ServiceManual

MicroAirmattressMA55&MA65

Everyefforthasbeenmadetoensurethatthecontentofthispublicationareuptodateatthetimeofpublishing.Aspartofitsongoingproducts
improvement;INVACAREreservestherighttomodifyexistingmodelsatanytime.INVACAREdealerwillbenotifiedofanysuchmodifications.

ThismanualisintendedtobeusedbyAuthorizedServiceTechnicianOnly

Contents
ToolsRequired:......................................................................................................................................................................................................................................................4
Technicalspecifications.........................................................................................................................................................................................................................................5
BasicSystemCheck................................................................................................................................................................................................................................................6
InvacareMA55&MA65ServiceProcedure/PreventiveMaintenance................................................................................................................................................................7
...............................................................................................................................................................................................................................................................................7
Parts:Images&lists...............................................................................................................................................................................................................................................8
Pump..................................................................................................................................................................................................................................................................8
ServiceGuide.......................................................................................................................................................................................................................................................12
ControlUnitPump...........................................................................................................................................................................................................................................12
PowerSupply...................................................................................................................................................................................................................................................12
Solenoid...........................................................................................................................................................................................................................................................13
DisplayLabel....................................................................................................................................................................................................................................................13
PowerEntryModule........................................................................................................................................................................................................................................13
CPCConnector.................................................................................................................................................................................................................................................13
Housing............................................................................................................................................................................................................................................................14
Calibrationandconfigurationofsettings........................................................................................................................................................................................................14
Mattress...............................................................................................................................................................................................................................................................14
AirCell..............................................................................................................................................................................................................................................................14
FoamPad.........................................................................................................................................................................................................................................................15
Manifold...........................................................................................................................................................................................................................................................15
RemvingManifold........................................................................................................................................................................................................................................15
InstallingnewManifold...................................................................................................................................................................................................................................15
Contact.................................................................................................................................................................................................................................................................16

ToolsRequired:

1/16HexBit
Ratchetw/9/16socket
HeatGun
Solderstation
Philipscrewdriver
1/4Handdriver
FerriteClampReleasetool
5/8Wrench
HotGlue
ESDProtection

Technicalspecifications

MainSupply
Current
Maximumpowerconsumption
Circuitprotection
Modeofoperation
Weightcapacity
Pressurezone
Maximumflow
Maximumflowpressure
Maximumflowtimer
Supportsurfaceinflationtime
Patientcomfortcontrolpressure
Softpressure
Firmpressure
Cycletime
Patientcontact
Dimensions(LXW XH)
Weight

110240V5060Hz
1A
53W
Dualfused,250V,1Afastblowfuses
Continuous
160kg
2
84LMP
355mmHg
45minutes
20 45minutes
84mmHg
324mmHg
5,10,15,20minutes
ControlunitandmattresshaveLatexFreecomponents
227mmX127mmX127mm
2.3kg

BasicSystemCheck
Beforecommencinganyserviceprocedure,thefollowingbasicchecksshouldbecompletedtoensurethatthepumpfaultorfailureisnotduetoanoversightoftheuser.

Inspectthepowercordforanyexternaldamage.
Visuallyinspectthepumpunitforanydamage.Areastocheckare:themaincase,hangingbracket,CPRconnector,IECpowerinletanddisplayscreencover.

Oncethosechecksarecomplete,pleaseproceedwiththeserviceandrepairasoutlinedinthefollowingprocedure

InvacareMA55&MA65ServiceProcedure/PreventiveMaintenance
Unitisin
standby

MA65
Poweredon?

N
N
o
CheckPower
EntryModule.
Damaged?

Yes

ReturntoVendor
forServiceand
Replacement

Yes

CheckDisplayfor
anynonLEDlight
functionandfor
anydamage
label.Pressall
buttons

N
No
Checkforany
noisyorhard
vibration

CheckFuses,
Damaged?

