2014-4968-1L-1002 - Rev. D HVAC Specification For LQ Module

Cuu Long Joint Operating Company
SU TU TRANG FULL FIELD DEVELOPMENT PHASE 1

DETAILED ENGINEERING AND PROCUREMENT ENGINEERING
SUPPORT SERVICES
HVAC SPECIFICATION LIVING QUARTER MODULE
Document Number
2014-4968-1L-1002
Project No.: 1022
09-07-15
Approved For Design
TTTP
03-07-15
Issued For Review
TTTP
Rev.
Date
Purpose of Issue
Prepare
d
VTH/DV
T
VTH/DV
T
Checked
BCAD
ND Khoa
BCAD
ND Khoa
Approval
PTSC MC
Review
CLJOC
Approva
l

DETAILED ENGINEERING AND PROCUREMENT
ENGINEERING SUPPORT SERVICES
Doc. No.: 2014-4968-1L-1002

Rev: D
REVISION RECORD SHEET
N
o.
Rev
.
No.
Content of Revision
Date of
Revision
Approved For Design (FEED)
05-02-15
Issued For Review
03-07-15
Approved For Design
09-07-15
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Rev: D
TABLE OF CONTENTS
1.0
INTRODUCTION
1.1
DESCRIPTION OF FACILITIES
1.2
DOCUMENT PURPOSE
1.3
ABBREVIATION AND DEFINITION
1.4
REFERENCES
2.0
GENERAL REQUIREMENT
10
2.1
UTILITY AND ENVIRONMENT CONDITIONS
10
2.2
TECHNICAL INTERGRITY
11
2.3
DESIGN LIFE
11
2.4
CONFLICT RESOLUTION
11
2.5
UNITS OF MEASUREMENT
12
2.6
AREA CLASSIFICATION
12
3.0
SCOPE OF WORK
12
3.1
SCOPE OF WORK SUMMARY
12
3.2
KEY PERFORMANCE PARAMETERS
16
4.0
HVAC TECHNICAL REQUIREMENTS
16
4.1
AIR COOLED CONDENSING UNIT
16
4.2
AIR HANDLING UNITS
20
4.3
SUPPLY AND EXHAUST FANS
26
4.4
ELECTRIC DUCT HEATERS
28
4.5
COALESCER FILTERS
29
4.6
REFRIGERANT PIPING
30
4.7
DRAIN PIPING
30
4.8
PIPING INSULATION
31
4.9
SOUND ATTENUATORS
31
4.10
DUCTWORKS SYSTEM
32
4.11
DUCT INSULATION
36
4.12
AIR TERMINAL DEVICES
37
4.13
FIRE DAMPERS
38
4.14
GAS TIGHT DAMPERS
40
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4.15
BACKDRAFT DAMPERS
42
4.16
PRESSURE RELIEF DAMPERS
42
4.17
MOTORIZED SHUT OFF DAMPER
42
4.18
VOLUME CONTROL OR BALANCING DAMPER
43
4.19
FIXED WEATHER LOUVERS
43
4.20
INSTRUMENTATION AND CONTROL REQUIREMENTS
44
4.21
HVAC CONTROL PANEL
48
4.22
INTERFACE WITH PLATFORM SYSTEM
50
5.0
ELECTRICAL REQUIREMENTS
52
5.1
GENERAL
52
5.2
ELECTRICAL SYSTEM VOLTAGES, FREQUENCY & TOLERANCES
52
5.3
ELECTRIC MOTORS & LOCAL CONTROL STATIONS
52
5.4
EARTHING & BONDING
53
6.0
STRUCTURAL REQUIREMENTS
53
7.0
CABLES INTERFACE
54
8.0
PAINTING
54
9.0
INSPECTION AND TESTING
54
10.0
WEIGHT CONTROL
57
11.0
SPARE PARTS, SPECIAL TOOLS
57
11.1
SPARE PARTS
57
11.2
SPECIAL TOOLS
58
12.0
MARKING
58
12.1
NAME PLATE
58
12.2
EQUIPMENT NAME PLATE
59
13.0
QUALITY ASSURANCE & QUALITY CONTROL
59
14.0
PREPARATION FOR SHIPPING AND STORAGE
59
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1.0
1.1
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Rev: D
INTRODUCTION
DESCRIPTION OF FACILITIES
The Su Tu Trang (White Lion) field is located at the South end of Block 15-1
(approximately 20kms South of STV) in approximately 56 meters of water. The Block
15-1 contract area is located in the Cuu Long Basin offshore southern Vietnam, 180
kilometres southeast of Ho Chi Minh City.
The development of Su Tu Trang started in September 2012 with the Long term
Production Testing Phase (LTPTP). It consists of a remote, unmanned wellhead platform
(WHP-C) that produces to and is controlled from the Su Tu Vang CPP. The platform has
the capability of handling up to 4 high pressure gas wells. Present production is 6,000
BPD of condensate and 50 MMSCFD of gas and all the STT produced fluids are
exported for processing to the Su Tu Vang CPP via a multiphase 12 pipeline.
Production of the Su Tu Trang Field is now bottlenecked by the CPP process capacities,
and most significantly by the gas export pipeline to shore and the gas sales demand in
South Vietnam.
The purpose of the Phase 1 of Su Tu Trang Full Field Development is to face these
restrictions by allowing the increase of the condensate production while keeping the gas
export flow rate steady. It will also provide more reservoir information to support STT
Full Field Development Phase 2 that will significantly increase gas production/export.
The Project consists of the installation of a reinjection platform (ST-PIP) bridge-linked to
the existing WHP-C, the drilling of two new wells on ST-PIP and the conversion from
producers into injectors of two existing wells on WHP-C. The outcome of the project will
be a continuous production rate of 150 MMSCFD, a reinjection rate of 100 MMSCFD,
an export rate of 50 MMSCFD to Bach Ho via CPP (no change), and an incremental
condensate production of 13,000 BPD.
ST-PIP will be bridge-linked to a separated living quarters platform designed for 20 pax
during Phase 1, but extendable to 60 pax at a later stage. In addition to accommodation,
ST-LQ will be equipped with most of the utilities for ST-PIP. ST-PIP is also designed to
be bridge-linked to a separated Central Gas Facility Platform (CGF) in the future (Phase
2).
1.2
DOCUMENT PURPOSE
This specification defines the minimum requirements for the design, supply, materials,
manufacturing, fabrication, painting, packaging for shipment, delivery, assembly,
installation, testing and commissioning of the Heating, Ventilation and Air Conditioning
System for the Living Quarter Module on the Living Quarter Platform (ST-LQ) for the Su
Tu Trang Full Field Development Phase 1 Project. The HVAC VENDOR shall ensure
that all equipment, materials and services supplied meet the requirements of this
document and of the codes, standards and specifications nominated herein, whether the
equipment or services are supplied by HVAC VENDOR directly or through LQ Module
Vendor..
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1.3
Doc. No.: 2014-4968-1L-1002

Rev: D
ABBREVIATION AND DEFINITION

1.3.1
Definitions
Definitions used in this document are described below:

COMPANY
[CPY]
EPCI CONTRACTOR
[CTR]
DETAILED
ENGINEERING
INTEGRATED TEAM
[DE]
VENDOR
SUB-VENDOR
1.3.2
CUU LONG JOINT OPERATING COMPANY. [CLJOC]

PTSC MECHANICAL & CONSTRUCTION CO., LTD.
[PTSC M&C]
TECHNIP VIETNAM CO., LTD. [TPVN]
PTSC MECHANICAL & CONSTRUCTION CO., LTD.
[PTSC M&C]
PETROVIETNAM ENGINEERING COMPANY. [PVE]
Party responsible for manufacturing and/or packaging of
equipment.
Other entity employed by VENDOR to perform work and/or
supply equipment.
Abbreviations
AHU
Air Handling Unit
ACCU
Air Cooled Condensing Unit
ASHRAE
American Society of Heating, Refrigerating and Air

Conditioning Engineers
BPCS
Basic Process Control System
DX
Direct Expansion
FAT
Factory Acceptance Test
FCS
Facility Control System
FGS
Fire and Gas System
HCP
HVAC Control Panel
HMI
Human Machine Interface
HVAC
Heating, Ventilation, Air Conditioning
ISO
International Organisation for Standardisation
LQM
Living Quarter Module
LV
Low Voltage
MCC
Motor Control Centre
MODBUS
Serial Communication Protocol by Modicon
NFPA
National Fire Protection Association
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1.4
Doc. No.: 2014-4968-1L-1002

Rev: D
PLC
Programmable Logic Controller
SAT
Site Acceptance Test
SIS
Safety Instrumented System
ST-LQ
Su Tu Trang Living Quarter Platform
ST-PIP
Su Tu Trang Production and Injection Platform
REFERENCES
1.4.1
Codes And Standards
The HVAC system design, equipment selection and operation shall be in accordance with
the codes and standards listed below and shall include any other document referenced.
The latest editions, as of the purchase order date, of the referenced Codes, Standards,
Specifications and Regulations shall be considered part of this Specification requirement.
VENDOR shall be responsible for ensuring compliance with all applicable Vietnamese
Codes, Standards, and Regulations.
AISC
AMCA
Steel Construction Manual

Air Moving and Conditioning Association (All documents)
American Petroleum Institute Recommended Practice for
Classification of Locations for Electrical Installations at
API 505
Petroleum Facilities Classified as Class I, Zone 0, Zone 1 and
Zone 2.
Recommended Practice for Planning, Designing and
API RP-2A
Constructing Fixed Offshore Platforms
ARI
Air Conditioning and Refrigeration Institute
ARI 410
Forced Circulation Air Cooling and Air Heating Coils
ARI 430
Central Station Air Handling Units
ARI 520
Performance Rating of Positive Displacement Condensing
Units
ARI 540
Performance Rating of Positive Displacement Refrigerant
Compressors and Compressor Units
ASTM B543
Specification for Welded Copper and Copper-Alloy Heat
Exchanger Tube
ASME B16.5
Pipe Flanges and Flanged Fittings
BS EN 378-2
Refrigerating systems and heat pumps Safety and
environmental requirements
ASHRAE Fundamentals, HVAC Applications, HVAC
ASHRAE
Systems and Equipment and Refrigeration Guides.
ASHRAE Standard 62 Ventilation for acceptable indoor air quality
Method of Testing General Ventilation Air-Cleaning Devices
ASHRAE 52.2
for Removal Efficiency by Particle Size
Page No.: 8 of 59


ASME 31.3
ASTM
ATEX
AWSD1.1
BS 476
BS EN 10240
EEMUA 141
EN 779
IEC 60331
IEC 60332 - 3
IEC 60034-1
IP 15
ISO 9001 : 2008
ISO 14001 : 2004
ISO 15138:2007
NFPA 90A
NFPA 496
IEC 60079-0
IEC 60079-1
IEC 60079-2
IEC 60079-7
IEC 60079-10
IEC 60079-11
IEC/TR 60079-13
IEC 60079-14
IEC 60079-15
SMACNA
Doc. No.: 2014-4968-1L-1002

Rev: D
ASME Code for Pressure Piping - Process Piping

American Society for Testing and Materials
ATmosphere EXplosibles
Structural Welding CodeSteel
Part 7 Surface spread of Flame Tests for Materials
Metallic Products Types of Inspection Documents
Guide to the Use of Noise Procedure Specification
Particulate air filters for general ventilation. Determination of
the filtration performance
Fire resisting characteristics of electric cables
Tests on electric cables under fire conditions, Part 3: Tests on
bunched wires or cables
Rotating Electrical Machines Part 1 : Rating and Performance
Institute of petroleum model code of safe practice part 15
Quality Management Systems - Requirements
Environmental Management Systems Requirements with
guidance for use
Petroleum and natural gas industries Offshore production
installations. Heating, Ventilation and Air-conditioning
Installation of air conditioning and ventilation system
Purged and pressurized enclosures for electrical equipment.
Electrical apparatus for explosive gas atmospheres - Part 0:
General requirements
Electrical apparatus for explosive gas atmospheres - Part 1:F|
ameproof enclosures "d"
Pressurized enclosures "p"
Increased safety 'e'.
Classification of hazardous areas
Intrinsic safety "i"
Electrical apparatus for explosive gas atmosphere - Part 13:
Construction and use of rooms or buildings protected by
Pressurization
Electrical apparatus for explosive gas atmosphere Part 14:
Electrical installations in hazardous areas (other than mines)
Type of protection "n"
HVAC Duct Construction Standard
Page No.: 9 of 59


