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RENR2343-01

June 2004

GENERATOR
SET CONTROL

ALARM MODULE OR
MANUAL SYNC MODULE
START AID SWITCH
PUMP STOP
PUSHBUTTON

PANEL
LIGHT

ENGINE MONITORING
SYSTEM

PUMP RUN
PUSHBUTTON

PANEL
LIGHT

SCROLL SWITCH
MODE CLEAR
SWITCH

VOLTAGE ADJUST
RHEOSTAT

WARNING
SCROLL

PUMP
STOP

HIGH
COOLANT
TEMP

PUMP
RUN

STARTING
AID

DISPLAY

LOW
COOLANT
TEMP

LOW OIL
PRESSURE

CLEAR

LOW
OIL
PRESSURE

EMERGENCY
STOP

MODE

LOW
FUEL
LEVEL

HIGH WATER
TEMP

DISPLAY

SYSTEM
NOT IN
AUTO

ENGINE
OVERSPEED

PANEL
LIGHTS

LH

LOW
BATTERY
VOLTAGE

OVERCRANK

RH

LH/RH
SELECT

SPARE 1

SPARE 2
EMERGENCY
STOP

STOP
R

SPARE 3

OFF
RESET

FAULT
SHUTDOWN
AUT

FAULT
ALARM

PHASE
SELECT

ENGINE
METER

LAMP
TEST

ALARM
CODES

EXIT

COOLDOWN
STOP

ALARM
SILENCE

SERVICE
MODE

AUTO

MAN

START
560-642

3412C EMCP II + for MUI Engines


Electrical System

154-3045

SPEED ADJUST POTENTIOMETER


OR GOVERNOR SWITCH

PANEL
LIGHT
SWITCH

EMERGENCY STOP
PUSHBUTTON

RIGHT HAND
LEFT HAND
SWITCH

ENGINE
CONTROL
SWITCH

9EP1-2989
BCW1-745
4BZ1-6087

LOW FUEL
LEVEL SHUTDOWN RELAY

AC TRANSFORMER BOX

GENERATOR RUNNING RELAY

Volume 1: Electronic AC/DC Panel Group and Schematic

FUSE BLOCKS

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

CRANK RELAY
GOVERNOR

F11
F12
0

10

10

10

10

10
6

F13

10

WOODWARD
2301A
SPEED CONTROL

TBC

GRR

F15 F23

LFSR

H21

H21

H22

H22

H23

H23

50

50

50

50

51

51

52

52

53

53

80

80

82

82

KILOWATT
ALARM

RELAY

RELAY
FUSE
DC TERMINAL

PUMP

DC PANEL

STRIP

RELAY

AC TERMINAL
STRIP

BLOCKS

AC TERMINAL
STRIP

AC PANEL
6

ARMING

GROUND FAULT

RELAY

RELAY
F50 F51 F52

DC TERMINAL
STRIP

B
8

GND6

GND5
50
50
50
T0
101
108
109
110
131
136
137
202
203
206
207
157
159

GND3
GND4

87
88
89
70B
14A
MOT1
MOT2
HC1
2
2
2
2
2
SV
SV
SV
SV
BO
ER
EL
MT
FP

80
82
23A

SP2
SP3
SP4
21
22
GND2

GND1
1
1
1
1
2
2
2
2
5
5
3
3
4
34
6
10
10
11
12
15
16
17
18
19
23A
30
30
30
37
38
39
57
57
59
60A
62
62
62
63
67
67
67
90
99
DD+
SP1
SP1A

KWR

ALR

WINDING

A
7

TEMPERATURE

PR

ATR

RELAYS

OVER/UNDER
VOLTAGE

CONTACTOR

ATR

12

AR

GNDFR

ABCDEFGHIJ

adjust
set point
read

AC TERMINAL STRIP (TBA1)

DC TERMINAL STRIP (TBD1)

O/UVR

ABCDEFGHIJ

PUMP

RELAY

adjust
set point
read

567

12

PC

MERLIN GERIN

multi 9

C60N

567

OFF

5
70
83
85
77

FUSE

F16 F17 F18

OFF

MCB1

F21 F22 F32 F33

HC

BLOCKS
DC PANEL
ABCDEFGHIJ

12

GND
2
2
3
6
6
10
30
31
54
57
61
63
87
88
89
90
91
96
97
98
99
D+
DRDM
47
48
49
231A
232A
233A
231B
232B
233B
231C
232C
233C

KWR

ABCDEFGHIJ
adjust
set point
read

567

12

567

DC 40 PIN
CONNECTOR

ABCDEFGHIJ

adjust
set point
read

567

A
8

PR

adjust
set point
read

12

ATR

ABCDEFGHIJ

ABCDEFGHIJ

ALR

ATR

12

adjust
set point
read

12

BTR

567

ATR

AC

DC

AC 40 PIN
CONNECTOR

12

BTR

HEATER

CIRCUIT

567

BREAKER

CONTACTOR

BC

ATR

AC PANEL
F50 F51

B
9

CUSTOMER
TERMINAL STRIP

BEARING
TEMPERATURE

BATTERY

RELAY

A
8

AR

O/UVR

F52

CHARGER

GNDFR

PC

MERLIN GERIN

multi 9

C60N

OFF

F16

F17 F18

PUMP
RELAY

OFF

MCB1

F21 F22 F32 F33

HC

DC TERMINAL
STRIP

ALARM
RELAY

KILOWATT
RELAY

BC

DC TERMS

adjust
set point
read

567

B
9

AC TERMS

DC CHASSIS

ABCDEFGHIJ

adjust
set point
read

FUSE
BLOCKS

AC TERMINAL
STRIP

A
8

(TBD 2)

(TBA 2)

B
CUSTOMER
GROUND BAR

MARSHALLING BOX
(FRONT VIEW)

CUSTOMER TERMINAL STRIP


(TBC)

(TBD 2)
VIEW B-B
CHASSIS ONLY SHOWN

GND
140
142
209
210
EF1
EF2
120
122
124
132 133 133 139 148 GND

(TBA 2)

GND2

SP1
SP2
SP3
SP4

GND1
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132

GNDGND133 131 132

154
156

GND 148 139 133 133 132

7W-9799

132 131 133 GNDGND

GROUND

GND
2
2
2
3
6
10
10
30
30
36
71
72
74
81
81
84

RFI

VOLTAGE
REGULATOR

30 Page, MDW

CR

RENR2343-01 vol 1

15

14

13

12

11

CUSTOMER
120/240V
AC SUPPLY

BATTERY
CHARGER

UL

CB1 60A

GENERATOR RUNNING RELAY

REGULATOR

87
58

GRR

SMMS1

24

26

T1

LAMP 1

T2

NOTE X
17

136

CR
136

136

TC4

ELS

171

RD

10 AMP

LAMP 2

ALR

19

137
2

137

131

HC

H1

H3

H2

H4

172

WH

173

RD

174

148

148

10 AWG

AUXILIARY CIRCUIT BREAKER CONTACT

SEE CHART
BELOW

NOTE W

11

139

139
7

11

NOTE M

231A

232A

NOTE BT
TC2

232

11

DESIGNATION
B

11

1
1L2

10 AMP NON-UL

240

5 AMP NON-UL

14

233B

232

INTERNAL

11
64

204

205

206

2A

1A

PC

95

96

87

RM16

231C

CTR

RM30

RM3

10A

232C

203

KWR

70

PSL

7
203

203

131

49

202

207

202

202

99

GS

TC3

NOTE S

RD

OL
209

F21

15 AMP

75
30

191

38

PC

OL
210

210

T1

RHLH
A

29A

EFCR

FCTM

YELLOW

29B

T2,T4

RM24

RM8
F6
10A

BLACK

GND

RED

TRIG

PSPB

SMR

10

1B

LFLS
81

83

18

1R1

192

17

17

1L3

1L4

1R1

34

1R2

SMM 3
S2
1L3

17

1L4

30

BK

MPU

RD

22

2
41

RM13

83

C
G (-)
H (+)

