Professional Documents
Culture Documents
June 2004
GENERATOR
SET CONTROL
ALARM MODULE OR
MANUAL SYNC MODULE
START AID SWITCH
PUMP STOP
PUSHBUTTON
PANEL
LIGHT
ENGINE MONITORING
SYSTEM
PUMP RUN
PUSHBUTTON
PANEL
LIGHT
SCROLL SWITCH
MODE CLEAR
SWITCH
VOLTAGE ADJUST
RHEOSTAT
WARNING
SCROLL
PUMP
STOP
HIGH
COOLANT
TEMP
PUMP
RUN
STARTING
AID
DISPLAY
LOW
COOLANT
TEMP
LOW OIL
PRESSURE
CLEAR
LOW
OIL
PRESSURE
EMERGENCY
STOP
MODE
LOW
FUEL
LEVEL
HIGH WATER
TEMP
DISPLAY
SYSTEM
NOT IN
AUTO
ENGINE
OVERSPEED
PANEL
LIGHTS
LH
LOW
BATTERY
VOLTAGE
OVERCRANK
RH
LH/RH
SELECT
SPARE 1
SPARE 2
EMERGENCY
STOP
STOP
R
SPARE 3
OFF
RESET
FAULT
SHUTDOWN
AUT
FAULT
ALARM
PHASE
SELECT
ENGINE
METER
LAMP
TEST
ALARM
CODES
EXIT
COOLDOWN
STOP
ALARM
SILENCE
SERVICE
MODE
AUTO
MAN
START
560-642
154-3045
PANEL
LIGHT
SWITCH
EMERGENCY STOP
PUSHBUTTON
RIGHT HAND
LEFT HAND
SWITCH
ENGINE
CONTROL
SWITCH
9EP1-2989
BCW1-745
4BZ1-6087
LOW FUEL
LEVEL SHUTDOWN RELAY
AC TRANSFORMER BOX
FUSE BLOCKS
Printed in U.S.A.
2004 Caterpillar
All Rights Reserved
CRANK RELAY
GOVERNOR
F11
F12
0
10
10
10
10
10
6
F13
10
WOODWARD
2301A
SPEED CONTROL
TBC
GRR
F15 F23
LFSR
H21
H21
H22
H22
H23
H23
50
50
50
50
51
51
52
52
53
53
80
80
82
82
KILOWATT
ALARM
RELAY
RELAY
FUSE
DC TERMINAL
PUMP
DC PANEL
STRIP
RELAY
AC TERMINAL
STRIP
BLOCKS
AC TERMINAL
STRIP
AC PANEL
6
ARMING
GROUND FAULT
RELAY
RELAY
F50 F51 F52
DC TERMINAL
STRIP
B
8
GND6
GND5
50
50
50
T0
101
108
109
110
131
136
137
202
203
206
207
157
159
GND3
GND4
87
88
89
70B
14A
MOT1
MOT2
HC1
2
2
2
2
2
SV
SV
SV
SV
BO
ER
EL
MT
FP
80
82
23A
SP2
SP3
SP4
21
22
GND2
GND1
1
1
1
1
2
2
2
2
5
5
3
3
4
34
6
10
10
11
12
15
16
17
18
19
23A
30
30
30
37
38
39
57
57
59
60A
62
62
62
63
67
67
67
90
99
DD+
SP1
SP1A
KWR
ALR
WINDING
A
7
TEMPERATURE
PR
ATR
RELAYS
OVER/UNDER
VOLTAGE
CONTACTOR
ATR
12
AR
GNDFR
ABCDEFGHIJ
adjust
set point
read
O/UVR
ABCDEFGHIJ
PUMP
RELAY
adjust
set point
read
567
12
PC
MERLIN GERIN
multi 9
C60N
567
OFF
5
70
83
85
77
FUSE
OFF
MCB1
HC
BLOCKS
DC PANEL
ABCDEFGHIJ
12
GND
2
2
3
6
6
10
30
31
54
57
61
63
87
88
89
90
91
96
97
98
99
D+
DRDM
47
48
49
231A
232A
233A
231B
232B
233B
231C
232C
233C
KWR
ABCDEFGHIJ
adjust
set point
read
567
12
567
DC 40 PIN
CONNECTOR
ABCDEFGHIJ
adjust
set point
read
567
A
8
PR
adjust
set point
read
12
ATR
ABCDEFGHIJ
ABCDEFGHIJ
ALR
ATR
12
adjust
set point
read
12
BTR
567
ATR
AC
DC
AC 40 PIN
CONNECTOR
12
BTR
HEATER
CIRCUIT
567
BREAKER
CONTACTOR
BC
ATR
AC PANEL
F50 F51
B
9
CUSTOMER
TERMINAL STRIP
BEARING
TEMPERATURE
BATTERY
RELAY
A
8
AR
O/UVR
F52
CHARGER
GNDFR
PC
MERLIN GERIN
multi 9
C60N
OFF
F16
F17 F18
PUMP
RELAY
OFF
MCB1
HC
DC TERMINAL
STRIP
ALARM
RELAY
KILOWATT
RELAY
BC
DC TERMS
adjust
set point
read
567
B
9
AC TERMS
DC CHASSIS
ABCDEFGHIJ
adjust
set point
read
FUSE
BLOCKS
AC TERMINAL
STRIP
A
8
(TBD 2)
(TBA 2)
B
CUSTOMER
GROUND BAR
MARSHALLING BOX
(FRONT VIEW)
(TBD 2)
VIEW B-B
CHASSIS ONLY SHOWN
GND
140
142
209
210
EF1
EF2
120
122
124
132 133 133 139 148 GND
(TBA 2)
GND2
SP1
SP2
SP3
SP4
GND1
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132
154
156
7W-9799
GROUND
GND
2
2
2
3
6
10
10
30
30
36
71
72
74
81
81
84
RFI
VOLTAGE
REGULATOR
30 Page, MDW
CR
RENR2343-01 vol 1
15
14
13
12
11
CUSTOMER
120/240V
AC SUPPLY
BATTERY
CHARGER
UL
CB1 60A
REGULATOR
87
58
GRR
SMMS1
24
26
T1
LAMP 1
T2
NOTE X
17
136
CR
136
136
TC4
ELS
171
RD
10 AMP
LAMP 2
ALR
19
137
2
137
131
HC
H1
H3
H2
H4
172
WH
173
RD
174
148
148
10 AWG
SEE CHART
BELOW
NOTE W
11
139
139
7
11
NOTE M
231A
232A
NOTE BT
TC2
232
11
DESIGNATION
B
11
1
1L2
10 AMP NON-UL
240
5 AMP NON-UL
14
233B
232