Yes

ReplaceFuses
with1A

Yes

ReplacePower
Cord

Returnto
Vendorfor
Service
Replacement

N
PowerCord
Damaged?
N

Returnto
Vendorfor
Internal
Evaluation

CheckStatus
function

N
Return
to
Vendor

OK

CheckAlternating
Pressurefunction

Return
to
Vendor

OK

No

ReturntoVendorforService

CPC

LowAirOutput

Verified
Check
connector
orNoAirFlow

Checkand
Recalibrateunit

No
VerifyAirflow
Noair
(Revertto

manualfor
O

Calibration
Process)

Checkall
Ok

pressure

function

CheckallbuttonsandverifyingLEDlightsup

CheckLowAirLoss
CheckFowler
CheckSoftand
Firmwith7
andMAXInflate
Lightfunction
segment display
function

N
Return
to
Vendor

O
K

N
Return
to
Vendor

O
K

N
Return
to
Vendor

O
K

InvacareMA65UnitisPatientReadyandfullyfunctional

Damaged?
Y

Returnto
Vendorfor
Service

CheckAlarmandLock
function

N
Return
to
Vendor

O
K

Parts:Images&lists
Pump

10

2
1

6
7
11

12

13

P/N:
100255S
100264S
100364S
100532S
100575S
100735S
101266S
200426S
200647S
200648S
300597S
300772S
300773S
400019S
400290S

# PowerUnitandParts

OrderUnit
QTY
1 1ampfuse
10Pack
2 Connectorinsert_
10Pack
3 Powerentrymoduledualfuse
1EA
4 UKHospitalgrade14_powercord 1EA
5 Hosetubing5/32_
1FT
6 Displayribboncable
1EA
7 Pump12LPM
1EA
8 Hooks
1EA
9 Rearhousing
1EA
10 Fronthousing
1EA
11 Hosetubing3/32_(sensorhose)
1FT
12 SolenoidPCBassembly(with
1EA
solenoids)
13 Powersupplyassembly
1EA
14 CPRlabel
1EA
15 Overlaydisplaylabel
1EA

Mattress
20

16
21

17

18

P/N:

MattressandParts

300497S
300527S
300529S
300919S
302138S
K136

16
17
18
N/A
20
21

Aircushion
Hosecoverformanifold
Completehoseconnector
Foamcoverwithfoam(Notinphoto)
Assembly,16CellAP/LALmanifoldkit,withnewCPRvalve
Topsheetnylon

Order
UnitQTY
1EA
1EA
1EA
1EA
1EA
1EA

ServiceGuide
WARNING!Pleasemakesurethecontrolunitisunpluggedandoffduringservicing.AllrepairsshouldbeperformedonanESDsafeworkstation.Service
personnelshouldbeequippedwithanESDmonitortopreventanyunwantedESDtouchingtheinternalparts.

ControlUnitPump
Toreplaceapump,removetherearhousingfromthefronthousingandplaceallmountingscrewsasideforfutureuse.DisconnectACwirefromthe
powersupplyandremovethepumpconnectorfromthesolenoidboard.Oncetheconnectorsareremoved,removethe4longmountingscrewslocated
underneaththeunit.Slowlypulloutthepump.Gentlypulloutthehoseconnectorfromthepumpconnectedtothesolenoidboard.Toinstallanewpump,
followtheseremovalstepsinreverseorder.

PowerSupply
Toreplaceapowersupply,removetherearhousingfromthefronthousingandlayitflatontheworkstation.DisconnecttheACpowercableandDC
powercablefromthepowersupply.Oncethosecablesaredisconnected,removethegroundwirebyremovingsinglenut.Setasideforfutureuse.Next,
exposethebackoftherearhousingandremovethe2screwsholdingthepowersupplyinplace.Obtainanewpowersupplyandfollowtheseremovalstepsin
reverseordertoinstall.

