDERABAD

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in
e-mail : dcjha@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

NEW DELHI

Himalaya House,

REGIONAL OFFICES
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Protection against uncrushable material during operation


= Easy adjustment of discharge setting
= Easy replacement of mantle & bowl liner
= Uniform abrasion of bowl liner
= High Capacity

Likhra / Jsr. (0657) 2291356

Zero-point adjusting knob to the set Indicator


Discharge opening adjustment switch
Vibration proof selsyn mechanism is incorporated inside
and wear of mantle and bowl liner can be read.
Discharge opening setting indicator
Dust & drop proof wall hanging type panel consisting
control switches for discharge opening adjustment and
oiling unit.

CONTROL PANEL
HYDRAULIC CONTROL CIRCUIT SYSTEM

Hydraulic Cone Crushers

NORMAL CRUSHING CONDITION

A
A

Hydraulic Cone Crusher


TRF LIMITED

Hydraulic Cone Crusher

TRFs Hydraulic Cone Crushers which apply a unique


hydraulic control system are used in secondary and
tertiary crushing.

Easy replacement of mantle and bowl liner

Enterprise

60 - inch Cone Crusher

When replacing consumable parts such as mantle and bowl


liner, the replacement can be carried out easily in short time
as bearing and spider arm do not exist in the upper part of
crushing chamber.

Characteristics
Main characteristics of the hydraulic cone crusher are to
support the crushing head (mantle and mantle core)
through the centre shaft from the bottom by hydraulic
cylinder and to adjust the discharge setting between
mantle and bowl liner automatically and remotely by
changing oil quantity in the hydraulic cylinder. This
equipment consists of hydraulic cylinder provided at the
lower part of frame, hydraulic unit connected with
hydraulic cylinder by high pressure piping and control
panel attachable to the optional place such as machineside of operation room.

Model
Feed
Shape of
Number opening
crushing
(Closed side) chamber
(mm)
6004 S
6004 M

100

9
150

Discharge Setting (Closed side) (mm)


12
172
195

Fine

15

20

186
211

210
235

248

209

218

164

6008 S

263

222

6004 L

6008 M

200

Medium
Fine

6008 L

25
233
265
293
242
276

251

226

305

261

30

40

Max feed Motor


size (mm) (KW)
50

256
292

62x82x119

322
266
304
335

315
360

131x174x252

190

392
~

6010 S
6010 M

Features :

190
250

6012 M

= Simple and Rigid construction

245

223
300

276

327
220

Medium
Coarse

6010 L
6012 S

6012 L

= Speedy installation with special hydraulic system

286

315

287

260

348

301

283

Coarse

327
343

373

161x214x310

412

447 190x254x365

387

392

340

428

494

= High mobility on standard trailer


= Cost saving for foundation work

72 - inch Cone Crusher


Feed opening Shape of
Model (Closed side) crushing
Number
(mm)
chamber

High Capacity

7205 S

Crushing capacity has been increased and cubical


product having excellent cubic type can be obtained as
the unique mechanism is adopted and designed for the
best crushing chamber and large throw of mantle. Chokefeed is possible resulting in the increment of crushing
capacity and the improvement of the shape of crushed
product.

7205 M

CAPACITY (T/H)

Medium

125

Fine

65

Shape of
crushing
chamber

Feed
opening
(Closed
side)

4002 1/ M
2

4005 L

Easiness of adjustment of discharge setting

20

15

12

112

99

88

117

105

96

97

110
101

Even when uncrushable such as tramp iron has entered, it is

124
119
125

75

5003 M

12

138

111

150

Medium

131
150

20

25

25

Max feed
size (mm)

179

159

140

158

138

128

163

163

142

Discharge Setting (Closed side) (mm)


12

15

249

217

137
152

138

7212 M

204 241

185

238

216

220

200

192

174

99x132x191

30

25

20

50

Max feed Motor


size (mm) (KW)

87x117x168

463

421

379

385

350

402

364

482

417

460

418

358

40

428

388

348

309
320

Medium
Coarse

415

377

501

433

478

413

493

456
525
571
475
545
593
492
565
615

527
606

270
147x1978x284

300

660
548
630

197x259x369

685
568
653

237x317x456

710

84 - inch Cone Crusher


Discharge Setting (Closed side) (mm)
9

12

15

25

20

431

381

516

436

8405 L

474

420

415

368

8409 M

232 275 144x192x278

210

180

443

403

344

328

277
300

7212 L
322
375

Coarse

7212 L

110

82x109x158

112x149x216

161

40

297
125

225

341

Fine

470

Medium
Fine

462
527
573
480
548

493

8413 S

54x 72x 104

8413 M

130

251 298

228

195

371

337

304

270

272

Fine

Medium
Fine

7212 S

Motor
(KW)

30

7212 S

47x62x90

7212 M

95
124

146

132
146

30

8409 L

148
168

194

164

5006 L

8409 S

8405 M

15

121

120

5006 S
5006 M

Max feed Motor


size (mm) (KW)

Discharge Setting (Closed side) (mm)

111

96
Fine

5003 L

discharged outside the machine by the hydraulically


controlled automatic discharge mechanism.

166

Coarse

314

265
225

7209 L

Discharge Setting (Closed side) (mm)

106

94

87

80

69

84

4005 M

4007 M
4007 L

As the abrasion loss of mantle and bowl liner is indicated on


the dial of control box, the correction of discharge setting is

Feed Shape of
Model opening crushing
Number (Closed chamber
side) mm

easy and the time to arrange spare part can be predicted.

8405 S

50 - inch Cone Crusher


Model
Feed
Shape of
Number opening crushing
(Closed chamber
side) (mm)

In case of foreign matter entering, safe


operation is possible

5003 S

When mantle of crusher moves up and down, selsyn


transmitter provided at the lower part of hydraulic cylinder
transmits the degree of movement to selsyn receiver of
control panel and automatically shows it on discharge
setting indicator.

225
5003 M
5009 M

8417 S

150

8413 L

140

5009 S

In case the machine stops during operation


due to the electric failure etc., discharge is
possible

When changing discharge opening, mantle freely goes up


and down as hydraulic pump acts for upward control an
electro-magnetic valve acts for downward control by the
operation of setting control switch while looking at
discharge setting indicator. Therefore, automatic setting
adjustment is possible more easily, quickly and
accurately than hydraulic clamping and resetting device
of the coventional symons type crusher. The adjustment
of discharge setting is possible either at the time of
machine stoppage, no load operation, or load operation.

125

7205 L
7209 S
7209 M

40 - inch Cone Crusher


Model
Number

SECTIONAL ARRANGEMENT

Coarse

175

4002 1/ L

Partial abrasion of bowl liner will not occur

The abrasion loss of mantle and bowl liner is


indicated

Raw materials are evenly fed to the whole circumference


of crushing chamber by means of feed plate installed on
the upper portions head. Even feeding can be ensured
without any hindrance as spinder arm does not exist. Thus
partial abrasion of bowl liner will not occur. Therefore,
special distribution feeder is not necessary.

426
325

Medium
Coarse

40

30

50

656

596

626

819
937

150x200x288
300

750

649

998

777

778

673

569

937

807

648
492

618

Coarse

Max feed Motor


size (mm) (KW)

90x120x172

722

625

826

715

857

742

888

769

425

60

508
581
631
528
604

548

498
541

966

796

8417 L

8417 M

1018

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

370

851
972

210x280x403

1057
882
1008

270x360x518

1096

Note :

Even if the machine stops during operation under load due to


electric failure etc., raw material in crushing chamber can be
discharged by moving crushing head up and down with
hydraulic mechanism before restarting at the current
retransmission. Therefore, the operation can be resumed in
a short time.

1) Capacities are based on the cotinuous feeding of


Medium hard rock with bulk density of 1.6 with a size
larger than discharge setting
2) Motor KW may change according to the raw material.

TRF LIMITED

TRF LIMITED

Enterprise

Enterprise

TRF LIMITED

STYLE M 361 (STD & WIDE) RETURN IDLER


DIMENSIONS : M 3 61
BOLTS

A
3 1
3

Enterprise

Idlers

DIMENSIONS : M 3 61-W

SIZE
MM

A
MM

B
MM

A
MM

B
MM

400

630

478

750

598

500

730

578

850

698

650

880

728

1000

848

800

1030

878

1150

998

1000

1230

1078

1350

1198

1200

1430

1278

1550

1398

1400

1630

1478

1750

1598

3/16
1

5 F

STYLE M 361 (STD & WIDE) RETURN IDLER

STYLE M 365 IMPACT IDLER


END BRACKET MAY BE
FABRICATED OR M 1
65

B CLEAR

150 F

CLEAR

20O
C

SIZE
MM

A
MM

B
MM

C
INCH

D
INCH

E
MM

F
MM

H
MM

400

630

476

6 1/8

6 1/8

270

326

81

500

730

530

6 1/8

270

326

81

650

880

690

10 3/8

270

344

81

800

1030

841

12

10 3/8

270

361

81

1000

1230

1048

12

14 11/16

270

400

81

1200

1430

1252

16 7/8

16 7/8

270

420

81

1400

1630

1453

21

19

270

440

81

9
12

5/8 BOLTS

STYLE M 365 IMPACT IDLER

HEAD OFFICE & WORKS


TRF Limited

B CLEAR

1
D

CLR

CLR

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

5 F

CLR

STYLE M 362 TROUGHING TRAINING IDLER

F CLEAR

20O

+1

D
INCH

434

268

421

150

75

730

486

268

436

150

75

22 Camac Street, Kolkata - 700 016

650

880

632

268

455

150

75

e-mail : biz.development@trf.co.in

800

1030

790

10

10

268

474

150

75

1000

1230

1032

11

15

268

513

150

75

A
MM

400

630

500

M12 BOLTS
FOR 400 TO 1200
BELT SIZE

B
MM

E
MM

F
MM

G
MM

H
G

6 mm

M16 BOLTS

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553

MARKETING OFFICES

H
MM

C
INCH

SIZE
MM

+3

FOR 1400 BELT ONLY

Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
e-mail : dcjha@trf.co.in

REGIONAL OFFICES
NEW DELHI

1200

STYLE M 362 TROUGHING TRAINING IDLER

Assistant General Manager

Fax : +91-657-2345214

241
305

Bulk Material Handling Systems


Port &Yard Equi pment Division

1400

1430
1630

1204
1404

15
19

17
19

268
274

528
552

150
150

75
81

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

6 mm

F CLEAR

E + 3 mm

Likhra / Jsr. (0657) 2291356

Idler rollers are provided with double labyrinth sealing

Idler rollers are dust proof, water proof and weather proof

Idler rollers are drop-in type and rolls can be removed without dismantling the brackets from the conveyor
structure

All rolls of similar belt width are interchangeable

High quality rollers are capable of carrying heavy load

Idler bases are designed to provide a minimum gap between rollers, giving added protection to the conveyor belt

The inverted angle base frame has a self cleaning action by virtue of its sloping upper surface which eliminates
the possibility of rolls jamming

Idlers

Idlers

TRF LIMITED

For nearly five decades TRF Ltd. has been manufacturing

3 ROLL GARLAND TROUGHING IDLER

REGREASABLE IDLERS WITH TAPER ROLLER BEARINGS

BEARING SIZE 4000, 5000 SERIES

12

7D

IA

conveyor idlers for all sectors of the industry. Based on its vast

Enterprise

experience, the Company offers a complete range of conveyor

35
MM

30
MM

20
MM

35
MM

30
MM

20
MM

65

B CLEAR

127 F NOM

provide economic and efficient operations. Coal, coke, lignite,

A
MM

STYLE M 350 TROUGHING IDLER

BELT
WIDTH
MM

idler sets for a wide variety of belt conveyors designed to

materials which are effectively handled by appropriately sized


A

VIEW X

idlers. TRF Idlers are available for belt widths upto 2400mm.
They can however, be designed for higher belt widths. TRF

point lubrication system with taper roller bearings are


available in the TRF range.

covering 20 mm to 45 mm diameter. The idlers are lubricated


for life. Regreasing arrangement of individual rollers is
provided to customers on request.

20

H
25

IA

STYLE M 350 TROUGHING IDLER

3 ROLL GARLAND TROUGHING IDLER

multi-labyrinth, non-contacting type seals which keep dust,


D

BELT
WIDTH
MM

the idlers are completely lubricated.

MM

20
MM

30
MM

800
1000
1200
1400
1600
1800

299
363
441
499
566
630

1051
1235
1460
1627
1820
2013

996
1171
1384
1542
1725
1908

weather cap at the roller end prevents water entering


alongside the shaft. A specially designed back-seal prevents

VIEW X

grease from entering the roller.


3 ROLL GARLAND TROUGHING IDLER

35
MM

20
MM

30O
MM

35O
MM

961
1130
1335
1488
1665
1842

54
76
102
122
145
168

114
146
185
214
247
281

142
178
223
256
295
333

Shaft

The idlers are designed as per


IS-8598/ISO-1537/IPSS-2-03-004-85 specifications.

conforming to IS-9550. Shaft conforming to EN-8 or C-35 or

433

8 3/16

5 3/8

228

276

100

50

500

730

549

8 3/18

6 5/8

228

286

100

50

650

880

692

10

8 5/8

228

305

100

50

800

1030

855

12 7/16

10 7/8

228

324

100

50

1000

1230

1059

12 9/16

15 1/8

243

378

125

65

1200

1430

1255

16 7/16

17 1/8

243

391

125

65

140 F

20

C-45 chemical composition. The shafts are ground on a

25

25

centreless grinding machine to provide finish of a very high

+ 3

IA

2D

Frame

VIEW X

fabricated brackets on an inverted angle base board forming


A

a truss-like construction which provides extra rigidity. The


idlers with one shot lubrication are supported on cast-

BELT
WIDTH
MM

A
MM

1200
1400
1600
1800
2000

257
300
339
391
425

C
INCH

D
INCH

E
MM

F
MM

G
MM

H
MM

500

730

530

234

11

100

50

650

880

673

10 1/8

234

12

100

50

800

1030

838

12 5/16

10

234

13

100

50

1000

1230

1041

12 3/8

15

249

15

125

65

1200

1430

1235

16

17

249

15 5/8

125

65

1400

1630

1434

20 3/16

19

259

16 7/8

150

75

C
45O
MM

55O
MM

45O
MM

55O
MM

1426
1600
1758
1966
2108

1240
1390
1530
1712
1834

404
459
508
577
618

495
561
621
702
753

STYLE M 360 TROUGHING IDLER

5 ROLL GARLAND TROUGHING IDLER

malleable steel/fabricated brackets and are mounted on

B
MM

150

degree throughout the length.


15

A
MM

FOR 1400 SIZE

BEARING SIZE 5000, 6000, 7000 SERIES

SIZE
MM

G
BOLTS

5 ROLL GARLAND TROUGHING IDLER

STYLE M 351 (S&W) RETURN IDLER


M = 12 BOLTS (4 NOS. 14x25 SLOTTED HOLES)

Bearing Housing

2 ROLL VEE RETURN IDLER BASE MOUNTED

These are made from deep drawing quality steel. Housings

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

SLOTTED HOLES FOR F F BOLTS

ensure rigidity, lower rotating weight and minimum out-of-

40

40

A
B (NOM.)

Tube
Special ERW tubes as per IS-9295 with close tolerances are
used. Idlers with seamless steel tubes can also be
manufactured on demand. Tubes are recessed at both ends

2 ROLL VEE RETURN IDLER BASE MOUNTED

IDLER WITH FRAME

114.3

127

139.7

152.4

159

10O/15O

168.3

HANGERS = 9899 = A

100

roundness.
DF

101.6

127 F

(ROLL DIA) D F MM

automatic welding machine forming a mono-block design to

B
3

DIMENSIONS : M 3 61

DIMENSIONS : M 3 61-W

are welded to both ends of the tube simultaneously by an

simultaneously by a special purpose machine to guarantee

630

STYLE M 360 TROUGHING IDLER


65

B CLEAR

The assembly of life-sealed type idler rollers, is supported on

Standards

400

SIZE
MM

A
MM

B
MM

A
MM

B
MM

400

630

478

750

598

500

730

578

850

698

650

880

728

1000

848

800

1030

878

1150

998

1000

1230

1078

1350

1198

1200

1430

1278

1550

1398

1400

1630

1478

1750

1598

fitting. The pressure relief fitting at the other end ensures that

H
MM

D
O

3/16

lubrication of all six bearings from one accessible grease

G
MM

BEARING SIZE 6000, 7000 SERIES

NOM

taper roller bearing. The design ensures complete re-

F
MM

Idlers are provided with specially designed, laboratory-tested,

These idlers are provided with 20 mm and 30 mm diameter

E
MM

The idlers are provided with shaft made from bright bar

Regreasable type

D
INCH

F CLEAR

These idlers are equipped with deep groove ball bearings

C
INCH

F BOLTS

moisture and dirt away from the bearing. A waterproof

Sealed for life type

B
MM

E + 1/8

ball bearings and regreasable type idlers with one-shot one-

Sealing

2D

return functions. Both, sealed-for-life idlers with deep groove

A
MM

concentricity.

15

cleaning return, V-type return, garland type carrying and

25

3 ROLL GARLAND TROUGHING IDLER

idlers range from cover carrying, return, self-aligning carrying


and return, impact, transition, picking and feeding, self-

153
190
235
268
307
343

125
157
196
225
259
291

66
88
114
134
157
179

957
1126
1331
1484
1661
1830

992
1167
1380
1538
1721
1896

1047
1231
1455
1622
1815
2000

296
360
438
496
563
627

800
1000
1200
1400
1600
1800

F CLEAR

iron ore, cement, fertiliser, slag, etc are amongst the many

SIZE
MM

FF

BELT
SIZE
MM

MM

10O
MM

15O
MM

MM

10O
MM

15O
MM

MM

800
1000
1200
1400
1600
1800
2000
2200
2400

1090
1290
1490
1690
1900
2100
2300
2500
2700

956
1220
1418
1614
1812
2008
2206
2394
2590

936
1198
1390
1584
1776
1970
2164
2332
2525

465
600
700
800
900
1000
1100
1200
1300

134
158
175
192
210
227
245
211
290

175
210
236
262
288
314
340
375
400

M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

STYLE M 351 (S&W) RETURN IDLER

2 ROLL VEE RETURN IDLER (GARLAND)


VIEW X
D

BELT
WIDTH
MM

A
MM

1000
1200
1400
1600
1800
2000

546
651
744
845
942
1047

10
MM

20
MM

10
MM

20
MM

1219
1426
1609
1808
1999
2206

1195
1398
1578
1773
1960
2163

35
54
70
87
104
122

87
114
138
164
189
217

TUBE WELDING MACHINE


Dimension sheets of these Idlers can be furnished against orders.
SERIES

TAPER ROLLER
BEARING

RANGE OF BELT
SIZES MM

ROLL DIA
MM

350

30204

400 TO 1400

127

360

30204

400 TO 1600

139.7, 152.4

460

30206

800 TO 2000

152.4

A
152
DIA

TYPE - C 4000, 5000, 6000 SERIES

2 ROLL VEE RETURN IDLER (GARLAND)

Regreasable type with taper roller bearings


2 ROLL VEE RETURN IDLER (GARLAND)
VIEW X
D

BELT
WIDTH
MM

A
MM

650
800
1000
1200
1400
1600
1800

363
436
541
646
739
840
937

10
MM

20
MM

10
MM

20
MM

864
1008
1214
1421
1604
1803
1994

847
988
1190
1393
1573
1768
1955

17
29
48
66
82
99
116

53
72
99
126
150
176
201

127
DIA

SINGLE ROW
DEEP GROOVE
BALL BEARING

RANGE OF BELT
SIZE
MM

ROLL O/D
MM

4000

6204

400 TO 1400

101.6, 114.3, 127,


139.7, 152.4

5000

6205

400 TO 1400

101.6, 114.3, 127,


139.7, 152.4

6000A

6206

400 TO 1600

139.7, 152.4, 159,


168.3

6000B

6306

400 TO 1600

139.7, 152.4, 159,


168.3

7000

6307

800 TO 2000

152.4, 159, 168.3

8000

6308

1200 TO 2000

152.4, 159, 168.3,


193.7

9000

6309

1200 TO 2000

152.4, 159, 168.3,


193.7

TYPE - B 4000, 5000 SERIES

SERIES

2 ROLL VEE RETURN IDLER (GARLAND)

TUBE RECESSING MACHINE

Sealed for life

2 ROLL VEE RETURN IDLER (GARLAND)


VIEW X
D

BELT
WIDTH
MM

A
MM

650
800
1000
1200

362
435
540
645

10
MM

20
MM

10
MM

20
MM

864
1008
1214
1421

847
988
1190
1393

21
36
54
72

57
78
105
132

DIFFERENT SERIES OF IDLERS

the customers requirement.

roll length, shaft length and shaft ends are tailor made to suit

TYPE - A 4000, 5000 SERIES

IA

114
D

maintaining TRF standard internal construction. The roll dia,

2 ROLL VEE RETURN IDLER (GARLAND)

TRF can supply rollers to suit existing installations

Rollers for Existing Installation


FLAT CARRYING IDLER
SLOTTED HOLES FOR B F BOLTS

25

25

120
70

BELT SIZE
MM

A
MM

BF
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

facilities.
at TRF laboratory which is equipped with modern testing

TUBE CUTTING MACHINE

and water penetration, dynamic friction factor and high speed


manufacture. Idler rollers are fully tested for free running, dust
All isler components are tested at various stages of

Testing Facilities

100

during assembly and no subsequent lubrication is required.


101.6

114.3

127

139.7

152.4

159

168.3

193.7

All idler rollers are lubricated with hi-lithium based grease

DF

Lubrication

(ROLL DIA) D F MM

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


channel base board.

FLAT CARRYING IDLER

Idlers

Enterprise

TRF LIMITED

Idlers

TRF LIMITED

Enterprise

LIFE SEALED IDLERS WITH BALL BEARINGS


RETURN TRAINING IDLER

TROUGHING IDLER

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


(ROLL DIA) D F MM

101.6

114.3

127

139.7

152.4

159

100

100

101.6

175

25
65

10o/20o/25o/30o/35o/45o

168.3

C
DF
F

25
B

25

STIFFENER PLATE
(NOT FOR ALL SIZES)

200

SLOTTED HOLES FOR F F BOLTS

BELT
SIZE
MM
400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

TROUGHING IDLER

A
MM

B
MM

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

32.5
32.5
30
30
30
35
30
25
25
25
35
35

C
MM
160
200
250
315
380
465
530
600
670
750
800
900

E MM
D F (ROLL DIA)
101.6 114.3
200
200
200
200
200
215
215
-

225
225
225
225
225
240
240
240
-

127
225
225
225
225
225
240
240
240
-

139.7
275
275
275
275
275
275
275
275
-

152.4

168.3 193.7

159

275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275

290
290
290
290
290
290
290
290
290
290
290

315
315
315
315
315
315
315
315
315
315
315
315

114.3

184

184

344

344

160

160

127

139.7

184

152.4

184

344

159

184

344

160

210

384

160

410

200

200

FF
MM
M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

A
MM

BELT SIZE
MM

RETURN TRAINING IDLER

BF
MM

127

139.7

152.4

159

114.3

20o/25o/30o/35o/45o

168.3

BELT
SIZE
MM

A
MM

B
MM

C
MM

E MM
D F (ROLL DIA)
101.6 114.3

127

139.7

152.4

FF
MM

168.3 193.7

159

25

200

168.3
210

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


(ROLL DIA) D F MM
152

166

190

20o/25o/30o/35o/45o

205

DF

101.6
C

25

410

C
MM

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

IMPACT IDLER

TROUGHING TRAINING IDLER


BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
(ROLL DIA) D F MM

BELT TRAVEL
DF

8
B

200

G
E

(ROLL DIA) D F MM

BELT TRAVEL

DF

25

E
F
G

FOR B F BOLTS

SLOTTED HOLES

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

SLOTTED HOLES FOR F F BOLTS

TROUGHING TRAINING IDLER

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

32.5
32.5
30
30
30
35
30
25
25
25
35
35

160
200
250
315
380
465
530
600
670
750
800
900

225
225
225
225
225
225
225
-

240
240
240
240
240
240
240
240
-

255
255
255
255
255
255
255
255
-

275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275
275

290
290
290
290
290
290
290
290
290
290
290
290

315
315
315
315
315
315
315
315
315
315
315
315

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

25

200

25

STIFFENER PLATES
(NOT FOR ALL SIZE)
SLOTTED HOLES FOR F F BOLTS

IMPACT IDLER

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

A
MM

BELT
SIZE
MM

B
MM

E MM
D F (ROLL DIA)

C
MM
160
200
250
315
380
465
530
600
670
750
800
900

32.5
32.5
30
30
30
35
30
25
25
25
35
35

290
290
290
290
290
290
290
290
290
290
290
290

275
275
275
275
275
275
275
275
275
275
275
275

166

152

190
315
315
315
315
315
315
315
315
315
315
315
315

FF
MM

205
M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

325
325
325
325
325
325
325
325
325
325
325
325

RUBBER DISC RETURN IDLER


BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

RETURN ISLER
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

(ROLL DIA) D F MM

SLOTTED HOLES FOR B F BOLTS

(ROLL DIA) D F MM
A
40
25

114.3

101.6

40
25

127

160

160

125

139.7

160

160

152.4

159

200

168.3

200

193.7

200

225

40

BF
MM

C
MM

DF

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

152

180

125
65

25

A
MM

BELT SIZE
MM

DF

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

190

SLOTTED HOLES FOR B F BOLTS


40

65

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

RETURN IDLER

200

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

A
MM

BELT SIZE
MM

RUBBER DISC RETURN IDLER

BF
MM

C
MM

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

Idlers

Idlers

TRF LIMITED

For nearly five decades TRF Ltd. has been manufacturing

3 ROLL GARLAND TROUGHING IDLER

REGREASABLE IDLERS WITH TAPER ROLLER BEARINGS

BEARING SIZE 4000, 5000 SERIES

12

7D

IA

conveyor idlers for all sectors of the industry. Based on its vast

Enterprise

experience, the Company offers a complete range of conveyor

35
MM

30
MM

20
MM

35
MM

30
MM

20
MM

65

B CLEAR

127 F NOM

provide economic and efficient operations. Coal, coke, lignite,

A
MM

STYLE M 350 TROUGHING IDLER

BELT
WIDTH
MM

idler sets for a wide variety of belt conveyors designed to

materials which are effectively handled by appropriately sized


A

VIEW X

idlers. TRF Idlers are available for belt widths upto 2400mm.
They can however, be designed for higher belt widths. TRF

point lubrication system with taper roller bearings are


available in the TRF range.

covering 20 mm to 45 mm diameter. The idlers are lubricated


for life. Regreasing arrangement of individual rollers is
provided to customers on request.

20

H
25

IA

STYLE M 350 TROUGHING IDLER

3 ROLL GARLAND TROUGHING IDLER

multi-labyrinth, non-contacting type seals which keep dust,


D

BELT
WIDTH
MM

the idlers are completely lubricated.

MM

20
MM

30
MM

800
1000
1200
1400
1600
1800

299
363
441
499
566
630

1051
1235
1460
1627
1820
2013

996
1171
1384
1542
1725
1908

weather cap at the roller end prevents water entering


alongside the shaft. A specially designed back-seal prevents

VIEW X

grease from entering the roller.


3 ROLL GARLAND TROUGHING IDLER

35
MM

20
MM

30O
MM

35O
MM

961
1130
1335
1488
1665
1842

54
76
102
122
145
168

114
146
185
214
247
281

142
178
223
256
295
333

Shaft

The idlers are designed as per


IS-8598/ISO-1537/IPSS-2-03-004-85 specifications.

conforming to IS-9550. Shaft conforming to EN-8 or C-35 or

433

8 3/16

5 3/8

228

276

100

50

500

730

549

8 3/18

6 5/8

228

286

100

50

650

880

692

10

8 5/8

228

305

100

50

800

1030

855

12 7/16

10 7/8

228

324

100

50

1000

1230

1059

12 9/16

15 1/8

243

378

125

65

1200

1430

1255

16 7/16

17 1/8

243

391

125

65

140 F

20

C-45 chemical composition. The shafts are ground on a

25

25

centreless grinding machine to provide finish of a very high

+ 3

IA

2D

Frame

VIEW X

fabricated brackets on an inverted angle base board forming


A

a truss-like construction which provides extra rigidity. The


idlers with one shot lubrication are supported on cast-

BELT
WIDTH
MM

A
MM

1200
1400
1600
1800
2000

257
300
339
391
425

C
INCH

D
INCH

E
MM

F
MM

G
MM

H
MM

500

730

530

234

11

100

50

650

880

673

10 1/8

234

12

100

50

800

1030

838

12 5/16

10

234

13

100

50

1000

1230

1041

12 3/8

15

249

15

125

65

1200

1430

1235

16

17

249

15 5/8

125

65

1400

1630

1434

20 3/16

19

259

16 7/8

150

75

C
45O
MM

55O
MM

45O
MM

55O
MM

1426
1600
1758
1966
2108

1240
1390
1530
1712
1834

404
459
508
577
618

495
561
621
702
753

STYLE M 360 TROUGHING IDLER

5 ROLL GARLAND TROUGHING IDLER

malleable steel/fabricated brackets and are mounted on

B
MM

150

degree throughout the length.


15

A
MM

FOR 1400 SIZE

BEARING SIZE 5000, 6000, 7000 SERIES

SIZE
MM

G
BOLTS

5 ROLL GARLAND TROUGHING IDLER

STYLE M 351 (S&W) RETURN IDLER


M = 12 BOLTS (4 NOS. 14x25 SLOTTED HOLES)

Bearing Housing

2 ROLL VEE RETURN IDLER BASE MOUNTED

These are made from deep drawing quality steel. Housings

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

SLOTTED HOLES FOR F F BOLTS

ensure rigidity, lower rotating weight and minimum out-of-

40

40

A
B (NOM.)

Tube
Special ERW tubes as per IS-9295 with close tolerances are
used. Idlers with seamless steel tubes can also be
manufactured on demand. Tubes are recessed at both ends

2 ROLL VEE RETURN IDLER BASE MOUNTED

IDLER WITH FRAME

114.3

127

139.7

152.4

159

10O/15O

168.3

HANGERS = 9899 = A

100

roundness.
DF

101.6

127 F

(ROLL DIA) D F MM

automatic welding machine forming a mono-block design to

B
3

DIMENSIONS : M 3 61

DIMENSIONS : M 3 61-W

are welded to both ends of the tube simultaneously by an

simultaneously by a special purpose machine to guarantee

630

STYLE M 360 TROUGHING IDLER


65

B CLEAR

The assembly of life-sealed type idler rollers, is supported on

Standards

400

SIZE
MM

A
MM

B
MM

A
MM

B
MM

400

630

478

750

598

500

730

578

850

698

650

880

728

1000

848

800

1030

878

1150

998

1000

1230

1078

1350

1198

1200

1430

1278

1550

1398

1400

1630

1478

1750

1598

fitting. The pressure relief fitting at the other end ensures that

H
MM

D
O

3/16

lubrication of all six bearings from one accessible grease

G
MM

BEARING SIZE 6000, 7000 SERIES

NOM

taper roller bearing. The design ensures complete re-

F
MM

Idlers are provided with specially designed, laboratory-tested,

These idlers are provided with 20 mm and 30 mm diameter

E
MM

The idlers are provided with shaft made from bright bar

Regreasable type

D
INCH

F CLEAR

These idlers are equipped with deep groove ball bearings

C
INCH

F BOLTS

moisture and dirt away from the bearing. A waterproof

Sealed for life type

B
MM

E + 1/8

ball bearings and regreasable type idlers with one-shot one-

Sealing

2D

return functions. Both, sealed-for-life idlers with deep groove

A
MM

concentricity.

15

cleaning return, V-type return, garland type carrying and

25

3 ROLL GARLAND TROUGHING IDLER

idlers range from cover carrying, return, self-aligning carrying


and return, impact, transition, picking and feeding, self-

153
190
235
268
307
343

125
157
196
225
259
291

66
88
114
134
157
179

957
1126
1331
1484
1661
1830

992
1167
1380
1538
1721
1896

1047
1231
1455
1622
1815
2000

296
360
438
496
563
627

800
1000
1200
1400
1600
1800

F CLEAR

iron ore, cement, fertiliser, slag, etc are amongst the many

SIZE
MM

FF

BELT
SIZE
MM

MM

10O
MM

15O
MM

MM

10O
MM

15O
MM

MM

800
1000
1200
1400
1600
1800
2000
2200
2400

1090
1290
1490
1690
1900
2100
2300
2500
2700

956
1220
1418
1614
1812
2008
2206
2394
2590

936
1198
1390
1584
1776
1970
2164
2332
2525

465
600
700
800
900
1000
1100
1200
1300

134
158
175
192
210
227
245
211
290

175
210
236
262
288
314
340
375
400

M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

STYLE M 351 (S&W) RETURN IDLER

Idlers

Idlers

TRF LIMITED

For nearly five decades TRF Ltd. has been manufacturing

3 ROLL GARLAND TROUGHING IDLER

REGREASABLE IDLERS WITH TAPER ROLLER BEARINGS

BEARING SIZE 4000, 5000 SERIES

12

7D

IA

conveyor idlers for all sectors of the industry. Based on its vast

Enterprise

experience, the Company offers a complete range of conveyor

35
MM

30
MM

20
MM

35
MM

30
MM

20
MM

65

B CLEAR

127 F NOM

provide economic and efficient operations. Coal, coke, lignite,

A
MM

STYLE M 350 TROUGHING IDLER

BELT
WIDTH
MM

idler sets for a wide variety of belt conveyors designed to

materials which are effectively handled by appropriately sized


A

VIEW X

idlers. TRF Idlers are available for belt widths upto 2400mm.
They can however, be designed for higher belt widths. TRF

point lubrication system with taper roller bearings are


available in the TRF range.

covering 20 mm to 45 mm diameter. The idlers are lubricated


for life. Regreasing arrangement of individual rollers is
provided to customers on request.

20

H
25

IA

STYLE M 350 TROUGHING IDLER

3 ROLL GARLAND TROUGHING IDLER

multi-labyrinth, non-contacting type seals which keep dust,


D

BELT
WIDTH
MM

the idlers are completely lubricated.

MM

20
MM

30
MM

800
1000
1200
1400
1600
1800

299
363
441
499
566
630

1051
1235
1460
1627
1820
2013

996
1171
1384
1542
1725
1908

weather cap at the roller end prevents water entering


alongside the shaft. A specially designed back-seal prevents

VIEW X

grease from entering the roller.


3 ROLL GARLAND TROUGHING IDLER

35
MM

20
MM

30O
MM

35O
MM

961
1130
1335
1488
1665
1842

54
76
102
122
145
168

114
146
185
214
247
281

142
178
223
256
295
333

Shaft

The idlers are designed as per


IS-8598/ISO-1537/IPSS-2-03-004-85 specifications.

conforming to IS-9550. Shaft conforming to EN-8 or C-35 or

433

8 3/16

5 3/8

228

276

100

50

500

730

549

8 3/18

6 5/8

228

286

100

50

650

880

692

10

8 5/8

228

305

100

50

800

1030

855

12 7/16

10 7/8

228

324

100

50

1000

1230

1059

12 9/16

15 1/8

243

378

125

65

1200

1430

1255

16 7/16

17 1/8

243

391

125

65

140 F

20

C-45 chemical composition. The shafts are ground on a

25

25

centreless grinding machine to provide finish of a very high

+ 3

IA

2D

Frame

VIEW X

fabricated brackets on an inverted angle base board forming


A

a truss-like construction which provides extra rigidity. The


idlers with one shot lubrication are supported on cast-

BELT
WIDTH
MM

A
MM

1200
1400
1600
1800
2000

257
300
339
391
425

C
INCH

D
INCH

E
MM

F
MM

G
MM

H
MM

500

730

530

234

11

100

50

650

880

673

10 1/8

234

12

100

50

800

1030

838

12 5/16

10

234

13

100

50

1000

1230

1041

12 3/8

15

249

15

125

65

1200

1430

1235

16

17

249

15 5/8

125

65

1400

1630

1434

20 3/16

19

259

16 7/8

150

75

C
45O
MM

55O
MM

45O
MM

55O
MM

1426
1600
1758
1966
2108

1240
1390
1530
1712
1834

404
459
508
577
618

495
561
621
702
753

STYLE M 360 TROUGHING IDLER

5 ROLL GARLAND TROUGHING IDLER

malleable steel/fabricated brackets and are mounted on

B
MM

150

degree throughout the length.


15

A
MM

FOR 1400 SIZE

BEARING SIZE 5000, 6000, 7000 SERIES

SIZE
MM

G
BOLTS

5 ROLL GARLAND TROUGHING IDLER

STYLE M 351 (S&W) RETURN IDLER


M = 12 BOLTS (4 NOS. 14x25 SLOTTED HOLES)

Bearing Housing

2 ROLL VEE RETURN IDLER BASE MOUNTED

These are made from deep drawing quality steel. Housings

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

SLOTTED HOLES FOR F F BOLTS

ensure rigidity, lower rotating weight and minimum out-of-

40

40

A
B (NOM.)

Tube
Special ERW tubes as per IS-9295 with close tolerances are
used. Idlers with seamless steel tubes can also be
manufactured on demand. Tubes are recessed at both ends

2 ROLL VEE RETURN IDLER BASE MOUNTED

IDLER WITH FRAME

114.3

127

139.7

152.4

159

10O/15O

168.3

HANGERS = 9899 = A

100

roundness.
DF

101.6

127 F

(ROLL DIA) D F MM

automatic welding machine forming a mono-block design to

B
3

DIMENSIONS : M 3 61

DIMENSIONS : M 3 61-W

are welded to both ends of the tube simultaneously by an

simultaneously by a special purpose machine to guarantee

630

STYLE M 360 TROUGHING IDLER


65

B CLEAR

The assembly of life-sealed type idler rollers, is supported on

Standards

400

SIZE
MM

A
MM

B
MM

A
MM

B
MM

400

630

478

750

598

500

730

578

850

698

650

880

728

1000

848

800

1030

878

1150

998

1000

1230

1078

1350

1198

1200

1430

1278

1550

1398

1400

1630

1478

1750

1598

fitting. The pressure relief fitting at the other end ensures that

H
MM

D
O

3/16

lubrication of all six bearings from one accessible grease

G
MM

BEARING SIZE 6000, 7000 SERIES

NOM

taper roller bearing. The design ensures complete re-

F
MM

Idlers are provided with specially designed, laboratory-tested,

These idlers are provided with 20 mm and 30 mm diameter

E
MM

The idlers are provided with shaft made from bright bar

Regreasable type

D
INCH

F CLEAR

These idlers are equipped with deep groove ball bearings

C
INCH

F BOLTS

moisture and dirt away from the bearing. A waterproof

Sealed for life type

B
MM

E + 1/8

ball bearings and regreasable type idlers with one-shot one-

Sealing

2D

return functions. Both, sealed-for-life idlers with deep groove

A
MM

concentricity.

15

cleaning return, V-type return, garland type carrying and

25

3 ROLL GARLAND TROUGHING IDLER

idlers range from cover carrying, return, self-aligning carrying


and return, impact, transition, picking and feeding, self-

153
190
235
268
307
343

125
157
196
225
259
291

66
88
114
134
157
179

957
1126
1331
1484
1661
1830

992
1167
1380
1538
1721
1896

1047
1231
1455
1622
1815
2000

296
360
438
496
563
627

800
1000
1200
1400
1600
1800

F CLEAR

iron ore, cement, fertiliser, slag, etc are amongst the many

SIZE
MM

FF

BELT
SIZE
MM

MM

10O
MM

15O
MM

MM

10O
MM

15O
MM

MM

800
1000
1200
1400
1600
1800
2000
2200
2400

1090
1290
1490
1690
1900
2100
2300
2500
2700

956
1220
1418
1614
1812
2008
2206
2394
2590

936
1198
1390
1584
1776
1970
2164
2332
2525

465
600
700
800
900
1000
1100
1200
1300

134
158
175
192
210
227
245
211
290

175
210
236
262
288
314
340
375
400

M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

STYLE M 351 (S&W) RETURN IDLER

2 ROLL VEE RETURN IDLER (GARLAND)


VIEW X
D

BELT
WIDTH
MM

A
MM

1000
1200
1400
1600
1800
2000

546
651
744
845
942
1047

10
MM

20
MM

10
MM

20
MM

1219
1426
1609
1808
1999
2206

1195
1398
1578
1773
1960
2163

35
54
70
87
104
122

87
114
138
164
189
217

TUBE WELDING MACHINE


Dimension sheets of these Idlers can be furnished against orders.
SERIES

TAPER ROLLER
BEARING

RANGE OF BELT
SIZES MM

ROLL DIA
MM

350

30204

400 TO 1400

127

360

30204

400 TO 1600

139.7, 152.4

460

30206

800 TO 2000

152.4

A
152
DIA

TYPE - C 4000, 5000, 6000 SERIES

2 ROLL VEE RETURN IDLER (GARLAND)

Regreasable type with taper roller bearings


2 ROLL VEE RETURN IDLER (GARLAND)
VIEW X
D

BELT
WIDTH
MM

A
MM

650
800
1000
1200
1400
1600
1800

363
436
541
646
739
840
937

10
MM

20
MM

10
MM

20
MM

864
1008
1214
1421
1604
1803
1994

847
988
1190
1393
1573
1768
1955

17
29
48
66
82
99
116

53
72
99
126
150
176
201

127
DIA

SINGLE ROW
DEEP GROOVE
BALL BEARING

RANGE OF BELT
SIZE
MM

ROLL O/D
MM

4000

6204

400 TO 1400

101.6, 114.3, 127,


139.7, 152.4

5000

6205

400 TO 1400

101.6, 114.3, 127,


139.7, 152.4

6000A

6206

400 TO 1600

139.7, 152.4, 159,


168.3

6000B

6306

400 TO 1600

139.7, 152.4, 159,


168.3

7000

6307

800 TO 2000

152.4, 159, 168.3

8000

6308

1200 TO 2000

152.4, 159, 168.3,


193.7

9000

6309

1200 TO 2000

152.4, 159, 168.3,


193.7

TYPE - B 4000, 5000 SERIES

SERIES

2 ROLL VEE RETURN IDLER (GARLAND)

TUBE RECESSING MACHINE

Sealed for life

2 ROLL VEE RETURN IDLER (GARLAND)


VIEW X
D

BELT
WIDTH
MM

A
MM

650
800
1000
1200

362
435
540
645

10
MM

20
MM

10
MM

20
MM

864
1008
1214
1421

847
988
1190
1393

21
36
54
72

57
78
105
132

DIFFERENT SERIES OF IDLERS

the customers requirement.

roll length, shaft length and shaft ends are tailor made to suit

TYPE - A 4000, 5000 SERIES

IA

114
D

maintaining TRF standard internal construction. The roll dia,

2 ROLL VEE RETURN IDLER (GARLAND)

TRF can supply rollers to suit existing installations

Rollers for Existing Installation


FLAT CARRYING IDLER
SLOTTED HOLES FOR B F BOLTS

25

25

120
70

BELT SIZE
MM

A
MM

BF
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

facilities.
at TRF laboratory which is equipped with modern testing

TUBE CUTTING MACHINE

and water penetration, dynamic friction factor and high speed


manufacture. Idler rollers are fully tested for free running, dust
All isler components are tested at various stages of

Testing Facilities

100

during assembly and no subsequent lubrication is required.


101.6

114.3

127

139.7

152.4

159

168.3

193.7

All idler rollers are lubricated with hi-lithium based grease

DF

Lubrication

(ROLL DIA) D F MM

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


channel base board.

FLAT CARRYING IDLER

Idlers

Enterprise

TRF LIMITED

Idlers

TRF LIMITED

Enterprise

LIFE SEALED IDLERS WITH BALL BEARINGS


RETURN TRAINING IDLER

TROUGHING IDLER

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


(ROLL DIA) D F MM

101.6

114.3

127

139.7

152.4

159

100

100

101.6

175

25
65

10o/20o/25o/30o/35o/45o

168.3

C
DF
F

25
B

25

STIFFENER PLATE
(NOT FOR ALL SIZES)

200

SLOTTED HOLES FOR F F BOLTS

BELT
SIZE
MM
400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

TROUGHING IDLER

A
MM

B
MM

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

32.5
32.5
30
30
30
35
30
25
25
25
35
35

C
MM
160
200
250
315
380
465
530
600
670
750
800
900

E MM
D F (ROLL DIA)
101.6 114.3
200
200
200
200
200
215
215
-

225
225
225
225
225
240
240
240
-

127
225
225
225
225
225
240
240
240
-

139.7
275
275
275
275
275
275
275
275
-

152.4

168.3 193.7

159

275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275

290
290
290
290
290
290
290
290
290
290
290

315
315
315
315
315
315
315
315
315
315
315
315

114.3

184

184

344

344

160

160

127

139.7

184

152.4

184

344

159

184

344

160

210

384

160

410

200

200

FF
MM
M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

A
MM

BELT SIZE
MM

RETURN TRAINING IDLER

BF
MM

127

139.7

152.4

159

114.3

20o/25o/30o/35o/45o

168.3

BELT
SIZE
MM

A
MM

B
MM

C
MM

E MM
D F (ROLL DIA)
101.6 114.3

127

139.7

152.4

FF
MM

168.3 193.7

159

25

200

168.3
210

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


(ROLL DIA) D F MM
152

166

190

20o/25o/30o/35o/45o

205

DF

101.6
C

25

410

C
MM

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

IMPACT IDLER

TROUGHING TRAINING IDLER


BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
(ROLL DIA) D F MM

BELT TRAVEL
DF

8
B

200

G
E

(ROLL DIA) D F MM

BELT TRAVEL

DF

25

E
F
G

FOR B F BOLTS

SLOTTED HOLES

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

SLOTTED HOLES FOR F F BOLTS

TROUGHING TRAINING IDLER

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

32.5
32.5
30
30
30
35
30
25
25
25
35
35

160
200
250
315
380
465
530
600
670
750
800
900

225
225
225
225
225
225
225
-

240
240
240
240
240
240
240
240
-

255
255
255
255
255
255
255
255
-

275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275
275

290
290
290
290
290
290
290
290
290
290
290
290

315
315
315
315
315
315
315
315
315
315
315
315

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

25

200

25

STIFFENER PLATES
(NOT FOR ALL SIZE)
SLOTTED HOLES FOR F F BOLTS

IMPACT IDLER

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

A
MM

BELT
SIZE
MM

B
MM

E MM
D F (ROLL DIA)

C
MM
160
200
250
315
380
465
530
600
670
750
800
900

32.5
32.5
30
30
30
35
30
25
25
25
35
35

290
290
290
290
290
290
290
290
290
290
290
290

275
275
275
275
275
275
275
275
275
275
275
275

166

152

190
315
315
315
315
315
315
315
315
315
315
315
315

FF
MM

205
M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

325
325
325
325
325
325
325
325
325
325
325
325

RUBBER DISC RETURN IDLER


BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

RETURN ISLER
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

(ROLL DIA) D F MM

SLOTTED HOLES FOR B F BOLTS

(ROLL DIA) D F MM
A
40
25

114.3

101.6

40
25

127

160

160

125

139.7

160

160

152.4

159

200

168.3

200

193.7

200

225

40

BF
MM

C
MM

DF

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

152

180

125
65

25

A
MM

BELT SIZE
MM

DF

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

190

SLOTTED HOLES FOR B F BOLTS


40

65

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

RETURN IDLER

200

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

A
MM

BELT SIZE
MM

RUBBER DISC RETURN IDLER

BF
MM

C
MM

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

2 ROLL VEE RETURN IDLER (GARLAND)

546
651
744
845
942
1047

1000
1200
1400
1600
1800
2000

A
MM

BELT
WIDTH
MM

VIEW X
D

1195
1398
1578
1773
1960
2163

1219
1426
1609
1808
1999
2206

20
MM

10O
MM

35
54
70
87
104
122

10O
MM

TUBE WELDING MACHINE

87
114
138
164
189
217

Dimension sheets of these Idlers can be furnished against orders.


460

20
MM

30206

360

800 TO 2000

30204

152.4

400 TO 1600

139.7, 152.4

350

400 TO 1400

30204

RANGE OF BELT
SIZES MM

TAPER ROLLER
BEARING

127

A
152

TYPE - C 4000, 5000, 6000 SERIES

DIA

SERIES

2 ROLL VEE RETURN IDLER (GARLAND)

ROLL DIA
MM

Regreasable type with taper roller bearings


9000
363
436
541
646
739
840
937

650
800
1000
1200
1400
1600
1800

A
MM

BELT
WIDTH
MM

2 ROLL VEE RETURN IDLER (GARLAND)


VIEW X
D

847
988
1190
1393
1573
1768
1955

864
1008
1214
1421
1604
1803
1994

20
MM

10
MM
O

53
72
99
126
150
176
201

17
29
48
66
82
99
116

10
MM

20
MM

6309
6308

8000

6307

7000

6306

6000B
6000A

DIA

152.4, 159, 168.3,


193.7

1200 TO 2000
800 TO 2000

152.4, 159, 168.3


139.7, 152.4, 159,
168.3

400 TO 1600

6206

5000

TYPE - B 4000, 5000 SERIES

152.4, 159, 168.3,


193.7

1200 TO 2000

139.7, 152.4, 159,


168.3

400 TO 1600

A
127

6205

4000

101.6, 114.3, 127,


139.7, 152.4

400 TO 1400

6204

SINGLE ROW
DEEP GROOVE
BALL BEARING

SERIES

TUBE RECESSING MACHINE

101.6, 114.3, 127,


139.7, 152.4

400 TO 1400

2 ROLL VEE RETURN IDLER (GARLAND)

RANGE OF BELT
SIZE
MM

ROLL O/D
MM

Sealed for life

2 ROLL VEE RETURN IDLER (GARLAND)

362
435
540
645

650
800
1000
1200

A
MM

BELT
WIDTH
MM

VIEW X
D

A
114

847
988
1190
1393

864
1008
1214
1421

20O
MM

10O
MM

57
78
105
132

21
36
54
72

10O
MM

DIFFERENT SERIES OF IDLERS

20O
MM

the customers requirement.

roll length, shaft length and shaft ends are tailor made to suit

TYPE - A 4000, 5000 SERIES

maintaining TRF standard internal construction. The roll dia,

2 ROLL VEE RETURN IDLER (GARLAND)

DIA

TRF can supply rollers to suit existing installations

Rollers for Existing Installation


690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

A
MM

BELT SIZE
MM

FLAT CARRYING IDLER


SLOTTED HOLES FOR B F BOLTS

25

25

120

70
6

facilities.

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

at TRF laboratory which is equipped with modern testing

TUBE CUTTING MACHINE

and water penetration, dynamic friction factor and high speed


manufacture. Idler rollers are fully tested for free running, dust
All isler components are tested at various stages of

Testing Facilities

C
MM

BF
MM

during assembly and no subsequent lubrication is required.

100

101.6

114.3

127

139.7

152.4

159

168.3

193.7

All idler rollers are lubricated with hi-lithium based grease

DF

Lubrication

(ROLL DIA) D F MM

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


channel base board.

FLAT CARRYING IDLER

Idlers

Enterprise

TRF LIMITED

Idlers

TRF LIMITED

Enterprise

LIFE SEALED IDLERS WITH BALL BEARINGS


RETURN TRAINING IDLER

TROUGHING IDLER

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


(ROLL DIA) D F MM

100

100

25

175

E
F
G

25

114.3

127

139.7

152.4

159

10 /20 /25 /30 /35 /45

168.3

65

101.6

200

SLOTTED HOLES FOR F F BOLTS

TROUGHING IDLER

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

32.5
32.5
30
30
30
35
30
25
25
25
35
35

160
200
250
315
380
465
530
600
670
750
800
900

E MM
D F (ROLL DIA)
101.6 114.3

127

139.7

152.4

159

200
200
200
200
200
215
215
-

225
225
225
225
225
240
240
240
-

275
275
275
275
275
275
275
275
-

275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275

225
225
225
225
225
240
240
240
-

FF
MM

168.3 193.7
290
290
290
290
290
290
290
290
290
290
290

315
315
315
315
315
315
315
315
315
315
315
315

B
MM

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

FOR B F BOLTS

25

A
MM

SLOTTED HOLES

F
8

25
A
STIFFENER PLATE
(NOT FOR ALL SIZES)

BELT
SIZE
MM

101.6

114.3

127

139.7

152.4

159

168.3

184

184

184

184

184

210

210

344

344

344

344

384

410

410

160

160

160

160

200

200

200

DF

(ROLL DIA) D F MM

BELT TRAVEL

DF

BELT SIZE
MM

A
MM

BF
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

RETURN TRAINING IDLER

IMPACT IDLER

TROUGHING TRAINING IDLER

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

(ROLL DIA) D F MM
(ROLL DIA) D F MM

BELT TRAVEL

152

127

139.7

152.4

159

20o/25o/30o/35o/45o

168.3

25

200

BELT
SIZE
MM

A
MM

B
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

32.5
32.5
30
30
30
35
30
25
25
25
35
35

160
200
250
315
380
465
530
600
670
750
800
900

E MM
D F (ROLL DIA)
101.6 114.3

127

139.7

152.4

159

225
225
225
225
225
225
225
-

255
255
255
255
255
255
255
255
-

275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275
275

168.3 193.7

FF
MM
8

8
A

25

SLOTTED HOLES FOR F F BOLTS

TROUGHING TRAINING IDLER

20 /25 /30o/35o/45o

205

114.3

101.6

190

DF

DF

166

a
o

240
240
240
240
240
240
240
240
-

290
290
290
290
290
290
290
290
290
290
290
290

315
315
315
315
315
315
315
315
315
315
315
315

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

200

25

STIFFENER PLATES
(NOT FOR ALL SIZE)
SLOTTED HOLES FOR F F BOLTS

IMPACT IDLER

25

BELT
SIZE
MM

A
MM

B
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

32.5
32.5
30
30
30
35
30
25
25
25
35
35

160
200
250
315
380
465
530
600
670
750
800
900

E MM
D F (ROLL DIA)
152

166

190

205

275
275
275
275
275
275
275
275
275
275
275
275

290
290
290
290
290
290
290
290
290
290
290
290

315
315
315
315
315
315
315
315
315
315
315
315

325
325
325
325
325
325
325
325
325
325
325
325

FF
MM
M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

RUBBER DISC RETURN IDLER


BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

RETURN ISLER
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

(ROLL DIA) D F MM

SLOTTED HOLES FOR B F BOLTS

(ROLL DIA) D F MM
A
40
25

25

125

101.6

114.3

127

139.7

152.4

159

168.3

193.7

160

160

160

160

200

200

200

225

40

RETURN IDLER

A
MM

BF
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

DF
200

DF

BELT SIZE
MM

RUBBER DISC RETURN IDLER

152

180

125
65

C
25

65

190

SLOTTED HOLES FOR B F BOLTS


40

40

BELT SIZE
MM

A
MM

BF
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

2 ROLL VEE RETURN IDLER (GARLAND)

546
651
744
845
942
1047

1000
1200
1400
1600
1800
2000

A
MM

BELT
WIDTH
MM

VIEW X
D

1195
1398
1578
1773
1960
2163

1219
1426
1609
1808
1999
2206

20
MM

10O
MM

35
54
70
87
104
122

10O
MM

TUBE WELDING MACHINE

87
114
138
164
189
217

Dimension sheets of these Idlers can be furnished against orders.