INTERNAL
11
64
204
205
206
2A
1A
PC
95
96
87
RM16
231C
CTR
RM30
RM3
10A
232C
203
KWR
70
PSL
7
203
203
131
49
202
207
202
202
99
GS
TC3
NOTE S
RD
OL
209
F21
15 AMP
75
30
191
38
PC
OL
210
210
T1
RHLH
A
29A
EFCR
FCTM
YELLOW
29B
T2,T4
RM24
RM8
F6
10A
BLACK
GND
RED
TRIG
PSPB
SMR
10
1B
LFLS
81
83
18
1R1
192
17
17
1L3
1L4
1R1
34
1R2
SMM 3
S2
1L3
17
1L4
30
BK
MPU
RD
22
2
41
RM13
83
C
G (-)
H (+)
GOV
EGA
NOTE BE
83
PR
1
MPU
40
LFLS
81
NOTE J
SP
43
K
L
A -
B+
NOTE BN
42
14A
AUX
14A
30
PR
84
7
81
PR
84
85
85
RM15
RM4
RM31
F2
10A
MV
FCR
10
84
1B
LFLS
81
18
SATS
83
75
10
30
FP
FP
SV
MT
2
1
2
EL
EL
SV
SV
ER
ER
SV
SV
27
BO
BO
BO
24
SV
SV
SV
HC5
16
HC4
CTR
FUEL
PRESSURE
59
BT1
RTD
PT100
159
SL2
162
160
164
WH
163
161
157
108
F32
4
SLR1
SL1
12
10
EXHAUST
TEMPERATURE
LEFT SIDE
5
3
57
T11
T1
H1
T1
J1-1
91
F11
108
H2
120
T12
GNDFR
12
24
23
14
OFF
RESET
AUT
COOLDOWN
STOP
AUTO
X
MAN
START
X
X
13,
14,
15,
17,
19,
22,
23,
16,
18,
21, 20,
24,
36,
RATING FOR
RESISTIVE
LOADS
0-.45A, 24VDC
RATING FOR
INDUCTIVE
LOADS
*N/A
10A, 24VDC
10A, 24VDC
10A, 24VDC
OR 110VAC
5A, 24VDC
7.5A,110VAC
99
1+
F5
10A
X2
T2
X1
T3
69
T13
14
TO
RM22
5
6
9
11
13 12
14
R6
10
10
99
11
B+
2
151
51
51
72
35
32
PR1
SH
TC
SH
TC
SH
TC
NOTE Y
94
SENSOR V- 31
62
152
52
52
COOLANT TEMP
PU
T5
H1
12
R5
28
R4
2
3
F
30
-B
2
1
31
NOTE AS
R3
99
32
34
14 HORN
9
7
67
16
ALM INPUT
TERMINAL
EMCP DIAGNOSTIC
FAULT
10
37
R1
11
NFPA 99
SPARE
SPARE
SPARE
NFPA 110
SPARE
SPARE
BCF
1
8
13 SILENCE
CUSTOMER
INTERFACE
MODULE
CIM
14 HORN
20
68
12
GNDFR
73
NOTE G
11
14
1+
R8
OUTPUTS
30
15
NOTE AL
R7
OUTPUTS
76
R6
OUTPUTS
SHUNT TRIP CB
SPARE FAULT INPUT
153
53
53
BK
50
50
50
J1-6
T6
H1
96
20
68
EOPS
B
62P
R5
OUTPUTS
LED #7
6
BR
OIL TEMP 14
COOLANT
TEMP
69
13 SILENCE
R3
OUTPUTS
12
67
T3
W
ATB
OIL
PRESSURE
62
NOTE D
T6
5A
A
B
R2
OUTPUTS
82
80
20
20
72
R1
OUTPUTS
EOTS
B
17
72
ADJUST
SPARE 1 23
5
14
R6
7
13
12 11
10
10
NOTE BB
10
10
D-
HORN INPUT 1
HORN INPUT 2
12 TEST
ELECTRONIC CONTROL
GROUP
6
13 SILENCE
30
1
12
R5
14 HORN
-7
26
28
R4
99
29
1
31
R3
32
2
34
20
R2
37
10
11
12 TEST
C
68
35
69
13 SILENCE
14 HORN
-7
RELAY
DRIVER
MODULE
RDM
NOTE AU
99
1+
REMOTE
NFPA 110
16 LIGHT
HORN INPUT 1
HORN INPUT 2
11
SP1
SP1
14 HORN
DATA +
20
DATA-
D+
CCM
99
SP1
B+
99
99
SPARE 3 25
SP2
SP2
SP3
SP3
62
63
12
NOTE J
SPARE 4 29
SP4
SP4
SP2
24
CUSTOMER
COMMUNICATION
MODULE
SP3
34
20
F15
10
11
12 TEST
SP4
36
1+
B-
14
-7
D-
D+
49
30
D+
D-
61
69
11
36
+
NOTE:
NOTE Z
SHIELD TO BE GROUNDED
13 SILENCE
14 HORN
6
-7
BATTERY
CHARGER
NON-UL
L5
122
F51
2 AMP
124
F52
LS2
2 AMP
N
13 PMG
F50
2 AMP
17
120
LS1
NOTE BS
120
16
15
14
13
12
Resistor
Marshalling Box DC
Terminal
Customer Wiring
Temperature Switch
Marshalling Box AC
Terminal
11
GSC 40 Way
Harness Connector
Lamp
Control Panel
Terminal
Shielded Wire
Breakdown Diode
(Bi-directional)
Engine Mounted
Component
Diode
Relay Contact
(Normally Open)
Fuse
23
Relay Contact
(Normally Closed)
Emergency Switch
19
Engine 24 Way
Connector
Marshalling Box 40
Way AC Connector
SASV 2 Way
Connector
DC Connector No. 1
(Black)
DC Connector No. 2
(Grey)
AC Connector From
Gen (Green)
36
Marshalling Box 40
Way DC Connector
NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ
OPERATION, REMOVE FOR 50HZ OPERATION.
NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE;
REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER)
NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.
NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR.
SATS 2 Way
Connector
Marshalling Box
Customer DC Term.
Marshalling Box
Customer AC Term.