GOV

EGA

NOTE BE

83

PR
1

MPU

40

LFLS
81

NOTE J

SP

43

K
L

A -

B+

NOTE BN

ELECTRONIC LOAD SHARE

42

14A

AUX

14A

30
PR

84
7

81

PR

84

AUTOMATIC FUEL TRANSFER SYSTEM 2


FUEL SUPPLY FROM ABOVE GROUND BULK TANK

85

85

RM15

RM4

RM31

F2
10A

MV

FCR

10

84
1B

LFLS
81

18

SATS

83

75

10

30

FP

FP

SV

MT
2

1
2

EL

EL

SV

SV

ER

ER

SV

SV

27

BO

BO

BO

24

SV

SV

SV

HC5

16

HC4

CTR

FUEL
PRESSURE

59

BT1
RTD
PT100

159

SL2

162

160

164

WH

163

161

157

108

F32
4

SLR1

SL1

12

10

EXHAUST
TEMPERATURE
LEFT SIDE

5
3

57

T11

T1

H1

T1

J1-1

91

F11

108

H2

120

T12

GNDFR

12

24

23

14

OFF
RESET

AUT

COOLDOWN
STOP

AUTO

X
MAN

START

X
X

13,

14,

15,
17,
19,
22,
23,

16,
18,
21, 20,
24,
36,

RATING FOR
RESISTIVE
LOADS
0-.45A, 24VDC

RATING FOR
INDUCTIVE
LOADS
*N/A

10A, 24VDC

10A, 24VDC

10A, 24VDC
OR 110VAC

5A, 24VDC
7.5A,110VAC

99

1+

F5
10A

X2

T2

X1

T3

69

T13

14

TO

RM22

5
6

9
11

13 12

14
R6

10
10

99

11

B+
2

151

51

51

72

35

32

PR1

SH
TC

SH
TC

SH
TC

NOTE Y

94

SENSOR V- 31

62

152

52

52

COOLANT TEMP

PU

T5

H1

12

R5

28

R4

2
3

F
30
-B

2
1

31

NOTE AS

R3

99

32

34

14 HORN

9
7

67

16

ALM INPUT
TERMINAL

EMCP DIAGNOSTIC
FAULT

10

37

R1

11

NFPA 99

SPARE

SPARE

SPARE

NFPA 110

SPARE

SPARE

BCF

1
8

13 SILENCE

CUSTOMER
INTERFACE
MODULE

CIM

14 HORN

20
68
12

GEN BEARING OVERTEMP ALARM

GNDFR

73

NOTE G

11

14

1+

R8
OUTPUTS

LOW FUEL LEVEL ALARM

30

15

NOTE AL

R7
OUTPUTS

GEN WINDING OVERTEMP SHUTDOWN

76

R6
OUTPUTS

GEN BEARING OVERTEMP SHUTDOWN

SHUNT TRIP CB
SPARE FAULT INPUT

153

53

53
BK

50

50

50

J1-6

T6

H1

96

20
68

EOPS
B

62P

R5
OUTPUTS

LED #7

6
BR

OIL TEMP 14

COOLANT
TEMP

69

13 SILENCE

R3
OUTPUTS

12

67

T3
W

ATB

OIL
PRESSURE

62

NOTE D
T6

5A

A
B

R2
OUTPUTS

82
80

20

20

72

R1
OUTPUTS

EOTS
B

17
72

ADJUST

SPARE 1 23

5
14
R6

7
13

12 11

10
10

NOTE BB

10

10

D-

HORN INPUT 1

HORN INPUT 2

12 TEST

ELECTRONIC CONTROL
GROUP
6

13 SILENCE

30
1

12

R5

14 HORN

-7

26

28

R4

99

29
1

31

R3

32
2

34

20

R2

37

SPARE FAULT INPUT LED #1

SPARE FAULT INPUT LED #2

10

SPARE FAULT INPUT LED #3

11

SPARE FAULT INPUT LED #4

SPARE FAULT INPUT LED #5

SPARE FAULT INPUT LED #6

SPARE FAULT INPUT LED #7

12 TEST

C
68

35

69

13 SILENCE
14 HORN

SPARE FAULT INPUT LED #8


30

-7

RELAY
DRIVER
MODULE
RDM
NOTE AU

99

1+

REMOTE
NFPA 110
16 LIGHT

HORN INPUT 1

HORN INPUT 2

11

SP1

SP1

14 HORN

DATA +

20

DATA-

D+

CCM

99

SP1

B+
99

99

SPARE 3 25

SP2

SP2

SP3

SP3

62

63

12
NOTE J

SPARE 4 29

SP4

SP4

SP2

24

CUSTOMER
COMMUNICATION
MODULE

SP3

34

20

F15

SPARE FAULT INPUT LED #1

SPARE FAULT INPUT LED #2

10

SPARE FAULT INPUT LED #3

11

SPARE FAULT INPUT LED #4

SPARE FAULT INPUT LED #5

SPARE FAULT INPUT LED #6

SPARE FAULT INPUT LED #7

12 TEST

SP4

36

1+

B-

14

-7

D-

D+

49

30

D+

D-

61

69

11
36
+

NOTE:
NOTE Z

SHIELD TO BE GROUNDED

13 SILENCE
14 HORN

6
-7

SPARE FAULT INPUT LED #8


30

BATTERY
CHARGER
NON-UL

AT CONTROL END ONLY

L5

122

F51
2 AMP

124

F52

LS2

2 AMP

N
13 PMG

F50

2 AMP

17

120

LS1

NOTE BS

120

16

15

14

13

12

Resistor

Marshalling Box DC
Terminal

Customer Wiring

Temperature Switch

Marshalling Box AC
Terminal

11

Liquid Level Switch

GSC 40 Way
Harness Connector

Lamp

GSC Relay Module


Terminal

Control Panel
Terminal

Shielded Wire

Breakdown Diode
(Bi-directional)

Engine Mounted
Component

Diode

Relay Contact
(Normally Open)

Fuse

23

Relay Contact
(Normally Closed)

Emergency Switch

19

Engine 24 Way
Connector

Marshalling Box 40
Way AC Connector
SASV 2 Way
Connector

DC Connector No. 1
(Black)

DC Connector No. 2
(Grey)

AC Connector From
Gen (Green)

36

Marshalling Box 40
Way DC Connector

NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ
OPERATION, REMOVE FOR 50HZ OPERATION.
NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE;
REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER)
NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.
NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR.

SATS 2 Way
Connector

NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.


SEE SLR TABLE FOR RESISTOR CONNECTIONS.
NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION.

Marshalling Box
Customer DC Term.

NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR


NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.

Marshalling Box
Customer AC Term.

