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Article history:
Received 6 January 2016
Received in revised form 27 February 2016
Accepted 4 March 2016
Available online 9 March 2016
Keywords:
Cased charge
Blast wave
Casing effect
Equivalent charge
Numerical simulations
Scaling laws
A B S T R A C T
Many explosives are covered with a steel casing. The fragmentation process of the casing dissipates part
of the detonation energy and therefore cased charges yield lower overpressures and impulses than the
same charges without a casing (bare charges). It is often required to assess the mass of an equivalent
bare charge, which will produce similar impulses (at the same distances) to those of a given cased charge.
Another pertinent parameter is the cased-to-bare impulse ratio, which is a direct measure of the effect
of the casing on the resulted impulse. This paper deals with several aspects of the problem of a cased
charge equivalency. A review of available models for the assessment of the ratio between the masses of
the equivalent bare and cased charges is presented. The current study proposes a procedure to assess
the mass ratio, which consists of relatively simple numerical simulations and of the blast waves scaling
laws. The simulations are veried against experimental data and their results are compared with available models for the mass ratios. A relation between the mass ratio and the impulse ratio is also presented.
Finally, examination of the effect of the casing material properties indicates that the casing-to-charge
mass ratio is a key parameter in the assessment of the mass of an equivalent charge.
2016 Elsevier Ltd. All rights reserved.
1. Introduction
The performance of an explosive charge may be quantied by
its pressuretime and impulsetime curves. The impulse is the integration of the pressure with respect to time and it is considered
as a very important parameter in the study and design of protective structures. A common source of explosive and impact load is
a charge with a metal casing. After detonation, the casing expands
and ruptures into many fragments. At this time, the gases are discharged through the spaces in the casing and propagate in the air.
Experimental data show that there is a signicant difference between
the blast wave parameters of cased and bare charges [14]. When
the charge is cased, part of the detonation energy is dissipated
through the expansion and rupture of the casing. As a result, the
blast wave parameters, and especially the peak impulse, will be lower
than those that are caused by the same charge without casing (bare
charge).
Analysis of blast-wave parameters that are caused by bare charges
is commonly done with experimentally veried numerical simulations. Simulations of cased charges, however, are cumbersome and
very expensive in terms of computational resources and time. This
is because the casing has to be modeled with a very ne mesh that
requires a very small time step. Yet, the propagation of the blast
wave in the air takes relatively a much longer time than the fragmentation of the casing, and as a result, it is very hard and sometimes
impossible to be simulated. This limitation can be overcome in pertinent analyses by nding a corresponding or equivalent bare charge
(without casing) that will produce a blast wave with the same parameters as that of the cased charge.
As in other engineering problems, scaling a phenomenon is a
common and helpful practice [5]. It is generally employed to resolve
budgetary limitations of full-scale experiments, and particularly those
that involve explosions. The most common scaling form for the latter
type of experiments is the Hopkinson scaling or cube root scaling
[57], which is based on the Buckingham theorem. The scaling
laws can also be used to evaluate the equivalent charge (as will
be shown in the following text). According to these laws, two similar
blast waves (caused by charges that have similar geometries with
different dimensions, at the same atmosphere) will produce similar
scaled parameters (e.g., impulse) at the same scaled distance. The
scaled distance is dened by the ratio R/C1/3, where R is the distance and C is the mass of the charge. The scaling laws described
above are applied in this study in the interpretation of results from
a numerical investigation, for the comparison of the blast parameters of bare and cased charges.
It is evident that two similar bare charges with different masses
will not produce the same impulse at the same distance. However,
the scaling laws show that they will cause impulses that converge
to the same scaled-impulse versus scaled-distance curve. When cased
charges are considered, a common denition for an equivalent bare
14
I (C c )
R I (C )
= f 1 3 = 1e3 I (C e ) = I (C c )
Ce Ce
C e1 3
(1)
0.8
Ce
= 0.2 +
1 + 2M C c
Cc
(2)
0.8
Ce
= 0.2 +
1+ M Cc
Cc
(3)
In the same report [4], Fisher modied his own formula and proposed the following empirical equation, which agrees better with
experimental data:
C e 1 + M C c (1 M )
=
1+ M Cc
Cc
(4)
0.5
Ce
=
0.5 + M C c
Cc
(5)
0.5
Ce
= 1 1
fm
0.5 + M C c
Cc
(6)
where fm is a factor that takes into account the casing material yield
stress and the explosive type. Hutchinson derived an analytical expression for the factor fm [11], which was not in good agreement
with experimental data. Still, he showed that for each set of results
with the same casing material and explosive type there is a unique
value of fm that yields good agreement.