460

20
MM

30206

360

800 TO 2000

30204

152.4

400 TO 1600

139.7, 152.4

350

400 TO 1400

30204

RANGE OF BELT
SIZES MM

TAPER ROLLER
BEARING

127

A
152

TYPE - C 4000, 5000, 6000 SERIES

DIA

SERIES

2 ROLL VEE RETURN IDLER (GARLAND)

ROLL DIA
MM

Regreasable type with taper roller bearings


9000
363
436
541
646
739
840
937

650
800
1000
1200
1400
1600
1800

A
MM

BELT
WIDTH
MM

2 ROLL VEE RETURN IDLER (GARLAND)


VIEW X
D

847
988
1190
1393
1573
1768
1955

864
1008
1214
1421
1604
1803
1994

20
MM

10
MM
O

53
72
99
126
150
176
201

17
29
48
66
82
99
116

10
MM

20
MM

6309
6308

8000

6307

7000

6306

6000B
6000A

DIA

152.4, 159, 168.3,


193.7

1200 TO 2000
800 TO 2000

152.4, 159, 168.3


139.7, 152.4, 159,
168.3

400 TO 1600

6206

5000

TYPE - B 4000, 5000 SERIES

152.4, 159, 168.3,


193.7

1200 TO 2000

139.7, 152.4, 159,


168.3

400 TO 1600

A
127

6205

4000

101.6, 114.3, 127,


139.7, 152.4

400 TO 1400

6204

SINGLE ROW
DEEP GROOVE
BALL BEARING

SERIES

TUBE RECESSING MACHINE

101.6, 114.3, 127,


139.7, 152.4

400 TO 1400

2 ROLL VEE RETURN IDLER (GARLAND)

RANGE OF BELT
SIZE
MM

ROLL O/D
MM

Sealed for life

2 ROLL VEE RETURN IDLER (GARLAND)

362
435
540
645

650
800
1000
1200

A
MM

BELT
WIDTH
MM

VIEW X
D

A
114

847
988
1190
1393

864
1008
1214
1421

20O
MM

10O
MM

57
78
105
132

21
36
54
72

10O
MM

DIFFERENT SERIES OF IDLERS

20O
MM

the customers requirement.

roll length, shaft length and shaft ends are tailor made to suit

TYPE - A 4000, 5000 SERIES

maintaining TRF standard internal construction. The roll dia,

2 ROLL VEE RETURN IDLER (GARLAND)

DIA

TRF can supply rollers to suit existing installations

Rollers for Existing Installation


690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

A
MM

BELT SIZE
MM

FLAT CARRYING IDLER


SLOTTED HOLES FOR B F BOLTS

25

25

120

70
6

facilities.

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

at TRF laboratory which is equipped with modern testing

TUBE CUTTING MACHINE

and water penetration, dynamic friction factor and high speed


manufacture. Idler rollers are fully tested for free running, dust
All isler components are tested at various stages of

Testing Facilities

C
MM

BF
MM

during assembly and no subsequent lubrication is required.

100

101.6

114.3

127

139.7

152.4

159

168.3

193.7

All idler rollers are lubricated with hi-lithium based grease

DF

Lubrication

(ROLL DIA) D F MM

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


channel base board.

FLAT CARRYING IDLER

Idlers

Enterprise

TRF LIMITED

Idlers

TRF LIMITED

Enterprise

LIFE SEALED IDLERS WITH BALL BEARINGS


RETURN TRAINING IDLER

TROUGHING IDLER

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


(ROLL DIA) D F MM

100

100

25

175

E
F
G

25

114.3

127

139.7

152.4

159

10 /20 /25 /30 /35 /45

168.3

65

101.6

200

SLOTTED HOLES FOR F F BOLTS

TROUGHING IDLER

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

32.5
32.5
30
30
30
35
30
25
25
25
35
35

160
200
250
315
380
465
530
600
670
750
800
900

E MM
D F (ROLL DIA)
101.6 114.3

127

139.7

152.4

159

200
200
200
200
200
215
215
-

225
225
225
225
225
240
240
240
-

275
275
275
275
275
275
275
275
-

275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275

225
225
225
225
225
240
240
240
-

FF
MM

168.3 193.7
290
290
290
290
290
290
290
290
290
290
290

315
315
315
315
315
315
315
315
315
315
315
315

B
MM

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

FOR B F BOLTS

25

A
MM

SLOTTED HOLES

F
8

25
A
STIFFENER PLATE
(NOT FOR ALL SIZES)

BELT
SIZE
MM

101.6

114.3

127

139.7

152.4

159

168.3

184

184

184

184

184

210

210

344

344

344

344

384

410

410

160

160

160

160

200

200

200

DF

(ROLL DIA) D F MM

BELT TRAVEL

DF

BELT SIZE
MM

A
MM

BF
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

RETURN TRAINING IDLER

IMPACT IDLER

TROUGHING TRAINING IDLER

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

(ROLL DIA) D F MM
(ROLL DIA) D F MM

BELT TRAVEL

152

127

139.7

152.4

159

20o/25o/30o/35o/45o

168.3

25

200

BELT
SIZE
MM

A
MM

B
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

32.5
32.5
30
30
30
35
30
25
25
25
35
35

160
200
250
315
380
465
530
600
670
750
800
900

E MM
D F (ROLL DIA)
101.6 114.3

127

139.7

152.4

159

225
225
225
225
225
225
225
-

255
255
255
255
255
255
255
255
-

275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275
275

275
275
275
275
275
275
275
275
275
275
275
275

168.3 193.7

FF
MM
8

8
A

25

SLOTTED HOLES FOR F F BOLTS

TROUGHING TRAINING IDLER

20 /25 /30o/35o/45o

205

114.3

101.6

190

DF

DF

166

a
o

240
240
240
240
240
240
240
240
-

290
290
290
290
290
290
290
290
290
290
290
290

315
315
315
315
315
315
315
315
315
315
315
315

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

200

25

STIFFENER PLATES
(NOT FOR ALL SIZE)
SLOTTED HOLES FOR F F BOLTS

IMPACT IDLER

25

BELT
SIZE
MM

A
MM

B
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

32.5
32.5
30
30
30
35
30
25
25
25
35
35

160
200
250
315
380
465
530
600
670
750
800
900

E MM
D F (ROLL DIA)
152

166

190

205

275
275
275
275
275
275
275
275
275
275
275
275

290
290
290
290
290
290
290
290
290
290
290
290

315
315
315
315
315
315
315
315
315
315
315
315

325
325
325
325
325
325
325
325
325
325
325
325

FF
MM
M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

RUBBER DISC RETURN IDLER


BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

RETURN ISLER
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES

(ROLL DIA) D F MM

SLOTTED HOLES FOR B F BOLTS

(ROLL DIA) D F MM
A
40
25

25

125

101.6

114.3

127

139.7

152.4

159

168.3

193.7

160

160

160

160

200

200

200

225

40

RETURN IDLER

A
MM

BF
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

DF
200

DF

BELT SIZE
MM

RUBBER DISC RETURN IDLER

152

180

125
65

C
25

65

190

SLOTTED HOLES FOR B F BOLTS


40

40

BELT SIZE
MM

A
MM

BF
MM

C
MM

400
500
650
800
1000
1200
1400
1600
1800
2000
2200
2400

690
790
940
1090
1290
1490
1690
1900
2100
2300
2500
2700

M 12
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 20

500
600
750
950
1150
1400
1600
1800
2000
2200
2400
2600

TRF LIMITED

TRF LIMITED

Enterprise

Enterprise

TRF LIMITED

STYLE M 361 (STD & WIDE) RETURN IDLER


DIMENSIONS : M 3 61
BOLTS

A
3 1
3

Enterprise

Idlers

DIMENSIONS : M 3 61-W

SIZE
MM

A
MM

B
MM

A
MM

B
MM

400

630

478

750

598

500

730

578

850

698

650

880

728

1000

848

800

1030

878

1150

998

1000

1230

1078

1350

1198

1200

1430

1278

1550

1398

1400

1630

1478

1750

1598

3/16
1

5 F

STYLE M 361 (STD & WIDE) RETURN IDLER

STYLE M 365 IMPACT IDLER


END BRACKET MAY BE
FABRICATED OR M 1
65

B CLEAR

150 F

CLEAR

20O
C

SIZE
MM

A
MM

B
MM

C
INCH

D
INCH

E
MM

F
MM

H
MM

400

630

476

6 1/8

6 1/8

270

326

81

500

730

530

6 1/8

270

326

81

650

880

690

10 3/8

270

344

81

800

1030

841

12

10 3/8

270

361

81

1000

1230

1048

12

14 11/16

270

400

81

1200

1430

1252

16 7/8

16 7/8

270

420

81

1400

1630

1453

21

19

270

440

81

9
12

5/8 BOLTS

STYLE M 365 IMPACT IDLER

HEAD OFFICE & WORKS


TRF Limited

B CLEAR

1
D

CLR

CLR

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

5 F

CLR

STYLE M 362 TROUGHING TRAINING IDLER

F CLEAR

20O

+1

D
INCH

434

268

421

150

75

730

486

268

436

150

75

22 Camac Street, Kolkata - 700 016

650

880

632

268

455

150

75

e-mail : biz.development@trf.co.in

800

1030

790

10

10

268

474

150

75

1000

1230

1032

11

15

268

513

150

75

A
MM

400

630

500

M12 BOLTS
FOR 400 TO 1200
BELT SIZE

B
MM

E
MM

F
MM

G
MM

H
G

6 mm

M16 BOLTS

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553

MARKETING OFFICES

H
MM

C
INCH

SIZE
MM

+3

FOR 1400 BELT ONLY

Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
e-mail : dcjha@trf.co.in

REGIONAL OFFICES
NEW DELHI

1200

STYLE M 362 TROUGHING TRAINING IDLER

Assistant General Manager

Fax : +91-657-2345214

241
305

Bulk Material Handling Systems


Port &Yard Equi pment Division

1400

1430
1630

1204
1404

15
19

17
19

268
274

528
552

150
150

75
81

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

6 mm

F CLEAR

E + 3 mm

Likhra / Jsr. (0657) 2291356

Idler rollers are provided with double labyrinth sealing

Idler rollers are dust proof, water proof and weather proof

Idler rollers are drop-in type and rolls can be removed without dismantling the brackets from the conveyor
structure

All rolls of similar belt width are interchangeable

High quality rollers are capable of carrying heavy load

Idler bases are designed to provide a minimum gap between rollers, giving added protection to the conveyor belt

The inverted angle base frame has a self cleaning action by virtue of its sloping upper surface which eliminates
the possibility of rolls jamming

TRF LIMITED

TRF LIMITED

Enterprise

Enterprise

TRF LIMITED

STYLE M 361 (STD & WIDE) RETURN IDLER


DIMENSIONS : M 3 61
BOLTS

A
3 1
3

Enterprise

Idlers

DIMENSIONS : M 3 61-W

SIZE
MM

A
MM

B
MM

A
MM

B
MM

400

630

478

750

598

500

730

578

850

698

650

880

728

1000

848

800

1030

878

1150

998

1000

1230

1078

1350

1198

1200

1430

1278

1550

1398

1400

1630

1478

1750

1598

3/16
1

5 F

STYLE M 361 (STD & WIDE) RETURN IDLER

STYLE M 365 IMPACT IDLER


END BRACKET MAY BE
FABRICATED OR M 1
65

B CLEAR

150 F

CLEAR

20O
C

SIZE
MM

A
MM

B
MM

C
INCH

D
INCH

E
MM

F
MM

H
MM

400

630

476

6 1/8

6 1/8

270

326

81

500

730

530

6 1/8

270

326

81

650

880

690

10 3/8

270

344

81

800

1030

841

12

10 3/8

270

361

81

1000

1230

1048

12

14 11/16

270

400

81

1200

1430

1252

16 7/8

16 7/8

270

420

81

1400

1630

1453

21

19

270

440

81

9
12

5/8 BOLTS

STYLE M 365 IMPACT IDLER

HEAD OFFICE & WORKS


TRF Limited

B CLEAR

1
D

CLR

CLR

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

5 F

CLR

STYLE M 362 TROUGHING TRAINING IDLER

F CLEAR

20O

+1

D
INCH

434

268

421

150

75

730

486

268

436

150

75

22 Camac Street, Kolkata - 700 016

650

880

632

268

455

150

75

e-mail : biz.development@trf.co.in

800

1030

790

10

10

268

474

150

75

1000

1230

1032

11

15

268

513

150

75

A
MM

400

630

500

M12 BOLTS
FOR 400 TO 1200
BELT SIZE

B
MM

E
MM

F
MM

G
MM

H
G

6 mm

M16 BOLTS

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553

MARKETING OFFICES

H
MM

C
INCH

SIZE
MM

+3

FOR 1400 BELT ONLY

Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
e-mail : dcjha@trf.co.in

REGIONAL OFFICES
NEW DELHI

1200

STYLE M 362 TROUGHING TRAINING IDLER

Assistant General Manager

Fax : +91-657-2345214

241
305

Bulk Material Handling Systems


Port &Yard Equi pment Division

1400

1430
1630

1204
1404

15
19

17
19

268
274

528
552

150
150

75
81

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

6 mm

F CLEAR

E + 3 mm

Likhra / Jsr. (0657) 2291356

Idler rollers are provided with double labyrinth sealing

Idler rollers are dust proof, water proof and weather proof

Idler rollers are drop-in type and rolls can be removed without dismantling the brackets from the conveyor
structure

All rolls of similar belt width are interchangeable

High quality rollers are capable of carrying heavy load

Idler bases are designed to provide a minimum gap between rollers, giving added protection to the conveyor belt

The inverted angle base frame has a self cleaning action by virtue of its sloping upper surface which eliminates
the possibility of rolls jamming

TRF LIMITED

Enterprise

Impact Crushers

TRF LIMITED

Enterprise

TRF LIMITED

Rotor
The rotor is made of high-carbon steel casting, and has
wedge-shape hammer holding grooves extending parallel to
the shaft. Its peripheral part is hardened by high frequency
induction heating for greater wear resistance. The shaft is
press fitted and the rotor shaft assembly is dynamically
balanced to assure vibration free operation.

Hammer Bars

Impact Crushers

Breaker Plates
Two or three Breaker plates of Mn Steel casting are
positioned to form an arc of the circle centered to the point of
impact. The first plate is normally fixed in initial crushing
zone. The second and the last plates are suspended from
the frame through hinged connections. These are adjustable
by heavy duty coil spring.

Frame
The frame is fabricated with heavy steel plates and is stress
relieved. Inside surface of the frame is provided with cast Mn
steel liners.

Approximate Capacity & Dimensions

The hammer bars extend over the full width of the rotor. The
bars are so designed that these can be reused by

MODEL KC

MODEL KR

MODEL KS

Model

Rotor

Max.

Capacity

Rotor

Drive

Length Width Height

&

size

Feed

(TPH)

Speed

(KW)

Size

Dia x Width

size

(mm)

(mm)

KC 14/2100

2100X2100

1000X1500

350-900

15-35

300-750

5300

3400

4100

82000

KS 12/2100

1800X2100

300 X 450

200-400

20-40

150-360

4700

3200

3140

38000

KR 9/1400

1400X1400

100 X 100

150-200

21-30

110-130

3560

2830

3080

13500

(mm)

(mm)

(mm)

(M./Sec)

Approx.
Weight
(Kg)

1. KC type is designed as primary crusher for crushing limestone and dolomite.


2. KS type is extensively used as a secondary crusher for crushing limestone, dolomite and other friable materials.
2A. Both KC and KS types are one way machines capable of accepting large lump sizes comparative to reversible design
Impactors.
3. KR type is reversible machine and used extensively for fine crushing of gravels, coke, etc..

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen.
Ratings & dimensions are approximate.

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214
e-mail : dcjha@trf.co.in

REGIONAL OFFICES
NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

TRF Hammer Bar type Impact Crushers are suitable for


crushing hard rocks such as limestone, dolomite, granite and
other similar materials under toughest operating conditions.

repositioning after one face wears out. The hammer bars are
of Mn steel castings.

Likhra / Jsr. (0657) 2291356

Impact Crusher [ type HB With Hammer


Bar Arrangement

Enterprise

= High Crushing ratio upto 80


= Reversible rotation which maximises use/life of hammers and grinding blocks
= Easy maintenance
= Suitable for fine crushing
= High crushing efficiency

TRF LIMITED

Enterprise

Impact Crushers

TRF LIMITED

Enterprise

TRF LIMITED

Rotor
The rotor is made of high-carbon steel casting, and has
wedge-shape hammer holding grooves extending parallel to
the shaft. Its peripheral part is hardened by high frequency
induction heating for greater wear resistance. The shaft is
press fitted and the rotor shaft assembly is dynamically
balanced to assure vibration free operation.

Hammer Bars

Impact Crushers

Breaker Plates
Two or three Breaker plates of Mn Steel casting are
positioned to form an arc of the circle centered to the point of
impact. The first plate is normally fixed in initial crushing
zone. The second and the last plates are suspended from
the frame through hinged connections. These are adjustable
by heavy duty coil spring.

Frame
The frame is fabricated with heavy steel plates and is stress
relieved. Inside surface of the frame is provided with cast Mn
steel liners.

Approximate Capacity & Dimensions

The hammer bars extend over the full width of the rotor. The
bars are so designed that these can be reused by

MODEL KC

MODEL KR

MODEL KS

Model

Rotor

Max.

Capacity

Rotor

Drive

Length Width Height

&

size

Feed

(TPH)

Speed

(KW)

Size

Dia x Width

size

(mm)

(mm)

KC 14/2100

2100X2100

1000X1500

350-900

15-35

300-750

5300

3400

4100

82000

KS 12/2100

1800X2100

300 X 450

200-400

20-40

150-360

4700

3200

3140

38000

KR 9/1400

1400X1400

100 X 100

150-200

21-30

110-130

3560

2830

3080

13500

(mm)

(mm)

(mm)

(M./Sec)

Approx.
Weight
(Kg)

1. KC type is designed as primary crusher for crushing limestone and dolomite.


2. KS type is extensively used as a secondary crusher for crushing limestone, dolomite and other friable materials.
2A. Both KC and KS types are one way machines capable of accepting large lump sizes comparative to reversible design
Impactors.
3. KR type is reversible machine and used extensively for fine crushing of gravels, coke, etc..

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen.
Ratings & dimensions are approximate.

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214
e-mail : dcjha@trf.co.in

REGIONAL OFFICES
NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

TRF Hammer Bar type Impact Crushers are suitable for


crushing hard rocks such as limestone, dolomite, granite and
other similar materials under toughest operating conditions.

repositioning after one face wears out. The hammer bars are
of Mn steel castings.

Likhra / Jsr. (0657) 2291356

Impact Crusher [ type HB With Hammer


Bar Arrangement

Enterprise

= High Crushing ratio upto 80


= Reversible rotation which maximises use/life of hammers and grinding blocks
= Easy maintenance
= Suitable for fine crushing
= High crushing efficiency

Impact Crushers
General

TRF LIMITED

A
shaft and machined rotor discs keyed to the shaft. The rotor
is provided with two part hammer arrangement consisting

TRF Impact Crushers are ideal processing machines for

of Hammer arms and hammer heads which are arranged

primary and secondary crushing of raw materials for the steel

around the circumference of the rotor in a staggered

and iron industry, hard coal and lignite, limestone, gypsum or

manner. The quantity of hammers per row is decided

minerals. These are also extensively used for the tertiary

depending on the duty requirement. The locating holes for

crus hing of limestone, dolomite, dunite for the Bedding and

the hammer arms are drilled on special device with high

Blending Plant for sinter preparation and coal for Coking

precision pitch thus eliminating the vibration when the

Plant. Its sturdy and proven design offers the following

machine is running.

advantages :
=

increased throughout capacity

maximum possible operating reliability

mainly unaffected by foreign bodies

low maintenance cost

TYPE TA

The impact walls are arranged around the rotor and are
equipped with renewable grinding ledges of wear resistant
cast material. The final product of the crusher can be
hammer heads and the impact walls. At the same time the

1.

adjustment serves for the compensation of wear.

Overall Dimension in mm
Size

normally at 20 and maximum up to 80.


A high crushing efficiency reduces the power

TYPE TE

The hammer heads on the hammer arms are reversible

altered by adjusting the distance between the rotating

2.

In the standard design, the adjustment of the impact walls

A
B
Rotor Rotor
dia width

P* Weight
Kg

OVERALL DIMENSION AND CAPACITY (TPH)

TA-1210/10

1000

1000

350

1450

1900

1650

1900

1450

650

800

3900

190

850

1700

6000

TA-1212/10

1200

1000

400

1800

2100

1750

1980

1700

750

950

4100

200 1000

2000

7500

TA-1212/12

1200

1200

400

1800

2100

1950

2200

1700

750

950

4300

220 1000

2000

8000

TA-1212/14

1200

1400

400

1800

2100

2150

2420

1700

750

950

4300

240 1000

2000

8500

TA-1218/18

1800

1800

650

2800

3000

2950

3400

2500 1185

1315

5800

420 1600

3100

24000

consumption.

can be earned out while the machine is running by

3.

Selective crushing can be made with ease.

regulating the screws on the upper part of the housing

4.

The shape of crushed material will increasingly

while the lower adjustment is effected by means of a

TA-1218/20

1800

2000

650

2800

3000

3150

3630

2500 1185

1315

5800

450 1600

3100

27000

become cubic.

ratchet and worm gear.

TA-1218/22

1800

2200

650

2800

3000

3350

3880

2500 1185

1315

5800

500 1600

3100

31000

TA-1220/22

2000

2200

750

3000

3300

3550

4200

2800 1300

1500

6500

620 1800

3500

44500

TA-1220/28

2000

2800

700

2500

3300

4150

4500

2800 1300

1500

7800

400 1900

3300

49000

TA-1220/30

2000

3000

700

2500

3300

4350

4850

2800 1300

1500

7800

550 2200

3220

5.

Mechanism and operation are simple.

6.

Safety running is assured.

7.

Lighter in machine weight as against capacity,


saving installation cost.

TRF manufactures various types of Impact Crushers and


hence is in a position to offer the most suitable Crusher
required for the specific duty condition.

Impact Crusher (Type TA with two Part


Hammer Arrangement)

Hydraulically Hinged Housing


The housing of the Impact Crusher is divided into parts and

Motor
hp

Approx.
weight
tonnes

Hopper
Width
Length
mm
mm
A
B

Length
mm
C

Overall
width
mm
D

Height
mm
E

TE-263

115

15

15-20

1.65

150

280

660

915

660

TE-305

125

20-30

40-60

3.33

250

330

1220

1040

1375

TE-309

125

40-60

80-120

5.50

250

990

1375

1800

1525

30000

TE-385

200

70

60-100

7.15

355

510

2010

1345

2085

TE-387

200

110

70-150

8.47

355

760

2010

1600

2085

1200

450

1700

2300

1950

2300

1900

850

1050

5000

350 1250

2300

11900

TA-4014/14

1400

1400

450

1700

2300

2150

2500

1900

850

1050

5000

350 1250

2300

13400

and right side of the rotor. Thus, all wearing parts become

TA-4014/16

1400

1600

450

1700

2300

2350

2700

1900

850

1050

5000

350 1250

2300

14800

TE-389

200

140

125-200

9.79

355

990

2010

1855

2085

TE-409

250

200

125-200

14.85

380

990

2235

2540

2440

TE-411

250

250

150-350

15.95

380

1245

2235

2795

2440

TE-413

250

300

250-400

17.16

380

1500

2235

3050

2440

TE-415

250

360

300-450

18.26

380

1730

2235

3280

2440

TE-509

380

220

200-400

17.60

915

965

2695

2540

2695

TE-511

380

290

300-500

18.92

915

1220

2695

2770

2695

accessible and can be easily replaced. The housing is also

TA-4016/14

1600

1400

550

1900

2600

2300

2700

2150 1000

1150

5500

400 1500

2600

18500

provided with large inspection doors allowing quick

TA-4016/16

1600

1600

550

1900

2600

2500

2900

2150 1000

1150

5500

400 1500

2600

22000

inspection of the inside condition of the machine.

TA-4016/18

1600

1800

550

1900

2600

2700

3100

2150 1000

1150

5500

400 1500

2600

25500

TA-4018/20

1800

2000

600

2100

2800

3000

3500

2400 1100

1300

6000

400 1500

3000

38000

Impact Crushers (type TE With Single


Piece Hammer Arrangement)

renewable heads by impact against the grinding ledges. Due

Material driven against breaker blocks rebounds and is

to the reversible rotor with crushing ledges arranged on both

again struck by the hammers, shattering under this high

sides the wearing face of the hammer heads can be used to

velocity impact. Small, finished particles cease to react

the maximum possible extent without reversing the hammers.

freely to additional hammer blows and are swept from the

* For hydraulic design only.


Note 1. The dimensions are approximate and should not be used for construction purposes. Certified drawings will be furnished on receipt of order.

Construction Feature

Breaker Blocks

TE-513

380

360

400-600

20.35

915

1475

2695

3025

2695

Frame

Breaker blocks are of cast Mn steel and arranged


symmetrically around the rotor assembly. Breaker blocks
are easily replaceable. The complete grinding wall
assembly can be adjusted.

TE-515

380

430

500-700

29.70

915

1730

2695

3250

2695

TE-517

380

500

600-800

31.90

915

1985

2695

3660

2695

TE-519

380

570

700-850

34.10

915

2235

2695

3910

2695

TE-621

380

680

800-1000

60.50

915

2440

3735

4675

3355

TE-623

380

790

950-1150

66.00

915

2925

3735

5160

3355

TE-625

380

890

1150-1350

73.70

915

3405

3735

5645

3355

The frame is of heavy fabricated design and is provided with


wear-resistant renewable liners. Large access door is
provided for the inspection of hammers and breaker blocks.

active reduction zone.


By this maximum crushing power is applied to large
fragments while little energy is expended on finished

The rotor of the crusher consists of a forged heavy duty rotor

Capacity
TPH

1400

Mode of Operation

Hammers & Crushing Ledges

Feed
Size
mm

TA-4014/12

The feed material is crushed by means of rotating beaters with

which eliminates the chances of clogging of grate opening.

Machine
Size

can be opened hydraulically (or mechanically) on the left

Mode of Operation

The machine is provided with central inlet and open discharge

Impact Crushers

and can be worn down to 70% of their original size.

Features
Crushing ratio can be set at an extremely large value :

Enterprise

particles. The impactor is ideally suited to the closed circuit


crushing system to obtain maximum crushing efficiency.

Rotor Assembly
The rotor assembly runs in self-aligning spherical roller
bearings. The bearings are fitted in dust proof cast steel
housing with labyrinth seals. Hammers are of cast Mn steel
and free swinging to absorb the crushing shock.

Drive System
Impactor are generally driven by electric motors and V-belts
and sheaves. V-belt drive ensures the future adjustment and
fine tuning after commissioning for the desired product
gradation. Crushers can also be directly driven by electric
motor coupled with the gear box.

Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen.
Ratings & dimensions are approximate.

Impact Crushers
General

TRF LIMITED

A
shaft and machined rotor discs keyed to the shaft. The rotor
is provided with two part hammer arrangement consisting

TRF Impact Crushers are ideal processing machines for

of Hammer arms and hammer heads which are arranged

primary and secondary crushing of raw materials for the steel

around the circumference of the rotor in a staggered

and iron industry, hard coal and lignite, limestone, gypsum or

manner. The quantity of hammers per row is decided

minerals. These are also extensively used for the tertiary

depending on the duty requirement. The locating holes for

crus hing of limestone, dolomite, dunite for the Bedding and

the hammer arms are drilled on special device with high

Blending Plant for sinter preparation and coal for Coking

precision pitch thus eliminating the vibration when the

Plant. Its sturdy and proven design offers the following

machine is running.

advantages :
=

increased throughout capacity

maximum possible operating reliability

mainly unaffected by foreign bodies

low maintenance cost

TYPE TA

The impact walls are arranged around the rotor and are
equipped with renewable grinding ledges of wear resistant
cast material. The final product of the crusher can be
hammer heads and the impact walls. At the same time the

1.

adjustment serves for the compensation of wear.

Overall Dimension in mm
Size

normally at 20 and maximum up to 80.


A high crushing efficiency reduces the power

TYPE TE

The hammer heads on the hammer arms are reversible

altered by adjusting the distance between the rotating

2.

In the standard design, the adjustment of the impact walls

A
B
Rotor Rotor
dia width

P* Weight
Kg

OVERALL DIMENSION AND CAPACITY (TPH)

TA-1210/10

1000

1000

350

1450

1900

1650

1900

1450

650

800

3900

190

850

1700

6000

TA-1212/10

1200

1000

400

1800

2100

1750

1980

1700

750

950

4100

200 1000

2000

7500

TA-1212/12

1200

1200

400

1800

2100

1950

2200

1700

750

950

4300

220 1000

2000

8000

TA-1212/14

1200

1400

400

1800

2100

2150

2420

1700

750

950

4300

240 1000

2000

8500

TA-1218/18

1800

1800

650

2800

3000

2950

3400

2500 1185

1315

5800

420 1600

3100

24000

consumption.

can be earned out while the machine is running by

3.

Selective crushing can be made with ease.

regulating the screws on the upper part of the housing

4.

The shape of crushed material will increasingly

while the lower adjustment is effected by means of a

TA-1218/20

1800

2000

650

2800

3000

3150

3630

2500 1185

1315

5800

450 1600

3100

27000

become cubic.

ratchet and worm gear.

TA-1218/22

1800

2200

650

2800

3000

3350

3880

2500 1185

1315

5800

500 1600

3100

31000

TA-1220/22

2000

2200

750

3000

3300

3550

4200

2800 1300

1500

6500

620 1800

3500

44500

TA-1220/28

2000

2800

700

2500

3300

4150

4500

2800 1300

1500

7800

400 1900

3300

49000

TA-1220/30

2000

3000

700

2500

3300

4350

4850

2800 1300

1500

7800

550 2200

3220

5.

Mechanism and operation are simple.

6.

Safety running is assured.

7.

Lighter in machine weight as against capacity,


saving installation cost.

TRF manufactures various types of Impact Crushers and


hence is in a position to offer the most suitable Crusher
required for the specific duty condition.

Impact Crusher (Type TA with two Part


Hammer Arrangement)

Hydraulically Hinged Housing


The housing of the Impact Crusher is divided into parts and

Motor
hp

Approx.
weight
tonnes

Hopper
Width
Length
mm
mm
A
B

Length
mm
C

Overall
width
mm
D

Height
mm
E

TE-263

115

15

15-20

1.65

150

280

660

915

660

TE-305

125

20-30

40-60

3.33

250

330

1220

1040

1375

TE-309

125

40-60

80-120

5.50

250

990

1375

1800

1525

30000

TE-385

200

70

60-100

7.15

355

510

2010

1345

2085

TE-387

200

110

70-150

8.47

355

760

2010

1600

2085

1200

450

1700

2300

1950

2300

1900

850

1050

5000

350 1250

2300

11900

TA-4014/14

1400

1400

450

1700

2300

2150

2500

1900

850

1050

5000

350 1250

2300

13400

and right side of the rotor. Thus, all wearing parts become

TA-4014/16

1400

1600

450

1700

2300

2350

2700

1900

850

1050

5000

350 1250

2300

14800

TE-389

200

140

125-200

9.79

355

990

2010

1855

2085

TE-409

250

200

125-200

14.85

380

990

2235

2540

2440

TE-411

250

250

150-350

15.95

380

1245

2235

2795

2440

TE-413

250

300

250-400

17.16

380

1500

2235

3050

2440

TE-415

250

360

300-450

18.26

380

1730

2235

3280

2440

TE-509

380

220

200-400

17.60

915

965

2695

2540

2695

TE-511

380

290

300-500

18.92

915

1220

2695

2770

2695

accessible and can be easily replaced. The housing is also

TA-4016/14

1600

1400

550

1900

2600

2300

2700

2150 1000

1150

5500

400 1500

2600

18500

provided with large inspection doors allowing quick

TA-4016/16

1600

1600

550

1900

2600

2500

2900

2150 1000

1150

5500

400 1500

2600

22000

inspection of the inside condition of the machine.

TA-4016/18

1600

1800

550

1900

2600

2700

3100

2150 1000

1150

5500

400 1500

2600

25500

TA-4018/20

1800

2000

600

2100

2800

3000

3500

2400 1100

1300

6000

400 1500

3000

38000

Impact Crushers (type TE With Single


Piece Hammer Arrangement)

renewable heads by impact against the grinding ledges. Due

Material driven against breaker blocks rebounds and is

to the reversible rotor with crushing ledges arranged on both

again struck by the hammers, shattering under this high

sides the wearing face of the hammer heads can be used to

velocity impact. Small, finished particles cease to react

the maximum possible extent without reversing the hammers.

freely to additional hammer blows and are swept from the

* For hydraulic design only.


Note 1. The dimensions are approximate and should not be used for construction purposes. Certified drawings will be furnished on receipt of order.

Construction Feature

Breaker Blocks

TE-513

380

360

400-600

20.35

915

1475

2695

3025

2695

Frame

Breaker blocks are of cast Mn steel and arranged


symmetrically around the rotor assembly. Breaker blocks
are easily replaceable. The complete grinding wall
assembly can be adjusted.

TE-515

380

430

500-700

29.70

915

1730

2695

3250

2695

TE-517

380

500

600-800

31.90

915

1985

2695

3660

2695

TE-519

380

570

700-850

34.10

915

2235

2695

3910

2695

TE-621

380

680

800-1000

60.50

915

2440

3735

4675

3355

TE-623

380

790

950-1150

66.00

915

2925

3735

5160

3355

TE-625

380

890

1150-1350

73.70

915

3405

3735

5645

3355

The frame is of heavy fabricated design and is provided with


wear-resistant renewable liners. Large access door is
provided for the inspection of hammers and breaker blocks.

active reduction zone.


By this maximum crushing power is applied to large
fragments while little energy is expended on finished

The rotor of the crusher consists of a forged heavy duty rotor

Capacity
TPH

1400

Mode of Operation

Hammers & Crushing Ledges

Feed
Size
mm

TA-4014/12

The feed material is crushed by means of rotating beaters with

which eliminates the chances of clogging of grate opening.

Machine
Size

can be opened hydraulically (or mechanically) on the left

Mode of Operation

The machine is provided with central inlet and open discharge

Impact Crushers

and can be worn down to 70% of their original size.

Features
Crushing ratio can be set at an extremely large value :

Enterprise

particles. The impactor is ideally suited to the closed circuit


crushing system to obtain maximum crushing efficiency.

Rotor Assembly
The rotor assembly runs in self-aligning spherical roller
bearings. The bearings are fitted in dust proof cast steel
housing with labyrinth seals. Hammers are of cast Mn steel
and free swinging to absorb the crushing shock.

Drive System
Impactor are generally driven by electric motors and V-belts
and sheaves. V-belt drive ensures the future adjustment and
fine tuning after commissioning for the desired product
gradation. Crushers can also be directly driven by electric
motor coupled with the gear box.

Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen.
Ratings & dimensions are approximate.

Impact Crushers
General

TRF LIMITED

A
shaft and machined rotor discs keyed to the shaft. The rotor
is provided with two part hammer arrangement consisting

TRF Impact Crushers are ideal processing machines for

of Hammer arms and hammer heads which are arranged

primary and secondary crushing of raw materials for the steel

around the circumference of the rotor in a staggered

and iron industry, hard coal and lignite, limestone, gypsum or

manner. The quantity of hammers per row is decided

minerals. These are also extensively used for the tertiary

depending on the duty requirement. The locating holes for

crus hing of limestone, dolomite, dunite for the Bedding and

the hammer arms are drilled on special device with high

Blending Plant for sinter preparation and coal for Coking

precision pitch thus eliminating the vibration when the

Plant. Its sturdy and proven design offers the following

machine is running.

advantages :
=

increased throughout capacity

maximum possible operating reliability

mainly unaffected by foreign bodies

low maintenance cost

TYPE TA

The impact walls are arranged around the rotor and are
equipped with renewable grinding ledges of wear resistant
cast material. The final product of the crusher can be
hammer heads and the impact walls. At the same time the

1.

adjustment serves for the compensation of wear.

Overall Dimension in mm
Size

normally at 20 and maximum up to 80.


A high crushing efficiency reduces the power

TYPE TE

The hammer heads on the hammer arms are reversible

altered by adjusting the distance between the rotating

2.

In the standard design, the adjustment of the impact walls

A
B
Rotor Rotor
dia width

P* Weight
Kg

OVERALL DIMENSION AND CAPACITY (TPH)

TA-1210/10

1000

1000

350

1450

1900

1650

1900

1450

650

800

3900

190

850

1700

6000

TA-1212/10

1200

1000

400

1800

2100

1750

1980

1700

750

950

4100

200 1000

2000

7500

TA-1212/12

1200

1200

400

1800

2100

1950

2200

1700

750

950

4300

220 1000

2000

8000

TA-1212/14

1200

1400

400

1800

2100

2150

2420

1700

750

950

4300

240 1000

2000

8500

TA-1218/18

1800

1800

650

2800

3000

2950

3400

2500 1185

1315

5800

420 1600

3100

24000

consumption.

can be earned out while the machine is running by

3.

Selective crushing can be made with ease.

regulating the screws on the upper part of the housing

4.

The shape of crushed material will increasingly

while the lower adjustment is effected by means of a

TA-1218/20

1800

2000

650

2800

3000

3150

3630

2500 1185

1315

5800

450 1600

3100

27000

become cubic.

ratchet and worm gear.

TA-1218/22

1800

2200

650

2800

3000

3350

3880

2500 1185

1315

5800

500 1600

3100

31000

TA-1220/22

2000

2200

750

3000

3300

3550

4200

2800 1300

1500

6500

620 1800

3500

44500

TA-1220/28

2000

2800

700

2500

3300

4150

4500

2800 1300

1500

7800

400 1900

3300

49000

TA-1220/30

2000

3000

700

2500

3300

4350

4850

2800 1300

1500

7800

550 2200

3220

5.

Mechanism and operation are simple.

6.

Safety running is assured.

7.

Lighter in machine weight as against capacity,


saving installation cost.

TRF manufactures various types of Impact Crushers and


hence is in a position to offer the most suitable Crusher
required for the specific duty condition.

Impact Crusher (Type TA with two Part


Hammer Arrangement)

Hydraulically Hinged Housing


The housing of the Impact Crusher is divided into parts and

Motor
hp

Approx.
weight
tonnes

Hopper
Width
Length
mm
mm
A
B

Length
mm
C

Overall
width
mm
D

Height
mm
E

TE-263

115

15

15-20

1.65

150

280

660

915

660

TE-305

125

20-30

40-60

3.33

250

330

1220

1040

1375

TE-309

125

40-60

80-120

5.50

250

990

1375

1800

1525

30000

TE-385

200

70

60-100

7.15

355

510

2010

1345

2085

TE-387

200

110

70-150

8.47

355

760

2010

1600

2085

1200

450

1700

2300

1950

2300

1900

850

1050

5000

350 1250

2300

11900

TA-4014/14

1400

1400

450

1700

2300

2150

2500

1900

850

1050

5000

350 1250

2300

13400

and right side of the rotor. Thus, all wearing parts become

TA-4014/16

1400

1600

450

1700

2300

2350

2700

1900

850

1050

5000

350 1250

2300

14800

TE-389

200

140

125-200

9.79

355

990

2010

1855

2085

TE-409

250

200

125-200

14.85

380

990

2235

2540

2440

TE-411

250

250

150-350

15.95

380

1245

2235

2795

2440

TE-413

250

300

250-400

17.16

380

1500

2235

3050

2440

TE-415

250

360

300-450

18.26

380

1730

2235

3280

2440

TE-509

380

220

200-400

17.60

915

965

2695

2540

2695

TE-511

380

290

300-500

18.92

915

1220

2695

2770

2695

accessible and can be easily replaced. The housing is also

TA-4016/14

1600

1400

550

1900

2600

2300

2700

2150 1000

1150

5500

400 1500

2600

18500

provided with large inspection doors allowing quick

TA-4016/16

1600

1600

550

1900

2600

2500

2900

2150 1000

1150

5500

400 1500

2600

22000

inspection of the inside condition of the machine.

TA-4016/18

1600

1800

550

1900

2600

2700

3100

2150 1000

1150

5500

400 1500

2600

25500

TA-4018/20

1800

2000

600

2100

2800

3000

3500

2400 1100

1300

6000

400 1500

3000

38000

Impact Crushers (type TE With Single


Piece Hammer Arrangement)

renewable heads by impact against the grinding ledges. Due

Material driven against breaker blocks rebounds and is

to the reversible rotor with crushing ledges arranged on both

again struck by the hammers, shattering under this high

sides the wearing face of the hammer heads can be used to

velocity impact. Small, finished particles cease to react

the maximum possible extent without reversing the hammers.

freely to additional hammer blows and are swept from the

* For hydraulic design only.


Note 1. The dimensions are approximate and should not be used for construction purposes. Certified drawings will be furnished on receipt of order.

Construction Feature

Breaker Blocks

TE-513

380

360

400-600

20.35

915

1475

2695

3025

2695

Frame

Breaker blocks are of cast Mn steel and arranged


symmetrically around the rotor assembly. Breaker blocks
are easily replaceable. The complete grinding wall
assembly can be adjusted.

TE-515

380

430

500-700

29.70

915

1730

2695

3250

2695

TE-517

380

500

600-800

31.90

915

1985

2695

3660

2695

TE-519

380

570

700-850

34.10

915

2235

2695

3910

2695

TE-621

380

680

800-1000

60.50

915

2440

3735

4675

3355

TE-623

380

790

950-1150

66.00

915

2925

3735

5160

3355

TE-625

380

890

1150-1350

73.70

915

3405

3735

5645

3355

The frame is of heavy fabricated design and is provided with


wear-resistant renewable liners. Large access door is
provided for the inspection of hammers and breaker blocks.

active reduction zone.


By this maximum crushing power is applied to large
fragments while little energy is expended on finished

The rotor of the crusher consists of a forged heavy duty rotor

Capacity
TPH

1400

Mode of Operation

Hammers & Crushing Ledges

Feed
Size
mm

TA-4014/12

The feed material is crushed by means of rotating beaters with

which eliminates the chances of clogging of grate opening.

Machine
Size

can be opened hydraulically (or mechanically) on the left

Mode of Operation

The machine is provided with central inlet and open discharge

Impact Crushers

and can be worn down to 70% of their original size.

Features
Crushing ratio can be set at an extremely large value :

Enterprise

particles. The impactor is ideally suited to the closed circuit


crushing system to obtain maximum crushing efficiency.

Rotor Assembly
The rotor assembly runs in self-aligning spherical roller
bearings. The bearings are fitted in dust proof cast steel
housing with labyrinth seals. Hammers are of cast Mn steel
and free swinging to absorb the crushing shock.

Drive System
Impactor are generally driven by electric motors and V-belts
and sheaves. V-belt drive ensures the future adjustment and
fine tuning after commissioning for the desired product
gradation. Crushers can also be directly driven by electric
motor coupled with the gear box.

Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen.
Ratings & dimensions are approximate.

TRF LIMITED

Enterprise

Impact Crushers

TRF LIMITED

Enterprise

TRF LIMITED

Rotor
The rotor is made of high-carbon steel casting, and has
wedge-shape hammer holding grooves extending parallel to
the shaft. Its peripheral part is hardened by high frequency
induction heating for greater wear resistance. The shaft is
press fitted and the rotor shaft assembly is dynamically
balanced to assure vibration free operation.

Hammer Bars

Impact Crushers

Breaker Plates
Two or three Breaker plates of Mn Steel casting are
positioned to form an arc of the circle centered to the point of
impact. The first plate is normally fixed in initial crushing
zone. The second and the last plates are suspended from
the frame through hinged connections. These are adjustable
by heavy duty coil spring.

Frame
The frame is fabricated with heavy steel plates and is stress
relieved. Inside surface of the frame is provided with cast Mn
steel liners.

Approximate Capacity & Dimensions

The hammer bars extend over the full width of the rotor. The
bars are so designed that these can be reused by

MODEL KC

MODEL KR

MODEL KS

Model

Rotor

Max.

Capacity

Rotor

Drive

Length Width Height

&

size

Feed

(TPH)

Speed

(KW)

Size

Dia x Width

size

(mm)

(mm)

KC 14/2100

2100X2100

1000X1500

350-900

15-35

300-750

5300

3400

4100

82000

KS 12/2100

1800X2100

300 X 450

200-400

20-40

150-360

4700

3200

3140

38000

KR 9/1400

1400X1400

100 X 100

150-200

21-30

110-130

3560

2830

3080

13500

(mm)

(mm)

(mm)

(M./Sec)

Approx.
Weight
(Kg)

1. KC type is designed as primary crusher for crushing limestone and dolomite.


2. KS type is extensively used as a secondary crusher for crushing limestone, dolomite and other friable materials.
2A. Both KC and KS types are one way machines capable of accepting large lump sizes comparative to reversible design
Impactors.
3. KR type is reversible machine and used extensively for fine crushing of gravels, coke, etc..

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen.
Ratings & dimensions are approximate.

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214
e-mail : dcjha@trf.co.in

REGIONAL OFFICES
NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

TRF Hammer Bar type Impact Crushers are suitable for


crushing hard rocks such as limestone, dolomite, granite and
other similar materials under toughest operating conditions.

repositioning after one face wears out. The hammer bars are
of Mn steel castings.

Likhra / Jsr. (0657) 2291356

Impact Crusher [ type HB With Hammer


Bar Arrangement

Enterprise

= High Crushing ratio upto 80


= Reversible rotation which maximises use/life of hammers and grinding blocks
= Easy maintenance
= Suitable for fine crushing
= High crushing efficiency

TRF LIMITED

Enterprise

TECHNICAL SPECIFICATIONS

Goose NeckLevel Luffing Cranes

= Optimal solution at ports for handling different bulk materials and unit loads
= Spill-proof grabs ensuring effective cargo handling
= Flexibility of choosing between mechanical or hydraulic drives
= VVVF drives for all motions of the equipment
= State-of-the-art PLC systems with user friendly interfaces
= Custom built and made to order equipment at TRF's own Works at Jamshedpur ensuring minimal erection and start

up time at site
= Ergonomically designed operator cabin with easily accessible controls
= Centralized lubrication system ensuring easy and convenient maintenance without interrupting crane usage
= Operation and maintenance support

TRF LIMITED

Goose Neck Level Luffing Cranes

Enterprise

All the drives of the crane are provided with programmable


logic controller to achieve synchronized motions. Cranes are
also provided with safe load indicators, warning against
storm weather and air conditioned cabin and electric room.
Kangaroo cranes are provided with on board travelling
hopper, hopper weighing system, discharge conveyor and
discharge trolley with dust extraction system.

Description
Slewing type Goose Neck Level Luffing Cranes are common
equipment at ports, handling bulk materials and unit cargo.
TRF has engineered and supplied the largest number of
slewing cranes in India.
TRF supplied Goose Neck Grab Duty Level Luffing Cranes
and Kangaroo Cranes are in operation at Kandla, Dahej,
Mumbai, Tuticorin, Chennai and Vizag ports. The four rope
grab cranes have capacities ranging from 10 tonnes to 26
tonnes and can deliver bulk cargo at 500 TPH. The largest of
TRF's Grab, Level Luffing Cranes is designed to deliver at
600 TPH for bulk material.

The operator's cabins are so located that the operator gets a


clear and unobstructed view of the unloading process. The
cabin is air-conditioned and ergonomically designed for
maximum comfort of the operator. The front screen is
mounted in the operator's console and displays details of all
operations enabling the operator to program according to the
unloading requirement.

Machine
Description

Type of
Crane

Material
handled

Lifting Capacity
Crane in Tonnes

Out reaches in
M

Track
gauge

Main hoist

Main hoist

Goose neck

Hook Duty

Unit Material

60

40.0

10.0

Goose neck

Hook Duty

Unit Material

15 & 12

18.00 & 28.00

7.0

Goose neck

Grab Duty

Fertiliser

20

30.0

15.0

Goose Neck + travelling hopper

Grab Duty

20

28.0

6.0

Level luffing crane

Grab Duty

20

32.00

6.0

Goose neck Kangaroo Crane

Grab Duty

26

38.00

18.0

Goose neck

Grab Duty

16

28.00

10.0

Sulpher, Coal

Services
TRF also offers comprehensive operation and maintenance services for the Level Luffing Cranes with guaranteed upkeep time for the
customer.

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214
e-mail : dcjha@trf.co.in

REGIONAL OFFICES
NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Likhra / Jsr. (0657) 2291356

Technical Particulars of Level Luffing Crane

TRF LIMITED

Enterprise

TECHNICAL SPECIFICATIONS

Load Haul Dumpers

Standard Bucket Capacity (SAE heaped)

1.6 m3

Travel Speed:

Breakout Force at bucket blade

55 KN

a)High Speed Mode :

0-8 km/hr

Lifting Time

7.5 secs

b)Low Speed Mode :

0-3 km/hr

Lowering Time

7.0 secs

System pressure (max.)

400 bar

Time of roll back

6.5 secs

Traction motors

Variable Axial

Time of roll forward

5.0 secs

Electrical Components

Flame proof

Displacement

107 cc / revolution

for Underground

Drive Power (max.)

45 KW

Gassy mines

Hydraulic medium

HFDU 68

Tramming Radius

2300 mm

piston type

TRF LIMITED

Load Haul Dumpers

Enterprise

The LF2HE tyre mounted load haul dumper is a low


profile high output machine. The latest developments

SPECIAL FEATURES

in the fields of hydraulics and fabrication and


Outstanding power/weight ratio; Low heat

underground work are considered while designing the

generation; Low center of gravity; Low specific base

dumpers and they are developed to offer maximum

pressure; Fail safe parking brake; powerful flood

benefit to the mining industry.

lights; Emergency stops; Heavy Duty construction;


Deadman switch; front and rear end of the machine

Maximum efficiency of the axial piston variable

linked by an articulated joint.

displacement pump ensures a minimum of heat


generation making the machines ideally suitable for

The manufacturer reserves the right to change the

operations in headings and galleries where high

specifications and/or design, of this machine at any

temperatures prevail. Flameproof electricals make

time without notice.

them suitable for operation in gassy mines.

= Bucket size 1.6 m

= Temperature gauge for hydraulic oil

= Rear end bumper

= Machine operating meter

= Hydrostatic Brake

= Horn/audio visual alarm

= Parking/emergency brake LCB

= Height adjustable cushioned seat

= Pressure gauge for hydraulic brake circuit

= Cable Reeling Drum

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214
e-mail : dcjha@trf.co.in

REGIONAL OFFICES
NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Likhra / Jsr. (0657) 2291356

Standard Accessories with TRF make Load Haul Dumpers:

Extra heavy duty pulley

Normal duty

160 < shaft dia < 240 mm

Heavy duty

HEAVY DUTY

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

240 < shaft dia


Shaft dia < 160 mm
Pulley category :
= Pulley dia upto 1250 mm.

= Shaft dia @ hub upto 340 mm


= Belt speed upto 3.85 ml sec.
= Belt width upto 2200 mm.
= Conveyor capacity range upto 4000 TPH.

NORMAL DUTY

Bucket Capacity (Standard)

1.0 m3 /1.5m3

Travelling Speed (max.)

2.6 kmph

Total Weight

8500 kgs/9000 kgs

Ground Pressure

0.9 kg/cm2

Tractive Force

5200 kgs

Breakout Force

3000 kgs

Electrical Components

Flame proof for underground gassy mines

Negotiable gradient for driving and loading

1:4, cross gradient 1:6

System pressure (max.)

125 bar

Traction motors

Radial piston fixed displacement type

Payload (max.)

2.0 MT

Drive Power (max.)

55 KW

Hydraulic medium

HFB 68

EXTRA HEAVY DUTY

Side Discharge Loaders

Pulley
A

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Side Discharge Loaders

TRF LIMITED

Enterprise

TRF LIMITED

Pulley

Enterprise

SPECIAL RANGE

The M412 crawler mounted side discharge loader is a low profile


high output machine. The latest development in the fields of
hydraulics and fabrication and underground work are
considered while designing the loaders and they are developed
to offer maximum benefit to the mining industry. Flameproof
electricals make them suitable for operation in gassy mines.

SPECIAL FEATURES
Outstanding power/weight ratio; Low heat
generation; Low center of gravity; Low specific base
pressure; Fail safe parking brake; Track aligning
guards; powerful flood lights; emergency stops;
deadman switch; heavy duty construction;
Protection of sprocket from ingress of dust.

STATIC SHAFT DESIGN

The manufacturer reserves the right to change the


specifications and/or design, of this machine at any
time without notice.

STUB PULLEY DESIGN

Pulleys are dimensioned according to the characteristics of each conveyor and may be designed
to meet a great variety of construction methods.
For 40 years TRF has designed and manufactured pulleys, using materials of the highest quality
in a production process employing advanced technology. This together with the application of
the Quality Assurance system certified to ISO 9001 contributes to the production of high quality
products offering dependable, long life performance in the field and appreciably reducing
maintenance costs.

The other variants of Side Discharge Loaders available are


= Extra Low Height - 1.0 cum bucket capacity.
= Standard Height with CRD arrangement - 1.0 cum bucket capacity.

Initial Design

All the above machines are approved by DGMS, India for use in underground

Optimized Model 1

Optimized Model 1

Initial Design

coal mines.
Optimized Model 2
Optimized Model 2

The images below illustrate the varied level of stress concentrations induced on three pulley configurations while they experienced
loads of equal amounts. Widespread, consistent, blue and green coloration would indicate a low risk of stress induced failure

Heavy Stress
Concentration

Likhra / Jsr. (0657) 2291356

Side Discharge loader with roof drilling machine

Stress concentration

HEAD OFFICE & WORKS

TRF Limited

Bulk Material Handling Equi pment

Block - D, 3rd Floor,


22 Camac Street, Kolkata - 700 016

Finite Element Analysis

HEAD OFFICE & WORKS

TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

Likhra / Jsr. (0657) 2291356

MARKETING OFFICES
Bulk Material Handling Systems
Port &Yard Equi pment Division

Business Development Department

Bulk Material Handling Equi pment

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553

Ph : +91-657 - 3046242

Bulk Material Handling Systems


Port &Yard Equi pment Division

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Block - D, 3rd Floor,

Assistant General Manager


Cell : + 91 - 9334002278

e-mail : biz.development@trf.co.in

Assistant General Manager


Cell : + 91 - 9334002278
Ph : +91-657 - 3046242

Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Likhra / Jsr. / 1000 Nos.

Fax : +91-40-23297363

Fax : +91-22-22614085

Ph : +91-40-23297630 / 23297631

HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-11-23722447

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

e-mail : hyd@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

Extra heavy duty pulley

240 < shaft dia

Heavy duty

160 < shaft dia < 240 mm

Normal duty

Shaft dia < 160 mm

TECHNICAL SPECIFICATIONS

Pulley category :
= Pulley dia upto 1250 mm.
= Shaft dia @ hub upto 340 mm
= Belt speed upto 3.85 ml sec.
= Belt width upto 2200 mm.
= Conveyor capacity range upto 4000 TPH.