Panel 70 way
Connector

11

10

NOTES

SYMBOLS
Standard Wiring

R1

38

NOTE BJ

1+

NOTE BG

D-

122

ATB Terminal

2 DATA

68

GEN

Solenoid

-7

Circuit Breaker

SPARE FAULT INPUT LED #8


30

90

11

OIL
TEMP

NOTE BC

LOADSHARE
MODULE

NOTE BA

VR

1+

REMOTE
NFPA 99
16 LIGHT

NOTE BG

40

LFSR
A

7
NOTE BR

19

D-

D+

D+

GOV

14 HORN

SPARE FAULT INPUT LED #7

2 DATA

60

EXC

12 PMG

SPARE FAULT INPUT LED #6

13 SILENCE

SPARE FAULT INPUT LED #5

NOTE AA

19

SPARE FAULT INPUT LED #4

5
13 SILENCE

RDM

19

120

PF/KVAR
2
NOTE BK

11 PMG

RDM

VOLTAGE ADJUST
POTENTIOMETER

SPARE 2 24

F1GEN

124

C
24

SPARE FAULT INPUT LED #3

11

12 TEST

NOTE C

NOTE B

NOTE H

F2GEN

R7

39

17

LFLS

62O

20

NOTE A

RFI FILTER

RFI

82
80

2
S

REGULATOR

30

122

SPARE FAULT INPUT LED #2

VAR

6A

22

99

23

25

9
10

NOTE AT

20

22

SPARE FAULT INPUT LED #1

12 TEST

17

19

90

VOLTAGE REGULATOR

Earth Ground

1+

9
R8

RDM

LFSR

COOLANT
LOSS

67O

10

SPARE FAULT INPUT LED #8


30

-7

10

36

LOW FUEL LEVEL SHUTDOWN

ECLS
B

19

16

16

33

14 HORN

62L

11

97

J1-7
PU

SPARE FAULT INPUT LED #7

3
R4
OUTPUTS

67L

19

SPARE FAULT INPUT LED #6

30
12 TEST

86

18

SPARE FAULT INPUT LED #5

11

27

67P

18

R9

14

NOTE AM

LFSR

13

21

75

SPARE FAULT INPUT LED #4

12

24

15

PU

PR1

53

100
OHMS

69

18

NOTE BH
6
NOTE BQ

R9
OUTPUTS

GROUND FAULT

LFLS

70

SPARE FAULT INPUT LED #3

11

NOTE AM
71

SPARE FAULT INPUT LED #2

10

NOTE AN

GEN WINDING OVERTEMP ALARM

SPARE FAULT INPUT LED #1

NOTE AL

74

99

NOTE BL

BR

BK

Relay Coil

REMOTE
CUSTOM
16 LIGHT

12 TEST

40

SHUNT TRIP CB

ECTS

16

COOLANT LOSS 13

33 OHMS

Generator Frame
(Chassis) Ground

1+

R2

38

SHUNT TRIP CB

30

23
3

35

ALARM INPUT CHART

67T

95

J1-5

BK

-7

4
SENSOR V+

TSC

NOTE AD

62T

HORN INPUT 2

69

GROUP
6

39

-7

BR

PR1

52

26

HIGH COOLANT
TEMP ALARM

35

OIL PRESSURE

HORN INPUT 1

22

99

11

93

J1-4

BK

LOADSHARE
MODULE

REMOTE
NFPA 110
2 LIGHT

36

SEE ALARM CHART

300

15

ALR

SPARE FAULT INPUT LED #8


30

30

ELECTRONIC CONTROL
7

25

SEE ALARM CHART

301

13 SILENCE

11

J1-3

T4

H1
BK

11

18

REMOTE
NFPA 99
8 LIGHT

SPARE FAULT INPUT LED #7

NOTE AR

6
R7

22

OVERSPEED
FAULT

SEE ALARM CHART

CAM

X2

PR1

51

SPARE FAULT INPUT LED #6

33

DC CONN 1

1+

14 HORN

99

GFR

12
1

SPARE FAULT INPUT LED #5

-7

CUSTOM ALARM MODULE

12
H2

101

SPARE FAULT INPUT LED #4

13 SILENCE

24
HIGH COOLANT
TEMP FAULT

38

10
6

32

X1

SPARE FAULT INPUT LED #3

11

20

30

12 TEST

X2

T3

SPARE FAULT INPUT LED #2

10

9
R8

30

92

J1-2

F13

38

101

H1

SPARE FAULT INPUT LED #1

12 TEST

10

19

OVERCRANK
FAULT

16

10

PR1

NOTE BG

11

NOTE X
H1

H
30

29

32

PM GENERATOR

REMOTE
CUSTOM
8 LIGHT

12
R9

16

90

99

PL2

10

Alternative Wiring

11

14

SYSTEM NOT IN
AUTO ALARM

-7

12

D2

Package Options

9
20

90

13

LOW COOLANT
TEMP ALARM

PHASE ROTATION 1-2-3

10
21

NOTE AM

16

15

AIR INLET
PRESSURE
(BOOST)

HC0

11

30

10
3

RM7

RM34

F12

NOTE J

8
29

12

31

COMMON ALARM SHUTDOWN

H2

T0
N

7
28

99

EXHAUST
TEMPERATURE
RIGHT SIDE

21

NOTE AF

15

30

H21
T2

5
19

NOTE AQ

17

10

T12

3
17

14 HORN
SP2

15

X1

ONLY FOR VR3F

T11

2
16

30

30

HC1

NOTE BL

IC

57

68

56

30

45

BK

T10

1
15

13 SILENCE

14

HC2

NOTE AE

58

76

16

20

10

F10

10

122

A2

20

15

12

1+

90

PLS

RM39

PR1

118

24

30

27

55

10A

T1

22

AR

T9

30

HC3

T8

16

23

2
RM12

10

110

T7

10

NFPA ALARM MODULES

109

T5

71

22

10

AR

T4

60

PL1

23

11

NOTE G

T1
U

12 TEST

110

GROUND FAULT RELAY

T2
V

SLR2
8

GENERATOR

30 Page, B+W, MDW

RENR2343-01 Vol. 1

F33

1 OHMS
D1

LOW OIL
PRESS FAULT

10

22

NOTE F

DROOP
CT

SP2

18

10

SS

53

90
51

15

2 AMP

CT 3

1
4

INLET
MANIFOLD
TEMPERATURE

MANUAL SYNCHRONIZING MODULE

163

RD

ECS

KWR

FCR

57

50

OUTPUT LOAD SPECIFICATIONS


FOR GSC RELAY MODULE

14

BTR

LOW OIL
PRESS ALARM

ALM

30

10

USE E-A 7200 OHM

2 DATA

61

START 33

52

USE E-A 7200 OHM

480

SV

MT

10

NOTE BD

61

34

NOTE AJ

81

L3

CT 2

USE E-B 5600 OHM

416

-H

+G

13

AUTO 40

50

USE E-B 5600 OHM

400

* DO NOT CONNECT INDUCTIVE LOADS TO


THESE TERMINALS

SASV

COOLDOWN/STOP 32

A1

USE E-B 5600 OHM

380

TERMINAL DESTINATION CROSS REFERENCE

RELAY MODULE
TERMINAL NO.

