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PRODUC TS CATALOGUE

INDUSTRIAL CONSTRUC TION

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TABLE OF CONTENTS

About the Company

BALEXTHERM-PU-W-ST, polyurethane core wall sandwich panels with exposed fastening

BALEXTHERM-MW-W-PLUS, mineral wool core wall sandwich panels with concealed fastening

BALEXTHERM-PU-R, polyurethane core roof sandwich panels

BALEXTHERM-PU-F, polyurethane core cold storage sandwich panels

10

BALEXTHERM-MW-W-ST, mineral wool core wall sandwich panels with exposed fastening

12

BALEXTHERM-PU-W-PLUS, polyurethane core wall sandwich panels with concealed fastening

14

BALEXTHERM-MW-R, mineral wool core roof sandwich panels

16

PWS, expanded polystyrene core wall sandwich panels

18

PWD, expanded polystyrene core roof sandwich panels

20

Insulation boards with a polyurethane core THERMANO NEW!

22

Faade facing cassettes

25

Wall panels

26

Steel frame for steel faades

27

Wall and roof trapezoidal screening sheets

28

Construction trapezoidal sheets

30

Wall cassettes

31

Modular ZET hall

32

Cold bent sections

35

Flat sheet

37

Non-standard metal flashings

38

WIJO coated steel gutters

39

PROTEKTOR galvanized steel gutters

41

ASPIRA vapour-permeable membranes

42

Rooflights

43

Accessories

44

Balex Metal World of Colours

46

Balex Metal offer for residential constructions

47

ABOUT THE COMPANY

FORERUNER

BALEX METAL brand is a guarantee of the highest


quality in building materials. For over 20 years,
offers a complementary and optimal system solutions
for residential, industrial and agricultural.
She won 13 markets and confidence in more
than 20 000 local and international brands.
Advanced technical thought and modern
technology allows us to create products
that fully meet the needs of todays investor.
Our consulting and sales services are provided
through our own network of regional branches,
distributors and a team of professional sales advisors.
It is worth to build with Balex Metal!

over

THERMANO

= , W/mK
years

BALEXTHERM

SPEKTRUM
UM
optimal selection

energy efficiency

innovation

ELEGANT

complete
system

sandwich panels

WE BUILD TOGETHER

POLYURETHANE CORE WALL SANDWICH PANELS


WITH EXPOSED FASTENING
BALEXTHERM-PU-W-ST

FEATURES

APPLICATION

high thermal insulating power - rigid polyurethane foam core

lightweight casing for walls

and a seal inserted during production

exterior and partition walls

FIRESTOP high fire tightness - unique, both-sided shape

interior flooring covering

of the panel-and-lock joint

structure insulation

easy assembly - profiling of the lock and conical sloping of the

industrial and commercial facilities

internal joint surface matches panels with other core materials

agricultural facilities

compatible system - panels matching the BALEXTHERM-W-ST

logistic facilities

panels with various core materials

fruit and vegetable stores

high durability of anti-corrosion coatings - appropriate

sport halls

technology for profiling the shape of metal facing

aesthetic faade appearance


FIRE
STOP

TECHNICAL PARAMETERS
Name

Polyurethane core wall sandwich panels with exposed fastening - BALEXTHERM-PU-W-ST

Core

PUR or PIR rigid polyurethane foam core / density: 40(+/3) kg/m3

Facing thickness [mm]

0.40 0.70

Material

S250GD - S280GD, stainless steel (1.4301)

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized,
alu-zinc + easyfilm, CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life & durability

Colouring

wide range of Balex Metal World of Colours page 46

Effective width [mm]

1100

Total width [mm]

1120

Panel length [mm]

2 500 18 000

Core thickness [mm]

40

50

60

80

100

Weight [kgm2]

10,26

10,58

11,08

11,79

12,60

Thermal transmittance
UC [Wm2K]

0,55

0,44

0,37

0,28

0,22

Fire resistance

Not spreading fire NRO

Reaction to fire

B-s3, d0 (PUR)
B-s2, d0 (PIR)

* Not spreading fire NRO

E 60, Not spreading fire NRO

E 60, NRO* (PUR)


E 45, EI 20, NRO (PIR)

NEW!

T YPES OF FACING PROFILES

Lined

Microprofiled

Flat

AVAILABLE T YPES OF FACING PROFILES


External facing

Internal facing

G*
G*

available with facing of minimal thickness 0.50mm

SECTIONAL VIEW OF THE BALEXTHERM-PU-W-ST PANEL

40100

Effective width 1100

DETAILS OF THE BALEXTHERM-PU-W-ST PANELS JOINT


1.

fasteners

2.

both-sided shape of the panel-and-lock joint

3.

conical sloping of the internal joint panel surface

4.

continuous polyurethane seal with aluminium foil

5.

rigid polyurethane foam core

6.

profiled external and internal facing

POLYURETHANE CORE WALL SANDWICH PANELS


WITH CONCEALED FASTENING
BALEXTHERM-PU-W-PLUS
FEATURES

APPLICATION

high thermal insulating power - rigid polyurethane foam core

lightweight casing for walls

and a seal inserted during production

exterior and partition walls

aesthetic faade appearance - concealed structural joint,

interior flooring covering

wide range of profiles of external facing

structure insulation

FIRESTOP - high fire tightness - unique, both-sided shape

industrial and commercial facilities

of the panel-and-lock joint

agricultural facilities

easy assembly - profiling of the lock, longwise groove and

logistic facilities

conical sloping of the internal joint surface matches panels

fruit and vegetable stores

with other core materials

sport halls

compatible system - panels matching the BALEXTHERM-W-

high durability of anti-corrosion coatings - appropriate

PLUS panels with various core materials


technology for profiling the shape of metal facing

FIRE
STOP

TECHNICAL PARAMETERS
Name

Polyurethane core wall sandwich panels with concealed fastening - BALEXTHERM-PU-W-PLUS

Core

PUR or PIR rigid polyurethane foam core / density: 40(+/3) kg/m3

Facing thickness [mm]

0.40 0.70

Material

S250GD - S280GD; stainless steel (1.4301) (external facing)

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized,
alu-zinc + easyfilm, CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life & durability

Colouring

wide range of Balex Metal World of Colours page 46

Panel length [mm]

2 500 18 000

Effective width [mm]

1000

Total width [mm]


Core thickness [mm])

1050
60

1100

80

100

60

80

100

Weight [kgm2]

11,41

12,11

12,87

11,38

12,11

12,91

Thermal transmittance
UC [Wm2K]

0,38

0,28

0,23

0,38

0,28

0,23

Fire resistance

E 30, NRO*

Reaction to fire

B-s3, d0 (PUR)
B-s2, d0 (PIR)

* Not spreading fire NRO

1050

EI 15 / E 30, Not spreading fire NRO

E 30, NRO*

EI 15 / E 30, Not spreading fire NRO

NEW!

