Fact Sheet Oil Sands hoses

Trelleborg Engineered Products

The Netherlands
+ 31 180 495 555

INDEX
Page:
Dimensional range / options and parameters.

Pressure ratings.

Construction.

Flange options.

Safety factors.

Quality assurance, inspection and testing.

ITP (example).

21

Production schedule.

27

Shipment report (example).

28

Data book.

36

Pictures of applications.

38

Contact

48

2(47)

DIMENSIONAL RANGE / OPTIONS AND PARAMETERS

Straight hoses diameter range:

50 2200 mm. (2 87).

Preformed elbow diameter range:

150 1000 mm. (6 40).

Straight hose length limits:

12.192 mm (40).
11.800 mm (38.7) is our standard length.

For shipment of a 40 hose you will need a 45 container, for shipment of our standard
length you will need a 40 container.

3(47)

PRESSURE RATINGS
The Maximum Pressure Rating is dependent on the inner diameter (ID) of the hose.
Trelleborg manufactures a big range of diameters in combination with different pressure
ratings. Up to 650 psi (48 bar) design pressure for a 30 hose is possible.

Design Conditions
1. Design pressure: slurry line design pressure.
2. Burst pressure: 3 slurry line design pressure.
3. Design for partial vacuum, 80 kPa absolute pressure (21 kPa vacuum).
4. Design Temperature: 95 C.
5. Ambient Temperature Range: -50 C to 40 C.
6. Liner and/or cover thickness is not considered in design calculations for pressure
containment.
7. Hose accommodates expansion under pressure with both ends fixed.
Internal pressure may cause expansion of rubber hoses in both axial and circumferential ways and too
much axial movement can cause buckling with fixed ends. The hoses are designed so that buckling is
prevented during the operation.

If the service stream requires higher vacuum rating than partial vacuum this must be clearly
mentioned in the purchase description. The rubber hose will be designed and constructed
suitably for this application, without causing collapse or buckling of the rubber hose under
the specified vacuum conditions.

4(47)

CONSTRUCTION
Wear liner:

1785 Trelleborg Oil Sands Compound (NR/NBR/BR)

Thicknesses of up to 100 mm (4).
The design requirements determines the liner thickness.
Liner is manufactured from a hydrocarbon resistant elastomer
that maintains the required physical properties throughout the
design temperature range.
Liner has good resistance to cutting and wear by solid particles
in the slurry.
Liner is thick enough to provide the required wear performance
with a nominal thickness of 50 mm (2) being considered
standard for hydro-transport and coarse tailings.
For the applications having mild wear issues (i.e., middlings,
fine tailings) or requiring more flexibility of rubber hoses,
thinner liner will be used with a nominal thickness of 12.7 mm
(0.5) being considered as minimum.
Liner shows no evidence of blisters or delamination in oil sands
applications.
Liner has smooth bore surface: surface irregularities may
cause slurry turbulence and the resultant accelerated wear.

Reinforcement:

Polyester-, Aramide- and Rayon cord are options for

reinforcement materials.
Reinforcement material and thickness depending on the
pressure rating and application and will be determined by
Trelleborg
A unique feature is that the reinforcement cord layers are
rubberized to prevent inter cord rubbing and wear. Most of the
cord layers are rubberized in house.

Outer cover:

1192 Trelleborg Oil Sands Compound (EPDM/NR)

Thickness standard 10 15 mm for oil sands applications.
Cover has good resistance to weathering, sunlight,
abrasion, bitumen, and mechanical damage common to
outdoor pipeline service.
Cover is thick enough to provide the required protection of
the reinforcement from mechanical damage.