Solenoid
Toreplaceasolenoidboard,removetherearhousingfromthefronthousingandplaceallmountingscrewsasideforfutureuse.DisconnectACwirefrom
thepowersupplyandremovethepumpconnectorfromthesolenoidboard.Oncetheconnectorsareremoved,removethe4longmountingscrewslocated
underneaththeunit.Slowlypulloutthepump.Gentlypulloutthehoseconnectorfromthepumpconnectedtothesolenoidboard.Oncethepumpisout,start
removingthe3screwsthatsecurethesolenoidboardinsidethehousing.Slideoutthesolenoidboardandremovethehosesfromthetopofthesolenoid.
Disconnectthesensorhosethatisconnectedtothedisplayboard.Next,removethedatacablefromthesolenoidboardandtuckawaygently.Toinstallanew
solenoidboard,followtheseremovalstepsinreverseorder.

DisplayLabel
Toreplaceadisplaylabel,obtainaheatgunandsetitonlowheat.Applyheatoverthedisplaylabelwithaslowmotionlefttorightuntilthedisplaylabel
iswarmtothetouch.Oncethelabeliswarm,grabthecornerofthedisplaylabelandslowlypullbackthelabel.DONOTPULLTOOHARD.Pullingtoohardmayrip
offPCBtracesfromthedisplayboard,causingdamageandreplacementofthedisplayboard.Ensurealltacticaldomesareintact.Ifyoupulloffatacticaldome,
reattachtacticaldometothedisplayboardandtestalltacticaldomesbeforeapplyingnewdisplaylabel.Oncealltacticaldomesverified,reattachthenewdisplay
label.Pressfirmonthedisplaylabel.Again,verifyalltacticaldomesareinworkingorder.

PowerEntryModule
Toreplaceapowerentrymodule,removetherearhousingfromthefronthousingandplaceallmountingscrewsasideforfutureuse.DisconnectACwire
fromthepowersupplyandremovebothwhiteandblackferriteclampsfromthepowerentryACwires.Removeanysiliconearoundthepowerentrymodulenut
andscrew.Removebothmountingscrewsfromthepowerentrymoduleandslideoutpowerentrymodule.Soldertoolisrequiredforremovingcablingfrom
damagedpowerentrymodule.Carefullyremove/cutawayheatshrinkfromthecableandremoveACwireswithsolderingtool.Slideon2newblackheatshrink
bandstoeachsideoftheACpowercablebeforereattachingpowerentrymodule.Reattachnewpowerentrymoduletothecablesandresolderwires.Slideup
heatshrinkandusetheheatgunatlowsettingtoshrinktheheatshrink.Oncewiresareattached,followtheseremovalstepsinreverseordertocomplete
reinstallofpowerentrymodule.

CPCConnector
ToreplaceaCPCconnector,removetherearhousingfromthefronthousingandplaceallmountingscrewsasideforfutureuse.Removeziptiesholding
theairhosestotheconnectorandmakesureyoudonotleaveanyziptiesinsidetheunit.Gentlyslideoutairhosesfromtheconnectorandsetasidesoitsnotin
theway.Youwillneedaratchet,9/16standardsocketsandawrenchofsize5/8inordertoremovetheCPCconnector.Onceremoved,insertanewconnector

andretighten.DonotovertightentheCPCConnector;thismaycausedamagedtothehousingorconnector.Oncehosesarereconnecttothebrassconnector,
addzipstiesandretightenthescrews.