T YPES OF FACING PROFILES


L

Lined

Softline

Microprofiled

Grooving

G*

Flat

AVAILABLE T YPES OF FACING PROFILES


Module 1050
S

External facing
Internal facing

Module 1000
G*

G*

G*
G*

* available with facing of minimal thickness 0.50mm

SECTIONAL VIEW OF THE BALEXTHERM-PU-W-PLUS PANEL

60100

Effective width 1050 or 1000

DETAILS OF THE BALEXTHERM-PU-W-PLUS PANELS JOINT


1.

concealed structural joint

2.

both-sided shape of the panel-and-lock joint

3.

conical sloping of the internal joint panel surface

4.

steel pad in the panel lock

5.

longwise groove

6.

continuous polyurethane seal with aluminium foil

7.

rigid polyurethane foam core

8.

profiled external and internal facing

POLYURETHANE CORE ROOF SANDWICH PANELS


BALEXTHERM-PU-R
FEATURES

APPLICATION

high thermal insulating power - rigid polyurethane foam core

light roof covering

and a seal inserted during production

industrial and commercial facilities

FIRESTOP - high fire tightness - new both-sided shape

agricultural facilities

of the panel-and-lock joint

logistic facilities

easy assembly - profiling of the lock and conical sloping of the

fruit and vegetable stores

internal joint surface matches panels with other core materials

sport halls

compatible system - panels matching the BALEXTHERM-R

panels of differing core thicknesses can be joined together

panels with various core materials

high durability of anti-corrosion coatings - appropriate


technology for profiling the shape of metal facing

high load-bearing capacity - trapezoidal profiling


of the external facing

good drainage of rainwater


FIRE
STOP

TECHNICAL PARAMETERS

Name

Polyurethane core roof sandwich panels - BALEXTHERM-PU-R

Core

PUR or PIR rigid polyurethane foam core / density: 40(+/3) kg/m3

Facing thickness [mm]

0.40 0.70

Material

S250GD S 280GD; stainless steel (1.4301) (external facing)

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized, alu-zinc +
easyfilm, CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life & durability

Colouring

wide range of Balex Metal World of Colours page 46

Panel length [mm]

2 500 18 000

Effective width [mm]

1000

Total width [mm]

1062,50

Core thickness [mm])

40

60

80

100

120

160

Weight [kgm2]

10,84

11,65

12,45

13,26

14,07

15,69

Thermal transmittance UC [Wm2K]

0,52

0,36

0,27

0,22

0,19

0,14

Fire resistance

Not spreading fire NRO

Resistance of the roof to an external fire

BROOF (t1)

Minimal roof slope:

> 7% - for panels joined longwise or with rooflights


> 5% - for continuous panels and without rooflights

REI 30 / RE 60 (PIR), REI 20 / RE 60 (PUR)


Not spreading fire NRO

NEW!

NEW!

T YPES OF FACING PROFILES

Lined

G*

Flat

Trapezoidal

AVAILABLE T YPES OF FACING PROFILES


T

External facing
Internal facing

G*

* available with facing of minimal thickness 0.50mm

SECTIONAL VIEW OF THE BALEXTHERM-PU-R PANEL

40160

85205

45

Effective width 1000

DETAILS OF THE BALEXTHERM-PU-R PANELS JOINT

1.

trapezoidal profiling of the external facing

2.

fasteners

3.

continuous polyurethane seal with aluminium foil

4.

rigid polyurethane foam core

5.

profiled external and internal facing

POLYURETHANE CORE COLD STORAGE SANDWICH PANELS


BALEXTHERM-PU-F
FEATURES

APPLICATION

FIRESTOP high fire tightness - unique, both-sided shape

exterior and partition walls of cold insulated facilities

of the panel-and- lock joint

flooring coverings of cold insulated facilities

high thermal insulating power - rigid polyurethane foam

cold chambers, freezer coldrooms

core and special panel fastening system eliminating points

fruit and vegetable stores

of thermal bridges.

rooms of high hygienic requirements

perfect joint of panels - milled core joint to eliminate linear

easy assembly - profiled lock and conical sloping of the internal

thermal bridge
joint surface

high durability of anti-corrosion coatings - appropriate


technology for profiling the shape of metal facing

aesthetic faade appearance - wide range of profiles


of external facing

FIRE
STOP

TECHNICAL PARAMETERS

10

Name

Polyurethane core cold storage sandwich panels - BALEXTHERM-PU-F

Core

PUR or PIR rigid polyurethane foam core / density: 40(+/3) kg/m3

Facing thickness [mm]

0.40 0.70

Material

S250GD S280GD; stainless steel (1.4301)

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized, alu-zinc +
easyfilm, CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life & durability

Colouring

wide range of Balex Metal World of Colours page 46

Panel length [mm]

2 500 18 000

Effective width [mm]

1 100

Total width [mm]

1 120

Core thickness [mm]

120

160

180

200

Weight [kgm2]

13,37

15,00

15,82

16,61

Thermal transmittance
UC [Wm2K]

0,18

0,14

0,12

0,10

Fire resistance

E30 / EI 15, Not spreading fire NRO (PUR)


E90 / EI 30, Not spreading fire NRO (PIR, d200mm)
EI60, Not spreading fire NRO (PIR, d=200mm)

Reaction to fire

B-s2, d0

NEW!

T YPES OF FACING PROFILES

Lined

Microprofiled

G*

Flat

AVAILABLE T YPES OF FACING PROFILES


External facing

Internal facing

G*
G*

* available with facing of minimal thickness 0.50mm

SECTIONAL VIEW OF THE BALEXTHERM-PU-F PANEL

120200

Modular width 1100

DETAILS OF THE BALEXTHERM-PU-F PANELS JOINT


1.

fastening system

2.

permanently plastic sealing compound on the joint of panels

3.

profiled external and internal facing

4.

sealing compound in the lock

5.

milled core joint to eliminate linear thermal bridge

6.

rigid polyurethane foam core

7.

both-sided shape of the panel-and-lock joint

8.

conical sloping of the internal joint panel surface

Finishing elements for cold chambers and food stores constructed with the BALEXTHERM-PU-F panels are manufactured by the Caster Engineering
company. Available elements: rounded corner, fenders, ceiling suspension sections, pedestal finishing sections, fastening screws, floor U-sections
for partition walls, fastening system.

11

MINERAL WOOL CORE WALL SANDWICH PANELS


WITH EXPOSED FASTENING
BALEXTHERM-MW-W-ST
FEATURES

APPLICATION

FIRESTOP high fire tightness - unique, both-sided shape

exterior walls

of the panel-and-lock joint

partition walls

high fire resistance - can be used as fire divisions

interior flooring covering

high thermal insulating power - well fitted joint

structure insulation

SUPERIOR GASKET maximum tightness of the joint

commercial and industrial facilities of elevated

the production process of an EPDM gasket in internal

logistic facilities

and easier assembly owing to application during

fire-resistance requirements

or both sides of the joint - NEW!

office facilities

easy assembly - profiling of the lock and conical sloping

agricultural facilities

of the internal joint surface matches the BALEXTHERM-W-ST

fruit and vegetable stores

panels with various core materials

sport halls

high strength - mineral wool core specially prefabricated


in-line

high durability of anti-corrosion coatings - appropriate


technology for profiling the shape of metal facing

FIRE
STOP

aesthetic faade appearance - wide range of profiles


and colours of external facing

TECHNICAL PARAMETERS
Name

Mineral wool core wall sandwich panels with exposed fastening - BALEXTHERM-MW-W-ST

Core

hard mineral wool (nominal apparent density 110 kg/m3)

Facing thickness [mm]

0,50 0,70

Steel grade

S250GD

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized,
alu-zinc + easyfilm, CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life & durability

Colouring

wide range of Balex Metal World of Colours page 46

Effective width [mm]

1 100

Total width [mm]

1 120

Panel length [mm]

2 500 15 000

Core thickness [mm]

80

Panel weight [kgm2]


Thermal transmittance UC [Wm2K]

100

120

130

140

150

160

180

200

230

17,79

19,80

21,90

23,00

24,00

25,01

26,10

28,20

30,30

33,50

0,47

0,38

0,32

0,30*

0,28

0,26

0,24

0,22

0,19

0,17

Fire resistance

NRO**

Not spreading fire NRO, El 60

Reaction to fire

A2-s1.d0

The BALEXTHERM-MW-W-ST panel with 130 mm thick core meets the minimal requirements related to the heat
transfer coefficient for walls specified in the Ordinance of the Minister of Infrastructure
** Not spreading fire NRO

12

Not spreading fire NRO, EI 240

NEW!

T YPES OF FACING PROFILES

Lined

Microprofiled

Grooving

Flat

AVAILABLE T YPES OF FACING PROFILES


External facing

Internal facing

G*
G*

available with facing of minimal thickness 0.60mm

SECTIONAL VIEW OF THE BALEXTHERM-MW-W-ST PANEL

80230

Effective width 1100

DETAILS OF THE BALEXTHERM-MW-W-ST PANELS JOINT

1.

fasteners

2.

both-sided shape of the panel-and-lock joint

3.

conical sloping of the internal joint surface

4.