In a later work, Hutchinson changed his approach for the equivalent bare charge [8]. He argued that the denition of an equivalent
bare charge that will produce the same impulse at the same distance (see Eq. (5)) is confusing, and suggested the use of the ratio
between the peak blast impulses from two charges with the same
mass cased and bare, Ic/Ib (i.e., I(Cc)/I(Cb = Cc)). He used his previous formula (Eq. (5)) to evaluate the impulse ratio instead of the
equivalent bare-to-cased charges mass ratio, as follows:
0.5
Ic
=
0.5 + M C c
Ib
(7)
Hutchinson also showed that his equations, which do not consider properties of the casing material and the explosive type (Eqs.
(5) and (7)), are valid for very ductile casings. He further argued that
these casings are accelerated up to their ideal Gurney velocity before
they fracture [8]. In many cases, the casing fractures before it is fully
accelerated by the energy available from the explosive, and for these
cases Hutchinson proposed the following formula [8]:
Ic
1 M R0
=
+
Ib
2 C c R f
2( 1)
1 M
+
2 Cc
(8)
where is the heat capacity ratio, R0 is the initial casing radius and
Rf is the radius at fracture. He mentioned that the radius Rf can be
estimated by the fracture strain of the casing material (however,
he did not provide further details for this estimation). In his verication with experimental results, using high speed cameras, Rf/
R0 was assessed to be equal to 2 (i.e., the casing radius was increased
to about twice its initial radius) [8].
In another research, Hutchinson [13] extended his approach to
consider the casing material yield stress, as follows:
Fig. 1. The experimental setup reported by Dunnet et al. (Fig. 3 from [2]). (Note that
although the authors reported the usage of a gage at 10 m, they ignored its records
[2].)
Ic
1 M y
=
+
Ib
2 C c P0
1 M
+
2 Cc
(9)
15
16
reached the boundaries, the results were mapped into the second
phase of the simulation. Hence, these boundary conditions did not
in-fact inuence the results.
The size of the computational domain in the second phase was
8 10 meters, as shown in Fig. 3, where the material models and
the boundary conditions were the same as in the rst phase. Numerical gauges were placed along a line, perpendicular to the axis
of the charge, as shown in Fig. 3. The blast wave is expected to propagate in the air, and at some point to reach the boundaries. At this
moment, some of the material ows out out of the Eulerian mesh.
However, the numerical gauges, as noted above, are located along
a central vertical line, and it is therefore reasonable to assume that
they are far enough to be affected from this material loss.
4. Results and verication
The rst simulation was of a 1-kg charge (as in the experiments). The propagation of the blast wave in the air in the rst and
second phases of the simulation is illustrated in Fig. 4, in terms of
pressure contours. Fig. 5 shows an example of the overpressure (relative to the atmospheric pressure) time history from a numerical
gauge, located 3 meters from the charge center (see gauge #31 in
Fig. 3). The overall shape of the calculated curve is as expected, i.e.,
zero overpressure until a certain (arrival) time, and then a sharp
overpressure increase followed by an exponential decay and a negative phase. The integration of this curve yields the blast wave
impulse at this point. Similarly, the peak impulses were calculated from numerical gauges that were set at various distances (here,
every 100 mm; see dashed line in Fig. 3).
The results of the simulation were rst veried against published experimental measurements at various distances from the
charge [2], as shown in Fig. 6. It is evident from the gure that there
is a good agreement between the calculated and measured peak impulses. A second verication has been made by applying the scaling
laws as follows: according to the scaling laws, two charges with different masses will produce the same scaled impulse at the same
scaled distance. Thus, an additional simulation with a charge of the
same type and shape as those of the 1-kg charge, but with a different mass of 477 gr, has been conducted, using the same technique.
Fig. 7a shows the absolute values of the resulted impulses from the
t=0.05 ms
17
t=0.1 ms
(a)
t=4 ms
t=6 ms
(b)
Fig. 4. Contours of overpressure in the (a) rst and (b) second phases.
Fig. 6. Comparison between simulation results and experimental data from Dunnet
et al. [2].