T3

NOTE AC

LOAD

2 AMP

USE E-C 2400 OHM

300

30
63

OFF/RESET 39

154

T2

90

51

USE E-D 1760 OHM

240

156

30

194

63

48

50

208

10

GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN

NOTE V

RM1

CT 1

28

ETHER START

NOTE BN

81

NOTE AP

23

90

43

PRPB

RD

60

63

36
83

PR

2B

FC 85
R1

59

RM2

TO

SYNCHRONIZING
RESISTOR TAP
SETTING CHART

NOTE BP

T3

LFLS

84

10

59

90

35

SPARE

PSPB

85

MV

211

33

SR

PR
7

FC
R2

NOTE R

85

86

NOTE V

F23
2 AMP

3
3

3
9

SAS
PR
8

86

CR

13

ETHER
START
AID
AUTOMATIC FUEL TRANSFER SYSTEM 3
FUEL SUPPLY FROM FREESTANDING BULK TANK

4
NOTE Q

T2

30

30

21

RM14

LFLS

74

193

SMM 3
S1

NOTE P

30

30

30

18

34

84

12

1L2

NOTE U

81

NOTE BP

T1

30

28

1L1

10

11

NOTE U

RM28

NOTE AH

28

26

38

84

RHLH
2

CR

RM21

EGR

F23
2 AMP

1R2

NOTE BN

81

11

RM B+

6
14

PRPB

83

PR

2B

12

LFLS

84

1L2

SMR

NOTE BP

26

F2

ENGINE INSTRUMENTATION

SCS

ESTS
39 1L1

39

RM18

RM6
F3
10A

38

84

211

F23
2 AMP

EF1

F2

F1

SP2

MCS

PR

GNDFCT

F1

20

SRV

MAX ON TIME
70 SECS

RR

RM33
NOTE AG

NOTE AB

CLR

OUT
29A

RM35

AUTOMATIC FUEL TRANSFER SYSTEM 1


FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK

30

NOTE T

NOTE R

3/4 HP, 1, 2 POLE


115/110-230-208
50/60 HZ
8 GPM
9.2/11.2 FLA

16

NOTE BF

FUEL TRANSFER PUMP

SP2

WH

5
RR

GSC

131

14

-H

+G

BK

T1,T3

209

131

EF2

20

24

2301A
LOADSHARE

15

SR

30

GSM

CAT MONITORING SYSTEM

PC
208

T3

24

22

10

TC6

47

184

12

ESPB

T2

22

NOTE N

T1

B-

CTR

RM9

74

11

GRR

48

54

53

T0

B-

B+

2301A SPEED

6
A

KWR
7

B+

38

RM23
F7
10A

PRL

40

PC

RD

RM17

99

A2

62

61

3 OR 4 POLE
OPTIONAL MOLDED
CASE CIRCUIT
BREAKER

F1
232

ASR

10A

233C

12

131

PC
A1

42

207

L2

30

27

L1

16

ATR3

1
231

182

RM36

132

SP2

183

33

14

WH

37

F4

FCS

27

RM19

RM5

RM32

OL

PR

206

207

207

24

FLYBACK 27

CIRCUITRY

RM27

14

30
EFCR

CB3 10A

232B

THIRD CIRCUIT BREAKER

BREAKER AUX

PSPB

36

87
28

231B

181

30

12

AUTOMATIC FUEL TRANSFER SYSTEM


207

44

45

30

FCR2
28

30

231

233

FCR1
29

F14
10A
NOTE R

BREAKER AUX

11

F22
2 AMP

45

75

15

NOTE Q

233
240 VAC BATTERY CHARGER TERMINAL CHART

TC5

233A

12

NOTE Z

131

132

21

37

ENCLOSURE LIGHTING
231

BREAKER AUX

30

-H

+G

LAMP 4

BREAKER AUX

A
134

DIGITAL
PF/KVAR

VOLT LINE
TO LINE

ATR2
C

14

BREAKER AUX

240 VAC

HC
4

30

NOTE AK

SECOND CIRCUIT BREAKER

BATTERY CHARGER

74

10

BREAKER AUX

10 AWG

133

28

GOVERNOR TERMINAL CHART

142

JACKET
WATER
HEATER

1L1

10
AWG

5
7

233

HC

138
1

26

LAMP 3

FIRST CIRCUIT BREAKER

BATTERY
CHARGER

BATTERY
CHARGER
NOTE K

132

F2

GOVERNOR

240 VAC

142

MCB1
32 AMP

F1

STOP

120 VAC

142
3

20

SLR CHART

140

140

141

F18
8 AMP

24

15

66

HC
133

22

MANUAL

SPACE HEATER
140

135

F17
8 AMP

AUTO

132

131
HC

10

65

A2
7

131

4
ALR

A1

30

ATR1
WH

64
F16
2 AMP

T3

TC1

132

-H

+G

PS2

NOTE P

COMMON ALARM SHUTDOWN

66

GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN

NOTE AL

2
89

PS1

SMMS2

33

89

38

VR3F

NOTE P

133

NOTE BM

ALT

25

1
88

TERMINAL DESTINATION CROSS REFERENCE


B

CONTACTS

C
131

CB2 20A

32

88

3200 OHM

L2

87

L0

SM2

31

59

PS1

7
C

1760 OHM

57

GRR

132

SM1

PS2

120

GND

VOLTAGE REGULATOR TERMINAL CHART

40

NOTE S

L1

BATTERY
DISCONNECT SWITCH

BATTERY

NOTE W

240

+
+

10

1600 OHM

16

640 OHM

17

OFF/RESET

18

Magnetic Pick-up
Engine Connector
Coolant Temp Engine
Connector (ECTS)
Oil Pressure Engine
Connector (EOPS)
Coolant Loss Engine
Connector (ECLS)
Oil Temp Engine
Connector (EOTS)
CAT MONITORING SYSTEM
40 Way Connector

NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.


NOT USED WITH FUEL FIRED JACKET WATER HEATER.
NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.
NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1
OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.
NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM.
NOTE Q: COMPONENTS INSTALLED WITH ENERGISE TO RUN FUEL SYSTEM.
NOTE R: COMPONENTS INSTALLED WITH ENERGISE TO STOP FUEL SYSTEM.
NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY.
NOTE T: COMPONENTS INSTALLED WITH OPTIONAL GOVERNOR CONTROL MOTOR.
NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.
JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION.
NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID.
NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.
UL BATTERY CHARGERS WIRED 120 VAC.
NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.
NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER
INSTALLED ON PACKAGE.

NOTE Z:

COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS.


IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE
SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE
SUPPLIED WITH 10 AMP BATTERY CHARGER.

NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST
BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY
WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.
NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM.
NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT
TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS
3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH
FLASHING LAMP.
NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS
SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.
(RATED FOR 4mA, 12 VDC OPERATION)
NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION
MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO
TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED
IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE.
NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR
6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY.
ALARM OVERTEMPERATURE FACTORY SET TO 130C FOR PRIME POWER,160C FOR
STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135C FOR PRIME
POWER,165C FOR STANDBY POWER.
NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY
ALARM OVERTEMPERATURE FACTORY SET TO 70C.
SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90C.
NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.

ABBREVIATIONS
NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS.
NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR.

AFCR
AFTS
ALM
ALR

AUXILIARY FUEL CONTROL RELAY


AUTOMATIC FUEL TRANSFER SYSTEM
ALARM MODULE
ALARM RELAY

ALT

ALTERNATOR

ASR
ATB

AIR SHUT-OFF RELAY


AC TRANSFORMER BOX

ATR

ALTERNATOR TEMPERATURE RELAY

ENFR
EOPS
EOTS
ESDR
ESPB
ESTS

ENGINE FAILURE RELAY


ENGINE OIL PRESSURE SENSOR
ENGINE OIL TEMPERATURE SENSOR
ENGINE SHUTDOWN RELAY
EMERGENCY STOP PUSH BUTTON
EMERGENCY STOP SWITCH ON ENCLOSURE

PC
PCB
PEEC
PEECR
PL

PUMP CONTACTOR
PRINTED CIRCUIT BOARD
PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEEC RELAY
PANEL ILLUMINATION LIGHT

PLS

PANEL LIGHT SWITCH

F
FCR
FCS
FCTM
FPT
FS
FSOS
FTSPR

FUSE
FUEL CONTROL RELAY
FUEL CONTROL SOLENOID
FUEL CONTROL TIMER MODULE
FUEL PUMP TIMER
FUEL SOLENOID
FUEL SHUT-OFF SOLENOID
FUEL TRANSFER SYSTEM PUMP RELAY

POT
PR
PRL
PRPB
PS
PSL
PSPB
PWM

POTENTIOMETER
PUMP RELAY
PUMP RUN LIGHT
PUMP RUN PUSHBUTTON
PINION SOLENOID
PUMP STOP LIGHT
PUMP STOP PUSHBUTTON
PULSE WIDTH MODULATED

GFR
GNDFCT

GENSET FAULT RELAY


GROUND FAULT CT

GNDFR
GOV
GRR
GS

GROUND FAULT RELAY


GOVERNOR
GENERATOR RUN RELAY
GOVERNOR SWITCH

RAN
RDM
RFI
RHLH
RR

REMOTE ANNUNCIATOR
RELAY DRIVER MODULE
RADIATED FREQUENCY IMMUNITY
RIGHT HAND/LEFT HAND SWITCH
RUN RELAY

GSC

GENERATOR SET CONTROL

SASV
SATS
SAS
SCS
SEC
SHTC
SL
SLR
SM
SMMS
SMR
SP
SS

START AID SOLENOID VALVE


START AID TEMPERATURE SWITCH
START AID SWITCH
SCROLL SWITCH
SECOND
CIRCUIT BREAKER SHUNT TRIP COIL
SYNCHRONIZING LIGHT
SYNCHRONIZING LIGHT RESISTOR
STARTING MOTOR
STARTING MOTOR MAGNETIC SWITCH
STARTING MOTOR RELAY
SPEED ADJUST POTENTIOMETER
SYNCHRONIZING SWITCH

T
TSC
TX

GENERATOR LINE LEADS


TRANSFER SWITCH POSITION INDICATING CONTACT
TRANSFORMER

VAR
VR

VOLTAGE ADJUST RHEOSTAT


VOLTAGE REGULATOR

NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL
APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION.
NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"
POSITION IN ORDER TO LIMIT BATTERY DRAIN.
NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
DESIGNATION FOR SPECIFIC GOVERNORS
NOTE BF: SEE GSC RELAY RATING CHART.

AUX

AUXILIARY TERMINAL STRIP

BATT
BC

BATTERY
BATTERY CHARGER

BCF
BTR

BATTERY CHARGER FAILURE SWITCH


BEARING TEMPERATURE RELAY

NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS
MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.