SUPERIOR GASKET - optional gasket in the joint

5.

joint of panels

6.

mineral wool core

7.

profiled external and internal facing

13

MINERAL WOOL CORE WALL SANDWICH PANELS


WITH CONCEALED FASTENING
BALEXTHERM-MW-W-PLUS
FEATURES

APPLICATION

high fire resistance - can be used as fire divisions

exterior walls

FIRESTOP high fire tightness - unique, both-sided shape

partition walls

of the panel-and-lock joint

interior flooring covering

easy assembly - sloping of the internal joint surface, longwise

structure insulation

groove facilitates positioning of fasteners

commercial and industrial facilities of elevated fire resistance

requirements

SUPERIOR GASKET maximum tightness of the joint and


easier assembly owing to application during the production

logistic facilities

process of an EPDM gasket in internal side of the joint - NEW!

office facilities

compatible system - panels matching the BALEXTHERM-W-

agricultural facilities

PLUS panels with various core materials

fruit and vegetable stores

high strength - specially prefabricated mineral wool core

sport halls

high durability of anti-corrosion coatings - appropriate

technology for profiling the shape of metal facing

aesthetic faade appearance - concealed structural joint,


wide range of profiles and colours of external facing

FIRE
STOP

environment friendly - hard mineral wool is not hazardous


tothe natural environment

TECHNICAL PARAMETERS
Name

Mineral wool core wall sandwich panels with concealed fastening - BALEXTHERM-MW-W-PLUS

Core

hard mineral wool (nominal apparent density 110 kg/m3)

Facing thickness [mm]

0,50 0,70

Steel grade

S250GD

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized,
alu-zinc + easyfilm, CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life & durability

Colouring

wide range of Balex Metal World of Colours page 46

Panel length [mm]

2 500 - 15 000

Effective width [mm]

1050

Total width [mm]

1100

Core thickness [mm]


Panel weight [kgm2]

100

120

130

140

1 000
1 050
150

160

180

200

80

100

120

130

140

150

160

180

200

17,79 19,80 21,90 23,00 24,00 25,01 26,10 28,20 30,30 17,10 19,20 21,30 22,40 23,40 24,50 25,50 27,60 29,70

Thermal transmittance UC [Wm2K]

0,48

Fire resistance

Not spreading fire NRO (d=80);


EI 30, Not spreading fire NRO (d=100);
EI 60, Not spreading fire NRO (d120)

Reaction to fire

A2-s2.d0

14

80

NEW!

0,38

0,32 0,30* 0,28

0,26

0,24

0,22

0,20

0,48 0,38

0,32 0,30* 0,28

0,26

The BALEXTHERM-MW-W-PLUS panel with 130 mm thick core meets the minimal requirements related to the heat transfer coefficient for walls specified
in the Ordinance of the Minister of Infrastructure

0,24

0,22

0,20

T YPES OF FACING PROFILES

Lined

Microprofiled

Grooving

Flat

AVAILABLE T YPES OF FACING PROFILES


Module 1050
Okadzina zewntrzna

Internal facing

Module 1000
G*

G*

M
G*

available with facing of minimal thickness 0.60mm

SECTIONAL VIEW OF THE BALEXTHERM-MW-W-PLUS PANEL

80200

Effective width 1050 or 1000

DETAILS OF THE BALEXTHERM-MW-W-PLUS PANELS JOINT


1.

steel pad in the panel lock

2.

concealed structural joint

3.

both-sided shape of the panel-and-lock joint

4.

joint of panels

5.

conical sloping of the internal joint surface

6.

longwise groove facilitates positioning of fasteners

7.

mineral wool core

8.

profiled external and internal facing

9.

SUPERIOR GASKET - optional gasket in the joint

15

MINERAL WOOL CORE ROOF SANDWICH PANELS


BALEXTHERM-MW-R
FEATURES

APPLICATION

FIRESTOP high fire tightness - unique, both-sided shape

roof coverings

of the panel-and-lock joint

commercial and industrial facilities of elevated

high thermal insulating power - tight joint

easy assembly - clamp profiling of the lock and conical sloping

logistic facilities

of the internal joint surface matches panels with other core

office facilities

materials

agricultural facilities

fire resistance requirements

SUPERIOR GASKET maximum tightness of the joint and


easier assembly owing to application during the production
process of an EPDM gasket in internal side of the joint - NEW!

compatible system - panels matching the BALEXTHERM-R


panels with various core materials

high strength - mineral wool core specially prefabricated


in-line

high durability of anti-corrosion coatings - appropriate


technology for profiling the shape of metal facing

high load-bearing capacity - trapezoidal profiling of the


external facing

FIRE
STOP

good drainage of rainwater

panels of differing core thicknesses can be joined together

TECHNICAL PARAMETERS
Name

Mineral wool core roof sandwich panels - BALEXTHERM-MW-R

Core

hard mineral wool (nominal apparent density 110 kg/m3)

Facing thickness [mm]

0,50 0,70

Steel grade

S250GD

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized, alu-zinc +
easyfilm, CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life & durability

Colouring

1 000

Total width [mm]

1 063,50

Panel length [mm]

2 500 15 000

Core thickness [mm]

100

120

150

160

Panel weight [kgm2]

20,30

22,40

25,60

26,60

Thermal transmittance
UC [Wm2K]

0,38

0,32

0,26

0,24

Fire resistance

NRO*

Reaction to fire

BROOF (t1)

Minimal roof slope:

> 7% - for panels joined longwise or with rooflights


> 5% - for continuous panels and without rooflights

* Not spreading fire NRO

16

wide range of Balex Metal World of Colours page 46

Effective width [mm]

REI 90, Not spreading fire NRO

NEW!

T YPES OF FACING PROFILES

Lined

Flat

Trapezoidal

AVAILABLE T YPES OF FACING PROFILES


T

External facing
Internal facing
*

G*

available with facing of minimal thickness 0.60mm

SECTIONAL VIEW OF THE BALEXTHERM-MW-R PANEL

100160

45

Effective width 1000

DETAILS OF THE BALEXTHERM-MW-R PANELS JOINT

1.

fasteners

2.

mineral wool core

3.

profiled external and internal facing

4.

trapezoidal profiling of the external facing

5.

SUPERIOR GASKET - optional gasket in the joint

17

EXPANDED POLYSTYRENE CORE WALL SANDWICH PANELS


PWS
FEATURES

APPLICATION

high thermal insulating power - self-extinguishing expanded

exterior and partition walls

polystyrene core and tight joint of panels

structure insulation

high fire tightness - both-sided shape of the panel-and-lock

industrial and commercial facilities

joint

agricultural facilities

easy assembly - appropriately profiled lock, low weight

cold chambers, freezer coldrooms

high durability of anti-corrosion coatings - appropriate

technology for profiling the shape of metal facing

aesthetic appearance

TECHNICAL PARAMETERS
Name

Expanded polystyrene core wall sandwich panels - PWS


Expanded polystyrene core wall sandwich half-panels with single-sided steel facing
and laminate - PWS-H

Core

self-extinguishing expanded polystyrene with improved strength properties - EPS CS (10) 80 class

Facing thickness [mm]

0.40 0.70

Material

S250GD - S280GD grade steel

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized, alu-zinc +
easyfilm, CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life & durability

Colouring

wide range of Balex Metal World of Colours page 46

Laminate

laminated non-whitened paper with aluminium foil and polyethylene (approx. 160 g/m2)

Effective width [mm]

1 155

Total width [mm]

1 173 +/2

Core thickness [mm]

75

Minimal panel length [mm]

2 000

125

150

175

Maximal PWS panel length [mm]

10 000
6 000

8 000

PWS panel weight [kgm2]

10

10,39

10,80

11,20

11,61

12,01

PWS-H panel weight [kgm2]

5,95

6,35

6,76

7,16

7,57

7,97

0,38

0,30

0,25

0,22

0,19

Thermal transmittance UC [Wm2K]

0,50

Fire resistance

NRO*

15 000

200

Maximal PWS-H panel length [mm]

* Not spreading fire NRO

18

100

17 000
9 000

E 60, Not spreading fire NRO

10 000

NEW!