NORMAL DUTY

HEAVY DUTY

HFB 68

Hydraulic medium

55 KW

Drive Power (max.)

2.0 MT

Payload (max.)

Radial piston fixed displacement type

Traction motors

125 bar

System pressure (max.)

1:4, cross gradient 1:6

Negotiable gradient for driving and loading

Flame proof for underground gassy mines

Electrical Components

3000 kgs

Breakout Force

5200 kgs

Tractive Force

0.9 kg/cm2

Ground Pressure

8500 kgs/9000 kgs

Total Weight

2.6 kmph

Travelling Speed (max.)

1.0 m3 /1.5m3

Bucket Capacity (Standard)

EXTRA HEAVY DUTY

Side Discharge Loaders

Pulley
A

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Side Discharge Loaders

hydraulics and fabrication and underground work are


considered while designing the loaders and they are developed
to offer maximum benefit to the mining industry. Flameproof
electricals make them suitable for operation in gassy mines.

Enterprise

SPECIAL RANGE

The M412 crawler mounted side discharge loader is a low profile


high output machine. The latest development in the fields of

TRF LIMITED

Pulley

Enterprise

SPECIAL FEATURES
Outstanding power/weight ratio; Low heat
generation; Low center of gravity; Low specific base
pressure; Fail safe parking brake; Track aligning
guards; powerful flood lights; emergency stops;
deadman switch; heavy duty construction;
Protection of sprocket from ingress of dust.

STATIC SHAFT DESIGN

The manufacturer reserves the right to change the


specifications and/or design, of this machine at any
time without notice.

STUB PULLEY DESIGN

Pulleys are dimensioned according to the characteristics of each conveyor and may be designed
to meet a great variety of construction methods.
For 40 years TRF has designed and manufactured pulleys, using materials of the highest quality
in a production process employing advanced technology. This together with the application of
the Quality Assurance system certified to ISO 9001 contributes to the production of high quality
products offering dependable, long life performance in the field and appreciably reducing
maintenance costs.

The other variants of Side Discharge Loaders available are


= Extra Low Height - 1.0 cum bucket capacity.
= Standard Height with CRD arrangement - 1.0 cum bucket capacity.

Initial Design

All the above machines are approved by DGMS, India for use in underground

Optimized Model 1
Initial Design

Optimized Model 1

coal mines.
Optimized Model 2
Optimized Model 2

The images below illustrate the varied level of stress concentrations induced on three pulley configurations while they experienced
loads of equal amounts. Widespread, consistent, blue and green coloration would indicate a low risk of stress induced failure

Side Discharge loader with roof drilling machine

Stress concentration

HEAD OFFICE & WORKS

HEAD OFFICE & WORKS

TRF Limited

TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

MARKETING OFFICES
Bulk Material Handling Systems
Port &Yard Equi pment Division

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Fax : +91-657-2345214

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Likhra / Jsr. / 1000 Nos.

Business Development Department

Finite Element Analysis

Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Heavy Stress
Concentration

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI

HYDERABAD
e-mail : dcjha@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

Himalaya House,

11th Floor 23, Kasturba Gandhi Marg

NEW DELHI

REGIONAL OFFICES
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Maximum accessibility is provided to ease the routine inspection.


= Crushing action involves minimum attrition and hence produces minimum fines.
= Ideal for product size of (-) 20 mm. with uniform granular product.
= Maximum feed size is up to 500 mm.
= Unique crushing action results in higher output and lower power consumption.
= Specially designed for high capacity crushing of coal and lignite (range from 40 to 1600 TPH).
= Highest capacity ring granulator developed in country.

Likhra / Jsr. (0657) 2291356

IMPORTANT DIMENSIONS OF RING GRANULATOR

Ring Granulators
A
A

Ring Granulators

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Ring Granulators

TRFs Ring Granulators are rugged, dependable units,


specially designed for continuous high capacity crushing of
ROM coal and other medium hard friable materials. These are
ideal machines for crushing coal to a size suitable for
pulverisation, in power stations.
The unique crushing action by combining impact and rolling
compression in a Ring Granulator results in higher output with
lower power consumption. They offer better overall economy in
terms of power consumption and maintenance.
Ring Granulators are available with operating capacities from
40 to 1600 tonnes per hour and feed size upto 800 mm. Positive
adjustment of clearnace between the cage and the path of the
rings is provided to compensate for wear and to adjust or
maintain product gradation.

Fabricated from heavy steel plate and supported from


heavy hinged cage shaft at top and provided with adjusting
mechanism at the bottom.

Replaceable abrasion-resistant steel.

Cage Frame

Frame and Hopper Liners

Enterprise

Bearing
Heavy duty double row spherical roller bearings with cast steel
split type bearing housings with labyrinth type seals.

Rotor Assembly
Statically/dynamically balanced to operate with minimum of
vibration and noise. Weight concentrated within rotor
eliminates the external fly-wheels.

Lubrication

Cage Adjustment
Cage assembly can be easily moved by a ratchet wrench
and worm gear assembly either towards or away from the
path of crushing rings. Adjustment which can be made
while the granulator is in operation, provides control over
the product size within permissible limits. The cage hinge
bearing is so located that in any adjusted position all parts
of cage face are practically equidistant from the rotor
assembly. This ensures even wear.

Rotor Shaft
Forged and heat treated alloy steel.

Internal parts such as breaker plate, cage bars or screen plate,


cushing rings and liners are made of abrasion and shock
resistant steels for optimum working life.

CONSTRUCTION FEATURES

Grease lubrication for small and medium size granulators. Oil


splash lubrication system for bigger models.

Drive
Direct coupled drives are recommended. For smaller models
V-Belts drive may be used.

Suspension Bars
Cage Bars or Screen Plate

EN-24 duplex suspension bars are provided in all models.

Trapezoidal cage bars are of replaceable cast Mn-steel,


ensuring free discharge. Screen plates are made from
abrasion resistant steel. Selection of cage bars or screen
plates depends on application.

Frame
Fabricated from heavy steel plates with large inspection front
and rear doors, fitted with dust tight seals. Access for further
maintenance is provided on the top. Doors on the sides above
the rotor shaft facilitate removal of the rotor without completely
dismantling the machine. Hydraulic door opening arrangement
(optional) can be provided, if required.

Crushing Rings
Heavy cast Mn-steel toothed and/or plain Crushing Rings
depending upon applications.

SPECIAL FEATURES
Positive Adjustability - Quick, easy external adjustment of the
cage assembly...can be done while the crusher is running
Longer Parts Life - screen plate or cage bar wear
compensated by simple adjustment to desired clearance

Breaker Plate
Replaceable abrasion resistant steel, depending on
requirement.

Automatic Removal of Tramp iron - rear access door allows


fast, easy removal of debris
Hinged Cage - adjustable concentricity with the rotor balances
wear evenly among all cage bars

Tramp Iron Pocket


Tramp iron and uncrushables are prevented from continuing
around and back into the crushing zone by a heavy deflector
plate. The debris is collected in a pocket and removed from
access door.

Wide Hopper Opening - results in uniform, even feeding... no


bridges and material build-up

General data
Model No.

Rotor Dia (mm)


Rotor Length (mm)
Rotor Speed (RPM)
Max Feed size (mm)
Approximate
Capacity (TPH)
Weight of rotor Assy.
(less Bearing & P.B.) (Kg.)
Total weight (Kg)
(less Drive)

15,000

13,000

7600

6400

5600

900-1000

800-900

1100-1200

800-900

700-800

600-700

550-600

650

650

650

650

650

550

550

720

720

720

720

720

720

720

2538

2363

3077

2333

2045

2108

1816

1120

1120

TR-42

TR-41

TR-51

1370

TR-52

1370

TR-54

TRM-51

1370

9000

23,500

TRM-52

1370

11000

26,500

1370

8900

29,000

27,000

9700

28,000

TRM-53

TRM-54

650

650

720

720

3231

2923

1370

1370

3300

3300

1800

600

1210

TR - 160
x 330

TR - 120
x 270

2720
720
~650

1000-1200 1200-1400

10700

11500

30,000

800-100

9000

32,000

21,000

TR - 180
x 330

600

600

~600

~650

1500

2000

14000

35,000

16000

43,000

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Paigah Plaza, Basheerbagh,


Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Maximum accessibility is provided to ease the routine inspection.


= Crushing action involves minimum attrition and hence produces minimum fines.
= Ideal for product size of (-) 20 mm. with uniform granular product.
= Maximum feed size is up to 500 mm.
= Unique crushing action results in higher output and lower power consumption.
= Specially designed for high capacity crushing of coal and lignite (range from 40 to 1600 TPH).
= Highest capacity ring granulator developed in country.

Likhra / Jsr. (0657) 2291356

IMPORTANT DIMENSIONS OF RING GRANULATOR

Ring Granulators
A
A

Ring Granulators

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Ring Granulators

Enterprise

TRFs Ring Granulators are rugged, dependable units,


specially designed for continuous high capacity crushing of
ROM coal and other medium hard friable materials. These are
ideal machines for crushing coal to a size suitable for
pulverisation, in power stations.

Frame and Hopper Liners

Cage Frame

Bearing

Replaceable abrasion-resistant steel.

Fabricated from heavy steel plate and supported from


heavy hinged cage shaft at top and provided with adjusting
mechanism at the bottom.

Heavy duty double row spherical roller bearings with cast steel
split type bearing housings with labyrinth type seals.

The unique crushing action by combining impact and rolling


compression in a Ring Granulator results in higher output with
lower power consumption. They offer better overall economy in
terms of power consumption and maintenance.

Rotor Assembly

Ring Granulators are available with operating capacities from


40 to 1600 tonnes per hour and feed size upto 800 mm. Positive
adjustment of clearnace between the cage and the path of the
rings is provided to compensate for wear and to adjust or
maintain product gradation.

Statically/dynamically balanced to operate with minimum of


vibration and noise. Weight concentrated within rotor
eliminates the external fly-wheels.

Rotor Shaft
Forged and heat treated alloy steel.

Internal parts such as breaker plate, cage bars or screen plate,


cushing rings and liners are made of abrasion and shock
resistant steels for optimum working life.

CONSTRUCTION FEATURES

Grease lubrication for small and medium size granulators. Oil


splash lubrication system for bigger models.

Cage assembly can be easily moved by a ratchet wrench


and worm gear assembly either towards or away from the
path of crushing rings. Adjustment which can be made
while the granulator is in operation, provides control over
the product size within permissible limits. The cage hinge
bearing is so located that in any adjusted position all parts
of cage face are practically equidistant from the rotor
assembly. This ensures even wear.

Drive
Direct coupled drives are recommended. For smaller models
V-Belts drive may be used.

Suspension Bars
EN-24 duplex suspension bars are provided in all models.

Frame
Fabricated from heavy steel plates with large inspection front
and rear doors, fitted with dust tight seals. Access for further
maintenance is provided on the top. Doors on the sides above
the rotor shaft facilitate removal of the rotor without completely
dismantling the machine. Hydraulic door opening arrangement
(optional) can be provided, if required.

Lubrication

Cage Adjustment

Crushing Rings

Cage Bars or Screen Plate


Trapezoidal cage bars are of replaceable cast Mn-steel,
ensuring free discharge. Screen plates are made from
abrasion resistant steel. Selection of cage bars or screen
plates depends on application.

Heavy cast Mn-steel toothed and/or plain Crushing Rings


depending upon applications.

SPECIAL FEATURES
Positive Adjustability - Quick, easy external adjustment of the
cage assembly...can be done while the crusher is running

Breaker Plate

Longer Parts Life - screen plate or cage bar wear


compensated by simple adjustment to desired clearance

Replaceable abrasion resistant steel, depending on


requirement.

Automatic Removal of Tramp iron - rear access door allows


fast, easy removal of debris
Hinged Cage - adjustable concentricity with the rotor balances
wear evenly among all cage bars

Tramp Iron Pocket


Tramp iron and uncrushables are prevented from continuing
around and back into the crushing zone by a heavy deflector
plate. The debris is collected in a pocket and removed from
access door.

Wide Hopper Opening - results in uniform, even feeding... no


bridges and material build-up

General data
Model No.

TR-41

TR-42

TR-51

TR-52

TR-54

TRM-51

TRM-52

TRM-53

TRM-54

TR - 120
x 270

TR - 160
x 330

TR - 180
x 330

Rotor Dia (mm)

1120

1120

1370

1370

1370

1370

1370

1370

1370

1210

600

1800

Rotor Length (mm)

1816

2108

2045

2333

3077

2363

2538

2923

3231

2720

3300

3300

Rotor Speed (RPM)

720

720

720

720

720

720

720

720

720

720

600

600

Max Feed size (mm)

550

550

650

650

650

650

650

650

650

~650

~600

~650

550-600

600-700

700-800

800-900

1100-1200

800-900

900-1000

800-100

1500

2000

5600

6400

7600

9000

11000

8900

9700

10700

11500

9000

14000

16000

13,000

15,000

23,500

26,500

29,000

27,000

28,000

30,000

32,000

21,000

35,000

43,000

Approximate
Capacity (TPH)
Weight of rotor Assy.
(less Bearing & P.B.) (Kg.)
Total weight (Kg)
(less Drive)

1000-1200 1200-1400

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Paigah Plaza, Basheerbagh,


Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Maximum accessibility is provided to ease the routine inspection.


= Crushing action involves minimum attrition and hence produces minimum fines.
= Ideal for product size of (-) 20 mm. with uniform granular product.
= Maximum feed size is up to 500 mm.
= Unique crushing action results in higher output and lower power consumption.
= Specially designed for high capacity crushing of coal and lignite (range from 40 to 1600 TPH).
= Highest capacity ring granulator developed in country.

Likhra / Jsr. (0657) 2291356

IMPORTANT DIMENSIONS OF RING GRANULATOR

Ring Granulators
A
A

Ring Granulators

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Ring Granulators

Enterprise

TRFs Ring Granulators are rugged, dependable units,


specially designed for continuous high capacity crushing of
ROM coal and other medium hard friable materials. These are
ideal machines for crushing coal to a size suitable for
pulverisation, in power stations.

Frame and Hopper Liners

Cage Frame

Bearing

Replaceable abrasion-resistant steel.

Fabricated from heavy steel plate and supported from


heavy hinged cage shaft at top and provided with adjusting
mechanism at the bottom.

Heavy duty double row spherical roller bearings with cast steel
split type bearing housings with labyrinth type seals.

The unique crushing action by combining impact and rolling


compression in a Ring Granulator results in higher output with
lower power consumption. They offer better overall economy in
terms of power consumption and maintenance.

Rotor Assembly

Ring Granulators are available with operating capacities from


40 to 1600 tonnes per hour and feed size upto 800 mm. Positive
adjustment of clearnace between the cage and the path of the
rings is provided to compensate for wear and to adjust or
maintain product gradation.

Statically/dynamically balanced to operate with minimum of


vibration and noise. Weight concentrated within rotor
eliminates the external fly-wheels.

Rotor Shaft
Forged and heat treated alloy steel.

Internal parts such as breaker plate, cage bars or screen plate,


cushing rings and liners are made of abrasion and shock
resistant steels for optimum working life.

CONSTRUCTION FEATURES

Grease lubrication for small and medium size granulators. Oil


splash lubrication system for bigger models.

Cage assembly can be easily moved by a ratchet wrench


and worm gear assembly either towards or away from the
path of crushing rings. Adjustment which can be made
while the granulator is in operation, provides control over
the product size within permissible limits. The cage hinge
bearing is so located that in any adjusted position all parts
of cage face are practically equidistant from the rotor
assembly. This ensures even wear.

Drive
Direct coupled drives are recommended. For smaller models
V-Belts drive may be used.

Suspension Bars
EN-24 duplex suspension bars are provided in all models.

Frame
Fabricated from heavy steel plates with large inspection front
and rear doors, fitted with dust tight seals. Access for further
maintenance is provided on the top. Doors on the sides above
the rotor shaft facilitate removal of the rotor without completely
dismantling the machine. Hydraulic door opening arrangement
(optional) can be provided, if required.

Lubrication

Cage Adjustment

Crushing Rings

Cage Bars or Screen Plate


Trapezoidal cage bars are of replaceable cast Mn-steel,
ensuring free discharge. Screen plates are made from
abrasion resistant steel. Selection of cage bars or screen
plates depends on application.

Heavy cast Mn-steel toothed and/or plain Crushing Rings


depending upon applications.

SPECIAL FEATURES
Positive Adjustability - Quick, easy external adjustment of the
cage assembly...can be done while the crusher is running

Breaker Plate

Longer Parts Life - screen plate or cage bar wear


compensated by simple adjustment to desired clearance

Replaceable abrasion resistant steel, depending on


requirement.

Automatic Removal of Tramp iron - rear access door allows


fast, easy removal of debris
Hinged Cage - adjustable concentricity with the rotor balances
wear evenly among all cage bars

Tramp Iron Pocket


Tramp iron and uncrushables are prevented from continuing
around and back into the crushing zone by a heavy deflector
plate. The debris is collected in a pocket and removed from
access door.

Wide Hopper Opening - results in uniform, even feeding... no


bridges and material build-up

General data
Model No.

TR-41

TR-42

TR-51

TR-52

TR-54

TRM-51

TRM-52

TRM-53

TRM-54

TR - 120
x 270

TR - 160
x 330

TR - 180
x 330

Rotor Dia (mm)

1120

1120

1370

1370

1370

1370

1370

1370

1370

1210

600

1800

Rotor Length (mm)

1816

2108

2045

2333

3077

2363

2538

2923

3231

2720

3300

3300

Rotor Speed (RPM)

720

720

720

720

720

720

720

720

720

720

600

600

Max Feed size (mm)

550

550

650

650

650

650

650

650

650

~650

~600

~650

550-600

600-700

700-800

800-900

1100-1200

800-900

900-1000

800-100

1500

2000

5600

6400

7600

9000

11000

8900

9700

10700

11500

9000

14000

16000

13,000

15,000

23,500

26,500

29,000

27,000

28,000

30,000

32,000

21,000

35,000

43,000

Approximate
Capacity (TPH)
Weight of rotor Assy.
(less Bearing & P.B.) (Kg.)
Total weight (Kg)
(less Drive)

1000-1200 1200-1400

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI

HYDERABAD
e-mail : dcjha@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

Himalaya House,

11th Floor 23, Kasturba Gandhi Marg

NEW DELHI

REGIONAL OFFICES
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Maximum accessibility is provided to ease the routine inspection.


= Crushing action involves minimum attrition and hence produces minimum fines.
= Ideal for product size of (-) 20 mm. with uniform granular product.
= Maximum feed size is up to 500 mm.
= Unique crushing action results in higher output and lower power consumption.
= Specially designed for high capacity crushing of coal and lignite (range from 40 to 1600 TPH).
= Highest capacity ring granulator developed in country.

Likhra / Jsr. (0657) 2291356

IMPORTANT DIMENSIONS OF RING GRANULATOR

Ring Granulators
A
A

Ring Granulators

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Ring Granulators

TRFs Ring Granulators are rugged, dependable units,


specially designed for continuous high capacity crushing of
ROM coal and other medium hard friable materials. These are
ideal machines for crushing coal to a size suitable for
pulverisation, in power stations.
The unique crushing action by combining impact and rolling
compression in a Ring Granulator results in higher output with
lower power consumption. They offer better overall economy in
terms of power consumption and maintenance.
Ring Granulators are available with operating capacities from
40 to 1600 tonnes per hour and feed size upto 800 mm. Positive
adjustment of clearnace between the cage and the path of the
rings is provided to compensate for wear and to adjust or
maintain product gradation.

Fabricated from heavy steel plate and supported from


heavy hinged cage shaft at top and provided with adjusting
mechanism at the bottom.

Replaceable abrasion-resistant steel.

Cage Frame

Frame and Hopper Liners

Enterprise

Bearing
Heavy duty double row spherical roller bearings with cast steel
split type bearing housings with labyrinth type seals.

Rotor Assembly
Statically/dynamically balanced to operate with minimum of
vibration and noise. Weight concentrated within rotor
eliminates the external fly-wheels.

Lubrication

Cage Adjustment
Cage assembly can be easily moved by a ratchet wrench
and worm gear assembly either towards or away from the
path of crushing rings. Adjustment which can be made
while the granulator is in operation, provides control over
the product size within permissible limits. The cage hinge
bearing is so located that in any adjusted position all parts
of cage face are practically equidistant from the rotor
assembly. This ensures even wear.

Rotor Shaft
Forged and heat treated alloy steel.

Internal parts such as breaker plate, cage bars or screen plate,


cushing rings and liners are made of abrasion and shock
resistant steels for optimum working life.

CONSTRUCTION FEATURES

Grease lubrication for small and medium size granulators. Oil


splash lubrication system for bigger models.

Drive
Direct coupled drives are recommended. For smaller models
V-Belts drive may be used.

Suspension Bars
Cage Bars or Screen Plate

EN-24 duplex suspension bars are provided in all models.

Trapezoidal cage bars are of replaceable cast Mn-steel,


ensuring free discharge. Screen plates are made from
abrasion resistant steel. Selection of cage bars or screen
plates depends on application.

Frame
Fabricated from heavy steel plates with large inspection front
and rear doors, fitted with dust tight seals. Access for further
maintenance is provided on the top. Doors on the sides above
the rotor shaft facilitate removal of the rotor without completely
dismantling the machine. Hydraulic door opening arrangement
(optional) can be provided, if required.

Crushing Rings
Heavy cast Mn-steel toothed and/or plain Crushing Rings
depending upon applications.

SPECIAL FEATURES
Positive Adjustability - Quick, easy external adjustment of the
cage assembly...can be done while the crusher is running
Longer Parts Life - screen plate or cage bar wear
compensated by simple adjustment to desired clearance

Breaker Plate
Replaceable abrasion resistant steel, depending on
requirement.

Automatic Removal of Tramp iron - rear access door allows


fast, easy removal of debris
Hinged Cage - adjustable concentricity with the rotor balances
wear evenly among all cage bars

Tramp Iron Pocket


Tramp iron and uncrushables are prevented from continuing
around and back into the crushing zone by a heavy deflector
plate. The debris is collected in a pocket and removed from
access door.

Wide Hopper Opening - results in uniform, even feeding... no


bridges and material build-up

General data
Model No.

Rotor Dia (mm)


Rotor Length (mm)
Rotor Speed (RPM)
Max Feed size (mm)
Approximate
Capacity (TPH)
Weight of rotor Assy.
(less Bearing & P.B.) (Kg.)
Total weight (Kg)
(less Drive)

15,000

13,000

7600

6400

5600

900-1000

800-900

1100-1200

800-900

700-800

600-700

550-600

650

650

650

650

650

550

550

720

720

720

720

720

720

720

2538

2363

3077

2333

2045

2108

1816

1120

1120

TR-42

TR-41

TR-51

1370

TR-52

1370

TR-54

TRM-51

1370

9000

23,500

TRM-52

1370

11000

26,500

1370

8900

29,000

27,000

9700

28,000

TRM-53

TRM-54

650

650

720

720

3231

2923

1370

1370

3300

3300

1800

600

1210

TR - 160
x 330

TR - 120
x 270

2720
720
~650

1000-1200 1200-1400

10700

11500

30,000

800-100

9000

32,000

21,000

TR - 180
x 330

600

600

~600

~650

1500

2000

14000

35,000

16000

43,000

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

= Length and width of roller screens can be adjusted to suit customers requirement
= Non clogging, smooth, non-vibrating and low noise while running
= Higher screen efficiency
= Less space required
= Higher capacity up to 1500 TPH running at low power compared to conventional screens

= Uniform wearing of crushing surface.


= Produces more uniform material than any other crusher having reciprocating motion.
= Easy and simple to maintain.
= More economical because of its higher production capacity and lower power requirment.
= Used for almost any material and for crushing up to 0.5 mm.
= As the material is CRUSHED ONLY ONCE when it passes through the gap, the percentage of FINES IS MUCH LESS.

Side View of Double Roll Crusher

Roller Screens

Double Roll Crushers

Enterprise

TRF LIMITED

Double Roll Crushers


Description and Uses
Two rolls rotate in opposite directions in this
crusher. The material is fed between the two
rolls for compressive action and breaking into
fragments of uniform size. Simplicity of
mechanical construction and ease of
operation are the two highlights of this
crusher. The amount of fines generated from
crushing is relatively small, a performance
feature which qualifies this machine for use in
the following installations:

The
with
hard
rolls

TRF LIMITED

Double Roll Crusher is available


heavy duty rolls for crushing such
materials as ore or with light duty
for crushing relatively soft materials.

Construction
(1) Frame

COAL-FUEL POWER PLANTS

SMELTING PLANTS
(for crushing sintered ore and cinder)

CHEMICAL PLANTS
(for crushing lime, coal, coke, rock salt, etc.)

CEMENT PLANTS
(for crushing clay, lime and gypsum rocks)

COAL MINES
(for crushing coal and waste)

SORTING PLANTS OF MINES


(for crushing ore)

A cast-iron or steel-plate frame is used.


The steel-plate frame is fabricated by
welding. The plummer blocks of fixed roll
assembly are integral with the frame.
The Plummer Block for the movable roll
assembly are elastically positioned in
horizontal direction with high-strength
coil springs or hydraulic accumulators
selected for the type of crushing duty.
This elastic mounting includes a means
of adjusting the roll-to-roll clearance (roll
setting) and serves as a protective
feature for preventing motor over load or
damage to the crusher, as the roll will
yield and back away when it grips hard
foreign matters like tramp iron.
(2) Rolls
Roll tyres are of smooth type, corrugated
type or toothed type, depending on the
crushing duty. In the standard design

(for crushing coal)

Enterprise

each roll assembly consist of a roll boss with


hexagonal outer shape rigidly mounted on
the roll shaft which permits easy replacemant
of roll tyre. The roll tyres are held tight by
means of bolts. This arrangement provides
for easy tyre replacement and minimizes
parts subject to wear. The roll tyres are made
of high manganese steel.
(3) Bearings
Spherical roller bearings are used to
support the rolls. The spherical roller
bearings are complete with labyrinth
seals and packings for preventing
entrance of dust and leakage of oil.
(4) Drive
The standard Double roll crusher has
independent belt drives from two
motors, one motor for each roll. This
arrangement eliminates the need for an
intermediate drive transmitting device
resulting in less space utilisation and
reducing the no-load power loss.

Roller Screens

TRF LIMITED

Enterprise

Description

in a circulating oil bath.

determined distance in such a way that they form a square or

direction by two drive units. Drive is fully covered and operates

roller discs are elliptical in shape and arranged at a pre-

alternately with chain and sprocket and are driven in same

spherical roller bearings across the width of main frame. These

arrangement. All roller shaft assemblies are connected

roller disc assemblies mounted on shafts and supported on

These roller shaft assemblies are driven by chain and sprocket

Roller screens consists of a rigid main frame and a series of

rectangular opening in the roller screen at several places. Over

fluid coupling, gearbox and drive sprocket.

material falls through the screen opening. The scrapper

Each roller screen has two drive units along with electric motor,

discs and finally reach the crusher as feed, while undersized

Drive :

sized materials are pushed forward by rotation of elliptical

provided below the elliptical discs ensures clog free screening.

Application :
TRF Roller screens are most suitable for separating coars
wet and sticky raw material. Roller screens are used in soft coal,

MATERIA
LF

LOW DIR

ECTION

FEED CHUTE

and lignite handling plants for preliminary screening of ROM


coal. It acts as relief to crushers and ensures a clog free flow of
wet and sticky materials. TRF roller screens are useful for

DIMENSIONS (in MM) :


D
600
750
750
750
750
750
900
900
900
900
900
900
1200
1200
1200
1400

L
600
600
750
900
1200
1500
900
1200
1500
1800
2100
2400
1200
1800
2400
2500

B
650
686
850
1050
1300
1500
1000
1350
1600
1900
2200
2500
1400
2000
2600
2700

A
350
596
596
596
596
596
600
600
600
600
600
600
800
800
800
900

A1
1100
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
2200
2200
2200
2300

B1
650
900
1050
1300
1500
1700
1150
1500
1750
2000
2300
2800
1600
2200
2800
2900

A2
660-730
800-870
800-870
800-870
800-870
800-870
900-1000
900-1000
900-1000
900-1000
900-1000
900-1000
1200-1300
1200-1300
1200-1300
1250-1400

K
830
1010
1200
1300
1350
1450
1300
1400
1660
1800
1950
2100
2100
2400
2600
2700

K1
1475
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
3000
3000
3000
3200

H
1030
1475
1475
1475
1475
1475
1650
1650
1650
1650
1650
1650
1850
1850
1850
1900

H1
930
1375
1375
1375
1375
1375
1500
1500
1500
1500
1500
1500
1700
1700
1700
1800

separation of undersized material ranging from (-) 20 mm. to (-)

H2
430
625
625
625
625
625
650
650
650
650
650
650
700
700
700
800

60 mm. The roller screens can be placed horizontally or at


UNDER SIZE
DISCHARGE CHUTE

angle of maximum 10 degrees.

OVER SIZE
DISCHARGE
CHUTE

Construction :
The roller screens consist of a rigid frame on which a series of
roller shaft assemblies are mounted with anti-friction bearings
Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED
SIZE Dia. D x L
600 X 600
750 X 600
750 X 750
750 X 900
750 X 1200
750 X 1500
900 X 900
900 X 1200
900 X 1500
900 X 1800
900 X 2100
900 X 2400
1200 X 1200
1200 X 1800
1200 X 2400
1400 X 2500

HEAD OFFICE & WORKS

HEAD OFFICE & WORKS

TRF Limited

TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,


22 Camac Street, Kolkata - 700 016

Business Development Department

Bulk Material Handling Systems


Port &Yard Equi pment Division

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

Bulk Material Handling Equi pment


Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Block - D, 3rd Floor,

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Fax : +91-40-23297363

Fax : +91-22-22614085

Ph : +91-40-23297630 / 23297631

HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-11-23722447

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

e-mail : hyd@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

= Length and width of roller screens can be adjusted to suit customers requirement
= Non clogging, smooth, non-vibrating and low noise while running
= Higher screen efficiency
= Less space required
= Higher capacity up to 1500 TPH running at low power compared to conventional screens

= Uniform wearing of crushing surface.


= Produces more uniform material than any other crusher having reciprocating motion.
= Easy and simple to maintain.
= More economical because of its higher production capacity and lower power requirment.
= Used for almost any material and for crushing up to 0.5 mm.
= As the material is CRUSHED ONLY ONCE when it passes through the gap, the percentage of FINES IS MUCH LESS.

Side View of Double Roll Crusher

Roller Screens
Enterprise

TRF LIMITED

Two rolls rotate in opposite directions in this


crusher. The material is fed between the two
rolls for compressive action and breaking into
fragments of uniform size. Simplicity of
mechanical construction and ease of
operation are the two highlights of this
crusher. The amount of fines generated from
crushing is relatively small, a performance
feature which qualifies this machine for use in
the following installations:

SORTING PLANTS OF MINES


(for crushing ore)
COAL MINES
(for crushing coal and waste)

CEMENT PLANTS
(for crushing clay, lime and gypsum rocks)

CHEMICAL PLANTS
(for crushing lime, coal, coke, rock salt, etc.)

SMELTING PLANTS
(for crushing sintered ore and cinder)
COAL-FUEL POWER PLANTS

(for crushing coal)

The
with
hard
rolls

TRF LIMITED

Double Roll Crusher is available


heavy duty rolls for crushing such
materials as ore or with light duty
for crushing relatively soft materials.

Construction
(1) Frame
A cast-iron or steel-plate frame is used.
The steel-plate frame is fabricated by
welding. The plummer blocks of fixed roll
assembly are integral with the frame.
The Plummer Block for the movable roll
assembly are elastically positioned in
horizontal direction with high-strength
coil springs or hydraulic accumulators
selected for the type of crushing duty.
This elastic mounting includes a means
of adjusting the roll-to-roll clearance (roll
setting) and serves as a protective
feature for preventing motor over load or
damage to the crusher, as the roll will
yield and back away when it grips hard
foreign matters like tramp iron.
(2) Rolls
Roll tyres are of smooth type, corrugated
type or toothed type, depending on the
crushing duty. In the standard design

each roll assembly consist of a roll boss with


hexagonal outer shape rigidly mounted on
the roll shaft which permits easy replacemant
of roll tyre. The roll tyres are held tight by
means of bolts. This arrangement provides
for easy tyre replacement and minimizes
parts subject to wear. The roll tyres are made
of high manganese steel.

Enterprise

(3) Bearings
Spherical roller bearings are used to
support the rolls. The spherical roller
bearings are complete with labyrinth
seals and packings for preventing
entrance of dust and leakage of oil.

Roller screens consists of a rigid main frame and a series of

These roller shaft assemblies are driven by chain and sprocket

roller disc assemblies mounted on shafts and supported on

arrangement. All roller shaft assemblies are connected

spherical roller bearings across the width of main frame. These

alternately with chain and sprocket and are driven in same

roller discs are elliptical in shape and arranged at a pre-

direction by two drive units. Drive is fully covered and operates

determined distance in such a way that they form a square or

in a circulating oil bath.

rectangular opening in the roller screen at several places. Over


sized materials are pushed forward by rotation of elliptical

Drive :

discs and finally reach the crusher as feed, while undersized

Each roller screen has two drive units along with electric motor,

material falls through the screen opening. The scrapper

fluid coupling, gearbox and drive sprocket.

provided below the elliptical discs ensures clog free screening.

(4) Drive
The standard Double roll crusher has
independent belt drives from two
motors, one motor for each roll. This
arrangement eliminates the need for an
intermediate drive transmitting device
resulting in less space utilisation and
reducing the no-load power loss.

Application :
TRF Roller screens are most suitable for separating coars
wet and sticky raw material. Roller screens are used in soft coal,

MATERIA
LF

LOW DIR

ECTION

FEED CHUTE

and lignite handling plants for preliminary screening of ROM


coal. It acts as relief to crushers and ensures a clog free flow of
wet and sticky materials. TRF roller screens are useful for

L
600
600
750
900
1200
1500
900
1200
1500
1800
2100
2400
1200
1800
2400
2500

A
350
596
596
596
596
596
600
600
600
600
600
600
800
800
800
900

B
650
686
850
1050
1300
1500
1000
1350
1600
1900
2200
2500
1400
2000
2600
2700

A1
1100
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
2200
2200
2200
2300

B1
650
900
1050
1300
1500
1700
1150
1500
1750
2000
2300
2800
1600
2200
2800
2900

A2
660-730
800-870
800-870
800-870
800-870
800-870
900-1000
900-1000
900-1000
900-1000
900-1000
900-1000
1200-1300
1200-1300
1200-1300
1250-1400

K
830
1010
1200
1300
1350
1450
1300
1400
1660
1800
1950
2100
2100
2400
2600
2700

K1
1475
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
3000
3000
3000
3200

H
1030
1475
1475
1475
1475
1475
1650
1650
1650
1650
1650
1650
1850
1850
1850
1900

H1
930
1375
1375
1375
1375
1375
1500
1500
1500
1500
1500
1500
1700
1700
1700
1800

H2
430
625
625
625
625
625
650
650
650
650
650
650
700
700
700
800

separation of undersized material ranging from (-) 20 mm. to (-)


60 mm. The roller screens can be placed horizontally or at

The roller screens consist of a rigid frame on which a series of


roller shaft assemblies are mounted with anti-friction bearings

HEAD OFFICE & WORKS

TRF Limited

TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

MARKETING OFFICES

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

OVER SIZE
DISCHARGE
CHUTE

Construction :

HEAD OFFICE & WORKS

22 Camac Street, Kolkata - 700 016

UNDER SIZE
DISCHARGE CHUTE

angle of maximum 10 degrees.

Likhra / Jsr. (0657) 2291356

D
600
750
750
750
750
750
900
900
900
900
900
900
1200
1200
1200
1400

Description

DIMENSIONS (in MM) :


SIZE Dia. D x L
600 X 600
750 X 600
750 X 750
750 X 900
750 X 1200
750 X 1500
900 X 900
900 X 1200
900 X 1500
900 X 1800
900 X 2100
900 X 2400
1200 X 1200
1200 X 1800
1200 X 2400
1400 X 2500

TRF LIMITED

Roller Screens

Enterprise

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED

Description and Uses

Double Roll Crushers


Double Roll Crushers

Bulk Material Handling Systems


Port &Yard Equi pment Division

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
NEW DELHI

MUMBAI

HYDERABAD

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI
Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

HYDERABAD
Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

Himalaya House,

11th Floor 23, Kasturba Gandhi Marg

NEW DELHI

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Low RPM ensures less vibration and low noise


= Totally enclosed dust housing for pollution free environment
= Totally enclosed dust housing for pollution free environment
= Bolted design for easy replacement
= Extremely durable and designed for high tonnage output

Likhra / Jsr. (0657) 2291356

Side view of Rotary Breaker


doors located on both its sides to facilitate maintenance.
The main dust housing is sectionalized with inspection

Dust Housings & Chutes


Drop test will allow you to determine the diameter and length of

discharge ends can be furnished with AR steel liners in the

a breaker needed to process your application.

chutes as standard.

Rotary Breakers

material to the conveyor. Optional chutes at the feed and

Drop Tests

Sloped section under the breaker converges discharged

A
A

Rotary Breakers

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Rotary Breakers

of the cylinder where they are ejected by the refuse plough.

specified will not result in efficiency.

Capacity

cylinder is fitted with perforated screen plates, lifting shelves,

Operating the breaker with increased R.P.M. more than

drive . TRF Breakers crush by gravity impact only. The

The capacity chart below provides a starting point of the


standard sizes available from TRF. Customizing a machine
designed for the customers use (length and diameter) to
maximize their return on investment is TRFs goal.

the speed will not increase the capacity of the breaker.

cylinder, powered by an electric motor through a chain reducer

specification sheet in the manual. Increasing

The TRF made Rotary Breaker is essentially a large rotating

Introduction

It must operate at the cylinder R.P.M. listed on the

The breaker is enclosed in a fabricated steel casing. Both

perforations determines the maximum product size of the coal

Enterprise

Breaker
2
8
1
2
3
3
4
5
6
(Diameter 38mm 50mm 63mm 76mm 89mm 102mm 127mm 152mm 203mm
xLength)

deflectors and a refuse plow. The size of the screen plate

feed and refuse chutes are necessary to feed coal to the

to be processed.

9 x 17

1137
1092

1103
1001

1300
1180

1262
1145

1011
971

981
890

724
657

702
637

486
441

471
427

278 376
341
252

500
454

514
466

572
519

640
581

858
778

cylinder and dispose of the rejects.


Coal is introduced through one end of the cylinder known as

10.5 x 19

881
799

650
590

1007
913

745
676

783
710

580
526

561
509

415
376

745
676

766
694

852
773

955
866

1278
1159

the feed end. Product size coal in the feed is first screened
through the perforated screen plates. Larger coal is directed
further into the cylinder by the deflectors to the lifting shelves,
where it is lifted and dropped onto the screen plates, shattering
on impact. Impacting in this fashion causes fractures along
natural cleavage lines resulting in minimum production of fines
in the product passing through the screen plate openings.
Coal that is not product size continues to be lifted and dropped

TRFs Rotary Breaker achieves reduction by repeatedly


12 x 22

raising the feed material and dropping it against strong,


perforated screen plates around the interior. Adjustable lifter

12 x 28

shelves raise the feed material and control the rate of

1041
944
1338
1214

1071
971
1377
1249

1190
1080
1530
1388

1335
1211
1720
1560

1785
1619
2295
2082

Assembly of Rotary Breaker


Drive
An engineering class chain that wraps around the cylinder is
a standard item on TRFs Rotary Breakers. A segmented,

material movement. This lifting and dropping action

12 x 24

effectively crushes soft to medium hard material, which then

1171
1062

1205
1092

1339
1215

1502
1362

2008
1821

Top numbers are short tonnes per hour, bottom are metric
tonnes per hour

passes through the screen openings to a collection hopper


below. Hard rock and uncrushable materials are discharged

until it passes through the screen plate.

driven sprocket is bolted to a machined base at the feed end


and a drive sprocket is mounted on the reducer output shaft.
A sealed protective chain case is equipped with splash
lubrication. A steel-cased reducer is foot mounted on a

Cylinder Construction

out the end of the cylinder with the aide of a discharge plow.

common base plate with the motor and power is transmitted

Rock, slate, and other materials that resist breakage and enter
the breaker with the feed eventually flow to the discharge end

slowly rotating the cylinder for maintenance purposes.

ends are then either bolted to the end directions with body-

Inching drives are available to provide a safer means of

precisely drilled for attachment of screen plates. The beam

from the motor to the reducer via a torque limiting coupling.

SCREEN FRAME is fabricated of wide-flange steel beams

bound bolts or welded fast, depending upon transportation


and/or assembly restrictions.

are constructed of one piece high carbon forged steel that is

product requirement.

breaker cylinder. The main cylinder tires are wide faced and

Note: holes sizes are usually slightly larger than the nominal

Four independently adjustable trunnion rollers support the

provide the desired product size.

Tires & Trunnion Rollers

SCREEN PLATES fabricated with the correct sized holes to

shrunk fit to the machines tire base.


LIFTERS are composed of abrasion resistant longitudional
steel lifter angles, bolted to the screen frame beams. These
are adjustable either to retard or advance the flow of material
through the breaker. Separate bolts hold the lifters, so that the
screen plates are not loosened when adjusting the angle of
pitch.

Trunnion rollers also incorporate renewable, high carbon


forged steel tires. Each trunnion roller is supported by two
heavy duty, shaft-mounted pillow block roller bearings that
are adapter mounted and grease lubricated with grease lines
grouped at a common point to facilitate maintenance. Thrust
rollers at the feed and discharge ends of the breaker cylinder

Machining

prevent lateral movement.


The end sections are machined in a bolt together with the
beams, which are made to jigs and machined on both ends,
are then fitted and aligned to ensure that the unit runs

Plan view for foundation of Rotary Breaker

Base Frame

operating condition.

with reduced bearing maintenance, which ultimately means

easy set up and alignment in the field to ensure a level

operation, your Rotary Breaker runs quieter and smoother

A full length base frame is an available option as it provides

concentric. When the beams are bolted to the end sections. In

longer life and lower cost per ton produced.

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Paigah Plaza, Basheerbagh,


Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Low RPM ensures less vibration and low noise


= Totally enclosed dust housing for pollution free environment
= Totally enclosed dust housing for pollution free environment
= Bolted design for easy replacement
= Extremely durable and designed for high tonnage output

Likhra / Jsr. (0657) 2291356

Side view of Rotary Breaker


doors located on both its sides to facilitate maintenance.
The main dust housing is sectionalized with inspection

Dust Housings & Chutes


chutes as standard.

a breaker needed to process your application.

discharge ends can be furnished with AR steel liners in the

Drop test will allow you to determine the diameter and length of

Rotary Breakers

material to the conveyor. Optional chutes at the feed and

Drop Tests

Sloped section under the breaker converges discharged

A
A

Rotary Breakers

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Rotary Breakers

of the cylinder where they are ejected by the refuse plough.

The TRF made Rotary Breaker is essentially a large rotating

specification sheet in the manual. Increasing

cylinder, powered by an electric motor through a chain reducer

the speed will not increase the capacity of the breaker.

The capacity chart below provides a starting point of the


standard sizes available from TRF. Customizing a machine
designed for the customers use (length and diameter) to
maximize their return on investment is TRFs goal.

drive . TRF Breakers crush by gravity impact only. The

Operating the breaker with increased R.P.M. more than

cylinder is fitted with perforated screen plates, lifting shelves,

Capacity

specified will not result in efficiency.

Introduction

It must operate at the cylinder R.P.M. listed on the

deflectors and a refuse plow. The size of the screen plate


perforations determines the maximum product size of the coal

The breaker is enclosed in a fabricated steel casing. Both

to be processed.

feed and refuse chutes are necessary to feed coal to the

Enterprise

Breaker
2
8
1
2
3
3
4
5
6
(Diameter 38mm 50mm 63mm 76mm 89mm 102mm 127mm 152mm 203mm
xLength)
9 x 17

278 376
341
252

471
427

486
441

500
454

514
466

572
519

640
581

858
778

cylinder and dispose of the rejects.


Coal is introduced through one end of the cylinder known as

10.5 x 19

415
376

561
509

702
637

724
657

745
676

766
694

852
773

955
866

1278
1159

12 x 22

580
526

783
710

981
890

1011
971

1041
944

1071
971

1190
1080

1335
1211

1785
1619

12 x 28

745
676

1007
913

1262
1145

1300
1180

1338
1214

1377
1249

1530
1388

1720
1560

2295
2082

12 x 24

650
590

881
799

1103
1001

1137
1092

1171
1062

1205
1092

1339
1215

1502
1362

2008
1821

the feed end. Product size coal in the feed is first screened
through the perforated screen plates. Larger coal is directed
further into the cylinder by the deflectors to the lifting shelves,
where it is lifted and dropped onto the screen plates, shattering
on impact. Impacting in this fashion causes fractures along
natural cleavage lines resulting in minimum production of fines
in the product passing through the screen plate openings.
Coal that is not product size continues to be lifted and dropped
until it passes through the screen plate.

TRFs Rotary Breaker achieves reduction by repeatedly


raising the feed material and dropping it against strong,
perforated screen plates around the interior. Adjustable lifter
shelves raise the feed material and control the rate of
material movement. This lifting and dropping action
effectively crushes soft to medium hard material, which then
passes through the screen openings to a collection hopper
below. Hard rock and uncrushable materials are discharged
out the end of the cylinder with the aide of a discharge plow.

Rock, slate, and other materials that resist breakage and enter
the breaker with the feed eventually flow to the discharge end

Assembly of Rotary Breaker


Drive
An engineering class chain that wraps around the cylinder is
a standard item on TRFs Rotary Breakers. A segmented,

Top numbers are short tonnes per hour, bottom are metric
tonnes per hour

driven sprocket is bolted to a machined base at the feed end


and a drive sprocket is mounted on the reducer output shaft.
A sealed protective chain case is equipped with splash

Cylinder Construction

lubrication. A steel-cased reducer is foot mounted on a

SCREEN FRAME is fabricated of wide-flange steel beams

from the motor to the reducer via a torque limiting coupling.

precisely drilled for attachment of screen plates. The beam

Inching drives are available to provide a safer means of

ends are then either bolted to the end directions with body-

slowly rotating the cylinder for maintenance purposes.

common base plate with the motor and power is transmitted

bound bolts or welded fast, depending upon transportation


and/or assembly restrictions.
SCREEN PLATES fabricated with the correct sized holes to

Tires & Trunnion Rollers

provide the desired product size.

Four independently adjustable trunnion rollers support the

Note: holes sizes are usually slightly larger than the nominal

breaker cylinder. The main cylinder tires are wide faced and

product requirement.

are constructed of one piece high carbon forged steel that is


shrunk fit to the machines tire base.

LIFTERS are composed of abrasion resistant longitudional


steel lifter angles, bolted to the screen frame beams. These
are adjustable either to retard or advance the flow of material
through the breaker. Separate bolts hold the lifters, so that the
screen plates are not loosened when adjusting the angle of
pitch.

Machining

Trunnion rollers also incorporate renewable, high carbon


forged steel tires. Each trunnion roller is supported by two
heavy duty, shaft-mounted pillow block roller bearings that
are adapter mounted and grease lubricated with grease lines
grouped at a common point to facilitate maintenance. Thrust
rollers at the feed and discharge ends of the breaker cylinder
prevent lateral movement.

The end sections are machined in a bolt together with the


beams, which are made to jigs and machined on both ends,
are then fitted and aligned to ensure that the unit runs

Plan view for foundation of Rotary Breaker

Base Frame

concentric. When the beams are bolted to the end sections. In

A full length base frame is an available option as it provides

operation, your Rotary Breaker runs quieter and smoother

easy set up and alignment in the field to ensure a level

with reduced bearing maintenance, which ultimately means

operating condition.

longer life and lower cost per ton produced.

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Paigah Plaza, Basheerbagh,


Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Low RPM ensures less vibration and low noise


= Totally enclosed dust housing for pollution free environment
= Totally enclosed dust housing for pollution free environment
= Bolted design for easy replacement
= Extremely durable and designed for high tonnage output

Likhra / Jsr. (0657) 2291356

Side view of Rotary Breaker


doors located on both its sides to facilitate maintenance.
The main dust housing is sectionalized with inspection

Dust Housings & Chutes


chutes as standard.

a breaker needed to process your application.

discharge ends can be furnished with AR steel liners in the

Drop test will allow you to determine the diameter and length of

Rotary Breakers

material to the conveyor. Optional chutes at the feed and

Drop Tests

Sloped section under the breaker converges discharged

A
A

Rotary Breakers

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Rotary Breakers

of the cylinder where they are ejected by the refuse plough.

The TRF made Rotary Breaker is essentially a large rotating

specification sheet in the manual. Increasing

cylinder, powered by an electric motor through a chain reducer

the speed will not increase the capacity of the breaker.

The capacity chart below provides a starting point of the


standard sizes available from TRF. Customizing a machine
designed for the customers use (length and diameter) to
maximize their return on investment is TRFs goal.

drive . TRF Breakers crush by gravity impact only. The

Operating the breaker with increased R.P.M. more than

cylinder is fitted with perforated screen plates, lifting shelves,

Capacity

specified will not result in efficiency.

Introduction

It must operate at the cylinder R.P.M. listed on the

deflectors and a refuse plow. The size of the screen plate


perforations determines the maximum product size of the coal

The breaker is enclosed in a fabricated steel casing. Both

to be processed.

feed and refuse chutes are necessary to feed coal to the

Enterprise

Breaker
2
8
1
2
3
3
4
5
6
(Diameter 38mm 50mm 63mm 76mm 89mm 102mm 127mm 152mm 203mm
xLength)
9 x 17

278 376
341
252

471
427

486
441

500
454

514
466

572
519

640
581

858
778

cylinder and dispose of the rejects.


Coal is introduced through one end of the cylinder known as

10.5 x 19

415
376

561
509

702
637

724
657

745
676

766
694

852
773

955
866

1278
1159

12 x 22

580
526

783
710

981
890

1011
971

1041
944

1071
971

1190
1080

1335
1211

1785
1619

12 x 28

745
676

1007
913

1262
1145

1300
1180

1338
1214

1377
1249

1530
1388

1720
1560

2295
2082

12 x 24

650
590

881
799

1103
1001

1137
1092

1171
1062

1205
1092

1339
1215

1502
1362

2008
1821

the feed end. Product size coal in the feed is first screened
through the perforated screen plates. Larger coal is directed
further into the cylinder by the deflectors to the lifting shelves,
where it is lifted and dropped onto the screen plates, shattering
on impact. Impacting in this fashion causes fractures along
natural cleavage lines resulting in minimum production of fines
in the product passing through the screen plate openings.
Coal that is not product size continues to be lifted and dropped
until it passes through the screen plate.

TRFs Rotary Breaker achieves reduction by repeatedly


raising the feed material and dropping it against strong,
perforated screen plates around the interior. Adjustable lifter
shelves raise the feed material and control the rate of
material movement. This lifting and dropping action
effectively crushes soft to medium hard material, which then
passes through the screen openings to a collection hopper
below. Hard rock and uncrushable materials are discharged
out the end of the cylinder with the aide of a discharge plow.

Rock, slate, and other materials that resist breakage and enter
the breaker with the feed eventually flow to the discharge end

Assembly of Rotary Breaker


Drive
An engineering class chain that wraps around the cylinder is
a standard item on TRFs Rotary Breakers. A segmented,

Top numbers are short tonnes per hour, bottom are metric
tonnes per hour

driven sprocket is bolted to a machined base at the feed end


and a drive sprocket is mounted on the reducer output shaft.
A sealed protective chain case is equipped with splash

Cylinder Construction

lubrication. A steel-cased reducer is foot mounted on a

SCREEN FRAME is fabricated of wide-flange steel beams

from the motor to the reducer via a torque limiting coupling.

precisely drilled for attachment of screen plates. The beam

Inching drives are available to provide a safer means of

ends are then either bolted to the end directions with body-

slowly rotating the cylinder for maintenance purposes.

common base plate with the motor and power is transmitted

bound bolts or welded fast, depending upon transportation


and/or assembly restrictions.
SCREEN PLATES fabricated with the correct sized holes to

Tires & Trunnion Rollers

provide the desired product size.

Four independently adjustable trunnion rollers support the

Note: holes sizes are usually slightly larger than the nominal

breaker cylinder. The main cylinder tires are wide faced and

product requirement.

are constructed of one piece high carbon forged steel that is


shrunk fit to the machines tire base.

LIFTERS are composed of abrasion resistant longitudional


steel lifter angles, bolted to the screen frame beams. These
are adjustable either to retard or advance the flow of material
through the breaker. Separate bolts hold the lifters, so that the
screen plates are not loosened when adjusting the angle of
pitch.

Machining

Trunnion rollers also incorporate renewable, high carbon


forged steel tires. Each trunnion roller is supported by two
heavy duty, shaft-mounted pillow block roller bearings that
are adapter mounted and grease lubricated with grease lines
grouped at a common point to facilitate maintenance. Thrust
rollers at the feed and discharge ends of the breaker cylinder
prevent lateral movement.

The end sections are machined in a bolt together with the


beams, which are made to jigs and machined on both ends,
are then fitted and aligned to ensure that the unit runs

Plan view for foundation of Rotary Breaker

Base Frame

concentric. When the beams are bolted to the end sections. In

A full length base frame is an available option as it provides

operation, your Rotary Breaker runs quieter and smoother

easy set up and alignment in the field to ensure a level

with reduced bearing maintenance, which ultimately means

operating condition.

longer life and lower cost per ton produced.

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI
Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

HYDERABAD
Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

Himalaya House,

11th Floor 23, Kasturba Gandhi Marg

NEW DELHI

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Low RPM ensures less vibration and low noise


= Totally enclosed dust housing for pollution free environment
= Totally enclosed dust housing for pollution free environment
= Bolted design for easy replacement
= Extremely durable and designed for high tonnage output

Likhra / Jsr. (0657) 2291356

Side view of Rotary Breaker


doors located on both its sides to facilitate maintenance.
The main dust housing is sectionalized with inspection

Dust Housings & Chutes


Drop test will allow you to determine the diameter and length of

discharge ends can be furnished with AR steel liners in the

a breaker needed to process your application.

chutes as standard.

Rotary Breakers

material to the conveyor. Optional chutes at the feed and

Drop Tests

Sloped section under the breaker converges discharged

A
A

Rotary Breakers

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Rotary Breakers

of the cylinder where they are ejected by the refuse plough.

specified will not result in efficiency.

Capacity

cylinder is fitted with perforated screen plates, lifting shelves,

Operating the breaker with increased R.P.M. more than

drive . TRF Breakers crush by gravity impact only. The

The capacity chart below provides a starting point of the


standard sizes available from TRF. Customizing a machine
designed for the customers use (length and diameter) to
maximize their return on investment is TRFs goal.

the speed will not increase the capacity of the breaker.

cylinder, powered by an electric motor through a chain reducer

specification sheet in the manual. Increasing

The TRF made Rotary Breaker is essentially a large rotating

Introduction

It must operate at the cylinder R.P.M. listed on the

The breaker is enclosed in a fabricated steel casing. Both

perforations determines the maximum product size of the coal

Enterprise

Breaker
2
8
1
2
3
3
4
5
6
(Diameter 38mm 50mm 63mm 76mm 89mm 102mm 127mm 152mm 203mm
xLength)

deflectors and a refuse plow. The size of the screen plate

feed and refuse chutes are necessary to feed coal to the

to be processed.