18
1 Kg
80
0.477 Kg
70
60
50
40
30
20
10
0
2
5
6
distance (m)
(a)
(b)
Fig. 7. Numerical results of the 1- and 0.477-kg charges: (a) absolute values (b) scaled values.
19
Fig. 9. Comparison of the peak impulses of the cased and bare charges with experimental data.
Fig. 10. Calculation methodology of the equivalent bare charge.
which takes into account other parameters (see Eq. (9)) the M/C ratio
is still most dominant. The results of our simulations show that
indeed fragmentation started after the casing velocity has been stabilized, which indicates a ductile behavior of the casing.
Comparison of the numerical results with the experimental data
is shown in Fig. 9. In all cases, the charge mass was 1 kg, and hence,
the graph shows the scaled, as well as the absolute values (in SI
units). It is evident that there is good agreement between the simulation results and the experimental data. Note that the hollow
circular markers in Fig. 9 represent the bare charge and that they
were already plotted in Fig. 6. As expected, lower impulse values
were obtained for larger casing masses, (for the same charge mass).
In summary, the above methodology has been found to be reliable and relatively effective in terms of computational time and
resources for simulations of cased charges.
6. Assessment of an equivalent bare charge
As noted above, using the equivalent bare charge allows a simplied analysis for the estimation of blast wave parameters caused
by cased charges. It is possible to numerically assess the equivalent bare charge mass, by applying the blast waves scaling laws,
according to the following methodology: First, the impulse is calculated from the numerical simulations at various distances (i.e.,
at the locations of the numerical gauges), as described in section
3. Second, the impulses and the distances are scaled according to
the scaling laws (they are divided by C1/3, where C is the charge mass)
in order to generate curves of the scaled impulse against scaled distance. This is done for both the bare and cased charges, where the
curve of the bare charge serves as a reference line. It is noted that
many studies refer to TNT equivalent parameters. However, this
equivalency refers mostly to comparisons between the effects of
various types of explosives. In this study, one needs to know the
equation of the scaled impulsedistance curve of a reference bare
charge (see following text). Therefore, instead of using a reference TNT curve, and since we already have the results of the bare
C4 charge, we can use it (directly) as the reference curve (and there
is no need to refer to a third reference curve).
Once a reference line is known, equivalency factors can be calculated by solving the following equation for Ce, for all points on the
scaled impulsedistance curve of the cased charge (refer also to Fig. 10):
Ic
R
= f 13
Ce
C e1 3
where Ic represents values of the cased charge impulse at locations set at distances R, f is the function of the reference line (i.e.,
of the bare charge scaled impulse vs. distance curve), Ce is the mass
of the equivalent charge, which solves Eq. (10), and the equivalency factor is equal to Ce/Cc (where Cc is the mass of the cased
charge).
This solution assures that the equivalent bare charge Ce, which
substitutes the given cased charge, will produce impulses at given
distances that, when scaled with respect to Ce, will fall on the reference line. This methodology is illustrated in Fig. 10.
In order to nd the above solution of the equivalent bare charge,
the reference line needs to be known. The numerical results of the
1-kg bare charge were in good agreement with the experimental
data (see section 4) and they could, therefore, be used as the reference line. A tted curve has been generated with the least square
method for the calculated points of the bare-charge and its anaB
lytical expression takes the form Ib C b1 3 = A ( R C b1 3 ) , where A and
B are equal to 174.121 and 0.9088, respectively, with a very high
coecient of determination, r2 = 0.999.
Fig. 11 describes the equivalency factors Ce/Cc (where Cc = 1 kg)
as a function of the scaled distance, calculated with the above methodology, from the numerical results for three masses of the casing,
0.5, 2 and 5 kg. For the range used in the simulations, the gure in-
(10)
Fig. 11. Equivalency factors (Ce/Cc) at various distance.
20
Fig. 12. Impulse against distance for the 477-gr bare charge and 1-kg charge with
2-kg casing.
dicates unique equivalency factors of 0.770, 0.477 and 0.337 for the
0.5, 2 and 5 kg bare charges, respectively (except for a minor deviation at small distances for the 0.5-kg charge).
Thus, a 1-kg charge, with a 2-kg casing is expected to produce
the same impulses at the same distances as those caused by a 477gr bare charge. The results of the simulation of a 477-gr bare charge
are presented in section 3 and they are compared in Fig. 12 with
the results of the 1-kg charges with the 2-kg casing. It is evident
from the gure that the two sets of results converge to the same
curve. This provides an additional verication for the method presented above for the evaluation of the equivalent bare charge.