T YPES OF FACING PROFILES

Grooving

Flat

AVAILABLE T YPES OF FACING PROFILES


PWS
External facing

R*

Internal facing

R*

PWS-H
R*

LAMINATE

* grooving on wall sandwich panels PWS differs from remaining BALEXTHERM-PU and BALEXTHERM-MW panels from the offer BALEX METAL

SECTIONAL VIEW OF THE PWS PANEL

75200

Effective width 1155

DETAILS OF THE PWS PANELS JOINT


1.

both-sided shape of the panel-and-lock joint

2.

self-adhesive polyurethane tape (PUS)

3.

fasteners

4.

PS-E FS-15 class self-extinguishing expanded polystyrene core

5.

profiled external facing

19

EXPANDED POLYSTYRENE CORE ROOF SANDWICH PANELS


PWD

FEATURES

APPLICATION

high thermal insulating power - self-extinguishing expanded

roof and wall elements

polystyrene core and tight joint of panels

structure insulation

easy assembly - appropriately profiled lock, low weight

industrial and commercial facilities

good thermal insulating power - precise matching of panels

agricultural facilities

aesthetic appearance

unique utility model (Patent Office - application no. W114316)

TECHNICAL PARAMETERS

20

Name

Expanded polystyrene core roof sandwich panels - PWD


Expanded polystyrene core roof sandwich half-panels with single-sided steel facing
and laminate - PWD-H

Core

self-extinguishing expanded polystyrene with improved strength properties EPS CS (10) 80 class

Facing thickness [mm]

0.40 0.70

Material

S250GD - S280GD grade steel

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized, alu-zinc +
easyfilm, CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life & durability

Colouring

wide range of Balex Metal World of Colours page 46

Laminate

laminated non-whitened paper with aluminium foil and polyethylene (approx. 160 g/m2)

Effective width [mm]

1 100

Total width [mm]

1 165 2

Core thickness [mm]

75

Minimal panel length [mm]

2 500

Maximal PWD panel length [mm]

10 000

Maximal PWD-H panel length [mm]

6 000

8 000

PWD panel weight [kgm2]

10,34

10,74

11,15

11,55

11,96

12,36

PWD-H panel weight [kgm2]

6,09

6,49

6,90

7,30

7,71

8,11

0,41

0,32

0,26

0,22

0,20

100

125

150

175

15 000

17 000
9 000

Thermal transmittance UC [Wm2K]

0,54

Fire resistance

E 30, Not spreading fire NRO

Resistance of the roof to an external fire

BROOF (t1 )

Minimal roof slope

> 7% - for panels joined longwise or with rooflights


> 5% - for continuous panels and without rooflights

200

RE 30, Not spreading fire NRO

10 000

NEW!

T YPES OF FACING PROFILES

Trapezoidal

AVAILABLE T YPES OF FACING PROFILES


PWD

PWD-H

External facing

Internal facing

LAMINATE

SECTIONAL VIEW OF THE PWD PANEL

75200

Effective width 1100

DETAILS OF THE PWD PANELS JOINT


1.

self-drilling fastener or blind rivet

2.

chamber - capillary groove for water drainage

3.

self-adhesive polyurethane tape (PUS)

4.

fasteners

5.

self-extinguishing expanded polystyrene core

6.

milled joint of panels

7.

trapezoidal profiling of facing

21

INSULATION BOARDS WITH A POLYURETHANE CORE

NEW!

your smart energy

FEATURES

APPLICATION

Outstanding energy efficiency ( = 0.022 W/mK) - The lowest

THERMANO SKYhome for insulation of pitched roofs

thermal conductivity makes Thermano boards the most

THERMANO SKYcity for insulation of flat roofs

effective insulating material on the market, reducing heating

THERMANO COVER for insulation of partition walls

bills by up to 40%!

THERMANO MOVE for floor insulation

Healthy air in your home - Thermano resists moisture

THERMANO AGRO for insulation of agricultural ceilings

penetration and is insensitive to air infiltration (absorption


<2%), providing the comfort of healthy and fresh air in your

and roofs

new and renovated buildings

home (no mould or fungus).

Exceptional durability its structure of closed cells and their


high density ensures high thermal stability for the entire life
of the boards, which means the product is good for a minimum
of 25 years!

Safety - Thermano is a safe material, non-flammable, non-drip


and will not spread a fire. It meets all the requirements and
norms, which should be met by building materials according
to the fire safety.

Ecology - Thermano is environmentally friendly and safe for


the environment, can be recycled and re-used.

TECHNICAL PARAMETERS
Name

THERMANO insulation boards NEW!

Insulation material

PIR foam (polyisocyanurate)

Joint type

Type of facing
(available depending on the type of board)

22

tongue-and-groove / MASTER
simple / BASIC
overlap / TOP
aluminium laminate
a condensation insulating grey laminate made of kraft type paper and aluminium foil
glass fibre tissue
bitumen coated glass fibre
PREMIUM gas-tight facing - a combination of aluminium foil and glass fibre tissue
plastic facing (fibreglass reinforced polyester), the highest resistance in aggressive
environments

Total width [mm]

1 200

Modular width (coverage) [mm]

1 185; 1 190; 1 200 (depending on type of joint)

PIR foam thickness [mm]

20 - 240

Standard length [mm]

2 400

Adjustable length [mm]

max. 5 500

Thermal conductivity [W/mK]

0,022

Density [kg/m3]

30

Resistance to condensation

50-100

Compressive strength

150kPa compressive stress at 10% deformation

Fire reaction class

Fire reaction Euroclass E according to EN ISO 11925-2

Certificates

CE (EC Conformity) according to EN 13165:2001; Conforms to EU Directive 2010/31/EU

w w w.thermano.eu

T YPES OF THERMANO BOARD FOR INDUSTRIAL CONSTRUCTION

THERMANO SK Ycity Modern thermal insulation for FLAT ROOFS


ENERGY EFFICIENT ROOF:
TECHNICAL PARAMETERS

THICKNESS 88mm

Name

THERMANO SkyCity insulation boards

Functions

modern insulation for single and multilayer


flat roofs

Application

single and multilayer roofs on various surfaces


new and renovated roofs
industrial, commercial and agricultural
construction

Joint type

tongue-and-groove / MASTER

Type of facing

aluminium laminate
a condensation insulating grey laminate
made of kraft type paper and aluminium foil
bitumen coated glass fibre

Total width [mm]

1 200

Modular width (coverage) [mm]

1 190

PIR foam thickness [mm]

20 240

Standard length [mm]

2 400

Adjustable length [mm]

max. 5 500

COMPARISON OF
THERMAL INSULATORS
FOR ROOF SECTIONS
WITH U C = 0. 25 W m2K*
nie termoizolatorw

88 mm

Expanded polystyrene
(EPS)

152 mm

JOINT T YPES

Mineral wool

160 mm

tongue-and-groove /
MASTER

Wspczynnik iz

THERMANO COVER Modern thermal insulation for PARTITION WALLS


ENERGY EFFICIENT WALL:
THICKNESS 74mm

TECHNICAL PARAMETERS
Name

THERMANO COVER insulation boards

Functions

partition wall insulation

Application

Joint type

Type of facing

Total width [mm]

3-layer walls, foundation walls


new and renovated buildings
tongue-and-groove / MASTER
simple / BASIC
overlap / TOP
aluminium laminate
a condensation insulating grey laminate made
of kraft type paper and aluminium foil
glass fibre tissue
PREMIUM gas-tight facing - a combination
of aluminium foil and glass fibre tissue