Panel 70 way
Connector
11
10
NOTES
SYMBOLS
Standard Wiring
R1
38
NOTE BJ
1+
NOTE BG
D-
122
ATB Terminal
2 DATA
68
GEN
Solenoid
-7
Circuit Breaker
90
11
OIL
TEMP
NOTE BC
LOADSHARE
MODULE
NOTE BA
VR
1+
REMOTE
NFPA 99
16 LIGHT
NOTE BG
40
LFSR
A
7
NOTE BR
19
D-
D+
D+
GOV
14 HORN
2 DATA
60
EXC
12 PMG
13 SILENCE
NOTE AA
19
5
13 SILENCE
RDM
19
120
PF/KVAR
2
NOTE BK
11 PMG
RDM
VOLTAGE ADJUST
POTENTIOMETER
SPARE 2 24
F1GEN
124
C
24
11
12 TEST
NOTE C
NOTE B
NOTE H
F2GEN
R7
39
17
LFLS
62O
20
NOTE A
RFI FILTER
RFI
82
80
2
S
REGULATOR
30
122
VAR
6A
22
99
23
25
9
10
NOTE AT
20
22
12 TEST
17
19
90
VOLTAGE REGULATOR
Earth Ground
1+
9
R8
RDM
LFSR
COOLANT
LOSS
67O
10
-7
10
36
ECLS
B
19
16
16
33
14 HORN
62L
11
97
J1-7
PU
3
R4
OUTPUTS
67L
19
30
12 TEST
86
18
11
27
67P
18
R9
14
NOTE AM
LFSR
13
21
75
12
24
15
PU
PR1
53
100
OHMS
69
18
NOTE BH
6
NOTE BQ
R9
OUTPUTS
GROUND FAULT
LFLS
70
11
NOTE AM
71
10
NOTE AN
NOTE AL
74
99
NOTE BL
BR
BK
Relay Coil
REMOTE
CUSTOM
16 LIGHT
12 TEST
40
SHUNT TRIP CB
ECTS
16
COOLANT LOSS 13
33 OHMS
Generator Frame
(Chassis) Ground
1+
R2
38
SHUNT TRIP CB
30
23
3
35
67T
95
J1-5
BK
-7
4
SENSOR V+
TSC
NOTE AD
62T
HORN INPUT 2
69
GROUP
6
39
-7
BR
PR1
52
26
HIGH COOLANT
TEMP ALARM
35
OIL PRESSURE
HORN INPUT 1
22
99
11
93
J1-4
BK
LOADSHARE
MODULE
REMOTE
NFPA 110
2 LIGHT
36
300
15
ALR
30
ELECTRONIC CONTROL
7
25
301
13 SILENCE
11
J1-3
T4
H1
BK
11
18
REMOTE
NFPA 99
8 LIGHT
NOTE AR
6
R7
22
OVERSPEED
FAULT
CAM
X2
PR1
51
33
DC CONN 1
1+
14 HORN
99
GFR
12
1
-7
12
H2
101
13 SILENCE
24
HIGH COOLANT
TEMP FAULT
38
10
6
32
X1
11
20
30
12 TEST
X2
T3
10
9
R8
30
92
J1-2
F13
38
101
H1
12 TEST
10
19
OVERCRANK
FAULT
16
10
PR1
NOTE BG
11
NOTE X
H1
H
30
29
32
PM GENERATOR
REMOTE
CUSTOM
8 LIGHT
12
R9
16
90
99
PL2
10
Alternative Wiring
11
14
SYSTEM NOT IN
AUTO ALARM
-7
12
D2
Package Options
9
20
90
13
LOW COOLANT
TEMP ALARM
10
21
NOTE AM
16
15
AIR INLET
PRESSURE
(BOOST)
HC0
11
30
10
3
RM7
RM34
F12
NOTE J
8
29
12
31
H2
T0
N
7
28
99
EXHAUST
TEMPERATURE
RIGHT SIDE
21
NOTE AF
15
30
H21
T2
5
19
NOTE AQ
17
10
T12
3
17
14 HORN
SP2
15
X1
T11
2
16
30
30
HC1
NOTE BL
IC
57
68
56
30
45
BK
T10
1
15
13 SILENCE
14
HC2
NOTE AE
58
76
16
20
10
F10
10
122
A2
20
15
12
1+
90
PLS
RM39
PR1
118
24
30
27
55
10A
T1
22
AR
T9
30
HC3
T8
16
23
2
RM12
10
110
T7
10
109
T5
71
22
10
AR
T4
60
PL1
23
11
NOTE G
T1
U
12 TEST
110
T2
V
SLR2
8
GENERATOR
RENR2343-01 Vol. 1
F33
1 OHMS
D1
LOW OIL
PRESS FAULT
10
22
NOTE F
DROOP
CT
SP2
18
10
SS
53
90
51
15
2 AMP
CT 3
1
4
INLET
MANIFOLD
TEMPERATURE
163
RD
ECS
KWR
FCR
57
50
14
BTR
LOW OIL
PRESS ALARM
ALM
30
10
2 DATA
61
START 33
52
480
SV
MT
10
NOTE BD
61
34
NOTE AJ
81
L3
CT 2
416
-H
+G
13
AUTO 40
50
400
SASV
COOLDOWN/STOP 32
A1
380
RELAY MODULE
TERMINAL NO.
T3
NOTE AC
LOAD
2 AMP
300
30
63
OFF/RESET 39
154
T2
90
51
240
156
30
194
63
48
50
208
10
NOTE V
RM1
CT 1
28
ETHER START
NOTE BN
81
NOTE AP
23
90
43
PRPB
RD
60
63
36
83
PR
2B
FC 85
R1
59
RM2
TO
SYNCHRONIZING
RESISTOR TAP
SETTING CHART
NOTE BP
T3
LFLS
84
10
59
90
35
SPARE
PSPB
85
MV
211
33
SR
PR
7
FC
R2
NOTE R
85
86
NOTE V
F23
2 AMP
3
3
3
9
SAS
PR
8
86
CR
13
ETHER
START
AID
AUTOMATIC FUEL TRANSFER SYSTEM 3
FUEL SUPPLY FROM FREESTANDING BULK TANK
4
NOTE Q
T2
30
30
21
RM14
LFLS
74
193
SMM 3
S1
NOTE P
30
30
30
18
34
84
12
1L2
NOTE U
81
NOTE BP
T1
30
28
1L1
10
11
NOTE U
RM28
NOTE AH
28
26
38
84
RHLH
2
CR
RM21
EGR
F23
2 AMP
1R2
NOTE BN
81
11
RM B+
6
14
PRPB
83
PR
2B
12
LFLS
84
1L2
SMR
NOTE BP
26
F2
ENGINE INSTRUMENTATION
SCS
ESTS
39 1L1
39
RM18
RM6
F3
10A
38
84
211
F23
2 AMP
EF1
F2
F1
SP2
MCS
PR
GNDFCT
F1
20
SRV
MAX ON TIME
70 SECS
RR
RM33
NOTE AG
NOTE AB
CLR
OUT
29A
RM35
30
NOTE T
NOTE R
16
NOTE BF
SP2
WH
5
RR
GSC
131
14
-H
+G
BK
T1,T3
209
131
EF2
20
24
2301A
LOADSHARE
15
SR
30
GSM
PC
208
T3
24
22
10
TC6
47
184
12
ESPB
T2
22
NOTE N
T1
B-
CTR
RM9
74
11
GRR
48
54
53
T0
B-
B+
2301A SPEED
6
A
KWR
7
B+
38
RM23
F7
10A
PRL
40
PC
RD
RM17
99
A2
62
61
3 OR 4 POLE
OPTIONAL MOLDED
CASE CIRCUIT
BREAKER
F1
232
ASR
10A
233C
12
131
PC
A1
42
207
L2
30
27
L1
16
ATR3
1
231
182
RM36
132
SP2
183
33
14
WH
37
F4
FCS
27
RM19
RM5
RM32
OL
PR
206
207
207
24
FLYBACK 27
CIRCUITRY
RM27
14
30
EFCR
CB3 10A
232B
BREAKER AUX
PSPB
36
87
28
231B
181
30
12
44
45
30
FCR2
28
30
231
233
FCR1
29
F14
10A
NOTE R
BREAKER AUX
11
F22
2 AMP
45
75
15
NOTE Q
233
240 VAC BATTERY CHARGER TERMINAL CHART
TC5
233A
12
NOTE Z
131
132
21
37
ENCLOSURE LIGHTING
231
BREAKER AUX
30
-H
+G
LAMP 4
BREAKER AUX
A
134
DIGITAL
PF/KVAR