SMACNA
SMACNA
TCVN 5687-2010
TCVN 6767-2000
Doc. No.: 2014-4968-1L-1002

Rev: D
HVAC System Testing, Adjusting and Balancing

HVAC Air Duct Leakage Test Manual
Ventilation, Air-conditioning and Heating Design Standard
Fixed Offshore Platforms
VENDOR shall be responsible for ensuring compliance with all applicable Vietnamese
Codes, Standards, and Regulations.
All equipment / packages are subject to VR (Vietnam Register) classification
requirements.
1.4.2
Project Documents
2014-4800-9L-0001
Process Design Basis
2014-4800-1H-1002
HVAC Philosophy and Basis of Design
2014-4868-16-1001
HVAC Symbols & Legends
2014-4868-16-1002
HVAC Standard Details
2014-4968-1U-1002
HVAC Equipment List-LQ Module
2014-4968-1J-1002
HVAC System Calculation-LQ Module
2014-4968-1M-1002
HVAC Equipment Datasheet-LQ Module
2014-4968-16-1003
HVAC Ducting & Instrument Diagram-LQ Module
2014-4968-16-1005
HVAC Equipment & Ducting Layout- LQ Module
2014-4800-1L-0004
Painting and Coating specification
2014-4800-1L-0005
Insulation and personnel protection specification
2014-4869-3H-0001
Electrical Design Basis
2014-4869-3H-0002
Electrical Design and Operating Philosophy
2014-4869-3L-0002
2014-4869-3L-0004
2014-4869-3L-0012
2014-4869-3L-0007
Electrical
Requirements
for
Package
Equipment
Specification
Induction Motors Specification (Medium Voltage & Low
Voltage)
Specification for Heli Deck, VFD Panel, Lighting Fixture,
Socket Outlet, Junction Box, Cable Gland, Cable Tray and
E&I Bulk Material
Electrical, Instrument, Telecommunication Cables and Wires
Specification
2014-4869-3L-0010
E-House Building Specification
2014-4869-3L-0009
Electrical Equipment
Specification
Testing
and
Commissioning
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Doc. No.: 2014-4968-1L-1002
2.0
2.1
Rev: D
2014-4873-3L-0001
LV Switchgear and MCC Specification
2014-4806-4L-0003
Control System General Specification
2014-4806-4L-0001
Instrument Design Specification
2014-4806-4L-0002
Instrument Installation Specification
2014-4806-4L-0005
Instrument Requirements
Specification
2014-4800-5H-0001
HSE Philosophy & Basis of Design
2014-4804-4L-0001
Fire & Gas Detection Equipment Specification
2014-4992-6L-0001
Living Quarter Modules Functional Specification
2014-4800-5H-0002
Hazardous Area Schedule and Report
2014-4891-6L-0004
Specification for Structural Fabrication & Welding
2014-4889-6L-0005
Specification for Structural Skids for Packaged Equipment
2014-4992-91-0002
Living Quarters - Architectural Elevation South View
2014-4992-91-0003
Living Quarters - Architectural Elevation North View
2014-4992-91-0004
Living Quarters - Architectural Elevation East View
2014-4992-91-0005
Living Quarters - Architectural Elevation West View
2014-4992-91-0006
Living Quarters - Architectural First Floor Plan
2014-4992-91-0007
Living Quarters - Architectural Second Floor Plan
2014-4992-91-0008
Living Quarters - Architectural Third Floor Plan
2014-4992-91-0010
Living Quarters - Architectural Roof Floor Plan
For
Package
Equipment
GENERAL REQUIREMENT
UTILITY AND ENVIRONMENT CONDITIONS
The design shall take into account the following influencing factors:
a) Climate
Tropical
Dry Bulb Temperatures
Wet Bulb Temperatures
Rainfall
Wind
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Rev: D
Airborne Contaminants
b) Orientation
Sun Path
Prevailing wind direction
Prevailing wind speed
c) Safety
Fire Detection
Fire Protection
Fire/ Smoke Control
Gas Detection
d) Economics
2.2
Type of System Control
Energy and Environmental Conservation
TECHNICAL INTERGRITY
The VENDOR is responsible for the technical integrity of the equipment, including
design, materials, manufacture, assembly, testing, performance, and specified engineering
services.
All these activities are to be in accordance with the scope of supply, this document and
data and interface information supplied by VENDOR.
2.3
DESIGN LIFE
All equipment located outdoor shall be weatherproof, suitable for corrosive, saliferous
marine atmosphere. Equipment and system components shall be designed and
constructed for a 20 year operating life for the facility.
The design shall take into account operational and capital expenditure in the selection
options to achieve the lowest life cycle cost.
2.4
CONFLICT RESOLUTION
The following order of priority shall apply to the various documents, codes and standards
called up with the enquiry or purchase order.
a
Mandatory local laws and regulations
e) Purchase Order/ Purchase Contract (and associated terms and conditions)

f) Data Sheets & drawings
g) This Specification
h) Other applicable projects specifications
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Rev: D
i) International Standards and codes

j) Standard Industry practices
Compliance with the statutory requirements of Vietnamese Authorities is mandatory. In
the event of conflict between the above documents or documents forming part of the
requisition, the VENDOR shall inform in writing and receive written clarification from
before proceeding with the work.
2.5
UNITS OF MEASUREMENT
The International System of Units (SI Units) shall be used in all design, engineering
document and drawing. Where standard equipment is normally supplied in Imperial
Units, the Imperial units shall be shown on drawings with Metric equivalent in brackets.
2.6
AREA CLASSIFICATION
The electrical and instrument equipment for the HVAC system shall be designed
suitable for the following hazardous classification:
Outdoor equipment shall be capable of withstanding the corrosion and other

deleterious effects of a saliferous, humid environment. All electrical component of
HVAC equipment shall be certified suitable for operating in Zone 2, Group IIA,
T3 and IP56 as a minimum requirement, if installed externally.
All instrumentation shall be certified suitable for operating in Zone 2, Group IIA,
T3 and IP66 as a minimum requirement, if installed externally.
Indoor equipment inside pressurized building or located within safe area shall be
non-rated, except Battery room which is classified as Zone 1, Group IIC, T3 if
applicable.
Motorized Fire dampers shall be certified for Zone 1, Group IIA, T3 (Group IIC
for Battery room)
All externally mounted electrical components that are required to operate in an

emergency shall be suitable for zone 1.
3.0
3.1
SCOPE OF WORK
SCOPE OF WORK SUMMARY
The HVAC VENDOR shall be responsible for complete design, materials,
manufacturing, fabrication, painting, packaging for shipment, delivery, assembly,
installation, testing and commissioning of the complete HVAC system to satisfy the
requirements as specified in this specification, attachments, applicable codes, standards,
regulations and in other referenced documents and drawings.
The scope of supply/ work for the HVAC System shall include but not be limited to:
a
Develop the detail design for the complete HVAC system based on the preliminary
design provided by COMPNAY, including but not limited to:
Cooling and heating load for HVAC system sizing
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Rev: D
Supply, Exhaust and Pressurization Fans Sizing Calculations
Noise Calculations and sound attenuator sizing
Ducting static pressure calculations
Ducting sizing calculation
Design calculations for lifting lugs, spreader bars, sling and shackle sizing
HVAC Duct and Instrumentation Diagram
Duct support location plans and support details.
Instrument location
HVAC Material Take Off (MTO)
Drawings and Documents in accordance with contract data
HVAC instrument hook-up drawings
PLC user program listing & I/O address mapping.
HVAC Cause & Effect Matrix drawings
Detail specifications, datasheets for system, system components within HVAC

package
Detail ducting, piping and equipment layout, ducting/piping support layout, shop
drawings and all other detail drawings as required for fabrication and installation.
HVAC System Control System Philosophy
HVAC instrument list, control schematic diagram.
HVAC System Installation Drawing including Electrical & Instrument equipment

& components.
HVAC Control Panel & Local Control Station arrangement and electrical single
line diagram for HVAC system.
Electrical cable sizing calculation
Electrical cable and control cable routing drawings and other details necessary for
installing cables
Fabrication, Installation and commissioning of the complete HVAC systems in the

minimum requirements per HVAC Ducting & Instrument Diagram.
Submit a detailed procedure for Installation, FATs, SATs, Pre-commissioning, and

balancing.
Fabrication, Installation and commissioning of the complete HVAC systems together

with system interfacing with SIS/FGS and BPCS requirements.
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e
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Rev: D
Supply of HVAC related equipment where applicable, required for satisfactory

operation of complete HVAC systems, including but not limited to:
Air Cooled Condensing Units.
Direct Expansion Air handling units complete with Skid (condensate water pipe
out of AHU skid)
HVAC Control Panel and Local Control Station
Insulation for condensate drain piping
Drain pipe of AHU / Coalescer filter to platform drain tie-in point
Supply fans (individual units not associated with AHU's) for Stairway, Galley
room
Exhaust fans for Galley room, Medical room, Smoking room & Janitor, Laundry
room, All Toilet & Janitor and Lockers...
Electric Duct Heaters
Supply air diffusers, return air grilles and wall louvers
Electrically operated Fire dampers
Motorized shut off dampers, modulating dampers, gas tight damper, pressure
relief dampers, non-return dampers and volume control dampers
Sheet metal ductworks, hangers and accessories
Interfacing and termination junction boxes for incoming power supply and control
wiring
Sound attenuators
Smoke & Gas Detectors in intake air duct
Vibration isolation mounts
Filter coalescer for fresh air intakes and filtration system within AHU skid
Ductwork insulation
Refrigeration pipe and accessories
Insulation for refrigeration pipe
Penetration duct
Fire rating insulation for penetration duct
Packing, preservation, preparation for shipment and delivery of equipment.
Fully integrated HVAC Control Systems including control panels and field
instruments
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VENDOR shall supply and install power and control / instrumentation cabling,
cable gland within HVAC system. Power cabling feeder for HCP to be supplied
and installed by COMPANY.
Interfacing and termination junction boxes for incoming power supply and control
wiring
PLC operating system, user software & other software correlated with the HVAC
system such as communication software.
A Bi-Directional Modbus RTU (RS-485) interface shall be provided between the

BPCS and HVAC Control Panel PLC. COMPANY shall supply the required RS485 cables and connectors. VENDOR to provide a complete tag listing for the
interface with mapping address ranges and alarm set points.
All interconnection points between the HCP and Fire and Gas System (FGS) shall
be hardwired.
All interconnection points between the HCP and BPCS using hardwired.
Provision of electronic copy in CD ROM for the PLC program / software

correlated with the HVAC system.
Skids and all platforms and walkways necessary for ease of installation, operation
and maintenance
All necessary instrumentation for the indication and control of operational

parameters, including all cabling and tubing
All necessary electrical works, electrical components, motors, motor starters,

compressors, electrical power cabling, trucking, trays.
Factory acceptance test (including AHU leakage test)
Inspections and testing (including Duct leakage test)
Surface preparation and painting
List of 1- year spare part
Spare parts required for start-up and commissioning
Special tools for operation, installation and maintenance purposes
Technical support and trouble shooting of the HVAC system
Each component of equipment shall be provided with a stainless steel nameplate

stating the manufacturer, serial number, equipment tag number, capacity, weight,
power rating, voltage, full load current and other essential data. Field instruments
shall be provided with stainless steel tags and secured with stainless steel wires
Documentation per VDRL as detailed in Purchase Requisition
Training to operator personnel at site.
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The following items shall be excluded from HVAC VENDOR scope of

supply:Power feeder cables to HCP
Interfacing cables between HCP and COMPANY BPCS, FGS
The following items shall be included from LQ Module VENDOR scope of supply:
Wall opening for ducting and cable within HVAC system
Foundation for support of AHUs, ACCUs
Site earthing / bonding of the package
Multi cable transit (frame and insert bock) and field cable tray / ladder
Canopy or exhaust hoods in Galley room
The VENDOR shall indicate the package envelope and interface points in the bid
documents, and no changes shall be made thereafter unless by mutual agreement.
The equipment shall be delivered in the minimum practical number of assemblies and to
suit transportation and receipt at site. Shipment plan shall be submitted for approval.
These specifications are considered as a minimum requirement and any work not
described or expressly set forth herein, but necessary to complete the work to the true
intent and meaning of the specification shall be furnished by the VENDOR without any
extra cost. The VENDOR is responsible for providing a functional and integrated
package. All the equipment shall be furnished new and unused.
3.2
KEY PERFORMANCE PARAMETERS

The following are considered to be key performance parameters and will be verified as
part of the acceptance test.
4.0
4.1
Space condition air to meet the requirements of humidity and temperature for the
nominated rooms at specified fresh air make up and air changes per hour.
Sound pressure levels as specified.
Maintain room pressurization as specified for all room.
Movement of air shall always be from clean area to other areas.
HVAC controls and interfacing with BPCS and FGS.
HVAC TECHNICAL REQUIREMENTS

AIR COOLED CONDENSING UNIT
4.1.1
General
Air Cooled Condensing Units shall be two (2) x 100% configurations with duty and
standby operation.
VENDOR shall furnish all components and ancillary equipment necessary to make each
unit package complete, safe and ready for operation.
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Unit performance shall be rated in accordance with AHRI Standard 365, latest edition.
System performance shall be rated in accordance with AHRI Standard 340/360, latest
edition.
Unit construction shall comply with latest edition of ASHRAE, ISO 9001:2000 and with
IEC
Unit shall be full function tested at HVAC vendor's factory.
The scope of supply shall include, but not be limited to, the following for each package:
Each duty/standby unit shall have 2 independent refrigeration circuits and shall
consist of 2, 3, or 4 reciprocating, semi-hermetic or scroll compressors, air-cooled
coil and propeller-type condenser fans. Unit shall discharge condenser air upward.
Unit shall be used in refrigeration circuit matched with a direct-expansion airhandling unit.
Local mounted interface junction box shall contain terminals for remote
control/indication/alarm and interlock functions in the HVAC control system.
The VENDOR shall supply the factory assembled, skid mounted package which shall
include, but not limited to the following:
Unit enclosure shall be factory wiring, piping, instruments, safety/protection

devices and compressors complete with acoustic insulation as required
Air cooled condenser, complete with low sound fans and electric motors
Refrigerant receiver, oil separator
Compressors (reciprocating, semi-hermetic or scroll)
First fill oil charge and nitrogen holding charge
Interconnecting refrigerant pipework, valves and fittings
Package skid complete with anti-vibration mountings and lifting lugs for
installation
Factory inspection, testing and certification
The Condensing units shall be designed for a marine/offshore installation. The units
should be suitable for continuous full load operation and be complete with integral
automatic capacity control to maintain the desired unit capacity at all times.
Each Condensing unit shall be provided with two (2) nos earthing bosses located
diagonally. The earthing bosses shall be M10, SS316L material complete with threaded
stud, double nut, double flat washer and lock washer.
The unit casing shall be constructed of 316L SS material (minimum 1.5 thickness).
Instrument tubing for Oil/low/high pressure shall be SS316L. Brass fitting shall be
provided between SS316L fitting and copper pipe to prevent galvanic corrosion
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The noise level of the unit shall be no higher than 85dB (A) when measured at 1 meter
away from the edge of equipment.
Refrigerants with zero or low ozone-depletion potential (ODP) and low global warming
potential (GWP) shall be used.
Materials for rivets, bolts and nuts used on the unit shall be as following:
Rivets: stainless steel 316L
Screws: stainless steel 316L
Nuts: stainless steel 316L.
4.1.2
Base Frame
The unit must be assembled on a metallic base plate. The base plate is composed of
profiles assembled together by bolting (including washers). The base frame must be
designed to support the components of the unit without complementary structure. The
base frame must be designed to guarantee the structure integrity (finite element
calculation and shake table test must be used for the design).
The base frame should be 316L stainless steel or Carbon steel with painted as per
Painting and Coating specification 2014-4800-1L-0004 suitable for the external
environment.
Base frame shall be provided the lifting lug which shall be certificated by third party and
Company inspected and approval
The base frame must be designed by the VENDOR to allow a handling by crane.
Specification for handling has to be issued by the VENDOR.
For handling and positioning, the VENDOR must provide the instruction manual.
Pictograms indicating the slings positions on the base frame handling points must be
fixed by sticky tape or painted on each side of the unit. If slings must be moved apart
from the unit by mean of a lifting beam, the lifting beam must be supplied with the unit.
All details relative to the handling means must be mentioned in the handling instruction
manual. Centre of gravity must be indicated and sized on drawings.
The design of the base frame must allow the removal of components from unit without to
remove any part of the base frame.
4.1.3
Fans
Condenser fans shall be direct-driven propeller type, discharging air vertically upward.
Condenser fan motors shall be 3-phase type with class F insulation and permanently
lubricated bearings. Motors shall be drip proof with sealed bearings.
Condensing fan casing shall be SS316. Shafts shall have inherent corrosion resistance.
Anti-spark and anti-static features should be provided for all fans
Fan blades shall be statically and dynamically balanced.
The material of fan impellers shall be Al-Alloy for marine/offshore installation, unless
otherwise stated. Fans shall be protected by SS 316L wire safety guards.
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Fan motor casing shall be carbon steel with marine painted as per Coating and Painting
Specification.
Fan motor shall be marine painted as per Painting and Coating specification 2014-48001L-0004.
ATEX European directive 94/9/EC and 1999/92/EEC shall be applied to fan motors. A
Statement of compliance shall be delivered by a Notified Body such as IEC Ex or
ATEX.
Motors shall be certified for zone 2, group IIA, temperature class T3 as minimum and IP
56 protection..
Fan motor should have minimum 80% efficiency
4.1.4
Compressors
The compressors shall be serviceable, reciprocating, semi-hermetic or scroll type of