1 200

Modular width (coverage) [mm]

1 185; 1 190; 1 200 (depending on type of joint)

PIR foam thickness [mm]

20 240

Standard length [mm]

2 400

Adjustable length [mm]

max. 5500

COMPARISON OF
THERMAL INSULATORS
FOR WALLS WITH
U C = 0. 30 W m2K*
74 mm

JOINT T YPES

127 mm

tongue-and-groove /
MASTER
*

simple / BASIC

Expanded polystyrene
(EPS)

overlap / TOP
134 mm

Mineral wool

According to the requirements of the Polish Ministry of Construction

23

THERMANO MOVE Modern thermal insulation for FLOORS


ENERGY EFFICIENT FLOOR:
TECHNICAL PARAMETERS
Name

THICKNESS 49mm
THERMANO MOVE insulation boards

Functions

thermal insulation of floors

Application

standard and heated floors


floors on the ground floor, on roofs and
terraces and balconies in residential buildings,
as well as industrial and agricultural floors
an ideal product for new and refurbished floors

Joint type

tongue-and-groove / MASTER

Type of facing

Total width [mm]

aluminium laminate
a condensation insulating grey laminate made
of kraft type paper and aluminium foil

1 200

Modular width (coverage) [mm]

1 190

PIR foam thickness [mm]

20 240

Standard length [mm]

2 400

Adjustable length [mm]

max. 5500

COMPARISON OF THERMAL
INSULATORS FOR FLOORS
WITH U C = 0.45 W m2K*

49 mm

85 mm

JOINT T YPES
tongue-and-groove /
MASTER

Expanded polystyrene
(EPS)
Mineral wool

89 mm

THERMANO AGRO Modern thermal insulation for


AGRICULTURAL CEILINGS AND ROOFS

ENERGY EFFICIENT CEILING:


THICKNESS 44mm

TECHNICAL PARAMETERS
Name

THERMANO AGRO insulation boards

Functions

Thermal insulation of agricultural ceilings and roofs

Application

suspended ceilings
lightweight roofs
new and renovated agricultural buildings
inventory and production buildings,
Warehouses and large halls

Joint type

simple / BASIC

Type of facing

inner side plastic facing (fibreglass reinforced


polyester) highest resistance in aggressive
environments
exterior condensation insulating grey
laminate made of kraft type paper
and aluminium foil

Total width [mm]

1 200

Modular width (coverage) [mm]

1 200

PIR foam thickness [mm]

20 240

Standard length [mm]

2 400

Adjustable length [mm]

max. 5500

COMPARISON OF THERMAL
INSULATORS FOR CEILINGS
WITH U C = 0. 50 W m2K*

44 mm

76 mm
80 mm

JOINT T YPES
simple / BASIC

24

According to the requirements of the Polish Ministry of Construction

Expanded polystyrene
(EPS)
Mineral wool

FAADE FACING CASSETTES


FEATURES

APPLICATION

modern and elegant

representative faades of office buildings

wide range of architectural possibilities

representative faades of public buildings

on a faade facing cassettes can be joined with glass,

representative faades of commercial buildings

wood, concrete or aluminium

simple assembly

durability and strength

reliable structure

TECHNICAL PARAMETERS
Name

Faade facing cassettes

Steel grade

min. S320GD

Thickness [mm]

1,20; 1,50

Coatings

SP polyester min 25 m, powder coated, matt pearl SP polyester,


PVC(F) foodsafe, PVDF, CESAR PUR 55 - a polyurethane coating
with polyamide balls, superior life & durability NEW!

Corrosion resistance

up to RC 5 acc. to PN-EN 10169-2

UV radiation resistance

up to RUV4 acc. to PN-EN 10169-2

Colouring

powder painting according to the palette RAL, NCS ,


organic coatings according to the wide palette
of Balex Metal World of Colours

CASSETTE CONSTRUCTION
DIAGRAM

C
A

DIMENSIONS OF FAADE FACING CASSETTES


Standard covering width A [mm]

300 - 2 500

Standard covering height B [mm]

225, 350, 600

Adjustable covering height B [mm]*

225 - 1000

Standard face height C [mm]

205, 330, 580

Standard depth D [mm]

30

Spacing of assembly holes E [mm]

200 - 1 000

B
D

CORNER CASSETTE
CONSTRUCTION DIAGRAM
DIMENSIONS OF CORNER CASSETTES
Side covering width A1 [mm]

300 - 2 300

Side covering width A2 [mm]

300 - 1 500

Standard covering heights B [mm]

225, 350 , 600

Adjustable covering height B [mm]*

225 - 1000

Standard face height C [mm]

205, 330, 580

Standard depth D [mm]

30

Spacing of assembly holes E [mm]

200 - 1 000

Distance of assembly hole from the edge of a building E1 [mm]

max. 250

Opening angle

90 - 180

E
E1
B

C
A1

A2

* Covering height is a sum of the cassette face height and the gap between consecutive elements.

25

WALL PANELS
FEATURES

APPLICATION

simple assembly

industrial facilities

wide range of architectural possibilities

commercial and service facilities

(they can be assembled horizontally, vertically or diagonally)

sport facilities

they can be mixed with glass, wood, concrete or aluminium

individual elements can be replaced

TECHNICAL PARAMETERS
Name

Wall panel PS 205

Steel grade

S250GD - S280GD

Length

on Customers order

Max length [mm]

6 000

Effective width S [mm]

205 (width adjustable from 200 to 350 mm depending on metal sheet thickness)

Face width A [mm]

194

Gap width B [mm]

1 - 10 (1)

Metal sheet thickness [mm]

0,50; 0,60; 0,70

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVDF, galvanized, alu-zinc + easyfilm
CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life & durability

Colouring

wide range of Balex Metal World of Colours page 46

PS 205 WALL PANEL

SECTIONAL VIEW OF THE WALL PANEL


A

24
455
S - standard effective width 205 mm

26

NEW!

STEEL FRAME FOR STEEL FAADES


FEATURES

APPLICATION

patented solution - registered in Polish Patent Office


(application no. P.393157) and in International

construction for fast assembly of metal elevation made


of i.e. facade facing cassettes, wall panels

Office of Harmonization of UE Market

for every wall type

quick and easy assembly - special bracket

new and renovated buildings

in the supporting section

even distribution of loads on the elevations surface

wind- resistance of the elevation

easy assembly of the steel elevation - flat surface

TECHNICAL PARAMETERS
Name

Steel frame for steel faades

Material

galvanized steel sheet

Steel grade

S350GD

Thickness [mm]

1,50

Length of load-bearing sections [m]

max 4

Max thickness of insulation layer [mm]

180

Spacing of supporting sections

max 1.20 m vertically

Spacing of bracket holes in load-bearing sections [m]

0,30

Spacing of stiffening sections

max 2.40 m vertically

Spacing of load-bearing sections for a typical surface [m]

0,80

Spacing of load-bearing sections in edge zones [m]

0,60

FRAME FOR FAADE FACING CASSET TES

1.

Screening metal sheet

2.

Load bearing section

3.

Supporting section

BRACKET IN A SUPPORTING SECTION

3a. A bracket in the supporting section


4.

Stiffening section - right side assembly*

* left side assembly - mounted with a supporting section


on a common anchor

27

WALL AND ROOF TRAPEZOIDAL CASING SHEETS

FEATURES

APPLICATION

universal wall and roof elements (metal sheet can be matched

residential buildings

with the existing structure)

industrial and commercial facilities

decorative ceiling (optic profile)

agricultural facilities

economic solutions for small and large areas

new and renovated structures

quick assembly

sheds, garages

wide range of colours allows for adapting the roof

fencing

to the surrounding landscape

vestibule covering

TECHNICAL PARAMETERS
Name

28

BPO trapezoidal sheet, optical profile


BTS wall trapezoidal sheet
BTU universal trapezoidal sheet
BTD roof trapezoidal sheet

Material

S250GD, stainless steel (1.4301)

Metal sheet thickness [mm]

0,50; 0,60; 0,70

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized,
alu-zinc + easyfilm, CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life
& durability

Colouring

wide range of Balex Metal World of Colours page 46

Max sheet length [mm]

6,000 - 10,000 (depending on the profile)

Special finishing

DR!PSTOP - optional anti-condensation coating (for the BTD 45.900 roofing trapezoidal sheet and
all structural trapezoidal sheets)

Minimal roof slope

3 (5%) for full length sheets


5 (7%) for longwise joined sheets

NEW!