VOLT LINE
TO LINE
ATR2
C
14
BREAKER AUX
240 VAC
HC
4
30
NOTE AK
BATTERY CHARGER
74
10
BREAKER AUX
10 AWG
133
28
142
JACKET
WATER
HEATER
1L1
10
AWG
5
7
233
HC
138
1
26
LAMP 3
BATTERY
CHARGER
BATTERY
CHARGER
NOTE K
132
F2
GOVERNOR
240 VAC
142
MCB1
32 AMP
F1
STOP
120 VAC
142
3
20
SLR CHART
140
140
141
F18
8 AMP
24
15
66
HC
133
22
MANUAL
SPACE HEATER
140
135
F17
8 AMP
AUTO
132
131
HC
10
65
A2
7
131
4
ALR
A1
30
ATR1
WH
64
F16
2 AMP
T3
TC1
132
-H
+G
PS2
NOTE P
66
NOTE AL
2
89
PS1
SMMS2
33
89
38
VR3F
NOTE P
133
NOTE BM
ALT
25
1
88
CONTACTS
C
131
CB2 20A
32
88
3200 OHM
L2
87
L0
SM2
31
59
PS1
7
C
1760 OHM
57
GRR
132
SM1
PS2
120
GND
40
NOTE S
L1
BATTERY
DISCONNECT SWITCH
BATTERY
NOTE W
240
+
+
10
1600 OHM
16
640 OHM
17
OFF/RESET
18
Magnetic Pick-up
Engine Connector
Coolant Temp Engine
Connector (ECTS)
Oil Pressure Engine
Connector (EOPS)
Coolant Loss Engine
Connector (ECLS)
Oil Temp Engine
Connector (EOTS)
CAT MONITORING SYSTEM
40 Way Connector
NOTE Z:
NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST
BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY
WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.
NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM.
NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT
TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS
3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH
FLASHING LAMP.
NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS
SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.
(RATED FOR 4mA, 12 VDC OPERATION)
NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION
MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO
TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED
IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE.
NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR
6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY.
ALARM OVERTEMPERATURE FACTORY SET TO 130C FOR PRIME POWER,160C FOR
STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135C FOR PRIME
POWER,165C FOR STANDBY POWER.
NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY
ALARM OVERTEMPERATURE FACTORY SET TO 70C.
SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90C.
NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
ABBREVIATIONS
NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS.
NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR.
AFCR
AFTS
ALM
ALR
ALT
ALTERNATOR
ASR
ATB
ATR
ENFR
EOPS
EOTS
ESDR
ESPB
ESTS
PC
PCB
PEEC
PEECR
PL
PUMP CONTACTOR
PRINTED CIRCUIT BOARD
PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEEC RELAY
PANEL ILLUMINATION LIGHT
PLS
F
FCR
FCS
FCTM
FPT
FS
FSOS
FTSPR
FUSE
FUEL CONTROL RELAY
FUEL CONTROL SOLENOID
FUEL CONTROL TIMER MODULE
FUEL PUMP TIMER
FUEL SOLENOID
FUEL SHUT-OFF SOLENOID
FUEL TRANSFER SYSTEM PUMP RELAY
POT
PR
PRL
PRPB
PS
PSL
PSPB
PWM
POTENTIOMETER
PUMP RELAY
PUMP RUN LIGHT
PUMP RUN PUSHBUTTON
PINION SOLENOID
PUMP STOP LIGHT
PUMP STOP PUSHBUTTON
PULSE WIDTH MODULATED
GFR
GNDFCT
GNDFR
GOV
GRR
GS
RAN
RDM
RFI
RHLH
RR
REMOTE ANNUNCIATOR
RELAY DRIVER MODULE
RADIATED FREQUENCY IMMUNITY
RIGHT HAND/LEFT HAND SWITCH
RUN RELAY
GSC
SASV
SATS
SAS
SCS
SEC
SHTC
SL
SLR
SM
SMMS
SMR
SP
SS
T
TSC
TX
VAR
VR
NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL
APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION.
NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"
POSITION IN ORDER TO LIMIT BATTERY DRAIN.
NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
DESIGNATION FOR SPECIFIC GOVERNORS
NOTE BF: SEE GSC RELAY RATING CHART.
AUX
BATT
BC
BATTERY
BATTERY CHARGER
BCF
BTR
NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS
MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.
CAM
CB
CCM
CIM
CR
CSFS
CT
CTR
GSM
HC
HEATER CONTACTOR
DIODE
IC
DVR
KWR
KILOWATT RELAY
ECLS
LOAD LEADS
LOW FUEL LEVEL SWITCH
NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM.
NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.
NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH
PF/KVAR CONTROL.
NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE
THE LOCAL ALARM MODULE.
NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,
BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS.
NOTE BN: "PUMP OFF" 90% INCREASING
NOTE BP: "PUMP ON" 50% DECREASING
NOTE BQ: "LOW FUEL ALARM" 40% DECREASING
NOTE BR: "CRITICAL LOW" 5% DECREASING
NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS.
NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
ECS
L
LFLS
ECTS
EFCR
MAN
MANUAL
EFR
EG
MCS
MPU
MV
EGA
EGR
ELS
NC
NIAR
NO
NORMALLY CLOSED
NOT IN AUTO RELAY
NORMALLY OPEN
EMSR
OUVR
RENR2343-01
June 2004
TOP COVER
GND-REAR COVER
GND-70 WAY-68
GND-CHASSIS STUD
110-F13
110-70 WAY-12
131-PSL-X2
131-70 WAY-70
136-CR-2
136-70 WAY-38
137-CR-8
137-70 WAY-66
202-PRL-X1
202-70 WAY-40
203-PSL-X1
203-70 WAY-42
206-PSPB-2A
206-70 WAY-64
207-PSPB-1A
207-70 WAY-36
157-SS-4
157-70 WAY-23
159-SS-6
159-70 WAY-51
51-LSGOV-4
51-AC CONN-1
52-LSGOV-6
52-AC CONN-2
53-LSGOV-8
53-AC CONN-3
108-F11
108-70 WAY-8
109-F12
109-70 WAY-10
50-AC CONN-12
T0-AC CONN-8
T0-TBC-H23
101-70 WAY-14
50-TBC-50
50-AC CONN-11
50-TBA1-50AT
GND-AC CONN-4
50-TBA1-GND5T
50-AC CONN-10
B B
B B
53
TBA1
50
51
80
NOTE D
80-VAR-3
82-VAR-1
23A-DC CONN2-9
23A-DC CONN2-5
14A-LSGOV-14
14A-TBC-232AT
MOT1-GS-4
MOT2-GS-1
HC1-EMSII CONN-3
2-EMSII CONN-2
2-EMSII CONN-31
2-SCS-2
2-EMSII CONN-12
2-EMSII CONN-16
2-EMSII CONN-22
2-EMSII CONN-6
MT(-)-AIMT-2
SV-EMSII CONN24
BO-EMSII CONN-27
ER-EMSII CONN-8
EL-EMSII CONN-10
MT-EMSII CONN-28
FP-EMSII CONN-38
GND-CHASSIS STUD
GND-DOOR STUD
GND-GSC-GND
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B B
B B
B B B
B B
B B
B B
60A
62
62
62
63
67
67
67
90
99
DD+
SP1A
SP2
SP2
SP4
21
22
GND2
80
82
23A
87
88
89
70B
HC1
GND3
GND4
3-DC CONN2-7
3-CR-9
4-DC CONN2-6
34-ESPB-1R2
6-RM-22
6-70 WAY-2
10-RM-39
10-70 WAY-45
10-PLS-3
B B
B B
B B
GND-REAR COVER
GND-TBA1-GND6B
MPU-SHIELD
VAR-SHIELD
110-SLR2
22-GSC-2
108-SLR1
21-GSC-1
87-GRR-4
87-70 WAY-57
88-GRR-1
88-70 WAY-58
89-GRR-7
89-70 WAY-59
SP2-LFSR-4
SP3-GSC-25
SP3-70 WAY-62
SP4-GSC-29
SP4-70 WAY-63
SP2-GSC-24
SP2-70 WAY-61
39-ESPB-1L1
39-RM-24
57-ECS-4
57-GSC-33
57-70 WAY-30
59-SAS-2
59-DC CONN2-3
60A-DC CONN2-10
62-DC CONN1-3
62-DC CONN1-6
62-DC CONN1-10
62-DC CONN1-7
62-GSC-31
63-GSC-36
63-70 WAY-6
67-DC CONN1-1
67-DC CONN1-4
67-DC CONN1-12
67-DC CONN1-9
67-GSC-9
90-GSC-35
90-70 WAY-5
99-RM-9
99-70 WAY-35
D(-)-GSC-20
D(-)-70 WAY-20
D(+)-GSC-19
D(+)-70 WAY-19
SP1-GSC-23
SP1-70 WAY-60
38-RM-16
38-DC CONN2-8
30-LFSR-7
37-RM-19
CHASSIS STUD
1
1
1
1
2
2
2
2
5
5
3
3
4
34
6
10
10
11
12
15
16
17
18
19
30
30
30
30
37
38
39
57
57
59
5-70 WAY-48
5-ECS-9
5-RM-1
3-70 WAY-3
3-GOV-2 OR 3-LSGOV-16
91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
82
GND6
53
203
52
50
12-TBD1-12B
137-TBA1-137T
3-TBD1-3BB
2-LFSR-B OR 2-GRR-B
2-TBD1-2AB
50-TBA1-50BT
51-AC CONN-1
OR 151-LSGOV-5
52-AC CONN-2
OR 152-LSGOV-7
53-AC CONN-3
OR 153-LSGOV-9
GND1
2-TBD1-2DT
GND-70 WAY-47
1-DC CONN2-1
1-DC CONN2-2
1-RM-30
1-RM-36
1-F15-T
1-ECS-6
1-F23-T
1-RM-2
2-DC CONN2-11
2-CR-B
2-70 WAY-15
2-DC CONN2-12
2-PL2-1
2-RM-27
2-TBD1-GND1T
2-PL1-1
GND-BODY STUD
MPU-1
MPU-2
ACT(+)-EGA-1
ACT(-)-EGA-2
42-SP-3
43-SP-1
TBD1
7
30-LFSR-9
30-TBD1-30DB
30-LFSR-7
GND
41-RM-14
H23
A
2-CR-A OR
2-GRR-B
211-PSPB-1B
OR 84-70 WAY-4
T0-TBA1-T0B
50
B
B
30-TBD1-30CT
3-TBD1-3AB
40-RM-13
51
GRR
9 10 11 12 13 14 15 16 17
36-70 WAY-49
11-ESPB-1L2
12-CR-A
15-GSC-8
15-DC CONN1-2
16-GSC-7
16-DC CONN1-5
17-ESPB-1L3
17-GSC-38
18-GSC-13
18-DC CONN1-8
19-GSC-14
19-DC CONN1-11
30-70 WAY-16
30-DC CONN2-4
30-ESPB-1L4
30-RM-28
30-GOV-1 OR 30-LSGOV-15
30-ECS-1
38-TBD1-38L
89-TBD1-89T
2-LFSR-B OR
2-CR-B
LFSR
F23
72-70 WAY-17
CR
3
H22
F15
H21
52
159
WOODWARD
SP2-TBD1-SP2BB
86-CAM-6
3
207
157
206
202
137
136
1-TBD1-1DT
1-TBD1-1CT
87-TBD1-87T
131
10
TBC
110
110-TBA1-110T
109
10
10
109-TBA1-109T
F13
108
F12
T3-AC CONN-9
101
10
T2-AC CONN-5
T0
108-TBA1-108T
50
10
F11
50
2301A
SPEED CONTROL
T1-AC CONN-7
GND5
10
88-TBD1-88T
13-RM-15
136-TBA1-136T
ATB
10
15
16
17
18
19
20
21
22
23
24
29
30
31
32
33
34
35
36
37
43
44
45
46
47
48
49
50
57
58
59
60
61
62
63
64
11
ER-REMT-C
EL-LEMT-C
MT-AIMT-1
203-TBA1-203B
FP-FPS-C
101-TBA1-101B
BO-AIP-C
FP(+)-FPS-A
BO(+)-AIP-A
EL(+)-LEMT-A
ER(+)-REMT-A
SV
SV
SV
SV
BO
ER
EL
MT
FP
L
110-TBA1-110B
157-TBA1-157B
FP(-)-FPS-B