CAM
CB

CUSTOM ALARM MODULE


CIRCUIT BREAKER

CCM

CUSTOMER COMMUNICATION MODULE

CIM
CR
CSFS
CT
CTR

CUSTOMER INTERFACE MODULE


CRANK RELAY
CURRENT SCR0LL FUEL SYSTEM
CURRENT TRANSFORMER
CRANK TERMINATION RELAY

GSM

GOVERNOR SYNCHRONIZING MOTOR

HC

HEATER CONTACTOR

DIODE

IC

REMOTE START/STOP INITIATE CONTACT

DVR

DIGITAL VOLTAAGE REGULATOR

KWR

KILOWATT RELAY

ECLS

ENGINE COOLANT LOSS SENSOR

LOAD LEADS
LOW FUEL LEVEL SWITCH

NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM.
NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.
NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH
PF/KVAR CONTROL.
NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE
THE LOCAL ALARM MODULE.
NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,
BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS.
NOTE BN: "PUMP OFF" 90% INCREASING
NOTE BP: "PUMP ON" 50% DECREASING
NOTE BQ: "LOW FUEL ALARM" 40% DECREASING
NOTE BR: "CRITICAL LOW" 5% DECREASING
NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS.
NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING

ECS

ENGINE CONTROL SWITCH

L
LFLS

ECTS

ENGINE COOLANT TEMPERATURE SENSOR

EFCR

MAN

MANUAL

EMERGENCY FUEL CONTROL RELAY

EFR
EG

ENGINE FAILURE RELAY


ELECTRONIC GOVERNOR (SPEED SENSING)

MCS
MPU

MODE CLEAR SWITCH


MAGNETIC SPEED PICKUP

MV

MOTOR VALVE/SOLENOID VALVE

EGA
EGR
ELS

ELECTRONIC GOVERNOR ACTUATOR


ELECTRONIC GOVERNOR RELAY
ENCLOSURE LIGHT SWITCH

NC
NIAR
NO

NORMALLY CLOSED
NOT IN AUTO RELAY
NORMALLY OPEN

EMSR

EMERGENCY STOP RELAY

OUVR

OVER/UNDER VOLTAGE RELAY

RENR2343-01
June 2004

TOP COVER

GND-REAR COVER

GND-70 WAY-68
GND-CHASSIS STUD

110-F13
110-70 WAY-12
131-PSL-X2
131-70 WAY-70
136-CR-2
136-70 WAY-38
137-CR-8
137-70 WAY-66
202-PRL-X1
202-70 WAY-40
203-PSL-X1
203-70 WAY-42
206-PSPB-2A
206-70 WAY-64
207-PSPB-1A
207-70 WAY-36
157-SS-4
157-70 WAY-23
159-SS-6
159-70 WAY-51
51-LSGOV-4
51-AC CONN-1
52-LSGOV-6
52-AC CONN-2
53-LSGOV-8
53-AC CONN-3

108-F11
108-70 WAY-8
109-F12
109-70 WAY-10

50-AC CONN-12
T0-AC CONN-8
T0-TBC-H23
101-70 WAY-14

50-TBC-50
50-AC CONN-11

50-TBA1-50AT
GND-AC CONN-4
50-TBA1-GND5T
50-AC CONN-10

B B

B B

53

TBA1

50
51

80

NOTE D

80-VAR-3

82-VAR-1
23A-DC CONN2-9
23A-DC CONN2-5

14A-LSGOV-14
14A-TBC-232AT
MOT1-GS-4

MOT2-GS-1

HC1-EMSII CONN-3
2-EMSII CONN-2
2-EMSII CONN-31
2-SCS-2
2-EMSII CONN-12

2-EMSII CONN-16

2-EMSII CONN-22

2-EMSII CONN-6
MT(-)-AIMT-2

SV-EMSII CONN24

BO-EMSII CONN-27

ER-EMSII CONN-8

EL-EMSII CONN-10

MT-EMSII CONN-28

FP-EMSII CONN-38

GND-CHASSIS STUD

GND-DOOR STUD
GND-GSC-GND

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B B

B B

B B B

B B

B B

B B

60A

62
62
62
63
67
67
67
90
99
DD+

SP1A

SP2

SP2

SP4

21
22

GND2

80
82

23A

87
88
89

70B

HC1

GND3

GND4

3-DC CONN2-7
3-CR-9

4-DC CONN2-6

34-ESPB-1R2
6-RM-22
6-70 WAY-2
10-RM-39
10-70 WAY-45
10-PLS-3

B B

B B

B B

GND-REAR COVER
GND-TBA1-GND6B

MPU-SHIELD
VAR-SHIELD

110-SLR2

22-GSC-2

108-SLR1
21-GSC-1

87-GRR-4
87-70 WAY-57
88-GRR-1
88-70 WAY-58
89-GRR-7
89-70 WAY-59

SP2-LFSR-4

SP3-GSC-25
SP3-70 WAY-62
SP4-GSC-29
SP4-70 WAY-63

SP2-GSC-24
SP2-70 WAY-61

39-ESPB-1L1
39-RM-24
57-ECS-4
57-GSC-33
57-70 WAY-30
59-SAS-2
59-DC CONN2-3
60A-DC CONN2-10
62-DC CONN1-3
62-DC CONN1-6
62-DC CONN1-10
62-DC CONN1-7
62-GSC-31
63-GSC-36
63-70 WAY-6
67-DC CONN1-1
67-DC CONN1-4
67-DC CONN1-12
67-DC CONN1-9
67-GSC-9
90-GSC-35
90-70 WAY-5
99-RM-9
99-70 WAY-35
D(-)-GSC-20
D(-)-70 WAY-20
D(+)-GSC-19
D(+)-70 WAY-19
SP1-GSC-23
SP1-70 WAY-60

38-RM-16
38-DC CONN2-8

30-LFSR-7

37-RM-19

CHASSIS STUD

1
1
1
1
2
2
2
2
5
5
3
3
4
34
6
10
10
11
12
15
16
17
18
19
30
30
30
30
37
38
39
57
57
59

5-70 WAY-48
5-ECS-9
5-RM-1
3-70 WAY-3
3-GOV-2 OR 3-LSGOV-16

91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16

82

GND6

53

203

52

50

12-TBD1-12B

137-TBA1-137T

3-TBD1-3BB

2-LFSR-B OR 2-GRR-B
2-TBD1-2AB

50-TBA1-50BT
51-AC CONN-1
OR 151-LSGOV-5
52-AC CONN-2
OR 152-LSGOV-7
53-AC CONN-3
OR 153-LSGOV-9

GND1

2-TBD1-2DT
GND-70 WAY-47
1-DC CONN2-1
1-DC CONN2-2
1-RM-30
1-RM-36
1-F15-T
1-ECS-6
1-F23-T
1-RM-2
2-DC CONN2-11
2-CR-B
2-70 WAY-15
2-DC CONN2-12
2-PL2-1
2-RM-27
2-TBD1-GND1T
2-PL1-1

GND-BODY STUD

MPU-1
MPU-2
ACT(+)-EGA-1
ACT(-)-EGA-2
42-SP-3
43-SP-1

TBD1

7
30-LFSR-9
30-TBD1-30DB

30-LFSR-7

GND

41-RM-14

H23

A
2-CR-A OR
2-GRR-B

211-PSPB-1B
OR 84-70 WAY-4

T0-TBA1-T0B

50

B
B

30-TBD1-30CT
3-TBD1-3AB
40-RM-13

51

GRR

9 10 11 12 13 14 15 16 17

36-70 WAY-49

11-ESPB-1L2
12-CR-A
15-GSC-8
15-DC CONN1-2
16-GSC-7
16-DC CONN1-5
17-ESPB-1L3
17-GSC-38
18-GSC-13
18-DC CONN1-8
19-GSC-14
19-DC CONN1-11
30-70 WAY-16
30-DC CONN2-4
30-ESPB-1L4
30-RM-28
30-GOV-1 OR 30-LSGOV-15
30-ECS-1