WALL TRAPEZOIDAL SHEETS


BPO trapezoidal sheet, optical profile

BTS wall trapezoidal sheet

BTU universal trapezoidal sheet

O
100

16,5

137,5

1 200

BPO

1 100

BTS 18.138

S
10

20

U
94

100

1 130

1 000

BTU 20

BTS 10

136

35

16,5

207

1 090

BTS 18

1 035

BTS 35

BTD roof trapezoidal sheet

BTU universal trapezoidal sheet

D
10

45

ROOF TAPEZOIDAL SHEETS

94

150

1 130

900

BTD 45

BTD 10

45

D
16.5

D
136

333

1 090

BTD 18

1 000

BTD 45. 333

D
137,5

55

16.5

235

1 100

940

BTD 55

BTD 18.138

D
50

20

U
100

260

1 000

1 038

BTD 50

BTU 20

207
BTD 35

60

35

235

1 035

940
BTD 60

29

CONSTRUCTION TRAPEZOIDAL SHEETS


FEATURES

APPLICATION

high load-bearing capacity and stiffness of profiles

industrial and commercial facilities

lightweight and for quick assembly

agricultural facilities

purlinless roof structures

new and renovated structures

large span load-bearing structures

sheds, garages

economical solutions for average and large surfaces

logistic centres

permanent formwork for reinforced concrete structures

TECHNICAL PARAMETERS
Name

BTR - construction trapezoidal sheet

Length

according to the Customers individual order, maximally 15,000 mm

Metal sheet thickness [mm]

0,50; 0,60; 0,70; 0,75; 0,88; 1,00; 1,25; 1,50

Material

S250GD - S320GD

Coatings

SP polyester 15m, SP polyester 25m

Colouring

colours 9002 and 9010 - page 46

Special finishing
of trapezoidal sheets

ACOUSTIC PROFILE - optional sheet perforation (for structural trapezoidal sheets except for BTR 55)

DR!PSTOP - optional anti-condensation coating for structural trapezoidal sheets laid in positive

BTR CONSTRUCTION TRAPEZOIDAL SHEET

55

50

260

60
235

1038

BTR 50

R
135

85

940

BTR 60

BTR 55

93
280

260

1120

BTR 85

320
960

1040

BTR 135

BTR 93

R
160

153

250
750

280
840

BTR 153

30

235

940

BTR 160

PERFORATION SCHEME
- ACOUSTIC PROFILE

WALL CASSETTES
FEATURES

APPLICATION

structure-faade wall element for covering large surfaces

industrial and commercial facilities

internal finishing of insulated walls

agricultural facilities

lightweight wall covering

sport facilities

quick and easy assembly

new and renovated structures

TECHNICAL PARAMETERS
Name

Wall cassettes (KS 100/600)

Width [cm]

600

Depth [mm]

110

Insulation layer thickness [mm]

100

Length

in accordance with the Customers order

Max length [m]

13,50

Metal sheet thickness [mm]

0,75; 0,88

Organic coatings

galvanized + SP polyester 15 m

Metallic coatings

alu-zinc + easyfilm

Colouring

colour 9010 - page 46

Material

S250GD - S280GD

WALL CASSETTE

SECTIONAL VIEW OF A WALL CASSETTE


98
2
110
25

600

20

31

MODULAR ZET HALL


FEATURES

APPLICATION

quick and economic construction process

structural frame of a building

simple assembly

industrial and commercial facilities

modular structure allows for expansion at any time

agricultural facilities

removable steel structure

warehouses

BALEX METAL delivers design in the price of the structure.

TECHNICAL PARAMETERS
Name

Modular ZET hall

Structural material

cold bent galvanized strip Z-sections

Frame construction

H1
h

ZET sections are joined by lacing to form


multi-branch elements

H
4, 5

bars are joined with steel system fasteners

L=

Hall width [m]

6; 8; 10; 12; 15; 18

Modular spacing of frames [m]

4,50

Hall length [m]

The multiple of moduls length (4.50 m)

Designation of dimensions

Spacing of wall girders [m]

1,18

B hall width

Spacing of roof purlins [m]

1,19

L modular spacing of frames

Side wall height [m]

from 3.10 to 4.60

H hall height

Roof ridge height [m]

from 4.10 to 7.88

h reduction of usable height

Roof slope

20

H1 roof ridge height over the height


ofside wall

AVAILABLE DIMENSIONAL VARIANTS OF THE ZET HALLS


H side wall
height

32

B - hall width
TYPE
6m

8m

10 m

12 m

15 m

18 m

4,60 m

45

4,10 m

40

3,60 m

35

3,10 m

30

H1 - roof ridge height over the height


of side wall

+1,09 m

+1,46 m

+1,82 m

+2,18 m

+2,73 m

+3,28 m

h - reduction of usable height

9,80 cm

9,80 cm

9,80 cm

11,80 cm

11,80 cm

11,80 cm

CONSTRUCTION OF THE ZET HALL


A
roof ridge joint
frame girder
frame girder
rigging screw

corner joint
stay

joint

column
lacing

frame girder
lacing

joint
foot

wall section - girder

SECTIONAL VIEW B - B

joint
roof section - purlin

SECTIONAL VIEW A - A

33

EXAMPLES OF HALL CASINGS

SANDWICH PANELS
BALEXTHERM- PU WITH POLYURETHANE CORE
BALEXTHERM-MW WITH MINER AL WOOL CORE
PWS / PWD WITH EXPANDED POLYST YRENE CORE

fastened to girders or purlins with self-drilling screws

wall or roof made of finished sandwich panels allows

high thermal insulating power

economical solution

for immediate use of the facility

TRAPEZOIDAL SHEETS

between the external and the internal facing,


insulation layers are installed (thermal, wind
andvapour insulation)

applicable in case of high fire resistance


requirements

34

COLD BENT SECTIONS


SIGMA SECTIONS
FEATURES

APPLICATION

screening wall structures

industrial and commercial facilities

partition wall structures

agricultural facilities

wall girders

new and renovated structures

roof purlins

warehouses, stores

140

140

170

170

200

200

230

230

1,50
2,00
2,50

Max length

Ridge stiffening length C

Strip width S1

Hole spacing B

Hole diameter

[mm]

Material

Metal sheet thickness tnom

[mm]

Product

Height H

TECHNICAL PARAMETERS

[m]

[mm]

[mm]

[mm]

[mm]

100

S280GD
+ Zinc;
S350GD
+ Zinc

14
130
14

15

56,00
160
18
190

SIGMA SECTION

SECTIONAL VIEW OF THE SIGMA


SECTION

S1

Description of designations:
tnom sheet thickness

tnom
H

hole spacing

ridge stiffening length

S1

width of strips from the external face

height

35

ZET SECTIONS
FEATURES

APPLICATION

screening wall structures

industrial and commercial facilities

partition wall structures

agricultural facilities

wall girders

new and renovated structures

roof purlins

warehouses, stores

[mm]

2,00

64,50

2,50

65,00

1,50

64,00

2,00

64,50

2,50

65,00

1,50

64,00

2,00

64,50

Max length

[mm]

64,00

Slotted hole
dimension

[mm]

1,50

Round hole diameter

[mm]

Hole spacing B

Ridge stiffening
length C

150

Strip width S2

Z150

Strip width S1

[mm]

Metal sheet
thickness tnom

Material

Height H

Product

TECHNICAL PARAMETERS

[mm]