EL(-)-LEMT-B
ER(-)-REMT-B
BO(-)-AIP-B
109-TBA1-109B
2A-TBD1-2DL
2
2
2
2
2
L
108-TBA1-108B
MOT2
65-GSM-2
207-TBA1-207B
MOT1
66-GSM-1
14A
RDM-GSC-30
74-CAM-8
D(-)-TBD1-D(-)B
63-TBD1-63B
D(+)-TBD1-D(+)B
80-VR3F-6
OR 80-DVR-45
3-TBD1-3AT
30-TBD1-30AT
6-TBD1-6B
72-LFSR-A
84-F23-B
OR 84-PRPB-3
81-PRPB-4
90-TBD1-90B
82-VR3F-7
OR 82-DVR-7
30-TBD1-30DL
12
13
14
25
26
27
28
38
39
40
41
42
51
52
53
54
55
56
65
66
67
68
69
70
70 WAY
5
131-TBA1-131B
GND-TBA1-GND6T
202-TBA1-202B
136-TBA1-136B
159-TBA1-159B
206-TBA1-206B
99-TBD1-99B
36-F15-B
SP4-TBD1-SP4B
5-TBD1-5AT
SP3-TBD1-SP3B
SP2-TBD1-SP2AB
GND-TBD1-GND1B
10-TBD1-10AB
SP1-TBD1-SP1B
NOTE D
89-TBD1-89B
88-TBD1-88B
87-TBD1-87B
61-GSC-34
57-TBD1-57BB
22-MPU-2
71-CAM-9
2-TBD1-2BT
21-MPU-1
SP3
SP1
90-ALM-2
8
T1-F11
9EP1-2989
BCW1-745
4BZ1-6087
T2-F12
52-TBC-52
OR 52-TBA1-52B
51-TBC-51
OR 51-TBA1-51B
10
AC CONN
(GREEN)
4-TBD1-4B
30-TBD1-30AB
1-TBD1-1AT
T0-TBA1-T0T
11
T3-F13
12
50-TBA1-50AB
38-GRR-A
30-TBD1-GND2L
7
23A-TBD1-23AB
59-TBD1-59B
1-TBD1-1AB
62-TBD1-62AB
67-TBD1-67AB
15-TBD1-15B
62-TBD1-62AT
DC CONN 2
(GREY)
16-TBD1-16B
67-TBD1-67AT
GND-TBA1-GND5B
DC CONN 1
(BLACK)
10
53-TBC-53
OR 53-TBA1-53B
11
50-TBA1-50BB
2-TBD1-2AT
12
50-TBA1-50CB
2-TBD1-2BB
3-TBD1-3BT
34A-TBD1-4L
62-TBD1-62BB
11A-TBD1-11L
34A-TBD1-34L
18-TBD1-18B
10
38-TBD1-38B
3-SAS-1
67-TBD1-67BB
19-TBD-19B
11
62-TBD1-62BT
67-TBD1-67BT
12
B B
23A-TBD1-23AT
11A-TBD1-12L
10-EMSII CONN-1
60A-TBD1-60AB
GND-GOV-GND
GND-CHASSIS STUD
BODY STUD
2A-TBD1-2EL
1A-TBD1-5AL
1A-TBD1-1DL
GND-BODY STUD
GND-TBD1-GND3T
CHASSIS STUD
Printed in U.S.A.
2004 Caterpillar
All Rights Reserved
GND-TBD1-GND4B
57-TBD1-57AT
56-GSC-40
30-TBD1-30CB
1-TBD1-1CB
5-TBD1-5BT
5-ECS-10
5-ECS-10
5-ECS-9
5-ECS-8
58-GSC-32
55-GSC-39
34-TBD1-34B
25
15
Abnormal update.
SV-TBD1-SVAT
SRV-SCS-3
CLR-MCS-6
2-TBD1-2HT
24
14
33
23
13
HC1-TBD1-HC1T
32
22
12
31
21
11
2-TBD1-2ET
2-TBD1-2FB
10-TBD1-10BL
RHLH-CAT MONITORING
SYSTEM CONN-18
2-MCS-5
MCS
6
SRV-SCS-3
2-MCS-5
2-SCS-2
3
2
82-TBD1-82B
80-TBD1-80B
VAR
PLS
SRV-MCS-3
SRV-CAT MONITORING
SYSTEM CONN-23
2-MCS-2
2-TBD1-2FT
M0T1-TBD1-MOT1B
M0T1-GS-3
38-RM-16
2-RM-27
MOT1-GS-4
M0T2-GS-1
56-ECS-3
12
13
Out of calibration.
DROOP
LOAD
GAIN
LOW IDLE
SPEED
WOODWAR D
ACTUATOR
COMPENSATION
RATED
SPEED
GAIN
START
FUEL LIMIT
RESET
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
0
CID
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
GND
GS
X1
X2
X1
SAS
X2
NO
2 - TBD1 - 2 F T
PRPB
PSPB
SLR CHART
9-PLS-2
9-PLS-2
1760 OHM
2-TBD1-2CT
1600 OHM
PL2
640 OHM
PL1
3200 OHM
VOLT LINE
TO LINE
A
B
MPU-2
MPU-1
42-SP-3
43-SP-1
ACT(-)-EGA-2
41-RM-14
ACT(+)-EGA-1
40-RM-13
3-TBD1-3AB
30-TBD1-30CT
14A-TBD1-14AT
153-TBC-53
152-TBC-52
53-TBA1-53T
151-TBC-51
52-TBA1-52T
51-TBA1-51T
120-TBA2-120U
DESCRIPTION
100
110
111
168
175
190
248
268
269
333
334
Spare Output
REAR COVER
GND-TOP COVER
GND-CHASSIS STUD
336
441
442
443
444
445
Run Relay
446
447
448
475
208
240
500
300
566
Unexpected Shutdown
380
590
400
416
770
480
E
SYNCHRONIZING
RESISTOR TAP
SETTING CHART
CONTROL PANEL
REAR SUB PANEL
GND-BODY STUD
(IF REQUIRED)
TERMINAL CONNECTION
POINT
T=TOP
B=BOTTOM
L=LOWER
124-TBA2-124U
81-70 WAY-18
131-PSL-X2
84-PSPB-2B
84--70 WAY-4
202-TBA1-202T
3-TBD1-3AL
59-TBD1-59T
122-TBA2-122U
(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK
DEVICE ABBREVIATION
WIRE NO.
PRL
1A NC 2A
1B NC 2B
LSGOV
58-ECS-5
11
LOW VOLTAGE
2301A LOAD SHARING & SPEED CONTROL
WIRING EXAMPLE
61-70 WAY 43
57-TBD1-57AB
10
The FMI is a diagnostic code that indicates what type of failure has occurred.
PSL
2-TBD1-2DB
CONTROL PANEL
REAR SUB PANEL
RHLH
SLM
63-TBD1-63T
55-ECS-2
A
B
C
SLR1
161
2 1
38 39 40
17-TBD1-17B
1
2-TBD1-2JT
CLR-MCS-4
CLR-CAT MONITORING SYSTEM CONN-33
2-MCS-2
2-RHLH-2
CLR-MCS-6
84-PRPB-3
32 33 34
62-TBD1-62CB
90-TBD1-90T
MT-TBD1-MTT
Failure Description
859
Kilowatt Level Output
The CID is a diagnostic code that indicates which component is faulty.
