Professional Documents
Culture Documents
Component
@Perkins
FMI No.
Failure Description
0001
Cylinder #1 Injector
0002
Cylinder #2 Injector
0003
Cylinder #3 Injector
11
0004
Cylinder #4 Injector
12
Failure
0005
Cylinder #5 Injector
13
Calibration required
0006
Cylinder #6 Injector
0041
8 Volt DC Supply
0091
0100
0110
0168
0172
0174
0190
KENR6233-00
August 2006
Symbols
T
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Circuit Breaker
Symbol
Flow
Symbol
The FMI is a diagnostic code that indicates what type of failure has occurred.
0247
0248
0253
0254
Personality Module
Electronic Control Module
0261
Engine Timing
0262
0268
0273
0274
0342
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Event Codes
Event Code
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Condition
E085
E162
E255
Diagnostic Reset
E360
E361
E362
Engine Overspeed
0799
Service Tool
E363
1690
E368
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
MGA
MGB
MGD
Form Number
KENR 6224-00
KENR 6231-00
Socket
Wire Color
Fuse
Component
Part Number
105-9344
325-PK
Receptacle
Single Wire
Connector
Circuit Number
Identification
Plug
Ground Connection
1
2
Volume 1
200-BK
Pin or Socket Number
1
2
TURBO OUTLET
PRESSURE SENSOR
(INTAKE MANIFOLD AIR)
P200
FUEL TEMPERATURE
SENSOR
P105
Printed in U.K.
TIMING/CALIBRATION(TC)
PROBE CONNECTOR
P400
P402
J402
CONNECTOR J1
J401
CONNECTOR P2/J2
P401
ATMOSPHERIC PRESSURE
SENSOR
J203
FRONT VIEW
This document has been printed from SPI. Not for Resale
12 Page,
(CAMSHAFT POSITION)
SECONDARY ENGINE
SPEED/TIMING SENSOR
KENR6233-00
ENGINE COOLANT
TEMPERATURE SENSOR
P100
SHIELD
SHIELD
SHIELD
SHIELD
RAISE SPEED
DATA LINK (+)
DATA LINK (-)
SHUTDOWN LAMP OUTPUT
CRANK TERMINATE OUTPUT
OIL PRESSURE
COOLANT TEMPERATURE
OVERSPEED
DIAGNOSTIC
LAMP
LAMP
LAMP
LAMP
OUTPUT
OUTPUT
OUTPUT
OUTPUT
FAULT RESET
J1939 SCREEN
DROOP ISOCHRONOUS
+BATTERY (UNSWITCHED)
DIGITAL SPEED CONTROL ENABLE
J1939 DATA (+)
+BATTERY (UNSWITCHED)
+BATTERY (UNSWITCHED)
+BATTERY (UNSWITCHED)
1500/1800 RPM SELECT
LOWER SPEED
UNSWITCHED BATTERY (-)
INJECTOR DISABLE
UNSWITCHED BATTERY (-)
SHUTDOWN EMERGENCY OVERRIDE
UNSWITCHED BATTERY (-)
PWM INPUT SHIELD
-BATTERY UNSWITCHED SHIELD
-BATTERY UNSWITCHED
+BATTERY (SWITCHED)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
P3