9 x 17

1137
1092

1103
1001

1300
1180

1262
1145

1011
971

981
890

724
657

702
637

486
441

471
427

278 376
341
252

500
454

514
466

572
519

640
581

858
778

cylinder and dispose of the rejects.


Coal is introduced through one end of the cylinder known as

10.5 x 19

881
799

650
590

1007
913

745
676

783
710

580
526

561
509

415
376

745
676

766
694

852
773

955
866

1278
1159

the feed end. Product size coal in the feed is first screened
through the perforated screen plates. Larger coal is directed
further into the cylinder by the deflectors to the lifting shelves,
where it is lifted and dropped onto the screen plates, shattering
on impact. Impacting in this fashion causes fractures along
natural cleavage lines resulting in minimum production of fines
in the product passing through the screen plate openings.
Coal that is not product size continues to be lifted and dropped

TRFs Rotary Breaker achieves reduction by repeatedly


12 x 22

raising the feed material and dropping it against strong,


perforated screen plates around the interior. Adjustable lifter

12 x 28

shelves raise the feed material and control the rate of

1041
944
1338
1214

1071
971
1377
1249

1190
1080
1530
1388

1335
1211
1720
1560

1785
1619
2295
2082

Assembly of Rotary Breaker


Drive
An engineering class chain that wraps around the cylinder is
a standard item on TRFs Rotary Breakers. A segmented,

material movement. This lifting and dropping action

12 x 24

effectively crushes soft to medium hard material, which then

1171
1062

1205
1092

1339
1215

1502
1362

2008
1821

Top numbers are short tonnes per hour, bottom are metric
tonnes per hour

passes through the screen openings to a collection hopper


below. Hard rock and uncrushable materials are discharged

until it passes through the screen plate.

driven sprocket is bolted to a machined base at the feed end


and a drive sprocket is mounted on the reducer output shaft.
A sealed protective chain case is equipped with splash
lubrication. A steel-cased reducer is foot mounted on a

Cylinder Construction

out the end of the cylinder with the aide of a discharge plow.

common base plate with the motor and power is transmitted

Rock, slate, and other materials that resist breakage and enter
the breaker with the feed eventually flow to the discharge end

slowly rotating the cylinder for maintenance purposes.

ends are then either bolted to the end directions with body-

Inching drives are available to provide a safer means of

precisely drilled for attachment of screen plates. The beam

from the motor to the reducer via a torque limiting coupling.

SCREEN FRAME is fabricated of wide-flange steel beams

bound bolts or welded fast, depending upon transportation


and/or assembly restrictions.

are constructed of one piece high carbon forged steel that is

product requirement.

breaker cylinder. The main cylinder tires are wide faced and

Note: holes sizes are usually slightly larger than the nominal

Four independently adjustable trunnion rollers support the

provide the desired product size.

Tires & Trunnion Rollers

SCREEN PLATES fabricated with the correct sized holes to

shrunk fit to the machines tire base.


LIFTERS are composed of abrasion resistant longitudional
steel lifter angles, bolted to the screen frame beams. These
are adjustable either to retard or advance the flow of material
through the breaker. Separate bolts hold the lifters, so that the
screen plates are not loosened when adjusting the angle of
pitch.

Trunnion rollers also incorporate renewable, high carbon


forged steel tires. Each trunnion roller is supported by two
heavy duty, shaft-mounted pillow block roller bearings that
are adapter mounted and grease lubricated with grease lines
grouped at a common point to facilitate maintenance. Thrust
rollers at the feed and discharge ends of the breaker cylinder

Machining

prevent lateral movement.


The end sections are machined in a bolt together with the
beams, which are made to jigs and machined on both ends,
are then fitted and aligned to ensure that the unit runs

Plan view for foundation of Rotary Breaker

Base Frame

operating condition.

with reduced bearing maintenance, which ultimately means

easy set up and alignment in the field to ensure a level

operation, your Rotary Breaker runs quieter and smoother

A full length base frame is an available option as it provides

concentric. When the beams are bolted to the end sections. In

longer life and lower cost per ton produced.

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI
Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

HYDERABAD
Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

Himalaya House,

11th Floor 23, Kasturba Gandhi Marg

NEW DELHI

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Comprises specially designed curved arms with wear resistant liners


= Reclaims coal, limestone, iron-ore, etc from track hoppers, underground hoppers below stock piles
= Up to 4300 mm of rotor diameter with highest capacity requirement of 2475 TPH for coal
= Driven both electrically and hydraulically
= Manufactured as single or double shelf

Likhra / Jsr. (0657) 2291356

Rotary Plough Feeder

Rotary Plough Feeders


A
A

Rotary Plough Feeders

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Rotary Plough Feeders


Rotary Plough Feeder

TRF LIMITED

Advantages

Rotary Plough Feeders manufactured by TRF provide a


convenient means of extracting raw materials from
longitudinal slot bunkers and delivering it to a Reclaim Belt
Conveyor running underneath.

What is Rotary Plough Feeder ?


A Rotary Plough Feeder is a heavy duty machine used to
reclaim stored bulk materials. The feeder is designed to
operate in a tunnel beneath a storage pile. A slot opening,
running along the length of the tunnel, allows the stored
material to flow on to a protruding reclaim shelf. The stored
material is prevented from flowing over the edge of the
reclaim shelf by designing the shelf to intercept the angle of
repose.
The Plough Feeder consists of a paddle wheel, called
Rotor, having six curved arms revolving on a vertical axis
that sweep the stored material from the shelf on to a Belt
Conveyor. The plough mechanism is transported on to a
heavy duty self propelled wheeled frame, called carriage
that travels on rails mounted either on a canopy of the bunker
or on the beams supported on the floor of the tunnel. The
Plough Feeder can be continuously traversed or positioned at
any point along the reclaim shelf for maximum flexibility.

Eliminates the danger of spontaneous combustion


when handling material such as coal.

Equipment cost is reduced because only one Plough


Feeder is required to reclaim the entire storage
pile instead of multiple fixed feeders.

Material

Hydraulic

3300

single

1000

900

-250

Hydraulic

3300

single

960

800

-250

V/F drive

2750

double

1500

1250

8-32

Eddy current
Drive

3050

single

350

350

-150

Hydraulic

3050

single

350

350

-150

Hydraulic

3600

single

1200

1200

-400

Hydraulic

3600

double

1800

1200

-250

Hydraulic

3050

single

660

660

-400

Hydraulic

3600

double

1500

1200

-200

Eddy current
Drive

3050

double

600

600

-13

V/F drive

3050

double

1200

1000

-30

Eddy current
Drive

3050

double

1115

1000

-15

Hydraulic

3050

double

1440

1200

-250

Eddy current
Drive

3050

single

960

800

-250

V/F drive

2700

double

1000

1000

8-32

Hydraulic

3600

double

1440

1200

-250

Hydraulic

3050

double

1440

1200

-250

Eddy current
Drive

3600

single

1260

1260

-500

Hydraulic

2100

single

200

200

-250

Eddy current
Drive

3050

single

1260

1050

-500

Eddy current
Drive

3050

single

600

600

-300

Eddy current
Drive

2700

double

1000

1000

-75

Eddy current
Drive

3050

double

500

500

-300

Eddy current
Drive

3050

single

850

850

-100

Eddy current
Drive

3050

double

675

675

-25

Eddy current
Drive

3050

single

600

600

-100

Eddy current
Drive

3050

double

600

600

-13

Eddy current
Drive

3050

double

1000

1000

-75

Eddy current
Drive

3050

single

600

600

-200

Capacity
rated tph

Lump size
mm

Coal
Coal
Coal
Coal
Coal
Coal
Coal
Iron ore,
Dolomite, Lime
stone

Can recollect material at desired portion of hopper as per


customer requirement with application of travel braking
arrangement.

Environment friendly, Pollution is minimum as it operates


below the ground along with dust suppression system.

Coal
Coal
Coal

The speed of the rotor is adjustable so that the reclaim


capacity can be controlled to meet the capacity requirement.
The self propelled carriage enables the Rotary Plough
Feeder to reclaim materials evenly along the entire length of
the bunker.

Coal

FEATURES
=

Controlled output

The output capacity of the Rotary Plough Feeder is controlled


by varying the rotor speed. This can be accomplished by
variable speed drives to meet any specific requirement.
Variable speed drive can be electro mechanical like Eddy
Current Drive, Frequency Controller or Hydraulic rive. The
machine can have local and remote control arrangement or
both for operation.

Coal
Coal

Specially designed curved arms are provided with


wear resistant liners made from wear resistant steel.

Iron ore,
classified

Various options of Plough Drive System Hydraulic/


Electro Mechanical with Eddy current coupling /
Frequency controller.

Various control schemes to provide either local


operation from the machine or remote operation
from control station with selector switch or both.

Carriage Wheel Drive System can be variable type


or with single or two speed AC motor or hydraulic motor.

Coal
Coal
Coal
Coal

Types of Rotary Plough Feeder


A) Single Plough with single reclaim shelf:
Where low capacities are required- Carriage moves
on rails supported on the tunnel floor.

Enterprise

Material Handled, Capacity & Rotor Diameter of Rotary Plough Feeders

Eliminates material bridging and rat holing often


experienced with other types of feeders.

Adaptability to different materials and weather conditions


permits the Plough Feeder to be used where other
equipments fail. Since the rotating arms of the Plough
Feeder physically undercuts the pile and draws the material
out of the reclaim shelves, it is not dependent on gravity
alone for the material flow. It can be used for variety of
materials like coal, coke, limestone, dolomite, iron ore, etc.

Hydraulic

3050

single

500

400

-250

Coal
Coal

Machine provided with all safety control and limit


switches, such as, over travel limit switch
anticollision switch, automatic stop and reverse
travel switch, automatic travel reversal in case of jamming
of Plough Blades due to large lumps, tramp
iron, etc.

Coal
Coal
Coal
Coal
Coal

B) Single Plough with double reclaim shelves :


Where high capacities are required - Carriage moves on rails
supported on the tunnel floor.
C) Specially designed hanging type double reclaim shelves, as
per customer requirement.

Machine can be provided with a moving cradle


assembly consisting of a closely spaced rubber
disc impact idlers mounted integrally on the
machine to protect the conveyor belt from
damage due to impact of discharged material upon
demand from customer.

Iron ore
Coal
Coal
Coal

Capacity
designed

Shelf
Type

Rotor
Dia mm

Rotor Drive Type

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Paigah Plaza, Basheerbagh,
Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Comprises specially designed curved arms with wear resistant liners


= Reclaims coal, limestone, iron-ore, etc from track hoppers, underground hoppers below stock piles
= Up to 4300 mm of rotor diameter with highest capacity requirement of 2475 TPH for coal
= Driven both electrically and hydraulically
= Manufactured as single or double shelf

Likhra / Jsr. (0657) 2291356

Rotary Plough Feeder

Rotary Plough Feeders


A
A

Rotary Plough Feeders

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Rotary Plough Feeders


Rotary Plough Feeder
Rotary Plough Feeders manufactured by TRF provide a
convenient means of extracting raw materials from
longitudinal slot bunkers and delivering it to a Reclaim Belt
Conveyor running underneath.

What is Rotary Plough Feeder ?


A Rotary Plough Feeder is a heavy duty machine used to
reclaim stored bulk materials. The feeder is designed to
operate in a tunnel beneath a storage pile. A slot opening,
running along the length of the tunnel, allows the stored
material to flow on to a protruding reclaim shelf. The stored
material is prevented from flowing over the edge of the
reclaim shelf by designing the shelf to intercept the angle of
repose.
The Plough Feeder consists of a paddle wheel, called
Rotor, having six curved arms revolving on a vertical axis
that sweep the stored material from the shelf on to a Belt
Conveyor. The plough mechanism is transported on to a
heavy duty self propelled wheeled frame, called carriage
that travels on rails mounted either on a canopy of the bunker
or on the beams supported on the floor of the tunnel. The
Plough Feeder can be continuously traversed or positioned at
any point along the reclaim shelf for maximum flexibility.
The speed of the rotor is adjustable so that the reclaim
capacity can be controlled to meet the capacity requirement.
The self propelled carriage enables the Rotary Plough
Feeder to reclaim materials evenly along the entire length of
the bunker.

Controlled output
The output capacity of the Rotary Plough Feeder is controlled
by varying the rotor speed. This can be accomplished by
variable speed drives to meet any specific requirement.
Variable speed drive can be electro mechanical like Eddy
Current Drive, Frequency Controller or Hydraulic rive. The
machine can have local and remote control arrangement or
both for operation.

Types of Rotary Plough Feeder

TRF LIMITED

Advantages
=

Eliminates the danger of spontaneous combustion


when handling material such as coal.

C) Specially designed hanging type double reclaim shelves, as


per customer requirement.

Material Handled, Capacity & Rotor Diameter of Rotary Plough Feeders


Material

Lump size
mm

Capacity
rated tph

Capacity
designed

Shelf
Type

Coal

-200

600

600

single

3050

Eddy current
Drive

Equipment cost is reduced because only one Plough


Feeder is required to reclaim the entire storage
pile instead of multiple fixed feeders.

Coal

-75

1000

1000

double

3050

Eddy current
Drive

Coal

-13

600

600

double

3050

Eddy current
Drive

Adaptability to different materials and weather conditions


permits the Plough Feeder to be used where other
equipments fail. Since the rotating arms of the Plough
Feeder physically undercuts the pile and draws the material
out of the reclaim shelves, it is not dependent on gravity
alone for the material flow. It can be used for variety of
materials like coal, coke, limestone, dolomite, iron ore, etc.

Coal

-100

600

600

single

3050

Eddy current
Drive

Coal

-25

675

675

double

3050

Eddy current
Drive

Coal

-100

850

850

single

3050

Eddy current
Drive

Coal

-300

500

500

double

3050

Eddy current
Drive

Iron ore,
Dolomite, Lime
stone

-75

1000

1000

double

2700

Eddy current
Drive

Coal

-300

600

600

single

3050

Eddy current
Drive

Coal

-500

1050

1260

single

3050

Eddy current
Drive

Coal

-250

200

200

single

2100

Hydraulic

Coal

-500

1260

1260

single

3600

Eddy current
Drive

Coal

-250

1200

1440

double

3050

Hydraulic

Coal

-250

1200

1440

double

3600

Hydraulic

Iron ore,
classified

8-32

1000

1000

double

2700

V/F drive

Coal

-250

800

960

single

3050

Eddy current
Drive

Coal

-250

1200

1440

double

3050

Hydraulic

Coal

-15

1000

1115

double

3050

Eddy current
Drive

Coal

-30

1000

1200

double

3050

V/F drive

Coal

-13

600

600

double

3050

Eddy current
Drive

Coal

-200

1200

1500

double

3600

Hydraulic

Coal

-400

660

660

single

3050

Hydraulic

Coal

-250

1200

1800

double

3600

Hydraulic

Coal

-400

1200

1200

single

3600

Hydraulic

Coal

-150

350

350

single

3050

Hydraulic

Coal

-150

350

350

single

3050

Eddy current
Drive

8-32

1250

1500

double

2750

V/F drive

Coal

-250

800

960

single

3300

Hydraulic

Coal

-250

900

1000

single

3300

Hydraulic

Coal

-250

400

500

single

3050

Hydraulic

Eliminates material bridging and rat holing often


experienced with other types of feeders.

Environment friendly, Pollution is minimum as it operates


below the ground along with dust suppression system.

Can recollect material at desired portion of hopper as per


customer requirement with application of travel braking
arrangement.

FEATURES
=

Specially designed curved arms are provided with


wear resistant liners made from wear resistant steel.
Various options of Plough Drive System Hydraulic/
Electro Mechanical with Eddy current coupling /
Frequency controller.

Carriage Wheel Drive System can be variable type


or with single or two speed AC motor or hydraulic motor.

Various control schemes to provide either local


operation from the machine or remote operation
from control station with selector switch or both.

A) Single Plough with single reclaim shelf:


Where low capacities are required- Carriage moves
on rails supported on the tunnel floor.
B) Single Plough with double reclaim shelves :
Where high capacities are required - Carriage moves on rails
supported on the tunnel floor.

Enterprise

Machine provided with all safety control and limit


switches, such as, over travel limit switch
anticollision switch, automatic stop and reverse
travel switch, automatic travel reversal in case of jamming
of Plough Blades due to large lumps, tramp
iron, etc.
Machine can be provided with a moving cradle
assembly consisting of a closely spaced rubber
disc impact idlers mounted integrally on the
machine to protect the conveyor belt from
damage due to impact of discharged material upon
demand from customer.

Iron ore

Rotor
Dia mm

Rotor Drive Type

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Paigah Plaza, Basheerbagh,
Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Comprises specially designed curved arms with wear resistant liners


= Reclaims coal, limestone, iron-ore, etc from track hoppers, underground hoppers below stock piles
= Up to 4300 mm of rotor diameter with highest capacity requirement of 2475 TPH for coal
= Driven both electrically and hydraulically
= Manufactured as single or double shelf

Likhra / Jsr. (0657) 2291356

Rotary Plough Feeder

Rotary Plough Feeders


A
A

Rotary Plough Feeders

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Rotary Plough Feeders


Rotary Plough Feeder
Rotary Plough Feeders manufactured by TRF provide a
convenient means of extracting raw materials from
longitudinal slot bunkers and delivering it to a Reclaim Belt
Conveyor running underneath.

What is Rotary Plough Feeder ?


A Rotary Plough Feeder is a heavy duty machine used to
reclaim stored bulk materials. The feeder is designed to
operate in a tunnel beneath a storage pile. A slot opening,
running along the length of the tunnel, allows the stored
material to flow on to a protruding reclaim shelf. The stored
material is prevented from flowing over the edge of the
reclaim shelf by designing the shelf to intercept the angle of
repose.
The Plough Feeder consists of a paddle wheel, called
Rotor, having six curved arms revolving on a vertical axis
that sweep the stored material from the shelf on to a Belt
Conveyor. The plough mechanism is transported on to a
heavy duty self propelled wheeled frame, called carriage
that travels on rails mounted either on a canopy of the bunker
or on the beams supported on the floor of the tunnel. The
Plough Feeder can be continuously traversed or positioned at
any point along the reclaim shelf for maximum flexibility.
The speed of the rotor is adjustable so that the reclaim
capacity can be controlled to meet the capacity requirement.
The self propelled carriage enables the Rotary Plough
Feeder to reclaim materials evenly along the entire length of
the bunker.

Controlled output
The output capacity of the Rotary Plough Feeder is controlled
by varying the rotor speed. This can be accomplished by
variable speed drives to meet any specific requirement.
Variable speed drive can be electro mechanical like Eddy
Current Drive, Frequency Controller or Hydraulic rive. The
machine can have local and remote control arrangement or
both for operation.

Types of Rotary Plough Feeder

TRF LIMITED

Advantages
=

Eliminates the danger of spontaneous combustion


when handling material such as coal.

C) Specially designed hanging type double reclaim shelves, as


per customer requirement.

Material Handled, Capacity & Rotor Diameter of Rotary Plough Feeders


Material

Lump size
mm

Capacity
rated tph

Capacity
designed

Shelf
Type

Coal

-200

600

600

single

3050

Eddy current
Drive

Equipment cost is reduced because only one Plough


Feeder is required to reclaim the entire storage
pile instead of multiple fixed feeders.

Coal

-75

1000

1000

double

3050

Eddy current
Drive

Coal

-13

600

600

double

3050

Eddy current
Drive

Adaptability to different materials and weather conditions


permits the Plough Feeder to be used where other
equipments fail. Since the rotating arms of the Plough
Feeder physically undercuts the pile and draws the material
out of the reclaim shelves, it is not dependent on gravity
alone for the material flow. It can be used for variety of
materials like coal, coke, limestone, dolomite, iron ore, etc.

Coal

-100

600

600

single

3050

Eddy current
Drive

Coal

-25

675

675

double

3050

Eddy current
Drive

Coal

-100

850

850

single

3050

Eddy current
Drive

Coal

-300

500

500

double

3050

Eddy current
Drive

Iron ore,
Dolomite, Lime
stone

-75

1000

1000

double

2700

Eddy current
Drive

Coal

-300

600

600

single

3050

Eddy current
Drive

Coal

-500

1050

1260

single

3050

Eddy current
Drive

Coal

-250

200

200

single

2100

Hydraulic

Coal

-500

1260

1260

single

3600

Eddy current
Drive

Coal

-250

1200

1440

double

3050

Hydraulic

Coal

-250

1200

1440

double

3600

Hydraulic

Iron ore,
classified

8-32

1000

1000

double

2700

V/F drive

Coal

-250

800

960

single

3050

Eddy current
Drive

Coal

-250

1200

1440

double

3050

Hydraulic

Coal

-15

1000

1115

double

3050

Eddy current
Drive

Coal

-30

1000

1200

double

3050

V/F drive

Coal

-13

600

600

double

3050

Eddy current
Drive

Coal

-200

1200

1500

double

3600

Hydraulic

Coal

-400

660

660

single

3050

Hydraulic

Coal

-250

1200

1800

double

3600

Hydraulic

Coal

-400

1200

1200

single

3600

Hydraulic

Coal

-150

350

350

single

3050

Hydraulic

Coal

-150

350

350

single

3050

Eddy current
Drive

8-32

1250

1500

double

2750

V/F drive

Coal

-250

800

960

single

3300

Hydraulic

Coal

-250

900

1000

single

3300

Hydraulic

Coal

-250

400

500

single

3050

Hydraulic

Eliminates material bridging and rat holing often


experienced with other types of feeders.

Environment friendly, Pollution is minimum as it operates


below the ground along with dust suppression system.

Can recollect material at desired portion of hopper as per


customer requirement with application of travel braking
arrangement.

FEATURES
=

Specially designed curved arms are provided with


wear resistant liners made from wear resistant steel.
Various options of Plough Drive System Hydraulic/
Electro Mechanical with Eddy current coupling /
Frequency controller.

Carriage Wheel Drive System can be variable type


or with single or two speed AC motor or hydraulic motor.

Various control schemes to provide either local


operation from the machine or remote operation
from control station with selector switch or both.

A) Single Plough with single reclaim shelf:


Where low capacities are required- Carriage moves
on rails supported on the tunnel floor.
B) Single Plough with double reclaim shelves :
Where high capacities are required - Carriage moves on rails
supported on the tunnel floor.

Enterprise

Machine provided with all safety control and limit


switches, such as, over travel limit switch
anticollision switch, automatic stop and reverse
travel switch, automatic travel reversal in case of jamming
of Plough Blades due to large lumps, tramp
iron, etc.
Machine can be provided with a moving cradle
assembly consisting of a closely spaced rubber
disc impact idlers mounted integrally on the
machine to protect the conveyor belt from
damage due to impact of discharged material upon
demand from customer.

Iron ore

Rotor
Dia mm

Rotor Drive Type

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI
Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

HYDERABAD
Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

Himalaya House,

11th Floor 23, Kasturba Gandhi Marg

NEW DELHI

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Comprises specially designed curved arms with wear resistant liners


= Reclaims coal, limestone, iron-ore, etc from track hoppers, underground hoppers below stock piles
= Up to 4300 mm of rotor diameter with highest capacity requirement of 2475 TPH for coal
= Driven both electrically and hydraulically
= Manufactured as single or double shelf

Likhra / Jsr. (0657) 2291356

Rotary Plough Feeder

Rotary Plough Feeders


A
A

Rotary Plough Feeders

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Rotary Plough Feeders


Rotary Plough Feeder

TRF LIMITED

Advantages

Rotary Plough Feeders manufactured by TRF provide a


convenient means of extracting raw materials from
longitudinal slot bunkers and delivering it to a Reclaim Belt
Conveyor running underneath.

What is Rotary Plough Feeder ?


A Rotary Plough Feeder is a heavy duty machine used to
reclaim stored bulk materials. The feeder is designed to
operate in a tunnel beneath a storage pile. A slot opening,
running along the length of the tunnel, allows the stored
material to flow on to a protruding reclaim shelf. The stored
material is prevented from flowing over the edge of the
reclaim shelf by designing the shelf to intercept the angle of
repose.
The Plough Feeder consists of a paddle wheel, called
Rotor, having six curved arms revolving on a vertical axis
that sweep the stored material from the shelf on to a Belt
Conveyor. The plough mechanism is transported on to a
heavy duty self propelled wheeled frame, called carriage
that travels on rails mounted either on a canopy of the bunker
or on the beams supported on the floor of the tunnel. The
Plough Feeder can be continuously traversed or positioned at
any point along the reclaim shelf for maximum flexibility.

Eliminates the danger of spontaneous combustion


when handling material such as coal.

Equipment cost is reduced because only one Plough


Feeder is required to reclaim the entire storage
pile instead of multiple fixed feeders.

Material

Hydraulic

3300

single

1000

900

-250

Hydraulic

3300

single

960

800

-250

V/F drive

2750

double

1500

1250

8-32

Eddy current
Drive

3050

single

350

350

-150

Hydraulic

3050

single

350

350

-150

Hydraulic

3600

single

1200

1200

-400

Hydraulic

3600

double

1800

1200

-250

Hydraulic

3050

single

660

660

-400

Hydraulic

3600

double

1500

1200

-200

Eddy current
Drive

3050

double

600

600

-13

V/F drive

3050

double

1200

1000

-30

Eddy current
Drive

3050

double

1115

1000

-15

Hydraulic

3050

double

1440

1200

-250

Eddy current
Drive

3050

single

960

800

-250

V/F drive

2700

double

1000

1000

8-32

Hydraulic

3600

double

1440

1200

-250

Hydraulic

3050

double

1440

1200

-250

Eddy current
Drive

3600

single

1260

1260

-500

Hydraulic

2100

single

200

200

-250

Eddy current
Drive

3050

single

1260

1050

-500

Eddy current
Drive

3050

single

600

600

-300

Eddy current
Drive

2700

double

1000

1000

-75

Eddy current
Drive

3050

double

500

500

-300

Eddy current
Drive

3050

single

850

850

-100

Eddy current
Drive

3050

double

675

675

-25

Eddy current
Drive

3050

single

600

600

-100

Eddy current
Drive

3050

double

600

600

-13

Eddy current
Drive

3050

double

1000

1000

-75

Eddy current
Drive

3050

single

600

600

-200

Capacity
rated tph

Lump size
mm

Coal
Coal
Coal
Coal
Coal
Coal
Coal
Iron ore,
Dolomite, Lime
stone

Can recollect material at desired portion of hopper as per


customer requirement with application of travel braking
arrangement.

Environment friendly, Pollution is minimum as it operates


below the ground along with dust suppression system.

Coal
Coal
Coal

The speed of the rotor is adjustable so that the reclaim


capacity can be controlled to meet the capacity requirement.
The self propelled carriage enables the Rotary Plough
Feeder to reclaim materials evenly along the entire length of
the bunker.

Coal

FEATURES
=

Controlled output

The output capacity of the Rotary Plough Feeder is controlled


by varying the rotor speed. This can be accomplished by
variable speed drives to meet any specific requirement.
Variable speed drive can be electro mechanical like Eddy
Current Drive, Frequency Controller or Hydraulic rive. The
machine can have local and remote control arrangement or
both for operation.

Coal
Coal

Specially designed curved arms are provided with


wear resistant liners made from wear resistant steel.

Iron ore,
classified

Various options of Plough Drive System Hydraulic/


Electro Mechanical with Eddy current coupling /
Frequency controller.

Various control schemes to provide either local


operation from the machine or remote operation
from control station with selector switch or both.

Carriage Wheel Drive System can be variable type


or with single or two speed AC motor or hydraulic motor.

Coal
Coal
Coal
Coal

Types of Rotary Plough Feeder


A) Single Plough with single reclaim shelf:
Where low capacities are required- Carriage moves
on rails supported on the tunnel floor.

Enterprise

Material Handled, Capacity & Rotor Diameter of Rotary Plough Feeders

Eliminates material bridging and rat holing often


experienced with other types of feeders.

Adaptability to different materials and weather conditions


permits the Plough Feeder to be used where other
equipments fail. Since the rotating arms of the Plough
Feeder physically undercuts the pile and draws the material
out of the reclaim shelves, it is not dependent on gravity
alone for the material flow. It can be used for variety of
materials like coal, coke, limestone, dolomite, iron ore, etc.

Hydraulic

3050

single

500

400

-250

Coal
Coal

Machine provided with all safety control and limit


switches, such as, over travel limit switch
anticollision switch, automatic stop and reverse
travel switch, automatic travel reversal in case of jamming
of Plough Blades due to large lumps, tramp
iron, etc.

Coal
Coal
Coal
Coal
Coal

B) Single Plough with double reclaim shelves :


Where high capacities are required - Carriage moves on rails
supported on the tunnel floor.
C) Specially designed hanging type double reclaim shelves, as
per customer requirement.

Machine can be provided with a moving cradle


assembly consisting of a closely spaced rubber
disc impact idlers mounted integrally on the
machine to protect the conveyor belt from
damage due to impact of discharged material upon
demand from customer.

Iron ore
Coal
Coal
Coal

Capacity
designed

Shelf
Type

Rotor
Dia mm

Rotor Drive Type

TRF LIMITED

Enterprise

TECHNICAL SPECIFICATIONS

Grab Type Ship Unloaders

= Ship Size: Upto 2,00,000 DWT or suitable for handling panamax and suezmax vessels
= Outreach: Upto 38m on the seaside
= Free Digging Capacity: Upto 2200 TPH
= Duty: Continuous (upto 18 hours/day)

TRF LIMITED

Unloaders

Unloaders are used extensively in ports and privately owned

Enterprise

motions, no spillage grabs, air-conditioned travelling operator

berths for unloading bulk materials from barges and ships.

cabins and electric room, industrial type lifts, optional

TRF supplied unloaders are being used in various ports &

chemical toilet with main and auxiliary trolleys with

berths all over India.

hydraulically operated rope tensioning system, Hopper


weighing system and safe load indicators. Hydraulic rail

All unloaders are provided with very sophisticated.

clamps, storm anchor, fire alarm, dust suppression and wash

programmable logic controllers to achieve synchronized

down system are also provided, if required.

Technical Particulars of Unloaders

Folding type Luffing


Boom Ship Unloader
Grab Type Barge
unloader
Grab Type Ship
unloader
Grab Type Ship
unloader
Grab Type Ship
unloader
Grab Type Ship
unloader
Grab Type Ship
unloader

Material
handled

Lifting
Capacity of
Unloader in
Tonnes

Out
reach
in M

Track
gauge

Main hoist

Fertilizers

600

20

26.5

Ore/Pellets

900

17

14.0

10.00

Fertilizers

1500

33

26.5

20.00

Coal

1500

37

38

20.00

Coal

1500

37

38

20.00

Coal

2000

50

26

18.00

Coal

2200

50

38

20.00

Services
TRF today offers comprehensive operation and maintenance services for their Ship Unloaders with guaranteed up-keep time for
the customer. This ensures that customers can plan their raw material handling strategy and requirement with added precision,
reducing raw material inventory.

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214
e-mail : dcjha@trf.co.in

REGIONAL OFFICES
NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Likhra / Jsr. (0657) 2291356

Machine
Description

Free
Digging
Capacity of
Unloader
in TPH

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Paigah Plaza, Basheerbagh,
Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant
Assitant General
General Manager
Manager

Bulk Material Handling Equi pment

Bulk Material Handling Systems


Port &Yard Equi pment Division

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Material handled coal, iron ore, limestone etc. to fill the bunker or to feed different conveyors
= Upto 2400 tonnes per hour
= Driven electrically
= Manufactured in pieces as per the requirement and assembles with the help of hinge and fix support

Likhra / Jsr. (0657) 2291356

SIDE VIEW OF A SHUTTLE CONVEYOR

Shuttle Conveyors
A
A

Shuttle Conveyors

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Shuttle Conveyors

TRF LIMITED

Shuttle conveyor is a piece of belt conveyor mounted on a


travelling trolley, with long travel drive for smooth, to and fro

Enterprise

List of Installed Shuttle Conveyors


Features

motion on rail. Easy and trouble free operation ensures long


life to the equipment resulting in efficient performance of the

entire plant. It is used for feeding material at a desired position

There are options of drive system. Drives with chain


and sprocket; direct drive with hollow shaft mounted
gearbox alongwith motor and brake.

on bunkers or conveyors.
The shuttle conveyor is a simple equipment consisting of

Direct drive is also available with a hollow shaft


mounted geared motor with an inbuilt brake.

The machine can be controlled either by local operation


from the machine or by remote operation from control
station with selector switch or both.

idlers, pulleys, conveyor belt, conveyor drive, reducers, takeup, skrit board, scrapers, etc. with L.T drive mounted on
carriage.

Substantial fabricated frames support the heavy

components like pulleys, take-up, conveyor and travel drive


mechanism. Deck plates between the carrying and return
strand of the belt ensure that spillage does not take place on
the return belt.

The machine has been provided with all safety controls


and limit switches, such as over travel limit switch,
normal travel switch , zero speed switch, pull cord switch,
belt sway switch etc.

Conveyor Drive

SL. NO.

MATERIAL

1
2
3
4
5
6
7

COAL
COAL
COAL
LIGNITE
IRON ORE
IRON ORE
COKE
LIMESTONE/
DOLOMITE.
IRON ORE/
SINTER/DRI
LIMESTONE
BASE MIX
COKE
LIME
LIME
COKE
COKE
LIME/DOLD
FLUX
FLUX
IRON ORE/
PELLET
IRON ORE
IRON ORE
DRI FINES
DRI PRODUCT
DRI PRODUCT
COAL
MIDDLINGS
ORE/DOLO/COAL
MIDDLINGS
COAL

8
9
10
11
12
13
14
15
16
17
18
19
20

Coneyor drive consists of an electric motor, reducer and a

21
22
23
24
25
26
27
28
29
30

coupling. It can be directly mounted on a drive pulley shaft by


using a hollow shaft mounted gearbox or a drive assembly can
be coupled with a pulley shaft and reducer output shaft with
the help of LS Coupling, depending on the need of the
customer.

CAPACITY
RATED TPH

CAPACITY
DESIGN

BELT
WIDTH

TRAVEL DRIVE
POWER KW

(-) 25 mm
(-) 25 mm
(-) 6 mm.
8-32 mm
8-32 mm
(-) 250 mm

1000 TPH
500 TPH
500 TPH
660 TPH
1400 TPH
300 TPH
550 TPH

1176 TPH
550 TPH
550 TPH
725 TPH
1540 TPH
330 TPH
605 TPH

1800
1000
1000
1200
1200
800
1200

3.7 KW
5.5 KW
18.5 KW
30 KW
7.5 KW
2.2 KW

(-) 40 mm

200 TPH

220 TPH

800

7.5 KW

(-) 10 mm

300 TPH

330 TPH

1000

7.5 KW

(-) 100 mm
(-) 100 mm
(-) 75 mm
(-) 15 mm
(-) 15 mm
75 mm
(-) 8 mm
(-) 8 mm

700 TPH
1500 TPH
500 TPH
170 TPH
170 TPH
125 TPH
75 TPH
700 TPH
1000 TPH
220 TPH

770 TPH
1650 TPH
550 TPH
187 TPH
187 TPH
137.5 TPH
82.5 TPH
770 TPH
1100 TPH
245 TPH

1200
1400
1600
1000
1000
1000
1000
1000
1200
1200

18.5 KW
30 KW
3.7 KW
5.5 KW
7.5 KW
11 KW
11 KW
5.5 KW
30 KW
11 KW

LUMP SIZE mm

(-)50mm/(-)19mm

800 TPH

880 TPH

1200

3.7 KW

(-) 5 mm.
(-) 25 mm.
(-) 4 mm
(+)4mm/(-)20mm

1200 TPH
2400 TPH
400 TPH
400 TPH
220 TPH
2000 TPH
800 TPH
35 TPH
800 TPH
1320 TPH

1200 TPH
2640 TPH
440 TPH
440 TPH
220 TPH
2200 TPH
880 TPH
40 TPH
880 TPH
1450 TPH

1200
1400
1000
1000
800
1800
1200
500
1200
1800

3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
2.2 KW

(-) 300 mm.


(-) 6 mm.
(-) 6 mm.
(-) 20 mm.

Long Travel Drive Assembly


The travel drive is through a direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of the gearbox is coupled with an electric
motor. The brake is mounted on the rear extend shaft of the
motor or between input shaft of gearbox and motor shaft. All
drive components are mounted on a common drive base,
which is connected with the shuttle conveyors main body
with torque arm. The power is supplied by a festooning cable
arrangement as the travel length is small.

Bunker Belt Sealing


It is very rarely required in shuttle conveyor for which a special
type of chute is designed.
The entire bunker opening is sealed by covering with a belt.
The covering belt is deflected in a particular profile with the
help of a set of bend pullies and rollers mounted on the shuttle
conveyor chute. By virtue of such a bell profile, the bunker
opening below the chute discharge is cleared automatically to
drop the material into bunker.

SHUTTLE CONVEYOR

FRONT VIEW OF A SHUTTLE CONVEYOR

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Paigah Plaza, Basheerbagh,
Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant
Assitant General
General Manager
Manager

Bulk Material Handling Equi pment

Bulk Material Handling Systems


Port &Yard Equi pment Division

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Material handled coal, iron ore, limestone etc. to fill the bunker or to feed different conveyors
= Upto 2400 tonnes per hour
= Driven electrically
= Manufactured in pieces as per the requirement and assembles with the help of hinge and fix support

Likhra / Jsr. (0657) 2291356

SIDE VIEW OF A SHUTTLE CONVEYOR

Shuttle Conveyors
A
A

Shuttle Conveyors

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Shuttle Conveyors

TRF LIMITED

Shuttle conveyor is a piece of belt conveyor mounted on a


travelling trolley, with long travel drive for smooth, to and fro

Enterprise

List of Installed Shuttle Conveyors


Features

motion on rail. Easy and trouble free operation ensures long


life to the equipment resulting in efficient performance of the

entire plant. It is used for feeding material at a desired position

There are options of drive system. Drives with chain


and sprocket; direct drive with hollow shaft mounted
gearbox alongwith motor and brake.

on bunkers or conveyors.
The shuttle conveyor is a simple equipment consisting of

Direct drive is also available with a hollow shaft


mounted geared motor with an inbuilt brake.

The machine can be controlled either by local operation


from the machine or by remote operation from control
station with selector switch or both.

idlers, pulleys, conveyor belt, conveyor drive, reducers, takeup, skrit board, scrapers, etc. with L.T drive mounted on
carriage.

Substantial fabricated frames support the heavy

components like pulleys, take-up, conveyor and travel drive


mechanism. Deck plates between the carrying and return
strand of the belt ensure that spillage does not take place on
the return belt.

The machine has been provided with all safety controls


and limit switches, such as over travel limit switch,
normal travel switch , zero speed switch, pull cord switch,
belt sway switch etc.

Conveyor Drive

SL. NO.

MATERIAL

1
2
3
4
5
6
7

COAL
COAL
COAL
LIGNITE
IRON ORE
IRON ORE
COKE
LIMESTONE/
DOLOMITE.
IRON ORE/
SINTER/DRI
LIMESTONE
BASE MIX
COKE
LIME
LIME
COKE
COKE
LIME/DOLD
FLUX
FLUX
IRON ORE/
PELLET
IRON ORE
IRON ORE
DRI FINES
DRI PRODUCT
DRI PRODUCT
COAL
MIDDLINGS
ORE/DOLO/COAL
MIDDLINGS
COAL

8
9
10
11
12
13
14
15
16
17
18
19
20

Coneyor drive consists of an electric motor, reducer and a

21
22
23
24
25
26
27
28
29
30

coupling. It can be directly mounted on a drive pulley shaft by


using a hollow shaft mounted gearbox or a drive assembly can
be coupled with a pulley shaft and reducer output shaft with
the help of LS Coupling, depending on the need of the
customer.

CAPACITY
RATED TPH

CAPACITY
DESIGN

BELT
WIDTH

TRAVEL DRIVE
POWER KW

(-) 25 mm
(-) 25 mm
(-) 6 mm.
8-32 mm
8-32 mm
(-) 250 mm

1000 TPH
500 TPH
500 TPH
660 TPH
1400 TPH
300 TPH
550 TPH

1176 TPH
550 TPH
550 TPH
725 TPH
1540 TPH
330 TPH
605 TPH

1800
1000
1000
1200
1200
800
1200

3.7 KW
5.5 KW
18.5 KW
30 KW
7.5 KW
2.2 KW

(-) 40 mm

200 TPH

220 TPH

800

7.5 KW

(-) 10 mm

300 TPH

330 TPH

1000

7.5 KW

(-) 100 mm
(-) 100 mm
(-) 75 mm
(-) 15 mm
(-) 15 mm
75 mm
(-) 8 mm
(-) 8 mm

700 TPH
1500 TPH
500 TPH
170 TPH
170 TPH
125 TPH
75 TPH
700 TPH
1000 TPH
220 TPH

770 TPH
1650 TPH
550 TPH
187 TPH
187 TPH
137.5 TPH
82.5 TPH
770 TPH
1100 TPH
245 TPH

1200
1400
1600
1000
1000
1000
1000
1000
1200
1200

18.5 KW
30 KW
3.7 KW
5.5 KW
7.5 KW
11 KW
11 KW
5.5 KW
30 KW
11 KW

LUMP SIZE mm

(-)50mm/(-)19mm

800 TPH

880 TPH

1200

3.7 KW

(-) 5 mm.
(-) 25 mm.
(-) 4 mm
(+)4mm/(-)20mm

1200 TPH
2400 TPH
400 TPH
400 TPH
220 TPH
2000 TPH
800 TPH
35 TPH
800 TPH
1320 TPH

1200 TPH
2640 TPH
440 TPH
440 TPH
220 TPH
2200 TPH
880 TPH
40 TPH
880 TPH
1450 TPH

1200
1400
1000
1000
800
1800
1200
500
1200
1800

3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
2.2 KW

(-) 300 mm.


(-) 6 mm.
(-) 6 mm.
(-) 20 mm.

Long Travel Drive Assembly


The travel drive is through a direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of the gearbox is coupled with an electric
motor. The brake is mounted on the rear extend shaft of the
motor or between input shaft of gearbox and motor shaft. All
drive components are mounted on a common drive base,
which is connected with the shuttle conveyors main body
with torque arm. The power is supplied by a festooning cable
arrangement as the travel length is small.

Bunker Belt Sealing


It is very rarely required in shuttle conveyor for which a special
type of chute is designed.
The entire bunker opening is sealed by covering with a belt.
The covering belt is deflected in a particular profile with the
help of a set of bend pullies and rollers mounted on the shuttle
conveyor chute. By virtue of such a bell profile, the bunker
opening below the chute discharge is cleared automatically to
drop the material into bunker.

SHUTTLE CONVEYOR

FRONT VIEW OF A SHUTTLE CONVEYOR

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Paigah Plaza, Basheerbagh,
Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant
Assitant General
General Manager
Manager

Bulk Material Handling Equi pment

Bulk Material Handling Systems


Port &Yard Equi pment Division

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Material handled coal, iron ore, limestone etc. to fill the bunker or to feed different conveyors
= Upto 2400 tonnes per hour
= Driven electrically
= Manufactured in pieces as per the requirement and assembles with the help of hinge and fix support

Likhra / Jsr. (0657) 2291356

SIDE VIEW OF A SHUTTLE CONVEYOR

Shuttle Conveyors
A
A

Shuttle Conveyors

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Shuttle Conveyors

TRF LIMITED

Shuttle conveyor is a piece of belt conveyor mounted on a


travelling trolley, with long travel drive for smooth, to and fro

Enterprise

List of Installed Shuttle Conveyors


Features

motion on rail. Easy and trouble free operation ensures long


life to the equipment resulting in efficient performance of the

entire plant. It is used for feeding material at a desired position

There are options of drive system. Drives with chain


and sprocket; direct drive with hollow shaft mounted
gearbox alongwith motor and brake.

on bunkers or conveyors.
The shuttle conveyor is a simple equipment consisting of

Direct drive is also available with a hollow shaft


mounted geared motor with an inbuilt brake.

The machine can be controlled either by local operation


from the machine or by remote operation from control
station with selector switch or both.

idlers, pulleys, conveyor belt, conveyor drive, reducers, takeup, skrit board, scrapers, etc. with L.T drive mounted on
carriage.

Substantial fabricated frames support the heavy

components like pulleys, take-up, conveyor and travel drive


mechanism. Deck plates between the carrying and return
strand of the belt ensure that spillage does not take place on
the return belt.

The machine has been provided with all safety controls


and limit switches, such as over travel limit switch,
normal travel switch , zero speed switch, pull cord switch,
belt sway switch etc.

Conveyor Drive

SL. NO.

MATERIAL

1
2
3
4
5
6
7

COAL
COAL
COAL
LIGNITE
IRON ORE
IRON ORE
COKE
LIMESTONE/
DOLOMITE.
IRON ORE/
SINTER/DRI
LIMESTONE
BASE MIX
COKE
LIME
LIME
COKE
COKE
LIME/DOLD
FLUX
FLUX
IRON ORE/
PELLET
IRON ORE
IRON ORE
DRI FINES
DRI PRODUCT
DRI PRODUCT
COAL
MIDDLINGS
ORE/DOLO/COAL
MIDDLINGS
COAL

8
9
10
11
12
13
14
15
16
17
18
19
20

Coneyor drive consists of an electric motor, reducer and a

21
22
23
24
25
26
27
28
29
30

coupling. It can be directly mounted on a drive pulley shaft by


using a hollow shaft mounted gearbox or a drive assembly can
be coupled with a pulley shaft and reducer output shaft with
the help of LS Coupling, depending on the need of the
customer.

CAPACITY
RATED TPH

CAPACITY
DESIGN

BELT
WIDTH

TRAVEL DRIVE
POWER KW

(-) 25 mm
(-) 25 mm
(-) 6 mm.
8-32 mm
8-32 mm
(-) 250 mm

1000 TPH
500 TPH
500 TPH
660 TPH
1400 TPH
300 TPH
550 TPH

1176 TPH
550 TPH
550 TPH
725 TPH
1540 TPH
330 TPH
605 TPH

1800
1000
1000
1200
1200
800
1200

3.7 KW
5.5 KW
18.5 KW
30 KW
7.5 KW
2.2 KW

(-) 40 mm

200 TPH

220 TPH

800

7.5 KW

(-) 10 mm

300 TPH

330 TPH

1000

7.5 KW

(-) 100 mm
(-) 100 mm
(-) 75 mm
(-) 15 mm
(-) 15 mm
75 mm
(-) 8 mm
(-) 8 mm

700 TPH
1500 TPH
500 TPH
170 TPH
170 TPH
125 TPH
75 TPH
700 TPH
1000 TPH
220 TPH

770 TPH
1650 TPH
550 TPH
187 TPH
187 TPH
137.5 TPH
82.5 TPH
770 TPH
1100 TPH
245 TPH

1200
1400
1600
1000
1000
1000
1000
1000
1200
1200

18.5 KW
30 KW
3.7 KW
5.5 KW
7.5 KW
11 KW
11 KW
5.5 KW
30 KW
11 KW

LUMP SIZE mm

(-)50mm/(-)19mm

800 TPH

880 TPH

1200

3.7 KW

(-) 5 mm.
(-) 25 mm.
(-) 4 mm
(+)4mm/(-)20mm

1200 TPH
2400 TPH
400 TPH
400 TPH
220 TPH
2000 TPH
800 TPH
35 TPH
800 TPH
1320 TPH

1200 TPH
2640 TPH
440 TPH
440 TPH
220 TPH
2200 TPH
880 TPH
40 TPH
880 TPH
1450 TPH

1200
1400
1000
1000
800
1800
1200
500
1200
1800

3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
2.2 KW

(-) 300 mm.


(-) 6 mm.
(-) 6 mm.
(-) 20 mm.

Long Travel Drive Assembly


The travel drive is through a direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of the gearbox is coupled with an electric
motor. The brake is mounted on the rear extend shaft of the
motor or between input shaft of gearbox and motor shaft. All
drive components are mounted on a common drive base,
which is connected with the shuttle conveyors main body
with torque arm. The power is supplied by a festooning cable
arrangement as the travel length is small.

Bunker Belt Sealing


It is very rarely required in shuttle conveyor for which a special
type of chute is designed.
The entire bunker opening is sealed by covering with a belt.
The covering belt is deflected in a particular profile with the
help of a set of bend pullies and rollers mounted on the shuttle
conveyor chute. By virtue of such a bell profile, the bunker
opening below the chute discharge is cleared automatically to
drop the material into bunker.

SHUTTLE CONVEYOR

FRONT VIEW OF A SHUTTLE CONVEYOR

MUMBAI

HYDERABAD

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in
e-mail : dcjha@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant
Assitant General
General Manager
Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

NEW DELHI

Himalaya House,

REGIONAL OFFICES
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Material handled coal, iron ore, limestone etc. to fill the bunker or to feed different conveyors
= Upto 2400 tonnes per hour
= Driven electrically
= Manufactured in pieces as per the requirement and assembles with the help of hinge and fix support

Likhra / Jsr. (0657) 2291356

SIDE VIEW OF A SHUTTLE CONVEYOR

Shuttle Conveyors
A
A

Shuttle Conveyors

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Shuttle Conveyors

TRF LIMITED

Shuttle conveyor is a piece of belt conveyor mounted on a


travelling trolley, with long travel drive for smooth, to and fro

Enterprise

List of Installed Shuttle Conveyors


Features

motion on rail. Easy and trouble free operation ensures long


life to the equipment resulting in efficient performance of the

entire plant. It is used for feeding material at a desired position

There are options of drive system. Drives with chain


and sprocket; direct drive with hollow shaft mounted
gearbox alongwith motor and brake.

SL. NO.

Substantial fabricated frames support the heavy

MATERIAL

1
2
3
4
5
6
7

on bunkers or conveyors.
The shuttle conveyor is a simple equipment consisting of
idlers, pulleys, conveyor belt, conveyor drive, reducers, takeup, skrit board, scrapers, etc. with L.T drive mounted on
carriage.

components like pulleys, take-up, conveyor and travel drive


mechanism. Deck plates between the carrying and return
strand of the belt ensure that spillage does not take place on
the return belt.

Direct drive is also available with a hollow shaft


mounted geared motor with an inbuilt brake.

COAL
COAL
COAL
LIGNITE
IRON ORE
IRON ORE
COKE
LIMESTONE/
DOLOMITE.
IRON ORE/
SINTER/DRI
LIMESTONE
BASE MIX
COKE
LIME
LIME
COKE
COKE
LIME/DOLD
FLUX
FLUX
IRON ORE/
PELLET
IRON ORE
IRON ORE
DRI FINES
DRI PRODUCT
DRI PRODUCT
COAL
MIDDLINGS
ORE/DOLO/COAL
MIDDLINGS
COAL

The machine can be controlled either by local operation


from the machine or by remote operation from control
station with selector switch or both.

9
10
11
12
13
14
15
16
17
18
19

The machine has been provided with all safety controls


and limit switches, such as over travel limit switch,
normal travel switch , zero speed switch, pull cord switch,
belt sway switch etc.

Conveyor Drive

20

Coneyor drive consists of an electric motor, reducer and a

21
22
23
24
25
26
27
28
29
30

coupling. It can be directly mounted on a drive pulley shaft by


using a hollow shaft mounted gearbox or a drive assembly can
be coupled with a pulley shaft and reducer output shaft with
the help of LS Coupling, depending on the need of the
customer.

1200 TPH
2400 TPH
400 TPH
400 TPH
220 TPH
2000 TPH
800 TPH
35 TPH
800 TPH
1320 TPH

(-) 5 mm.
(-) 25 mm.
(-) 4 mm
(+)4mm/(-)20mm

1200

880 TPH

800 TPH

(-)50mm/(-)19mm

1200
1400
1600
1000
1000
1000
1000
1000
1200
1200

770 TPH
1650 TPH
550 TPH
187 TPH
187 TPH
137.5 TPH
82.5 TPH
770 TPH
1100 TPH
245 TPH

700 TPH
1500 TPH
500 TPH
170 TPH
170 TPH
125 TPH
75 TPH
700 TPH
1000 TPH
220 TPH

(-) 100 mm
(-) 100 mm
(-) 75 mm
(-) 15 mm
(-) 15 mm
75 mm
(-) 8 mm
(-) 8 mm

300 TPH

(-) 10 mm

220 TPH

200 TPH

(-) 40 mm

1176 TPH
550 TPH
550 TPH
725 TPH
1540 TPH
330 TPH
605 TPH

1000 TPH
500 TPH
500 TPH
660 TPH
1400 TPH
300 TPH
550 TPH

(-) 25 mm
(-) 25 mm
(-) 6 mm.
8-32 mm
8-32 mm
(-) 250 mm

CAPACITY
DESIGN

CAPACITY
RATED TPH

LUMP SIZE mm

(-) 300 mm.


(-) 6 mm.
(-) 6 mm.
(-) 20 mm.

BELT
WIDTH

TRAVEL DRIVE
POWER KW

1800
1000
1000
1200
1200
800
1200

3.7 KW
5.5 KW
18.5 KW
30 KW
7.5 KW
2.2 KW
7.5 KW

800

7.5 KW

1000

330 TPH

1200 TPH
2640 TPH
440 TPH
440 TPH
220 TPH
2200 TPH
880 TPH
40 TPH
880 TPH
1450 TPH

18.5 KW
30 KW
3.7 KW
5.5 KW
7.5 KW
11 KW
11 KW
5.5 KW
30 KW
11 KW
3.7 KW

1200
1400
1000
1000
800
1800
1200
500
1200
1800

3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
3.7 KW
2.2 KW

Long Travel Drive Assembly


The travel drive is through a direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of the gearbox is coupled with an electric
motor. The brake is mounted on the rear extend shaft of the
motor or between input shaft of gearbox and motor shaft. All
drive components are mounted on a common drive base,
which is connected with the shuttle conveyors main body
with torque arm. The power is supplied by a festooning cable
arrangement as the travel length is small.

Bunker Belt Sealing


It is very rarely required in shuttle conveyor for which a special
type of chute is designed.
The entire bunker opening is sealed by covering with a belt.
The covering belt is deflected in a particular profile with the
help of a set of bend pullies and rollers mounted on the shuttle
conveyor chute. By virtue of such a bell profile, the bunker
opening below the chute discharge is cleared automatically to
drop the material into bunker.

FRONT VIEW OF A SHUTTLE CONVEYOR

SHUTTLE CONVEYOR

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI

HYDERABAD

Flat No. 601, 6th Floor,


e-mail : dcjha@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited
Hydraulic

2.0

Gross weight of equipment (approx)

58 t (for rack & pinion design ) I 32 t (for chain & sprocket design)

3.0

Dimension (L x B X H) (main body)

10.15 m x 3.0 x 5.40 m (approx)

4.0

Operating Speed :

4.1

Forward

0.5 m I sec

4.2

Reverse

0.5 m I sec

5.0

Tracie effort for pushing & pulling

35 T to 52 T

6.0

Mode of Power Supply

Festooning arrangement

7.0

Drive arrangement envisaged

Hydro motor with Planetary Gearbox or Direct Hydraulic Drive

8.0

Rating of drives

2 x 160 KW, 1500RPM (this changes based on duty conditions)

9.0

Type of lubrication arrangement provided

Centralized Manual Grease lubrication

10.0

No. of carriage wheels & Guide wheel

Four each

11.0

Track Gauge

1480 mm(CCI )

12.0

Travel Length

33 m

= Capacity

Gross weight of loaded wagon 140 T (Max)

= No. of Tips

25 Tips per hour

= Clamping

Hydraulic

= Duties

Continuous

= Drive

Electro-Mechanical/Hydro-Mechanical/Hydraulic

= Design

Incorporates all features provided in RDSO33 (Revision-1) guidelines.