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FLANGE OPTIONS
Built-in Rubber Flange
Built-in Nipple Flange
Victaulic
BIRF

BIRF
BIN
VIC

Built-in Rubber Flange

Double Action flange in two designs

The Double Action flange is Trelleborgs most recent development. The main feature of
this flange is the superior axial strength due to integrated locking flange. This flange is able
to accept high bending loads due to thick integrated flange and backing flange and will not
fall apart due to rust. Thick integrated flange and backing flange allow for a large radius in
flange neck which eliminates cutting forces on the cords.
The Double Action flange comes in two designs: the Double Action flange and the Double
Action flange XA (Extreme Application) with steel gasket flange. The latter gives even
better sealing at high pressures and offers protection to the reinforcement cords when
mounted to sharp edged raised face flanges. We recommend this flange for applications
where a very short hose is needed with a relative big angle of curvature and high working
pressure. The bold circle diameter must be big enough to accommodate the cord layers
and rubber. This will be determined by Trelleborg with the proposed design.

Double Action flange

Flange material:
Design Code:

Double Action flange XA

A 105 (N) or per end users requirement

ASME B31.3
ASME B16.47 and B16.5 Tolerances

6(47)

BIN

Built-in Nipple Flange

Steel couplings vulcanized in for extreme working conditions

Our solid steel couplings are suitable for heavy and very heavy duty applications. They can
be made with the smallest possible pitch circle diameters and are vulcanised into the hose.
These couplings are secured with our safety strap system for extra safety. This system
makes the hose suitable for high loads and bending moments and prevents the hose /
nipple connection to fail under extreme circumstances.

Flange material:
Pipe material:
Design Code:

A 105 (N) or per end users requirements

API 5L Grade B or per end users requirements
ASME B31.3
ASME B16.47 and B16.5 Tolerances

VIC Victaulic coupling

Flange material:
Pipe material:

A 105 (N) or per end users requirements

API 5L Grade B or per end users requirements

7(47)

SAFETY FACTORS
Standard for oil sands application the safety factor is 3 times the design pressure.
Depending on the risk of the area.
In most of the Trelleborg hoses and rubber applications you can choose for conductivity
wires in the hose at certain levels for extra safety.
Trelleborg recommends:
Wear Indicating Wire System
Hoses can be equipped with a wear indicating system consisting of a wire conductor
embedded in the liner at specific depths.
In case of single wire system, the wire conductor is embedded at a nominal depth of 75%
wear life (at the depth corresponding to 75% of total liner thickness from the internal
surface).
In case of double wire system, the wire conductor is embedded at a nominal depth of 50%
and 75% wear life.
A wear indicator check point is provided to perform scheduled continuity tests. The wear
indicator check point is designed not to be vulnerable to the mechanical or environmental
(e.g., water) damage during installation, handling and pipe rotation.
The above requirements will be waived if the liner thickness is 12.7 mm (0.5) or less.

8(47)

QUALITY ASSURANCE, INSPECTION AND TESTING

QUALITY ASSURANCE
Trelleborg maintains traceable quality assurance records on each rubber product
throughout the manufacturing process, from raw material, inspection and testing, hose
assembly, to final testing and inspection.
Responsibility
The responsibility to properly manufacture and inspect material or equipment prior to its
delivery rests solely with Trelleborg The fact that material or equipment has been inspected
by the end user does not relieve Trelleborg of the responsibility to meet all requirements
specified.
Definitions
Verification Point
A step in manufacturing where verification must confirm compliance with quality
requirements. Trelleborg will advise the end user when these points are reached, a
reasonable time in advance as shown on ITP. Trelleborg may proceed past a Verification
Point providing permission to proceed is obtained from the end user.
Hold Point
A step in manufacturing where witnessing by end user is mandatory. Fabrication or testing
must not proceed past a hold point without end users approval. Trelleborg will advise the
end user of reaching this point a sufficient time in advance as provided in the ITP.
Trelleborg is responsible for the development of the ITP. The ITP lists
the minimum hold points required, and types of tests that require witnessing or
verification by end user. Trelleborg shall consult the end users QA/QC to
discuss these requirements prior to developing the plan.
The end users QA/QC must review and accept Trelleborgs ITP prior to the
start of production.
Trelleborg can provide the end user unprized copies of our purchase orders for plates,
forgings, pressure containing parts and fabricated sub-assemblies if needed.
Trelleborg QC Manual and procedures are available for review and approval.
Trelleborg can provide records of all personnel qualified in welding and NDE if needed.
Trelleborg can provide mill test certificates for all pipes and flanges if needed.