X747-E9 PK-16
125-E29 RD-16
A243-E53 BK-16
167-E23 RD-16
240-E54 BK-16
J716-E31 BU-16
J716-E32 PU-16
WH-16
BK-16
BU-16
PU-16
J716-E36 PK-16
J716-E33 OR-16
J716-E34 BR-16
17
J716-E35 GY-16
T794-E19 BU-16
34
N755-E20 PK-16
OR-16
BR-16
GY-16
PK-16
35
L913-E40 BR-16
25
E722-E38 GY-16
26
N715-E37 YL-16
E706-E39 GN-16
K990-E5 GN-16
N715-E37 YL-16
A234-E1 BK
E722-E38 GY-16
150-E16 RD-14
E706-E39 GN-16
K900-E2 YL
150-E46 RD-14
150-E47 RD-14
150-E48 RD-14
L913-E40 BR-16
K973-E42 PU-16
229-E59 BK-14
T794-E19 BU-16
229-E57 BK-14
N755-E20 PK-16
229-E58 BK-14
Y712-E21 WH-16
229-56 BK-14
K973-E42 PU-16
29
K974-E17 OR-16
28
C241-E55 BK-16
229-56 BK-14
240-E54 BK-16
Y712-E21 WH-16
167-E23 RD-16
12
A243-E53 BK-16
F796-E18 WH-16
125-E29 RD-16
20
24
229-E59 BK-14
229-E57 BK-14
229-E58 BK-14
150-E16 RD-14
150-E46 RD-14
150-E47 RD-14
120-E6 YL-14
K900-E2 YL
K990-E5 GN-16
A234-E1 BK
893-E3 GN-16
892-E4 BR-16
38
20
31
28
29
30
62
64
56
63
65
48
52
53
70
50
34
42
8
35
25
26
18
46
41
49
2
29
28
12
59
7
18
67
5
WARNING
DIAGNOSTICS
DIAGNOSTICS
ON
CRITICAL OVERRIDE
(DISABLE OIL AND WATER SHUTDOWN WHEN ON)
OFF
ENABLE
DISABLE
DROOP/ISOCHRONOUS
FAULT RESET
FAULT RESET
RAISE SPEED
GROUND
PWM
+8V
680R
19
PWM SPEED
CONTROL
B
S
C
69
OFF
39
L913-E40 BR-16
ISOCH
DROOP
ENABLE
DISABLE
E706-E39 GN-16
7
6
C241-E55 BK-16
229-56 BK-14
240-E54 BK-16
Y712-E21 WH-16
167-E23 RD-16
N715-E37 YL-16
A234-E1 BK
A243-E53 BK-16
F796-E18 WH-16
E722-E38 GY-16
125-E29 RD-16
150-E16 RD-14
E706-E39 GN-16
K900-E2 YL
680R
680R
KEYSTART
SWITCH
SEE NOTE:E
DATA LINK
EMERGENCY
STOP
EMERGENCY
STOP
TWISTED PAIRS
SEE NOTE:F
36
21
BK-14
BK-14
BK-14
RD-14
RD-14
RD-14
YL-14
K900-E2
K990-E5
893-E3
892-E4
YL-16
GN-16
GN-16
BR-16
150-E46 RD-14
150-E47 RD-14
150-E48 RD-14
L913-E40 BR-16
K973-E42 PU-16
229-E59
T794-E19
229-E57
N755-E20
229-E58
Y712-E21
229-56
150-E48 RD-14
System overview
229-E60 BK-14
A
B
C
D
E
F
G
H
J
229-E59
229-E57
229-E58
150-E16
150-E46
150-E47
120-E6
A234-E1 BK
TWISTED PAIRS
150-E48 RD-14
K990-E5 GN-16
K974-E17 OR-16
J1939 DATA
LINK
13
(+)BATTERY
(-)BATTERY
J1939 SHIELD
DATA LINK(+)
DATA LINK(-)
J1939(-)
J1939(+)
T301
T302
T303 T304
T305
229-E60 BK-14
T306
P300
OR-16
BR-16
GY-16
PK-16
K973-E42 PU-16
10
31
32
J716-E33
J716-E34
J716-E35
J716-E36
E722-E38 GY-16
N715-E37 YL-16
KEYSTART
SWITCH