modern design and shall be fully equipped in accordance with the latest practice.
Compressors shall be certified for zone 2, group IIA, temperature class T3 as minimum
and IP 56 protection. The selection of instruments shall be Exd and IP 66 protection.
Compressor casing shall be marine painted as per Painting and Coating specification
2014-4800-1L-0004.
Compressors shall be equipped with an automatically reversible oil pump, operating oil
charge, suction and discharge shutoff valves, refrigerant strainer/dryers and all necessary
safety-controls including over-temperature protection for motor.
Compressors shall be mounted on rubber vibration isolators to minimize sound and
vibration transmission to the unit frame and the platform structure. Hot-gas mufflers shall
be installed to give smooth and quiet operation. Each compressor motor shall have
internal motor protection against overheating, provided by quick-sensing elements
embedded motor windings. Compressor crankcase heaters shall be provided for
protection against refrigerant migration and oil dilution, and shall be on during
compressor off cycle.
The Compressor should be suitable for continuous full load operation and be complete
with integral automatic capacity control to maintain the desired unit capacity at all time.
The lubrication must be obtained by the differential pressure between oil / refrigerant
separator and compressor. It means that oil pressure fault has to be delayed when
compressor starts.
When the unit design does not allow installing a handling beam above refrigerating
compressor (compressor removal from unit), the ACCU shall be provided with the
handling system allowing the removal of compressors from the unit, without to remove
any other parts of the unit. Each compressor must be equipped with hook(s).
Each refrigerating compressor shall be equipped with suction and discharge isolating ball
valves allowing the dismantling of compressor without loss of refrigerant from discharge
and suction lines.
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The flexible hose SS316L should be provided at both side of Compressor (discharge and
suction).
4.1.5
Condenser coil
Condenser coil shall be suitable to operate in saline condition.

Air cooled condenser coil shall be installed on the unit frame. Condenser coil frame shall
be constructed of stainless steel 316L for installation in an outdoor offshore environment.
Condenser shall be air-cooled heat exchanger and shall be constructed of copper fins
mechanically bonded to copper tubes and copper tube sheets. All copper construction
shall be coated with anti-corrosion resistant coating to provide protection in salty offshore
applications. Fouling factor shall be applied to both tubes and fins. The casing should be
design to make the unit fully weather proof and suitable for installation in an outdoor
marine environment.
The coil must be designed to limit air velocity through fins to a maximum of 4 m/s.
Tubes shall be cleaned, dehydrated, and sealed.
The liquid and gas lines should be provide with shut off valves and pressure relief valves.
Assembled condenser coils shall be leak tested according to BS EN 378-2.
The condenser coils (without treatment against corrosion) must comply with ASTM 85
tested as per annex 3 and annex 5.
4.1.6
Refrigeration Components:
Refrigeration circuit components shall include replaceable-core filter drier, moisture

indicating sight glass, hot gas muffler, hot gas bypass stub tubes, high-side pressure relief
device, liquid line shutoff valve, suction and discharge shutoff valves, nitrogen holding
charge, suction and discharge flexible hose SS316L, solenoid valve, liquid receiver,
accumulator and compressor oil.
4.1.7
Refrigerants
CFC and HCFC use is strictly forbidden in refrigerating equipment, whatever the location
of construction, of installation, of operation of equipment and even if these refrigerants
are not excluded by local law where the refrigerating equipment is built, installed,
operated.
Preferred refrigerant gas is R407C. However, depending on specific operating conditions
and / or refrigerating capacity, R134A and R410A may also be used.
4.2
AIR HANDLING UNITS

4.2.1
General
Air Handling Units shall be two (2) x 100% configurations with duty and standby
operation.
Coil performance shall be certified in accordance with AHRI Standard 410, latest edition.
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Unit performance shall be rated in accordance with AHRI Standard 430 for Central Air
Handling Units and subject to verification of rating accuracy by AHRI-sponsored, third
party testing. Units shall meet NFPA 90A requirements.
Air handling units should be suitable for operating with an air leakage rate as per EN
1886 Standard.
For the whole unit and components, bolts, screws and nuts will be made of stainless steel
(nuts 316 and screws 316L), equipped with SS316L washers.
It is required that the unit can be totally dismantled (panels and components).
Air handling unit shall be of the Packaged Modular custom - built type incorporating
any combination of the unit sections / modules selected and as detailed in the following
schedule.
Each unit shall be delivered in sections, if necessary, to enable the equipment to pass
through available access openings, due allowance shall be made for internal or external
flanges, lifting lugs, joint frames and spacers as necessary for subsequent erection and
maintenance.
AHUs shall have two numbers of earthing bosses mounted diagonally at the base of skid.
Internal light shall be provided for AHUs.
The unit shall be designed for low noise operation. The external noise level at 1m from
the unit shall not exceed 85dB (A). The noise spectrum of the AHU shall be provided.
4.2.2
Base Frame
The unit must be assembled on a metallic base plate. The base plate is composed of
profiles assembled together by bolting (including washers). The base frame must be
designed to support the components of the unit without complementary structure. The
base frame must be designed to guarantee the structure integrity (finite element
calculation and shake table test must be used for the design).
The base frame should be 316L stainless steel or Carbon steel with painted as per
Painting and Coating specification 2014-4800-1L-0004 suitable for the external
environment.
Based frame shall be provided the lifting lug which shall be certificated by third party
and Company inspected and approval
The base frame must be designed by the VENDOR to allow a handling by crane.
Specification for handling has to be issued by the VENDOR.
For handling and positioning, the VENDOR must provide the instruction manual.
Pictograms indicating the slings positions on the base frame handling points must be
fixed by sticky tape or painted on each side of the unit. If slings must be moved apart
from the unit by mean of a lifting beam, the lifting beam must be supplied with the unit.
All details relative to the handling means must be mentioned in the handling instruction
manual. Centre of gravity must be indicated and sized on drawings.
The design of the base frame must allow the removal of components from unit without to
remove any part of the base plate.
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4.2.3
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Casing
The unit casing construction shall have double skin construction to access without
damaging the insulation. The casing shall have a Penta - Post perimeter frame, with a
wholly modular system based on standardized panels and reinforced vertical sections.
The AHU shall have removable panels. The panels shall be held in position by means
of nuts, bolts, lock washers or approved quick release fastenings. The maintenance
access panels/doors shall have door handles and locking mechanism.
Panels shall be made of two layers of stainless steel 316L (minimum thickness 1.5mm). A
mineral wool cushion shall be used to realise thermal and sound insulation and the panel
thickness shall be 50mm. The fixing of each panel to the perimeter frame shall be from
inside the unit. No external panel fixings will be acceptable except access doors.
Some panels shall need to be dismantled to allow access to any component of the unit.
The removal of these panels shall not alter the rigidity of the assembly. Each panel must
be dismantled independently of other panels.
In accordance with the unit size, maintenance areas inside the casing (e.g. fan, filters
sections) shall be equipped with a stainless steel flooring withstanding a load between
240 and 400 kg.
The unit construction shall allow dismantling of any coil (by sliding) by both sides of the
unit, whatever the position of coil junctions to hydraulic circuit. Dismantling of coils
must be possible from both sides of the air handling unit, by removal of panels located in
line with coil. Position of flanges must allow the sliding of coils, for dismantling, without
disconnection of the flanges from headers.
Internal lighting shall be provided for erection and maintenance.
Access doors shall be easy to open and shut.
All AHUs shall be provided with SS316L connecting flanges at inlet and outlet for duct
connections at site. The AHU panels on such inlet and outlet (with duct connections)
shall be provided with additional stiffeners or thicker casing material than the rest of the
AHU panel.
All pipe - work, electrical connections, and access door shall be sealed air and watertight
in order to break thermal bridge.
Panels of air handling unit shall be protected by a plastic film, which will be removed
during commissioning.
Casing shall be delivered with a stainless steel and fitted to provide
Rigid support to the sectional construction
A structure that can be certified as a lifting frame
Support of the unit off the platform steelworks
Sufficient space below the unit to permit drain traps to be installed
The facility for common electrical earthing connections.
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Rev: D
Motors should be mounted to permit easy removal, maintenance and replacement.

4.2.4
Fan Section
The fan shall be of the centrifugal type, backward curved or aerofoil design, split case,
non-overloading type.
The fan design shall take into account a filters pressure loss due to a clogging-up of
100%. Fan shall be preferably in-house production of AHU manufacturer.
Anti-spark and anti-static features should be provided for fan. The fan impeller shall be
dynamically balanced. The balancing shall be in accordance with recognized standard
such as ISO 1940-1 and ISO 14694. Fans with driver power equal or less than 37 kW
(BV-3) shall meet balance quality Grade G 6.3, while fans driver power higher than 37
kW (BV-4) shall meet balance quality Grade G 2.5 per ANSI/ AMCA 204-96 at design
operating speed using contract drive and motor if ordered. The maximum vibration limits
for the assembled fan shall not exceed the peak and RMS values given in clause 8.3 of
ISO 14694. The fan operating point shall be selected on the steeper section of the fan
curve approaching a straight vertical line from minimum to maximum static pressures, in
order to minimize variation in delivered air volume, due to change in external wind
pressure.
Fans shall be selected to give a margin for adjustment of +10% performances without
reaching critical shaft or impeller speeds.
For indirect driven fans, the belt guard (if applicable) shall have a hole over the fan shaft
to enable tachometer readings to be made. Each fan and pulley shall be statically and
dynamically balanced at the factory and shall operate quietly without pulsation. Bearings
shall not be of the permanently lubricated type and any inaccessible bearing shall have
lubrication lines extended to an accessible position. Fan belt guard shall from stainless
steel 316L or galvanize steel and air inlet of fan shall be of anti - sparking type. Belt
guard shall provide brass linings protection to prevent any sparking.
The material of fan impellers shall be heavy-gauge galvanized steel or SS316L
construction as marine/offshore installation, unless otherwise stated.The casing shall be
fabricated out of galvanized steel, with a minimum thickness of 5mm and shall also be
thoroughly sprayed with rubber based undercoating. Every individual fan shall be run
before delivery to check bearing condition and vibration.
Centrifugal fan casings shall be provided with flanged outlet connections and a
removable inlet cone(s). Flanges shall be drilled in accordance with the manufactures
standard detail which shall be subject to review and prior approval by Company /
Purchaser. All fan flanged connections shall be supplied with matching flanges. All fans
being used in hazardous area shall be provided with a non-combustible flexible sleeve
which approved in conformance with ATEX directive. A temperature sensor shall monitor
the temperature of the motor frame. Should the temperature rises above the set point
given by the Manufacturer, the motor shall be stopped.
The fan shall be designed to operate in zone 2, group IIA, temperature class T3 as
minimum and IP 56 protection. The selection of instruments shall be Exd and IP 56
protection. ATEX European directive 94/9/EC and 1999/92/EEC shall be applied to fan
Page No.: 24 of 59

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Rev: D
motors. The fan and motor assemblies shall be mounted on a dedicated support frame.
The support frame shall have fully enclosed anti-vibration mountings to provide a
minimum of 95% vibration isolation and be selected for the applicable fan and motor
assembly static and dynamic loading. Mountings shall be bolted directly to the skid base
support steel. Mountings shall also incorporate adjustable screw settings and be fitted
with a locking device for stability during lifting and transportation. Anti-vibration isolator
materials shall be suitable for marine and corrosive environment. Sufficient sea fastening
shall be provided during transportationFan shaft material shall be constructed same as fan
impeller. All metal parts shall be protected against corrosion by same corrosion
protection than the fan itself.
A pressure differential transmitter shall be supplied with each fan sets to monitor status
for confirmation of operation and initiate automatic changeover of standby fan if
required.
Electrical motors
Specification.
4.2.5
shall
comply
with
2014-4869-3L-0004-Induction
Motors
Cooling Coil
Direct expansion coils shall be designed and tested in accordance with ASHRAE/ANSI
15 Safety Code for Mechanical Refrigeration (latest edition). All cooling coils shall
conform to AHRI Standard 410 and shall be constructed from copper tubes and copper
fins. The cooling coil shall be protected with Heresite Sakaphen anti-corrosion coating or
Carrier E-coating or equivalent product suitable for protection against corrosion due to
saliferous condition.
Coil frame shall be stainless steel 316L. Fin spacing shall be specified and the face
velocity shall not exceed 2.5m/s. The coil section shall be complete with the eliminator
section fabricated in SS316L and drain connection when design coil face velocity
exceeds 2.5 m/s.
Maximum air velocity across the coil shall be calculated taking into account the free
section at the level of the coil rows (thickness of finned tubes and their protection will be
considered).
All joints shall be silver brazed. Headers of cooling coil shall be outside the air stream
enclosed in a double skin insulated box and shall provide maximum face area. Sealing
around cooling coil should be provided to avoid hot air bypass (on the hot air side).
The double section coil shall have intermediate condensate collector tray to reduce
condensates carry over. Drains shall be brought to the drain receiver incorporated in the
floor of the unit.
Drain pans shall be in stainless steel 316L minimum 1.5mm thickness, insulated and
should have at least 4 threaded drain outlet, one in each corner and cross connection.
Sizing of cooling coil shall take into account heat gains due to air compression during its
way through the fan and heat gains due to the motor.
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4.2.6
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Rev: D
Filter Section
Filtration shall be assured by two filtration stage. The frame receiving the filter(s) must
be Stainless steel 316L
Easy access to filters shall be provided for maintenance and replacement. Dismantling of
filters shall be done on dirty side (i.e. in upstream side of filters). Filters shall never be
handled in downstream side relative to the vertical level of filter fixation.
The air tightness between filters and filter holders shall be improved by a joint fixed on
the holder, combined with a device allowing a solid contact between the two elements.
Filters freely installed into slides are prohibited.
A differential pressure transmitter shall be installed on the casing (all at the same
location) and shall be connected to HCP, in order to monitor the filter clogging.
Tubing and fitting for pressure measurement on each filtration stage must be stainless
steel 316L.
When the maximum clogging delta-pressure is reached, an alarm is sent to the HCP.
Then, the fan shall be stopped and an AHU change over shall be carried out.
The following maximum clogging delta-pressure for whole filter section shall be 400 Pa
with below detail:
Pre-filter: 150 Pa
Bag pocket filter (hi-flow): 250 Pa
Variation of clogging- of filters shall not lead to variation of flow above 4% of the
nominal flow of the AHU.
Filter materials shall be flame-retardant, incombustible, and non-odorous. Filter
efficiency & class should be in accordance with European standard EN 779.
The filters shall be composed of two stages:
Pre-filter shall be of the washable type. Filter efficiency shall be of a minimum of