9(47)

INSPECTION AND TESTING (HYDROSTATIC TEST)

TRELLEBORG
RUBBER HOSE
TEST PROCEDURE

TABLE OF CONTENTS
1.0

FOREWORD

2.0

ISO 1402:1994

3.0

GENERAL

4.0

DEVICE AND MEASUREMENT INSTRUMENTS

5.0

HOSE TESTING

6.0

APPLICATION OF HYDROSTATIC PRESSURE

7.0

HYDROSTATIC PRESSURE TESTS

8.0

TEST REPORT

10(47)

1. Foreword
The International Standard ISO 1402:1994 was used as referenced document for this
test procedure.

2. ISO 1402 :1994

Rubber and plastics hoses and hose assemblies Hydrostatic testing
This International Standard specifies methods for the hydrostatic testing of rubber and
plastics hoses and hose assemblies, including methods for the determination of
dimensional stability.

3 General
Unless otherwise specified, all tests shall be carried out at ambient temperature.
The defined and accepted drawing of the product will always be leading.

11(47)

4 Device and measuring instruments

4.1 A water pressure device, capable of applying pressure at rate specified, up to the
required test pressure.
4.2 Calibrated pressure gauge and pressure transmitter with digital readout are chosen
for each test so that the test pressure is between 15 % and 85 % of the full-scale
reading.
4.3 In the interest of accuracy, calibrated pressure gauges or pressure transmitters with
digital readouts are checked at frequent intervals (minimum once a year).
4.4 The water hose inlet and the hose pressure measure connection mounted on the
hose blind flanges are separated as far as possible to minimize shock damage from
pump pulsations and to measure only static pressure without influence of the dynamic
pressure (Fig. 1).

1/2"
HOSE

3/4"

3/4"

PUMPUNIT

3/4"

1/2"

PRESSURE MEASURE UNIT

Fig.1
4.5 Calibrated sliding vernier calipers or micrometers, and measuring tapes are used
for measurements.

12(47)

5 Hose Testing
5.1 Straight hose
The hydrostatic pressure tests and burst tests shall be carried out on a hose with blind
flanges and with the hose ends unrestricted.
5.2 Rubber bends and elbows
The hydrostatic pressure tests and burst tests shall be carried out on a bend or elbow
mounted in a test framework with fixed length and dimensions including blind flanges.
5.3 Inter stage offset spool
The hydrostatic pressure tests and burst tests shall be carried out on an inter stage
spool mounted in a test framework with fixed length and dimensions including blind
flanges.

6 Application of hydrostatic pressure

6.1 General
Potable water shall be used as the test medium.
WARNING A pressurized hose can fail in a potentially dangerous manner and for this
reason, the test must be performed in a protected and safe area.
6.2 Procedure
6.2.1 Mount special test blind flanges on the hose to plug the ends. Mount when
applicable on the test framework.
6.2.2 Fill the hose with potable water, expelling all air, and connect to the test
equipment.
Open the valve and apply the hydrostatic pressure at a uniform rate of increase. (6.2.3)
Measure the pressure using a calibrated pressure gauge and with digital readout.
6.2.3 The rate of pressure increase and measurement intervals shall be constant and
chosen to reach the final pressure and shall be decided between the manufacturer and
end-user.

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7 Hydrostatic pressure tests