[mm]

[mm]

[m]

14
17
18

14 x 26
18 x 26

70
Z175

Z200

175

200
S350GD
+ zinc

Z225

Z250

Z300

225

250

300

58,50

2,50

65,00

1,50

64,00

2,00

64,50

2,50

65,00

2,00

78,00

67,00

2,50

79,00

68,00

3,00

80,00

69,00

2,00

93,00

85,00

2,50

94,00

86,00

3,00

95,00

87,00

20

100

22

16

150
14
18

30

14 x 25
18 x 30

190

ZET SECTIONS

SECTIONAL VIEW
OF THE ZET SECTION

S1

Description of designations:
C

tnom sheet thickness


B

hole spacing

ridge stiffening length

S1, S2 width of strips from the external face


B

tnom
C
S2

36

height

FLAT SHEET
FEATURES

APPLICATION

material for standard and non-standard flashings

residential buildings

wide range of colours adapted to colours of roof covering

industrial and commercial facilities

protective film as a standard

agricultural facilities

for new and renovated structures

FLAT STEEL SHEETS

TECHNICAL PARAMETERS
Name

Flat sheet

Sheet width [mm]*

1 240 (max. 1 500)

Length

on Customers order

Metal sheet thickness [mm]

0,40 - 1,25

Coatings**

SP polyester, matt pearl SP polyester, matt HDP polyester,


PVC(F) foodsafe, PVDF, galvanized, alu-zinc + easyfilm, CESAR PUR 55 a polyurethane coating with polyamide balls, superior life & durability

Material

NEW!

S250GD - S280GD, stainless steel (1.4301)

* cut to any formats


** protective film as a standard

STRIPS IN ROLLS CUT LONGWISE FROM RINGS

TECHNICAL PARAMETERS
Name

Strips in rolls

Max width [mm]

1 310

Min width [mm]

80

Number of strips cut


from a ring

Max ring weight [t]

3,50

Metal sheet thickness [mm]

0,50 - 2,50

Coatings**

SP polyester, matt pearl SP polyester, matt HDP polyester,


PVC(F) foodsafe, PVDF, galvanized, alu-zinc + easyfilm, CESAR PUR 55 a polyurethane coating with polyamide balls, superior life & durability

Material

NEW!

S250GD - S350GD

37

NON-STANDARD METAL FLASHINGS


FEATURES

APPLICATION

a finishing element of wall and roof coverings of any kind

industrial facilities

wall and roof planking

agricultural facilities

aesthetics of the entire covering

residential buildings

individually ordered flashings

flashings from customers own material

TECHNICAL PARAMETERS
Name

Non-standard metal flashings

Overall dimensions

shapes and dimensions of flashings are in accordance with drawings provided by the Customer

Metal sheet
thickness [mm]

0,50 - 1,00

Max length [mm]:

11,50

Material

S250GD - S280GD, stainless steel (1.4301), aluminium

Coatings

SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized,
alu-zinc + easyfilm, CESAR PUR 55 - a polyurethane coating with polyamide balls, superior life & durability

Production capabilities

38

1,25 - 2,50
6,00

- parting
- bending
- die shearing and perforation of metal sheet in an automatically controlled process
- protection of feedstock with a film

NEW!

WIJO COATED STEEL GUTTERS


FEATURES

APPLICATION

effective drainage of rainwater

residential buildings

exceptional resilience to weather conditions

industrial and commercial facilities

manufactured from Swedish metal sheet delivered by SAAB

agricultural facilities

roof drainage system compatible with roof covering

for new and renovated structures

no special maintenance required

shorter assembly time due to unique regulated hooks

TECHNICAL PARAMETERS
Name

Wijo coated steel gutters

Material

galvanized steel coated on both sides

Steel thickness [mm]

0,60

Coating

Prelaq Nova (HBP 35m)

Colouring

brick-red (8004), red (3009), chocolate-brown (8017), grey-white (9002),


silver-metallic (9006), graphite-grey (7011), black (9005)

Gutter/pipe diameters [mm]

125/90, 150/100, 100/75*

Gutter length [mm]

4 000

Pipe length [mm]

3 000

* in the chocolate-brown colour (8017) only

WIJO GUTTERS COLOURING


Prelaq Nova both-sided coating 35 m HBP (High Build Polyester)

brick-red (8004)

red 3009

grey-white 9002

silver-metalic 9006

graphite-grey 7011

black 9005

chocolate-brown 8017

39

ELEMENTS OF WIJO ROOF DRAINAGE SYSTEM


Opening cut during assembly

ZR

Gutter joint

Gutter

NRW

RR

KR

PR

KR

RS

TR

NRZ

Int./ext. gutter corner

Gutter outlet

HRL=210

Gutter hook

HRL=70

Gutter hook*

Pipe elbow

Intermediate pipe

HRC

Front gutter hook

HRK

Compact gutter hook*

DRU

Gutter end

OR

Strap

ORS

Pipe wrap wood

Pipe elbow

Downpipe

Branch pipe

ORSW Pipe wrap stone

WD Fold out shoe


SR

WR

Shoe

RDD

* fastening recommended with sandwich panels

40

Drain trap

Drain trap sleeve

PROTEKTOR GALVANIZED STEEL GUTTERS


FEATURES

APPLICATION

durability for many years - steel sheets galvanized

residential buildings

on both sides

industrial and commercial facilities

large diameter of gutters 150 mm and pipes 100 mm

agricultural facilities

attractive price - use of common elements

for new and renovated structures

high snow and ice resistance

TECHNICAL PARAMETERS
Name

Protektor galvanised steel gutters

Material

DX51D steel

Steel thickness [mm]

0,60

Coating

galvanized

Colouring

can be covered with metal paint

Standard diameter of gutters/pipes [mm]

150/100, 150/120

Diameters of gutters/pipes available


on order [mm]

125/90, 200/120

Gutter length [mm]

4 000

Pipe length [mm]

3 000

ELEMENTS OF THE PROTEK TOR ROOF DRAINAGE SYSTEM

R
Gutter 4m

ZR
Gutter joint

RS
Downpipe 3m

DR
Gutter end

RR
Gutter outlet

ORS
Pipe wrap

KR
Pipe elbow 72

NRW

NRZ

Int./ext. gutter
corner

HR
Gutter hook

41

ASPIRA VAPOUR-PERMEABLE MEMBRANE


FEATURES

APPLICATION

highly permeable layers of roof structure covered with roofing

residential buildings

sheets

industrial and commercial facilities

watertight, vapour-permeable

agricultural facilities

resistant to prolonged UV radiation

for new and renovated structures

extended longevity of the roof slope

easier assembly of the roof slope

effective roof protection during the assembly of roof covering

additional thermal insulation

AVAILABLE PRODUCTS

ASPIRA Max
classified as a roofing screen
proves itself in the most demanding conditions

ASPIRA Plus
universal membrane for roofs and facades

ASPIRA Standard
high quality at low price
very good vapour-permeability and good durability

TECHNICAL PARAMETERS

42

Name

ASPIRA Max

Areal weight [g/m]

165 10%

Number of layers

Breaking strength (N/5 cm) longwise

ASPIRA Plus

ASPIRA Standard

135 10%

115 10%

>330

>250

>230

Breaking strength (N/5 cm) crosswise

>190

>170

>135

Elongation at break [%] longwise

>40

>50

>60

Elongation at break [%] crosswise

>80

>75

>80

SD - diffusion-equivalent air layer [m]

>0,02

0,007

>0,005

Vapour-permeability MVTR Lyssy [g/m/24h]

>2 400

>2 700

>2 880

Application temperature range [C]

from -40 to +120C

Hydrostatic head resistance

W1 Class

Stabilisation against UV radiation

3 months

Standard dimensions in a roll [m]

1,50 x 50

Fire resistance class

ROOFLIGTHS

THE LEXAN POLYCARBONATE ROOFLIGHTS FOR:


THE BALEXTHERM-PU-R POLYURETHANE CORE SANDWICH PANELS
THE BALEXTHERM-MW-R MINERAL WOOL CORE SANDWICH PANELS

provide daylight access to the inside of structures

electric lighting can be eliminated with covering the roof slope between 5 and 15%

unique solution of rooflights matching the BALEXTHERM-R roof panels

multi-wall rooflights with a lap and intermediate humps

high thermal insulation properties

impact-resistant

protects from heating and minimizes the loss of heat accumulated in the structure

minimizes the effects of water vapour condensation

POLYESTER DAYLIGHT PANELS REINFORCED WITH FIBERGLASS


FOR TRAPEZOIDAL SHEETS

provide daylight access to the inside of structures

areal weight 1,50 kg/m

various thickness depending on compatible sheet profiling

available for trapezoidal sheets: BTD 18, BTD 35, BTD 45.900, BTD 45.1000, BTD 55

UV radiation resistant

43

ACCESSORIES
VENTILATION SYSTEM
FEATURES

APPLICATION

high performance

roof slope ventilation

insulated insert

attic ventilation

reduction of vibrations due to the flow of air

soil stack ventilation

protection from wind-driven rain and snow

TECHNICAL PARAMETERS
Name

attic vent stack

System elements

vent stack, reduction fitting,


insulated insert

Matching roof covering


profiles

- BTD18 trapezoidal sheet


- PWD sandwich panels

Material

high quality polyvinyl chloride

Colouring

black

ATTIC VENT STACK MATCHING METAL


TRAPEZOIDAL SHEETS

SEALS
FEATURES

necessary for proper roof insulation

matching roof covering profiles and roof finishing elements

PES SEAL (FOR STEEL STRUCTURES)

T YPES OF SEALS

self-adhesive sealing strips


polyethylene PES 3x20
polyurethane PUS 5x40, PUS 5x80

impregnated polyurethane seal 20x30, 20x40, 20x50

butyl sealing strip

impregnated expansion polyurethane strips

shaped roofing panel, trapezoidal sheet and metal roofing tile


sealing
PES seal (FOR STEEL STRUCTURES)
TUN and TUP seals (trapezoidal sheet)

44

TUN AND TUP SEALS (TRAPEZOIDAL SHEET)

SPECIALIZED FASTENINGS
APPLICATION

for proper assembly of all elements of faade and roof covering

for joining sheets

SCREWS

T YPES

roofing and faade screws

sandwich panel screws

assembly screws

rivets

SPOT REPAIR KITS


APPLICATION

SPOT REPAIR PAINT

securing small scratches and chafes of organic coating

KIT ELEMENTS

degreaser - for surface cleaning

before painting

spot repair paint - in all colours matching colouring

paint brush - for paint application

of the offered metal roofing tiles

45

BALEX METAL WORLD OF COLOURS


PREMIUM COATING
CESAR PUR 55 - A POLYURETHANE COATING WITH POLYAMIDE BALLS

cherry
3009

brick-red
8004

chocolate-brown
8017

NEW!

NEW!

NEW!

silver-metalic
9006

grey-aluminium
9007

graphite
7016

black
9005

light-blue
5012

white
9010

ORGANIC COATINGS
SP POLIESTER

coral-red
3016

red
3011

red-brown
8012 1)

brick-red
8004

chocolate-brown
8017

signal-blue
5010

reseda-green
6011

fir-green
6020

dark-green
6005

ivory
1015

saff ron-yellow
1017

signal-yellow
1003
NEW!

white
90102)

grey-white
9002 1)

light-grey
7035

silver-metalic
90062)

grey-aluminium
9007

graphite-grey
70241)

red
3301M

MATT HDP POLYESTER

rustika
8004

chocolate-brown
8637M

fir-green
6490M

graphite-grey
7591M

black
9005M

white
9010

METALLIC COATINGS

OTHER

AZ ALU-ZINC
+ EASYFILM

STAINLESS
STEEL

Z ZINC

malaga
1014

Colours presented in the materials are only visual. Balex Metal stipulates the right to occurrence of colour differences between sample-card and actual product colour.
Presented colours available in offer of 0.50mm thick steel
1) colour available also for steel of thickness 0.60mm
2) colour available also for steel of thickness 0.60mm and 0.70 mm

46

black
9005

PVC(F)
FOOD SAFE

MATT PEARL SP POLYESTER

brick-red
8620M

graphite
70161)

TITANIUM
ZINC

BALEX METAL OFFER FOR RESIDENTIAL CONSTRUCTIONS


BALEX METAL OFFERS PRODUCTS FOR INDIVIDUAL INVESTORS FORA COMPLETE ROOF:

ROOF COVERING
Roof covering gives character to a building and its choice is connected with the architectural style
ofthe building. Modern buildings are often covered with standing seam roof panels ELEGANT.
Formore traditional ones, metal roof tile Spektrum would be suitable. Where the economy is crucial,
the choice would be for the trapezoidal profiles. All of those products are offered with complimentary
standard flashings.

THERMOINSULATION THERMANO
Thermoinsulation THERMANO are modern insulation boards of the highest energetic eff ectiveness
with PIR polyurethane core. For residential constructions we offer effective insulation of:

pitched roof - THERMANO SKYhome

flat roof - THERMANO SKYcity

partition walls - THERMANO COVER

floor - THERMANO MOVE

ROOF MEMBRANES ASPIRA


To improve tightness, to protect against dampness and simultaneously to provide air circulation
inroof covering layers, roof membranes are used. We offer:

ASPIRA Max roof screens of the highest durability

ASPIRA Plus and ASPIRA Standard roof membranes

AQ Metal structural membranes for flat metal sheet roof covering

DRAINAGE SYSTEMS
We offer drainage systems:

WIJO coated steel drainage system

PROTEKTOR steel drainage system

ACCESSORIES AND FLASHINGS


Flashings are used for aesthetic finishing of the roof and to improve the tightness. They are available
in the same colours as roof coverings.
Accessories assure roof safety and ventilation of the roof.

47

BALEX METAL
HEADQUARTERS
ul. Wejherowska 12C
84-239 Bolszewo, Poland
tel. +48 58 778 44 44
fax +48 58 778 44 48
kontakt@balex.eu
www.balex.eu

Balex Metal sp. z o.o. is a leading manufacturer of construction materials in Poland. The offer
ofthe company includes complete solutions, steel roof and wall systems for residential, commercial
and rural constructions. BALEX METAL is also one of the biggest manufacturers of sandwich panels

BRANCH OFFICES
CZECH REPUBLIC

BALEX METAL S.R.O.

Hradec Krlov

Vzn 1097

tel. +420 495 543 267, fax +420 495 482 683

UKRAINE

BALEX METAL TOV

Kiev

M. Raskovoy, bud. 21 office 907

tel. +380 44 39 07 144, fax +380 44 39 07 145

LITHUANIA

BALEX METAL UAB

Vilnius

Savanoriu 174A

tel. +370 527 30 299, fax +370 527 30 295

SLOVAKIA

BALEX METAL

Bansk Bystrica

Partiznska cesta 94, 974 01 Bansk Bystrica

tel./fax +421 48 419 75 27

LATVIA

SIA BALEX METAL

Raotne Brocnos

Liepnieku iela 10, Brocni, Saldus raj. LV-3851

tel. +371 638 65 886, fax +371 638 07 401

GERMANY

BALEX METAL

Stade

OTHER COUNTRIES

BALEX METAL SP. Z O. O.,


Export Department

Bolszewo

ul. Wejherowska 12C, PL 84-239

tel. +48 662 089 890, fax +48 58 778 44 55

tel. +49 4141 65 99155, fax +494141 65 99157

Index 2013-06-14 03
The present brochure does not constitute a commercial offer under the Civil Code.

in Eastern Europe - on 5 production lines are produced annually 10 mln m2 of sandwich panels.

w w w. ba lex.e u

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