SIFE - R1 - SI - Chinese Study Guide - 040914 PDF

/
(S/V)
(API Source Inspector Certification)
(BOK)
(ANSI)
(API Recommended Practice for Source Inspection)
iii
/ ........................................................................................................................................... 1
.................................................................................................................................................... 2
............................................................................................................................................ 2
................................................................................................................ 3
...................................................................................................................................... 10
5.1
............................................................................................................................................. 10
5.2
..................................................................................................................... 10
5.2.1
......................................................................................................................................... 10
5.2.2
/ 1 ............................................................................................... 10
5.2.3
2 ............................................................................................................. 11
5.2.4
3 ............................................................................................................. 11
5.2.5
4 ............................................................................................................. 11
.......................................................................................................................... 14
...................................................................................................... 13
7.1
............................................................................................................................................. 13
7.2
............................................................................................................................. 13
7.3
......................................................................................................... 14
7.4
............................................................................................................. 14
7.5
......................................................................................................................... 15
7.6
................................................................................................................. 15
7.7
............................................................................................................................. 15
.............................................................................................................................. 15
8
8.1
................................................................................................................. 15
8.2
............................................................................................................................. 16
8.2.1
......................................................................................................................................... 16
8.2.2
................................................................................................................................. 16
8.2.3
......................................................................................................................... 16
8.2.4
................................................................................................................. 16
8.2.5
....................................................................................................................... 16
8.2.5.1
................................................................................................................................. 16
8.2.5.2
............................................................................................. 17
8.2.5.3
................................................................................. 17
8.2.5.4
................................................................................................. 21
8.2.5.5
..................................................................................... 21
8.2.5.6
................................................................................................. 21
8.2.6
..................................................................................................................... 22
8.2.7
......................................................................................................................... 22
8.2.8
............................................................................................................................... 272
8.3
........................................................................................................................... 272
8.4
................................................................................... 273
8.4.1
....................................................................................................................................... 273
8.4.2
() ................................................................................................. 273
8.4.3
() ................................................................................................. 283
8.5
................................................................................................................................. 28
8.6
/ .............................................................................................................................. 294
vi
8.7
....................................................................................................... 305
8.8
........................................................................................................... 305
.................................................................................................................. 31
9
9.1
............................................................................................................................................. 31
9.2
........................................................................................................... 316
9.3
................................................................................................................................... 327
9.4
................................................................................................................................... 327
9.5
(NDE) ............................................................................................................... 337
9.5.1
....................................................................................................................................... 337
9.5.2
(PT)....................................................................................................................... 337
9.5.3
(MT) ...................................................................................................................... 337
9.5.4
(RT) .............................................................................................................. 338
9.5.5
(UT) ...................................................................................................................... 338
9.5.6
(HT) ...................................................................................................................... 348
9.5.7
(PMI) ......................................................................................................... 348
9.6
.................................................................................................................................. 28
9.7
/ ........................................................................................................................... 348
9.7.1
....................................................................................................................................... 348
9.7.2
............................................................................................................................... 349
9.8
/ ............................................................................................................................ 359
9.9
/ ................................................................................................................... 359
10
.......................................................................................................................................... 30
11
(M&F) .................................................................................................................. 31
11.1
............................................................................................................................................. 31
vii
11.2
................................................................................................................. 31
11.3
............................................................................................................................................. 31
11.4
........................................................................................................................................... 392
11.5
......................................................................................................................................... 33
11.6
............................................................................................................................................. 33
11.7
......................................................................................... 33
12
11.7.1
......................................................................................................................... 33
11.7.2
............................................................................................................................. 34
11.7.3
..................................................................................................................... 34
11.7.4
......................................................................................................... 34
11.7.5
.......................................................................................................................... 34
11.7.6
............................................................................................................. 34
11.7.6.1
............................................................................................................................. 34
11.7.6.2
(PWHT)................................................................................................... 35
11.7.6.3
................................................................................................................. 35
.......................................................................................................................................... 35
12.1
............................................................................................................................................. 35
12.2
............................................................................................................................. 36
12.3
............................................................................................................................. 36
12.4
............................................................................................................................. 37
12.5
................................................................................................................. 37
12.6
................................................................................................................. 39
12.7
..................................................................................................................................... 39
viii
13
.................................................................................................................................................. 40
13.1
............................................................................................................................................. 40
13.2
................................................................................................................................................. 40
13.3
............................................................................................................................................. 41
13.4
............................................................................................................................................. 43
14
.......................................................................................................................................... 43
A ......................................................................................................................................................... 46
ix
1 /

//
(): /
/ (S/V)
/
/
//
(ITP)
(API)
(Source Inspection Certification)