SEE NOTE:E
WH-16
BK-16
BU-16
PU-16
N755-E20 PK-16
RAISE SPEED
ON
OR-16
GN-16
BR-16
GN-16
F796-E18
C241-E55
J716-E31
J716-E32
T794-E19 BU-16
OFF C
40
15
33
1
ST
ST
ON
J716-E35 GY-16
1500
LOWER SPEED
CIRCUIT
BREAKER
(16A)
680R
DIGITAL
SPEED
CONTROL
CIRCUIT
BREAKER
(16A)
27
36
21
23
START
BUTTON
START
BUTTON
DIGITAL
SPEED
CONTROL
K974-E17
893-E3
892-E4
J716-E30
J716-E34 BR-16
1800
DROOP/ISOCHRONOUS
LOWER SPEED
22
RD-16
BK-16
RD-16
BK-16
X747-E9 PK-16
J716-E33 OR-16
CRITICAL OVERRIDE
(DISABLE OIL AND WATER SHUTDOWN WHEN ON)
STARTING
MOTOR
125-E29
A243-E53
167-E23
240-E54
J716-E36 PK-16
ON-ENABLE-RUN
OFF
ALTERNATOR
STARTING
MOTOR
J716-E32 PU-16
OFF-DISABLE-STOP
ON
ALTERNATOR
J716-E31 BU-16
OVERSPEED
INJECTOR-DISABLE
INJECTOR-DISABLE
ON-ENABLE-RUN
J716-E30 GN-16
BATTERY
24V
BATTERY
24V
OVERSPEED
(+)BATTERY
(-)BATTERY
J1939 SHIELD
DATA LINK(+)
DATA LINK(-)
J1939(-)
J1939(+)
J300
SEE NOTE:F
A
B
C
D
E
F
G
H
J
BK-14
BU-16
BK-14
PK-16
BK-14
WH-16
BK-14
229-E60 BK-14
120-E6 YL-14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
(+)5V SHIELD
ANALOGUE GROUND SHIELD
(+)8V SHIELD
GROUND SHIELD
RAISE SPEED
DATA LINK (+)
DATA LINK (-)
SHUTDOWN LAMP OUTPUT
CRANK TERMINATE OUTPUT
J1 P1
FAULT RESET
J1939 SCREEN
DROOP ISOCHRONOUS
+BATTERY (UNSWITCHED)
DIGITAL SPEED CONTROL ENABLE
J1939 DATA (+)
+BATTERY (UNSWITCHED)
+BATTERY (UNSWITCHED)
+BATTERY (UNSWITCHED)
1500/1800 RPM SELECT
LOWER SPEED
UNSWITCHED BATTERY (-)
INJECTOR DISABLE
UNSWITCHED BATTERY (-)
SHUTDOWN EMERGENCY OVERRIDE
UNSWITCHED BATTERY (-)
PWM INPUT SHIELD
-BATTERY UNSWITCHED SHIELD
-BATTERY UNSWITCHED
+BATTERY (SWITCHED)
ELECTRONIC CONTROL MODULE (ECM)
23
20
P2
24
19
38
39
40
15
P1
P300
33
1
10
31
32
7
6
A
B
9
55
27
22
1500
1800
229-E60 BK-14
120-E6 YL-14
66 CONNECTS TO
4
3
17
2
61
11
16
5
4
3
8
17
9
34
X747-E9 PK-16
RELAY
WARNING
18
ACTION ALERT
OFF-DISABLE-STOP
P1
SHUTDOWN
(ECM LATCHED OUT)
16
13 CONNECTS TO
11
J716-E30 GN-16
X747-E9 PK-16
J716-E33
J716-E34
J716-E35
J716-E36
J1
K974-E17 OR-16
893-E3 GN-16
892-E4 BR-16
J716-E30 GN-16
F796-E18
C241-E55
J716-E31
J716-E32
J3
J402
T301
J2
P402
T302
T303
J300
T306
T305
T304
J203
J400
J200
J200
ECM
GROUND
STRAP
ECM
MOUNTING
BOLT
FUEL TEMPERATURE
J201
P2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
994-K10 GY-18
995-K11 BU-18