7.1 Proof pressure hold test
When proof pressure tests are used to determine leakage of hoses, apply the specified
proof pressure in accordance with 6.2.2 and hold it for not less than 10 minutes or
more, unless otherwise specified in the drawing of Trelleborg. Examining the test hose
during this period for evidence of leakage, cracking, abrupt distortions indicating
irregularity in material or manufacture, or other signs of failure.
Unless otherwise specified for the hose, the proof pressure shall be related to the
design operating pressure by the ratio given in ISO 7751 or decided between the
manufacturer and user.
Criteria for failure
There shall be no leakage or evidence of failure.
Leakage at the end fitting, fitting blow-off or rupture of the hose adjacent to the fitting
shall be considered as failures in the performance of the hose.
7.2 Measurement of deformation under pressure
7.2.1 General procedure
When tests for determining change in length and change in internal diameter are
required, straighten the hose, lay it out horizontally for inspection and apply a
hydrostatic pressure of 0,0 MPa (and when it is necessary 0,07 Mpa) to stabilize the
hose.
For the circumference measurements make reference mark(s) on the outer surface of
the hose and maintain measuring tapes.
For the length measurements maintain measuring tapes between the hose frontal
flanges.
Maintain the initial pressure of 0,0 MPa and make the appropriate measurements (see
7.2.2, 7.2.3 and 7.2.4) at the reference marks.
Apply the specified test pressure at the rate specified in 6.2.2 and maintain it for 1 min
before making the test measurements, which shall then be made as quickly as possible
to avoid prolonging the test period.
NOTE: The test pressure, the design Operating pressure and burst pressure will be
specified in the appropriate hose product specification.
Below the test pressure the hose deformation characteristics are to be measured.

14(47)

7.2.2 Change in length

Measure the length between the frontal flange surfaces, with an accuracy of 5 mm,
using the measuring tape, at the initial pressure (0,0 MPa) and at the specified test
pressure.
Calculate the change in length, mm1, expressed as a percentage of the original length,
from the equation:
l1- l0
l = ---------- x 100
l0
where
l0

is the distance, mm1, between the hose frontal flange surfaces measured at the
initial pressure;
is the distance, mm1, between the same the hose frontal flange surfaces
measured at the specified test pressure.

l1

L0
1000

L1
1100

L
10%

7.2.3 Change in external diameter

7.2.3.1 General
The external diameter should preferably be determined from measurements of
circumference made with an accuracy of 1 mm using a measuring tape.
7.2.3.2 Determination by measuring the change in external circumference
Using the measuring tape, measure the circumference at the reference mark(s) at the
initial pressure (0,0 MPa) and at the specified test pressure.
Calculate the change in diameter, expressed as a percentage of the original diameter,
from the equation:
- C 0
---------- x 100
C

Where:
is the circumference at reference mark(s) measured at the initial pressure;
is the circumference at reference mark(s) measured at the specified test
pressure.
C
C

D0
800

D1
840

D
5%

15(47)

7.3 Burst pressure test

Increase the pressure at a rate in accordance with 6.2.2 until the hose fails. The
position and mode of failure shall be recorded in the test report. This is not a standard
test.

8 Test report
The test report shall include the following particulars for each test undertaken:
a) a full description of the hose tested;
b) a reference to this International Standard, i.e. ISO 1402;
c) the method used;
d) the number of test hoses tested and the length of each test hose;
e) the test pressure and rate of pressure increase and pressure intervals;
f) the results obtained for each test hose;
g) if the test hose fails, the position and mode of failure;
h) any unusual features noted during the test;
j) the date of the test.
NOTE:
Trelleborg can perform tests to ensure that the hose conforms to the requirements of the
end user.

16(47)

INSPECTION AND TESTING (COMPOUNDS)

All of the compounds are produced at a mixing facility in The Netherlands.
The compounds that we use have been tested and approved before delivery and the test
results reported according NEN-EN 10204-3.1 B.
All testing of physical properties were carried out according ISO 47 (ASTM D-1349) and
below mentioned standards.
MDR-Rheometer data
Mooney viscosity
Specific gravity
Hardness [Sh.A/D]
Hardness [IRHD]
Tensile strength
Elongation at break
Tear strength (Delft)
Tear strength (Cresent)
Tear strength (Trouser)
Compression set

ISO 6502 (ASTM D-5289) amplitude 0.5, frequency 1.7 Hz

ISO 289-1 (ASTM D-1646)
ISO 2781 (ASTM D-297-1)
ISO 7619 / DIN 53505 (ASTM D-2240)
ISO 48 / DIN 53519-1 (ASTM D-1415)
ISO 37 (type 2) (ASTM D-412A)
ISO 37 (type 2) (ASTM D-412A)
ISO 34-2
ISO 34-1C (ASTM D-624B)
ISO 34-1A
ISO 815 B (ASTM D-395B)