Likhra / Jsr. (0657) 2291356

Type

TECHNICAL SPECIFICATIONS

Himalaya House,

Magnet House, 1st Floor,

NEW DELHI

REGIONAL OFFICES
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS


1.0

Salient Features :
This Side Arm Charger with chain and sprocket design has haulage capacity of 15T. For
35T and above haulage capacity, Rack and pinion design Side Arm Charger is supplied.
Our data given above is for Rack and pinion design. Haulage capacity, of Side Arm Charger
is dependent on track layout on INHAUL side of Wagon Tippler

SIDE ARM CHARGER

Wagon Tippler with Side Arm Charger


A
A

Side Arm Charger

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Wagon Tippler

TRF LIMITED

The state-of-the-art wagon tipplers manufactured by TRF are in


accordance with the Indian standards and the prescribed norms
laid down by the statutory bodies.
The wagon tippler is designed to unload materials like Coal,
Coke, Lignite, Iron Ore, Limestone, dolomite etc. from the open
type railway wagons viz; BOY,BOX,BOXN ,BOXNHA,
BOXNHL, BOXN25, DFC25, DFC32.5 MKD-11 I OZ/0 etc. It is
also capable of performing the function of weighing the gross
& tare weight of wagons by incorporating an integral
weighbridge. TRFs wagon tipplers are of sturdy construction
and require negligible maintenance.

The tippler is of latest design having incorporated all the main


feature mentioned in the RDSO G 33 (Rev.-1) guidelines. The
Wagon Tippler with End Rings and reinforced shafts is
supported on trunnion bearings. Moveable side support
fitted with side beam is so designed that it has a facility of
forward/backward movement, such that it should be able to
move & touch the different width of wagon without applying
any pressure on the wagon side wall. The top clamping
arrangement will facilitate proper clamping of different height
and width of wagons. The wagon is clamped automatically
on the table during tippling and no hand adjustments are
necessary. A wide range of wagons can be accommodated
and the clamping arrangements are such that it is firmly held
without damage or undue pressure on any part of the wagon.
The machine is capable of automatically clamping (by
hydraulic clamping) and tipping specified 8-wheeler bogie
type broad gauge open wagons. The tippler empties wagons
above rail level and inverts them through a maximum angle of
160 degrees so as to discharge the material into the hopper.

At the start of rotation of the end rings the rail platform with
loaded wagon lifts from its supports and as a result of the offset
pivot, the wagon adjusted slightly and rests against the
longitudinal movable side beam. The rotation continues and the
wagon is swung towards the top copings of wagon.

below hopper)

Enterprise

Salient Features :-

The tippler is driven by a Hydraulic motor and the top-clamping


device is actuated by four hydraulic cylinders mounted on the
End Ring. Cylinders are operated by a hydraulic power pack,
which gives necessary fluid flow, and pressure to operate the
cylinders.
During the tippling operation, Top clamping device starts
moving to clamp the wagon from top. At 40 (approx) of the
wagon rotation, top clamp comes in contact with the wagon's top
coping. At this condition cylinders get locked, in turn wagon is
securely held between cradle platform and top clamp pads.
Rotation continues up to 160and material starts to discharge at
40 (approx) and continues up to 160. In the process of
discharge, the cylinder force is so adjusted hydraulically that no
extra force is applied on the wagon walls. After a pause of 3 sec.,
return cycle starts. The release of the top clamp device takes
place at 40 (approx) from the rest position.
The cradle platform with empty wagon comes to rest position.
The empty wagon is pushed out and the platform becomes
ready to receive next loaded wagon.
The weight of the empty wagon (if weigh bridge is installed) is
recorded. The empty wagon is then pushed away from the
cradle table and next loaded wagon of the rake is placed on the
table for tipping operation.

Six

No of clamps provided (Hydraulic)

11

Manual

Type of lubrication arrangement provided

10

2 X 132 Kw for Drive & 2 x 45 Kw for clamping

Power pack details

3130 to 3660 mm.

Width of wagon handled

3160 to 4000 mm.

Height of wagon handled

160 Max.

Angle of rotation(Approx)-degree

25 tips per hour

No of tippling per hour

140 t gross

Load capacity

1676 mm

Rail track gauge

140 tonnes gross weight of each wagon (Max)

Capacity of wagons that can be handled at a time

Type

Hydraulic

charger is used under manual control to eject the last wagon


from the tippler, if the next wagon is not already in position.

Tipping time cycle


(I) Placement of loaded wagon &
ejection of empty wagon

: 59 seconds

: 39 SECONDS

(iii) Tip

: 3 SECONDS

(ii) Weighing of loaded wagon

(iv) Pause

: 5 SECONDS

(v) Return

: 35 SECONDS

(vi) Weight of empty wagon

: 3 SECONDS

Total

: 144 SECONDS

SIDE ARM CHARGER

The tippler is interlocked electrically with Side Arm Charger


and succeeding equipment (feeders

Side Arm Charger is a marshalling device to position the loaded

with

wagon centrally on tippler platform one by one for unloading

respect to operational & safety requirement.

The tippler is a positive gear operated hydraulic driven


machine of massive and robust construction and designed
for continuous and arduous duty. It is counter balanced at
each stage of its operation. It carries the wagon with pin
jointed connections between the component, thus giving an
articulated construction. The sector gear is mounted on the
periphery of end rings and driven by pinion mounted on shaft
powered by gear box and motor or by direct hydraulic drive.
The Wheel Gripper and Wheel Choker ensure that during
wagon tippling no inadvertent motion of the wagons occurs
and no accidental rolling of the wagons is possible on the
tippler table.

Working Description :

operation by wagon tippler. Side Arm Charger is a rail mounted


push out the empty wagon from the tippler platform after tippling.

Tippler drive Unit (Hydraulic Drive with Power Pack) I


Electro - mechanical
End Ring with Sector Gear
Movable Side Support
Top clamping arrangement
Tippler platform
Brakes
Counterweights
Hydraulic Clamping
Main bearing and main shaft

machine used to pull the loaded wagons along with the rake &

Main Components :

The Side Arm Charger is run on a separate pair of rails which


runs parallel to wagon tippler rail. Approximate travel length of
the charger is 33M. Side Arm Charger movement on rail is
actuated by the rack & pinion arrangement. Three numbers of
driving pinions are mounted on output shaft of planetary gear
box coupled with hydraulic motor or directly coupled with
hydraulic motor. The hydraulic motor is driven from hydraulic
pressure and flow generated from a power pack positioned at
operator cabin.
Side Arm Charger is connected to the rake of wagon by a swing
arm. The swing arm is raised and lowered by a hydraulic cylinder
which is powered by the same power pack. Electric power to the
machine is fed through the festoon cable mounted along the
SAC machine track.
The SAC is of robust construction and designed for continuous
duty.

Operation :
The full rake of 58 wagons shall be brought in by locomotive and
stopped with the first wagon within range of the Side Arm
Charger. The locomotive is then taken away. The charger shall

The SAC arrangement has convenient access for inspection


and maintenance of all parts. Adequate platforms are provided
for ease of maintenance. Ladders and safety hand railings are
provided wherever required.

Hydraulic power pack

coupled to the first wagon of the rake. The charger then hauls

Main Components :

be driven towards the first wagon, its arm is lowered and it is


the rake forward by one wagon length and stopped.
Here the first wagon is decoupled from the rake manually. The
charger then propels the first wagon on to the tippler table

Special features:

The loaded wagon to be discharged is placed to the central


position on the tippler cradle and is weighed with Weigh Bridge
(If installed).
At rest position of the Wagon Tippler the Movable side support
moves forwards and touches the side wall of the wagon gently
and gets locked

Electric supply system

Special features:

Supports

one wagon length, and the previously tippled

l Robust & reliable.

l Robust & reliable

position for next cycle. In next cycle, the rake is drawn up by the

l Maintenance free operation.

l Brake integral with hydraulic motor.

meanwhile, the side arm charger

l Hydraulic clamping system.

Buffer stop etc.

tippler. Now the wagon tippler is ready for operation. In the

l Failsafe EM Brake

Rack and pinion

centrally and then automatically decouples and clears off the

l Hydraulically operated for movement


and arm hoisting/lowering.

is moves back to initial


wagon

is

l Suitable for continuous duty

ejected simultaneously. After tippling of the last wagon, the

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Paigah Plaza, Basheerbagh,


Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS


33 m

Travel Length

12.0

1480 mm(CCI )

Track Gauge

11.0

Four each

No. of carriage wheels & Guide wheel

10.0

Centralized Manual Grease lubrication

Type of lubrication arrangement provided

9.0

2 x 160 KW, 1500RPM (this changes based on duty conditions)

Rating of drives

8.0

Hydro motor with Planetary Gearbox or Direct Hydraulic Drive

Drive arrangement envisaged

7.0

Festooning arrangement

Mode of Power Supply

6.0

35 T to 52 T

Tracie effort for pushing & pulling

5.0

Reverse

4.2

Forward

4.1

Operating Speed :

4.0

10.15 m x 3.0 x 5.40 m (approx)

Dimension (L x B X H) (main body)

3.0

58 t (for rack & pinion design ) I 32 t (for chain & sprocket design)

Gross weight of equipment (approx)

2.0

Type

1.0

= Design

= Drive

= Duties

= Clamping

= No. of Tips

= Capacity

Incorporates all features provided in RDSO33 (Revision-1) guidelines.


Electro-Mechanical/Hydro-Mechanical/Hydraulic
Continuous
Hydraulic
25 Tips per hour
Gross weight of loaded wagon 140 T (Max)

Likhra / Jsr. (0657) 2291356

0.5 m I sec
0.5 m I sec
Hydraulic

Salient Features :
This Side Arm Charger with chain and sprocket design has haulage capacity of 15T. For
35T and above haulage capacity, Rack and pinion design Side Arm Charger is supplied.
Our data given above is for Rack and pinion design. Haulage capacity, of Side Arm Charger
is dependent on track layout on INHAUL side of Wagon Tippler

SIDE ARM CHARGER

Wagon Tippler with Side Arm Charger


A
A

Side Arm Charger

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Wagon Tippler
The state-of-the-art wagon tipplers manufactured by TRF are in
accordance with the Indian standards and the prescribed norms
laid down by the statutory bodies.
The wagon tippler is designed to unload materials like Coal,
Coke, Lignite, Iron Ore, Limestone, dolomite etc. from the open
type railway wagons viz; BOY,BOX,BOXN ,BOXNHA,
BOXNHL, BOXN25, DFC25, DFC32.5 MKD-11 I OZ/0 etc. It is
also capable of performing the function of weighing the gross
& tare weight of wagons by incorporating an integral
weighbridge. TRFs wagon tipplers are of sturdy construction
and require negligible maintenance.

The tippler is of latest design having incorporated all the main


feature mentioned in the RDSO G 33 (Rev.-1) guidelines. The
Wagon Tippler with End Rings and reinforced shafts is
supported on trunnion bearings. Moveable side support
fitted with side beam is so designed that it has a facility of
forward/backward movement, such that it should be able to
move & touch the different width of wagon without applying
any pressure on the wagon side wall. The top clamping
arrangement will facilitate proper clamping of different height
and width of wagons. The wagon is clamped automatically
on the table during tippling and no hand adjustments are
necessary. A wide range of wagons can be accommodated
and the clamping arrangements are such that it is firmly held
without damage or undue pressure on any part of the wagon.
The machine is capable of automatically clamping (by
hydraulic clamping) and tipping specified 8-wheeler bogie
type broad gauge open wagons. The tippler empties wagons
above rail level and inverts them through a maximum angle of
160 degrees so as to discharge the material into the hopper.

TRF LIMITED

A
At the start of rotation of the end rings the rail platform with
loaded wagon lifts from its supports and as a result of the offset
pivot, the wagon adjusted slightly and rests against the
longitudinal movable side beam. The rotation continues and the
wagon is swung towards the top copings of wagon.
The tippler is driven by a Hydraulic motor and the top-clamping
device is actuated by four hydraulic cylinders mounted on the
End Ring. Cylinders are operated by a hydraulic power pack,
which gives necessary fluid flow, and pressure to operate the
cylinders.
During the tippling operation, Top clamping device starts
moving to clamp the wagon from top. At 40 (approx) of the
wagon rotation, top clamp comes in contact with the wagon's top
coping. At this condition cylinders get locked, in turn wagon is
securely held between cradle platform and top clamp pads.
Rotation continues up to 160and material starts to discharge at
40 (approx) and continues up to 160. In the process of
discharge, the cylinder force is so adjusted hydraulically that no
extra force is applied on the wagon walls. After a pause of 3 sec.,
return cycle starts. The release of the top clamp device takes
place at 40 (approx) from the rest position.
The cradle platform with empty wagon comes to rest position.
The empty wagon is pushed out and the platform becomes
ready to receive next loaded wagon.
The weight of the empty wagon (if weigh bridge is installed) is
recorded. The empty wagon is then pushed away from the
cradle table and next loaded wagon of the rake is placed on the
table for tipping operation.
The tippler is interlocked electrically with Side Arm Charger
and succeeding equipment (feeders

below hopper)

respect to operational & safety requirement.

The tippler is a positive gear operated hydraulic driven


machine of massive and robust construction and designed
for continuous and arduous duty. It is counter balanced at
each stage of its operation. It carries the wagon with pin
jointed connections between the component, thus giving an
articulated construction. The sector gear is mounted on the
periphery of end rings and driven by pinion mounted on shaft
powered by gear box and motor or by direct hydraulic drive.
The Wheel Gripper and Wheel Choker ensure that during
wagon tippling no inadvertent motion of the wagons occurs
and no accidental rolling of the wagons is possible on the
tippler table.

Working Description :
The loaded wagon to be discharged is placed to the central
position on the tippler cradle and is weighed with Weigh Bridge
(If installed).
At rest position of the Wagon Tippler the Movable side support
moves forwards and touches the side wall of the wagon gently
and gets locked

with

Enterprise

Salient Features :1

Type

Hydraulic

Capacity of wagons that can be handled at a time

140 tonnes gross weight of each wagon (Max)

Rail track gauge

1676 mm

Load capacity

140 t gross

No of tippling per hour

25 tips per hour

Angle of rotation(Approx)-degree

160 Max.

Height of wagon handled

3160 to 4000 mm.

Width of wagon handled

3130 to 3660 mm.

Power pack details

2 X 132 Kw for Drive & 2 x 45 Kw for clamping

10

Type of lubrication arrangement provided

Manual

11

No of clamps provided (Hydraulic)

Six
charger is used under manual control to eject the last wagon
from the tippler, if the next wagon is not already in position.

Tipping time cycle


(I) Placement of loaded wagon &
ejection of empty wagon
(ii) Weighing of loaded wagon

: 3 SECONDS

(iii) Tip

: 39 SECONDS

(iv) Pause

: 5 SECONDS

(v) Return

: 35 SECONDS

(vi) Weight of empty wagon

: 3 SECONDS

Total

The Side Arm Charger is run on a separate pair of rails which


runs parallel to wagon tippler rail. Approximate travel length of
the charger is 33M. Side Arm Charger movement on rail is
actuated by the rack & pinion arrangement. Three numbers of
driving pinions are mounted on output shaft of planetary gear
box coupled with hydraulic motor or directly coupled with
hydraulic motor. The hydraulic motor is driven from hydraulic
pressure and flow generated from a power pack positioned at
operator cabin.

: 59 seconds

: 144 SECONDS

SIDE ARM CHARGER


Side Arm Charger is a marshalling device to position the loaded
wagon centrally on tippler platform one by one for unloading
operation by wagon tippler. Side Arm Charger is a rail mounted

Main Components :

machine used to pull the loaded wagons along with the rake &

Tippler drive Unit (Hydraulic Drive with Power Pack) I


Electro - mechanical
End Ring with Sector Gear
Movable Side Support
Top clamping arrangement
Tippler platform
Brakes
Counterweights
Hydraulic Clamping
Main bearing and main shaft

push out the empty wagon from the tippler platform after tippling.

Side Arm Charger is connected to the rake of wagon by a swing


arm. The swing arm is raised and lowered by a hydraulic cylinder
which is powered by the same power pack. Electric power to the
machine is fed through the festoon cable mounted along the
SAC machine track.
The SAC is of robust construction and designed for continuous
duty.

Operation :
The full rake of 58 wagons shall be brought in by locomotive and
stopped with the first wagon within range of the Side Arm
Charger. The locomotive is then taken away. The charger shall

The SAC arrangement has convenient access for inspection


and maintenance of all parts. Adequate platforms are provided
for ease of maintenance. Ladders and safety hand railings are
provided wherever required.

be driven towards the first wagon, its arm is lowered and it is

Main Components :

coupled to the first wagon of the rake. The charger then hauls

Hydraulic power pack

the rake forward by one wagon length and stopped.


Here the first wagon is decoupled from the rake manually. The

Electric supply system


Supports

Special features:

centrally and then automatically decouples and clears off the

Rack and pinion

l Hydraulically operated for movement

l Failsafe EM Brake

tippler. Now the wagon tippler is ready for operation. In the

Buffer stop etc.

l Hydraulic clamping system.

meanwhile, the side arm charger

Special features:

charger then propels the first wagon on to the tippler table

is moves back to initial

and arm hoisting/lowering.


l Brake integral with hydraulic motor.

l Maintenance free operation.

position for next cycle. In next cycle, the rake is drawn up by the

l Robust & reliable

l Robust & reliable.

one wagon length, and the previously tippled

l Suitable for continuous duty

wagon

is

ejected simultaneously. After tippling of the last wagon, the

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Paigah Plaza, Basheerbagh,


Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS


33 m

Travel Length

12.0

1480 mm(CCI )

Track Gauge

11.0

Four each

No. of carriage wheels & Guide wheel

10.0

Centralized Manual Grease lubrication

Type of lubrication arrangement provided

9.0

2 x 160 KW, 1500RPM (this changes based on duty conditions)

Rating of drives

8.0

Hydro motor with Planetary Gearbox or Direct Hydraulic Drive

Drive arrangement envisaged

7.0

Festooning arrangement

Mode of Power Supply

6.0

35 T to 52 T

Tracie effort for pushing & pulling

5.0

Reverse

4.2

Forward

4.1

Operating Speed :

4.0

10.15 m x 3.0 x 5.40 m (approx)

Dimension (L x B X H) (main body)

3.0

58 t (for rack & pinion design ) I 32 t (for chain & sprocket design)

Gross weight of equipment (approx)

2.0

Type

1.0

= Design

= Drive

= Duties

= Clamping

= No. of Tips

= Capacity

Incorporates all features provided in RDSO33 (Revision-1) guidelines.


Electro-Mechanical/Hydro-Mechanical/Hydraulic
Continuous
Hydraulic
25 Tips per hour
Gross weight of loaded wagon 140 T (Max)

Likhra / Jsr. (0657) 2291356

0.5 m I sec
0.5 m I sec
Hydraulic

Salient Features :
This Side Arm Charger with chain and sprocket design has haulage capacity of 15T. For
35T and above haulage capacity, Rack and pinion design Side Arm Charger is supplied.
Our data given above is for Rack and pinion design. Haulage capacity, of Side Arm Charger
is dependent on track layout on INHAUL side of Wagon Tippler

SIDE ARM CHARGER

Wagon Tippler with Side Arm Charger


A
A

Side Arm Charger

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Wagon Tippler
The state-of-the-art wagon tipplers manufactured by TRF are in
accordance with the Indian standards and the prescribed norms
laid down by the statutory bodies.
The wagon tippler is designed to unload materials like Coal,
Coke, Lignite, Iron Ore, Limestone, dolomite etc. from the open
type railway wagons viz; BOY,BOX,BOXN ,BOXNHA,
BOXNHL, BOXN25, DFC25, DFC32.5 MKD-11 I OZ/0 etc. It is
also capable of performing the function of weighing the gross
& tare weight of wagons by incorporating an integral
weighbridge. TRFs wagon tipplers are of sturdy construction
and require negligible maintenance.

The tippler is of latest design having incorporated all the main


feature mentioned in the RDSO G 33 (Rev.-1) guidelines. The
Wagon Tippler with End Rings and reinforced shafts is
supported on trunnion bearings. Moveable side support
fitted with side beam is so designed that it has a facility of
forward/backward movement, such that it should be able to
move & touch the different width of wagon without applying
any pressure on the wagon side wall. The top clamping
arrangement will facilitate proper clamping of different height
and width of wagons. The wagon is clamped automatically
on the table during tippling and no hand adjustments are
necessary. A wide range of wagons can be accommodated
and the clamping arrangements are such that it is firmly held
without damage or undue pressure on any part of the wagon.
The machine is capable of automatically clamping (by
hydraulic clamping) and tipping specified 8-wheeler bogie
type broad gauge open wagons. The tippler empties wagons
above rail level and inverts them through a maximum angle of
160 degrees so as to discharge the material into the hopper.

TRF LIMITED

A
At the start of rotation of the end rings the rail platform with
loaded wagon lifts from its supports and as a result of the offset
pivot, the wagon adjusted slightly and rests against the
longitudinal movable side beam. The rotation continues and the
wagon is swung towards the top copings of wagon.
The tippler is driven by a Hydraulic motor and the top-clamping
device is actuated by four hydraulic cylinders mounted on the
End Ring. Cylinders are operated by a hydraulic power pack,
which gives necessary fluid flow, and pressure to operate the
cylinders.
During the tippling operation, Top clamping device starts
moving to clamp the wagon from top. At 40 (approx) of the
wagon rotation, top clamp comes in contact with the wagon's top
coping. At this condition cylinders get locked, in turn wagon is
securely held between cradle platform and top clamp pads.
Rotation continues up to 160and material starts to discharge at
40 (approx) and continues up to 160. In the process of
discharge, the cylinder force is so adjusted hydraulically that no
extra force is applied on the wagon walls. After a pause of 3 sec.,
return cycle starts. The release of the top clamp device takes
place at 40 (approx) from the rest position.
The cradle platform with empty wagon comes to rest position.
The empty wagon is pushed out and the platform becomes
ready to receive next loaded wagon.
The weight of the empty wagon (if weigh bridge is installed) is
recorded. The empty wagon is then pushed away from the
cradle table and next loaded wagon of the rake is placed on the
table for tipping operation.
The tippler is interlocked electrically with Side Arm Charger
and succeeding equipment (feeders

below hopper)

respect to operational & safety requirement.

The tippler is a positive gear operated hydraulic driven


machine of massive and robust construction and designed
for continuous and arduous duty. It is counter balanced at
each stage of its operation. It carries the wagon with pin
jointed connections between the component, thus giving an
articulated construction. The sector gear is mounted on the
periphery of end rings and driven by pinion mounted on shaft
powered by gear box and motor or by direct hydraulic drive.
The Wheel Gripper and Wheel Choker ensure that during
wagon tippling no inadvertent motion of the wagons occurs
and no accidental rolling of the wagons is possible on the
tippler table.

Working Description :
The loaded wagon to be discharged is placed to the central
position on the tippler cradle and is weighed with Weigh Bridge
(If installed).
At rest position of the Wagon Tippler the Movable side support
moves forwards and touches the side wall of the wagon gently
and gets locked

with

Enterprise

Salient Features :1

Type

Hydraulic

Capacity of wagons that can be handled at a time

140 tonnes gross weight of each wagon (Max)

Rail track gauge

1676 mm

Load capacity

140 t gross

No of tippling per hour

25 tips per hour

Angle of rotation(Approx)-degree

160 Max.

Height of wagon handled

3160 to 4000 mm.

Width of wagon handled

3130 to 3660 mm.

Power pack details

2 X 132 Kw for Drive & 2 x 45 Kw for clamping

10

Type of lubrication arrangement provided

Manual

11

No of clamps provided (Hydraulic)

Six
charger is used under manual control to eject the last wagon
from the tippler, if the next wagon is not already in position.

Tipping time cycle


(I) Placement of loaded wagon &
ejection of empty wagon
(ii) Weighing of loaded wagon

: 3 SECONDS

(iii) Tip

: 39 SECONDS

(iv) Pause

: 5 SECONDS

(v) Return

: 35 SECONDS

(vi) Weight of empty wagon

: 3 SECONDS

Total

The Side Arm Charger is run on a separate pair of rails which


runs parallel to wagon tippler rail. Approximate travel length of
the charger is 33M. Side Arm Charger movement on rail is
actuated by the rack & pinion arrangement. Three numbers of
driving pinions are mounted on output shaft of planetary gear
box coupled with hydraulic motor or directly coupled with
hydraulic motor. The hydraulic motor is driven from hydraulic
pressure and flow generated from a power pack positioned at
operator cabin.

: 59 seconds

: 144 SECONDS

SIDE ARM CHARGER


Side Arm Charger is a marshalling device to position the loaded
wagon centrally on tippler platform one by one for unloading
operation by wagon tippler. Side Arm Charger is a rail mounted

Main Components :

machine used to pull the loaded wagons along with the rake &

Tippler drive Unit (Hydraulic Drive with Power Pack) I


Electro - mechanical
End Ring with Sector Gear
Movable Side Support
Top clamping arrangement
Tippler platform
Brakes
Counterweights
Hydraulic Clamping
Main bearing and main shaft

push out the empty wagon from the tippler platform after tippling.

Side Arm Charger is connected to the rake of wagon by a swing


arm. The swing arm is raised and lowered by a hydraulic cylinder
which is powered by the same power pack. Electric power to the
machine is fed through the festoon cable mounted along the
SAC machine track.
The SAC is of robust construction and designed for continuous
duty.

Operation :
The full rake of 58 wagons shall be brought in by locomotive and
stopped with the first wagon within range of the Side Arm
Charger. The locomotive is then taken away. The charger shall

The SAC arrangement has convenient access for inspection


and maintenance of all parts. Adequate platforms are provided
for ease of maintenance. Ladders and safety hand railings are
provided wherever required.

be driven towards the first wagon, its arm is lowered and it is

Main Components :

coupled to the first wagon of the rake. The charger then hauls

Hydraulic power pack

the rake forward by one wagon length and stopped.


Here the first wagon is decoupled from the rake manually. The

Electric supply system


Supports

Special features:

centrally and then automatically decouples and clears off the

Rack and pinion

l Hydraulically operated for movement

l Failsafe EM Brake

tippler. Now the wagon tippler is ready for operation. In the

Buffer stop etc.

l Hydraulic clamping system.

meanwhile, the side arm charger

Special features:

charger then propels the first wagon on to the tippler table

is moves back to initial

and arm hoisting/lowering.


l Brake integral with hydraulic motor.

l Maintenance free operation.

position for next cycle. In next cycle, the rake is drawn up by the

l Robust & reliable

l Robust & reliable.

one wagon length, and the previously tippled

l Suitable for continuous duty

wagon

is

ejected simultaneously. After tippling of the last wagon, the

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI

HYDERABAD

Flat No. 601, 6th Floor,


e-mail : dcjha@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited
Hydraulic

2.0

Gross weight of equipment (approx)

58 t (for rack & pinion design ) I 32 t (for chain & sprocket design)

3.0

Dimension (L x B X H) (main body)

10.15 m x 3.0 x 5.40 m (approx)

4.0

Operating Speed :

4.1

Forward

0.5 m I sec

4.2

Reverse

0.5 m I sec

5.0

Tracie effort for pushing & pulling

35 T to 52 T

6.0

Mode of Power Supply

Festooning arrangement

7.0

Drive arrangement envisaged

Hydro motor with Planetary Gearbox or Direct Hydraulic Drive

8.0

Rating of drives

2 x 160 KW, 1500RPM (this changes based on duty conditions)

9.0

Type of lubrication arrangement provided

Centralized Manual Grease lubrication

10.0

No. of carriage wheels & Guide wheel

Four each

11.0

Track Gauge

1480 mm(CCI )

12.0

Travel Length

33 m

= Capacity

Gross weight of loaded wagon 140 T (Max)

= No. of Tips

25 Tips per hour

= Clamping

Hydraulic

= Duties

Continuous

= Drive

Electro-Mechanical/Hydro-Mechanical/Hydraulic

= Design

Incorporates all features provided in RDSO33 (Revision-1) guidelines.

Likhra / Jsr. (0657) 2291356

Type

TECHNICAL SPECIFICATIONS

Himalaya House,

Magnet House, 1st Floor,

NEW DELHI

REGIONAL OFFICES
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS


1.0

Salient Features :
This Side Arm Charger with chain and sprocket design has haulage capacity of 15T. For
35T and above haulage capacity, Rack and pinion design Side Arm Charger is supplied.
Our data given above is for Rack and pinion design. Haulage capacity, of Side Arm Charger
is dependent on track layout on INHAUL side of Wagon Tippler

SIDE ARM CHARGER

Wagon Tippler with Side Arm Charger


A
A

Side Arm Charger

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Wagon Tippler

TRF LIMITED

The state-of-the-art wagon tipplers manufactured by TRF are in


accordance with the Indian standards and the prescribed norms
laid down by the statutory bodies.
The wagon tippler is designed to unload materials like Coal,
Coke, Lignite, Iron Ore, Limestone, dolomite etc. from the open
type railway wagons viz; BOY,BOX,BOXN ,BOXNHA,
BOXNHL, BOXN25, DFC25, DFC32.5 MKD-11 I OZ/0 etc. It is
also capable of performing the function of weighing the gross
& tare weight of wagons by incorporating an integral
weighbridge. TRFs wagon tipplers are of sturdy construction
and require negligible maintenance.

The tippler is of latest design having incorporated all the main


feature mentioned in the RDSO G 33 (Rev.-1) guidelines. The
Wagon Tippler with End Rings and reinforced shafts is
supported on trunnion bearings. Moveable side support
fitted with side beam is so designed that it has a facility of
forward/backward movement, such that it should be able to
move & touch the different width of wagon without applying
any pressure on the wagon side wall. The top clamping
arrangement will facilitate proper clamping of different height
and width of wagons. The wagon is clamped automatically
on the table during tippling and no hand adjustments are
necessary. A wide range of wagons can be accommodated
and the clamping arrangements are such that it is firmly held
without damage or undue pressure on any part of the wagon.
The machine is capable of automatically clamping (by
hydraulic clamping) and tipping specified 8-wheeler bogie
type broad gauge open wagons. The tippler empties wagons
above rail level and inverts them through a maximum angle of
160 degrees so as to discharge the material into the hopper.

At the start of rotation of the end rings the rail platform with
loaded wagon lifts from its supports and as a result of the offset
pivot, the wagon adjusted slightly and rests against the
longitudinal movable side beam. The rotation continues and the
wagon is swung towards the top copings of wagon.

below hopper)

Enterprise

Salient Features :-

The tippler is driven by a Hydraulic motor and the top-clamping


device is actuated by four hydraulic cylinders mounted on the
End Ring. Cylinders are operated by a hydraulic power pack,
which gives necessary fluid flow, and pressure to operate the
cylinders.
During the tippling operation, Top clamping device starts
moving to clamp the wagon from top. At 40 (approx) of the
wagon rotation, top clamp comes in contact with the wagon's top
coping. At this condition cylinders get locked, in turn wagon is
securely held between cradle platform and top clamp pads.
Rotation continues up to 160and material starts to discharge at
40 (approx) and continues up to 160. In the process of
discharge, the cylinder force is so adjusted hydraulically that no
extra force is applied on the wagon walls. After a pause of 3 sec.,
return cycle starts. The release of the top clamp device takes
place at 40 (approx) from the rest position.
The cradle platform with empty wagon comes to rest position.
The empty wagon is pushed out and the platform becomes
ready to receive next loaded wagon.
The weight of the empty wagon (if weigh bridge is installed) is
recorded. The empty wagon is then pushed away from the
cradle table and next loaded wagon of the rake is placed on the
table for tipping operation.

Six

No of clamps provided (Hydraulic)

11

Manual

Type of lubrication arrangement provided

10

2 X 132 Kw for Drive & 2 x 45 Kw for clamping

Power pack details

3130 to 3660 mm.

Width of wagon handled

3160 to 4000 mm.

Height of wagon handled

160 Max.

Angle of rotation(Approx)-degree

25 tips per hour

No of tippling per hour

140 t gross

Load capacity

1676 mm

Rail track gauge

140 tonnes gross weight of each wagon (Max)

Capacity of wagons that can be handled at a time

Type

Hydraulic

charger is used under manual control to eject the last wagon


from the tippler, if the next wagon is not already in position.

Tipping time cycle


(I) Placement of loaded wagon &
ejection of empty wagon

: 59 seconds

: 39 SECONDS

(iii) Tip

: 3 SECONDS

(ii) Weighing of loaded wagon

(iv) Pause

: 5 SECONDS

(v) Return

: 35 SECONDS

(vi) Weight of empty wagon

: 3 SECONDS

Total

: 144 SECONDS

SIDE ARM CHARGER

The tippler is interlocked electrically with Side Arm Charger


and succeeding equipment (feeders

Side Arm Charger is a marshalling device to position the loaded

with

wagon centrally on tippler platform one by one for unloading

respect to operational & safety requirement.

The tippler is a positive gear operated hydraulic driven


machine of massive and robust construction and designed
for continuous and arduous duty. It is counter balanced at
each stage of its operation. It carries the wagon with pin
jointed connections between the component, thus giving an
articulated construction. The sector gear is mounted on the
periphery of end rings and driven by pinion mounted on shaft
powered by gear box and motor or by direct hydraulic drive.
The Wheel Gripper and Wheel Choker ensure that during
wagon tippling no inadvertent motion of the wagons occurs
and no accidental rolling of the wagons is possible on the
tippler table.

Working Description :

operation by wagon tippler. Side Arm Charger is a rail mounted


push out the empty wagon from the tippler platform after tippling.

Tippler drive Unit (Hydraulic Drive with Power Pack) I


Electro - mechanical
End Ring with Sector Gear
Movable Side Support
Top clamping arrangement
Tippler platform
Brakes
Counterweights
Hydraulic Clamping
Main bearing and main shaft

machine used to pull the loaded wagons along with the rake &

Main Components :

The Side Arm Charger is run on a separate pair of rails which


runs parallel to wagon tippler rail. Approximate travel length of
the charger is 33M. Side Arm Charger movement on rail is
actuated by the rack & pinion arrangement. Three numbers of
driving pinions are mounted on output shaft of planetary gear
box coupled with hydraulic motor or directly coupled with
hydraulic motor. The hydraulic motor is driven from hydraulic
pressure and flow generated from a power pack positioned at
operator cabin.
Side Arm Charger is connected to the rake of wagon by a swing
arm. The swing arm is raised and lowered by a hydraulic cylinder
which is powered by the same power pack. Electric power to the
machine is fed through the festoon cable mounted along the
SAC machine track.
The SAC is of robust construction and designed for continuous
duty.

Operation :
The full rake of 58 wagons shall be brought in by locomotive and
stopped with the first wagon within range of the Side Arm
Charger. The locomotive is then taken away. The charger shall

The SAC arrangement has convenient access for inspection


and maintenance of all parts. Adequate platforms are provided
for ease of maintenance. Ladders and safety hand railings are
provided wherever required.

Hydraulic power pack

coupled to the first wagon of the rake. The charger then hauls

Main Components :

be driven towards the first wagon, its arm is lowered and it is


the rake forward by one wagon length and stopped.
Here the first wagon is decoupled from the rake manually. The
charger then propels the first wagon on to the tippler table

Special features:

The loaded wagon to be discharged is placed to the central


position on the tippler cradle and is weighed with Weigh Bridge
(If installed).
At rest position of the Wagon Tippler the Movable side support
moves forwards and touches the side wall of the wagon gently
and gets locked

Electric supply system

Special features:

Supports

one wagon length, and the previously tippled

l Robust & reliable.

l Robust & reliable

position for next cycle. In next cycle, the rake is drawn up by the

l Maintenance free operation.

l Brake integral with hydraulic motor.

meanwhile, the side arm charger

l Hydraulic clamping system.

Buffer stop etc.

tippler. Now the wagon tippler is ready for operation. In the

l Failsafe EM Brake

Rack and pinion

centrally and then automatically decouples and clears off the

l Hydraulically operated for movement


and arm hoisting/lowering.

is moves back to initial


wagon

is

l Suitable for continuous duty

ejected simultaneously. After tippling of the last wagon, the

Extra heavy duty pulley

Normal duty

160 < shaft dia < 240 mm

Heavy duty

HEAVY DUTY

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

240 < shaft dia


Shaft dia < 160 mm
Pulley category :
= Pulley dia upto 1250 mm.

= Shaft dia @ hub upto 340 mm


= Belt speed upto 3.85 ml sec.
= Belt width upto 2200 mm.
= Conveyor capacity range upto 4000 TPH.

NORMAL DUTY

Bucket Capacity (Standard)

1.0 m3 /1.5m3

Travelling Speed (max.)

2.6 kmph

Total Weight

8500 kgs/9000 kgs

Ground Pressure

0.9 kg/cm2

Tractive Force

5200 kgs

Breakout Force

3000 kgs

Electrical Components

Flame proof for underground gassy mines

Negotiable gradient for driving and loading

1:4, cross gradient 1:6

System pressure (max.)

125 bar

Traction motors

Radial piston fixed displacement type

Payload (max.)

2.0 MT

Drive Power (max.)

55 KW

Hydraulic medium

HFB 68

EXTRA HEAVY DUTY

Side Discharge Loaders

Pulley
A

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Side Discharge Loaders

TRF LIMITED

Enterprise

TRF LIMITED

Pulley

Enterprise

SPECIAL RANGE

The M412 crawler mounted side discharge loader is a low profile


high output machine. The latest development in the fields of
hydraulics and fabrication and underground work are
considered while designing the loaders and they are developed
to offer maximum benefit to the mining industry. Flameproof
electricals make them suitable for operation in gassy mines.

SPECIAL FEATURES
Outstanding power/weight ratio; Low heat
generation; Low center of gravity; Low specific base
pressure; Fail safe parking brake; Track aligning
guards; powerful flood lights; emergency stops;
deadman switch; heavy duty construction;
Protection of sprocket from ingress of dust.

STATIC SHAFT DESIGN

The manufacturer reserves the right to change the


specifications and/or design, of this machine at any
time without notice.

STUB PULLEY DESIGN

Pulleys are dimensioned according to the characteristics of each conveyor and may be designed
to meet a great variety of construction methods.
For 40 years TRF has designed and manufactured pulleys, using materials of the highest quality
in a production process employing advanced technology. This together with the application of
the Quality Assurance system certified to ISO 9001 contributes to the production of high quality
products offering dependable, long life performance in the field and appreciably reducing
maintenance costs.

The other variants of Side Discharge Loaders available are


= Extra Low Height - 1.0 cum bucket capacity.
= Standard Height with CRD arrangement - 1.0 cum bucket capacity.

Initial Design

All the above machines are approved by DGMS, India for use in underground

Optimized Model 1

Optimized Model 1

Initial Design

coal mines.
Optimized Model 2
Optimized Model 2

The images below illustrate the varied level of stress concentrations induced on three pulley configurations while they experienced
loads of equal amounts. Widespread, consistent, blue and green coloration would indicate a low risk of stress induced failure

Heavy Stress
Concentration

Likhra / Jsr. (0657) 2291356

Side Discharge loader with roof drilling machine

Stress concentration

HEAD OFFICE & WORKS

TRF Limited

Bulk Material Handling Equi pment

Block - D, 3rd Floor,


22 Camac Street, Kolkata - 700 016

Finite Element Analysis

HEAD OFFICE & WORKS

TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

Likhra / Jsr. (0657) 2291356

MARKETING OFFICES
Bulk Material Handling Systems
Port &Yard Equi pment Division

Business Development Department

Bulk Material Handling Equi pment

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553

Ph : +91-657 - 3046242

Bulk Material Handling Systems


Port &Yard Equi pment Division

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Block - D, 3rd Floor,

Assistant General Manager


Cell : + 91 - 9334002278

e-mail : biz.development@trf.co.in

Assistant General Manager


Cell : + 91 - 9334002278
Ph : +91-657 - 3046242

Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Likhra / Jsr. / 1000 Nos.

Fax : +91-40-23297363

Fax : +91-22-22614085

Ph : +91-40-23297630 / 23297631

HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-11-23722447

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

e-mail : hyd@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

Extra heavy duty pulley

240 < shaft dia

Heavy duty

160 < shaft dia < 240 mm

Normal duty

Shaft dia < 160 mm

TECHNICAL SPECIFICATIONS

Pulley category :
= Pulley dia upto 1250 mm.
= Shaft dia @ hub upto 340 mm
= Belt speed upto 3.85 ml sec.
= Belt width upto 2200 mm.
= Conveyor capacity range upto 4000 TPH.

NORMAL DUTY

HEAVY DUTY

HFB 68

Hydraulic medium

55 KW

Drive Power (max.)

2.0 MT

Payload (max.)

Radial piston fixed displacement type

Traction motors

125 bar

System pressure (max.)

1:4, cross gradient 1:6

Negotiable gradient for driving and loading

Flame proof for underground gassy mines

Electrical Components

3000 kgs

Breakout Force

5200 kgs

Tractive Force

0.9 kg/cm2

Ground Pressure

8500 kgs/9000 kgs

Total Weight

2.6 kmph

Travelling Speed (max.)

1.0 m3 /1.5m3

Bucket Capacity (Standard)

EXTRA HEAVY DUTY

Side Discharge Loaders

Pulley
A

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Side Discharge Loaders

hydraulics and fabrication and underground work are


considered while designing the loaders and they are developed
to offer maximum benefit to the mining industry. Flameproof
electricals make them suitable for operation in gassy mines.

Enterprise

SPECIAL RANGE

The M412 crawler mounted side discharge loader is a low profile


high output machine. The latest development in the fields of

TRF LIMITED

Pulley

Enterprise

SPECIAL FEATURES
Outstanding power/weight ratio; Low heat
generation; Low center of gravity; Low specific base
pressure; Fail safe parking brake; Track aligning
guards; powerful flood lights; emergency stops;
deadman switch; heavy duty construction;
Protection of sprocket from ingress of dust.

STATIC SHAFT DESIGN

The manufacturer reserves the right to change the


specifications and/or design, of this machine at any
time without notice.

STUB PULLEY DESIGN

Pulleys are dimensioned according to the characteristics of each conveyor and may be designed
to meet a great variety of construction methods.
For 40 years TRF has designed and manufactured pulleys, using materials of the highest quality
in a production process employing advanced technology. This together with the application of
the Quality Assurance system certified to ISO 9001 contributes to the production of high quality
products offering dependable, long life performance in the field and appreciably reducing
maintenance costs.

The other variants of Side Discharge Loaders available are


= Extra Low Height - 1.0 cum bucket capacity.
= Standard Height with CRD arrangement - 1.0 cum bucket capacity.

Initial Design

All the above machines are approved by DGMS, India for use in underground

Optimized Model 1
Initial Design

Optimized Model 1

coal mines.
Optimized Model 2
Optimized Model 2

The images below illustrate the varied level of stress concentrations induced on three pulley configurations while they experienced
loads of equal amounts. Widespread, consistent, blue and green coloration would indicate a low risk of stress induced failure

Side Discharge loader with roof drilling machine

Stress concentration

HEAD OFFICE & WORKS

HEAD OFFICE & WORKS

TRF Limited

TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

MARKETING OFFICES
Bulk Material Handling Systems
Port &Yard Equi pment Division

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Fax : +91-657-2345214

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Likhra / Jsr. / 1000 Nos.

Business Development Department

Finite Element Analysis

Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Heavy Stress
Concentration

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

= Ease of maintenance
= Ergonomically designed operator cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper

up time at sit
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection and start
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

= Ease of maintenance
= Ergonomically designed operators cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper

and start up time at site


= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required.

Twin Boom Stackers


A

Stacker Cum Reclaimers

Enterprise

TRF LIMITED

Stacker Cum Reclaimers

TRF LIMITED

Enterprise

The operator's cabins is so located that the operator gets a clear and
unobstructed view of the operation. The cabin is air-conditioned and
ergonomically designed for maximum comfort of the operator. The front
screen is mounted in the operator's console and displays details of all
operations enabling the operator to program according to the loading
requirement.

All the drives of the Stacker cum Reclaimers are provided with
programmable logic controller to achieve synchronized motions.

Stacker cum Reclaimers are also provided with weighing system and
totalizer, hydraulic railclamps, warning against storm weather and air
conditioned electric room. Dust suppression system, radio control and Fire
fighting systems are also provided as optional.

The Stacker Reclaimers are used extensively in stockyards and are ideal for
ensuring end-to-end logistics between incoming raw materials and their
processing in the plant. TRF has engineered and supplied Stacker
Reclaimers for coal, iron ore, limestone, sinter and coke.
TRF Stacker cum Reclaimers are in operation at all major steel plants, ports
and power plants in India. The stacking and reclaiming capacity of TRF
Stacker Reclaimers vary from 300 TPH to 6000 TPH making TRF the premier
supplier of Stacker Reclaimers in India.

Technical Particulars of Stacker Reclaimer


Rated / Design Capacity
Stacking
Reclaiming
tph
tph

Boom Length

Track Gauge

7.00

30.00

600/720/720

1500/1650/1800

twin luffing boom

8.00

41.00

3000/3300

3000/3300

Rail

7.00

30.00

280/300

825/950

Limestone
Iron ore fines, lumps
and pellets
Iron Ore/Lime one/coal

Stacker Reclaimer

7.00

30.00

300/320

300/320

Petcoke

Stacker Reclaimer

8.20

42.4

800/800

3600/3960

Iron ore &


pellets

Rail mounted luffing boom stacker


with tripper car

7.00

30.00

1000/1250

1000/1200

Crushed Coal

Stacker Reclaimer

tripper car

8.20

41.00

1000/1250

1500/2000

Coal

Stacker Reclaimer

stacker

8.00

35.00

800/960

800/960

Coal

Stacker Reclaimer

twin luffing boom

8.20

37.00

1000/1350

1350

Crushed Coal

Stacker Reclaimer

8.20

41.00

1200/1500

1500/1710

Iron Ore /Coal

Stacker Reclaimer

8.20

41.0

1600/2000

1600/1760

Coal

Stacker Reclaimer

7.00

36.00

1000

1200

Crushed Coal

Stacker Reclaimer

6.00

6.00

1500

1500

Coal

Stacker Reclaimer

6.70

36.0

1500

2500

Iron Ore

Stacker Reclaimer

Material Handled

Machine Description

Stacker Reclaimer
Stacker Reclaimer

Enterprise

motions. Twin Boom Stackers are also provided with


weighing system and totalizer, hydraulic rail clamps, storm
anchor and air conditioned electric room and fire alarm, if
required.

The Twin Boom Stackers are used extensively in stockyards


and are ideal for having proper blending of raw materials for
using in processing plant. TRF has engineered and supplied
Twin Boom Stacker for Ore, Base mix, and additives.

twin luffing boom

8.20

51.00

1000/1250

1000/1100

Coal

Stacker Reclaimer

Technical Particulars for Twin Boom Stacker


Rated/Design Capacity

Machine

Stacking

Material Handled

Description
Rail

Iron

Boom Length

Track Gauge

tph

mounted

Rail

Ore

Limestone

1200

22.00

8.00

with

Ore

mounted

Base mix

mounted

twin luffing boom

24.30

1200

8.00

stacker
Rail

twin luffing boom

and

flux
1400

materials

25.30

8.00

stacker
mounted

stacker
Rail

Fe

and

Mn

Ore

Limestone,

1250

21.70

8.00

dolomite
mounted

Fe

and

Mn

Ore
1100

Limestone,
dolomite,

23.90

8.00

Base

mix
Rail

mounted

twin luffing boom


stacker

Base

Mix

for
1500

Sinter Plant

26.00

6.00

with

TRF Limited

Bulk Material Handling Equi pment

Block - D, 3rd Floor,


22 Camac Street, Kolkata - 700 016
Ph : +91-33-44033553

TRF Twin Boom Stackers are in operation at all major steel


plants in India. The stacking capacity of TRF Twin Boom
Stacker vary from 1000 TPH to 1500 TPH making TRF the
premier supplier in India.

stacker

8.20

41.00

1500

1500/1625

Crushed Coal

Stacker Reclaimer

8.20

41.00

1300/1430

1300/1430

Coal

Stacker Reclaimer

tripper

Service
TRF today offers comprehensive operation and maintenance services for their Stackers with guaranteed up-keep time for the customer. This
ensures that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

HEAD OFFICE & WORKS

HEAD OFFICE & WORKS


TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

MARKETING OFFICES
Business Development Department

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in

TRF LIMITED

Twin Boom Stackers

The operator's cabins are so located that the operator gets


a clear and unobstructed view of the entire stock yard and
stacking process. The cabin is air-conditioned and
ergonomically designed for maximum comfort of the
operator. The front screen is mounted in the operator's
console and displays details of all operations enabling the
operator to program according to the stacking requirement.

All the drives of the Twin Boom Stacker are provided with
programmable logic controller to achieve synchronized

8.20

41.00

2400/3000

2400/2640

Coal

Stacker Reclaimer

8.00

41.00

1500/1650

1500/1650

Coal

Stacker Reclaimer

Service
TRF today offers comprehensive operation and maintenance services for their Stacker Reclaimers with guaranteed up-keep time for the customer. This ensures
that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED

Business Development Department

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

Block - D, 3rd Floor,


22 Camac Street, Kolkata - 700 016

Assistant General Manager

e-mail : biz.development@trf.co.in

Ph : +91-657 - 3046242

Bulk Material Handling Systems


Port &Yard Equi pment Division

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553

Cell : + 91 - 9334002278

Assistant General Manager


Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES

Fax : +91-22-22614085

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

Narottam Morarji Marg, Ballard Estate,

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

MUMBAI

NEW DELHI

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

11th Floor 23, Kasturba Gandhi Marg

HYDERABAD

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631
Fax : +91-40-23297363

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

e-mail : hyd@trf.co.in

e-mail : hyd@trf.co.in

= Ease of maintenance
= Ergonomically designed operator cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper

up time at sit
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection and start
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

= Ease of maintenance
= Ergonomically designed operators cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
and start up time at site
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required.

Twin Boom Stackers


A

Stacker Cum Reclaimers

Enterprise

TRF LIMITED
Stacker cum Reclaimers are also provided with weighing system and
totalizer, hydraulic railclamps, warning against storm weather and air
conditioned electric room. Dust suppression system, radio control and Fire
fighting systems are also provided as optional.

TRF Stacker cum Reclaimers are in operation at all major steel plants, ports
and power plants in India. The stacking and reclaiming capacity of TRF
Stacker Reclaimers vary from 300 TPH to 6000 TPH making TRF the premier
supplier of Stacker Reclaimers in India.

The operator's cabins is so located that the operator gets a clear and
unobstructed view of the operation. The cabin is air-conditioned and
ergonomically designed for maximum comfort of the operator. The front
screen is mounted in the operator's console and displays details of all
operations enabling the operator to program according to the loading
requirement.

All the drives of the Stacker cum Reclaimers are provided with
programmable logic controller to achieve synchronized motions.

Technical Particulars of Stacker Reclaimer


Machine Description

Rated / Design Capacity


Stacking
Reclaiming
tph
tph

Material Handled

Stacker Reclaimer

Boom Length

Track Gauge

36.0

6.70

Iron Ore

2500

1500

Stacker Reclaimer

Coal

1500

1500

6.00

6.00

Stacker Reclaimer

Crushed Coal

1200

1000

36.00

7.00

TRF Twin Boom Stackers are in operation at all major steel


plants in India. The stacking capacity of TRF Twin Boom
Stacker vary from 1000 TPH to 1500 TPH making TRF the
premier supplier in India.

The operator's cabins are so located that the operator gets


a clear and unobstructed view of the entire stock yard and
stacking process. The cabin is air-conditioned and
ergonomically designed for maximum comfort of the
operator. The front screen is mounted in the operator's
console and displays details of all operations enabling the
operator to program according to the stacking requirement.

All the drives of the Twin Boom Stacker are provided with
programmable logic controller to achieve synchronized

Technical Particulars for Twin Boom Stacker


Rated/Design Capacity

Machine

1600/1760

1600/2000

41.0

8.20

Stacker Reclaimer

Iron Ore /Coal

1500/1710

1200/1500

41.00

8.20

Stacker Reclaimer

Crushed Coal

1350

1000/1350

37.00

8.20

twin luffing boom

Stacker Reclaimer

Coal

800/960

800/960

35.00

8.00

stacker

Stacker Reclaimer

Coal

1500/2000

1000/1250

41.00

8.20

tripper car

Stacker Reclaimer

Crushed Coal

1000/1200

1000/1250

30.00

7.00

Rail mounted luffing boom stacker


with tripper car

Iron ore &


pellets

3600/3960

800/800

42.4

8.20

Description
Rail

mounted

Rail

Limestone

mounted

mounted

twin luffing boom

Ore

and

22.00

8.00

1200

24.30

8.00

1400

25.30

8.00

1250

21.70

8.00

1100

23.90

8.00

1500

26.00

6.00

flux

materials

Stacker Reclaimer

Limestone
Iron ore fines, lumps
and pellets
Iron Ore/Lime one/coal

1500/1650/1800

600/720/720

30.00

7.00

Stacker Reclaimer

Coal

1000/1100

1000/1250

51.00

8.20

twin luffing boom

Limestone,

Stacker Reclaimer

Crushed Coal

1500/1625

1500

41.00

8.20

stacker

dolomite,

Stacker Reclaimer

Coal

2400/2640

2400/3000

41.00

8.20

Stacker Reclaimer

Coal

1300/1430

1300/1430

41.00

8.20

Stacker Reclaimer

Coal

1500/1650

1500/1650

41.00

8.00

30.00

7.00

825/950

280/300

30.00

7.00

Rail

3000/3300

3000/3300

41.00

8.00

twin luffing boom

Limestone,

stacker

dolomite

stacker
mounted

Rail

mounted

Fe

Fe

and

Mn

and

Mn

Ore

Ore
Base

Likhra / Jsr. (0657) 2291356

mix
Rail

mounted

twin luffing boom


stacker

Base

Mix

Sinter Plant

for

with

tripper

Service
TRF today offers comprehensive operation and maintenance services for their Stackers with guaranteed up-keep time for the customer. This
ensures that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

HEAD OFFICE & WORKS

HEAD OFFICE & WORKS

TRF Limited

TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

MARKETING OFFICES

Ph : +91-33-44033553

1200

stacker

Stacker Reclaimer

e-mail : biz.development@trf.co.in

Base mix

300/320

Block - D, 3rd Floor,

with

300/320

22 Camac Street, Kolkata - 700 016

Track Gauge

Ore

Petcoke

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Boom Length

tph
Iron

Stacker Reclaimer

Bulk Material Handling Equi pment

Stacking

Material Handled

twin luffing boom


Rail

Business Development Department

Enterprise

motions. Twin Boom Stackers are also provided with


weighing system and totalizer, hydraulic rail clamps, storm
anchor and air conditioned electric room and fire alarm, if
required.