G4 as per EN 779 - 2003 or Eurovent EU4 or ASHRAE 90% Am
Fine-filter shall be of the bag type. Filter efficiency shall be of a minimum of

F7 as per EN 779 - 2003 or Eurovent EU7 or ASHRAE 80% Em 90%
Use of filter material which can produce illness shall not be used like asbestos, glass fibre
class 2B etc.
Type test certificates shall be supplied to check filter efficiency and pressure drop.
4.3
SUPPLY AND EXHAUST FANS

4.3.1
General
Fans shall be selected suitable for marine environment condition and area classification.
Casings shall be hot dipped galvanized after manufacture if it located indoor and SS316L
if it located outdoor.
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The fans will have non-overloading, non-stall, and low noise characteristics. The fans
shall be selected to ensure operation at a wind speed of 28 m/s. Fans shall be selected to
deliver 100% of the required air volumes at all times, irrespective of wind effect.
The exhaust fans shall be capable of operating with varying external wind speeds.
The fan assembly shall include an integral support frame. This frame shall be suitable for
lifting and transporting without any permanent deflection. Lifting lugs or eyes shall be
provided within the structural support frame.
An earthing boss should be welded to the frame, complete with stud, nuts and shake
proof washer.
Anti-spark and anti-static features should be provided for all fans. Each fan shall have an
identification label indicating minimum the duty, serial number, weight and etc.
Galley exhaust fan shall be fire resistant type (2 hours at 400 oC)
Fans motor installed outdoors shall be suitable for Zone 2, IIA, T3. Stairway supply fans
motor shall be explosion proof suitable for zone 1, IIA, T3.
All fans shall be size and capacity not less than the minimum required for the design
when operating under the specified conditions. The fan selected operating at a 75% total
efficiency or better
Impellers shall be statically and dynamically balanced. The material of fan impellers
shall be PAGAS or Al-Alloy or SS316L as marine/offshore installation, unless otherwise
stated. A drain plug shall be fitted to the lowest point of the fan casing
A differential pressure transmitter shall be supplied with each fan sets to monitor status
for confirmation of operation and initiate automatic changeover of standby fan if
required.
Connection of the fan casing of air ductwork shall be by means of flexible connections.
Where required, all ancillaries such as wire guards, cowls, bell mouth entry, volume
dampers or automatic louver shutters shall also be provided
Where fans are connected directly to ductwork, fire proof flexible connections and spigot
companion flanges shall be fitted.
All fans shall be tested in accordance with AMCA Standard 210, Test Code for Air
Moving Devices and BS 848.
The fan shall have 316 stainless steel name plate containing the important information
such as air capacity, motor rating and classification, static pressure and weight. All fans
shall be replaceable without the use of scaffolding.
Fan motors shall be 480V 3ph 60Hz and suitable for operation in the area classification in
which they are sited.
The required degree of protection for the motor and its attached equipment shall not be
less than the following:
At least IP56 for motor and its auxiliary equipment
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Rev: D
At least IP56 for the motor terminal boxes and bearing housings
Electrical motors
Specification.
4.3.2
Doc. No.: 2014-4968-1L-1002
shall
comply
with
2014-4869-3L-0004
Induction
Motors
Axial Flow Fans
Axial flow fans shall be as detailed in the Data Sheets. Fans shall have aerofoil impellers
with adjustable pitch and be suitable for the required duty.
Axial fans should have adjustable-pitch impellers, unless other capacity-adjusting devices
are provided.
Where two axial flow fans are being used as duty and standby units, all necessary
controls and wiring shall be supplied to provide an automatic changeover in the event of
one fan failing together with motorized or back draught damper to prevent short cycling.
Fans shall be designed for balanced and vibration-free operation with a minimum of
noise level and power consumption. Unless specifically approved by the COMPANY, fan
speeds shall not exceed 1800rpm.
The fan and casing shall be carefully selected to suit the service conditions encountered
and shall be protected with due respect to corrosion, inflammability or other hazardous
applications.
4.3.3
Centrifugal Fans
Selection of all fans shall be in accordance with ISO 15138. All HVAC fans shall be
selected and designed to operate satisfactorily in wind conditions varying from still air
to 100-year design wind speed
Centrifugal fan impellers shall be backward curved aerofoil section having nonoverloading power characteristics. Unless specified otherwise, fans may be either indirect
or direct driven.
All impellers shall be keyed to a high tensile steel shaft mounted in end bearings.
Impellers shall be statically and dynamically balanced before fitting to the fan casing
Fans shall have performance ratings certified in accordance with AMCA Publications, or
an approved alternative standard. Variations in air volume due to external wind pressure
shall be minimized by selection of fans having steep curve characteristics.
The fan impeller material shall be suitable for corrosive, saliferous marine atmosphere at
the specified design condition.
All inaccessible bearings shall have lubrication lines extended to accessible locations and
shall not be the permanently lubricated type. Belt guard and air inlet of casing shall be of
anti - sparking type.
The manufacturers fan performance curves and sound power ratings with an octave band
analysis shall be submitted for approval.
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4.4
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Rev: D
ELECTRIC DUCT HEATERS

Electric Duct heaters shall be provided and sized to maintain the required space
temperature. The duct heaters shall be complete with room temperature controls (i.e. wall
mounted thermostat c/w set point adjustment), sheathed heating element with fins or
smooth surface, contactors and auto and manual reset high temperature cut off devices.
Power supply to duct heaters shall be isolated when AHU fan is not running.
Electric heater elements shall be mounted so they can be withdrawn whilst leaving the
casing
Electric duct heaters of capacities up to and including 3kW, shall be suitable for a single
phase supply. Above 3kW capacity, heaters shall be suitable for 3 phase supply.
Heaters shall meet all applicable requirements of the IEC and IEE standards. Heaters
shall be slip-in types for duct mounting complete with control panels and isolating
switches. Heater elements shall be 80 percent nickel and 20 percent chromium with a
maximum density of 4 watts per square cm, with steps arranged to prevent stratification
when operating at less than full capacity. Heater housing (control panel) shall be 316L
stainless steel. Sheath and fin material shall be SS316L.
Each heater shall be complete with an auto-reset high temperature cut-out and a manual
reset element high temperature cut-out. Element maximum temperature shall not exceed
90C.
Elements are to be furnished with mounting flange, making them individually removable
from the terminal box. Elements shall be arranged to give a uniform heat distribution
over the whole duct cross sectional area.
Duct heaters frame shall be made of same material than ducts and shall be air tight.
Coil terminals shall be stainless steel. Terminal insulators and bracket bushings shall be
ceramic and securely positioned. An integral pressure differential type airflow switches
shall be provided to cut - off heater unless there is proof of airflow.
Duct heater control panels shall be IP42 enclosure pre-wired electrical components,
suitable for control/safety and devices such as:
Door interlocking disconnect switch, contactors and control circuit transformers
An air flow switch with automatic reset shall switch off the heater in case of
ventilation air shortage.
Fuses
Status lights on heater local control panel for fault indication
Isolating switch
Relay for remote alarms
Manual reset high temperature safety cut-outs
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Earthing clamps on the casing and bolt in the terminal for connection of earthing
cables.
Wiring shall be complete, requiring only single-point field connection for power
supply.
The maximum air pressure drop, at the nominal air flow rate, shall be 60 Pa.
4.5
COALESCER FILTERS
Coalescer filters shall be provided to separate moisture, salt spray, rainwater and dust
from intake air in HVAC system.
Coalescer filters shall comprise of a water separator vanes and a mechanical coalescing
filter. First stage, separator vane consists of a series of specially designed 316L stainless
steel labyrinth plates with integral fins and tails held in accurate vertical spacing.
Separator vanes removal performance shall be at least greater than 99% with 10micron
particles. The water removal capacity shall be at least 72l/hour/m2.
Second stage, mechanical coalescing filter consisting of 100% pure activated charcoal
fiber held between layers of stainless steel wire mesh and pleated to form vee-formation.
Total performance of mechanical coalescing filter with G4 class (EN 779) filter shall be
at least greater 90% with 3-10micron particles.
Coalescer filter installation frame, water separator vanes, mechanical coalescing filter
frame, isolation washer and bolts shall be made from stainless steel 316L.
The shape of water separator vanes shall provide a low pressure drop and high separation
efficiency.
Installation frames with squared, and round corners can be accepted. Frame shall be
constructed to either remove the separated water through front of the frame or into a
drainpipe.
In two stage coalescer filter the mechanical coalescing filter must be installed
downstream the water separator vanes.
A pressure differential transmitter with local indication shall be fitted across the filter
with signal transmitted back to the HVAC control panel. The coalescer filters shall be
mounted over a stainless steel drip pan with outlet drain connection.
The maximum clogging delta-pressure shall be 400Pa.
Type test certificates shall be supplied to check filter efficiency and pressure drop.
4.6
REFRIGERANT PIPING
Refrigeration piping shall be in accordance with ASME B31.5, Refrigeration Piping.
The refrigerant piping between the AHU cooling coil and the ACCU shall be carried out
using type L, or better, copper pipe to ASTM B88 and wrought copper fittings.
Refrigerant system shall be test at least 1.1 times operating pressure of system
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Connections shall be silver soldered (45% silver content minimum). Fluxes containing
ammonia and acid fluxes shall not be used. All necessary precautions shall be taken to
ensure a clean system
All lines carrying refrigerant gas shall be sized to promote the passage of oil through the
system. Oil traps shall be provided where required in addition to maintaining minimum
velocities of 2.54m/s (500 fpm) in horizontal lines and 5.08 m/s (1000 fpm) in vertical
risers. The maximum velocity shall not exceed 20 m/s to avoid excessive pressure drop
and noise.
The refrigerant piping system shall include, but not be limited to, manual shut-off valves,
thermostatic expansion valves, solenoid valves, suction and discharge shutoff valves,
charging valves, gauges (oil, discharge and suction pressure), throttling valves, oil
separators, relief valves, receivers, heat exchangers, sight glasses and gauge glasses,
strainers and filters, dryers and dehydrators, vibration isolators, flexible connectors and
hot gas mufflers, as required to provide a complete system.
The complete system shall be leak tested to ensure a gas tight installation prior to
applying insulation.
Joints shall be checked with a leak detector that indicates the presence of escaping
refrigerant. No component shall be tested at pressures exceeding the design pressure.
Refrigerant and condensate drain piping shall be insulated (as required) with flexible,
waterproof, closed cell polyurethane pipe insulation.
The refrigerant suction lines shall be insulated to prevent condensation and heat gain.
Liquid lines do not normally require insulation unless they pass through an area of higher
temperature. Hot gas lines should be insulated if the heat dissipated is objectionable or
where there is need for personnel burn protection.
Insulation shall be slipped on the pipe prior to erection, to the extent possible, with butt
joints sealed with adhesive. Where slip-on technique is not possible, insulation shall be
slit and applied to the pipe with longitudinal seams and butt joints sealed with adhesive.
Insulation for pipe fittings shall be fabricated and installed according to the
manufacturers recommended procedures. Sweat fittings shall be insulated with miter cut
pieces of insulation of the same size as on adjacent piping.
4.7
DRAIN PIPING
Condensate drain piping shall be type L copper pipe and wrought copper fittings.
Suitable U - traps shall be provided at each unit outlet connection. Condensate drain pipe
shall be provided with Flange RF #150 for connection to platform drain pipe.
4.8
PIPING INSULATION
Rigid or physically crosslinked closed cell polyolefin foam pipe insulation shall be
installed in accordance with the 2014-4868-16-1002 - HVAC Standard Details. If any
other alternative insulation systems are to be used, approval shall be obtained before any
fabrication.
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Piping insulation shall have factory-applied aluminium foil covering with be insulated
with non-combustible material and low water absorption. The insulation material shall
have the following minimum acceptable properties:
Density: 25kg/m3
Thermal conductivity: 0.032 W/(m.0C) at 230C mean temperature.
Permeability Resistance Factor shall have a minimum of 20,000
The insulation thickness for the pipework systems as listed below is a guide for minimal
accepted thickness.
SERVICE
(Pipework)
TYPE
THICKNESS
Thermal
Drain piping
20mm with vapour barrier
Thermal
Refrigerant piping
Insulation shall be protected by 316L stainless steel cover 0.5mm thick and be completely
weather sealed.
Piping shall be supported using vibration isolation pads or equivalent for all supports and
hangers.
4.9
SOUND ATTENUATORS
VENDOR shall ensure compliance with HVAC system design noise limit by provision of
proprietary attenuators and/or acoustically lined ductwork. It is HVAC VENDOR's
responsibility to ensure that sufficient attenuation is incorporated within all systems
governed by this specification.
Sound attenuators shall be of the rectangular or cylindrical pattern.
Flow noise created by the attenuator should be at least 10 dB lower in all frequency
bands than the attenuated sound power level after the silencer. The sound absorbing
media shall be contained within internal splitter sections and each attenuator shall be
selected on the basis of the required insertion losses to ensure that the specified
maximum room noise levels are not exceeded.
All silencer selections are to be approved prior to the placing of the order. The outer
casing of each unit shall not be less than 3mm thick stainless steel 316L and the interior
facings, splitters or pods shall be not less than 1.0mm perforated stainless steel 316L or
galvanize steel.
The acoustic in - filled media shall be of inorganic glass or mineral fibre which shall be
packed behind the partitions in such a manner as to provide spring and avoid settling.
Material shall be insect, vermin proof, non - hydroscopic and non-flammable. Steel
section hangers or feet according to location shall adequately support all attenuators.
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Flanged sheet metal casings shall be fitted with acoustic splitters so arranged as to limit
passage velocity to 7.5 m/s. Where the sizes of the attenuator so dictates, multiple section assembles may be used.
The maximum air pressure drop, at the nominal air flow rate, shall be 90 Pa. Casing air
leakage shall not exceed leak per SMACNA standard.
4.10
DUCTWORKS SYSTEM
4.10.1
General
The duct systems shall be designed to limit pressure drops, to improve the aerodynamics,
and to prevent turbulence and noise. The deformations of ducts during HVAC system
operation should not induce any loss of tightness.
Main branches shall always be equipped with an initial manual volume damper or an
automatic flow rate governor of the factory-tapped type. A choke shall be used as
required to control flow.
Duct systems shall be designed to recognized standards, such as ASHRAE guides and
SMACNA standard.
Duct system shall size such that the maximum velocities listed below shall not be
exceeded.
Area
Hazardous areas and non-hazardous areas
normally unoccupied
LQ high-velocity supply ducting, nonhazardous areas normally occupied
LQ extract and recirculation ducts
Velocity (m/s)
Preferred
Maximum
15
10
10
7.5
All ducts, for outdoor or indoor installation shall be made of steel sheets.
The HVAC ENGINEERING CONTRACTOR shall make the necessary galvanization
thickness tests and hand over to the COMPANY the related certificates of conformity.
All duct work shall be designed and constructed in a thorough and substantial manner in
accordance with practices as described in the ASHRAE "Guide and Data Book", and the
SMACNA "HVAC Duct construction standards". Leakage test shall comply with
SMACNA HVAC Air Duct Leakage Test Manual requirement. Ducts shall not be
located where they will be subject to damage or rupture without suitable protection. All
ductwork including seams and joints shall be workshop machine formed. Hand formed
ductwork is prohibited.
If at any time during the fabrication of the ducts it is necessary to make welds, the
galvanized surface thus damaged must be protected inside and outside by three coats of
cold-applied zinc paint.
All supports material used carbon steel painted to the COMPANY painting specification.
All indoor hanging and supporting items used galvanized steel. The ducting support shall
be installed in accordance with the 2014-4868-16-1002 HVAC Standard Details
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Ductwork shall be thermally insulated where required to minimise heat gain or losses and
to prevent condensation on the external surface. Acoustic lining shall be applied where
noise reduction is required through the ductwork system.
Recirculated air from the dining room shall be activated charcoal filters fitted.
Ventilation systems for galleys, and hazardous areas are to be separated from each other
and from the ventilation systems serving other spaces. Ducts provided for ventilation of
hazardous areas and galleys are not to pass through accommodation and service spaces or
control stations.
However, some relaxation from this requirement (except for the ducts serving hazardous
areas and passing through accommodation spaces, control stations, and galleys) will be
considered, provided that the ducts are:
Constructed of SS316L at least 3mm thick for ducts 300mm wide or less, and at
least 5mm for ducts 760mm wide and over.
The minimum thickness is to be interpolated for widths or diameters between 300