Trelleborg 1785:
Specific gravity

[kg/m3]

113030

Test method ASTM D-297-1

Hardness

[Sh.A]

573

Test method ASTM D2240

Tensile strength

[MPa]

>15

Test method ASTM D-412A

Elongation at break

[%]

>400

Test method ASTM D-412A

Tear strength (Delft)

[N]

>30

Test method ISO 34-2

Every batch will have its own test report:

17(47)

INSPECTION AND TESTING (QUALIFICATION TEST)

Trelleborg qualified the liner material and adhesion system by performing the following
tests. The qualification tests were required one time, prior to the commercial production.
This test is not a standard test.
Adhesion Test
Adhesion Test Method
Trelleborg has provided the end user with two adhesion sample plates per liner material /
adhesive system. The adhesion sample plates had the elastomer layer bonded
to steel plate as shown below.

Adhesion test has been performed by end user or a approved 3rd party laboratory.
Test coupons with 25 mm width were cut from the plates using a water-cooled band saw or
similar equipment.

18(47)

The coupons were tested by means of a 90 stripping method using a test fixture as shown
below.

The coupons has been totally immersed in the following media:

Bitumen at 70 C for seven (7) days
Water at 70 C for seven (7) days
The coupons were withdrawn from the test media and immediately tested in the fixture
maintaining the immersion temperature as close as possible.
The test rate: 100 mm/min.
Adhesion Test Criteria
The liner and adhesive system has met the following minimum values for adhesion / tear
strength.
Initial adhesion strength of 8.8 kN/m width (50.0 lbs/inch width) tested at 20 C (no
immersion).
Adhesion strength of 4.4 kN/m width (25 lbs/inch width) after 7 days total immersion in
bitumen at 70 C, and tested immediately after removal from immersion.
Adhesion strength of 4.4 kN/m width (25 lbs/inch width) after 7 days total immersion in
water at 70 C, and tested immediately after removal from immersion.

19(47)

ASTM D 746 Brittleness Test

Trelleborg has performed a brittleness test per ASTM D 746 on all elastomeric hose
components and submitted the results to the end user.
All elastomeric hose components did not fail in a brittle manner when tested at -40 C.
Slurry Jet Erosion (SJE) Test
Trelleborg has provided the end user with one test plate per liner material. The test plate
had a elastomer layer of 6.4 mm (0.25) thickness fully bonded to steel plate of 6.4 mm
(0.25) thickness, with a dimension of 152 mm x 152 mm (6 x 6).
Test coupons of 25.4 mm in width, 76.2 mm in length, and 12.7 mm in total thickness (1 x
3 x 0.5) was cut from the plate using a water-cooled band saw or similar equipment.
SJE test has been performed by the end user or approved 3rd party laboratory. The wear
data has been reviewed and approved. (by Materials Research department.)
Burst Test
Trelleborg has proven 3:1 safety factor by performing a burst test.
A prototype rubber hose has been used for this purpose.
The burst test was witnessed and certified by a 3rd party inspector.

20(47)

1. ITP (TEMPLATE)

21(47)

Inspection & Test Plan

Doc.no.

Customer

PRODUCT
MR NO:
TRELLEBORG BV

PO NO:

Product: Flexible Hose

Date

PIF NO:

Size:

Revision

JOB NO

Tag:

Revision date

Trelleborg project NO :
Trelleborg Order NO :

Approval Date
First Issue

Date

Latest Revision
Client

Prepared by
Checked by
Approved by

Customer

Revised by

TE = Trelleborg
C = Customer

H = Hold
W = Witness

R = Review
S = Surveillance

E = End-user

TEFM= ISO 9001 Trelleborg Factory Manual

POC = Production Order Card
PCC = Production Confection Card

22(47)

Doc.no.