Coal

TRF today offers comprehensive operation and maintenance services for their Stacker Reclaimers with guaranteed up-keep time for the customer. This ensures
that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

The Twin Boom Stackers are used extensively in stockyards


and are ideal for having proper blending of raw materials for
using in processing plant. TRF has engineered and supplied
Twin Boom Stacker for Ore, Base mix, and additives.

Stacker Reclaimer

Service

TRF LIMITED

Twin Boom Stackers

Enterprise

Bulk Material Handling Systems


Port &Yard Equi pment Division

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
MUMBAI

HYDERABAD

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

NEW DELHI

e-mail : nd@trf.co.in

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED

The Stacker Reclaimers are used extensively in stockyards and are ideal for
ensuring end-to-end logistics between incoming raw materials and their
processing in the plant. TRF has engineered and supplied Stacker
Reclaimers for coal, iron ore, limestone, sinter and coke.

Stacker Reclaimer

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

TRF LIMITED

Stacker Cum Reclaimers

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI
Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

HYDERABAD
Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

Himalaya House,

11th Floor 23, Kasturba Gandhi Marg

NEW DELHI

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Comprises special design with concave and convex curve to minimise the un-supported length of belt
= Material handled coal, iron ore, limestone, etc. to fill the bunker or pile of mounted on ground
= Up to 2000 mm belt
= Driven electrically
= Manufactured as one-way chute, two-way chute & three-way chute

Likhra / Jsr. (0657) 2291356

SIDE VIEW OF A TRAVELLING TRIPPER


FRONT VIEW OF A TRAVELLING TRIPPER

Travelling Trippers
A
A

Travelling Trippers

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Travelling Trippers

TRF LIMITED

individual actuators whichever is required by the customer.

material at the desired location on the conveyor with the help

single actuator either by using special link mechanism or by

The tripper is provided in the conveying system to stack the

The entire bunker opening is sealed by covering with a belt.

on each side. These trippers have a rigid welded steel frame

Bunker Belt Sealing

with wheels, which move on rails, placed parallel to conveyor

COAL
COAL
COAL
COAL

COAL
LIGNITE

chute discharge is cleared automatically to drop the material

used where continuous and uniform distribution of material

By virtue of such a belt profile, the bunker opening below the

Motorised trippers move on independent electric motors. It is

LIME
COAL
COAL
CLEAN COAL
CLEAN COAL
CLEAN COAL
COAL
COAL

Features

CRUSHED
COAL

l To minimize the over hang of belt, the tripper structure


has been designed with concave and convex curves.

regulate the tripper. The tripper can be moved either when the
conveyor belt is moving or stationary. Each tripper is provided
with a hand operated powerful, quick action rail clamp for

Enterprise

Material Handling, Capacity & other features of some Travelling Trippers:


MATERIAL

of chute/chutes fitted to the tripper. The tripper is provided

The covering belt is deflected in a particular profile with the

to resist shock and minimise distortion.

COAL

help of a set of idlers and it is mounted on the tripper chute.

Motorised Tripper

into bunker.

along the conveyor is required or where the tripper is moved


back and forth frequently. It can be automatically reversed at
each end of its travel with the help of limit switches carried on
the tripper and actuated by stops placed where desired along
the runway. Push buttons are provided for manual control to

l There are options of drive system. Drives with chain and


sprocket; direct drive with hollow shaft mounted
gearbox alongwith motor and brake.

holding it in a fixed position. The tripper is provided with a


platform for the operator.

L.S/DOLO
IRON ORE/
FLUX
COKE
SINTER
COAL
CRUSHED
COAL

l Direct drive is also given with hollow shaft mounted

geared motor with an inbuilt brake.

COAL

Long Travel Drive Assembly


Travel drive is through direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of gearbox is coupled with an electric motor.
The brake is mounted on the rear extend shaft of the motor or
between input shaft of gearbox and motor shaft. All drive
components are mounted on a common drivebase which is
connected with the trippers main body with a torque arm.
Alternately geared motor may also be provided with hollow shaft
with inbuilt brake and torque arm arrangement to overcome
space constraint. The power is supplied by a cable reeling drum
mounted on tripper body or festooning cable arrangement, if the
travel length is small.

COAL

l The machine can be controlled either by local operation


from the machine or by remote operation from control
station with selector switch or both.

CRUSHED
COKE
COKE
IRON ORE

l The machine has been provided with all safety controls


and limit switches, such as over travel limit switch,
chute-jamming switch, etc.

MIDDDLINGS

3.7 KW

1000

2 WAY CHUTE

480 TPH

2 x 3.7 KW

1500

2 WAY CHUTE

3000 TPH

3.7 KW

1200

2 WAY CHUTE

385 TPH

350 TPH

(-) 100 mm

3.7 KW

1000

1 WAY CHUTE

275 TPH

250 TPH

(-) 15 mm

7.5 KW

1600

2 WAY CHUTE

1900 TPH

1600 TPH

(-)250 mm

1.5/0.75 KW

1000

2 WAY CHUTE

500 TPH

400 TPH

(-)20 mm

5.5 KW

1400

2 WAY CHUTE

1900 TPH

1800 TPH

(-)20 mm

3.7 KW

1400

2 WAY CHUTE

1440 TPH

1200 TPH

(-)30 mm

3.7 KW

1000

3 WAY CHUTE

480 TPH

400 TPH

(-)50 mm

3.7 KW

1000

3 WAY CHUTE

240 TPH

200 TPH

(-)25 TO 80 mm

3.7 KW

1000

2 WAY CHUTE

600 TPH

500 TPH

(-)40/(-)30 mm

3.7 KW

800

2 WAY CHUTE

240 TPH

200 TPH

(-) 40 mm

3.7 KW

1200

2 WAY CHUTE

960 TPH

800 TPH

(-) 20 mm

3.7 KW

1400

3 WAY CHUTE

1485 TPH

1350 TPH

(-) 25 mm

3.7 KW

650

2 WAY CHUTE

230 TPH

210 TPH

(-) 20 mm

2.2 KW

650

2 WAY CHUTE

150 TPH

125 TPH

(-) 20 mm

2.2 KW

650

1 WAY CHUTE

150 TPH

125 TPH

(-) 20 mm

2.2 KW

500

1 WAY CHUTE

60 TPH

50 TPH

(-) 20 mm

2.2 KW

1000

2 WAY CHUTE

825 TPH

750 TPH

(-) 75 mm

5.5 KW

1400

2 WAY CHUTE

1800 TPH

1500 TPH

(-) 250 mm

2.2 KW

600

1 WAY CHUTE

330 TPH

300 TPH

(-) 20 mm

3.7 KW

1000

2 WAY CHUTE

730 TPH

660 TPH

(-) 6 mm

5.5 KW

1000

3 WAY CHUTE

825 TPH

750 TPH

20 mm

3.7 KW

1000

3 WAY CHUTE

825 TPH

750 TPH

20 mm

3.7 KW

1200

2 WAY CHUTE

825 TPH

750 TPH

20 mm

3.7 KW

800

3 WAY CHUTE

165 TPH

150 TPH

6 mm

3.7 KW

1400

3 WAY CHUTE

1760 TPH

1600 TPH

20 mm

3.7 KW

650

2 WAY CHUTE

165 TPH

150 TPH

6 mm

CAPACITY
RATED TPH

LUMP SIZE
mm

CAPACITY
DESIGN

TYPE OF
CHUTE

BELT
WIDTH

TRAVEL DRIVE
POWER KW

3 WAY CHUTE

1320 TPH

1200 TPH

2 WAY CHUTE

1980 TPH

1800 TPH

(-) 25 mm

2 WAY CHUTE

3850 TPH

3500 TPH

(-) 10 mm

2 WAY CHUTE

3850 TPH

3500 TPH

(-) 10 mm

2 WAY CHUTE

3850 TPH

3500 TPH

(-) 10 mm

1 WAY CHUTE

3850 TPH

3500 TPH

(-) 10 mm

3 WAY CHUTE

2200 TPH

2000 TPH

(-) 20 mm

1 WAY CHUTE

2760 TPH

2300 TPH

(-) 100 mm

2 WAY CHUTE

2760 TPH

2300 TPH

(-) 100 mm

3 WAY CHUTE

2420 TPH

2200 TPH

(-) 20 mm

3 WAY CHUTE

1760 TPH

1600 TPH

(-) 20 mm

2 WAY CHUTE

1200 TPH

1000 TPH

(-)5 TO (+) 5 mm

2 WAY CHUTE

1200 TPH

1000 TPH

(-)5 TO (+) 5 mm

2 WAY CHUTE

2880 TPH

2400 TPH

(-) 8 mm

2 WAY CHUTE

1200 TPH

1000 TPH

(-) 50 mm

1 WAY CHUTE

1815 TPH

1650 TPH

(-) 50 mm

3 WAY CHUTE

1760 TPH

1600 TPH

(-) 20 mm

2 x 2.2 KW

1400

3 WAY CHUTE

1500 TPH

1500 TPH

(-) 20 mm

3.7 KW

1200

3 WAY CHUTE

360 TPH

300 TPH

(-) 6 mm

3.7 KW

650

1 WAY CHUTE

180 TPH

150 TPH

(-) 3 mm

COAL
CHAR

l The machine can be provided with cradle assembly,


mounted on the machine to protect the conveyor belt
from damage due to the impact of discharged material.

400 TPH

3 WAY CHUTE

2420 TPH

2200 TPH

(-) 20 mm

(+)5mm TO (-)50 mm

COAL
COAL
COAL
COAL
COAL
COAL
COAL

Flapper Gate Drive Assembly

2500 TPH

2 WAY CHUTE

435 TPH

360 TPH

(-) 13 mm

COAL

The gate drive is through electro mechanical linear actuator


fitted with link mechanism. The actuator is supported on a
trunnion-mounted bracket. In a three-way chute two flap
gates are required. Both can be operated by a

(-) 6 mm

2 WAY CHUTE

720 TPH

600 TPH

(-) 13 mm

COAL
COAL
COAL
COAL
IRON ORE
IRON ORE
COAL
COAL
COAL
SINTER

(-) 150 mm

3 WAY CHUTE

3630 TPH

3300 TPH

(-) 20 mm

COAL
COAL
COAL

FRONT VIEW OF A ONE-WAY CHUTE TRAVELLING TRIPPER

COAL

1400

2 x 2.2 KW

1600

2 x 3.7 KW

1200

2 x 2.2 KW

1600

2 x 5.5 KW

1200

2 x 2.2 KW

1200

2 x 2.2 KW

1400

2 x 3.7 KW

1600

2 x 5.5 KW

1600

1 x 7.5 KW

1600

1 x 7.5 KW

1600

2 x 5.5 KW

1600

2 x 5.5 KW

1600

2 x 5.5 KW

2000

2 x 5.5 KW

2000

2 x 5.5 KW

1600

2 x 5.5 KW

1400

2 x 2.2 KW

1600

2 x 5.5 KW

1000

2 x 3.7 KW

1200

2 x 3.7 KW

2000

2 x 7.5 KW

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Paigah Plaza, Basheerbagh,
Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Comprises special design with concave and convex curve to minimise the un-supported length of belt
= Material handled coal, iron ore, limestone, etc. to fill the bunker or pile of mounted on ground
= Up to 2000 mm belt
= Driven electrically
= Manufactured as one-way chute, two-way chute & three-way chute

Likhra / Jsr. (0657) 2291356

SIDE VIEW OF A TRAVELLING TRIPPER


FRONT VIEW OF A TRAVELLING TRIPPER

Travelling Trippers
A
A

Travelling Trippers

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Travelling Trippers

TRF LIMITED

The tripper is provided in the conveying system to stack the

single actuator either by using special link mechanism or by

material at the desired location on the conveyor with the help

individual actuators whichever is required by the customer.

with wheels, which move on rails, placed parallel to conveyor

Material Handling, Capacity & other features of some Travelling Trippers:


MATERIAL

of chute/chutes fitted to the tripper. The tripper is provided

Bunker Belt Sealing

Enterprise

LUMP SIZE
mm

CAPACITY
RATED TPH

CAPACITY
DESIGN

TYPE OF
CHUTE

BELT
WIDTH

TRAVEL DRIVE
POWER KW

COAL

6 mm

150 TPH

165 TPH

2 WAY CHUTE

650

3.7 KW

COAL

20 mm

1600 TPH

1760 TPH

3 WAY CHUTE

1400

3.7 KW

on each side. These trippers have a rigid welded steel frame

The entire bunker opening is sealed by covering with a belt.

COAL

6 mm

150 TPH

165 TPH

3 WAY CHUTE

800

3.7 KW

to resist shock and minimise distortion.

The covering belt is deflected in a particular profile with the

COAL

20 mm

750 TPH

825 TPH

2 WAY CHUTE

1200

3.7 KW

COAL

20 mm

750 TPH

825 TPH

3 WAY CHUTE

1000

3.7 KW

COAL

20 mm

750 TPH

825 TPH

3 WAY CHUTE

1000

5.5 KW

LIGNITE

(-) 6 mm

660 TPH

730 TPH

2 WAY CHUTE

1000

3.7 KW

LIME

(-) 20 mm

300 TPH

330 TPH

1 WAY CHUTE

600

2.2 KW

COAL

(-) 250 mm

1500 TPH

1800 TPH

2 WAY CHUTE

1400

5.5 KW

COAL

(-) 75 mm

750 TPH

825 TPH

2 WAY CHUTE

1000

2.2 KW

CLEAN COAL

(-) 20 mm

50 TPH

60 TPH

1 WAY CHUTE

500

2.2 KW

CLEAN COAL

(-) 20 mm

125 TPH

150 TPH

1 WAY CHUTE

650

2.2 KW

back and forth frequently. It can be automatically reversed at

CLEAN COAL

(-) 20 mm

125 TPH

150 TPH

2 WAY CHUTE

650

2.2 KW

each end of its travel with the help of limit switches carried on

COAL

(-) 20 mm

210 TPH

230 TPH

2 WAY CHUTE

650

3.7 KW

COAL

(-) 25 mm

1350 TPH

1485 TPH

3 WAY CHUTE

1400

3.7 KW

CRUSHED
COAL

(-) 20 mm

800 TPH

960 TPH

2 WAY CHUTE

1200

3.7 KW

help of a set of idlers and it is mounted on the tripper chute.

Motorised Tripper
Motorised trippers move on independent electric motors. It is

By virtue of such a belt profile, the bunker opening below the

used where continuous and uniform distribution of material

chute discharge is cleared automatically to drop the material

along the conveyor is required or where the tripper is moved

the tripper and actuated by stops placed where desired along


the runway. Push buttons are provided for manual control to
regulate the tripper. The tripper can be moved either when the
conveyor belt is moving or stationary. Each tripper is provided
with a hand operated powerful, quick action rail clamp for
holding it in a fixed position. The tripper is provided with a
platform for the operator.

into bunker.

Features
l To minimize the over hang of belt, the tripper structure

has been designed with concave and convex curves.


l There are options of drive system. Drives with chain and

sprocket; direct drive with hollow shaft mounted


gearbox alongwith motor and brake.
l Direct drive is also given with hollow shaft mounted

geared motor with an inbuilt brake.

Long Travel Drive Assembly


Travel drive is through direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of gearbox is coupled with an electric motor.
The brake is mounted on the rear extend shaft of the motor or
between input shaft of gearbox and motor shaft. All drive
components are mounted on a common drivebase which is
connected with the trippers main body with a torque arm.
Alternately geared motor may also be provided with hollow shaft
with inbuilt brake and torque arm arrangement to overcome
space constraint. The power is supplied by a cable reeling drum
mounted on tripper body or festooning cable arrangement, if the
travel length is small.

l The machine can be controlled either by local operation

from the machine or by remote operation from control


station with selector switch or both.
l The machine has been provided with all safety controls

and limit switches, such as over travel limit switch,


chute-jamming switch, etc.
l The machine can be provided with cradle assembly,

mounted on the machine to protect the conveyor belt


from damage due to the impact of discharged material.

Flapper Gate Drive Assembly


The gate drive is through electro mechanical linear actuator
fitted with link mechanism. The actuator is supported on a
trunnion-mounted bracket. In a three-way chute two flap
gates are required. Both can be operated by a

FRONT VIEW OF A ONE-WAY CHUTE TRAVELLING TRIPPER

L.S/DOLO

(-) 40 mm

200 TPH

240 TPH

2 WAY CHUTE

800

3.7 KW

IRON ORE/
FLUX

(-)40/(-)30 mm

500 TPH

600 TPH

2 WAY CHUTE

1000

3.7 KW

COKE

(-)25 TO 80 mm

200 TPH

240 TPH

3 WAY CHUTE

1000

3.7 KW

SINTER

(-)50 mm

400 TPH

480 TPH

3 WAY CHUTE

1000

3.7 KW

COAL

(-)30 mm

1200 TPH

1440 TPH

2 WAY CHUTE

1400

3.7 KW

CRUSHED
COAL

(-)20 mm

1800 TPH

1900 TPH

2 WAY CHUTE

1400

5.5 KW

COAL

(-)20 mm

400 TPH

500 TPH

2 WAY CHUTE

1000

1.5/0.75 KW

COAL

(-)250 mm

1600 TPH

1900 TPH

2 WAY CHUTE

1600

7.5 KW

CRUSHED
COKE

(-) 15 mm

250 TPH

275 TPH

1 WAY CHUTE

1000

3.7 KW

COKE

(-) 100 mm

350 TPH

385 TPH

2 WAY CHUTE

1200

3.7 KW

IRON ORE

(-) 150 mm

2500 TPH

3000 TPH

2 WAY CHUTE

1500

2 x 3.7 KW

MIDDDLINGS

(-) 6 mm

400 TPH

480 TPH

2 WAY CHUTE

1000

3.7 KW

COAL

(-) 3 mm

150 TPH

180 TPH

1 WAY CHUTE

650

3.7 KW

CHAR

(-) 6 mm

300 TPH

360 TPH

3 WAY CHUTE

1200

3.7 KW

COAL

(-) 20 mm

1500 TPH

1500 TPH

3 WAY CHUTE

1400

2 x 2.2 KW

COAL

(-) 20 mm

1600 TPH

1760 TPH

3 WAY CHUTE

1400

2 x 2.2 KW

COAL

(-) 50 mm

1650 TPH

1815 TPH

1 WAY CHUTE

1600

2 x 3.7 KW

COAL

(-) 50 mm

1000 TPH

1200 TPH

2 WAY CHUTE

1200

2 x 2.2 KW

COAL

(-) 8 mm

2400 TPH

2880 TPH

2 WAY CHUTE

1600

2 x 5.5 KW

COAL

(-)5 TO (+) 5 mm

1000 TPH

1200 TPH

2 WAY CHUTE

1200

2 x 2.2 KW

COAL

(-)5 TO (+) 5 mm

1000 TPH

1200 TPH

2 WAY CHUTE

1200

2 x 2.2 KW

COAL

(-) 20 mm

1600 TPH

1760 TPH

3 WAY CHUTE

1400

2 x 3.7 KW

COAL

(-) 20 mm

2200 TPH

2420 TPH

3 WAY CHUTE

1600

2 x 5.5 KW

COAL

(-) 100 mm

2300 TPH

2760 TPH

2 WAY CHUTE

1600

1 x 7.5 KW

COAL

(-) 100 mm

2300 TPH

2760 TPH

1 WAY CHUTE

1600

1 x 7.5 KW

COAL

(-) 20 mm

2000 TPH

2200 TPH

3 WAY CHUTE

1600

2 x 5.5 KW

IRON ORE

(-) 10 mm

3500 TPH

3850 TPH

1 WAY CHUTE

1600

2 x 5.5 KW

IRON ORE

(-) 10 mm

3500 TPH

3850 TPH

2 WAY CHUTE

1600

2 x 5.5 KW

COAL

(-) 10 mm

3500 TPH

3850 TPH

2 WAY CHUTE

2000

2 x 5.5 KW

COAL

(-) 10 mm

3500 TPH

3850 TPH

2 WAY CHUTE

2000

2 x 5.5 KW

COAL

(-) 25 mm

1800 TPH

1980 TPH

2 WAY CHUTE

1600

2 x 5.5 KW

SINTER

(+)5mm TO (-)50 mm

1200 TPH

1320 TPH

3 WAY CHUTE

1400

2 x 2.2 KW

COAL

(-) 20 mm

2200 TPH

2420 TPH

3 WAY CHUTE

1600

2 x 5.5 KW

COAL

(-) 13 mm

360 TPH

435 TPH

2 WAY CHUTE

1000

2 x 3.7 KW

COAL

(-) 13 mm

600 TPH

720 TPH

2 WAY CHUTE

1200

2 x 3.7 KW

COAL

(-) 20 mm

3300 TPH

3630 TPH

3 WAY CHUTE

2000

2 x 7.5 KW

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Paigah Plaza, Basheerbagh,
Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Comprises special design with concave and convex curve to minimise the un-supported length of belt
= Material handled coal, iron ore, limestone, etc. to fill the bunker or pile of mounted on ground
= Up to 2000 mm belt
= Driven electrically
= Manufactured as one-way chute, two-way chute & three-way chute

Likhra / Jsr. (0657) 2291356

SIDE VIEW OF A TRAVELLING TRIPPER


FRONT VIEW OF A TRAVELLING TRIPPER

Travelling Trippers
A
A

Travelling Trippers

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Travelling Trippers

TRF LIMITED

The tripper is provided in the conveying system to stack the

single actuator either by using special link mechanism or by

material at the desired location on the conveyor with the help

individual actuators whichever is required by the customer.

with wheels, which move on rails, placed parallel to conveyor

Material Handling, Capacity & other features of some Travelling Trippers:


MATERIAL

of chute/chutes fitted to the tripper. The tripper is provided

Bunker Belt Sealing

Enterprise

LUMP SIZE
mm

CAPACITY
RATED TPH

CAPACITY
DESIGN

TYPE OF
CHUTE

BELT
WIDTH

TRAVEL DRIVE
POWER KW

COAL

6 mm

150 TPH

165 TPH

2 WAY CHUTE

650

3.7 KW

COAL

20 mm

1600 TPH

1760 TPH

3 WAY CHUTE

1400

3.7 KW

on each side. These trippers have a rigid welded steel frame

The entire bunker opening is sealed by covering with a belt.

COAL

6 mm

150 TPH

165 TPH

3 WAY CHUTE

800

3.7 KW

to resist shock and minimise distortion.

The covering belt is deflected in a particular profile with the

COAL

20 mm

750 TPH

825 TPH

2 WAY CHUTE

1200

3.7 KW

COAL

20 mm

750 TPH

825 TPH

3 WAY CHUTE

1000

3.7 KW

COAL

20 mm

750 TPH

825 TPH

3 WAY CHUTE

1000

5.5 KW

LIGNITE

(-) 6 mm

660 TPH

730 TPH

2 WAY CHUTE

1000

3.7 KW

LIME

(-) 20 mm

300 TPH

330 TPH

1 WAY CHUTE

600

2.2 KW

COAL

(-) 250 mm

1500 TPH

1800 TPH

2 WAY CHUTE

1400

5.5 KW

COAL

(-) 75 mm

750 TPH

825 TPH

2 WAY CHUTE

1000

2.2 KW

CLEAN COAL

(-) 20 mm

50 TPH

60 TPH

1 WAY CHUTE

500

2.2 KW

CLEAN COAL

(-) 20 mm

125 TPH

150 TPH

1 WAY CHUTE

650

2.2 KW

back and forth frequently. It can be automatically reversed at

CLEAN COAL

(-) 20 mm

125 TPH

150 TPH

2 WAY CHUTE

650

2.2 KW

each end of its travel with the help of limit switches carried on

COAL

(-) 20 mm

210 TPH

230 TPH

2 WAY CHUTE

650

3.7 KW

COAL

(-) 25 mm

1350 TPH

1485 TPH

3 WAY CHUTE

1400

3.7 KW

CRUSHED
COAL

(-) 20 mm

800 TPH

960 TPH

2 WAY CHUTE

1200

3.7 KW

help of a set of idlers and it is mounted on the tripper chute.

Motorised Tripper
Motorised trippers move on independent electric motors. It is

By virtue of such a belt profile, the bunker opening below the

used where continuous and uniform distribution of material

chute discharge is cleared automatically to drop the material

along the conveyor is required or where the tripper is moved

the tripper and actuated by stops placed where desired along


the runway. Push buttons are provided for manual control to
regulate the tripper. The tripper can be moved either when the
conveyor belt is moving or stationary. Each tripper is provided
with a hand operated powerful, quick action rail clamp for
holding it in a fixed position. The tripper is provided with a
platform for the operator.

into bunker.

Features
l To minimize the over hang of belt, the tripper structure

has been designed with concave and convex curves.


l There are options of drive system. Drives with chain and

sprocket; direct drive with hollow shaft mounted


gearbox alongwith motor and brake.
l Direct drive is also given with hollow shaft mounted

geared motor with an inbuilt brake.

Long Travel Drive Assembly


Travel drive is through direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of gearbox is coupled with an electric motor.
The brake is mounted on the rear extend shaft of the motor or
between input shaft of gearbox and motor shaft. All drive
components are mounted on a common drivebase which is
connected with the trippers main body with a torque arm.
Alternately geared motor may also be provided with hollow shaft
with inbuilt brake and torque arm arrangement to overcome
space constraint. The power is supplied by a cable reeling drum
mounted on tripper body or festooning cable arrangement, if the
travel length is small.

l The machine can be controlled either by local operation

from the machine or by remote operation from control


station with selector switch or both.
l The machine has been provided with all safety controls

and limit switches, such as over travel limit switch,


chute-jamming switch, etc.
l The machine can be provided with cradle assembly,

mounted on the machine to protect the conveyor belt


from damage due to the impact of discharged material.

Flapper Gate Drive Assembly


The gate drive is through electro mechanical linear actuator
fitted with link mechanism. The actuator is supported on a
trunnion-mounted bracket. In a three-way chute two flap
gates are required. Both can be operated by a

FRONT VIEW OF A ONE-WAY CHUTE TRAVELLING TRIPPER

L.S/DOLO

(-) 40 mm

200 TPH

240 TPH

2 WAY CHUTE

800

3.7 KW

IRON ORE/
FLUX

(-)40/(-)30 mm

500 TPH

600 TPH

2 WAY CHUTE

1000

3.7 KW

COKE

(-)25 TO 80 mm

200 TPH

240 TPH

3 WAY CHUTE

1000

3.7 KW

SINTER

(-)50 mm

400 TPH

480 TPH

3 WAY CHUTE

1000

3.7 KW

COAL

(-)30 mm

1200 TPH

1440 TPH

2 WAY CHUTE

1400

3.7 KW

CRUSHED
COAL

(-)20 mm

1800 TPH

1900 TPH

2 WAY CHUTE

1400

5.5 KW

COAL

(-)20 mm

400 TPH

500 TPH

2 WAY CHUTE

1000

1.5/0.75 KW

COAL

(-)250 mm

1600 TPH

1900 TPH

2 WAY CHUTE

1600

7.5 KW

CRUSHED
COKE

(-) 15 mm

250 TPH

275 TPH

1 WAY CHUTE

1000

3.7 KW

COKE

(-) 100 mm

350 TPH

385 TPH

2 WAY CHUTE

1200

3.7 KW

IRON ORE

(-) 150 mm

2500 TPH

3000 TPH

2 WAY CHUTE

1500

2 x 3.7 KW

MIDDDLINGS

(-) 6 mm

400 TPH

480 TPH

2 WAY CHUTE

1000

3.7 KW

COAL

(-) 3 mm

150 TPH

180 TPH

1 WAY CHUTE

650

3.7 KW

CHAR

(-) 6 mm

300 TPH

360 TPH

3 WAY CHUTE

1200

3.7 KW

COAL

(-) 20 mm

1500 TPH

1500 TPH

3 WAY CHUTE

1400

2 x 2.2 KW

COAL

(-) 20 mm

1600 TPH

1760 TPH

3 WAY CHUTE

1400

2 x 2.2 KW

COAL

(-) 50 mm

1650 TPH

1815 TPH

1 WAY CHUTE

1600

2 x 3.7 KW

COAL

(-) 50 mm

1000 TPH

1200 TPH

2 WAY CHUTE

1200

2 x 2.2 KW

COAL

(-) 8 mm

2400 TPH

2880 TPH

2 WAY CHUTE

1600

2 x 5.5 KW

COAL

(-)5 TO (+) 5 mm

1000 TPH

1200 TPH

2 WAY CHUTE

1200

2 x 2.2 KW

COAL

(-)5 TO (+) 5 mm

1000 TPH

1200 TPH

2 WAY CHUTE

1200

2 x 2.2 KW

COAL

(-) 20 mm

1600 TPH

1760 TPH

3 WAY CHUTE

1400

2 x 3.7 KW

COAL

(-) 20 mm

2200 TPH

2420 TPH

3 WAY CHUTE

1600

2 x 5.5 KW

COAL

(-) 100 mm

2300 TPH

2760 TPH

2 WAY CHUTE

1600

1 x 7.5 KW

COAL

(-) 100 mm

2300 TPH

2760 TPH

1 WAY CHUTE

1600

1 x 7.5 KW

COAL

(-) 20 mm

2000 TPH

2200 TPH

3 WAY CHUTE

1600

2 x 5.5 KW

IRON ORE

(-) 10 mm

3500 TPH

3850 TPH

1 WAY CHUTE

1600

2 x 5.5 KW

IRON ORE

(-) 10 mm

3500 TPH

3850 TPH

2 WAY CHUTE

1600

2 x 5.5 KW

COAL

(-) 10 mm

3500 TPH

3850 TPH

2 WAY CHUTE

2000

2 x 5.5 KW

COAL

(-) 10 mm

3500 TPH

3850 TPH

2 WAY CHUTE

2000

2 x 5.5 KW

COAL

(-) 25 mm

1800 TPH

1980 TPH

2 WAY CHUTE

1600

2 x 5.5 KW

SINTER

(+)5mm TO (-)50 mm

1200 TPH

1320 TPH

3 WAY CHUTE

1400

2 x 2.2 KW

COAL

(-) 20 mm

2200 TPH

2420 TPH

3 WAY CHUTE

1600

2 x 5.5 KW

COAL

(-) 13 mm

360 TPH

435 TPH

2 WAY CHUTE

1000

2 x 3.7 KW

COAL

(-) 13 mm

600 TPH

720 TPH

2 WAY CHUTE

1200

2 x 3.7 KW

COAL

(-) 20 mm

3300 TPH

3630 TPH

3 WAY CHUTE

2000

2 x 7.5 KW

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

MUMBAI
Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

HYDERABAD
Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

Himalaya House,

11th Floor 23, Kasturba Gandhi Marg

NEW DELHI

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Comprises special design with concave and convex curve to minimise the un-supported length of belt
= Material handled coal, iron ore, limestone, etc. to fill the bunker or pile of mounted on ground
= Up to 2000 mm belt
= Driven electrically
= Manufactured as one-way chute, two-way chute & three-way chute

Likhra / Jsr. (0657) 2291356

SIDE VIEW OF A TRAVELLING TRIPPER


FRONT VIEW OF A TRAVELLING TRIPPER

Travelling Trippers
A
A

Travelling Trippers

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Travelling Trippers

TRF LIMITED

individual actuators whichever is required by the customer.

material at the desired location on the conveyor with the help

single actuator either by using special link mechanism or by

The tripper is provided in the conveying system to stack the

The entire bunker opening is sealed by covering with a belt.

on each side. These trippers have a rigid welded steel frame

Bunker Belt Sealing

with wheels, which move on rails, placed parallel to conveyor

COAL
COAL
COAL
COAL

COAL
LIGNITE

chute discharge is cleared automatically to drop the material

used where continuous and uniform distribution of material

By virtue of such a belt profile, the bunker opening below the

Motorised trippers move on independent electric motors. It is

LIME
COAL
COAL
CLEAN COAL
CLEAN COAL
CLEAN COAL
COAL
COAL

Features

CRUSHED
COAL

l To minimize the over hang of belt, the tripper structure


has been designed with concave and convex curves.

regulate the tripper. The tripper can be moved either when the
conveyor belt is moving or stationary. Each tripper is provided
with a hand operated powerful, quick action rail clamp for

Enterprise

Material Handling, Capacity & other features of some Travelling Trippers:


MATERIAL

of chute/chutes fitted to the tripper. The tripper is provided

The covering belt is deflected in a particular profile with the

to resist shock and minimise distortion.

COAL

help of a set of idlers and it is mounted on the tripper chute.

Motorised Tripper

into bunker.

along the conveyor is required or where the tripper is moved


back and forth frequently. It can be automatically reversed at
each end of its travel with the help of limit switches carried on
the tripper and actuated by stops placed where desired along
the runway. Push buttons are provided for manual control to

l There are options of drive system. Drives with chain and


sprocket; direct drive with hollow shaft mounted
gearbox alongwith motor and brake.

holding it in a fixed position. The tripper is provided with a


platform for the operator.

L.S/DOLO
IRON ORE/
FLUX
COKE
SINTER
COAL
CRUSHED
COAL

l Direct drive is also given with hollow shaft mounted

geared motor with an inbuilt brake.

COAL

Long Travel Drive Assembly


Travel drive is through direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of gearbox is coupled with an electric motor.
The brake is mounted on the rear extend shaft of the motor or
between input shaft of gearbox and motor shaft. All drive
components are mounted on a common drivebase which is
connected with the trippers main body with a torque arm.
Alternately geared motor may also be provided with hollow shaft
with inbuilt brake and torque arm arrangement to overcome
space constraint. The power is supplied by a cable reeling drum
mounted on tripper body or festooning cable arrangement, if the
travel length is small.

COAL

l The machine can be controlled either by local operation


from the machine or by remote operation from control
station with selector switch or both.

CRUSHED
COKE
COKE
IRON ORE

l The machine has been provided with all safety controls


and limit switches, such as over travel limit switch,
chute-jamming switch, etc.

MIDDDLINGS

3.7 KW

1000

2 WAY CHUTE

480 TPH

2 x 3.7 KW

1500

2 WAY CHUTE

3000 TPH

3.7 KW

1200

2 WAY CHUTE

385 TPH

350 TPH

(-) 100 mm

3.7 KW

1000

1 WAY CHUTE

275 TPH

250 TPH

(-) 15 mm

7.5 KW

1600

2 WAY CHUTE

1900 TPH

1600 TPH

(-)250 mm

1.5/0.75 KW

1000

2 WAY CHUTE

500 TPH

400 TPH

(-)20 mm

5.5 KW

1400

2 WAY CHUTE

1900 TPH

1800 TPH

(-)20 mm

3.7 KW

1400

2 WAY CHUTE

1440 TPH

1200 TPH

(-)30 mm

3.7 KW

1000

3 WAY CHUTE

480 TPH

400 TPH

(-)50 mm

3.7 KW

1000

3 WAY CHUTE

240 TPH

200 TPH

(-)25 TO 80 mm

3.7 KW

1000

2 WAY CHUTE

600 TPH

500 TPH

(-)40/(-)30 mm

3.7 KW

800

2 WAY CHUTE

240 TPH

200 TPH

(-) 40 mm

3.7 KW

1200

2 WAY CHUTE

960 TPH

800 TPH

(-) 20 mm

3.7 KW

1400

3 WAY CHUTE

1485 TPH

1350 TPH

(-) 25 mm

3.7 KW

650

2 WAY CHUTE

230 TPH

210 TPH

(-) 20 mm

2.2 KW

650

2 WAY CHUTE

150 TPH

125 TPH

(-) 20 mm

2.2 KW

650

1 WAY CHUTE

150 TPH

125 TPH

(-) 20 mm

2.2 KW

500

1 WAY CHUTE

60 TPH

50 TPH

(-) 20 mm

2.2 KW

1000

2 WAY CHUTE

825 TPH

750 TPH

(-) 75 mm

5.5 KW

1400

2 WAY CHUTE

1800 TPH

1500 TPH

(-) 250 mm

2.2 KW

600

1 WAY CHUTE

330 TPH

300 TPH

(-) 20 mm

3.7 KW

1000

2 WAY CHUTE

730 TPH

660 TPH

(-) 6 mm

5.5 KW

1000

3 WAY CHUTE

825 TPH

750 TPH

20 mm

3.7 KW

1000

3 WAY CHUTE

825 TPH

750 TPH

20 mm

3.7 KW

1200

2 WAY CHUTE

825 TPH

750 TPH

20 mm

3.7 KW

800

3 WAY CHUTE

165 TPH

150 TPH

6 mm

3.7 KW

1400

3 WAY CHUTE

1760 TPH

1600 TPH

20 mm

3.7 KW

650

2 WAY CHUTE

165 TPH

150 TPH

6 mm

CAPACITY
RATED TPH

LUMP SIZE
mm

CAPACITY
DESIGN

TYPE OF
CHUTE

BELT
WIDTH

TRAVEL DRIVE
POWER KW

3 WAY CHUTE

1320 TPH

1200 TPH

2 WAY CHUTE

1980 TPH

1800 TPH

(-) 25 mm

2 WAY CHUTE

3850 TPH

3500 TPH

(-) 10 mm

2 WAY CHUTE

3850 TPH

3500 TPH

(-) 10 mm

2 WAY CHUTE

3850 TPH

3500 TPH

(-) 10 mm

1 WAY CHUTE

3850 TPH

3500 TPH

(-) 10 mm

3 WAY CHUTE

2200 TPH

2000 TPH

(-) 20 mm

1 WAY CHUTE

2760 TPH

2300 TPH

(-) 100 mm

2 WAY CHUTE

2760 TPH

2300 TPH

(-) 100 mm

3 WAY CHUTE

2420 TPH

2200 TPH

(-) 20 mm

3 WAY CHUTE

1760 TPH

1600 TPH

(-) 20 mm

2 WAY CHUTE

1200 TPH

1000 TPH

(-)5 TO (+) 5 mm

2 WAY CHUTE

1200 TPH

1000 TPH

(-)5 TO (+) 5 mm

2 WAY CHUTE

2880 TPH

2400 TPH

(-) 8 mm

2 WAY CHUTE

1200 TPH

1000 TPH

(-) 50 mm

1 WAY CHUTE

1815 TPH

1650 TPH

(-) 50 mm

3 WAY CHUTE

1760 TPH

1600 TPH

(-) 20 mm

2 x 2.2 KW

1400

3 WAY CHUTE

1500 TPH

1500 TPH

(-) 20 mm

3.7 KW

1200

3 WAY CHUTE

360 TPH

300 TPH

(-) 6 mm

3.7 KW

650

1 WAY CHUTE

180 TPH

150 TPH

(-) 3 mm

COAL
CHAR

l The machine can be provided with cradle assembly,


mounted on the machine to protect the conveyor belt
from damage due to the impact of discharged material.

400 TPH

3 WAY CHUTE

2420 TPH

2200 TPH

(-) 20 mm

(+)5mm TO (-)50 mm

COAL
COAL
COAL
COAL
COAL
COAL
COAL

Flapper Gate Drive Assembly

2500 TPH

2 WAY CHUTE

435 TPH

360 TPH

(-) 13 mm

COAL

The gate drive is through electro mechanical linear actuator


fitted with link mechanism. The actuator is supported on a
trunnion-mounted bracket. In a three-way chute two flap
gates are required. Both can be operated by a

(-) 6 mm

2 WAY CHUTE

720 TPH

600 TPH

(-) 13 mm

COAL
COAL
COAL
COAL
IRON ORE
IRON ORE
COAL
COAL
COAL
SINTER

(-) 150 mm

3 WAY CHUTE

3630 TPH

3300 TPH

(-) 20 mm

COAL
COAL
COAL

FRONT VIEW OF A ONE-WAY CHUTE TRAVELLING TRIPPER

COAL

1400

2 x 2.2 KW

1600

2 x 3.7 KW

1200

2 x 2.2 KW

1600

2 x 5.5 KW

1200

2 x 2.2 KW

1200

2 x 2.2 KW

1400

2 x 3.7 KW

1600

2 x 5.5 KW

1600

1 x 7.5 KW

1600

1 x 7.5 KW

1600

2 x 5.5 KW

1600

2 x 5.5 KW

1600

2 x 5.5 KW

2000

2 x 5.5 KW

2000

2 x 5.5 KW

1600

2 x 5.5 KW

1400

2 x 2.2 KW

1600

2 x 5.5 KW

1000

2 x 3.7 KW

1200

2 x 3.7 KW

2000

2 x 7.5 KW

MUMBAI

HYDERABAD

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in
e-mail : dcjha@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

NEW DELHI

Himalaya House,

REGIONAL OFFICES
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Simple oil splash lubrication - uses double lip grease lubricated oil seal
= All permanent joints are Huck Bolted
= Eliptical motion throughout produces an accurately - sized product

Likhra / Jsr. (0657) 2291356

GENERAL ARRANGEMENT
Through-flow, oil-splash system provides superior lubrication
of gears and bearings. Large oil reservoir, extending the full
length of the vibrator housing, dissipates heat rapidly, lowers
bearing temperatures for longer bearing life. It is designed for
1000-hour oil change periods.

Temperat- TRF has screen with special arrangement


ure
to handle high temperature material. The
exciter assembly is suitably designed to
handle high temperature

Oil-splash lubrication
Range &
Capacity

The range & capacity of any screen


depend on sieve analysis, half size factor,
% of fines etc. TRF has a very advance
system of screen selection which has been
developed based on its vast knowledge
base & field data. TRF screen can handle a
vast range of material. Few example is are:

Moisture

TRF screen has capability to handle entire


spectrum of material having varied
moisture content. Different technology is
used depends upon moisture content.
Generally dry screening is used up 10%
moisture. More than 10%, wet screening is
recommended.

Timing gears are premium-quality, single-helical design,


precision - cut from heat-treated steel. Wide-face helical gears
distribute stresses much more effectively than spur gears.

Wide-faced helical gears


Simple, rugged, 2 nos. one-piece shafts are precision
machined from steel forgings for long, trouble-free service life.
Self-counter weighted shaft design, eliminates the problems of
separate counterweights which are cumbersome, waste
space and tend to cause excessive shaft deflection beyond
bearing misalignment limits.

Self-counter-weighted shafts

TRUFLO VIBRATORS : famous for


reliability

Iron ore
0-50 mm
Coal
0-450 mm
Sinter
- 0-50 mm

Truflo Screens

Salient Features
A
A

Turflo Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Turflo Screens

Advance Screening Technology

any material.

of the spring supports, they require no additional overall


width for screen installation. A replaceable friction plug

Flexible drive arrangement

Enterprise

Free-floating concept insulates supporting structure from


vibration

bracket makes servicing easy.

between modernity, innovation and time-proven features.

sides of each particle are exposed to deck openings and, in the

dependability. TRF equipment strikes a judicious balance

movement quickly stratifies and turns materials so that all

TRF is a name that has become synonymous with quality and

motion (horizontal, vertical and elliptical). This unique

Standardized screen panels, and tension plates reduce


inventory costs.

Benefits of TRF skill and experience

Only TRUFLO screens offer the advantages of three-way

environmental contamination.

stroke, so that drive centres do not change during operation.

thousands of installations.

to meet safety regulations and to protect the screens from

sheaves. the eccentrically-bored screen sheave offsets the

Exclusive elliptical motion...proven far superior in

Motor drive system guards and dust enclosures are installed

belts while running. The V-belt drive utilizes deep groove

Meets environmental requirements

overhead. It adjusts itself to maintain proper tension in the V-

years of manufacturing vibrating screens.

sliding base and may either be floor-mounted or mounted

time tested and proven features developed in over several

The drive motor is mounted on a combination of pivoted and

TRF TRUFLO Screens combine modern technology with all

The entire TRUFLO screen unit is free-floating,


whether floor-mounted or suspended. Cushioning corner
springs absorb 95% of the vibration, isolating the screen from
the supporting structure. These springs serve this specific
purpose. They play no part in producing the motion of the
screen. The very characteristics which protect the supports

Equal length tension plates and cloth panels are

against vibration are the ones which allow maximum freedom


of action.

interchangeable on all screens, even between most screen


sizes. All 3658 mm. 4877 mm, 6096 mm units use 1219 mm
long panels. Standardise on TRUFLO screens and reduce

case of dewaterizers, to water spray. The result is complete


screening, accurate sizing and thorough dewatering.

Super Tough TRUFLO Vibrator design


The simple, rugged design of the TRUFLO Vibrator leads to
minimum downtime and maintenance costs. Some of the
features that make TRUFLO Vibrators extra-reliable are its
self-counterweighted shafts machined from steel forgings; oil
splash lubrication system; slipfit spherical roller bearings
protected against contamination by grease-purged, double-lip
seals and precision-cut, wide-face, helical gears.

Sharp, accurate sizing, low-cost


dewaterizing

back-up inventory costs.

TRUFLO Screens produce more


tonnage at lower cost

TRF TRUFLO Dewaterizers combine washing, sizing and

Spin-on, spin-off, high-strength bolt system


makes part replacement easy

Large surge capacity between decks eliminates


blockages

dewaterizing into one operation to save space, operating and


production costs

TRUFLO screens are designed to allow easy replacement

eliminate loose-connection problems resulting from over-

designed for high-capacity operations.

added efficiency in sizing and air cleaning.

Huck Bolts or by torqued, high-carbon bolts which also

impediment to free material flow. TRUFLO screens are

coke, eliminating freezing problems, preparing the product for

fasteners is never needed. Components are fastened by

underslung in a specially-engineered unit) presents no

freight costs, beneficiating coal for such uses as metallurgical

costs considerably. Burn-off welds, rivets, or other

maintenance. The vibrator, mounted on top of the unit (or

example, increasing the BTU content of coal, decreasing

This is another feature that reduces labour and downtime

caused by surging of feed material and permits easy

surface moisture of a product to enhance its qualities. For

support bars, discharge lips, feed hoppers and back-plates.

Maximum clearance between decks eliminates blockages

The basis function of a TRUFLO Dewaterizer is to remove the

of individual components such as crossmembers, cloth

Advantages of horizontal screen installation

TRUFLO Dewaterizer also finds specific application in


prewetting, desliming, draining and rinsing (heavy media
separation).

tightening.

Optional support-mount friction check assemblies,

Space is saved because only minimum head-room is needed.

Stop-start bounce problem minimized

TRUFLO screens offer all benefits of horizontal mounting.


This allows the installation of taller, higher-capacity storage
bins. No water drains off the discharge-end in dewatering or

Super tough screens for


super tough jobs

installed as an addition to corner spring supports, help


eliminate the problem of stop-start bounce. Mounted inboard

By adding another deck above the dewaterizing deck, material

wet screening applications in horizontally installed screens.


Rugged construction and balanced design give TRUFLO
screens the muscle to handle the toughest jobs

The need to re-lift material to a higher level or install extra

can be sized in the same operation leading to further economy


in equipment investment and operating costs.

conveyors is also eliminated.

Complete range of models, types and sizes to


meet every need
There is a TRUFLO screen to meet every, processing need.
There are more than 120 basic models and sizes from 914 x
3658 mm to 2438 x 6096 mm with single, double and triple
decks and specifications on file for many larger and more
specialized types. A wide selection of special decks are
available for dewatering, washing, scalping and processing.

Typical elevation of Truflo Screens

Angle adjusting spring pivot arrangement

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Paigah Plaza, Basheerbagh,


Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS


GENERAL ARRANGEMENT
Through-flow, oil-splash system provides superior lubrication
of gears and bearings. Large oil reservoir, extending the full
length of the vibrator housing, dissipates heat rapidly, lowers
bearing temperatures for longer bearing life. It is designed for
1000-hour oil change periods.
Timing gears are premium-quality, single-helical design,
precision - cut from heat-treated steel. Wide-face helical gears
distribute stresses much more effectively than spur gears.

Wide-faced helical gears


Self-counter-weighted shafts

Moisture
Range &
Capacity

TRUFLO VIBRATORS : famous for


reliability

= All permanent joints are Huck Bolted


= Eliptical motion throughout produces an accurately - sized product

Temperat- TRF has screen with special arrangement


ure
to handle high temperature material. The
exciter assembly is suitably designed to
handle high temperature

Oil-splash lubrication
Simple, rugged, 2 nos. one-piece shafts are precision
machined from steel forgings for long, trouble-free service life.
Self-counter weighted shaft design, eliminates the problems of
separate counterweights which are cumbersome, waste
space and tend to cause excessive shaft deflection beyond
bearing misalignment limits.

= Simple oil splash lubrication - uses double lip grease lubricated oil seal

Likhra / Jsr. (0657) 2291356

TRF screen has capability to handle entire


spectrum of material having varied
moisture content. Different technology is
used depends upon moisture content.
Generally dry screening is used up 10%
moisture. More than 10%, wet screening is
recommended.
The range & capacity of any screen
depend on sieve analysis, half size factor,
% of fines etc. TRF has a very advance
system of screen selection which has been
developed based on its vast knowledge
base & field data. TRF screen can handle a
vast range of material. Few example is are:

Iron ore
0-50 mm
Coal
0-450 mm
Sinter
- 0-50 mm

Truflo Screens

Salient Features
A
A

Turflo Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Turflo Screens
Advance Screening Technology

any material.

of the spring supports, they require no additional overall

Flexible drive arrangement

width for screen installation. A replaceable friction plug

The drive motor is mounted on a combination of pivoted and

time tested and proven features developed in over several

sliding base and may either be floor-mounted or mounted

years of manufacturing vibrating screens.

overhead. It adjusts itself to maintain proper tension in the V-

Meets environmental requirements

belts while running. The V-belt drive utilizes deep groove

Motor drive system guards and dust enclosures are installed

Exclusive elliptical motion...proven far superior in

sheaves. the eccentrically-bored screen sheave offsets the

to meet safety regulations and to protect the screens from

thousands of installations.

stroke, so that drive centres do not change during operation.

environmental contamination.

Only TRUFLO screens offer the advantages of three-way

Benefits of TRF skill and experience

Standardized screen panels, and tension plates reduce


inventory costs.

motion (horizontal, vertical and elliptical). This unique

TRF is a name that has become synonymous with quality and

movement quickly stratifies and turns materials so that all

dependability. TRF equipment strikes a judicious balance

sides of each particle are exposed to deck openings and, in the

between modernity, innovation and time-proven features.

screening, accurate sizing and thorough dewatering.

Super Tough TRUFLO Vibrator design


The simple, rugged design of the TRUFLO Vibrator leads to
minimum downtime and maintenance costs. Some of the
features that make TRUFLO Vibrators extra-reliable are its
self-counterweighted shafts machined from steel forgings; oil
splash lubrication system; slipfit spherical roller bearings
protected against contamination by grease-purged, double-lip
seals and precision-cut, wide-face, helical gears.

Equal length tension plates and cloth panels are

whether floor-mounted or suspended. Cushioning corner


springs absorb 95% of the vibration, isolating the screen from
the supporting structure. These springs serve this specific
purpose. They play no part in producing the motion of the
screen. The very characteristics which protect the supports
against vibration are the ones which allow maximum freedom
of action.

interchangeable on all screens, even between most screen


sizes. All 3658 mm. 4877 mm, 6096 mm units use 1219 mm

Sharp, accurate sizing, low-cost


dewaterizing

back-up inventory costs.

TRUFLO Screens produce more


tonnage at lower cost
Large surge capacity between decks eliminates
blockages

TRF TRUFLO Dewaterizers combine washing, sizing and

Spin-on, spin-off, high-strength bolt system


makes part replacement easy

dewaterizing into one operation to save space, operating and


production costs

TRUFLO screens are designed to allow easy replacement


of individual components such as crossmembers, cloth

The basis function of a TRUFLO Dewaterizer is to remove the

Maximum clearance between decks eliminates blockages

support bars, discharge lips, feed hoppers and back-plates.

surface moisture of a product to enhance its qualities. For

caused by surging of feed material and permits easy

This is another feature that reduces labour and downtime

example, increasing the BTU content of coal, decreasing

maintenance. The vibrator, mounted on top of the unit (or

costs considerably. Burn-off welds, rivets, or other

freight costs, beneficiating coal for such uses as metallurgical

underslung in a specially-engineered unit) presents no

fasteners is never needed. Components are fastened by

coke, eliminating freezing problems, preparing the product for

impediment to free material flow. TRUFLO screens are

Huck Bolts or by torqued, high-carbon bolts which also

added efficiency in sizing and air cleaning.

designed for high-capacity operations.

eliminate loose-connection problems resulting from overtightening.

TRUFLO screens offer all benefits of horizontal mounting.

Stop-start bounce problem minimized

Space is saved because only minimum head-room is needed.

Optional support-mount friction check assemblies,

bins. No water drains off the discharge-end in dewatering or

The entire TRUFLO screen unit is free-floating,

long panels. Standardise on TRUFLO screens and reduce

Advantages of horizontal screen installation

This allows the installation of taller, higher-capacity storage

Free-floating concept insulates supporting structure from


vibration

bracket makes servicing easy.

TRF TRUFLO Screens combine modern technology with all

case of dewaterizers, to water spray. The result is complete

Enterprise

installed as an addition to corner spring supports, help


eliminate the problem of stop-start bounce. Mounted inboard

Super tough screens for


super tough jobs

wet screening applications in horizontally installed screens.


Rugged construction and balanced design give TRUFLO
screens the muscle to handle the toughest jobs

The need to re-lift material to a higher level or install extra


conveyors is also eliminated.

Complete range of models, types and sizes to


meet every need
There is a TRUFLO screen to meet every, processing need.
There are more than 120 basic models and sizes from 914 x
3658 mm to 2438 x 6096 mm with single, double and triple
decks and specifications on file for many larger and more
specialized types. A wide selection of special decks are
available for dewatering, washing, scalping and processing.

Typical elevation of Truflo Screens

Angle adjusting spring pivot arrangement

TRUFLO Dewaterizer also finds specific application in


prewetting, desliming, draining and rinsing (heavy media
separation).
By adding another deck above the dewaterizing deck, material
can be sized in the same operation leading to further economy
in equipment investment and operating costs.

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Paigah Plaza, Basheerbagh,


Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS


GENERAL ARRANGEMENT
Through-flow, oil-splash system provides superior lubrication
of gears and bearings. Large oil reservoir, extending the full
length of the vibrator housing, dissipates heat rapidly, lowers
bearing temperatures for longer bearing life. It is designed for
1000-hour oil change periods.
Timing gears are premium-quality, single-helical design,
precision - cut from heat-treated steel. Wide-face helical gears
distribute stresses much more effectively than spur gears.

Wide-faced helical gears


Self-counter-weighted shafts

Moisture
Range &
Capacity

TRUFLO VIBRATORS : famous for


reliability

= All permanent joints are Huck Bolted


= Eliptical motion throughout produces an accurately - sized product

Temperat- TRF has screen with special arrangement


ure
to handle high temperature material. The
exciter assembly is suitably designed to
handle high temperature

Oil-splash lubrication
Simple, rugged, 2 nos. one-piece shafts are precision
machined from steel forgings for long, trouble-free service life.
Self-counter weighted shaft design, eliminates the problems of
separate counterweights which are cumbersome, waste
space and tend to cause excessive shaft deflection beyond
bearing misalignment limits.