38-TBD1-38L

89-TBD1-89T

2-LFSR-B OR
2-CR-B

LFSR

F23

72-70 WAY-17

CR
3

H22

F15

PART NO. 9907-014

H21

52

159

WOODWARD

SP2-TBD1-SP2BB

86-CAM-6
3

207

157

206

202

137

136

1-TBD1-1DT

1-TBD1-1CT

87-TBD1-87T

131

10

TBC

110

110-TBA1-110T

109

10

10

109-TBA1-109T

F13

108

F12

T3-AC CONN-9

101

10

T2-AC CONN-5

T0

108-TBA1-108T

50

10

F11

50

2301A
SPEED CONTROL

T1-AC CONN-7

GND5

10

88-TBD1-88T

13-RM-15

136-TBA1-136T

ATB

10

15

16

17

18

19

20

21

22

23

24

29

30

31

32

33

34

35

36

37

43

44

45

46

47

48

49

50

57

58

59

60

61

62

63

64

11

ER-REMT-C

EL-LEMT-C

MT-AIMT-1

203-TBA1-203B

FP-FPS-C

101-TBA1-101B

BO-AIP-C

FP(+)-FPS-A

BO(+)-AIP-A

EL(+)-LEMT-A

ER(+)-REMT-A

SV
SV
SV
SV
BO
ER
EL
MT
FP
L

110-TBA1-110B

157-TBA1-157B

FP(-)-FPS-B

EL(-)-LEMT-B

ER(-)-REMT-B

BO(-)-AIP-B

109-TBA1-109B

2A-TBD1-2DL

2
2
2
2
2
L

108-TBA1-108B

MOT2

65-GSM-2

207-TBA1-207B

MOT1

66-GSM-1

14A

RDM-GSC-30

74-CAM-8

D(-)-TBD1-D(-)B

63-TBD1-63B

D(+)-TBD1-D(+)B

80-VR3F-6
OR 80-DVR-45
3-TBD1-3AT

30-TBD1-30AT

6-TBD1-6B

72-LFSR-A
84-F23-B
OR 84-PRPB-3
81-PRPB-4
90-TBD1-90B

82-VR3F-7
OR 82-DVR-7

30-TBD1-30DL

12

13

14

25

26

27

28

38

39

40

41

42

51

52

53

54

55

56

65

66

67

68

69

70

70 WAY
5

131-TBA1-131B

GND-TBA1-GND6T

202-TBA1-202B

Volume 2: Control Panel & Marshalling Box


137-TBA1-137B

136-TBA1-136B

159-TBA1-159B

206-TBA1-206B

99-TBD1-99B

36-F15-B

SP4-TBD1-SP4B

5-TBD1-5AT

SP3-TBD1-SP3B

SP2-TBD1-SP2AB

GND-TBD1-GND1B

10-TBD1-10AB
SP1-TBD1-SP1B

NOTE D

89-TBD1-89B

88-TBD1-88B

87-TBD1-87B

61-GSC-34

57-TBD1-57BB

22-MPU-2
71-CAM-9

2-TBD1-2BT

21-MPU-1

SP3

SP1

90-ALM-2
8

T1-F11

9EP1-2989
BCW1-745
4BZ1-6087

T2-F12

52-TBC-52
OR 52-TBA1-52B

51-TBC-51
OR 51-TBA1-51B

10

AC CONN
(GREEN)

4-TBD1-4B

30-TBD1-30AB

1-TBD1-1AT

T0-TBA1-T0T

11

T3-F13

12

50-TBA1-50AB

38-GRR-A

30-TBD1-GND2L
7

23A-TBD1-23AB

59-TBD1-59B

1-TBD1-1AB

62-TBD1-62AB

67-TBD1-67AB

15-TBD1-15B

62-TBD1-62AT

DC CONN 2
(GREY)

16-TBD1-16B

67-TBD1-67AT

GND-TBA1-GND5B

DC CONN 1
(BLACK)

10

53-TBC-53
OR 53-TBA1-53B

11

50-TBA1-50BB

2-TBD1-2AT

12

50-TBA1-50CB

2-TBD1-2BB

3-TBD1-3BT

34A-TBD1-4L

62-TBD1-62BB

11A-TBD1-11L

34A-TBD1-34L

18-TBD1-18B

10

38-TBD1-38B

3-SAS-1

67-TBD1-67BB

19-TBD-19B
11

62-TBD1-62BT

67-TBD1-67BT
12

B B

23A-TBD1-23AT

11A-TBD1-12L

10-EMSII CONN-1

60A-TBD1-60AB

GND-GOV-GND
GND-CHASSIS STUD

BODY STUD

2A-TBD1-2EL

1A-TBD1-5AL

1A-TBD1-1DL

GND-BODY STUD
GND-TBD1-GND3T

CHASSIS STUD

3412C EMCP II + for MUI Engines


Electrical System

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

COMPONENTS INSIDE CONTROL PANEL

GND-TBD1-GND4B

CONTROL PANEL DOOR

57-TBD1-57AT

56-GSC-40

30-TBD1-30CB

1-TBD1-1CB

5-TBD1-5BT
5-ECS-10

5-ECS-10

5-ECS-9
5-ECS-8
58-GSC-32

55-GSC-39

34-TBD1-34B

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

25

15

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

SV-TBD1-SVAT
SRV-SCS-3
CLR-MCS-6
2-TBD1-2HT

24

14

33

23

13

HC1-TBD1-HC1T

32

22

12

31

21

11

2-TBD1-2ET
2-TBD1-2FB
10-TBD1-10BL

RHLH-CAT MONITORING
SYSTEM CONN-18
2-MCS-5

MCS
6

SRV-SCS-3
2-MCS-5
2-SCS-2

3
2

82-TBD1-82B

80-TBD1-80B

VAR

PLS

SRV-MCS-3
SRV-CAT MONITORING
SYSTEM CONN-23
2-MCS-2
2-TBD1-2FT

M0T1-TBD1-MOT1B
M0T1-GS-3

38-RM-16

2-RM-27

MOT1-GS-4

M0T2-GS-1

56-ECS-3

12

Bad device or component.

13

Out of calibration.

DROOP

LOAD
GAIN

LOW IDLE
SPEED

WOODWAR D

ACTUATOR
COMPENSATION

RATED
SPEED

GAIN

START
FUEL LIMIT

RESET

Component Identifiers (CID'S)


For (EMCP II + )

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
0

CID

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY


FOR OPTIONAL NFPA 110 ALARM MODULE.
NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT
RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE
REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.

GND

NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP


"TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.

GS

X1

X2

X1

SAS

X2
NO

2 - TBD1 - 2 F T

PRPB

PSPB

SLR CHART

9-PLS-2

9-PLS-2

1760 OHM

2-TBD1-2CT

CONTROL PANEL DOOR

1600 OHM

PL2

640 OHM

PL1

3200 OHM

VOLT LINE
TO LINE

A
B

MPU-2

MPU-1

42-SP-3

43-SP-1

ACT(-)-EGA-2

41-RM-14

ACT(+)-EGA-1

40-RM-13

3-TBD1-3AB

30-TBD1-30CT

14A-TBD1-14AT

153-TBC-53

152-TBC-52

53-TBA1-53T

151-TBC-51

52-TBA1-52T

51-TBA1-51T

120-TBA2-120U

DESCRIPTION

100

Pressure Sensor (Engine Oil)

110

Temperature Sensor (Engine Coolant)

111

Fluid Level Sensor (Engine Coolant)

168

Electrical System Voltage

175

Temperature Sensor (Engine Oil)

190

Speed Sensor (Engine)

248

CAT Data Link

268

EMCP Electronic Control (Generator Set)

269

Sensor Power Supply

333

Alarm Module Control

334

Spare Output

REAR COVER

GND-TOP COVER
GND-CHASSIS STUD

336

Switch (Engine Control)

441

Electronic Governor Relay

442

Generator Fault Relay

443

Crank Termination Relay

444

Starting Motor Relay

445

Run Relay

446

Air Shutoff Relay

447

Fuel Control Relay

448

Programmable Spare Relay

475

Relay Driver Module

208

USE E-D 1760 OHM

240

USE E-C 2400 OHM

500

EMCP Electronic Control (Generator Set)

300

USE E-B 5600 OHM

566

Unexpected Shutdown

380

USE E-B 5600 OHM

590

Engine Electronic Control Module

400

USE E-B 5600 OHM

416

770

Customer Communication Module Data Link

USE E-A 7200 OHM

480
E

SYNCHRONIZING
RESISTOR TAP
SETTING CHART

CONTROL PANEL
REAR SUB PANEL

GND-BODY STUD

(IF REQUIRED)
TERMINAL CONNECTION
POINT
T=TOP
B=BOTTOM
L=LOWER

124-TBA2-124U

81-70 WAY-18

131-PSL-X2

84-PSPB-2B
84--70 WAY-4

202-TBA1-202T

3-TBD1-3AL

59-TBD1-59T

DEVICE TERMINAL NUMBER

122-TBA2-122U

(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK

DEVICE ABBREVIATION
WIRE NO.