Inspection & Test Plan

Customer

PRODUCT
MR NO:
TRELLEBORG BV

PO NO:

Product: Flexible Hose

Date

PIF NO:

Size:

Revision

JOB NO

Tag:

Revision date

Trelleborg project NO :
Trelleborg Order NO :

Verification Document /
No:

Description

Control Document

Trelleborg Customer
Acceptance Criteria

DESIGN
1

Design hose

E-xx-xxx-xxx

Datasheet

Design coupling

E-xx-xxx-xxx

Datasheet

Flange materials

Supplier certificates

SCL LF2 app B

PREPARATION
&
PRODUCTION
4

TE = Trelleborg
C = Customer

H = Hold
W = Witness

R = Review
S = Surveillance

E = End-user

TEFM= ISO 9001 Trelleborg Factory Manual

POC = Production Order Card
PCC = Production Confection Card

23(47)

Doc.no.

Inspection & Test Plan

Customer

PRODUCT
MR NO:
TRELLEBORG BV

PO NO:

Product: Flexible Hose

Date

PIF NO:

Size:

Revision

JOB NO

Tag:

Revision date

Trelleborg project NO :
Trelleborg Order NO :

Certificate Rubber Materials

Batch number rubber

Batch number rubber

Certificate Cord Materials

Batch number

Batch number

Production hose

PCC

POC

Description

Control Document

Verification Document /
No:

Trelleborg Customer
Acceptance Criteria

TESTING
11

Hydrostatic test hose

PCC

12

Measurement report

AS BUILT Drawing

TE = Trelleborg
C = Customer

H = Hold
W = Witness

E-xx-xxx-xxx AS BUILT

R = Review
S = Surveillance

E = End-user

TEFM= ISO 9001 Trelleborg Factory Manual

POC = Production Order Card
PCC = Production Confection Card

24(47)

Doc.no.

Inspection & Test Plan

Customer

PRODUCT
MR NO:
TRELLEBORG BV

PO NO:

Product: Flexible Hose

Date

PIF NO:

Size:

Revision

JOB NO

Tag:

Revision date

Trelleborg project NO :
Trelleborg Order NO :

13

Hose preparation

14

Final inspection visual &

AS BUILT Drawing
dimensional (with third party)

15

painting

Final review of
tagging/Identification/marking

16

All NCRs closed

17

Shipping Bill of Materials

18

Ready for transport

E-xx-xxx-xxx AS BUILT

Release note

SHIPMENT

TE = Trelleborg
C = Customer

H = Hold
W = Witness

R = Review
S = Surveillance

E = End-user

TEFM= ISO 9001 Trelleborg Factory Manual

POC = Production Order Card
PCC = Production Confection Card

25(47)

Inspection & Test Plan

Doc.no.

Customer

PRODUCT
MR NO:
TRELLEBORG BV

PO NO:

Product: Flexible Hose

Date

PIF NO:

Size:

Revision

JOB NO

Tag:

Revision date

Trelleborg project NO :
Trelleborg Order NO :

19

Packaging

POC

20

Documents

Data book

Remarks:
-

Hose assembly not registered for ABSA.

TE = Trelleborg
C = Customer

H = Hold
W = Witness

R = Review
S = Surveillance

E = End-user

TEFM= ISO 9001 Trelleborg Factory Manual

POC = Production Order Card
PCC = Production Confection Card

26(47)

PRODUCTION SCHEDULE
After approval of the drawings, Trelleborg will provide a production schedule

27(47)

SHIPMENT REPORT (EXAMPLE)

SHIPMENT REPORT (EXAMPLE)

PRODUCT :

Flexible Rubber Hose

DIMENSIONS :
REF: M.R. # :
REF: P.O. # :
END USER Job # :
REF: DWG. #:
TAG HOSE #:
TAG COUPLING #:
TRELLEBORG ORDER#

28(47)

INDEX
Page:
Frontpage

28

Index

29

Inspection and testplan

30

ABSA Documentation

32

Pressure test certificate

33

Handling

34

Storage

35

29(47)

INSPECTION AND TEST PLAN

30(47)

31(47)

ABSA DOCUMENTATION
ABSA registration is not required (See point 2.8 of the MR)

32(47)

PRESSURE AND DIMENSIONAL TEST CERTIFICATE

33(47)

HANDLING
The preformed rubber bend is placed on a skid
Lift the skid and hose together with the supplied green flat straps.