Housing
Toreplacebothfrontandrearhousings,followthespecificpartreplacementinstructionsuntilallthepartsareout.Theremainingparttoremoveisthe
displayboard.Toremovethedisplayboard,removeallnutsandwashersfromthedisplayboard.Tocompletereinstallofallpartsinsidetheunit,obtainanew
frontandrearhousingandfollowallremovalstepsinreverseorder.Recommendedinstallorderisthedisplayboard,solenoidboard,pump,powerentrymodule,
andthenthepowersupply.Toremovetheseriallabelontherearhousing,followtheinstructionsprovidedforDisplayLabelremoval.Gentlyremovetheserial
label.Reusetheseriallabelonthenewrearhousing.Onceallpartsaresecuredandinstalledcorrectly,calibratetheunitbypressingandholdingtheSOFT,
FIRM,andALMSIL_keys.Oncetheunitiscalibrated,theunitshouldbefullyfunctionalandreadyforuse.

Calibrationandconfigurationofsettings
(withunitsinstandby&mattresshosedisconnected)
Calibrationmode:
PressandholdSOFT,FIRMandALMSILkeyswhileinstandby
7segmentdisplaysCforCalibration
PressLAL/MAXkeytotoggleLALfunction
Press"A/PTIME"keytocalibrateandendroutine

Mattress
AirCell
Toremoveanaircellfromthemattress,disconnectthemattressfromthecontrolunit.Removethetopsheetfromthemattressbyunzippingthezipper
thatconnectsthetopsheettothebase.Locatetheaircelltoberemoved.Oneachsideoftheaircellthereisasnap.UnsnapthesnapsanddisconnecttheCPC
connectorfromthemanifold.Thecellisdisconnectedfromthemanifoldandcanberemoved.Followtheseremovalstepsinreverseordertocompletereinstall
ofaircell.

FoamPad
Toremovethefoambasefromthemattress,disconnectthemattressfromthecontrolunit.Removethetopsheetfromthemattressbyunzippingthe
zipperthatconnectsthetopsheettothebase.Disconnectthesnapsalongtheleftsideofthemattresstorevealthefoampadcover.Unzipthefoampadcover
andremovethefoam.Followtheseremovalstepsinreverseordertocompletereinstallofthefoambase.

Manifold
RemvingManifold
Disconnectthemattressfromthecontrolunit.Removethetopsheetfrommattress,byunzippingthetopsheetfromthebase.Unsnaptheaircellson
themanifoldside(patientrighthandside),startattheheadofthemattress,andstartunsnappingallofthecellsfromthebaseuntilyoureachthefootendof
themattress.Unsnapthemanifoldhosecoverfrommanifoldcoverflap(locatedatfootend).Atthepatientsrighthandsideofthemattress,noticed3
manifoldsleevesthatholdthemanifoldinplace,therearefemalemanifoldconnectorscomingthroughthem.Startatthefirstsleeveandstartpushingthe
femaleconnectorsthroughthebuttonholes,repeatprocessonthetworemaining.Onceallfemaleconnectorsarepushedthroughthemanifoldsleeves,
slowlystartpullingthemanifoldoutthroughthemanifoldcoverflap,untilmanifoldiscompletelyout.

InstallingnewManifold
Startfeedingnewmanifoldthroughthemanifoldcoverflapandtroughthe3manifoldsleeves.Becarefulnottosnagafemaleconnectoronthe
manifoldsleeve.Itmaydamagethemanifoldcausingmanifoldtoleakandnotinflatecorrectly.Snapthemanifoldhosecovertothemanifoldhosecoverflap.
Forthisstep,startatthefootendofthemattress.Onthefirstmanifoldsleeve,insertnumber2and3connectors;onthesecondmanifoldsleeveinsert
number7and8connectors,onthethirdmanifoldsleeveinsertnumber19and20connectors.Understandthereareonly2connectorstoasleeveandifyou
missaholeonthemanifoldsleeve,themanifoldwillnotsitcorrectly.Oncemanifoldisseatingcorrectly,startconnectingallthecellstothemanifold.When
allcellsareconnectedtothemanifold,startsnappingtheaircellstothemattressbase.Attachthetopsheettothemattressbyzippingthetopsheettothe
base.

Contact

InvacareEUExport
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32457PortaWestfalica
Germany
edo@invacare.com
+495731754540