F421-K12 BU-18
C967-K13 BU-18
995-K11 BU-18
R746-K18 BL-18
G829-K2 BR-18
K-S1
G833-K7 PK-18
E963-K23 BK-18
E964-K22 WH-18
E965-K27 BU-18
E966-K26 YL-18
G828-K1 OR-18
G829-K2 BR-18
G833-K7 PK-18
G856-K8 BL-18
G857-K9 YL-18
K-S2
G828-K1 OR-18
G829-K2 BL-18
K-S3
1
G833-K36 PK-18
G833-K37 PK-18
G833-K38 PK-18
J100
J105
BL-18
BL-18
BL-18
BL-18
G856-K8 BL-18
G857-K9 YL-18
994-K10 GY-18
995-K11 BU-18
C967-K13 BU-18
E963-K23
E964-K22
E965-K27
E966-K26
F421-K12
G856-K8
G857-K9
R746-K18
R747-K5
994-K10 GY-18
G833-K7 PK-18
J100
P400
R746-K18 BL-18
R747-K5 BU-18
E963-K23 BK-18
G856-K8 BL-18
J400
J401
G828-K30 OR-18
G828-K29 OR-18
G828-K31 OR-18
G829-K34
G829-K33
G829-K32
G829-K35
J103
J103
P401
J2
TIMING CALIBRATION(TC)
1
2
PROBE CONNECTOR
P100
995-K11 BU-18
G833-K36 PK-18
BK-18
WH-18
BU-18
YL-18
BU-18
BL-18
YL-18
BL-18
BU-18
SIGNAL
RETURN
1
2
ENGINE COOLANT
TEMPERATURE SENSOR
TWISTED PAIR
C967-K13 BU-18
G833-K38 PK-18
E964-K22 WH-18
G857-K9 YL-18
SIGNAL
RETURN
1
2
J402
(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING SENSOR
P402
E965-K27 BU-18
E966-K26 YL-18
SIGNALSIGNAL+
BK-18
WH-18
1
2
111
J401
22
33
44
53
60
61
68
77
88
E966-K26 YL-18
E965-K27 BU-18
BK-18
WH-18
SIGNALSIGNAL+
G828-K30 OR-18
G829-K34 BL-18
R746-K18 BL-18
C967-K13 BU-18
R747-K5 BU-18
OR-18
YL-18
GN-18
120
2
3
F421-K12 BU-18
1
2
3
OR-18
YL-18
GN-18
+5 VOLTS
RETURN
SIGNAL
ATMOSPHERIC PRESSURE
SENSOR
120
G828-K29 OR-18
G829-K33 BL-18
994-K10 GY-18
1
2
3
44
33
60
53
68
61
88
77
+5 VOLTS
RETURN
SIGNAL
111
99
120
OR-18
YL-18
GN-18
RED
10 11 12
NOTES:
11
110
J201
22
J203
G828-K31 OR-18
G829-K32 BL-18
R747-K5 BU-18
P401
120
Harness side
TURBO OUTLET
PRESSURE SENSOR
(INTAKE MANIFOLD AIR)
+5 VOLTS
RETURN
SIGNAL
J203
J401
10
P200
J201
J105
110
111
(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR
P401
1
2
J402
10
11
99
E963-K23 BK-18
E964-K22 WH-18
P402
10
P103
111
ECM side
7 8 9 10 11 12
RED
6 5 4 3 2 1
ATMOS J203
RED
F421-K12 BU-18
G828-K1 OR-18
P105
F421-K12 BU-18
G829-k35 GN-18
1
2
SIGNAL
RETURN
FUEL TEMPERATURE
SENSOR
INJECTOR
HARNESS
CONNECTOR
J300
T957-K20 RD-16-HV
T959-K17 WH-16-HV
T961-K16 PU-16-HV
T860-K14 BK-16-HV
T858-K15
T962-K25
T959-K17
T961-K16
T960-K24
BK-16-HV
GY-16-HV
WH-16-HV
PU-16-HV
GN-16-HV
T859-K21 BK-16-HV
T957-K20 RD-16-HV
T958-K19 PK-16-HV
T858-K15 BK-16-HV