and 760mm.
The ducts are to be suitably supported and stiffened
Insulated to A-60 fire rating standard throughout the accommodation spaces,

service spaces or control stations.
Ducts provided for ventilation of accommodation and service spaces or control stations
are not to pass through a hazardous areas or galleys. However, a relaxation from this
requirement (except for the ducts passing through hazardous areas) will be considered,
provided:
Constructed of SS316L at least 3mm thick for ducts 300mm wide or less, and at
least 5mm for ducts 760mm wide and over.
The minimum thickness is to be interpolated for widths or diameters between 300

and 760mm.
The ducts are to be suitably supported and stiffened
Are insulated to A-60 fire rating standard within the hazardous space or galley.
4.10.2
Outdoor Ductwork
All outdoor ductwork shall be made of Stainless steel SS316L and minimum 3mm thick.
Flanges, stiffeners, etc. shall be made of the same material than the ducts.
4.10.3
Indoor Ductwork
All indoor sheet metal ductwork (excepted for Galley, Battery room room with 3.0mm
thick SS316 or with specific use) shall be constructed of 1mm minimum thickness
galvanized sheet metal and copper bearings hinges shall be used for duct access doors.
The inside walls of the ducts shall be of the smooth type except where baffles or other
necessary accessories are provided.
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4.10.4
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Rev: D
Flexible Ducts
Flexible ducts shall be made of non-flammable material and as short as possible (0.5 m
maximum). Assembly of several flexible ducts to obtain longer runs shall be prohibited.
Each flexible duct delivered to the site shall be custom-fabricated in terms of both length
and diameter.
At each connection with rigid ducts, clamping collars and sealing compound shall be
used.
Flexible ducts shall be erected with due care to avoid any deformation at elbows or other
directional changes.
4.10.5
Fire-Rated Ducts
Fire-rated ducts shall be made of 3mm thickness stainless steel. The longitudinal joints
shall be continuously welded. All the transverse joints shall be made with flanges of
stainless steel angles.
The gaskets jointing the flanges must have the same fire rating than the duct (a fire rating
certificate must be provided).
Fire protected ducts shall be coated in accordance with COMPANY Specifications- 20144800-1L-0004 Painting and Coating specification, suitable for the required fire
protection.
4.10.6
Fire Rated Wall Penetration Duct
All fire rated wall penetration ductwork shall be constructed of 6mm thickness carbon
steel plate suitably insulated.
Fire protected ducts shall be coated in accordance with COMPANY Specifications- 20144800-1L-0004 Painting and Coating specification, suitable for the required fire
protection.
Ventilation ducts having an internal cross-sectional area greater than 0.02 m 2 penetrating
A class divisions are to be steel or lined with a steel sheet sleeve that:
Are at least 6mm thick and at least 900mm long (preferably 450mm on each side
of the division), provided with fire insulation having the same fire integrity as the
division; and
Those exceeding 0.075 m2, except those serving hazardous areas, are to also have
automatic fire damper capable of being closed manually from both sides of the
bulkhead or deck and with a position indicator which shows whether the damper
is open or closed. The fire dampers are not required where ducts pass through
spaces surrounded by A class divisions, without serving those spaces, provided
those ducts have the same fire integrity as the divisions which they penetrate.
For control stations, where the duct line serves other spaces, a fire damper is to be
provided regardless of size.
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4.10.7
Doc. No.: 2014-4968-1L-1002

Rev: D
Hood Exhaust Ducts
On every hood exhaust ducts, sound attenuators and linings are strictly forbidden.
Ducts for galley hood exhaust shall be made of Stainless Steel 316L (minimum 1.5mm
thick). It shall be continuously welded, flanges are prohibited.
Each galley exhaust duct is to be fitted with:
A grease trap readily removable for cleaning;
A fire damper located in the galley end of the duct which is automatically and
remotely operated and, in addition a remotely operated fire damper located in the
exhaust end of the duct;
Arrangements, operable from within the galley, for shutting off the exhaust fans;
and
Fixed means for extinguishing a fire within the duct.
4.10.8
Ductwork Accessories
Elbows, tees and splits shall be constructed with square or radius turns. Radius turns shall
have a centerline radius 1-1/2 times the width of the duct as an absolute minimum. All
square turns of more than 30 degrees shall have two-piece turning vanes on appropriate
angle.
Duct test holes shall be provided on the discharge duct of each fan, and each major
branch duct handling over 10% of any total air, shall have the facility for pivot tube
readings to be taken.
Test holes of size 15mm diameter and fitted with an effective seal shall be provided on
the side of the ducts or other convenient positions. Test holes shaft to be located at a point
of minimum turbulence and the number and spacing shall be in accordance with the
SMACNA recommended practice.
All takeoffs from a main supply air duct shall have balancing dampers consisting of
splitter dampers, manual volume dampers, or extractors to ensure the system's balance.
Each balancing damper shall be adjustable to a fixed position to divert the required
volume of air to each brand duct.
Transition sections shall be constructed such that the included angle for a converging
section is less than 15 degrees and for diverging section is less than 10 degrees. When
space limitations require transitions using larger angles, splitters shall be installed in the
transition.
Ductworks shall be substantially supported by metal hangers supports, straps, lugs, or
brackets with a maximum spacing of 2m apart. Hangers shall be galvanized to prevent
corrosion. No nails shall be driven through the duct walls and no unnecessary holes shall
be cut therein. Hangers shall be provided for all fittings.
Air intakes and exhausts shall be protected with weather louvers and removable 12.7mm
(1/2 inch) mesh screens. Screens are to be adequately reinforced.
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The VENDOR shall supply all the necessary sealed panels and doors to enable access to
the equipment of the system and allow cleaning of ducts and installation of sound
dampers and absorbent linings. Screw fasteners of all types shall be prohibited. For
ducting network such as supply air, return air and kitchen exhaust, sealed panels and
doors for inspection shall be installed each equipment as dampers, fire dampers, heaters,
etc. and at each elbow.
Flexible connections shall be provided on the inlet and outlet of each piece of air
handling equipment. Flexible connection shall be shall be non-flammable fiber glass with
high tensile steel wire supporting helix. It shall be provided with a length of 250mm max,
100mm min, in the direction of airflow.
Bolts, screws, washers etc. shall be protected against corrosion (cadmium coating, etc.) or
shall be made of stainless steel. The minimum material requirement is the material of the
duct itself
4.11
DUCT INSULATION
Rigid or physically crosslinked closed cell polyolefin foam insulation shall be installed in
accordance with the 2014-4868-16-1002 - HVAC Standard Details. If any other
alternative insulation systems are to be used, approval shall be obtained before any
fabrication. Use of internal insulation material which can produce illness shall not be
used like asbestos, fiber glass, etc.
Duct insulation shall have factory-applied aluminium foil covering with be insulated with
non-combustible material and low water absorption. The insulation material shall have
the following minimum acceptable properties:
Thermal insulation: Density 25kg/m3
Thermal conductivity 0.032 W/(m.0C) at 230C mean temperature.
Permeability Resistance Factor shall have a minimum of 20,000
Fire rated insulation: Density 110kg/m3
Thermal conductivity 0.042 W/(m.0C) at 500C mean temperature.
Fire rated ductwork and penetrations shall be externally insulated with rockwool Fire
Batts or similar material in accordance with the required details to provide the given fire
rating.
Thermal insulation material shall have class 0 rating to BS 476 part 6&7. The insulation
material shall be fire retardant, not flame, glow, smolder, or smoke when tested in
accordance with ASTM C411, at a temperature of 121 OC (250 OF) and confirm to
BS5422.
The insulation thickness for the ductwork systems as listed below is a guide for minimal
accepted thickness.
TYPE
Thermal
SERVICE (Ductwork)
Cold Supply and Return Air
THICKNESS
Page No.: 37 of 59

Thermal
Fire Rated
(Outdoor duct)
Cold Supply and Return Air
(Indoor duct)
Supply / Return & Exhaust Air
Doc. No.: 2014-4968-1L-1002

Rev: D

75mm Fire Batts 110 kg/m3
Care shall be taken to ensure complete coverage of the duct to prevent moisture
condensation. Material for duct internal liner shall not erode at velocities of 20 m/s. The
liner shall be adhered to the steel sheet before assembly using a rubber-based adhesive, as
recommended by the insulation manufacturer, spread over the entire surface. Liners shall
be cut with a true and smooth edge so that edges at each duct joint are parallel and shall
extend approximately 3mm (1/8 inch) longer than the duct at each end.
During erection, all liner ends shall be liberally coated with adhesive, and the ducts and
liners shall be assembled in such a fashion that the coated edges of the insulation shall be
firmly compressed when the duct drive cleats are set in place.
Duct thermal insulation shall have fire resistant, reinforced aluminum foil and paper
vapor barrier. Adhere insulation to bare metal with bonding adhesive and mechanical
fasteners as recommended by the insulation manufacturer. Circumferential joints and all
penetrations or punctures in facing shall be taped with foil reinforced tape.
For externally insulated outdoor ducts, insulation material shall be cladded with 0.5mm
thick SS316L stainless steel jacketing and be completely weather sealed. The fasteners
for the cladding shall be self-tapping stainless steel screws.
All outdoor ducts with interior linings, whether for noise dampening or thermal
insulation, shall be secured against loosening by air turbulence or vibrations. The lining
and materials used shall be non-flammable. The end portion and any joints made in the
lining shall comprise a fabric lining bonded by means of an appropriate sealant. At the
joints between different duct sections, a protective metal sheet shall be provided. On large
ducts, mechanical fasteners shall be used in addition to the adhesive to secure the lining
material.
All return air ducts in the conditioning space should be not required for insulation.
4.12
AIR TERMINAL DEVICES

4.12.1
General
The VENDOR shall select, size and install the grilles and diffusers to suit the ductwork
layout and air flow rates to achieve suitable air distribution for the rooms served.
All grilles and diffusers shall be individually selected for volume, temperature difference,
noise level, throw pattern, type of mounting, mounting height and terminal velocity, with
no apparent drafts or excessive air movements within the ventilated or air conditions shall
be provided.
All grilles and diffusers shall have an electrostatic powder coat or stove enameled finish
to match ceiling color. All multi-leaf opposed blade dampers and equalizing rid shall be
painted matt black.
Grilles, registers, and diffusers shall be rated and sized in accordance with ASHRAE
Standard 70.
Page No.: 38 of 59