: www.api.org/si
GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT
ICP
(www.api.org)
100
(CBT) /
2
50 (Edward Deming)
(PlanDoCheckAct) 6 7
(ITP) 8 9
8.7
8.8
()
API ()
572
577
578
598
ASME ()
(BPVC)
ABC D
1 2
B31.3
B16.5
ASNT ()
SNT-TC-1A
AWS ()
D1.1
(SSPC)
-PA 2
577 3
578 3
B31.3300.2
1 3
A 1 1
B 30 SE-1316
D1.1 K
AARH
Arithmetic Average Roughness Height (

)
Annealing Heat Treatment
ANSI
American National Standards Institute
API
American Petroleum Institute
ASME
ASME International (
American Society of Mechanical Engineers)
ASNT
American Society of Nondestructive Testing
ASTM
ASTM International (
American Society for Testing and Materials)
BOK
Body of Knowledge ()
BPVC
Boiler and Pressure Vessel Code (

)
carbon
Certification
Calibration
()
Cladding
()
Cold Working
()
Cr
chromium
Critical Equipment
Cu
copper
Destructive Testing

()
, (Charpy)
/
//
Deviation
DFT
Dry Film Thickness()
Elevation
Employer
Engineered Equipment
///
EPC
// Engineering/Design/Construction contract
company
Examiner
(NDE)
()
SNT-TC-IA
CP-189
Fe
iron
Ferrous Materials
HAZ
Heat Affected Zone
Hot Working
(
)
ICP
() Individual Certification Program
Inspection
Inspection Agency

//
-
Inspection Coordinator
Inspection Waiver
ITP
Inspection and Test Plan

()/
//
Lamination
Levelness
() 90

()
MAWP
Maximum Allowable Working Pressure
M/F
/ Manufacturer/Fabricator/
/
M&F
Manufacturing and Fabrication
Mg
magnesium
Mn
manganese
Mo
molybdenum
MSS
Manufacturers Standardization Society
MT
() Magnetic Particle Testing
MTR
Material Test Report Mill Test

Report/ (
)
NB
National Board
Nb
niobium
NCR
Nonconformance Report
NDE Map
NDE/NDT
Nondestructive Examination ()/

()
:
NDT
Nondestructive Testing(NDE)
Ni
nickel
Nonconformance
Non-engineered Equipment
Non-ferrous Materials
Normalizing Heat Treatment
NPS
Nominal Pipe Size () ()

NPS 4
Orientation
(
)
Out-of-Roundness

1 UG 80
( [Dmax] [Dmin] )
1%
phosphorus
PQR
Procedure Qualification Record

QW 200.2
Pressure Vessel

15 /
()
Procedure
Projection
Protractor
PRV/PRD/PSV
(Pressure Relief Valve) / (Pressure Relief Device) /

(Pressure Safety Valve)
PT
() Penetrant Testing
QA
Quality Assurance
QC
Quality Control
Qualification
Quality Surveillance
()
Quenching
RMS
Root Mean Square
RT
() Radiographic Testing (Examination)
Rust Bloom
sulfur
SDO
Standards Development Organization
(NACE)
SI
Source Inspector Source Inspection
SME
Subject Matter Expert
Solution Anneal
Heat Treatment
SOR
Supplier Observation Reports

Source Inspection
/ (S/V)
/ (M/F)
Source Inspector
(ITP) /
Specification
SSPC
Society for Protective Coatings
S/V
/ Supplier/Vendor
(M&F)
TEMA
Tubular Exchanger Manufacturers Association
Tempering
10
Ti
titanium
Tolerance
(
)
Training
UT
() Ultrasonic Testing (Examination)
VT
() Visual Testing (Examination)
Weld Mismatch

1 UW-33
A (
)
Weld Reinforcement
WPQ
Welding Performance Qualification

, QW 301.4
WPS
Welding Procedure Specification

QW 200.1
11
American Petroleum Institute

API
http://www.api.org
American Society for Metals
ASM
ASME
International
http://www.asminternational.org/portal/site/www/
Formerly known as American Society for

Mechanical Engineers
http://www.asme.org
American Society for Nondestructive Testing
ASNT
ASTM
International
http://www.asnt.org
Formerly known as American Society for Testing