PRL

1A NC 2A
1B NC 2B

Failure mode not identifiable.

LSGOV

58-ECS-5

Abnormal rate of change.

11

LOW VOLTAGE
2301A LOAD SHARING & SPEED CONTROL

WIRING EXAMPLE

61-70 WAY 43
57-TBD1-57AB

10

The FMI is a diagnostic code that indicates what type of failure has occurred.

PSL

2-TBD1-2DB

CONTROL PANEL
REAR SUB PANEL

RHLH

SLM

63-TBD1-63T
55-ECS-2

Data valid but below normal operational range.

A
B
C
SLR1

161
2 1

38 39 40

17-TBD1-17B

1
2-TBD1-2JT

CLR-MCS-4
CLR-CAT MONITORING SYSTEM CONN-33
2-MCS-2
2-RHLH-2
CLR-MCS-6

84-PRPB-3

32 33 34

62-TBD1-62CB
90-TBD1-90T

MT-TBD1-MTT

Failure Description

USE E-A 7200 OHM

859
Kilowatt Level Output
The CID is a diagnostic code that indicates which component is faulty.

30 Page, MDW

206-TBA1-206T

29 30 31
36 37

16

Data valid but above normal operational range.

RENR2343-01 VOL 2

131-TBA1-131T

26 27 28

35

17

26

M0T2-TBD1-MOT2B
M0T2-GS-6

SL1

93-ATB J1-3
92-ATB J1-2
97-ATB J1-7

21 22

24 25

SP1A-TBD1-SP1AB
SP3-TBD1-SP3T
RDM-70 WAY-7

27

36

ER-TBD1-ERT

RAMP TIME

131-PRL-X2

23

37

RHLH-RHLH-3

10 = 10 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
= COMPONENT LOCATED IN MARSHALLING BOX

203-TBA1-203T

SP2-TBD1-SP2AT

16 17 18

19 20

ECS

211-F23-B

D(-)-TBD1-D(-)T
D(+)-TBD1-D(+)T

13 14 15

207-TBA1-207T

67-TBD1-67CB
18-TBD1-18T

18

10 11 12

28

BO-TBD1-BOT

2-TBD1-2EB

163

38

Failure Mode Identifiers (FMI)


FMI No.

10-ALM-1

91-ATB J1-1

162

15-TBD1-15T
16-TBD1-16T

SL2

19

2 1

SLR 2
C
D

29

34

9-PL1-2

39

EL-TBD1-ELT

SCS

160

96-ATB J1-6

94-ATB J1-4

95-ATB J1-5

21-TBD1-21B

22-TBD1-22B

10

9-PL2-2

20

2-TBD1-2GT

SS

30

35

DOOR STUD

76-BTR-8
75-ATR1-8

SP

ESPB

NOTE C

7 8

10-TBD1-10BB

30-ALM-7

1L4
1R2

43-GOV-12
OR 43-LSGOV-23

RM

1L2

NC
NO
NC

10

40

FP-TBD1-FPT

GND-TBD1-GND4T

74-70 WAY-21

30-ALM-7
86-LFSR-6

30-TBD1-30BT

11-TBD1-11B

39-TBD1-39T

5-TBD1-5BB

1-TBD1-1DB

17-TBD1-17T

1-TBD1-1BT

1-TBD1-1BB

10-ALM-1

14-RM-18

90-TBD1-90L
10-CAM-1
10-RM-39

7
6
5
4
3
2
1

13
14

B-

30-TBD1-30BB

20-ALM-12
70-LFLS-5
73-GNDFR-14
71-70 WAY-1

14
13
12
11
10
9
8

42-GOV-11
OR 42-LSGOV-24

2-TBD1-2CB

F10

69-ALM-14
68-ALM-13

30-CAM-7
30-RM-B-

108-TBA1-108L

2-GS-5

7
6
5
4
3
2
1

157-TBA1-157T

24
25
26
27
28

20-CAM-12

14
13
12
11
10
9
8

159-TBA1-159T

39-TBD1-39B

69-CAM-14
68-CAM-13

110-TBA1-110L

22
23

34
35
36
37
38
39

1L3
1R1

99-TBD1-99T

6-TBD1-6T

F1
F2
F3
F4
F5
F6
F7
F8
F9

1L1

40-GOV-3 OR 40-LSGOV-17

37-TBD1-37B

29
30
31
32
33

1
2
3
4
5
6
7
8
9
10
11
12

41-GOV-5 OR 41-LSGOV-19

14-ESPB-1R1

15
16
17
18
19
20
21

13-CR-6

CAM

NOTE B

B+

38-TBD1-38T
38-GS-2

ALM

10-TBD1-10AT

CAT MONITORING SYSTEM

16

39

29

19

81-TBD2-81B

38

28

18

97-TBC-97T
96-TBC-96T

74-TBD2-74B

37

27

17

RDM-TBC-RDMT

206-TBA2-206B

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

36

70B-TBD2-70BB

26

16

63-TBC-63T

34

131-TBA2-131AB

6A-VR3F-6

5A-VR3F-5

SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7

24

14

207-TBA2-207B

2-TBD2-2BB

117-TBA2-117B

SP3-TBD2-SP3B

33

23

13

PF/KVAR

35

32

22

12

31

21

11

34
33

89-TBC-89T

25

15

90-TBC-90T

24

14

SP1-TBD2-SP1B

61-TBC-61T
3-TBD2-3T

23

13

32

22

12

87-TBC-87T

31

21

11

157-TBA2-157B

GND-AC CHASSIS STUD

132-F16-T
132-F21-T

202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5

T/R

11

12

54-TBC-54T

1 2 3 4

ATR3

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

10 11 12 13 14 15 16

6A-DROOP-D1
5A-DROOP-D2
3

40 41 42 43

B
8

M+ M-

(K) (L)

46 47 48 49 50

114-5510

120-F50-B

NOTE C

F16

F17 F18

MERLIN GERIN

30

124-TBA2-124T

122-TBA2-122T

120-TBA2-120T

14
GND-PUMP-GND

124-LSGOV-2 @

120-LSGOV-3 @

14
210-PUMP-T2/T4

122-LSGOV-1 @

14
209-PUMP-T1/T3

10
148-JWH-IL1

GND2

124

122

EF2

120

EF1

209

142

140

GND

GND

148

210

A2
13

61
62

T/R

21

22

24

97

95

2-TBD2-2AT
3-TBD2-3B
3-TBC-233AT
6-TBD2-6B
6-ALR-A
10-TBD2-10B

10

30

31

54

57

61

63

87

88

89

90

91

96

97

98

99

D+

D(+)-DC CONN-19

30-TBD2-30AB
31-DC CONN-29
54-DC CONN-1
57-DC CONN-30
61-DC CONN-13
61-KWR-A
63-DC CONN-6
87-DC CONN-31
88-DC CONN-32
89-DC CONN-33
90-DC CONN-5
91-DC CONN-39
96-DC CONN-8
97-DC CONN-18
98-DC CONN-28
99-DC CONN-38

D-

D(-)-DC CONN-20

RDM

RDM-DC CONN-7

47

47-KWR-1

48

48-KWR-7

49

49-KWR-4

231A

232A

232-LSGOV-13 @ OR 14A-TBD1-14AB @

233A

233-LSGOV-14 @ OR 3-TBC-3B

231B

232B

233B

231C

232C

233C

96
6

131-TBA2-131BB

10
138-MCB1-2

141-F18-B

OL
98

132

132-TBA2-132BT

131

131-TBA2-131BT

133
GND

10

133-TBA2-133BT

10

GND-TBA2-GNDT

10

GND
154

156

154-F32-T
156-F33-T

134-MCB1-4 10

F33
NOTE F

OFF

F1 F2

MARSHALLING BOX DC CHASSIS

FIELD

139-TBA2-139B

10

2-TBD2-2CB

10 148-TBA2-148B

142-TBA2-142B

140-TBA2-140B

159-TBA2-159T

157-TBA2-157T

36-TBD2-36T
208-PC-1

10 134-HC-7

10 138-HC-5

141-HC-3

22-GEN OR 22-RFI-22
NOTE C 122-F51-B
26-GEN PM
NOTE E 28-GEN PM
30-GEN PM

F1-GEN FIELD LEAD


F2-GEN FIELD LEAD

135-HC-1

207-PC-61
207-TBA2-207T

NOTE E

AC INPUT

136-TBA2-136T

10-TBD2-10U
2-TBD2-2BT
120-F50-B
20-GEN
122-F51-B
22-GEN
124-F52-B
24-GEN
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD

SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7

30-ATR3-7
30-ATR3-16

74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8

HC
191-TC6-WH
192-TC6-RD

30-BTR-10

SP2-ATR3-14 OR
SP2-TBD2-SP2T

30-BTR-7
30-BTR-16

53

MCB1
20 22 24 26 28

A2

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4

71-TBD2-71T

163-BT1-RD
164-BT1-WH

1 2 3 4

F21 F22 F32

multi 9

24-GEN OR
24-RFI-24
124-F52-B

C60N

OFF

B+ B- 20 22 24 26 28 30 F1 F2

137-TBA2-137T
A1

20-GEN OR
20-RFI-20

J1

135-F17-B

10

156-TBC-156T

VOLTAGE
REGULATOR

VR3F

7 44 45

154-TBC-154T

PC

132-F21-T

132-TBA2-132AB
132-F22-T

10

133-TBA2-133BB

10

132-TBA2-132BB

82-TBD1-82L

133-TBA2-133AT

20-GEN

6A-DROOP-D1

132-F16-T

@
82-TBD1-82L
276-PF/KVAR-1
80-TBD1-80L
@
275-PF/KVAR-3

14
9

132-F17-T
132-TBA2-132AT

24-GEN

20

20-VR3F-20

adjust
set point
read

24

24-VR3F-24

BTR

RFI FILTER
22

K L M N O P Q R S

adjust
set point
read

20

22-VR3F-22

A B C D E F G H I J

K L M N O P Q R S

22-GEN

3-ATR2-G
3-BTR-G
2-ATR2-H
2-BTR-H

3-ATR3-G OR
3-TBD2-3U
2-ATR3-H OR
2-TBD2-2AU

A B C D E F G H I J

24

A1
13

NOTE C

22

54

36-TBD2-36B

80-TBD1-80L
5A-DROOP-D2

140-BC-L
140-SPH-H1
142-SPH-H4

10
139-JWH-IL2
14

GND-DC CHASSIS STUD

DVR

GNDFR

AR

10-TBD2-10T

5-TBD2-5B
88-TBC-88T

6-TBD2-6T
202-TBA2-202B

F52

124-VR3F-24 OR 124-DVR-24

SP2-TBD2-SP2B

SP4-TBD2-SP4B
203-TBA2-203B

F51

122-VR3F-22 OR 122-DVR-22

OUVR

30-TBD2-30AT

120-VR3F-20 OR 120-DVR-20

159-TBA2-159B

15

124-F52-T

EF2-GNDFR-L

71-TBD2-71B

25

120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A

210-OL-4

EF1-GNDFR-K

84-TBD2-84B

10

72-TBD2-72B

108-TBA2-108B

AC TERMS

26

209-OL-2

202-TBA2-202T

D1

36

207-PC-53

99-TBC-99T

207-F22-B

17

140-BC-L
140-HC-2
142-BC-N
142-HC-4

10 GND-TBC-GNDB

10 148-HC-6

10 139-HC-8

133-F18-T

10 133-TBC-133B
10 133-MCB1-3

EF2-TBA2-EF2B

D2

27

GND

203-TBA2-203T

20

D(+)-TBC-D(+)T

91-TBC-91T
109-TBA2-109B

204-PC-A1

131-PC-3

18

139

131-TBA2-131AT
131-PC-A2

28

133

210-TBA2-210B
205-PR-6

38

133

132

132

207

206

203

178

159

158

157

137

131

202

204-OL-96

276-DVR-44

275-DVR-45

ATR2

30-ATR2-7
30-ATR2-16

A1 A2

PCB

74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8

181-TC5-WH
182-TC5-RD

SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7

30-ATR1-7
30-ATR1-16

74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3

171-TC4-WH
172-TC4-RD

209-TBA2-209B

19

30

31-TBC-31T

158-TBA2-158B

30 Page, Color 2, MDW

208-F21-B

40

110-TBA2-110B
137-TBA2-137B

29

37

DROOP BOARD

K L M N O P Q R S

RENR2343-01 VOL 2

EF1-TBA2-EF1B

1 2 3 4

207-PC-61

10

39

35
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

73-CAM-10 @

20

178-TBA2-178B

N-TBA2-NB

1 2 3 4

30-TBD2-30BT

30

D(-)-TBC-D(-)T

136-TBA2-136B

ATR1

120-TBA2-120B
120-AR-B

40

6A-DVR-6

DC TERMS

DC CONN
(40 WAY)

98-TBC-98T

adjust
set point
read

132-TBC-132B
10 132-MCB1-1

TBA2

57-TBC-57T

D1

2 - TBD1 - 2 F T

(40 WAY)

101-TBA2-101B

adjust
set point
read

118-AR-7

3-ATR1-G
3-ATR3-G
2-ATR1-H
2-ATR3-H

3-ATR2-G
3-TBD2-3AU
2-ATR2-H
2-TBD2-2AU

D2

5A-DVR-5

A B C D E F G H I J

AC CHASSIS STUD

DROOP RESISTOR

K L M N O P Q R S

136

77

66

AC CONN

A B C D E F G H I J

131-BC-N

77-FRBS-1

81-TBD2-81T

DEVICE ABBREVIATION
WIRE NO.

178-AC CONN-29

(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
U=UPPER

DEVICE TERMINAL NUMBER

N-AC CONN-36

122-TBA2-122B
122-AR-4

122-AR-A

159-F33-B
159-AC CONN-15

158-AC CONN-13

131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11

66-ALR-7

65-ALR-1

64-ALR-4

85-PR-5

83-PR-A

70B-OUVR-11
70B-DC CONN-36

SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22

SP3-DC CONN-24

SP1-DC CONN-4

SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14

118-GNDFR-A1

GND-DC CONN-21

DC CHASSIS STUD

84-PR-7
84-DC CONN-10

74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9

72-DC CONN-17

71-BTR-5
71-DC CONN-16

30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11

2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T

2-TBC-2T
2-PR-B

10

5-TBD2-5T

TBD2

85-TBD2-85B

120-GNDFR-A2

131-PC-3
131-AC CONN-33

70B-OUVR-11

108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14

SP4-OUVR-10

101-AC CONN-38

2-TBC-2L

10-TBC-10L

110-TBA2-110T

109-TBA2-109T

SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16

(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK

GND-AC CONN-21

F50

108-TBA2-108T

2-OUVR-13

10-OUVR-12
U

NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR
UNLESS AND RFI FILTER IS PROVIDED.
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
AN OPTIONAL SE GENERATOR.
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.

83-TBD2-83T

84-TBD2-84T
84-PR-8

84-PR-7

206-TBA2-206T

2-TBD2-2AB

6-TBC-6B

PR

66-TBD2-66B

2-TBD2-2CT

WIRING EXAMPLE

61-TBC-61B

ALR

48-TBC-48T

131

KWR
B

117

110

205-OL-95

64-TBD2-64B

109

101

108

10 = 10 AWG
14 = 14 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF
BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.

GND1

65-TBD2-65B

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.

65

47-TBC-47T

49-TBC-49T

85-MV-2

64

83-LFLS-2

83

70B

SP4

SP3

SP2

85

84-LFLS-3

84

SP1

81-LFLS-4
81-LFLS-1

81

74

72

71

36

30

30

72-LFLS-7

30-FRBS-2

30-LFLS-6

10-LFLS-8
10-DVR-B(+)

10

GND

3-ATR1-G
OR 3-BTR-G

2-MV-1

2-ATR1-H
OR 2-BTR-H

MARSHALLING BOX DC CHASSIS

140-TBA2-140T
142-TBA2-142T

MARSHALLING BOX
AC CHASSIS

+
L
N

BC
TBC

MARSHALLING BOX
CUSTOMER TERMINAL BLOCK

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