4.12.2
Doc. No.: 2014-4968-1L-1002

Rev: D
Square/Rectangular Ceiling Diffusers
Each diffuser shall be fabricated from extruded aluminium and shall be complete with a
removable and adjustable core. The core shall have a minimum face area of 75% and be
suitable for four, three, two or one way throw in accordance with the drawings and / or
Schedules of Technical Requirements.
Each diffuser shall be complete with an aluminium opposed blade damper which shall be
operated by a device accessible when removing the core. Fixing of the diffusers shall be
by duct connection through the neck and NOT through the exposed flange face. Each
complete diffuser shall be milled aluminium, or paint finish.
4.12.3
Supply and Return Air Grilles
Each air grille shall be fabricated from extruded aluminium and shall be the double
deflection type with front and rear pivoting blades. Each air grille shall be complete with
an aluminium opposed blade volume control damper, which shall be operated by means
of inserting a screwdriver through the two sets of adjustable blades. All grilles shall be
provided with invisible fixings and mounting frames to facilitate their removal, where
located in suspended ceilings they shall be fixed in such a way that neither the weight of
the register or grille is transmitted to the ceiling support system. Each grille shall be
milled aluminium or paint finish.
4.12.4
Exhaust Air Grilles
Each air grille shall be fabricated from extruded aluminium and shall be the single
deflection type with front and rear pivoting blades. Each air grille shall be complete with
an aluminium opposed blade volume control damper, which shall be operated by means
of inserting a screwdriver through the two sets of adjustable blades. All grilles shall be
provided with invisible fixings and mounting frames to facilitate their removal, where
located in suspended ceilings they shall be fixed in such a way that neither the weight of
the register or grille is transmitted to the ceiling support system. Each grille shall be
milled aluminium or paint finish.
4.13
FIRE DAMPERS
The fire damper must be designed and used for ductwork / bulkhead / deck installation to
prevent the spread of fire and smoke from an area to other area.
All material used shall be non-corrosive, non-combustible and non-smoke producing and
shall be suitable for use in a Marine environment with high humidity and high
temperatures. All nuts, bolts and washers shall be of SS316L.
Fire dampers shall have, as a minimum the same fire resistance as the wall, deck and duct
in which they are located, and will be constructed so as to meet the requirements of
SOLAS regulations. All fire dampers supplied shall have been independently tested and
have third party certification (Lloyds, DNV, VERITAS etc.).
The air leakage rate for dampers (in the closed position) shall not exceed 80 L/s per m of
damper face area when subjected to a total pressure differential of 2000 Pa across the
damper
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Rev: D
Dampers shall be integrated into the overall safety system and shall be tripped / inhibited
automatically by FGS.
The fire damper frame shall be constructed from minimum 3mm SS316L material for
external installation and can be 3mm galvanized steel for internal installation. The
position of the actuator, blades mechanism and associated position indicator shall be
either on left hand side or right hand side, as per request.
The casing shall be extremely rigid to keep the blades and shaft in proper alignment and
prevent chattering, binding, etc. and to ensure dependable damper operation.
Fire damper casings shall be supplied with lifting eyes and an earth boss seal welded to
the casing. The earth boss shall be supplied with M10 stainless steel studs, washers and
nuts.
Dampers shall be of the single or multi-blade design type suitable for both vertical and
horizontal operation. The blades must be double sheet aerofoil-section construction to
obtain a blade with minimum thickness 2mm. The blade movement must be opposed
type. The blades shall be welded to the shaft.
The shaft of each blade must be made of a minimum 15mm diameter plain stud stainless
steel SS316L. Material Certificate must be supplied by the MANUFACTURER. Stainless
steel SS316L bearings must be located inside the frame to support the shafts.
The gap between the ends of the blades and the inside of the casing shall be sealed by the
use of stainless steel blade angle stop.
A local mechanical device indicating blades position (open or closed) must be provided.
Indicator must be readable outside of the fire damper. The indicator must be readable
after insulation installation, without any dismantling and without removing the insulation.
All control equipment shall be housed in stainless steel SS316L and galvanised steel for
internal installation. The thickness of housing must be 1.5mm minimum. The enclosure
must be fitted with a removable access cover. The location of the control housing must
allow the installation of the damper insulation and a free access for maintenance without
removing the said insulation. The control housing must be delivered with cable glands to
ensure a safe installation of the cables.
Electrical actuator housing material shall be stainless steel SS316L for external
installation and can be epoxy coating Al-alloy for internal installation. Housing must be
antistatic and IP56. It must be provided with an external earthing connection. ATEX
actuator certification must be Exd Zone 1, Group IIA, T3. Other component of Fire
Damper shall be completed ATEX/IEC EX certificated: limit switch, junction box,
internal cable.
The open position of damper must be done by an electrical actuator. The closing of
damper shall be fail safe and must be obtained by a return spring accommodated within
the actuator housing. The minimum return spring torque must be 15 N.m. The maximum
closing time must be 2 seconds after the power supply shortage. The return spring must
be fail safe function to guarantee that no jamming of movement from open to closed
position may happen. The actuator shall be sized 40% above the required damper closing
torque.
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Remote indication of blades fully open and fully closed status must be monitored by
position switches or proximity sensors installed on the drive shaft which will be
positively connected to the damper blades. The position switches (or proximity sensors)
must be mounted in order to be activated when the blade(s) of the fire damper is (are)
fully open and when the blade(s) of the fire damper is (are) fully closed. The fire damper
must be provided by the MANUFACTURER with one changeover position switches
(proximity sensors) on open position and one changeover position switches (proximity
sensors) on closed position of the fire damper. The open and close position switch shall
be wired to HCP and the status signals shall be transferred to BPCS via dual serial
Modbus link RS-485 for indication.
A frangible bulb will ensure fire detection. Maximum temperature release of the frangible
bulb shall be 74C. When the temperature rise above the release temperature, frangible
bulb will rupture and shut off the fire damper. The frangible bulb must be removable for
checking or for replacement; an easy access must then be provided.
To enable the connection of cables to the actuator and to the proximity sensors, terminals
must be installed inside a junction box (GRP or SS316L) located within control housing.
The cabling between the accessories of the fire dampers and the terminals must be
realised by the fire damper MANUFACTURER.
A "local operation" system must be installed to manually close the fire damper. This
"local operation" system must be installed and be accessible on both sides of the wall on
which the fire damper is installed, without removing any raised floor, suspended ceiling,
etc. The "local control" system consists in switches protected against unexpected shock
by a box.
4.14
GAS TIGHT DAMPERS

Gas tight damper shall be smoke & gas tight and shall be provided at fresh air intake.
Leakage rate shall not exceed 0.04 m 3/s/m2 face area when the dampers subject to a
differential pressure of 2000 Pa.
The damper frame must be constructed from minimum 3mm SS316L material. The
position of the actuator, blades mechanism and associated position indicator shall be
Dampers shall be of the single or multi-blade design type suitable for both vertical and
horizontal operation. The blades must be double sheet construction to obtain a blade with
minimum thickness of 2mm. The blade movement must be opposed type. Blade operating
linkages should be located out of the air stream. Linkage stops shall be provided to
prevent over-travel in both open and closed position.
The shaft of each blade must be made of a min. 15mm diameter plain stud stainless steel
SS316L. Material Certificate must be supplied by the MANUFACTURER. Stainless steel
SS316L bearings must be located inside the frame to support the shafts.
The damper shall be fitted with a device to indicate the open/close position with
associated indication plate. Actuator, limit switches, and blades mechanism shall be
located out of the air stream and protected by an enclosure.
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Rev: D
All control equipment must be housed in stainless steel SS316L. The thickness of
housing must be 1.5mm minimum. The enclosure must be fitted with a removable access
cover. The control housing must be delivered with cable glands to ensure a safe
installation of the cables.
Electrical actuator housing material must be stainless steel SS316L. Housing must be
antistatic and IP56. It must be provided with an external earthing connection.
The open position of damper must be done by an electrical actuator. The closing of
damper shall be fail safe and must be obtained by a return spring accommodated within
the actuator housing. The maximum closing time must be 2 seconds after the power
supply shortage. The return spring must be fail safe function to guarantee that no
jamming of movement from open to closed position may happen.
Remote indication of blades fully open and fully closed status must be monitored by
position switches or proximity sensors installed on the drive shaft which will be
positively connected to the damper blades. The position switches (or proximity sensors)
must be mounted in order to be activated when the blade(s) of the damper is (are) fully
open and when the blade(s) of the damper is (are) fully closed. The gas tight damper must
be provided by the MANUFACTURER with one changeover position switches
(proximity sensors) on open position and one changeover position switches (proximity
sensors) on closed position of the damper. The open and close position switch shall be
wired to HCP and the status signals shall be transferred to BPCS via dual serial Modbus
link RS-485 for indication.
To enable the connection of cables to the actuator and to the proximity sensors, terminals
must be installed inside a junction box (GRP or SS316L) located within control housing.
The cabling between the accessories of the gas tight dampers and the terminals must be
realised by the damper MANUFACTURER.
4.15
BACKDRAFT DAMPERS
Backdraft dampers (gravity operated non - return) shall be rigid enough to offer positive
sealing against back drafts.
The air leakage rate for dampers (in the closed position) shall not exceed 1000L/s per m
at 2000 Pa across the damper.
The outer frame is made of galvanized steel or stainless steel SS316L in accordance with
used ductwork metal. With regards to the painting, see project painting specification.
The bearing shall be made of a material withstanding the environment of its duty (e.g.
stainless steel for laboratory fume cupboard or battery room etc.).
The damper frame shall be constructed from 3mm galvanized steel or stainless steel
SS316L depending on the metal used in ductwork.
The blades are linked together and open in parallel. The mechanism shall be located
outside the air stream. A guard shall be provided to cover the mechanism and shall be
easily removable for adjustment without removing duct insulation.
When the blades are in the open position, the device does not cause significant pressure
loss or noise.
Page No.: 42 of 59


4.16
Doc. No.: 2014-4968-1L-1002

Rev: D
PRESSURE RELIEF DAMPERS

Pressure relief dampers shall be used to control the overpressure in room or duct network.
Dampers shall meet international standards for rectangular and round ducts. The opening
pressure shall be adjusted by changing the position and/or the number of counter
weight(s).
The outer frame is made of stainless steel SS316L. The damper frame shall be
constructed from 3mm stainless steel SS316L.
The bearing shall be made of a material withstanding the environment of its duty.
The blades are linked together and open in parallel. The mechanism shall be located
outside the air stream. A guard shall be provided to cover the mechanism and shall be
easily removable for adjustment without removing duct insulation.
When the blades are in the open position, the device does not cause significant pressure
loss or noise.
4.17
MOTORIZED SHUT OFF DAMPER

Shut off dampers shall be used to shut off airflow in high or low-pressure ductwork.
Dampers shall meet international standards for rectangular and round ducts
The outer frame is made of galvanized steel or stainless steel in accordance with used
ductwork metal. With regards to the painting, see project painting specification.
Shut off damper shall be the opposed blade type. The damper shall be fitted with a device
to indicate the open/close position with associated indication plate.
The damper frame shall be constructed from 3mm galvanized steel or stainless steel
depending on the metal used in ductwork. The motorized shut off damper shall be
certified to suitable minimum Zone 2, Group IIA, T3 if installation externally.
The damper shall be fitted with limit switches to indicate the fully open/closed position to
HCP. The limit switches shall be proximity sensor type and shall operate with 24VDC
power supply. The proximity switches shall react on the shaft or on the motion
mechanism.
Actuator, limit switches, and blades mechanism shall be located out of the air stream and
protected by an enclosure. Free and easy access shall be left to internal devices by
removal of a cover which shall not require removal of thermal insulation.
Blade operating linkages should be located out of the air stream. Linkage stops shall be
provided to prevent over-travel in both open and closed position.
4.18
VOLUME CONTROL OR BALANCING DAMPER

Volume control or balancing dampers should be opposed-blade type, capable of being
manually adjusted and locked in any position. Single blade dampers may used for small
ducts (any single dimension up to and including 250mm)
The outer frame is made of galvanized steel or stainless steel in accordance with used
ductwork metal. With regards to the painting, see project painting specification.
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The bearing shall be made of a material withstanding the environment of its duty.
Bearings and shafts shall be maintenance-free.
The damper must have silicon gaskets between each blade and between the frame and
blades.
Each balancing damper shall have a lockable device with a scaled dial indicating the
current position and full open/close positions.
The position of the handle, blades mechanism and associated position indicator shall be
The damper frame shall be constructed from 3mm galvanized or stainless steel depending
on the metal used for the ductwork.
The blades shall be made of galvanized steel or stainless steel depending on the metal
used in ductwork.
The blades must be double sheet construction to obtain a blade with a 1.5mm thickness.
The mechanism shall be located outside the air stream. A guard shall be provided to cover
the mechanism and shall be easily removable for adjustment without removing duct
insulation.
4.19
FIXED WEATHER LOUVERS

External louvers shall be of the fixed blades type with blades set at 45 to the airflow and
arranged such that the blade edges drain out of the louver assembly 316 Stainless steel
bird screens (25mm max squares) shall be installed.
The louvers shall be fabricated from 316L stainless steel of sufficient thickness to
withstand wind speed up to 28m/s without distortion or abnormal blades movement.
Louvers for mechanical ventilation systems should have a low air resistance with high
moisture knock-out capability. It is suggested that the pressure drop should not exceed
35Pa.
The external louvers shall be provided with 316 stainless steel grounding bosses/studding
to eliminate static electricity.
Any louvers having a width or height greater than 400mm shall have lifting lugs fitted.
Each external louver shall have a 316 stainless steel identification label indicating
minimum the tag number, louver size, serial number and weight
4.20
INSTRUMENTATION AND CONTROL REQUIREMENTS

4.20.1
Instrumentation
The instrumentation for the HVAC package shall be selected according to the
requirements indicated in the specification 2014-4806-4L-0005 Instrument
Requirements For Package Equipment Specification.
As a general rule, all field mounted instruments shall be provided with two stainless steel
316 plates, both to be screw fastened to the instrument case by VENDOR. The first
nameplate will provide for Manufacturers construction data, the second one to show the
tag no. and the relevant D&IDs.
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The equipment shall be designed to withstand offshore tropical environments.

All instruments shall be easily accessible and removable to allow for calibration and
maintenance operations.
All electronic instruments shall be fully calibrated either by VENDOR at his facility, or
by an accredit third party calibration agency, prior to installation on the skid.
In the interest of flexibility and standardization, the components shall be in accordance
with following common characteristics:
All sensors/transmitters and controlled final receivers shall be 4-20 mA 24 VDC.
All transmitters shall be provided with built-in digital display.
Sensors/transmitters shall be "Smart" type with a communication protocol based

on the HART standard.
Valve electro-positioners shall be "Smart" type based on HART protocol unless

fast response time is required.
Interposing replay shall be provided for interface signal with BPCS & SIS/FGS
4.20.2
All interposing relays interface with SIS/FGS shall be SIL-3 certified.