and Materials
http://www.astm.org
American Welding Society
AWS
http://www.aws.org
Instrument Society of America
ISA
http://www.isa.org
International Organization for Standardization
ISO
http://www.iso.org/iso/home.html
Manufacturers Standardization Society
MSS
NDT
Resource
Center
http://mss-hq.org/Store/index.cfm
Nondestructive Testing Resource Center
http://www.ndt-ed.org
National Electric Code
NEC
http://www.nfpa.org
The Society for Protective Coatings
SSPC
http://www.sspc.org/
Worldsteel Association
Worldsteel
http://www.steeluniversity.org
12
5.1
//
5.2
5.2.1
(SI)
5.2.2
5.2.2.1
/ 1
5.2.2.2
5.2.3
5.2.3.1
2
/
//
5.2.3.2
5.2.3.3
().
13
5.2.4
5.2.4.1
3
2 4
5.2.4.2
5.2.4.3
5.2.4.4
()
()
5.2.5
5.2.5.1
4
5 10
5.2.5.2
(OTJ)
14
6.1
6.2
:
6.3
(ITP)
() /
//
15
7.1
7.2
7.2.1
7.2.2
/
/
/?
16
7.2.3
7.2.4
(POF)
(COF)
7.2.5
/
:
(/)
() (/
)
(/
)/
(
)/
7.3
7.3.1
[ ()]
7.3.2
//
7.3.3
17
7.4
7.4.1
(ITP)
7.4.2
: /
7.5
7.5.1
()
7.5.2
()
7.6
() (
)
7.7
8
8.1
8.1.1
//
18
8.1.2
8.1.3
8.2
8.2.1
8.2.1.1
(/)
8.2.1.2
/
/
/
8.2.2
8.2.3
8.2.4
19
8.2.5
8.2.5.1
(SDOs)
8.2.5.2
572
3 4
577 ,
:
3
10
578
598
:
20
598
598 ()
B31.1 B31.3
8.2.5.3
A
A
A
:
SA-20
SA-370
SA-6
B
B
B
:
:
21
C C :
SFA
D D A B
/

:
o
A 1 1 B 30 SE-1316
10
23 797
22
1 1
:
1
1 /
1
:
o
UG 4 15
UG 75 85
UG 90 103
UG 115 120
UW 1 3
UW 5
UW 26 42
UW 46 54
UW 60
UCS 56
UCS 57
2
2 :
2
23
QW
:
(QB ),
QW /
QW 100 190
QW 200 290
QW 300 380
QW 400 490
QW 500 540
B31.3 B31.3
B31.3 /
B31.3:
B16.5 B16.5
B16.5
1503004006009001500 2500
24
24 B16.5
B16.5:
o
1 8
8.2.5.4
SNT-TC-1A
8.2.5.5
D1.1
:
o
8.2.5.6
25
-PA 2 2
(DFT)
1 8
8.2.6
- 1
- 3
- 5 1
- 6 3
- 7 4
- 10 2
- 11
/

/ /
D1.1
577 /
8.2.7
D1.1 SNT-TC-1A
:
26
8.2.8
/
8.3
8.3.1
9
8.3.2
: /
SNT TC-1A
(EPRI)
8.3.3
///
-
8.4
8.4.1
.
8.4.2
()
/
//
27
8.4.3
()
//
/
/
:
:
8.5
8.5.1
28
8.5.2
// ()
8.5.3
8.5.4
8.6
8.6.1
8.6.2
29
8.6.3
8.6.4
8.6.5
(/) :
8.6.6
8.7
/
(CI)
//
:
8.8
//:
/?
/?
30
9.1
/
/
/
9.2
9.2.1
(MTRs) 577 10.8
SA-370
:
o
/
(PMI)
578
31
9.2.2
9.3
9.3.1
577
9.3.2
9.4
9.4.1
/
/
9.4.2
32
9.5
9.5.1
(NDE)
9.5.1.1
/
SNT TC-1A
SNT TC-1A /
A 1
9.5.1.2
1 B 30 SE-1316
9.5.2
(PT)
577 9.6 6 T620
9.5.3
(MT)
577 9.4 7 T750
9.5.4
(RT)
577 9.8 2 T220 SE-797
9.5.5
(UT)
577 9.9 4
SE 797 5 T-530
33
9.5.6
(HT)
577 9.10 10.4.3 11
9.5.7
(PMI)
578
9.6
9.6.1
,
9.6.2
(/) (
)
9.6.3
9.6.4
20F
9.6.5
577 10.4
9.7
9.7.1
//
9.7.2
9.7.2.1
() () ()
34
(-)
B31.3
9.7.2.2
9.7.2.3
/
9.7.2.4
9.8
9.9
9.9.1
35
9.9.2
SSPC-PA 2 (DFT)
9.9.3
9.9.4
9.9.5
9.9.6
()
10
:
10.1
10.2
10.3
//
/
:
36
(M&F)
11
11.1
11.1.1
/
11.1.2
, ,
11.1.3
37
11.2
577 5
577 4.5
11.3
11.3.1
11.3.2
11.3.3
A703
/
703
38
11.3.4
( WCBWC9CF8M )
11.3.5
-SP-55
11.4
11.4.1
11.4.2
A788
A788:
S (
S5)
11.5
11.5.1
39
11.5.1.1
11.5.1.2
11.5.1.3
11.5.2
11.6
//
()
11.7
11.7.1
577 10
11.7.2
577 10
40
11.7.3
577 10.4
11.7.4
577
10.7
11.7.5
:
577 10.9 10.10
11.7.6
11.7.6.1
() B31.3
577 10.5
11.7.6.2
(PWHT)
(PWHT)
41
1100F / 15
800F 400F
15 250F
577 10.6
1 UCS-56 B31.3, 331
11.7.6.3
12
12.1
15 / (103 )
:
(
) ()
12.2
42
12.3
12.3.1
400 ( 400 )
12.3.2
()
()
12.3.3
()
()
:
300 400
43
(300 ) /// 18 /8
12.3.4
18/8 304347 321 321 347