= Simple oil splash lubrication - uses double lip grease lubricated oil seal

Likhra / Jsr. (0657) 2291356

TRF screen has capability to handle entire


spectrum of material having varied
moisture content. Different technology is
used depends upon moisture content.
Generally dry screening is used up 10%
moisture. More than 10%, wet screening is
recommended.
The range & capacity of any screen
depend on sieve analysis, half size factor,
% of fines etc. TRF has a very advance
system of screen selection which has been
developed based on its vast knowledge
base & field data. TRF screen can handle a
vast range of material. Few example is are:

Iron ore
0-50 mm
Coal
0-450 mm
Sinter
- 0-50 mm

Truflo Screens

Salient Features
A
A

Turflo Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Turflo Screens
Advance Screening Technology

any material.

of the spring supports, they require no additional overall

Flexible drive arrangement

width for screen installation. A replaceable friction plug

The drive motor is mounted on a combination of pivoted and

time tested and proven features developed in over several

sliding base and may either be floor-mounted or mounted

years of manufacturing vibrating screens.

overhead. It adjusts itself to maintain proper tension in the V-

Meets environmental requirements

belts while running. The V-belt drive utilizes deep groove

Motor drive system guards and dust enclosures are installed

Exclusive elliptical motion...proven far superior in

sheaves. the eccentrically-bored screen sheave offsets the

to meet safety regulations and to protect the screens from

thousands of installations.

stroke, so that drive centres do not change during operation.

environmental contamination.

Only TRUFLO screens offer the advantages of three-way

Benefits of TRF skill and experience

Standardized screen panels, and tension plates reduce


inventory costs.

motion (horizontal, vertical and elliptical). This unique

TRF is a name that has become synonymous with quality and

movement quickly stratifies and turns materials so that all

dependability. TRF equipment strikes a judicious balance

sides of each particle are exposed to deck openings and, in the

between modernity, innovation and time-proven features.

screening, accurate sizing and thorough dewatering.

Super Tough TRUFLO Vibrator design


The simple, rugged design of the TRUFLO Vibrator leads to
minimum downtime and maintenance costs. Some of the
features that make TRUFLO Vibrators extra-reliable are its
self-counterweighted shafts machined from steel forgings; oil
splash lubrication system; slipfit spherical roller bearings
protected against contamination by grease-purged, double-lip
seals and precision-cut, wide-face, helical gears.

Equal length tension plates and cloth panels are

whether floor-mounted or suspended. Cushioning corner


springs absorb 95% of the vibration, isolating the screen from
the supporting structure. These springs serve this specific
purpose. They play no part in producing the motion of the
screen. The very characteristics which protect the supports
against vibration are the ones which allow maximum freedom
of action.

interchangeable on all screens, even between most screen


sizes. All 3658 mm. 4877 mm, 6096 mm units use 1219 mm

Sharp, accurate sizing, low-cost


dewaterizing

back-up inventory costs.

TRUFLO Screens produce more


tonnage at lower cost
Large surge capacity between decks eliminates
blockages

TRF TRUFLO Dewaterizers combine washing, sizing and

Spin-on, spin-off, high-strength bolt system


makes part replacement easy

dewaterizing into one operation to save space, operating and


production costs

TRUFLO screens are designed to allow easy replacement


of individual components such as crossmembers, cloth

The basis function of a TRUFLO Dewaterizer is to remove the

Maximum clearance between decks eliminates blockages

support bars, discharge lips, feed hoppers and back-plates.

surface moisture of a product to enhance its qualities. For

caused by surging of feed material and permits easy

This is another feature that reduces labour and downtime

example, increasing the BTU content of coal, decreasing

maintenance. The vibrator, mounted on top of the unit (or

costs considerably. Burn-off welds, rivets, or other

freight costs, beneficiating coal for such uses as metallurgical

underslung in a specially-engineered unit) presents no

fasteners is never needed. Components are fastened by

coke, eliminating freezing problems, preparing the product for

impediment to free material flow. TRUFLO screens are

Huck Bolts or by torqued, high-carbon bolts which also

added efficiency in sizing and air cleaning.

designed for high-capacity operations.

eliminate loose-connection problems resulting from overtightening.

TRUFLO screens offer all benefits of horizontal mounting.

Stop-start bounce problem minimized

Space is saved because only minimum head-room is needed.

Optional support-mount friction check assemblies,

bins. No water drains off the discharge-end in dewatering or

The entire TRUFLO screen unit is free-floating,

long panels. Standardise on TRUFLO screens and reduce

Advantages of horizontal screen installation

This allows the installation of taller, higher-capacity storage

Free-floating concept insulates supporting structure from


vibration

bracket makes servicing easy.

TRF TRUFLO Screens combine modern technology with all

case of dewaterizers, to water spray. The result is complete

Enterprise

installed as an addition to corner spring supports, help


eliminate the problem of stop-start bounce. Mounted inboard

Super tough screens for


super tough jobs

wet screening applications in horizontally installed screens.


Rugged construction and balanced design give TRUFLO
screens the muscle to handle the toughest jobs

The need to re-lift material to a higher level or install extra


conveyors is also eliminated.

Complete range of models, types and sizes to


meet every need
There is a TRUFLO screen to meet every, processing need.
There are more than 120 basic models and sizes from 914 x
3658 mm to 2438 x 6096 mm with single, double and triple
decks and specifications on file for many larger and more
specialized types. A wide selection of special decks are
available for dewatering, washing, scalping and processing.

Typical elevation of Truflo Screens

Angle adjusting spring pivot arrangement

TRUFLO Dewaterizer also finds specific application in


prewetting, desliming, draining and rinsing (heavy media
separation).
By adding another deck above the dewaterizing deck, material
can be sized in the same operation leading to further economy
in equipment investment and operating costs.

MUMBAI

HYDERABAD

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in
e-mail : dcjha@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

NEW DELHI

Himalaya House,

REGIONAL OFFICES
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Simple oil splash lubrication - uses double lip grease lubricated oil seal
= All permanent joints are Huck Bolted
= Eliptical motion throughout produces an accurately - sized product

Likhra / Jsr. (0657) 2291356

GENERAL ARRANGEMENT
Through-flow, oil-splash system provides superior lubrication
of gears and bearings. Large oil reservoir, extending the full
length of the vibrator housing, dissipates heat rapidly, lowers
bearing temperatures for longer bearing life. It is designed for
1000-hour oil change periods.

Temperat- TRF has screen with special arrangement


ure
to handle high temperature material. The
exciter assembly is suitably designed to
handle high temperature

Oil-splash lubrication
Range &
Capacity

The range & capacity of any screen


depend on sieve analysis, half size factor,
% of fines etc. TRF has a very advance
system of screen selection which has been
developed based on its vast knowledge
base & field data. TRF screen can handle a
vast range of material. Few example is are:

Moisture

TRF screen has capability to handle entire


spectrum of material having varied
moisture content. Different technology is
used depends upon moisture content.
Generally dry screening is used up 10%
moisture. More than 10%, wet screening is
recommended.

Timing gears are premium-quality, single-helical design,


precision - cut from heat-treated steel. Wide-face helical gears
distribute stresses much more effectively than spur gears.

Wide-faced helical gears


Simple, rugged, 2 nos. one-piece shafts are precision
machined from steel forgings for long, trouble-free service life.
Self-counter weighted shaft design, eliminates the problems of
separate counterweights which are cumbersome, waste
space and tend to cause excessive shaft deflection beyond
bearing misalignment limits.

Self-counter-weighted shafts

TRUFLO VIBRATORS : famous for


reliability

Iron ore
0-50 mm
Coal
0-450 mm
Sinter
- 0-50 mm

Truflo Screens

Salient Features
A
A

Turflo Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

TRF LIMITED

Turflo Screens

Advance Screening Technology

any material.

of the spring supports, they require no additional overall


width for screen installation. A replaceable friction plug

Flexible drive arrangement

Enterprise

Free-floating concept insulates supporting structure from


vibration

bracket makes servicing easy.

between modernity, innovation and time-proven features.

sides of each particle are exposed to deck openings and, in the

dependability. TRF equipment strikes a judicious balance

movement quickly stratifies and turns materials so that all

TRF is a name that has become synonymous with quality and

motion (horizontal, vertical and elliptical). This unique

Standardized screen panels, and tension plates reduce


inventory costs.

Benefits of TRF skill and experience

Only TRUFLO screens offer the advantages of three-way

environmental contamination.

stroke, so that drive centres do not change during operation.

thousands of installations.

to meet safety regulations and to protect the screens from

sheaves. the eccentrically-bored screen sheave offsets the

Exclusive elliptical motion...proven far superior in

Motor drive system guards and dust enclosures are installed

belts while running. The V-belt drive utilizes deep groove

Meets environmental requirements

overhead. It adjusts itself to maintain proper tension in the V-

years of manufacturing vibrating screens.

sliding base and may either be floor-mounted or mounted

time tested and proven features developed in over several

The drive motor is mounted on a combination of pivoted and

TRF TRUFLO Screens combine modern technology with all

The entire TRUFLO screen unit is free-floating,


whether floor-mounted or suspended. Cushioning corner
springs absorb 95% of the vibration, isolating the screen from
the supporting structure. These springs serve this specific
purpose. They play no part in producing the motion of the
screen. The very characteristics which protect the supports

Equal length tension plates and cloth panels are

against vibration are the ones which allow maximum freedom


of action.

interchangeable on all screens, even between most screen


sizes. All 3658 mm. 4877 mm, 6096 mm units use 1219 mm
long panels. Standardise on TRUFLO screens and reduce

case of dewaterizers, to water spray. The result is complete


screening, accurate sizing and thorough dewatering.

Super Tough TRUFLO Vibrator design


The simple, rugged design of the TRUFLO Vibrator leads to
minimum downtime and maintenance costs. Some of the
features that make TRUFLO Vibrators extra-reliable are its
self-counterweighted shafts machined from steel forgings; oil
splash lubrication system; slipfit spherical roller bearings
protected against contamination by grease-purged, double-lip
seals and precision-cut, wide-face, helical gears.

Sharp, accurate sizing, low-cost


dewaterizing

back-up inventory costs.

TRUFLO Screens produce more


tonnage at lower cost

TRF TRUFLO Dewaterizers combine washing, sizing and

Spin-on, spin-off, high-strength bolt system


makes part replacement easy

Large surge capacity between decks eliminates


blockages

dewaterizing into one operation to save space, operating and


production costs

TRUFLO screens are designed to allow easy replacement

eliminate loose-connection problems resulting from over-

designed for high-capacity operations.

added efficiency in sizing and air cleaning.

Huck Bolts or by torqued, high-carbon bolts which also

impediment to free material flow. TRUFLO screens are

coke, eliminating freezing problems, preparing the product for

fasteners is never needed. Components are fastened by

underslung in a specially-engineered unit) presents no

freight costs, beneficiating coal for such uses as metallurgical

costs considerably. Burn-off welds, rivets, or other

maintenance. The vibrator, mounted on top of the unit (or

example, increasing the BTU content of coal, decreasing

This is another feature that reduces labour and downtime

caused by surging of feed material and permits easy

surface moisture of a product to enhance its qualities. For

support bars, discharge lips, feed hoppers and back-plates.

Maximum clearance between decks eliminates blockages

The basis function of a TRUFLO Dewaterizer is to remove the

of individual components such as crossmembers, cloth

Advantages of horizontal screen installation

TRUFLO Dewaterizer also finds specific application in


prewetting, desliming, draining and rinsing (heavy media
separation).

tightening.

Optional support-mount friction check assemblies,

Space is saved because only minimum head-room is needed.

Stop-start bounce problem minimized

TRUFLO screens offer all benefits of horizontal mounting.


This allows the installation of taller, higher-capacity storage
bins. No water drains off the discharge-end in dewatering or

Super tough screens for


super tough jobs

installed as an addition to corner spring supports, help


eliminate the problem of stop-start bounce. Mounted inboard

By adding another deck above the dewaterizing deck, material

wet screening applications in horizontally installed screens.


Rugged construction and balanced design give TRUFLO
screens the muscle to handle the toughest jobs

The need to re-lift material to a higher level or install extra

can be sized in the same operation leading to further economy


in equipment investment and operating costs.

conveyors is also eliminated.

Complete range of models, types and sizes to


meet every need
There is a TRUFLO screen to meet every, processing need.
There are more than 120 basic models and sizes from 914 x
3658 mm to 2438 x 6096 mm with single, double and triple
decks and specifications on file for many larger and more
specialized types. A wide selection of special decks are
available for dewatering, washing, scalping and processing.

Typical elevation of Truflo Screens

Angle adjusting spring pivot arrangement

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

= Ease of maintenance
= Ergonomically designed operator cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper

up time at sit
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection and start
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

= Ease of maintenance
= Ergonomically designed operators cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper

and start up time at site


= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required.

Twin Boom Stackers


A

Stacker Cum Reclaimers

Enterprise

TRF LIMITED

Stacker Cum Reclaimers

TRF LIMITED

Enterprise

The operator's cabins is so located that the operator gets a clear and
unobstructed view of the operation. The cabin is air-conditioned and
ergonomically designed for maximum comfort of the operator. The front
screen is mounted in the operator's console and displays details of all
operations enabling the operator to program according to the loading
requirement.

All the drives of the Stacker cum Reclaimers are provided with
programmable logic controller to achieve synchronized motions.

Stacker cum Reclaimers are also provided with weighing system and
totalizer, hydraulic railclamps, warning against storm weather and air
conditioned electric room. Dust suppression system, radio control and Fire
fighting systems are also provided as optional.

The Stacker Reclaimers are used extensively in stockyards and are ideal for
ensuring end-to-end logistics between incoming raw materials and their
processing in the plant. TRF has engineered and supplied Stacker
Reclaimers for coal, iron ore, limestone, sinter and coke.
TRF Stacker cum Reclaimers are in operation at all major steel plants, ports
and power plants in India. The stacking and reclaiming capacity of TRF
Stacker Reclaimers vary from 300 TPH to 6000 TPH making TRF the premier
supplier of Stacker Reclaimers in India.

Technical Particulars of Stacker Reclaimer


Rated / Design Capacity
Stacking
Reclaiming
tph
tph

Boom Length

Track Gauge

7.00

30.00

600/720/720

1500/1650/1800

twin luffing boom

8.00

41.00

3000/3300

3000/3300

Rail

7.00

30.00

280/300

825/950

Limestone
Iron ore fines, lumps
and pellets
Iron Ore/Lime one/coal

Stacker Reclaimer

7.00

30.00

300/320

300/320

Petcoke

Stacker Reclaimer

8.20

42.4

800/800

3600/3960

Iron ore &


pellets

Rail mounted luffing boom stacker


with tripper car

7.00

30.00

1000/1250

1000/1200

Crushed Coal

Stacker Reclaimer

tripper car

8.20

41.00

1000/1250

1500/2000

Coal

Stacker Reclaimer

stacker

8.00

35.00

800/960

800/960

Coal

Stacker Reclaimer

twin luffing boom

8.20

37.00

1000/1350

1350

Crushed Coal

Stacker Reclaimer

8.20

41.00

1200/1500

1500/1710

Iron Ore /Coal

Stacker Reclaimer

8.20

41.0

1600/2000

1600/1760

Coal

Stacker Reclaimer

7.00

36.00

1000

1200

Crushed Coal

Stacker Reclaimer

6.00

6.00

1500

1500

Coal

Stacker Reclaimer

6.70

36.0

1500

2500

Iron Ore

Stacker Reclaimer

Material Handled

Machine Description

Stacker Reclaimer
Stacker Reclaimer

Enterprise

motions. Twin Boom Stackers are also provided with


weighing system and totalizer, hydraulic rail clamps, storm
anchor and air conditioned electric room and fire alarm, if
required.

The Twin Boom Stackers are used extensively in stockyards


and are ideal for having proper blending of raw materials for
using in processing plant. TRF has engineered and supplied
Twin Boom Stacker for Ore, Base mix, and additives.

twin luffing boom

8.20

51.00

1000/1250

1000/1100

Coal

Stacker Reclaimer

Technical Particulars for Twin Boom Stacker


Rated/Design Capacity

Machine

Stacking

Material Handled

Description
Rail

Iron

Boom Length

Track Gauge

tph

mounted

Rail

Ore

Limestone

1200

22.00

8.00

with

Ore

mounted

Base mix

mounted

twin luffing boom

24.30

1200

8.00

stacker
Rail

twin luffing boom

and

flux
1400

materials

25.30

8.00

stacker
mounted

stacker
Rail

Fe

and

Mn

Ore

Limestone,

1250

21.70

8.00

dolomite
mounted

Fe

and

Mn

Ore
1100

Limestone,
dolomite,

23.90

8.00

Base

mix
Rail

mounted

twin luffing boom


stacker

Base

Mix

for
1500

Sinter Plant

26.00

6.00

with

TRF Limited

Bulk Material Handling Equi pment

Block - D, 3rd Floor,


22 Camac Street, Kolkata - 700 016
Ph : +91-33-44033553

TRF Twin Boom Stackers are in operation at all major steel


plants in India. The stacking capacity of TRF Twin Boom
Stacker vary from 1000 TPH to 1500 TPH making TRF the
premier supplier in India.

stacker

8.20

41.00

1500

1500/1625

Crushed Coal

Stacker Reclaimer

8.20

41.00

1300/1430

1300/1430

Coal

Stacker Reclaimer

tripper

Service
TRF today offers comprehensive operation and maintenance services for their Stackers with guaranteed up-keep time for the customer. This
ensures that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

HEAD OFFICE & WORKS

HEAD OFFICE & WORKS


TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

MARKETING OFFICES
Business Development Department

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in

TRF LIMITED

Twin Boom Stackers

The operator's cabins are so located that the operator gets


a clear and unobstructed view of the entire stock yard and
stacking process. The cabin is air-conditioned and
ergonomically designed for maximum comfort of the
operator. The front screen is mounted in the operator's
console and displays details of all operations enabling the
operator to program according to the stacking requirement.

All the drives of the Twin Boom Stacker are provided with
programmable logic controller to achieve synchronized

8.20

41.00

2400/3000

2400/2640

Coal

Stacker Reclaimer

8.00

41.00

1500/1650

1500/1650

Coal

Stacker Reclaimer

Service
TRF today offers comprehensive operation and maintenance services for their Stacker Reclaimers with guaranteed up-keep time for the customer. This ensures
that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED

Business Development Department

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

Block - D, 3rd Floor,


22 Camac Street, Kolkata - 700 016

Assistant General Manager

e-mail : biz.development@trf.co.in

Ph : +91-657 - 3046242

Bulk Material Handling Systems


Port &Yard Equi pment Division

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553

Cell : + 91 - 9334002278

Assistant General Manager


Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES

Fax : +91-22-22614085

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

Narottam Morarji Marg, Ballard Estate,

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

MUMBAI

NEW DELHI

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

11th Floor 23, Kasturba Gandhi Marg

HYDERABAD

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631
Fax : +91-40-23297363

Flat No. 601, 6th Floor,


Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

e-mail : hyd@trf.co.in

e-mail : hyd@trf.co.in

= Ease of maintenance
= Ergonomically designed operator cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper

up time at sit
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection and start
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

= Ease of maintenance
= Ergonomically designed operators cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
and start up time at site
= State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required.

Twin Boom Stackers


A

Stacker Cum Reclaimers

Enterprise

TRF LIMITED
Stacker cum Reclaimers are also provided with weighing system and
totalizer, hydraulic railclamps, warning against storm weather and air
conditioned electric room. Dust suppression system, radio control and Fire
fighting systems are also provided as optional.

TRF Stacker cum Reclaimers are in operation at all major steel plants, ports
and power plants in India. The stacking and reclaiming capacity of TRF
Stacker Reclaimers vary from 300 TPH to 6000 TPH making TRF the premier
supplier of Stacker Reclaimers in India.

The operator's cabins is so located that the operator gets a clear and
unobstructed view of the operation. The cabin is air-conditioned and
ergonomically designed for maximum comfort of the operator. The front
screen is mounted in the operator's console and displays details of all
operations enabling the operator to program according to the loading
requirement.

All the drives of the Stacker cum Reclaimers are provided with
programmable logic controller to achieve synchronized motions.

Technical Particulars of Stacker Reclaimer


Machine Description

Rated / Design Capacity


Stacking
Reclaiming
tph
tph

Material Handled

Stacker Reclaimer

Boom Length

Track Gauge

36.0

6.70

Iron Ore

2500

1500

Stacker Reclaimer

Coal

1500

1500

6.00

6.00

Stacker Reclaimer

Crushed Coal

1200

1000

36.00

7.00

TRF Twin Boom Stackers are in operation at all major steel


plants in India. The stacking capacity of TRF Twin Boom
Stacker vary from 1000 TPH to 1500 TPH making TRF the
premier supplier in India.

The operator's cabins are so located that the operator gets


a clear and unobstructed view of the entire stock yard and
stacking process. The cabin is air-conditioned and
ergonomically designed for maximum comfort of the
operator. The front screen is mounted in the operator's
console and displays details of all operations enabling the
operator to program according to the stacking requirement.

All the drives of the Twin Boom Stacker are provided with
programmable logic controller to achieve synchronized

Technical Particulars for Twin Boom Stacker


Rated/Design Capacity

Machine

1600/1760

1600/2000

41.0

8.20

Stacker Reclaimer

Iron Ore /Coal

1500/1710

1200/1500

41.00

8.20

Stacker Reclaimer

Crushed Coal

1350

1000/1350

37.00

8.20

twin luffing boom

Stacker Reclaimer

Coal

800/960

800/960

35.00

8.00

stacker

Stacker Reclaimer

Coal

1500/2000

1000/1250

41.00

8.20

tripper car

Stacker Reclaimer

Crushed Coal

1000/1200

1000/1250

30.00

7.00

Rail mounted luffing boom stacker


with tripper car

Iron ore &


pellets

3600/3960

800/800

42.4

8.20

Description
Rail

mounted

Rail

Limestone

mounted

mounted

twin luffing boom

Ore

and

22.00

8.00

1200

24.30

8.00

1400

25.30

8.00

1250

21.70

8.00

1100

23.90

8.00

1500

26.00

6.00

flux

materials

Stacker Reclaimer

Limestone
Iron ore fines, lumps
and pellets
Iron Ore/Lime one/coal

1500/1650/1800

600/720/720

30.00

7.00

Stacker Reclaimer

Coal

1000/1100

1000/1250

51.00

8.20

twin luffing boom

Limestone,

Stacker Reclaimer

Crushed Coal

1500/1625

1500

41.00

8.20

stacker

dolomite,

Stacker Reclaimer

Coal

2400/2640

2400/3000

41.00

8.20

Stacker Reclaimer

Coal

1300/1430

1300/1430

41.00

8.20

Stacker Reclaimer

Coal

1500/1650

1500/1650

41.00

8.00

30.00

7.00

825/950

280/300

30.00

7.00

Rail

3000/3300

3000/3300

41.00

8.00

twin luffing boom

Limestone,

stacker

dolomite

stacker
mounted

Rail

mounted

Fe

Fe

and

Mn

and

Mn

Ore

Ore
Base

Likhra / Jsr. (0657) 2291356

mix
Rail

mounted

twin luffing boom


stacker

Base

Mix

Sinter Plant

for

with

tripper

Service
TRF today offers comprehensive operation and maintenance services for their Stackers with guaranteed up-keep time for the customer. This
ensures that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

HEAD OFFICE & WORKS

HEAD OFFICE & WORKS

TRF Limited

TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand


Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

MARKETING OFFICES

Ph : +91-33-44033553

1200

stacker

Stacker Reclaimer

e-mail : biz.development@trf.co.in

Base mix

300/320

Block - D, 3rd Floor,

with

300/320

22 Camac Street, Kolkata - 700 016

Track Gauge

Ore

Petcoke

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Boom Length

tph
Iron

Stacker Reclaimer

Bulk Material Handling Equi pment

Stacking

Material Handled

twin luffing boom


Rail

Business Development Department

Enterprise

motions. Twin Boom Stackers are also provided with


weighing system and totalizer, hydraulic rail clamps, storm
anchor and air conditioned electric room and fire alarm, if
required.

Coal

TRF today offers comprehensive operation and maintenance services for their Stacker Reclaimers with guaranteed up-keep time for the customer. This ensures
that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

The Twin Boom Stackers are used extensively in stockyards


and are ideal for having proper blending of raw materials for
using in processing plant. TRF has engineered and supplied
Twin Boom Stacker for Ore, Base mix, and additives.

Stacker Reclaimer

Service

TRF LIMITED

Twin Boom Stackers

Enterprise

Bulk Material Handling Systems


Port &Yard Equi pment Division

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
MUMBAI

HYDERABAD

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

NEW DELHI

e-mail : nd@trf.co.in

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED

The Stacker Reclaimers are used extensively in stockyards and are ideal for
ensuring end-to-end logistics between incoming raw materials and their
processing in the plant. TRF has engineered and supplied Stacker
Reclaimers for coal, iron ore, limestone, sinter and coke.

Stacker Reclaimer

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

TRF LIMITED

Stacker Cum Reclaimers

MUMBAI

HYDERABAD

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

NEW DELHI

Himalaya House,

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Minimum downtime for replacement of unbalance motor


= Robust and reliable
= Uniform motion throughout ensures accuracy of output
= Stroke and slope adjustment feature

Likhra / Jsr. (0657) 2291356

Double Deck with Dual Motors


purposes. Certified drawings will be furnished on receipt of the order.
Note 1. The dimensions are approximate and should not be used for construction

2180

100

180

1280

900

750

350 120 1940

950

2X1.4

1500

1680

100

180

1280 1000

750

350 120 1440

940

2X1.4

x 2000

600

2000

2180

100

180

1280 1000

750

350 120 1940

1070

2X1.4

x2500

600

2500

2680

100

180

1280 1000

750

350 120 2440

1270

2X2.2

800 x 1500

800

1500

1770

150

200

1330 1200

800

370 170 1450

1200

2X2.2

x2000

800

2000

2270

150

220

1330 1200

800

370 170 1950

1340

2X2.2

x2500

800

2500

2270

150

220

1370 1200

800

370 170 2450

1520

2X2.2

1000x1500

1000

1500

1770

150

220

1330 1400

800

370 170 1450

1600

2X3.0

x2000

1000

2000

2270

150

220

1370 1400

800

370 170 1950

1800

2X3.0

x2500

1000

2500

2770

150

220

1370 1400

800

370 170 2450

1950

2X3.0

x3000

1000

3000

3270

150

220

1370 1400

800

370 170 2950

2550

2X6.0

1200x2500

1200

2500

2770

150

250

1440 1600

870

400 170 2450

2450

2X6.0

x3000

1200

3000

3270

150

250

1500 1600

870

400 170 2950

2750

2X6.0

x3500

1200

3500

3770

150

250

1500 1600

870

400 170 3450

2800

2X6.0

x4000

1200

4000

4270

150

250

1500 1600

870

400 170 3950

2950

2X6.0

1400x3000

1400

3000

3270

150

250

1500 1800

870

400 170 2950

2900

2X6.0

x3500

1400

3500

3770

150

250

1570 1800

870

400 170 3450

3100

2X6.0

x4000

1400

4000

4270

150

250

1570 1800

870

400 170 3950

3850

2X9.5

1180

100

180

1100

900

750

350 120

920

500

1500

1680

100

180

1176

900

750

350 120 1440

770

2X1.4

(Kw)
2X0.95

N
00 - 150

2000

600

1000

x 1500

500
500

(Kg)
600

x2000

600 x 1500

W
L
500 x 1000
SIZE

100

Unbalance Motor Feeders & Screens

Dimension in mm

Double Deck with Dual Motors


A
A

Unbalance Motor Feeders & Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Unbalance Motor Feeders & Screens


General

TRF LIMITED

Unbalance drive

TRF Vibrating Feeders with unbalance drives are economical


conveying means for all bulk material. They are used where
products are to be fed either continuously or in batches, for
instance= Despatching bulk materials from bins.

500
(CLEARANCE)

Simple to connect and operate.

P)

N.

(75

MI

GA

1500

900x1500

1500

750x1500

1500

600x1500

1200

600x1200

2000

1400x2000

2000

1200x2000

1800

1200x1800

1500

1200x1500

1800

1000x1800

115

275

775

200

600

115

375

975

200

600

115

375

975

200

750

144

375

975

250

900

173

450

1170

250

1000

173

375

975

300

1200

915

760

965

760

980

900

1050

1100

1150

1200

1150

1400

250

(CLEARANCE)

00 10 150

C.G.

VIEW-M-M

Vibrating Feeders (Suspended Type)

3000

2000x3000

3000

1800x3000

2500

1500x2500

2000

1500x2000

173

450

1170

300

1200

173

500

1300

300

1200

173

500

1300

300

1400

173

500

1300

300

1500

173

625

1625

300

1500

173

750

1950

300

173

750

1950

300

1800
2000

1150

1400

1200

1400

1250

1600

1250

1700

1390

1700

1500

2000

1550

2000

Note : 1. The dimensions are approximate and should not be used for
construction purposes. Certified drawings will be furnished on
receipt of the order.
2. If desired, foot mounted type Feeders can also be supplied.

General (For Screen)

Two unbalance motors mounted on the Screen structure &


rotating in opposite direction produce linear vibrations.
Due to linear vibrations the Screen can operate without
any declination, hence head room required for the Screen
installation is considerably reduced.
All Screens & Feeders are despatched only after
satisfactory no load trial run at TRF works.

Single Deck with Dual Motors


Dimension in mm

SIZE

F1 = F2

100

2X0.8

400

1440

120

400

900

750

160

1500 1680 100

x 1500 500

2X0.8

370

940

120

400

900

720

180

1000 1180 100

500 x 1000 500

(Kw)

(Kg)

2X1.4

850

1940

120

400

1000

820

180

2000 2180 100

x 2000 600

2X0.95

590

1440

120

400

1000

750

180

1500 1680 100

600 x 1500 600

2300 2X4.0

3950

170

600

1600

1220

350

4000 4270 150

x 4000 1200

2050 2X3.0

3450

170

550

1600

1120

300

3500 3770 150

x 3500 1200

1900 2X3.0

2950

170

550

1600

1120

300

3000 3270 150

x 3000 1200

1700 2X3.0

2450

170

550

1600

1120

300

2500 2770 150

1200 x 2500 1200

1750 2X3.0

2950

170

500

1400

1030

260

3000 3270 150

x 3000 1200

1400 2X2.2

2450

170

500

1400

1030

260

2500 2770 150

x 2500 1000

1250 2X2.2

1950

170

450

1400

980

220

2000 2270 150

x 2000 1000

1100 2X2.2

1450

170

450

1400

980

220

1500 1770 150

1000 x 1500 1000

1180 2X2.2

2450

170

450

1200

980

220

2500 2770 150

x 2500 800

2X1.4

930

1950

170

400

1200

930

200

2000 2270 150

800

2X1.4

900

1450

170

400

1200

820

200

1500 1770 150

800 x 1500 800

C
A

directions

2X0.95

580

1940

120

400

900

750

180

2000 2180 100

x 2000 500

2X1.4

920

2440

120

400

1000

820

2200 2X4.0

2950

170

600

1800

1220

300

3000 3270 150

1400 x 3000 1400

x 2000

F and by motor M is F In this case


2

FEEDER SIZE
W L

Increased centrifugal forces in relation to their


dead weight.

CENTRE OF GRAVITY

180

2350 2X4.0

3450

170

600

1800

1220

350

3500 3770 150

x 3500 1400
B

2500 2680 100

2600 2X6.0

3950

170

650

1800

1270

350

4000 4270 150

x 4000 1400

2. Force generated by motor M1 is


3

E LIN

DRIV

F2

0 - 15
M

M1

F2
c

E
TIM

x 2500 600

This straightforward drive unit produces circular or linear


motion vibrations depending on number of drive units.

1. a Angle of stroke acting on deck

3650 2X4.0

2800

600

700

2270

1480

300

4000 4000 600

1800 x 4000 1800

3. Force & stroke are in Opposite


M2

F1
a

F1
b

F
E

N
TIO
OLU
REV

Enterprise

Dimension (mm):
M

The feeder and screen are driven by two heavy duty


unbalance motors which are firmly fixed to the Feeder &
Screen trough in a specific angle. The major advantages of
unbalance drives are =

= Feeding crushers, mixers, furnaces and scales,

The feeders and screens with unbalance motors


operate with linear oscillations as explained in the
principal of operation. The unbalance forces can be
altered, when the machine is not in operation, either by
displacement, removing or by adding unbalance
weights.

Compared to other conveying means, TRFs Vibrating


Feeders with unbalance motors have low energy consumption
and cause little pollution. A trough is provided with wear
resistant liners and they do not influence the quality and
character of the product they handle.
=

Unbalance Motors provided with the Feeder or Screen


are robust, reliable in operation, have a high loading
capacity and do not require maintenance. They have
generously dimensioned special heavy duty cylindrical
roller bearings, vibration proof winding, totally enclosed
with IP-55 degree of protection and are suitable for
weather proof outdoor application.

Principle of Operation (Referring Fig No. 1)

In industries where bulk materials, solids and powders are


processed, TRF Vibrating Screen is synonymous with high
quality and efficiency. TRF Vibrating Screens are rugged and
designed for a long life time and minimum operating cost with
low maintenance. Due to wide choice of available TRF
vibratory units. It is possible to select and deliver the most
efficient and advantageous Screen for each particular
application.

The oscillating motion of the Feeder/Screen is imparted by


the unbalance masses mounted on the extended shaft of
the two motors rotating at the same speed but in opposite
directions. These motors are placed symmetrically about a
line at right angle to the motor base passing through the
centre of gravity of the frame. As the resultant force, due to
unbalance masses passes through this line, it is called
line of action. The total displacement in either direction is
called stroke.

Sectional view of unbalance motor

The correct drive selection is very important for constant


screening efficiency, long life, low operating cost and highest
possible output. The small to medium size Screens for fine
screening applications are provided with unbalance motor
drive unit.

NOTES :

DECK LINE

FEED END

300

= Feeding conveyor belts, bucket elevators, vibratory


screens, loading and sorting plants.

OM
MAY VARY FR

F2
VIEW K-K

F1

Note 1. The dimensions are approximate and should not be used for

F2
F1

STR

F2

construction purposes. Certified drawings will be furnished on

Fig No. 1

OKE

F1
e

receipt of the order.

Single Deck with Dual Motors

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-22-22614085

Fax : +91-11-23722447

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Fax : +91-40-23297363
Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Paigah Plaza, Basheerbagh,

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Minimum downtime for replacement of unbalance motor


= Robust and reliable
= Uniform motion throughout ensures accuracy of output
= Stroke and slope adjustment feature

Likhra / Jsr. (0657) 2291356

Double Deck with Dual Motors


purposes. Certified drawings will be furnished on receipt of the order.
Note 1. The dimensions are approximate and should not be used for construction

x4000
x3500
1400x3000
x4000
x3500
x3000
1200x2500
x3000
x2500
x2000
1000x1500

4000
3500

1400

3000

1400

4000

1200

3500

1200

3000

1200

2500

1200

3000

1000

2500

1000

2000

1000

1500

1000

2500

800

2000

800

1500

800

2500

600

2000

600

1500

600

2000

500

1500

500

1000

500

x2500
x2000
800 x 1500
x2500
x 2000
600 x 1500
x2000
x 1500
500 x 1000

150

4270

150

3770

150

3270

150

4270

150

3770

150

3270

150

2770

150

3270

150

2770

150

2270

150

1770

150

2270

150

2270

150

1770

100

2680

100

2180

100

1680

100

2180

100

1680

100

1180

250
250
250
250
250
250
250
220
220
220
220
220
220
200
180
180
180
180
180
180

1570 1800

870

1570 1800
1500 1800
1176
1100

750

940

350 120 1940

750

900

1070

350 120 1440

750

900

1270

350 120 1940

750

900

1200

350 120 2440

750

1280 1000

1340

370 170 1450

750

1280 1000

1520

370 170 1950

800

1280 1000

1600

370 170 2450

800

1330 1200

1800

370 170 1450

800

1330 1200

1950

370 170 1950

800

1370 1200

2550

370 170 2450

800

1330 1400

2450

370 170 2950

800

1370 1400

2750

400 170 2450

800

1370 1400

2800

400 170 2950

870

1370 1400

2950

400 170 3450

870

1440 1600

2900

400 170 3950

870

1500 1600

3100

400 170 2950

870

1500 1600

3850

400 170 3450

870

1500 1600
1280

400 170 3950

870

950

350 120 1440


350 120

770

(Kg)
600

920

L
SIZE

2X9.5
2X6.0
2X6.0
2X6.0
2X6.0
2X6.0
2X6.0
2X6.0
2X3.0
2X3.0

2X3.0
2X2.2
00 - 150

2X2.2
2X2.2
2X2.2

1400

2X1.4
F

2X1.4
2X1.4
2X1.4

100

(Kw)
2X0.95
N

Unbalance Motor Feeders & Screens

Dimension in mm

Double Deck with Dual Motors


A
A

Unbalance Motor Feeders & Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Unbalance Motor Feeders & Screens

TRF LIMITED

TRF Vibrating Feeders with unbalance drives are economical


conveying means for all bulk material. They are used where
products are to be fed either continuously or in batches, for
instance-

The feeder and screen are driven by two heavy duty


unbalance motors which are firmly fixed to the Feeder &
Screen trough in a specific angle. The major advantages of
unbalance drives are -

= Despatching bulk materials from bins.

= Feeding crushers, mixers, furnaces and scales,


= Feeding

conveyor belts, bucket elevators, vibratory


screens, loading and sorting plants.

=
=

Compared to other conveying means, TRFs Vibrating


Feeders with unbalance motors have low energy consumption
and cause little pollution. A trough is provided with wear
resistant liners and they do not influence the quality and
character of the product they handle.
=

NOTES :

DECK LINE

FEED END

1. a Angle of stroke acting on deck

500
(CLEARANCE)
P)
GA
N.
MI
(75

The feeders and screens with unbalance motors


operate with linear oscillations as explained in the
principal of operation. The unbalance forces can be
altered, when the machine is not in operation, either by
displacement, removing or by adding unbalance
weights.

The oscillating motion of the Feeder/Screen is imparted by


the unbalance masses mounted on the extended shaft of
the two motors rotating at the same speed but in opposite
directions. These motors are placed symmetrically about a
line at right angle to the motor base passing through the
centre of gravity of the frame. As the resultant force, due to
unbalance masses passes through this line, it is called
line of action. The total displacement in either direction is
called stroke.

Simple to connect and operate.

Unbalance Motors provided with the Feeder or Screen


are robust, reliable in operation, have a high loading
capacity and do not require maintenance. They have
generously dimensioned special heavy duty cylindrical
roller bearings, vibration proof winding, totally enclosed
with IP-55 degree of protection and are suitable for
weather proof outdoor application.

00 10 150

C.G.

VIEW-M-M

Vibrating Feeders (Suspended Type)

DRIV

CENTRE OF GRAVITY

F1 = F2

General (For Screen)


In industries where bulk materials, solids and powders are
processed, TRF Vibrating Screen is synonymous with high
quality and efficiency. TRF Vibrating Screens are rugged and
designed for a long life time and minimum operating cost with
low maintenance. Due to wide choice of available TRF
vibratory units. It is possible to select and deliver the most
efficient and advantageous Screen for each particular
application.
The correct drive selection is very important for constant
screening efficiency, long life, low operating cost and highest
possible output. The small to medium size Screens for fine
screening applications are provided with unbalance motor
drive unit.
This straightforward drive unit produces circular or linear
motion vibrations depending on number of drive units.

F1
b

C
A

directions

100

E
0 - 15
M

M1

F2
M

F2
F1

TIM

F2
F1
F1

1200

600

200

775

275

115

760

915

600x1500

1500

600

200

975

375

115

760

965

750x1500

1500

750

200

975

375

115

900

980

900x1500

1500

900

250

975

375

144

1100

1050

1000x1800

1800

1000

250

1170

450

173

1200

1150

1200x1500

1500

1200

300

975

375

173

1400

1150

1200x1800

1800

1200

300

1170

450

173

1400

1150

1200x2000

2000

1200

300

1300

500

173

1400

1200

1400x2000

2000

1400

300

1300

500

173

1600

1250

1500x2000

2000

1500

300

1300

500

173

1700

1250

1500x2500

2500

1500

300

1625

625

173

1700

1390

1800x3000

3000

1800

300

1950

750

173

2000

1500

2000x3000

3000

2000

300

1950

750

173

2000

1550

Note : 1. The dimensions are approximate and should not be used for

Due to linear vibrations the Screen can operate without


any declination, hence head room required for the Screen
installation is considerably reduced.
All Screens & Feeders are despatched only after
satisfactory no load trial run at TRF works.

Single Deck with Dual Motors


Dimension in mm
SIZE

(Kg)

(Kw)

500 x 1000 500

1000 1180 100

180

720

900

400

120

940

370

2X0.8

x 1500 500

1500 1680 100

160

750

900

400

120

1440

400

2X0.8

x 2000 500

2000 2180 100

180

750

900

400

120

1940

580

2X0.95

600 x 1500 600

1500 1680 100

180

750

1000

400

120

1440

590

2X0.95

x 2000 600

2000 2180 100

180

820

1000

400

120

1940

850

2X1.4

x 2500 600

2500 2680 100

180

820

1000

400

120

2440

920

2X1.4

800 x 1500 800

1500 1770 150

200

820

1200

400

170

1450

900

2X1.4

800

2000 2270 150

200

930

1200

400

170

1950

930

2X1.4

x 2500 800

2500 2770 150

220

980

1200

450

170

2450

1180 2X2.2

1000 x 1500 1000

1500 1770 150

220

980

1400

450

170

1450

1100 2X2.2

x 2000 1000

2000 2270 150

220

980

1400

450

170

1950

1250 2X2.2

x 2500 1000

2500 2770 150

260

1030

1400

500

170

2450

1400 2X2.2

x 3000 1200

3000 3270 150

260

1030

1400

500

170

2950

1750 2X3.0

1200 x 2500 1200

2500 2770 150

300

1120

1600

550

170

2450

1700 2X3.0

x 3000 1200

3000 3270 150

300

1120

1600

550

170

2950

1900 2X3.0

x 3500 1200

3500 3770 150

300

1120

1600

550

170

3450

2050 2X3.0

x 4000 1200

4000 4270 150

350

1220

1600

600

170

3950

2300 2X4.0

1400 x 3000 1400

3000 3270 150

300

1220

1800

600

170

2950

2200 2X4.0

x 3500 1400

3500 3770 150

350

1220

1800

600

170

3450

2350 2X4.0

x 4000 1400

4000 4270 150

350

1270

1800

650

170

3950

2600 2X6.0

1800 x 4000 1800

4000 4000 600

300

1480

2270

700

600

2800

3650 2X4.0

VIEW K-K

600x1200

x 2000

TIO
REV

F2

Two unbalance motors mounted on the Screen structure &


rotating in opposite direction produce linear vibrations.

2. If desired, foot mounted type Feeders can also be supplied.

OLU

F1

receipt of the order.

3. Force & stroke are in Opposite


M2

construction purposes. Certified drawings will be furnished on

F1 and by motor M2 is F2 In this case

E
E LIN

250

(CLEARANCE)

2. Force generated by motor M1 is


K

FEEDER SIZE
W L

Increased centrifugal forces in relation to their


dead weight.

Principle of Operation (Referring Fig No. 1)

Sectional view of unbalance motor

Dimension (mm):
M

300

Unbalance drive
OM
MAY VARY FR

General

Enterprise

F2

Note 1. The dimensions are approximate and should not be used for
STR

OKE

construction purposes. Certified drawings will be furnished on

Fig No. 1

receipt of the order.

Single Deck with Dual Motors

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-22-22614085

Fax : +91-11-23722447

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Fax : +91-40-23297363
Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Paigah Plaza, Basheerbagh,

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Minimum downtime for replacement of unbalance motor


= Robust and reliable
= Uniform motion throughout ensures accuracy of output
= Stroke and slope adjustment feature

Likhra / Jsr. (0657) 2291356

Double Deck with Dual Motors


purposes. Certified drawings will be furnished on receipt of the order.
Note 1. The dimensions are approximate and should not be used for construction

x4000
x3500
1400x3000
x4000
x3500
x3000
1200x2500
x3000
x2500
x2000
1000x1500

4000
3500

1400

3000

1400

4000

1200

3500

1200

3000

1200

2500

1200

3000

1000

2500

1000

2000

1000

1500

1000

2500

800

2000

800

1500

800

2500

600

2000

600

1500

600

2000

500

1500

500

1000

500

x2500
x2000
800 x 1500
x2500
x 2000
600 x 1500
x2000
x 1500
500 x 1000

150

4270

150

3770

150

3270

150

4270

150

3770

150

3270

150

2770

150

3270

150

2770

150

2270

150

1770

150

2270

150

2270

150

1770

100

2680

100

2180

100

1680

100

2180

100

1680

100

1180

250
250
250
250
250
250
250
220
220
220
220
220
220
200
180
180
180
180
180
180

1570 1800

870

1570 1800
1500 1800
1176
1100

750

940

350 120 1940

750

900

1070

350 120 1440

750

900

1270

350 120 1940

750

900

1200

350 120 2440

750

1280 1000

1340

370 170 1450

750

1280 1000

1520

370 170 1950

800

1280 1000

1600

370 170 2450

800

1330 1200

1800

370 170 1450

800

1330 1200

1950

370 170 1950

800

1370 1200

2550

370 170 2450

800

1330 1400

2450

370 170 2950

800

1370 1400

2750

400 170 2450

800

1370 1400

2800

400 170 2950

870

1370 1400

2950

400 170 3450

870

1440 1600

2900

400 170 3950

870

1500 1600

3100

400 170 2950

870

1500 1600

3850

400 170 3450

870

1500 1600
1280

400 170 3950

870

950

350 120 1440


350 120

770

(Kg)
600

920

L
SIZE

2X9.5
2X6.0
2X6.0
2X6.0
2X6.0
2X6.0
2X6.0
2X6.0
2X3.0
2X3.0

2X3.0
2X2.2
00 - 150

2X2.2
2X2.2
2X2.2

1400

2X1.4
F

2X1.4
2X1.4
2X1.4

100

(Kw)
2X0.95
N

Unbalance Motor Feeders & Screens

Dimension in mm

Double Deck with Dual Motors


A
A

Unbalance Motor Feeders & Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Unbalance Motor Feeders & Screens

TRF LIMITED

TRF Vibrating Feeders with unbalance drives are economical


conveying means for all bulk material. They are used where
products are to be fed either continuously or in batches, for
instance-

The feeder and screen are driven by two heavy duty


unbalance motors which are firmly fixed to the Feeder &
Screen trough in a specific angle. The major advantages of
unbalance drives are -

= Despatching bulk materials from bins.

= Feeding crushers, mixers, furnaces and scales,


= Feeding

conveyor belts, bucket elevators, vibratory


screens, loading and sorting plants.

=
=

Compared to other conveying means, TRFs Vibrating


Feeders with unbalance motors have low energy consumption
and cause little pollution. A trough is provided with wear
resistant liners and they do not influence the quality and
character of the product they handle.
=

NOTES :

DECK LINE

FEED END

1. a Angle of stroke acting on deck

500
(CLEARANCE)
P)
GA
N.
MI
(75

The feeders and screens with unbalance motors


operate with linear oscillations as explained in the
principal of operation. The unbalance forces can be
altered, when the machine is not in operation, either by
displacement, removing or by adding unbalance
weights.

The oscillating motion of the Feeder/Screen is imparted by


the unbalance masses mounted on the extended shaft of
the two motors rotating at the same speed but in opposite
directions. These motors are placed symmetrically about a
line at right angle to the motor base passing through the
centre of gravity of the frame. As the resultant force, due to
unbalance masses passes through this line, it is called
line of action. The total displacement in either direction is
called stroke.

Simple to connect and operate.

Unbalance Motors provided with the Feeder or Screen


are robust, reliable in operation, have a high loading
capacity and do not require maintenance. They have
generously dimensioned special heavy duty cylindrical
roller bearings, vibration proof winding, totally enclosed
with IP-55 degree of protection and are suitable for
weather proof outdoor application.

00 10 150

C.G.

VIEW-M-M

Vibrating Feeders (Suspended Type)

DRIV

CENTRE OF GRAVITY

F1 = F2

General (For Screen)


In industries where bulk materials, solids and powders are
processed, TRF Vibrating Screen is synonymous with high
quality and efficiency. TRF Vibrating Screens are rugged and
designed for a long life time and minimum operating cost with
low maintenance. Due to wide choice of available TRF
vibratory units. It is possible to select and deliver the most
efficient and advantageous Screen for each particular
application.
The correct drive selection is very important for constant
screening efficiency, long life, low operating cost and highest
possible output. The small to medium size Screens for fine
screening applications are provided with unbalance motor
drive unit.
This straightforward drive unit produces circular or linear
motion vibrations depending on number of drive units.

F1
b

C
A

directions

100

E
0 - 15
M

M1

F2
M

F2
F1

TIM

F2
F1
F1

1200

600

200

775

275

115

760

915

600x1500

1500

600

200

975

375

115

760

965

750x1500

1500

750

200

975

375

115

900

980

900x1500

1500

900

250

975

375

144

1100

1050

1000x1800

1800

1000

250

1170

450

173

1200

1150

1200x1500

1500

1200

300

975

375

173

1400

1150

1200x1800

1800

1200

300

1170

450

173

1400

1150

1200x2000

2000

1200

300

1300

500

173

1400

1200

1400x2000

2000

1400

300

1300

500

173

1600

1250

1500x2000

2000

1500

300

1300

500

173

1700

1250

1500x2500

2500

1500

300

1625

625

173

1700

1390

1800x3000

3000

1800

300

1950

750

173

2000

1500

2000x3000

3000

2000

300

1950

750

173

2000

1550

Note : 1. The dimensions are approximate and should not be used for

Due to linear vibrations the Screen can operate without


any declination, hence head room required for the Screen
installation is considerably reduced.
All Screens & Feeders are despatched only after
satisfactory no load trial run at TRF works.

Single Deck with Dual Motors


Dimension in mm
SIZE

(Kg)

(Kw)

500 x 1000 500

1000 1180 100

180

720

900

400

120

940

370

2X0.8

x 1500 500

1500 1680 100

160

750

900

400

120

1440

400

2X0.8

x 2000 500

2000 2180 100

180

750

900

400

120

1940

580

2X0.95

600 x 1500 600

1500 1680 100

180

750

1000

400

120

1440

590

2X0.95

x 2000 600

2000 2180 100

180

820

1000

400

120

1940

850

2X1.4

x 2500 600

2500 2680 100

180

820

1000

400

120

2440

920

2X1.4

800 x 1500 800

1500 1770 150

200

820

1200

400

170

1450

900

2X1.4

800

2000 2270 150

200

930

1200

400

170

1950

930

2X1.4

x 2500 800

2500 2770 150

220

980

1200

450

170

2450

1180 2X2.2

1000 x 1500 1000

1500 1770 150

220

980

1400

450

170

1450

1100 2X2.2

x 2000 1000

2000 2270 150

220

980

1400

450

170

1950

1250 2X2.2

x 2500 1000

2500 2770 150

260

1030

1400

500

170

2450

1400 2X2.2

x 3000 1200

3000 3270 150

260

1030

1400

500

170

2950

1750 2X3.0

1200 x 2500 1200

2500 2770 150

300

1120

1600

550

170

2450

1700 2X3.0

x 3000 1200

3000 3270 150

300

1120

1600

550

170

2950

1900 2X3.0

x 3500 1200

3500 3770 150

300

1120

1600

550

170

3450

2050 2X3.0

x 4000 1200

4000 4270 150

350

1220

1600

600

170

3950

2300 2X4.0

1400 x 3000 1400

3000 3270 150

300

1220

1800

600

170

2950

2200 2X4.0

x 3500 1400

3500 3770 150

350

1220

1800

600

170

3450

2350 2X4.0

x 4000 1400

4000 4270 150

350

1270

1800

650

170

3950

2600 2X6.0

1800 x 4000 1800

4000 4000 600

300

1480

2270

700

600

2800

3650 2X4.0

VIEW K-K

600x1200

x 2000

TIO
REV

F2

Two unbalance motors mounted on the Screen structure &


rotating in opposite direction produce linear vibrations.

2. If desired, foot mounted type Feeders can also be supplied.

OLU

F1

receipt of the order.

3. Force & stroke are in Opposite


M2

construction purposes. Certified drawings will be furnished on

F1 and by motor M2 is F2 In this case

E
E LIN

250

(CLEARANCE)

2. Force generated by motor M1 is


K

FEEDER SIZE
W L

Increased centrifugal forces in relation to their


dead weight.

Principle of Operation (Referring Fig No. 1)

Sectional view of unbalance motor

Dimension (mm):
M

300

Unbalance drive
OM
MAY VARY FR

General

Enterprise

F2

Note 1. The dimensions are approximate and should not be used for
STR

OKE

construction purposes. Certified drawings will be furnished on

Fig No. 1

receipt of the order.

Single Deck with Dual Motors

MUMBAI

HYDERABAD

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

NEW DELHI

Himalaya House,

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Minimum downtime for replacement of unbalance motor


= Robust and reliable
= Uniform motion throughout ensures accuracy of output
= Stroke and slope adjustment feature

Likhra / Jsr. (0657) 2291356

Double Deck with Dual Motors


purposes. Certified drawings will be furnished on receipt of the order.
Note 1. The dimensions are approximate and should not be used for construction

2180

100

180

1280

900

750

350 120 1940

950

2X1.4

1500

1680

100

180

1280 1000

750

350 120 1440

940

2X1.4

x 2000

600

2000

2180

100

180

1280 1000

750

350 120 1940

1070

2X1.4

x2500

600

2500

2680

100

180

1280 1000

750

350 120 2440

1270

2X2.2

800 x 1500

800

1500

1770

150

200

1330 1200

800

370 170 1450

1200

2X2.2

x2000

800

2000

2270

150

220

1330 1200

800

370 170 1950

1340

2X2.2

x2500

800

2500

2270

150

220

1370 1200

800

370 170 2450

1520

2X2.2

1000x1500

1000

1500

1770

150

220

1330 1400

800

370 170 1450

1600

2X3.0

x2000

1000

2000

2270

150

220

1370 1400

800

370 170 1950

1800

2X3.0

x2500

1000

2500

2770

150

220

1370 1400

800

370 170 2450

1950

2X3.0

x3000

1000

3000

3270

150

220

1370 1400

800

370 170 2950

2550

2X6.0

1200x2500

1200

2500

2770

150

250

1440 1600

870

400 170 2450

2450

2X6.0

x3000

1200

3000

3270

150

250

1500 1600

870

400 170 2950

2750

2X6.0

x3500

1200

3500

3770

150

250

1500 1600

870

400 170 3450

2800

2X6.0

x4000

1200

4000

4270

150

250

1500 1600

870

400 170 3950

2950

2X6.0

1400x3000

1400

3000

3270

150

250

1500 1800

870

400 170 2950

2900

2X6.0

x3500

1400

3500

3770

150

250

1570 1800

870

400 170 3450

3100

2X6.0

x4000

1400

4000

4270

150

250

1570 1800

870

400 170 3950

3850

2X9.5

1180

100

180

1100

900

750

350 120

920

500

1500

1680

100

180

1176

900

750

350 120 1440

770

2X1.4

(Kw)
2X0.95

N
00 - 150

2000

600

1000

x 1500

500
500

(Kg)
600

x2000

600 x 1500

W
L
500 x 1000
SIZE

100

Unbalance Motor Feeders & Screens

Dimension in mm

Double Deck with Dual Motors


A
A

Unbalance Motor Feeders & Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Unbalance Motor Feeders & Screens


General

TRF LIMITED

Unbalance drive

TRF Vibrating Feeders with unbalance drives are economical


conveying means for all bulk material. They are used where
products are to be fed either continuously or in batches, for
instance= Despatching bulk materials from bins.