30 Page, MDW
206-TBA1-206T
29 30 31
36 37
16
RENR2343-01 VOL 2
131-TBA1-131T
26 27 28
35
17
26
M0T2-TBD1-MOT2B
M0T2-GS-6
SL1
93-ATB J1-3
92-ATB J1-2
97-ATB J1-7
21 22
24 25
SP1A-TBD1-SP1AB
SP3-TBD1-SP3T
RDM-70 WAY-7
27
36
ER-TBD1-ERT
RAMP TIME
131-PRL-X2
23
37
RHLH-RHLH-3
10 = 10 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
= COMPONENT LOCATED IN MARSHALLING BOX
203-TBA1-203T
SP2-TBD1-SP2AT
16 17 18
19 20
ECS
211-F23-B
D(-)-TBD1-D(-)T
D(+)-TBD1-D(+)T
13 14 15
207-TBA1-207T
67-TBD1-67CB
18-TBD1-18T
18
10 11 12
28
BO-TBD1-BOT
2-TBD1-2EB
163
38
10-ALM-1
91-ATB J1-1
162
15-TBD1-15T
16-TBD1-16T
SL2
19
2 1
SLR 2
C
D
29
34
9-PL1-2
39
EL-TBD1-ELT
SCS
160
96-ATB J1-6
94-ATB J1-4
95-ATB J1-5
21-TBD1-21B
22-TBD1-22B
10
9-PL2-2
20
2-TBD1-2GT
SS
30
35
DOOR STUD
76-BTR-8
75-ATR1-8
SP
ESPB
NOTE C
7 8
10-TBD1-10BB
30-ALM-7
1L4
1R2
43-GOV-12
OR 43-LSGOV-23
RM
1L2
NC
NO
NC
10
40
FP-TBD1-FPT
GND-TBD1-GND4T
74-70 WAY-21
30-ALM-7
86-LFSR-6
30-TBD1-30BT
11-TBD1-11B
39-TBD1-39T
5-TBD1-5BB
1-TBD1-1DB
17-TBD1-17T
1-TBD1-1BT
1-TBD1-1BB
10-ALM-1
14-RM-18
90-TBD1-90L
10-CAM-1
10-RM-39
7
6
5
4
3
2
1
13
14
B-
30-TBD1-30BB
20-ALM-12
70-LFLS-5
73-GNDFR-14
71-70 WAY-1
14
13
12
11
10
9
8
42-GOV-11
OR 42-LSGOV-24
2-TBD1-2CB
F10
69-ALM-14
68-ALM-13
30-CAM-7
30-RM-B-
108-TBA1-108L
2-GS-5
7
6
5
4
3
2
1
157-TBA1-157T
24
25
26
27
28
20-CAM-12
14
13
12
11
10
9
8
159-TBA1-159T
39-TBD1-39B
69-CAM-14
68-CAM-13
110-TBA1-110L
22
23
34
35
36
37
38
39
1L3
1R1
99-TBD1-99T
6-TBD1-6T
F1
F2
F3
F4
F5
F6
F7
F8
F9
1L1
40-GOV-3 OR 40-LSGOV-17
37-TBD1-37B
29
30
31
32
33
1
2
3
4
5
6
7
8
9
10
11
12
41-GOV-5 OR 41-LSGOV-19
14-ESPB-1R1
15
16
17
18
19
20
21
13-CR-6
CAM
NOTE B
B+
38-TBD1-38T
38-GS-2
ALM
10-TBD1-10AT
16
39
29
19
81-TBD2-81B
38
28
18
97-TBC-97T
96-TBC-96T
74-TBD2-74B
37
27
17
RDM-TBC-RDMT
206-TBA2-206B
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
36
70B-TBD2-70BB
26
16
63-TBC-63T
34
131-TBA2-131AB
6A-VR3F-6
5A-VR3F-5
SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7
24
14
207-TBA2-207B
2-TBD2-2BB
117-TBA2-117B
SP3-TBD2-SP3B
33
23
13
PF/KVAR
35
32
22
12
31
21
11
34
33
89-TBC-89T
25
15
90-TBC-90T
24
14
SP1-TBD2-SP1B
61-TBC-61T
3-TBD2-3T
23
13
32
22
12
87-TBC-87T
31
21
11
157-TBA2-157B
132-F16-T
132-F21-T
202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5
T/R
11
12
54-TBC-54T
1 2 3 4
ATR3
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
10 11 12 13 14 15 16
6A-DROOP-D1
5A-DROOP-D2
3
40 41 42 43
B
8
M+ M-
(K) (L)
46 47 48 49 50
114-5510
120-F50-B
NOTE C
F16
F17 F18
MERLIN GERIN
30
124-TBA2-124T
122-TBA2-122T
120-TBA2-120T
14
GND-PUMP-GND
124-LSGOV-2 @
120-LSGOV-3 @
14
210-PUMP-T2/T4
122-LSGOV-1 @
14
209-PUMP-T1/T3
10
148-JWH-IL1
GND2
124
122
EF2
120
EF1
209
142
140
GND
GND
148
210
A2
13
61
62
T/R
21
22
24
97
95
2-TBD2-2AT
3-TBD2-3B
3-TBC-233AT
6-TBD2-6B
6-ALR-A
10-TBD2-10B
10
30
31
54
57
61
63
87
88
89
90
91
96
97
98
99
D+
D(+)-DC CONN-19
30-TBD2-30AB
31-DC CONN-29
54-DC CONN-1
57-DC CONN-30
61-DC CONN-13
61-KWR-A
63-DC CONN-6
87-DC CONN-31
88-DC CONN-32
89-DC CONN-33
90-DC CONN-5
91-DC CONN-39
96-DC CONN-8
97-DC CONN-18
98-DC CONN-28
99-DC CONN-38
D-
D(-)-DC CONN-20
RDM
RDM-DC CONN-7
47
47-KWR-1
48
48-KWR-7
49
49-KWR-4
231A
232A
232-LSGOV-13 @ OR 14A-TBD1-14AB @
233A
233-LSGOV-14 @ OR 3-TBC-3B
231B
232B
233B
231C
232C
233C
96
6
131-TBA2-131BB
10
138-MCB1-2
141-F18-B
OL
98
132
132-TBA2-132BT
131
131-TBA2-131BT
133
GND
10
133-TBA2-133BT
10
GND-TBA2-GNDT
10
GND
154
156
154-F32-T
156-F33-T
134-MCB1-4 10
F33
NOTE F
OFF
F1 F2
FIELD
139-TBA2-139B
10
2-TBD2-2CB
10 148-TBA2-148B
142-TBA2-142B
140-TBA2-140B
159-TBA2-159T
157-TBA2-157T
36-TBD2-36T
208-PC-1
10 134-HC-7
10 138-HC-5
141-HC-3
22-GEN OR 22-RFI-22
NOTE C 122-F51-B
26-GEN PM
NOTE E 28-GEN PM
30-GEN PM
135-HC-1
207-PC-61
207-TBA2-207T
NOTE E
AC INPUT
136-TBA2-136T
10-TBD2-10U
2-TBD2-2BT
120-F50-B
20-GEN
122-F51-B
22-GEN
124-F52-B
24-GEN
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7
30-ATR3-7
30-ATR3-16
74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8
HC
191-TC6-WH
192-TC6-RD
30-BTR-10
SP2-ATR3-14 OR
SP2-TBD2-SP2T
30-BTR-7
30-BTR-16
53
MCB1
20 22 24 26 28
A2
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4
71-TBD2-71T
163-BT1-RD
164-BT1-WH
1 2 3 4
multi 9
24-GEN OR
24-RFI-24
124-F52-B
C60N
OFF
B+ B- 20 22 24 26 28 30 F1 F2
137-TBA2-137T
A1
20-GEN OR
20-RFI-20
J1
135-F17-B
10
156-TBC-156T
VOLTAGE
REGULATOR
VR3F
7 44 45
154-TBC-154T
PC
132-F21-T
132-TBA2-132AB
132-F22-T
10
133-TBA2-133BB
10
132-TBA2-132BB
82-TBD1-82L
133-TBA2-133AT