34(47)

STORAGE
Pay attention to the next points:
Store in a cool (10 20 C) (50 68 F) and dry area.
Prevent exposure to direct sunlight, ultra-violet (UV) light, or
strong fluorescent lights.
Do not store any volatile solvents, fuels or other chemicals
simultaneously in the same space.
Before installation/start up operation check the hoses for
damages and cracks. In case of uncertainty, if the hose is
suitable for installation, please contact Trelleborg.

35(47)

DATA BOOK

DATA BOOK
PRODUCT :

PREFORMED RUBBER BEND

DIMENSIONS :

724 x R=3810 45

REF: M.R. # :
REF: P.O. # :
Job # :
Job # :
REF: DWG. #:
TAG HOSE #:
TAG COUPLING #:
TRELLEBORG ORDER#

567.00/11

36(47)

INDEX
Chapter:
Fabrication drawings
- Hose
- Built-in Nipple flange

ITP

Built-in Nipple fange

- Partlist
- Welding procedures
- NDE
- Welder
- Material certificates
- Dimensional control
- Blasting & painting couplings

3.1
3.2
3.3
3.4
3.5
3.6
3.7

Certificates
- Seller
- Rubber & Cord materials
- Pressure gauge
- Pressure test

4.1
4.2
4.3
4.4

NCR report

Trelleborg will provide a data book together with every product we manufacture and deliver.
This data book index is an example how it will look like.

37(47)

2. Pictures of applications

Stage 2-3

Stage 1-2

Interstage offset spools between pumps (tailings)

Stage 1-2

Stage 2-3

Operating pressure:

150 psi (10,3 bar)

170 psi (11,75 bar)

Test pressure (2x WP):

300 psi (20,6 bar)

340 psi (23,5 bar)

Bursting pressure:

609 psi (42 bar)

609 psi (42 bar)

Design temperature:

90C (194 F)

90C (194 F)

Compression:

1,2 (30 mm)

1,2 (30 mm)

Elongation / Expansion:

1,6 (40 mm)

1,6 (40 mm)

Offset:

5,31 (135 mm)

6,10 (155 mm)

38(47)

Expansion Joint with 3" branch (tailings)

Expansion joint 26,5 x 40,5 (673 x 1075 mm.)

Operating pressure:

145 psi (10 bar)

Test pressure:

225 psi (15 bar)

Bursting pressure:

435 psi (30 bar)

39(47)

High pressure hose with adapter flanges (tailings)

26x13 (660x4064 mm)
Operating pressure:

348 psi (24 bar)

Design pressure:

508 psi (35 bar)

Test pressure :

971 psi (67 bar)

Bursting pressure:

2030 psi (140 bar)

40(47)

T-Joint (hydro-transport)

572 (3x): (23 (3x) x 49)

Operating pressure :

7 bar / 100 psi

Test pressure:

21 bar / 305 psi

Bursting pressure :

70 bar / 1015 psi

41(47)

Preformed Elbows 24 5D 90 (tailings)

585 x R=3018 mm
Operating pressure:

10 bar / 150 psi

Test pressure:

18 bar / 260 psi

Bursting pressure:

62 bar / 900 psi

42(47)

Straight hose 30" x 38.7' (coarse tailings)

724 x 11800 (28,5x 38-8 )
Operating pressure:

33 bar / 480 psi

Test pressure:

33 bar / 480 psi

Bursting pressure:

100 bar / 1450 psi

43(47)

Preformed elbow 30" 5D 90 (coarse tailings)

724 x R=3810 mm (28,5x 38-8 )
Operating pressure: 36,2 bar / 525 psi
Test pressure:

36,2 bar / 525 psi

Bursting pressure:

110 bar / 1595 psi

44(47)

30 and 45 preformed elbows (hydro-transport)

45(47)

hoses 30" - 36" (RCW & MFT)

46(47)

Expansion Barrel 30" (Coarse tailings)

In service since September 2012. Inspected after 5 months and 2500
hours, no wear.
724 x 3300 (28,5x10-9)
Operating pressure:

38 bar / 550 psi

Bursting pressure:

114 bar / 1650 psi

47(47)