Control Requirements
Normal operation of the HVAC system shall be as follows:
Prior to starting of HVAC control system, all other HVAC equipment such as
AHU and condensing unit components must be switched on at the respective
HVAC panel. The supply fan and exhaust fans as well as the condensing unit shall
be switched to Auto position. From here onwards, the HVAC control system
shall take over operation of the HVAC system. This operation sequence shall be
built into the logic of the HVAC control panel.
HVAC system can be manually started and shutdown via the HVAC control panel.
Start-up of HVAC system after a power shutdown is permitted provided the
permissive signal from FGS is available.
Once received permissive start, AHU fans will start and the ACCU fans will start
after 5 second time delay. After the HVAC control panel generates the start signal,
the condensing unit-cooling fans are energised followed by the compressors. Only
the duty pressurization fan and the duty condensing unit are allowed to run.
Standby units shall automatically take over the operation from the duty unit in the
event that it is unavailable due to maintenance or breakdown. During this time,
continuous gas / smoke monitoring at the fresh air intake are transmitted back to
the FGS panel. If gas / smoke are detected, the air intake Gas tight dampers shall
be closed via a signal from the FGS panel. The HVAC system shall switch to
operate in a full recycle mode.
The duct heater thyristor panel controls the step loading & unloading of the
heating elements. The heater status and room temperature signals shall be sent
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back to HVAC control panel. The duct heater is only energized after the supply
fan runs. The duct heater status is monitored for high temperature and the heater
is protected with high temperature cut-off switch.
HVAC control panel will continuously monitor and update status of HVAC
system. Set point adjustments can only be done at the HVAC control panel.
Filter and filter coalescers shall be monitored for high pressure differential to
indicate cleanliness of the filter. Filter monitoring alarm shall be indicated locally
and at the HVAC control panel.
The HVAC control panel shall provide a periodic change over, at 72 hours
(adjustable from the HMI) interval, between each of the duty and standby units to
provide even wearing of equipment.
During Emergency Diesel Generator running, there have one Load shedding
signal that shall be sent to HVAC panel from FCS to reduce half of power by cut
off some compressors.
Room Temperature and Relative humidity control of the HVAC system shall be as
follows:
The temperature transmitter and relative humidity transmitter are installed at the
return duct of the AHU unit. Those transmitters are sensing the room temperature
and relative humidity. Both transmitters operate a capacity regulator to reduce the
compressor flow rate when fully capacity is not needed.
Individual temperature control is fitted to each accommodation space in Living

Quarter Module. Room temperature control shall be accurately maintained of the
set point by a re-heater inside the duct towards each occupied room / cabin. The
temperature controller shall energise / de-energise the heater contactors according
to heating demand.
The heater status and room temperature signals are sent back to the HCP. The
heaters shall only be provided with power after the AHU fans run. The heater
status shall be monitored for high temperature by a high temperature cut-off
switch and an air flow switch.
HVAC pressurization control shall be as follows:
Pressure relief dampers shall be provided to vent excess air to outside, still
maintaining pressurization of designated rooms.
HVAC systems shall be designed to maintain an overpressure and shall include

pressure monitoring to initiate alarms to HCP and BPCS on loss of overpressure
with a (adjustable) time delay of 30 seconds to cater for normal opening of doors.
Operation of Supply and Exhaust fan shall be as follows:
Supply and Exhaust fan shall able be start / stop at HCP or LCS based on the
selected mode.
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Each ventilation fan shall be provided with a differential pressure transmitter to

determine loss of air flow and fan failure. The local unit control for each ventilation fan
with manual start/stop/emergency button shall be provided.
Stairway supply fans shall be continuously running in the event of fire in LQ

Module. The strategy is limit of the spread of smoke by means of pressure
differentials to provide maximum protection for personnel in stairway.
If gas / smoke is detected at air inlet of Stairway fans or Galley fans, the effected
fans will shut down and gas tight damper will close by trip signal from FGS.
Heater controls
The heater shall be provided with automatic control using an electronic step
controller and temperature sensors. Automatic controls shall be supplied,
installed, tested and commissioned by the control manufacturers authorised
representative.
Temperature sensors shall be of the metal resistance element type (e.g. Ni 1000).
Sensors shall be factory calibrated and shall not require compensation for cable
lengths etc.
Room sensors shall have a plug-in connection plate to permit removal of the
sensor during renovations etc. Sensing range shall be 0 through 50oC.
The step controller shall be capable of accepting 0-10VDC or 4-20milliamps. A

panel mounted universal electronic control system shall be employed. The
controller shall be suitable for mounting inside the panel. Each terminal block
shall carry markings to clearly identify the function of all wires connected to it.
Room temperature controller shall be an electronic controller of compact design
with controller, setting unit and sensing element combined in one unit. The
control characteristic shall not be less than a proportional action which outputs a
continuous 0 to 10VDC signal or 4 to 20mA signal. Room temperature control
with high limit of discharge air temperature shall be provided. Electronic step
controller shall continuously modulate the power being supplied to the heater so
as to maintain a constant room temperature set on the room thermostat. A high
limit temperature transmitter / sensor shall be connected to the controller by
means of a high limit sub-module (plugged-in within the controller) and shall
override the heater to prevent sudden high discharge temperature.
All electrical components and control system shall be located in a heater control
panel.
A control schematic and wiring diagram shall be provided for the heaters. Typical
wiring diagrams are not acceptable. The heater shall be complete with clearly
marked power and control terminals.
Built-in components shall include disconnect switch, magnetic contactors, control

transformer, pressure type airflow switch, circuit protection as per National
Electrical Code, and terminal blocks.
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Duct heater shall be isolated in event of HVAC shut-down.
Purging operation:
Purging facilities for room prior start up of the HVAC system after fire/smoke incident or
prolonged HVAC shutdown shall be provided. AHU fan shall act as purge fan and proper
purge ducting and purge damper arrangement shall be designed for the purging mode.
The purging sequence for the HVAC system shall be as follows:
With a portable gas detector, test the Platform external areas, followed by
enclosed areas, for presence of any hydrocarbon gas.
If gas is detected at the platform surrounding and in the enclosed areas, operators
are required to wait until sufficient gas dispersion is achieved. Doors and
windows shall be opened to allow rooms to be ventilated.
Manually energise the power source for the purge fans. The purge fans shall allow
the selection of purge mode. Start-up of the purging mode is manually activated
from the Local Control Station with Zone-1 IIA T3 certified for 3 way select
switch, manual motor starter, receptacle outlet and plug.
All gas tight dampers, manual fresh air dampers, purge air damper, fire dampers,
doors and windows shall be fully opened. The return air damper on main return
duct shall be closed.
Purge fans turned on to start the purging mode.
Run the purging mode for 10 minutes and confirm the enclosure is gas-free with
the portable gas detector and the room is clear from smoke.
Upon completion of the purging mode, the FGS shall send a signal via hard wire
to HCP to confirm clear smoke then the HVAC system can be switched to the
normal mode of operation.
Emergency situation
The HVAC system shall be interlocked with the FGS so that it can be shut down (except
Stairway fans), if required, in the event of a fire alarm being initiated in the zone or area
which the system serves.
Fire dampers zone for the HVAC system is defined below:
Galley fire dampers
Stairway fire dampers
FAll fire dampers for each floor: first floor, second floor, third floor and roof floor
In the event of fire, Stairway supply fans shall be continuously running. The fan shall be
fed by essential LV switchboard to ensure that the system operates satisfactorily at all
times in the event of an emergency.
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4.21
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HVAC CONTROL PANEL

HCP shall be floor mounted free standing. The control panel will be located in Electrical
room, on first floor of LQ Module. The construction of the Control Panel and their
enclosure shall have IP 42 as per IEC 60529.
The HVAC Control Panel shall be integrated MCC along with Control Panel which shall
provide means of interlocking, sequencing, monitoring, alarm and overall control of the
HVAC system. HCP shall be from 4b construction for MCC section.
The HVAC Control Panel shall be factory pre-wired; PLC based control shall be
redundant configuration with HMI, complete with but not limited to motor starters,
molded case circuit breakers, magnetic contactors, overload relays, control transformers,
controllers, timers, relays, selector/control switches, push buttons, indicating lights, panel
cooling fans if required, protective devices etc. The PLC also controls the AHU and
ACCU.
PLC based on industrial type, heavy duty hardware such as CPU I/O cards, selfdiagnostic capability, event logging and alarm handling, perform normal and abnormal
shutdown in safe manner, and provision a connection port with service laptop
The control system should be operated by a touch sensitive screen terminal and buttons
or switches in front of panel.
All motor starters shall be located within the HVAC Control Panel along with the PLC (in
separate compartments). Motor starters for the MCC shall comply with 2014-4873-3L0001 LV Switchgear and MCC Specification.
The incoming power supply shall be 480VAC, 3 phase, 60 Hz for HVAC Panel and
230VAC, 1phase, 60Hz UPS power supply for the PLC based Control Panels and
motorised damper. All other power supplies shall be derived internally from the Control
Panels power supply.
All the equipment / materials shall be access from the front only for the HCP due to space
constraint.
a
The HVAC Control Panel shall perform the following HVAC control functions but
not limited to:
HVAC system start up and stop control and fault logic
Interlocking of equipment and sequenced start-up of the systems
Segregation of equipment on emergency electric supply
Temperature and humidity control & indication
Pressurization monitoring and control
Motorized dampers monitoring and control
Duct heater control (if applicable) and monitoring.
Hard-wired interface with HVAC equipment
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Manual/Off/Auto selectable
Local / remote start and stop from BPCS
Emergency shutdown button
Interface with FGS and BPCS
Interlocking in particular fan and dampers, fan and heaters
Automatic changeover of duty/standby equipment
Motor / Compressor control and protection.
25% I/O spare
The HVAC Control Panel shall also monitor the following HVAC system but not
limited to:
All motor status shall be monitored by the PLC
Operating status (running / stopped / not available) of the rotating equipment
Fire damper status and alarm
Alarm status of various activities such as loss of airflow, dirty filters, and loss of
pressurization within rooms
Motor / Compressor running hours
Compressors oil pressure monitoring
Cooling load capacity control status
Common alarm
HCP shall also have all necessary front panel operational features which instruments
and switches shall be provided but not be limited to the following:
HMI display to indicate operation, failure or malfunction of air handling unit,

compressors, fans, and other HVAC equipments
Start and Stop buttons or switches for air handling unit, supply air fans, Air
condensing units, exhaust fans, duct heaters etc.
Indication Lamps and Annunciators.
Control units for temperature, humidity control and pressurization control.
Alarm indicators for air flow, dirty filters, fan running / stop, fire damper status,
etc.
System Reset push button / switch.
Emergency shutdown button located outside touch screen panel
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A port connection for a Laptop PC for settings, monitoring and maintenance of

the HVAC system.
Pushing a single start push button and a single stop push button at the control panel
respectively shall initiate automatic sequence of starting-up and stopping of the HVAC
system.
4.22
INTERFACE WITH PLATFORM SYSTEM

The interfaces of the HVAC Control Panel with platform BPCS and FGS are as detailed
below. Also refer to the block diagram in HVAC Symbols & Legends Drawing. No.:
2014-4868-16-1001.
4.22.1
BPCS Interface
The following signals, as a minimum shall be transmitted to the BPCS via RS 485
Modbus RTU Communication Link:
Air Handling Unit fans status (run/stop/fault)
Compressors status (run/stop/fault)
Condenser fans status (run/stop/fault)
Filter clogged status.
Air flow failure.
Fire Dampers and Gas tight Damper status (open/close condition)
Supply / Exhaust fan status (run/stop/fault)
Duct heater status (if applicable)
Room temperature
Room Humidity
Room pressure
Common Alarm
Hard wired interfaces between HVAC control panel and the BPCS are as follows:
HVAC unit duty start/stop command
HVAC unit standby start/stop command
Remote reset for HVAC unit
Common alarm
Load shedding to reduce half of power by cut off some compressors during
Emergency case (Emergency Diesel Generator running)
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SIS/FGS Interface
4.22.2
The HVAC system shall be interlocked with the SIS/FGS so that it can be shut down
(except Stairway fans), if required, in the event of a fire alarm being initiated in the zone
or area which the system serves.
The HVAC systems shall coordinate with the platform safety design and SIS/FGS design
as follows:
Hydrocarbon gas detection and smoke detectors shall be provided at all fresh air
intakes. Upon confirmed gas or smoke detection, the gas tight damper shall be
closed by SIS/FGS to prevent entry of gases. The platform SIS/FGS shall send a
signal to shut off the Gas Tight Damper via interposing relays which is SIL-3
certified. The interposing relay is located in HCP. The HVAC system shall switch
to operate in a full recycle mode. Fresh air ducts to have sufficient lengths to
cover detector and damper response times for retention of gas from entry in
HVAC system.
In case of confirmed fire or confirmed gas in the zone or area which HVAC
system serves, the HVAC system can be shut down (except Stairway fans).
SIS/FGS will send a trip signal to the HVAC control panel. The HVAC system
will automatically shut-down. Fire dampers in the zone shall be closed by
SIS/FGS via interposing relays which is SIL-3 certified. The interposing relay is
located in HCP.
Fire dampers zone for the HVAC system is defined below:
Galley fire dampers
Stairway fire dampers
All fire dampers
Fire Dampers and Gas Tight Dampers shall be opened / closed by SIS/FGS signal but
powered by HCP. The opened and closed positions of the Fire Dampers and Gas Tight
Dampers shall be wired to HCP and to BPCS via Modbus RTU link for monitoring.
The signals from the SIS/FGS to the HVAC panel shall be 24VDC powered outputs. The
HVAC Panel VENDOR shall provide high integrity relays (SIL-3 certificated) in
his system (power consumption < 3watts) which shall be driven by this 24VDC signal.
5.0
5.1
ELECTRICAL REQUIREMENTS
GENERAL
The Electrical Installation and Equipment Components shall comply with specification
2014-4869-3L-0002 Electrical Requirements for Packaged Equipment Specification
All cabling for the complete HVAC System shall be as per COMPANY specification
2014-4869-3L-0007 Electrical, Instrument, Telecommunication Cable & Wire
Specification.
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5.2
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ELECTRICAL SYSTEM VOLTAGES, FREQUENCY & TOLERANCES

The electrical power generation and distribution system voltages and frequency in Su Tu
Trang Platform shall be as follows:
LV motor: 480VAC, 3phase, 3wire, 60Hz with neutral high resistance earthed.
Electrical heater: 480VAC, 3phase, 3wire, 60Hz with neutral high resitance
earthed or 230VAC, 1 phase, 2 wire, 60Hz with solidly earthed.
Power supply for HCP shall be dual AC UPS supplies at 230VAC, single phase,
60 Hz.
Other system voltage required for Instrument & Controls shall be derived internally at the
HVAC control panel.
Essential power shall be supplied to HCP to ensure the system operates satisfactorily at
all times during purging and emergency operation.
5.3
ELECTRIC MOTORS & LOCAL CONTROL STATIONS

VENDOR shall provide electric motors suitable for HVAC applications and in
accordance
to COMPANY specification 2014-4869-3L-0004 Induction Motors
Specification (Medium Voltage & Low Voltage) and suitable for the area classification
specified on the data sheet. The VENDOR shall furnish a completely filled-in motor data
sheet during bid stage.
All electric motors, motor terminal boxes for the HVAC system installed in outdoor areas
shall be suitable for operations in Zone 2, Group IIA, T3 hazardous are with degree of
protection of IP56.
Space heaters shall be fitted to motors greater than 3.7kW. However, VENDOR to
indicate in their offer if the space heater is not required to meet the requirements of this
specification and with due regard to the conditions described in the Environmental
Design Conditions.
Motors 3.7kW and above shall be equipped with a separate terminal box for motor power
cable and anti-condensation heater cable.
Motor control station with Emergency stop buttons shall be provided for all motors,
locally preferably close to motors. The details for Local Control Stations (LCS) are as
follows:
LCS shall have selector switch (local/remote), emergency stop button for motor
30kW and above and start/stop push button, indication lamp. These LCS shall be
provided with End of Line (EOL) and in line (IL) type resistors. The EOL and IL
resistor shall be supplied by LCS Vendor.
LCS enclosures shall be made from GRP/SS316L.
Protection: Minimum IP56, Exde
Stop push button shall be Red, Latch mush room type and Start push button shall
be Momentary Green type.
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AHU fan motor which will be used for purging operation, shall be provided a explosion
proof Receptacle Outlet Socket, 3-way switch and motor starter (Zone 1, Group IIA, T3)
at field mounted for connection temporary power supply.
VENDOR shall complete all motor data sheets as per 2014-4969-3M-0001 ST-LQ
Datasheet for LV Induction Motors (Typical).
5.4
EARTHING & BONDING