T860-K14 BK-16-HV
T859-K21 BK-16-HV
T962-K25 GY-16-HV
T960-K24 GN-16-HV
T958-K19 PK-16-HV
1
2
3
4
5
6
7
8
9
10
11
12
T858-EJ14 BK-16-NW
T958-EJ2 PK-16-NW
P300
T957-EJ1 RD-16-NW
T959-EJ3 WH-16-NW
T961-EJ5 PU-16-NW
T858-EJ7 BK-16-NW
T860-EJ9 BK-16-NW
T859-EJ8 BK-16-NW
T962-EJ6 GY-16-NW
T960-EJ4 GN-16-NW
T958-EJ2 PK-16-NW
T859-EJ16 BK-16-NW
T959-EJ3 WH-16-NW
T858-EJ7 BK-16-NW
T860-EJ9 BK-16-NW
T859-EJ8 BK-16-NW
EJ-S1
1
EJ-S3
1
EJ-S2
1
T957-EJ1
T959-EJ3
T958-EJ2
T960-EJ4
T961-EJ5
T962-EJ6
NO.1
CYLINDER
INJECTOR
NO.2
CYLINDER
INJECTOR
T860-EJ18 BK-16-NW
T860-EJ17 BK-16-NW
T859-EJ15 BK-16-NW
T859-EJ16 BK-16-NW
RD-16-NW
WH-16-NW
PK-16-NW
GN-16-NW
PU-16-NW
GY-16-NW
J402
P402
CAMSHAFT POSITION SENSOR
INTAKE MANIFOLD
PRESSURE SENSOR
J200
S02
TIMING
CALIBRATION
(TC) PROBE
CONNECTOR
S03
P400
NO.4
CYLINDER
INJECTOR
T860-EJ18 BK-16-NW
T962-EJ6 GY-16-NW
NO.5
CYLINDER
INJECTOR
NO.6
CYLINDER
INJECTOR
GRAY
ATMOSPHERIC PRESSURE
J203
FUEL TEMPERATURE
J105
20 19 18 17
30 29 28
42 41 40 39
50 49
14 13
26 25 24
36 35
48 47 46 45
60 59 58 57
56 55 54 53
68 67 66 65
64 63 62 61
76 75 74 73
88 87 86 85 84 83
98 97 96 95 94
110 109 108 107 106 105
120 119 118 117 116
72 71 70 69
82 81 80 79 78 77
93 92 91 90 89
104 103 102 101 100 99
115 114 113 112 111
ELECTRONIC CONTROL
This document has been printed from SPI. Not for Resale
JACK OR PLUG
(+) BATTERY
J103
J100
J201
STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM
CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM
DATA LINK
J1939 DATA LINK
RS-232/RS-485 DATA LINK
S01
T860-EJ17 BK-16-NW
T961-EJ5 PU-16-NW
ENGINE COOLANT
J100 TEMPERATURE SENSOR
T859-EJ15 BK-16-NW
T960-EJ4 GN-16-NW
INLET MANIFOLD
J103 TEMPERATURE SENSOR
NO.3
CYLINDER
INJECTOR
T858-EJ13 BK-16-NW
T858-EJ14 BK-16-NW
G829-K35 GN-18
T858-EJ13 BK-16-NW
T957-EJ1 RD-16-NW
INJECTOR HARNESS
CONNECTOR P300
J401 P401
J200
J105
J203
J401
J402
J300
P401
P402
J400
P400
P300
CONNECTOR
INLET MANIFOLD TEMPERATURE CONNECTOR
COOLANT TEMPERATURE CONNECTOR
OIL PRESSURE CONNECTOR
INLET MANIFOLD PRESSURE CONNECTOR
FUEL TEMPERATURE CONNECTOR
ATMOSPHERIC PRESSURE CONNECTOR
CRANKSHAFT POSITION CONNECTOR
CAMSHAFT POSITION CONNECTOR
EXTERNAL CONNECTOR FOR THE INJECTORS HARNESS
INTERNAL CONNECTOR FOR THE INJECTORS HARNESS
TIMING CALIBRATION PROBE CONNECTOR