20-GEN
6A-DROOP-D1
132-F16-T
@
82-TBD1-82L
276-PF/KVAR-1
80-TBD1-80L
@
275-PF/KVAR-3
14
9
132-F17-T
132-TBA2-132AT
24-GEN
20
20-VR3F-20
adjust
set point
read
24
24-VR3F-24
BTR
RFI FILTER
22
K L M N O P Q R S
adjust
set point
read
20
22-VR3F-22
A B C D E F G H I J
K L M N O P Q R S
22-GEN
3-ATR2-G
3-BTR-G
2-ATR2-H
2-BTR-H
3-ATR3-G OR
3-TBD2-3U
2-ATR3-H OR
2-TBD2-2AU
A B C D E F G H I J
24
A1
13
NOTE C
22
54
36-TBD2-36B
80-TBD1-80L
5A-DROOP-D2
140-BC-L
140-SPH-H1
142-SPH-H4
10
139-JWH-IL2
14
DVR
GNDFR
AR
10-TBD2-10T
5-TBD2-5B
88-TBC-88T
6-TBD2-6T
202-TBA2-202B
F52
124-VR3F-24 OR 124-DVR-24
SP2-TBD2-SP2B
SP4-TBD2-SP4B
203-TBA2-203B
F51
122-VR3F-22 OR 122-DVR-22
OUVR
30-TBD2-30AT
120-VR3F-20 OR 120-DVR-20
159-TBA2-159B
15
124-F52-T
EF2-GNDFR-L
71-TBD2-71B
25
120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A
210-OL-4
EF1-GNDFR-K
84-TBD2-84B
10
72-TBD2-72B
108-TBA2-108B
AC TERMS
26
209-OL-2
202-TBA2-202T
D1
36
207-PC-53
99-TBC-99T
207-F22-B
17
140-BC-L
140-HC-2
142-BC-N
142-HC-4
10 GND-TBC-GNDB
10 148-HC-6
10 139-HC-8
133-F18-T
10 133-TBC-133B
10 133-MCB1-3
EF2-TBA2-EF2B
D2
27
GND
203-TBA2-203T
20
D(+)-TBC-D(+)T
91-TBC-91T
109-TBA2-109B
204-PC-A1
131-PC-3
18
139
131-TBA2-131AT
131-PC-A2
28
133
210-TBA2-210B
205-PR-6
38
133
132
132
207
206
203
178
159
158
157
137
131
202
204-OL-96
276-DVR-44
275-DVR-45
ATR2
30-ATR2-7
30-ATR2-16
A1 A2
PCB
74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8
181-TC5-WH
182-TC5-RD
SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7
30-ATR1-7
30-ATR1-16
74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3
171-TC4-WH
172-TC4-RD
209-TBA2-209B
19
30
31-TBC-31T
158-TBA2-158B
208-F21-B
40
110-TBA2-110B
137-TBA2-137B
29
37
DROOP BOARD
K L M N O P Q R S
RENR2343-01 VOL 2
EF1-TBA2-EF1B
1 2 3 4
207-PC-61
10
39
35
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
73-CAM-10 @
20
178-TBA2-178B
N-TBA2-NB
1 2 3 4
30-TBD2-30BT
30
D(-)-TBC-D(-)T
136-TBA2-136B
ATR1
120-TBA2-120B
120-AR-B
40
6A-DVR-6
DC TERMS
DC CONN
(40 WAY)
98-TBC-98T
adjust
set point
read
132-TBC-132B
10 132-MCB1-1
TBA2
57-TBC-57T
D1
2 - TBD1 - 2 F T
(40 WAY)
101-TBA2-101B
adjust
set point
read
118-AR-7
3-ATR1-G
3-ATR3-G
2-ATR1-H
2-ATR3-H
3-ATR2-G
3-TBD2-3AU
2-ATR2-H
2-TBD2-2AU
D2
5A-DVR-5
A B C D E F G H I J
AC CHASSIS STUD
DROOP RESISTOR
K L M N O P Q R S
136
77
66
AC CONN
A B C D E F G H I J
131-BC-N
77-FRBS-1
81-TBD2-81T
DEVICE ABBREVIATION
WIRE NO.
178-AC CONN-29
(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
U=UPPER
N-AC CONN-36
122-TBA2-122B
122-AR-4
122-AR-A
159-F33-B
159-AC CONN-15
158-AC CONN-13
131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11
66-ALR-7
65-ALR-1
64-ALR-4
85-PR-5
83-PR-A
70B-OUVR-11
70B-DC CONN-36
SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22
SP3-DC CONN-24
SP1-DC CONN-4
SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14
118-GNDFR-A1
GND-DC CONN-21
DC CHASSIS STUD
84-PR-7
84-DC CONN-10
74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9
72-DC CONN-17
71-BTR-5
71-DC CONN-16
30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11
2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T
2-TBC-2T
2-PR-B
10
5-TBD2-5T
TBD2
85-TBD2-85B
120-GNDFR-A2
131-PC-3
131-AC CONN-33
70B-OUVR-11
108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14
SP4-OUVR-10
101-AC CONN-38
2-TBC-2L
10-TBC-10L
110-TBA2-110T
109-TBA2-109T
SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16
(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK
GND-AC CONN-21
F50
108-TBA2-108T
2-OUVR-13
10-OUVR-12
U
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR
UNLESS AND RFI FILTER IS PROVIDED.
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
AN OPTIONAL SE GENERATOR.
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
83-TBD2-83T
84-TBD2-84T
84-PR-8
84-PR-7
206-TBA2-206T
2-TBD2-2AB
6-TBC-6B
PR
66-TBD2-66B
2-TBD2-2CT
WIRING EXAMPLE
61-TBC-61B
ALR
48-TBC-48T
131
KWR
B
117
110
205-OL-95
64-TBD2-64B
109
101
108
10 = 10 AWG
14 = 14 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF
BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
GND1
65-TBD2-65B
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
65
47-TBC-47T
49-TBC-49T
85-MV-2
64
83-LFLS-2
83
70B
SP4
SP3
SP2
85
84-LFLS-3
84
SP1
81-LFLS-4
81-LFLS-1
81
74
72
71
36
30
30
72-LFLS-7
30-FRBS-2
30-LFLS-6
10-LFLS-8
10-DVR-B(+)
10
GND
3-ATR1-G
OR 3-BTR-G
2-MV-1
2-ATR1-H
OR 2-BTR-H
140-TBA2-140T
142-TBA2-142T
MARSHALLING BOX
AC CHASSIS
+
L
N
BC
TBC
MARSHALLING BOX
CUSTOMER TERMINAL BLOCK