VENDOR shall ensure that all HVAC system electrical and non-electrical equipment are
properly earthing and bonded and in accordance to COMPANY specification 2014-48693L-0005 Earthing and Bonding Specification.
All mechanical packaged equipment which are not directly welded to the structure shall
have two connections to the earthing grid/structure, one at each opposite end/corner of
the mechanical package equipment. 316L Stainless Steel Earth bosses shall be provided
or pre-installed onto the mechanical package equipment Frame or shoe.
Any parts of the mechanical packaged equipment, such as Junction Boxes, motor frame,
electrical & instrument equipment, and any other similar parts which are installed inside
the mechanical package equipment that may cause electrostatic and stray currents shall
be Earthed to maintain the continuity of earthing and to prevent the build up of
electrostatic and stray currents.
Bolted type of transition piece of HVAC ducting transverse to the Building shall be
earthed to the structure. Welded type of transition pieces do not require to be bonded to
the structure.
Any part of HVAC ducting equipment which has electrical equipment or devices such as
electrical motorized damper, exhaust fans, duct heater and any other similar parts of
ducting shall be bonded to the structure.
6.0
STRUCTURAL REQUIREMENTS
The HVAC Skid Package shall be mounted as a heavy duty structural skid.
The skid shall be designed and fabricated in accordance with Structural Specifications as
detailed in COMPANY specification 2014-4891-6L-0004 Specification for Structural
Fabrication & Welding and 2014-4889-6L-0005 Specification for Structural Skids for
Package Equipment. VENDOR shall submit detail structural design calculations for the
skid for COMPANYs review and approval prior to fabrication. Each skid shall be
designed for single-point lift.
In addition, all outdoor equipment, piping & accessories shall be supported to withstand
lifting loads, wind loads and transportation loads specified in COMPANY Data Sheet
2014-4800-9M-0010 Environment and available utility datasheet.
7.0
CABLES INTERFACE
The cables (except power supply cables) requiring interface from outside shall be
terminated in a junction box suitable for the specified electrical area classification.
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All the instruments used for remote monitoring and control shall be cabled and the
cabling shall be terminated at the skid limit in a junction box suitable for the specified
electrical area classification.
The location of the electrical and instrument interface junction boxes shall be agreed
between the VENDOR and ENGINEERING CONTRACTOR during detail engineering.
8.0
PAINTING
All fabricated items shall be blasted and coated in accordance with COMPANY
Specifications 2014-4800-1L-0004 Painting and Coating specification. All deviations
to COMPANY specification require COMPANY approval prior to implementation.
9.0
INSPECTION AND TESTING

The VENDOR shall have an established and documented Quality System in accordance
with ISO 9001/9002
Inspection and testing shall generally comply with the requirements as detailed in the
requisition documentation and in the other referenced specifications.
The VENDOR shall submit a Quality Plan and an Inspection and Test Plan for approval.
All HVAC equipment shall be tested, pre-commissioned and commissioned after
completion of the installation, and shall be witnessed and approved by the COMPANY.
VENDOR will be held accountable for the noise and vibration generated by the HVAC
system which is transmitted to the occupied spaces of the building. If objectionable noise
or vibration is present, the VENDOR shall take all necessary steps for rectification
without cost to the COMPANY. The means of eliminating noise and vibration shall be, in
general, that recommended by the manufacturer of the equipment.
In FAT stage, HVAC Control / MCC Panel shall be subject to a Functional Test to ensure
all the control system, alarm, and shutdown function are performing as specified. The
VENDOR shall submit a detailed test procedure for COMPANY approval prior to
carrying out the test. The HVAC Controller shall be fully tested at the manufacturers
works, with all remote signals simulated. The Panel Functional Test shall witnessed by
COMPANY.
VENDOR shall provide performance test to determine the equipment capacities and
performance of the system in accordance with applicable codes.
For Air Cooled Condensing Unit, performance test at site shall be as per AHRI
Standard 365, latest edition. System performance shall be rated in accordance
with AHRI Standard 340/360, latest edition.
For DX Air Handling Unit, coil performance shall be certified in accordance with
AHRI Standard 410, latest edition. Unit performance shall be rated in accordance
with AHRI Standard 430 for Central Air Handling Units.
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In addition to requirement of 2014-4800-1L-1005 Specification for Package Equipment

the following test shall be carried out, recorded, and the results submitted to the
COMPANY or its authorized representative.
Check duct systems for correct installation against design drawings, noting and
including changes on as built drawings for submission to the COMPANY, prior to
acceptance test.
Can motors and compressors shall be checked against nameplate ratings for
proper ampere input and voltage.
Vibration check for fans.
Check refrigerant piping for proper insulation and inspect for leaks
Functionally test all dampers.
Check alignment, direction of rotation, and measure speed of each piece of

rotating equipment.
Balance all duct systems to obtain the quantities of air called for on the drawings.
The total quantities of each fan system shall be within 5% and each individual
outlet shall be within 10% of quantities shown.
Eliminate all duct flutters, splitter noises, excessive vibration, and other noises in
the air distribution system. Vibration isolators should not be completely
depressed. The VENDOR shall take any precautions deemed necessary, in
addition to those set out in the drawings and specifications, for the elimination of
noise and vibration.
Check building pressurization levels.
Function check of the building pressure controller.
Check the compressor suction and discharge pressures against manufacturers

curves.
Check the adjustment and sequence of operation for all temperature and pressure
control equipment.
Test all fully automatic start up and shut down functions as programmed in the
HVAC control systems.
Test all F&G shutdown functions.
After all testing is complete VENDOR shall change out or clean (as applicable)
all filters (air and refrigerant).
Testing and balance of all applicable air systems shall include the following:
Test fans for proper speed (rpm) and rotation to meet design requirements.
Test and record motor operating amperes.
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Make pitot tube traverses of main supply and return ducts and obtain design air
flow at fans.
Test and record system static pressures at suction and discharge of fans.
Test and adjust system for the design return air flow.
Test and adjust system for the design outside air flow.
Test and record entering and leaving air dry bulb and wet bulb temperatures (C).
Adjust all main supply and return air ducts to proper design air flows.
Adjust all branch supply and return air ducts to proper design air flows.
Test and adjust each register and diffuser to within 5 percent of design air flow
requirements.
Each grille, register, and diffuser shall be identified as to location and area.
Size, type, and manufacturer of grilles, registers, diffusers, and all tested
equipment shall be identified and listed. Manufacturers ratings on all equipment
shall be used to make required calculations.
Readings and tests of grilles, registers, and diffusers shall include required air
flow velocity (m/sec) and test-resultant velocity (m/sec) as well as required air
flow and test-resultant air flow after adjustments.
In accordance with manufacturers instructions, adjust automatically operated

dampers as necessary for proper system operation.
All registers and diffusers shall be adjusted to minimize drafts in all areas.
Prior to the start of balancing, verify that all dampers are open and/or operational.
All filters must be checked and, if dirty, they shall be replaced prior to the start of
balancing so as not to create excessive resistance in the system. The VENDOR
shall submit a request to the COMPANY for any necessary changes in fan speed
to obtain design system conditions. Additional dampers, turning vanes, and other
devices not specifically indicated on the drawings, but that are necessary to obtain
the correct air balance, shall be installed and COMPANY notified. Fan bearing
vibrations shall be recorded.
Density correction, where required, shall be recorded.
As a minimum, at the completion of testing, adjusting, and balancing for each air system,
the following data shall be submitted to the COMPANY. VENDOR shall submit a
complete test report to COMPANY for approval
Following final acceptance of certified reports by the COMPANY, the settings of all
valves, vanes, dampers, and other adjustment devices shall be permanently marked by the
VENDOR, so that adjustment can be restored if disturbed at any time. Devices shall not
be marked until after final acceptance.
Page No.: 57 of 59

Doc. No.: 2014-4968-1L-1002

Rev: D
All test, commissioning, and turnover records and documentation shall be provided to the
COMPANY.
The VENDOR shall provide appropriate test facilities, test materials and consumables,
personnel and testing equipment.
All test instrumentation shall have a valid calibration certificate issued by a registered
testing authority, recognized by COMPANY.
10.0
WEIGHT CONTROL
VENDOR shall refer to specification 2014-4889-6L-0007 Specification for Weight
Control for the weight control requirements. VENDOR shall provide the following
weight data in the drawing:
Dry weight of the package(s)
Operating weight of the package(s)
Test weight of the package(s)
VENDOR shall provide the location of the center-of-gravity of the supplied package for
both dry and operating conditions. VENDOR shall provide weighing of all equipment
being furnished with complete description of what is included in each weight.
11.0
11.1
SPARE PARTS, SPECIAL TOOLS

SPARE PARTS
VENDOR shall provide the recommended spare parts for the equipment as follow:
Pre-commissioning, commissioning and start-up spares;
Recommended spares for one year operation (price shall be separately quoted as
an option);
All spare parts furnished by the VENDOR shall be wrapped and packed to preserve items
as new condition under a tropical marine environment.
The same parts shall be properly tagged so that later identification as to their intended
usage will be facilitated.
All items supplied shall be packaged separately and clearly marked as Spare Parts and
shipped with the equipment in accordance with the instructions from COMPANY.
Packing lists shall be furnished complete and in detail so that parts can be handled
without unpacking, if desired.
11.2
SPECIAL TOOLS
The VENDOR shall supply one set of any and all special tools required for erection or
maintenance of the equipment being provided.
Prior to shipment each special tool shall be tagged with a 316L stainless steel tag, clearly
identifying:
Page No.: 58 of 59

VENDOR's name
Equipment item number
Equipment description
VENDOR's equipment model number
VENDOR's part number for the tool
Date supplied
Field platform prefix
12.0
MARKING
12.1
NAME PLATE
Doc. No.: 2014-4968-1L-1002

Rev: D
The package shall be equipped with a permanently attached nameplate in SS 316L.

Unless otherwise specified, the thickness of name plate and bracket shall be 3mm and
6mm respectively. The nameplate shall be mounted in a prominent location secured by
stainless steel screws or rivets.
The nameplate shall contain the following information:
12.2
Project name
PURCHASER's name
Purchase order number
Skid name
Skid tag number
VENDOR's Name
Serial number
Capacity/Design Rate/Rating
Design Pressure
Design temperature
Hazardous Area Classification
Weight Empty/Operating
Year built and Test date
EQUIPMENT NAME PLATE

All equipment, valves, instruments, junction boxes, etc in the package shall be provided
with individual name plate inline with the requirements of equipment specifications.
Page No.: 59 of 59


13.0
Doc. No.: 2014-4968-1L-1002

Rev: D
QUALITY ASSURANCE & QUALITY CONTROL

VENDOR shall apply 2014-4800-0L-0001 General
Specification to all items within VENDOR scope.
Quality
Requirements
VENDOR shall establish and implement a Quality System in accordance with the
relevant sections of ISO 9001: 2000 standard / General Quality Requirements or any
other equivalent standard recognized by COMPANY.
COMPANY shall verify that the system is established and effective either by physical
audit or by questionnaire or both at his discretion.
Reasonable access shall be allowed to the PURCHASER and COMPANY
Representative(s) as well as to the Representative(s) of Authorized Inspection / Testing
Agency.
VENDOR shall submit a Quality Plan & Inspection Approach with the proposal, which
shall be agreed by PURCHASER and COMPANY prior to start of manufacturing.
VENDOR shall ensure that the product(s) is meeting the requisite quality requirements as
specified in the various sections of this document and applicable standards at the time of
manufacturing / supplying.
VENDOR shall obtain an unconditional Inspection Release from the PURCHASER and
COMPANY as applicable, prior to any shipment.
14.0
PREPARATION FOR SHIPPING AND STORAGE

VENDOR shall refer to specification 2014-4800-1L-1005 Specification for Package
Equipment
Page No.: 60 of 59

2014-4968-1L-1002 - Rev. D HVAC Specification For LQ Module

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Cuu Long Joint Operating Company

SU TU TRANG FULL FIELD DEVELOPMENT PHASE 1

HVAC SPECIFICATION LIVING QUARTER MODULE

Project No.: 1022

Approved For Design

Issued For Review

SU TU TRANG FULL FIELD DEVELOPMENT PHASE 1

HVAC SPECIFICATION LIVING QUARTER MODULE

Doc. No.: 2014-4968-1L-1002

REVISION RECORD SHEET

Approved For Design (FEED)

Issued For Review

Approved For Design

SU TU TRANG FULL FIELD DEVELOPMENT PHASE 1

HVAC SPECIFICATION LIVING QUARTER MODULE

Doc. No.: 2014-4968-1L-1002

ABBREVIATION AND DEFINITION

UTILITY AND ENVIRONMENT CONDITIONS

SCOPE OF WORK SUMMARY

KEY PERFORMANCE PARAMETERS

HVAC TECHNICAL REQUIREMENTS

AIR COOLED CONDENSING UNIT

AIR HANDLING UNITS

SUPPLY AND EXHAUST FANS

ELECTRIC DUCT HEATERS

AIR TERMINAL DEVICES

GAS TIGHT DAMPERS

SU TU TRANG FULL FIELD DEVELOPMENT PHASE 1

HVAC SPECIFICATION LIVING QUARTER MODULE

Doc. No.: 2014-4968-1L-1002

PRESSURE RELIEF DAMPERS

MOTORIZED SHUT OFF DAMPER

VOLUME CONTROL OR BALANCING DAMPER

FIXED WEATHER LOUVERS

INSTRUMENTATION AND CONTROL REQUIREMENTS

HVAC CONTROL PANEL

INTERFACE WITH PLATFORM SYSTEM

ELECTRICAL SYSTEM VOLTAGES, FREQUENCY & TOLERANCES

ELECTRIC MOTORS & LOCAL CONTROL STATIONS

EARTHING & BONDING

INSPECTION AND TESTING

SPARE PARTS, SPECIAL TOOLS

EQUIPMENT NAME PLATE

QUALITY ASSURANCE & QUALITY CONTROL

PREPARATION FOR SHIPPING AND STORAGE

SU TU TRANG FULL FIELD DEVELOPMENT PHASE 1

HVAC SPECIFICATION LIVING QUARTER MODULE

Doc. No.: 2014-4968-1L-1002

SU TU TRANG FULL FIELD DEVELOPMENT PHASE 1

HVAC SPECIFICATION LIVING QUARTER MODULE

Doc. No.: 2014-4968-1L-1002

ABBREVIATION AND DEFINITION

Definitions used in this document are described below:

CUU LONG JOINT OPERATING COMPANY. [CLJOC]

Air Handling Unit

Air Cooled Condensing Unit

American Society of Heating, Refrigerating and Air

Basic Process Control System

Factory Acceptance Test

Facility Control System

Fire and Gas System

HVAC Control Panel

Human Machine Interface