321 347
300 L 304L316L 317LL
300 H 304H316H 317HH
12.3.5
:
12.3.6
()
/
12.3.7
(FRP)
12.4
44
12.5

1 2 3 1
15 /
1 2
1 2
3 1 / (70 )
1 2
(AI)
(AI)

()
45
()
()
12.6
12.7
12.7.1
()
12.7.2
()
46
12.7.3
12.7.4
()
12.7.5
(
)
661
12.7.6
660
661 (
)
/
2 3
:
13
13.1
B31.3
47
B31.3 B31.3
() B31.1
13.2
13.2.1
(
) ()
598
13.2.2
)
13.2.3
598
/ 598
13.2.4
598 598
B31.1 B31.3 (
) ()
13.2.5
598 (
) (B31.3 B31.1) /
13.2.6
-SP-25

13.2.7
/ (
[UL] /[FM] )
48
13.2.8
13.2.9
( 150#
300# )
/
/ (//
)
()
(--)
/
() x ()/ 6 4
6X4
(/[UL/ FM]B16.34
)

13.3
13.3.1
PCC-1
(/)
13.3.2
B16.5 ( 8.2.5.3)
B16.47
49
13.3.3
B16.5 24
B16.47 26 60 :
B16.5 1503004006009001500 2500 /
B16.47 75150300400600900
13.3.4
B16.48 ().
13.3.5
1 2
13.3.6
B31.1
B31.3: SA-105
()SA-266 () SA-182 (
)
13.3.7
:
:
: ;
(RTJ) :
50
13.3.8
13.3.9
( Teflon )
13.3.10
/
( [ PTFE ] )

13.4
13.4.1
B31.3

()
13.4.2
13.4.3
13.4.4
13.4.5
B16.9 B16.11
14
51
(AISC)
14.1
():
303
325
348 A325 A490
360
D1.1
14.2
D1.1
14.3
14.4
303
A6
14.5
A6
14.6
()
14.7
A325A325MA490 A490M
14.8
: ()
52
/:
14.9
A123 A153
53
2013 2013
8 1
UV
8 2
U2
8 3
U3
1
PP
54
VR
55

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/

(NDE) ............................................................................................................... 337

(MT) ...................................................................................................................... 337

(RT) .............................................................................................................. 338

(UT) ...................................................................................................................... 338

(HT) ...................................................................................................................... 348

(PMI) ......................................................................................................... 348

(Source Inspection Certification)

GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT

GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT

GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT

Arithmetic Average Roughness Height (

Annealing Heat Treatment

American National Standards Institute

American Petroleum Institute

American Society of Nondestructive Testing

Boiler and Pressure Vessel Code (

GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT

Dry Film Thickness()

GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT

Heat Affected Zone

() Individual Certification Program

Inspection and Test Plan

GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT

Maximum Allowable Working Pressure

Manufacturing and Fabrication

Manufacturers Standardization Society

() Magnetic Particle Testing

Material Test Report Mill Test

GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT

Nondestructive Examination ()/

Normalizing Heat Treatment

Nominal Pipe Size () ()

Procedure Qualification Record

GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT

(Pressure Relief Valve) / (Pressure Relief Device) /

Root Mean Square

() Radiographic Testing (Examination)

GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT

Standards Development Organization

Source Inspector Source Inspection

Subject Matter Expert

Supplier Observation Reports

Society for Protective Coatings

Tubular Exchanger Manufacturers Association

GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT

() Ultrasonic Testing (Examination)

() Visual Testing (Examination)

Welding Performance Qualification

Welding Procedure Specification

GUIDE FOR SOURCE INSPECTION AND QUALITY SURVEILLANCE OF FIXED EQUIPMENT

American Petroleum Institute

American Society for Metals

Formerly known as American Society for

American Society for Nondestructive Testing

Formerly known as American Society for Testing

American Welding Society

Instrument Society of America

International Organization for Standardization

Manufacturers Standardization Society

Nondestructive Testing Resource Center

National Electric Code

The Society for Protective Coatings