500
(CLEARANCE)

Simple to connect and operate.

P)

N.

(75

MI

GA

1500

900x1500

1500

750x1500

1500

600x1500

1200

600x1200

2000

1400x2000

2000

1200x2000

1800

1200x1800

1500

1200x1500

1800

1000x1800

115

275

775

200

600

115

375

975

200

600

115

375

975

200

750

144

375

975

250

900

173

450

1170

250

1000

173

375

975

300

1200

915

760

965

760

980

900

1050

1100

1150

1200

1150

1400

250

(CLEARANCE)

00 10 150

C.G.

VIEW-M-M

Vibrating Feeders (Suspended Type)

3000

2000x3000

3000

1800x3000

2500

1500x2500

2000

1500x2000

173

450

1170

300

1200

173

500

1300

300

1200

173

500

1300

300

1400

173

500

1300

300

1500

173

625

1625

300

1500

173

750

1950

300

173

750

1950

300

1800
2000

1150

1400

1200

1400

1250

1600

1250

1700

1390

1700

1500

2000

1550

2000

Note : 1. The dimensions are approximate and should not be used for
construction purposes. Certified drawings will be furnished on
receipt of the order.
2. If desired, foot mounted type Feeders can also be supplied.

General (For Screen)

Two unbalance motors mounted on the Screen structure &


rotating in opposite direction produce linear vibrations.
Due to linear vibrations the Screen can operate without
any declination, hence head room required for the Screen
installation is considerably reduced.
All Screens & Feeders are despatched only after
satisfactory no load trial run at TRF works.

Single Deck with Dual Motors


Dimension in mm

SIZE

F1 = F2

100

2X0.8

400

1440

120

400

900

750

160

1500 1680 100

x 1500 500

2X0.8

370

940

120

400

900

720

180

1000 1180 100

500 x 1000 500

(Kw)

(Kg)

2X1.4

850

1940

120

400

1000

820

180

2000 2180 100

x 2000 600

2X0.95

590

1440

120

400

1000

750

180

1500 1680 100

600 x 1500 600

2300 2X4.0

3950

170

600

1600

1220

350

4000 4270 150

x 4000 1200

2050 2X3.0

3450

170

550

1600

1120

300

3500 3770 150

x 3500 1200

1900 2X3.0

2950

170

550

1600

1120

300

3000 3270 150

x 3000 1200

1700 2X3.0

2450

170

550

1600

1120

300

2500 2770 150

1200 x 2500 1200

1750 2X3.0

2950

170

500

1400

1030

260

3000 3270 150

x 3000 1200

1400 2X2.2

2450

170

500

1400

1030

260

2500 2770 150

x 2500 1000

1250 2X2.2

1950

170

450

1400

980

220

2000 2270 150

x 2000 1000

1100 2X2.2

1450

170

450

1400

980

220

1500 1770 150

1000 x 1500 1000

1180 2X2.2

2450

170

450

1200

980

220

2500 2770 150

x 2500 800

2X1.4

930

1950

170

400

1200

930

200

2000 2270 150

800

2X1.4

900

1450

170

400

1200

820

200

1500 1770 150

800 x 1500 800

C
A

directions

2X0.95

580

1940

120

400

900

750

180

2000 2180 100

x 2000 500

2X1.4

920

2440

120

400

1000

820

2200 2X4.0

2950

170

600

1800

1220

300

3000 3270 150

1400 x 3000 1400

x 2000

F and by motor M is F In this case


2

FEEDER SIZE
W L

Increased centrifugal forces in relation to their


dead weight.

CENTRE OF GRAVITY

180

2350 2X4.0

3450

170

600

1800

1220

350

3500 3770 150

x 3500 1400
B

2500 2680 100

2600 2X6.0

3950

170

650

1800

1270

350

4000 4270 150

x 4000 1400

2. Force generated by motor M1 is


3

E LIN

DRIV

F2

0 - 15
M

M1

F2
c

E
TIM

x 2500 600

This straightforward drive unit produces circular or linear


motion vibrations depending on number of drive units.

1. a Angle of stroke acting on deck

3650 2X4.0

2800

600

700

2270

1480

300

4000 4000 600

1800 x 4000 1800

3. Force & stroke are in Opposite


M2

F1
a

F1
b

F
E

N
TIO
OLU
REV

Enterprise

Dimension (mm):
M

The feeder and screen are driven by two heavy duty


unbalance motors which are firmly fixed to the Feeder &
Screen trough in a specific angle. The major advantages of
unbalance drives are =

= Feeding crushers, mixers, furnaces and scales,

The feeders and screens with unbalance motors


operate with linear oscillations as explained in the
principal of operation. The unbalance forces can be
altered, when the machine is not in operation, either by
displacement, removing or by adding unbalance
weights.

Compared to other conveying means, TRFs Vibrating


Feeders with unbalance motors have low energy consumption
and cause little pollution. A trough is provided with wear
resistant liners and they do not influence the quality and
character of the product they handle.
=

Unbalance Motors provided with the Feeder or Screen


are robust, reliable in operation, have a high loading
capacity and do not require maintenance. They have
generously dimensioned special heavy duty cylindrical
roller bearings, vibration proof winding, totally enclosed
with IP-55 degree of protection and are suitable for
weather proof outdoor application.

Principle of Operation (Referring Fig No. 1)

In industries where bulk materials, solids and powders are


processed, TRF Vibrating Screen is synonymous with high
quality and efficiency. TRF Vibrating Screens are rugged and
designed for a long life time and minimum operating cost with
low maintenance. Due to wide choice of available TRF
vibratory units. It is possible to select and deliver the most
efficient and advantageous Screen for each particular
application.

The oscillating motion of the Feeder/Screen is imparted by


the unbalance masses mounted on the extended shaft of
the two motors rotating at the same speed but in opposite
directions. These motors are placed symmetrically about a
line at right angle to the motor base passing through the
centre of gravity of the frame. As the resultant force, due to
unbalance masses passes through this line, it is called
line of action. The total displacement in either direction is
called stroke.

Sectional view of unbalance motor

The correct drive selection is very important for constant


screening efficiency, long life, low operating cost and highest
possible output. The small to medium size Screens for fine
screening applications are provided with unbalance motor
drive unit.

NOTES :

DECK LINE

FEED END

300

= Feeding conveyor belts, bucket elevators, vibratory


screens, loading and sorting plants.

OM
MAY VARY FR

F2
VIEW K-K

F1

Note 1. The dimensions are approximate and should not be used for

F2
F1

STR

F2

construction purposes. Certified drawings will be furnished on

Fig No. 1

OKE

F1
e

receipt of the order.

Single Deck with Dual Motors

TRF LIMITED

Enterprise

Vibropulse Screens

TRF LIMITED

Enterprise

TRF LIMITED

Enterprise

Salient Features

Style : TM - 16
1651

A
B

749

of

gth

Feed Chute
Opening (H)

Scr

Top

Dec

457

Temperature

TRF has screen with special arrangement to handle high temperature material. The exciter
assembly is suitably designed to handle high temperature.

Vibropulse Screens

749

324

1
165
920

Bot
610

975(Nom)

ec
mD

Typical end view

to

280

TRF screen has capability to handle entire spectrum of material having varied moisture content.
Different technology used depends upon moisture content. Generally dry screening is used up
10% moisture. More than 10%, wet screening is recommended.

C
102
204

76

Moisture

76

902

Len

ing
een

fac
Sur

238

Single Deck

Discharge
Chute
Opening (G)

The range & capacity of any screen depend on sieve analysis, half size factor, % of fines etc. TRF Iron ore 0-1000 mm
- 0-450 mm
has a very advance system of screen selection which has been developed based on its vast Coal
knowledge base & field data. TRF screen can handle a vast range of material. Few example is are:
Lime stone 0-600mm

324

6
457 7

Range &
Capacity

Double Deck

76

TM-16 Screens are floor mounted with pivoted corner base mounting

2438 X 6096
(96 x 240)

2743 X 4267
(108 x 168)

2743 X 4877
(108 x 192)

SHIP WT. (kg)

10,500

8800

11,750

9616

10,520

MOTOR (HP)

50

40

50

40

40

DECK

4877

6096

4267

4877

3250

4470

3250

3250

2426

2426

2730

2730

1753

1753

1905

1905

1654

1654

1765

1765

F
G

1402
2590

1402
2590

1546
2895

1546
2895

TYPICAL VIBROPULSE SCREEN

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

2235

2235

2540

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

2540

e-mail : dcjha@trf.co.in

REGIONAL OFFICES
Dimensions are approximate.

Certified prints are supplied after placement of order.

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

2438 X 4877
(96 x 192)

MODEL

Likhra / Jsr. (0657) 2291356

Dimension table for TM- 16 Screen

= Stroke, slope and speed adjustment features


= Uniform motion throughout ensures accurately - sized products
= All permanent joints are Huck Bolted
= True circular movement helps easy screening of material
= Simple grease lubrication labyrinth sealing replaces oil seals
= Oil Lubrication - uses double lip oil seals

Made up of :

belts while running. The V-belt drive utilizes deep groove

One-piece high strength eccentric shaft contained in the

sheaves. The eccentrically-bored screen sheave offsets the

The vibrating frame has been specially designed to ensure

shaft casing. Designed for minimum deflection and

stroke, so that drive centres do not change during operation.

Screen :

maximum ruggedness and rigidity. Simple construction

maximum bearing life.

A] stroke adjustability

allows complete dismantling.

B] speed adjustability

Bucker-up-frame bolted to the side plates with Huck

with a high loading capacity. Norminal bore-130 mm for

Bolts and consists of cross-members, side angles and

style TM-13 and 160 mm for style TM-16.

bucker-up bars.

They are placed in flanged housings which allows easy

Shaft casing made up of extra heavy duty pipe with

installation in the bearing housing of the frame. A set of

Every square foot of the screen is alive for highest

machined flanges bolted to the side plates ensure dual

rotating labyrinth seals provide rigorous protection against

capacity.

function-protecting shaft and serve as structural

moisture, dust and other harmful elements.

member of the live frame. Casing is also provided with

Bearings are lubricated either with grease introduced

rubber lagging along the entire length.

under pressure by a grease gun through grease fittings or

Tension skirt boards run the entire length of the screen

by oil circulation or by oil mist through mist lubrication

on both sides. They serve two purposes :

system.

High Output
=

roller bearings specially designed for the vibrating screen

= Uniform

motion throughout ensures an accurately - sized

product.
=

Circle-Throw
movement vibrating equally, simultaneously, every square
foot of the screen. True circle-throw movement causes

helps spread material across the full width of the screen.


(ii) To make screen cloth replacement easier and simpler.
=

Spreading of material.

All TRFs bigger base-mounted screens have spring guide


screen support) and top (from screen pivot). Thus, the screen

material tries itself many times before it reaches the end of the

needs to be lifted a couple of inches to release initial

screening surface.

compression of the springs, AND NOT THE ADDITIONAL 5

Skirt Board

to 6 (with chute interference) to lift out and clear the deep

Side Plate

Adjustable Stroke

start bounce. A replaceable friction plug bracket makes

guides extending inside the springs.

service applications. If a change in the operating condition is

Tension
Bolt
Outfit

required in the field, the stroke is adjusted easily by rotating


the counter-weight.

The frames of this type of screens are designed to incorporate


different types of screening surfaces, such as woven wire
set. The type of Deck surface is selected considering the duty,

Meets environmental requirements

Top

Dec

76

457

C
102
204

Discharge
Chute
Opening (G)

457

51

51

965(Nom)

tom

Bot

k
Dec

Typical end view

Double Deck

Motor drive system guards and dust enclosures are available


to meet safety regulations and to protect the screens from
environmental contamination.
Standardized screen panels, and tension plates reduce
inventory costs.
Equal length tension plates and cloth panels are

long panels. Standardise on TRUFLO screens and reduce

The drive motor is mounted on a combination pivoted and

back-up inventory costs.

Simple Maintenance

Feed Chute
Opening (H)

cloth, perforated plates, rubber decks, P.U. decks, grizzly bar

Flexible drive arrangement


sliding base and may either be floor-mounted or mounted

n
ree
f Sc
o
gth
B
Len

fa
Sur

Screening surfaces

sizes. All 3658 mm, 4877 mm, 6096 mm units use 1219 mm

(double the amplitude of vibration) required by specific

ing

Single Deck

TM- 13 Screens are floor mounted with pivoted corner base mounting
Dimension table for TM- 13 Screen
MODEL

interchangeable on all screens, even between most screen

VIBROPULSE screens are supplied with pre-set stroke

ce

servicing easy.

Easy Coil-Spring Replacement


and Coil-Spring Assemblies which unbolt at bottom (from

material to rotate as It crosses the screen cloth so that

corner spring supports, help eliminate the problem of stop-

materials, screening sizes and the users preference.

(I) To hold the screen cloth in proper tension which

A simple two-bearing assembly produces a true circular

Optional friction check assemblies, installed in an addition to

667

D] uniformity of stroke

Two side plates of heavy duty design.

A
B

Stop-start bounce problem minimized

76

857

Two screen-duty self-aligning double row spherical

457

57
641 8

C] slope adjustability

Style : TM - 13

920

Four factors guarantee the efficiency of the TRF Vibropulse

280

Frame

324

Sharp Accurate Sizing

238

overhead. It adjusts itself to maintain proper tension in the V-

1524

Vibrating Unit

Vibropulse Screens

FEATURES

Enterprise

152

BASIC ADVANTAGES

324

TRF LIMITED

Vibropulse Screens

2134x4877
(84 x 192)
2

DECK
SHIP WT. (kg)
MOTOR (HP)

2134 x 6096
(84 x 192)
1

7400

6680

30

30

2438 x 4877
(96 x 192)

7630

6000

7800

30

25

30

2438 x 6096
(96 x 240)
1
6360
25

2743 x 4267
(108 x 168)

9037

6364

30

25

4877

6096

4877

6096

4267

3963

4876

3962

4877

3250

2120

2120

2426

2426

2730

Screen Deck replacement easy and simple.

All permanent connections are Huck Bolted and

1600

1600

1753

1753

1868

maintenance-free.

1482

1482

1635

1635

1765

1250

1250

1402

1402

1546

All other bolted connections are with high carbon high


ten sile bolts.

Screen Cloth

Modular construction.

2285

2285

2590

2590

2895

Flange assembly slip fit on the shaft permits easy bearing

1930

1930

2235

2235

2540

replacement.
Dimensions are approximate. Certified prints are supplied after placement of order.

Typical screen cloth panel tensioning


arrangement
Side view of typical vibropulse screen

Made up of :

belts while running. The V-belt drive utilizes deep groove

One-piece high strength eccentric shaft contained in the

sheaves. The eccentrically-bored screen sheave offsets the

The vibrating frame has been specially designed to ensure

shaft casing. Designed for minimum deflection and

stroke, so that drive centres do not change during operation.

Screen :

maximum ruggedness and rigidity. Simple construction

maximum bearing life.

A] stroke adjustability

allows complete dismantling.

B] speed adjustability

Bucker-up-frame bolted to the side plates with Huck

with a high loading capacity. Norminal bore-130 mm for

Bolts and consists of cross-members, side angles and

style TM-13 and 160 mm for style TM-16.

bucker-up bars.

They are placed in flanged housings which allows easy

Shaft casing made up of extra heavy duty pipe with

installation in the bearing housing of the frame. A set of

Every square foot of the screen is alive for highest

machined flanges bolted to the side plates ensure dual

rotating labyrinth seals provide rigorous protection against

capacity.

function-protecting shaft and serve as structural

moisture, dust and other harmful elements.

member of the live frame. Casing is also provided with

Bearings are lubricated either with grease introduced

rubber lagging along the entire length.

under pressure by a grease gun through grease fittings or

Tension skirt boards run the entire length of the screen

by oil circulation or by oil mist through mist lubrication

on both sides. They serve two purposes :

system.

High Output
=

roller bearings specially designed for the vibrating screen

= Uniform

motion throughout ensures an accurately - sized

product.
=

Circle-Throw
movement vibrating equally, simultaneously, every square
foot of the screen. True circle-throw movement causes

helps spread material across the full width of the screen.


(ii) To make screen cloth replacement easier and simpler.
=

Spreading of material.

All TRFs bigger base-mounted screens have spring guide


screen support) and top (from screen pivot). Thus, the screen

material tries itself many times before it reaches the end of the

needs to be lifted a couple of inches to release initial

screening surface.

compression of the springs, AND NOT THE ADDITIONAL 5

Skirt Board

to 6 (with chute interference) to lift out and clear the deep

Side Plate

Adjustable Stroke

start bounce. A replaceable friction plug bracket makes

guides extending inside the springs.

service applications. If a change in the operating condition is

Tension
Bolt
Outfit

required in the field, the stroke is adjusted easily by rotating


the counter-weight.

The frames of this type of screens are designed to incorporate


different types of screening surfaces, such as woven wire
set. The type of Deck surface is selected considering the duty,

Meets environmental requirements

Top

Dec

76

457

C
102
204

Discharge
Chute
Opening (G)

457

51

51

965(Nom)

tom

Bot

k
Dec

Typical end view

Double Deck

Motor drive system guards and dust enclosures are available


to meet safety regulations and to protect the screens from
environmental contamination.
Standardized screen panels, and tension plates reduce
inventory costs.
Equal length tension plates and cloth panels are

long panels. Standardise on TRUFLO screens and reduce

The drive motor is mounted on a combination pivoted and

back-up inventory costs.

Simple Maintenance

Feed Chute
Opening (H)

cloth, perforated plates, rubber decks, P.U. decks, grizzly bar

Flexible drive arrangement


sliding base and may either be floor-mounted or mounted

n
ree
f Sc
o
gth
B
Len

fa
Sur

Screening surfaces

sizes. All 3658 mm, 4877 mm, 6096 mm units use 1219 mm

(double the amplitude of vibration) required by specific

ing

Single Deck

TM- 13 Screens are floor mounted with pivoted corner base mounting
Dimension table for TM- 13 Screen
MODEL

interchangeable on all screens, even between most screen

VIBROPULSE screens are supplied with pre-set stroke

ce

servicing easy.

Easy Coil-Spring Replacement


and Coil-Spring Assemblies which unbolt at bottom (from

material to rotate as It crosses the screen cloth so that

corner spring supports, help eliminate the problem of stop-

materials, screening sizes and the users preference.

(I) To hold the screen cloth in proper tension which

A simple two-bearing assembly produces a true circular

Optional friction check assemblies, installed in an addition to

667

D] uniformity of stroke

Two side plates of heavy duty design.

A
B

Stop-start bounce problem minimized

76

857

Two screen-duty self-aligning double row spherical

457

57
641 8

C] slope adjustability

Style : TM - 13

920

Four factors guarantee the efficiency of the TRF Vibropulse

280

Frame

324

Sharp Accurate Sizing

238

overhead. It adjusts itself to maintain proper tension in the V-

1524

Vibrating Unit

Vibropulse Screens

FEATURES

Enterprise

152

BASIC ADVANTAGES

324

TRF LIMITED

Vibropulse Screens

2134x4877
(84 x 192)
2

DECK
SHIP WT. (kg)
MOTOR (HP)

2134 x 6096
(84 x 192)
1

7400

6680

30

30

2438 x 4877
(96 x 192)

7630

6000

7800

30

25

30

2438 x 6096
(96 x 240)
1
6360
25

2743 x 4267
(108 x 168)

9037

6364

30

25

4877

6096

4877

6096

4267

3963

4876

3962

4877

3250

2120

2120

2426

2426

2730

Screen Deck replacement easy and simple.

All permanent connections are Huck Bolted and

1600

1600

1753

1753

1868

maintenance-free.

1482

1482

1635

1635

1765

1250

1250

1402

1402

1546

All other bolted connections are with high carbon high


ten sile bolts.

Screen Cloth

Modular construction.

2285

2285

2590

2590

2895

Flange assembly slip fit on the shaft permits easy bearing

1930

1930

2235

2235

2540

replacement.
Dimensions are approximate. Certified prints are supplied after placement of order.

Typical screen cloth panel tensioning


arrangement
Side view of typical vibropulse screen

Made up of :

belts while running. The V-belt drive utilizes deep groove

One-piece high strength eccentric shaft contained in the

sheaves. The eccentrically-bored screen sheave offsets the

The vibrating frame has been specially designed to ensure

shaft casing. Designed for minimum deflection and

stroke, so that drive centres do not change during operation.

Screen :

maximum ruggedness and rigidity. Simple construction

maximum bearing life.

A] stroke adjustability

allows complete dismantling.

B] speed adjustability

Bucker-up-frame bolted to the side plates with Huck

with a high loading capacity. Norminal bore-130 mm for

Bolts and consists of cross-members, side angles and

style TM-13 and 160 mm for style TM-16.

bucker-up bars.

They are placed in flanged housings which allows easy

Shaft casing made up of extra heavy duty pipe with

installation in the bearing housing of the frame. A set of

Every square foot of the screen is alive for highest

machined flanges bolted to the side plates ensure dual

rotating labyrinth seals provide rigorous protection against

capacity.

function-protecting shaft and serve as structural

moisture, dust and other harmful elements.

member of the live frame. Casing is also provided with

Bearings are lubricated either with grease introduced

rubber lagging along the entire length.

under pressure by a grease gun through grease fittings or

Tension skirt boards run the entire length of the screen

by oil circulation or by oil mist through mist lubrication

on both sides. They serve two purposes :

system.

High Output
=

roller bearings specially designed for the vibrating screen

= Uniform

motion throughout ensures an accurately - sized

product.
=

Circle-Throw
movement vibrating equally, simultaneously, every square
foot of the screen. True circle-throw movement causes

helps spread material across the full width of the screen.


(ii) To make screen cloth replacement easier and simpler.
=

Spreading of material.

All TRFs bigger base-mounted screens have spring guide


screen support) and top (from screen pivot). Thus, the screen

material tries itself many times before it reaches the end of the

needs to be lifted a couple of inches to release initial

screening surface.

compression of the springs, AND NOT THE ADDITIONAL 5

Skirt Board

to 6 (with chute interference) to lift out and clear the deep

Side Plate

Adjustable Stroke

start bounce. A replaceable friction plug bracket makes

guides extending inside the springs.

service applications. If a change in the operating condition is

Tension
Bolt
Outfit

required in the field, the stroke is adjusted easily by rotating


the counter-weight.

The frames of this type of screens are designed to incorporate


different types of screening surfaces, such as woven wire
set. The type of Deck surface is selected considering the duty,

Meets environmental requirements

Top

Dec

76

457

C
102
204

Discharge
Chute
Opening (G)

457

51

51

965(Nom)

tom

Bot

k
Dec

Typical end view

Double Deck

Motor drive system guards and dust enclosures are available


to meet safety regulations and to protect the screens from
environmental contamination.
Standardized screen panels, and tension plates reduce
inventory costs.
Equal length tension plates and cloth panels are

long panels. Standardise on TRUFLO screens and reduce

The drive motor is mounted on a combination pivoted and

back-up inventory costs.

Simple Maintenance

Feed Chute
Opening (H)

cloth, perforated plates, rubber decks, P.U. decks, grizzly bar

Flexible drive arrangement


sliding base and may either be floor-mounted or mounted

n
ree
f Sc
o
gth
B
Len

fa
Sur

Screening surfaces

sizes. All 3658 mm, 4877 mm, 6096 mm units use 1219 mm

(double the amplitude of vibration) required by specific

ing

Single Deck

TM- 13 Screens are floor mounted with pivoted corner base mounting
Dimension table for TM- 13 Screen
MODEL

interchangeable on all screens, even between most screen

VIBROPULSE screens are supplied with pre-set stroke

ce

servicing easy.

Easy Coil-Spring Replacement


and Coil-Spring Assemblies which unbolt at bottom (from

material to rotate as It crosses the screen cloth so that

corner spring supports, help eliminate the problem of stop-

materials, screening sizes and the users preference.

(I) To hold the screen cloth in proper tension which

A simple two-bearing assembly produces a true circular

Optional friction check assemblies, installed in an addition to

667

D] uniformity of stroke

Two side plates of heavy duty design.

A
B

Stop-start bounce problem minimized

76

857

Two screen-duty self-aligning double row spherical

457

57
641 8

C] slope adjustability

Style : TM - 13

920

Four factors guarantee the efficiency of the TRF Vibropulse

280

Frame

324

Sharp Accurate Sizing

238

overhead. It adjusts itself to maintain proper tension in the V-

1524

Vibrating Unit

Vibropulse Screens

FEATURES

Enterprise

152

BASIC ADVANTAGES

324

TRF LIMITED

Vibropulse Screens

2134x4877
(84 x 192)
2

DECK
SHIP WT. (kg)
MOTOR (HP)

2134 x 6096
(84 x 192)
1

7400

6680

30

30

2438 x 4877
(96 x 192)

7630

6000

7800

30

25

30

2438 x 6096
(96 x 240)
1
6360
25

2743 x 4267
(108 x 168)

9037

6364

30

25

4877

6096

4877

6096

4267

3963

4876

3962

4877

3250

2120

2120

2426

2426

2730

Screen Deck replacement easy and simple.

All permanent connections are Huck Bolted and

1600

1600

1753

1753

1868

maintenance-free.

1482

1482

1635

1635

1765

1250

1250

1402

1402

1546

All other bolted connections are with high carbon high


ten sile bolts.

Screen Cloth

Modular construction.

2285

2285

2590

2590

2895

Flange assembly slip fit on the shaft permits easy bearing

1930

1930

2235

2235

2540

replacement.
Dimensions are approximate. Certified prints are supplied after placement of order.

Typical screen cloth panel tensioning


arrangement
Side view of typical vibropulse screen

TRF LIMITED

Enterprise

Vibropulse Screens

TRF LIMITED

Enterprise

TRF LIMITED

Enterprise

Salient Features

Style : TM - 16
1651

A
B

749

of

gth

Feed Chute
Opening (H)

Scr

Top

Dec

457

Temperature

TRF has screen with special arrangement to handle high temperature material. The exciter
assembly is suitably designed to handle high temperature.

Vibropulse Screens

749

324

1
165
920

Bot
610

975(Nom)

ec
mD

Typical end view

to

280

TRF screen has capability to handle entire spectrum of material having varied moisture content.
Different technology used depends upon moisture content. Generally dry screening is used up
10% moisture. More than 10%, wet screening is recommended.

C
102
204

76

Moisture

76

902

Len

ing
een

fac
Sur

238

Single Deck

Discharge
Chute
Opening (G)

The range & capacity of any screen depend on sieve analysis, half size factor, % of fines etc. TRF Iron ore 0-1000 mm
- 0-450 mm
has a very advance system of screen selection which has been developed based on its vast Coal
knowledge base & field data. TRF screen can handle a vast range of material. Few example is are:
Lime stone 0-600mm

324

6
457 7

Range &
Capacity

Double Deck

76

TM-16 Screens are floor mounted with pivoted corner base mounting

2438 X 6096
(96 x 240)

2743 X 4267
(108 x 168)

2743 X 4877
(108 x 192)

SHIP WT. (kg)

10,500

8800

11,750

9616

10,520

MOTOR (HP)

50

40

50

40

40

DECK

4877

6096

4267

4877

3250

4470

3250

3250

2426

2426

2730

2730

1753

1753

1905

1905

1654

1654

1765

1765

F
G

1402
2590

1402
2590

1546
2895

1546
2895

TYPICAL VIBROPULSE SCREEN

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

2235

2235

2540

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

2540

e-mail : dcjha@trf.co.in

REGIONAL OFFICES
Dimensions are approximate.

Certified prints are supplied after placement of order.

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

2438 X 4877
(96 x 192)

MODEL

Likhra / Jsr. (0657) 2291356

Dimension table for TM- 16 Screen

= Stroke, slope and speed adjustment features


= Uniform motion throughout ensures accurately - sized products
= All permanent joints are Huck Bolted
= True circular movement helps easy screening of material
= Simple grease lubrication labyrinth sealing replaces oil seals
= Oil Lubrication - uses double lip oil seals

TRF LIMITED

Enterprise

Vibropulse Screens

TRF LIMITED

Enterprise

TRF LIMITED

Enterprise

Salient Features

Style : TM - 16
1651

A
B

749

of

gth

Feed Chute
Opening (H)

Scr

Top

Dec

457

Temperature

TRF has screen with special arrangement to handle high temperature material. The exciter
assembly is suitably designed to handle high temperature.

Vibropulse Screens

749

324

1
165
920

Bot
610

975(Nom)

ec
mD

Typical end view

to

280

TRF screen has capability to handle entire spectrum of material having varied moisture content.
Different technology used depends upon moisture content. Generally dry screening is used up
10% moisture. More than 10%, wet screening is recommended.

C
102
204

76

Moisture

76

902

Len

ing
een

fac
Sur

238

Single Deck

Discharge
Chute
Opening (G)

The range & capacity of any screen depend on sieve analysis, half size factor, % of fines etc. TRF Iron ore 0-1000 mm
- 0-450 mm
has a very advance system of screen selection which has been developed based on its vast Coal
knowledge base & field data. TRF screen can handle a vast range of material. Few example is are:
Lime stone 0-600mm

324

6
457 7

Range &
Capacity

Double Deck

76

TM-16 Screens are floor mounted with pivoted corner base mounting

2438 X 6096
(96 x 240)

2743 X 4267
(108 x 168)

2743 X 4877
(108 x 192)

SHIP WT. (kg)

10,500

8800

11,750

9616

10,520

MOTOR (HP)

50

40

50

40

40

DECK

4877

6096

4267

4877

3250

4470

3250

3250

2426

2426

2730

2730

1753

1753

1905

1905

1654

1654

1765

1765

F
G

1402
2590

1402
2590

1546
2895

1546
2895

TYPICAL VIBROPULSE SCREEN

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

22 Camac Street, Kolkata - 700 016


Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

2235

2235

2540

Bulk Material Handling Systems


Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

2540

e-mail : dcjha@trf.co.in

REGIONAL OFFICES
Dimensions are approximate.

Certified prints are supplied after placement of order.

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

2438 X 4877
(96 x 192)

MODEL

Likhra / Jsr. (0657) 2291356

Dimension table for TM- 16 Screen

= Stroke, slope and speed adjustment features


= Uniform motion throughout ensures accurately - sized products
= All permanent joints are Huck Bolted
= True circular movement helps easy screening of material
= Simple grease lubrication labyrinth sealing replaces oil seals
= Oil Lubrication - uses double lip oil seals

MUMBAI

HYDERABAD

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

NEW DELHI

Himalaya House,

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Oil lubrication uses double lip oil seal


= True linear motion helps easy screening of material
= All permanent joints are Huck Bolted
= Uniform motion throughout ensures accurate sized product
= Stroke and slope adjustment feature

Likhra / Jsr. (0657) 2291356

Unbalance Motors
TRF Truflo Vibrators produce three-way motion with
horizontal, vertical and elliptical components. These are used
for rugged duty condition for medium to very large size
screens. These are also very widely used for dewatering
purposes.

(ii) Elliptical motions


Vibropulse Screen
These vibrating units produce circular or linear vibrations,
depending on the number of unbalance motors used. They
are primarily used for small to medium sized screens and
have fixed speed. These screens are generally used for
fine separation with low capacity.

(iii) Unbalance Motor


Truflo Screen
The traditional drive unit of screens consist of single shaft with
counter weights. These are mostly used for medium to large
size screens and for coarse separation. These screens are
inclined and very versatile because of the available provisions
for changing the stroke and rotation, if required.

Ultraflo Vibrating Feeders & Screens

(i) Circular motions


A
A

Other Vibrating Feeders & Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Ultraflo Vibrating Feeders & Screens


General

TRF LIMITED

Performance

TRF Vibrating Screens are synonymous with high quality and


efficiency in all industries where bulk materials, solids and
powders are processed. TRF Vibrating Screens are rugged
and designed for a long life time.
Due to wide choice of available design of TRF Vibrating
Screens, it is possible to select and deliver the most efficient
and advantageous Screen for each particular application. Any
type of screening problem can be solved on the basis of the
vast experience gathered by TRF on account of large number
of screens supplied for wide variety of materials.

Vibrating Unit

Advantages

The correct selection of vibrating unit is very important for


constant long life, screening efficiency, low operating cost
and highest possible output. TRF has the solution due to
the availability of the design of different types of drive units
apart from Ultraflow unit.

Ultraflo Screen offers all benefits of horizontal mounting.


Because of minimum head room, utilisation of space is
optimum.

Salient Features
Range &
Capacity

The complete range of models, type


and sizes you ever need

means - without unbalance weight


means - with unbalance weight

Enterprise

rubber or polyurethene panels. In case of dewatering


application, stainless steel wedge wire panels are fitted.

The squirrel cage induction motor is generally directly


connected with the exciter unit by the cardon shaft. The exciter
units can also be driven by V-belts and sheaves, if desired.

The exciter has two shafts equipped with eccentric weight.


They rotate in opposite directions by means of built-in gear
and produce linear motion.
There are five holes on the eccentric weight for making
adjustment in static moment in assembly. The desired
stroke can be achieved by removing or adding adjusting
weight in these holes.

Ultraflo Screens produce more tonnage at lower cost.


Maximum clearance between decks eliminates the
blockages caused by surging of feed material. The exciter
mounted on the top of the unit or under slung in case of the
feeder causes no impediment to free material flow.

Ultraflo Vibrating Unit

Easy maintenance - The exciter unit can be removed from


the frame and maintenance can be carried out on the floor.

TRF ultraflo vibrating units consist of one or two units


connected together by cardon shaft. Ultraflo type vibrating
units produce linear vibrations. They are used for large and
ultra large Screens and for heavy duty applications. These are
also used for dewatering purposes.

The Ultraflo Screens are designed for varied duty conditions.


Styles TUF-7, TUF-9, TUF-11, TUF-12 and TUF-13 are
designated in respect to the internal diameter of the double
row spherical roller bearings fitted with the exciter shafts,
such as TUF-7 for 70 mm, TUF-9 for 90 mm, TUF-11 for 110
mm, TUF-12 for 120 mm and TUF-13 for 130 mm ID bearing,
respectively.

Principal of Operation (Refer. Fig. No.1)


The oscillating motion of the vibratory equipment
[Screen/Feeder] is imparted by the unbalance masses
mounted on the two extended shafts rotating at the same
speed in opposite direction. The exciters are placed
symmetrically about a line at right angle to the exciter base
passing through the centre of gravity of the frame. As the
resultant force due to unbalance masses passes through this
line, it is called drive line or line of action. The total displacement
in either direction is called stroke.

The Screen size can vary from 915 mm to 2500 mm width


and length from 3 M to 6 M with single, double and triple
deck arrangements.

These direct force exciters generate the typical vibratory


moment [ Fig.-1). The exciters are attached to the screen or
feeder frame in such a way that the line of action of the
exciter forces passes close to centre of gravity and makeswith the screening plane-the angle of throw. The vibration
frequency of the screen is same as the exciter frequency.

Screens are designed to suit all types of screening media


such as perforated plates, welded grates, mesh clothes,

Moisture

The range & capacity of any screen


depend on sieve analysis, half size factor,
% of fines etc. TRF has a very advance
system of screen selection which has been
developed based on its vast knowledge
base & field data. TRF screen can handle a
vast range of material. Few example is are:

Coal - 0450 mm
Sinter
- 0-50 mm

TRF screen has capability to handle entire


spectrum of material having varied
moisture content. Different technology
used depends upon moisture content.
Generally dry screening is used up 10%
moisture. More than 10%, wet screening is
recommended.

Temperat- TRF has screen with special arrangement


ure
to handle high temperature material. The
exciter assembly is suitably designed to
handle high temperature

Static Moment
An important characteristics of the exciter is the so-called
static moment.
The static moment is the result of the weight of all
unbalance masses multiplied by their radii of centre of
gravity; usually it is given in cm. kg.
The static moment and with it the centrifugal force
generated by the exciter can be gradually adjusted by
adding or removing the unbalance weights. The
magnitude of the static moment - as a function of number
and configuration of unbalance weights-can be taken from
the chart Static Moment of Directed Force Exciters.
Number and configuration of unbalance weights are
marked by white and dark circles.

N
O
TI
LU
VO

Cardon Shaft Drive Arrangement

M
TI
E

Two or three exciters are connected together side by side by


cardon shaft. The intermediate flanges bolted on the exciter
segment are provided with spigot fitting. This ensures
correct positioning of the cardon shaft.

TR
O
KE

F F2

RE

Fig No. 1

Ultraflo Screen

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Paigah Plaza, Basheerbagh,
Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Oil lubrication uses double lip oil seal


= True linear motion helps easy screening of material
= All permanent joints are Huck Bolted
= Uniform motion throughout ensures accurate sized product
= Stroke and slope adjustment feature

Likhra / Jsr. (0657) 2291356

Unbalance Motors
TRF Truflo Vibrators produce three-way motion with
horizontal, vertical and elliptical components. These are used
for rugged duty condition for medium to very large size
screens. These are also very widely used for dewatering
purposes.

(ii) Elliptical motions


Vibropulse Screen
These vibrating units produce circular or linear vibrations,
depending on the number of unbalance motors used. They
are primarily used for small to medium sized screens and
have fixed speed. These screens are generally used for
fine separation with low capacity.

(iii) Unbalance Motor


Truflo Screen
The traditional drive unit of screens consist of single shaft with
counter weights. These are mostly used for medium to large
size screens and for coarse separation. These screens are
inclined and very versatile because of the available provisions
for changing the stroke and rotation, if required.

Ultraflo Vibrating Feeders & Screens

(i) Circular motions


A

Other Vibrating Feeders & Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Ultraflo Vibrating Feeders & Screens


General

Performance

TRF Vibrating Screens are synonymous with high quality and


efficiency in all industries where bulk materials, solids and
powders are processed. TRF Vibrating Screens are rugged
and designed for a long life time.

The exciter has two shafts equipped with eccentric weight.


They rotate in opposite directions by means of built-in gear
and produce linear motion.

Due to wide choice of available design of TRF Vibrating


Screens, it is possible to select and deliver the most efficient
and advantageous Screen for each particular application. Any
type of screening problem can be solved on the basis of the
vast experience gathered by TRF on account of large number
of screens supplied for wide variety of materials.

There are five holes on the eccentric weight for making


adjustment in static moment in assembly. The desired
stroke can be achieved by removing or adding adjusting
weight in these holes.

Ultraflo Vibrating Unit

The squirrel cage induction motor is generally directly


connected with the exciter unit by the cardon shaft. The exciter
units can also be driven by V-belts and sheaves, if desired.

Advantages
Ultraflo Screen offers all benefits of horizontal mounting.
Because of minimum head room, utilisation of space is
optimum.
Ultraflo Screens produce more tonnage at lower cost.
Maximum clearance between decks eliminates the
blockages caused by surging of feed material. The exciter
mounted on the top of the unit or under slung in case of the
feeder causes no impediment to free material flow.
Easy maintenance - The exciter unit can be removed from
the frame and maintenance can be carried out on the floor.

TRF ultraflo vibrating units consist of one or two units


connected together by cardon shaft. Ultraflo type vibrating
units produce linear vibrations. They are used for large and
ultra large Screens and for heavy duty applications. These are
also used for dewatering purposes.

means - without unbalance weight


means - with unbalance weight
These direct force exciters generate the typical vibratory
moment [ Fig.-1). The exciters are attached to the screen or
feeder frame in such a way that the line of action of the
exciter forces passes close to centre of gravity and makeswith the screening plane-the angle of throw. The vibration
frequency of the screen is same as the exciter frequency.

The Ultraflo Screens are designed for varied duty conditions.


Styles TUF-7, TUF-9, TUF-11, TUF-12 and TUF-13 are
designated in respect to the internal diameter of the double
row spherical roller bearings fitted with the exciter shafts,
such as TUF-7 for 70 mm, TUF-9 for 90 mm, TUF-11 for 110
mm, TUF-12 for 120 mm and TUF-13 for 130 mm ID bearing,
respectively.
The Screen size can vary from 915 mm to 2500 mm width
and length from 3 M to 6 M with single, double and triple
deck arrangements.
Screens are designed to suit all types of screening media
such as perforated plates, welded grates, mesh clothes,

An important characteristics of the exciter is the so-called


static moment.
The static moment is the result of the weight of all
unbalance masses multiplied by their radii of centre of
gravity; usually it is given in cm. kg.
The static moment and with it the centrifugal force
generated by the exciter can be gradually adjusted by
adding or removing the unbalance weights. The
magnitude of the static moment - as a function of number
and configuration of unbalance weights-can be taken from
the chart Static Moment of Directed Force Exciters.
Number and configuration of unbalance weights are
marked by white and dark circles.

Fig No. 1

Cardon Shaft Drive Arrangement

R
ST

1
2

TI

KE

F F2

RE

VO

LU

TI

Static Moment

Two or three exciters are connected together side by side by


cardon shaft. The intermediate flanges bolted on the exciter
segment are provided with spigot fitting. This ensures
correct positioning of the cardon shaft.

Ultraflo Screen

Enterprise

rubber or polyurethene panels. In case of dewatering


application, stainless steel wedge wire panels are fitted.

Vibrating Unit
The correct selection of vibrating unit is very important for
constant long life, screening efficiency, low operating cost
and highest possible output. TRF has the solution due to
the availability of the design of different types of drive units
apart from Ultraflow unit.

Salient Features
Range &
Capacity

The complete range of models, type


and sizes you ever need

Principal of Operation (Refer. Fig. No.1)


The oscillating motion of the vibratory equipment
[Screen/Feeder] is imparted by the unbalance masses
mounted on the two extended shafts rotating at the same
speed in opposite direction. The exciters are placed
symmetrically about a line at right angle to the exciter base
passing through the centre of gravity of the frame. As the
resultant force due to unbalance masses passes through this
line, it is called drive line or line of action. The total displacement
in either direction is called stroke.

TRF LIMITED

Moisture

The range & capacity of any screen


depend on sieve analysis, half size factor,
% of fines etc. TRF has a very advance
system of screen selection which has been
developed based on its vast knowledge
base & field data. TRF screen can handle a
vast range of material. Few example is are:
TRF screen has capability to handle entire
spectrum of material having varied
moisture content. Different technology
used depends upon moisture content.
Generally dry screening is used up 10%
moisture. More than 10%, wet screening is
recommended.

Temperat- TRF has screen with special arrangement


ure
to handle high temperature material. The
exciter assembly is suitably designed to
handle high temperature

Coal - 0450 mm
Sinter
- 0-50 mm

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

TECHNICAL SPECIFICATIONS

e-mail : hyd@trf.co.in
Paigah Plaza, Basheerbagh,
Flat No. 601, 6th Floor,

HYDERABAD

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Block - D, 3rd Floor,

Business Development Department

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

Bulk Material Handling Equi pment

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

TRF Limited

HEAD OFFICE & WORKS

= Oil lubrication uses double lip oil seal


= True linear motion helps easy screening of material
= All permanent joints are Huck Bolted
= Uniform motion throughout ensures accurate sized product
= Stroke and slope adjustment feature

Likhra / Jsr. (0657) 2291356

Unbalance Motors
TRF Truflo Vibrators produce three-way motion with
horizontal, vertical and elliptical components. These are used
for rugged duty condition for medium to very large size
screens. These are also very widely used for dewatering
purposes.

(ii) Elliptical motions


Vibropulse Screen
These vibrating units produce circular or linear vibrations,
depending on the number of unbalance motors used. They
are primarily used for small to medium sized screens and
have fixed speed. These screens are generally used for
fine separation with low capacity.

(iii) Unbalance Motor


Truflo Screen
The traditional drive unit of screens consist of single shaft with
counter weights. These are mostly used for medium to large
size screens and for coarse separation. These screens are
inclined and very versatile because of the available provisions
for changing the stroke and rotation, if required.

Ultraflo Vibrating Feeders & Screens

(i) Circular motions


A

Other Vibrating Feeders & Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Ultraflo Vibrating Feeders & Screens


General

Performance

TRF Vibrating Screens are synonymous with high quality and


efficiency in all industries where bulk materials, solids and
powders are processed. TRF Vibrating Screens are rugged
and designed for a long life time.

The exciter has two shafts equipped with eccentric weight.


They rotate in opposite directions by means of built-in gear
and produce linear motion.

Due to wide choice of available design of TRF Vibrating


Screens, it is possible to select and deliver the most efficient
and advantageous Screen for each particular application. Any
type of screening problem can be solved on the basis of the
vast experience gathered by TRF on account of large number
of screens supplied for wide variety of materials.

There are five holes on the eccentric weight for making


adjustment in static moment in assembly. The desired
stroke can be achieved by removing or adding adjusting
weight in these holes.

Ultraflo Vibrating Unit

The squirrel cage induction motor is generally directly


connected with the exciter unit by the cardon shaft. The exciter
units can also be driven by V-belts and sheaves, if desired.

Advantages
Ultraflo Screen offers all benefits of horizontal mounting.
Because of minimum head room, utilisation of space is
optimum.
Ultraflo Screens produce more tonnage at lower cost.
Maximum clearance between decks eliminates the
blockages caused by surging of feed material. The exciter
mounted on the top of the unit or under slung in case of the
feeder causes no impediment to free material flow.
Easy maintenance - The exciter unit can be removed from
the frame and maintenance can be carried out on the floor.

TRF ultraflo vibrating units consist of one or two units


connected together by cardon shaft. Ultraflo type vibrating
units produce linear vibrations. They are used for large and
ultra large Screens and for heavy duty applications. These are
also used for dewatering purposes.

means - without unbalance weight


means - with unbalance weight
These direct force exciters generate the typical vibratory
moment [ Fig.-1). The exciters are attached to the screen or
feeder frame in such a way that the line of action of the
exciter forces passes close to centre of gravity and makeswith the screening plane-the angle of throw. The vibration
frequency of the screen is same as the exciter frequency.

The Ultraflo Screens are designed for varied duty conditions.


Styles TUF-7, TUF-9, TUF-11, TUF-12 and TUF-13 are
designated in respect to the internal diameter of the double
row spherical roller bearings fitted with the exciter shafts,
such as TUF-7 for 70 mm, TUF-9 for 90 mm, TUF-11 for 110
mm, TUF-12 for 120 mm and TUF-13 for 130 mm ID bearing,
respectively.
The Screen size can vary from 915 mm to 2500 mm width
and length from 3 M to 6 M with single, double and triple
deck arrangements.
Screens are designed to suit all types of screening media
such as perforated plates, welded grates, mesh clothes,

An important characteristics of the exciter is the so-called


static moment.
The static moment is the result of the weight of all
unbalance masses multiplied by their radii of centre of
gravity; usually it is given in cm. kg.
The static moment and with it the centrifugal force
generated by the exciter can be gradually adjusted by
adding or removing the unbalance weights. The
magnitude of the static moment - as a function of number
and configuration of unbalance weights-can be taken from
the chart Static Moment of Directed Force Exciters.
Number and configuration of unbalance weights are
marked by white and dark circles.

Fig No. 1

Cardon Shaft Drive Arrangement

R
ST

1
2

TI

KE

F F2

RE

VO

LU

TI

Static Moment

Two or three exciters are connected together side by side by


cardon shaft. The intermediate flanges bolted on the exciter
segment are provided with spigot fitting. This ensures
correct positioning of the cardon shaft.

Ultraflo Screen

Enterprise

rubber or polyurethene panels. In case of dewatering


application, stainless steel wedge wire panels are fitted.

Vibrating Unit
The correct selection of vibrating unit is very important for
constant long life, screening efficiency, low operating cost
and highest possible output. TRF has the solution due to
the availability of the design of different types of drive units
apart from Ultraflow unit.

Salient Features
Range &
Capacity

The complete range of models, type


and sizes you ever need

Principal of Operation (Refer. Fig. No.1)


The oscillating motion of the vibratory equipment
[Screen/Feeder] is imparted by the unbalance masses
mounted on the two extended shafts rotating at the same
speed in opposite direction. The exciters are placed
symmetrically about a line at right angle to the exciter base
passing through the centre of gravity of the frame. As the
resultant force due to unbalance masses passes through this
line, it is called drive line or line of action. The total displacement
in either direction is called stroke.

TRF LIMITED

Moisture

The range & capacity of any screen


depend on sieve analysis, half size factor,
% of fines etc. TRF has a very advance
system of screen selection which has been
developed based on its vast knowledge
base & field data. TRF screen can handle a
vast range of material. Few example is are:
TRF screen has capability to handle entire
spectrum of material having varied
moisture content. Different technology
used depends upon moisture content.
Generally dry screening is used up 10%
moisture. More than 10%, wet screening is
recommended.

Temperat- TRF has screen with special arrangement


ure
to handle high temperature material. The
exciter assembly is suitably designed to
handle high temperature

Coal - 0450 mm
Sinter
- 0-50 mm

MUMBAI

HYDERABAD

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016

Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager

Bulk Material Handling Systems


Port &Yard Equi pment Division

TRF Limited

TECHNICAL SPECIFICATIONS

NEW DELHI

Himalaya House,

REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214

Business Development Department

MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

HEAD OFFICE & WORKS

= Oil lubrication uses double lip oil seal


= True linear motion helps easy screening of material
= All permanent joints are Huck Bolted
= Uniform motion throughout ensures accurate sized product
= Stroke and slope adjustment feature

Likhra / Jsr. (0657) 2291356

Unbalance Motors
TRF Truflo Vibrators produce three-way motion with
horizontal, vertical and elliptical components. These are used
for rugged duty condition for medium to very large size
screens. These are also very widely used for dewatering
purposes.

(ii) Elliptical motions


Vibropulse Screen
These vibrating units produce circular or linear vibrations,
depending on the number of unbalance motors used. They
are primarily used for small to medium sized screens and
have fixed speed. These screens are generally used for
fine separation with low capacity.

(iii) Unbalance Motor


Truflo Screen
The traditional drive unit of screens consist of single shaft with
counter weights. These are mostly used for medium to large
size screens and for coarse separation. These screens are
inclined and very versatile because of the available provisions
for changing the stroke and rotation, if required.

Ultraflo Vibrating Feeders & Screens

(i) Circular motions


A
A

Other Vibrating Feeders & Screens

Enterprise

TRF LIMITED

Enterprise

TRF LIMITED

Ultraflo Vibrating Feeders & Screens


General

TRF LIMITED

Performance

TRF Vibrating Screens are synonymous with high quality and


efficiency in all industries where bulk materials, solids and
powders are processed. TRF Vibrating Screens are rugged
and designed for a long life time.
Due to wide choice of available design of TRF Vibrating
Screens, it is possible to select and deliver the most efficient
and advantageous Screen for each particular application. Any
type of screening problem can be solved on the basis of the
vast experience gathered by TRF on account of large number
of screens supplied for wide variety of materials.

Vibrating Unit

Advantages

The correct selection of vibrating unit is very important for


constant long life, screening efficiency, low operating cost
and highest possible output. TRF has the solution due to
the availability of the design of different types of drive units
apart from Ultraflow unit.

Ultraflo Screen offers all benefits of horizontal mounting.


Because of minimum head room, utilisation of space is
optimum.

Salient Features
Range &
Capacity

The complete range of models, type


and sizes you ever need

means - without unbalance weight


means - with unbalance weight

Enterprise

rubber or polyurethene panels. In case of dewatering


application, stainless steel wedge wire panels are fitted.

The squirrel cage induction motor is generally directly


connected with the exciter unit by the cardon shaft. The exciter
units can also be driven by V-belts and sheaves, if desired.

The exciter has two shafts equipped with eccentric weight.


They rotate in opposite directions by means of built-in gear
and produce linear motion.
There are five holes on the eccentric weight for making
adjustment in static moment in assembly. The desired
stroke can be achieved by removing or adding adjusting
weight in these holes.

Ultraflo Screens produce more tonnage at lower cost.


Maximum clearance between decks eliminates the
blockages caused by surging of feed material. The exciter
mounted on the top of the unit or under slung in case of the
feeder causes no impediment to free material flow.

Ultraflo Vibrating Unit

Easy maintenance - The exciter unit can be removed from


the frame and maintenance can be carried out on the floor.

TRF ultraflo vibrating units consist of one or two units


connected together by cardon shaft. Ultraflo type vibrating
units produce linear vibrations. They are used for large and
ultra large Screens and for heavy duty applications. These are
also used for dewatering purposes.

The Ultraflo Screens are designed for varied duty conditions.


Styles TUF-7, TUF-9, TUF-11, TUF-12 and TUF-13 are
designated in respect to the internal diameter of the double
row spherical roller bearings fitted with the exciter shafts,
such as TUF-7 for 70 mm, TUF-9 for 90 mm, TUF-11 for 110
mm, TUF-12 for 120 mm and TUF-13 for 130 mm ID bearing,
respectively.

Principal of Operation (Refer. Fig. No.1)


The oscillating motion of the vibratory equipment
[Screen/Feeder] is imparted by the unbalance masses
mounted on the two extended shafts rotating at the same
speed in opposite direction. The exciters are placed
symmetrically about a line at right angle to the exciter base
passing through the centre of gravity of the frame. As the
resultant force due to unbalance masses passes through this
line, it is called drive line or line of action. The total displacement
in either direction is called stroke.

The Screen size can vary from 915 mm to 2500 mm width


and length from 3 M to 6 M with single, double and triple
deck arrangements.

These direct force exciters generate the typical vibratory


moment [ Fig.-1). The exciters are attached to the screen or
feeder frame in such a way that the line of action of the
exciter forces passes close to centre of gravity and makeswith the screening plane-the angle of throw. The vibration
frequency of the screen is same as the exciter frequency.

Screens are designed to suit all types of screening media


such as perforated plates, welded grates, mesh clothes,

Moisture

The range & capacity of any screen


depend on sieve analysis, half size factor,
% of fines etc. TRF has a very advance
system of screen selection which has been
developed based on its vast knowledge
base & field data. TRF screen can handle a
vast range of material. Few example is are:

Coal - 0450 mm
Sinter
- 0-50 mm

TRF screen has capability to handle entire


spectrum of material having varied
moisture content. Different technology
used depends upon moisture content.
Generally dry screening is used up 10%
moisture. More than 10%, wet screening is
recommended.

Temperat- TRF has screen with special arrangement


ure
to handle high temperature material. The
exciter assembly is suitably designed to
handle high temperature

Static Moment
An important characteristics of the exciter is the so-called
static moment.
The static moment is the result of the weight of all
unbalance masses multiplied by their radii of centre of
gravity; usually it is given in cm. kg.
The static moment and with it the centrifugal force
generated by the exciter can be gradually adjusted by
adding or removing the unbalance weights. The
magnitude of the static moment - as a function of number
and configuration of unbalance weights-can be taken from
the chart Static Moment of Directed Force Exciters.
Number and configuration of unbalance weights are
marked by white and dark circles.

N
O
TI
LU
VO

Cardon Shaft Drive Arrangement

M
TI
E

Two or three exciters are connected together side by side by


cardon shaft. The intermediate flanges bolted on the exciter
segment are provided with spigot fitting. This ensures
correct positioning of the cardon shaft.

TR
O
KE

F F2

RE

Fig No. 1

Ultraflo Screen

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