7. Comparison with available models
The above results of the equivalent bare charge masses are compared with available models in Fig. 13. As mentioned above,
Hutchinson proposed an analytical expression for the coecient fm
in Eq. (6), yet predictions of this equation did not agree with experimental data. However, Fig. 13 shows that Eq. (6) is still in good
agreement with experimental data for a unique, tted value of 0.87
for fm, as well as Fishers formula (Eq. (3)) and Hutchinsons other
model (Eq. (5)). Note that Eqs. (5) and (7) are identical (and were
proposed by the same author). However, while Eq. (5) predicts the
Fig. 13. Comparison of the equivalent bare charge factor with available models.
equivalency factor for the mass of the charge, Eq. (7) predicts the
impulse ratio (Ic/Ib).
All of the charge masses were equal to 1 kg in all simulations
(and only the casing mass was changed). Therefore, it is possible
to calculate the cased-to-bare charge impulse ratios. These Ic/Ib ratios
are plotted in Fig. 14, which indicates a rather constant value for
each mass of the casing.
The calculated Ic/Ib ratios are compared in Fig. 15 with the three
models proposed by Hutchison (Eq. (7), (8) and (9)).
It can be seen in the gure that Eq. (7) is not in good agreement with the (veried) numerical results. Note that the same
equation, for the prediction of the equivalent mass (Eq. (5)) did yield
good agreement with the numerical results (as shown in Fig. 13).
As for Eq. (8), there is no available analytical expression for the ratio
between the initial casing radius and the radius at fracture, R0/Rf,
of the casing. Yet Hutchinson mentioned that from high-speed
camera recordings, this ratio was about 0.5 (i.e., the casing radius
at fracture was double that of the initial radius) [8]. Therefore, Eq.
(8) has been plotted in Fig. 15 with R0/Rf = 0.5, yet it is still not in
good agreement with the numerical results. The yield stress of the
casing material and the parameters P0 and should be known for
Eq. (9). Several sources mention that = 3 for this kind of problem
[8,11,13,20] and therefore this value was adopted here. For an explosive that comprises 88% RDX and 12% wax, P0 was approximated
Fig. 15. Impulse ratio from the numerical results and available models.
as 11 GPa in Reference 13, and this value has been adopted here
as well. In Dunnet et al. [2], the yield stress of the metal casing was
not given and therefore, in the current calculations, it was taken as
the default value from Autodyns Johnson-Cook constitutive model
(0.792 GPa). Using the above values, Eq. (9) is found to be in good
agreement with the numerical results (Fig. 15). Hutchinson [13] approximated that the yield stress of the steel case in Dunnet et al.
[2] was 0.95 GPa (based on stress hardening of the material due to
effects of strain rate and the temperature). Thus, Fig. 15 includes also
a plot of Eq. (9) with y = 0.95 GPa. As it can be seen, there is no
signicant difference between the two curves that were obtained
with the two yield stresses.
7.1. Relation between masses and impulse ratios
Essentially, there is a relation between the equivalent bare chargeto-cased charge mass ratio, Ce/Cb, and the impulse ratio Ic/Ib. An
analytical expression for this relation can be derived, if the function of the scaled impulse against the scaled distance is known for
the bare charge. In the current bare charge simulation, it was found
that the scaled impulse takes the following form (see section 6):
Ib
Cb
13
R
= A 13 ,
Cb
(11)
Ic
C e1 3
R
= A 1 3
Ce
(12)
Algebraic manipulations on Eqs. (11) and (12) lead to the following formula:
1
Ic C e 3
=
Ib C b
(B+1)
(13)
Ic C e
=
Ib C b
0.6363
(14)
Eq. (14) shows that the impulse ratio and the mass ratio (of the
equivalent and cased charges) are not similar, as opposed to Hutchinsons assumption.
8. Effect of the casing and explosive materials
Experimental data [2] and analytical models [11,13] suggest that
the casing material and the explosive type also have an important
inuence on the casing effect (especially when the casing is not
ductile), and not only the M/C ratio (as suggested in Eqs. (2)(5)).
According to Reference 21, the explosive type was found to inuence the casing effect, especially for highly oxygen-decient
compositions such as explosives that are partially lled with aluminum. These explosives generate additional blast energy by
interaction of ammable gases with the air. Hutchinson referred to
the effect of the casing material on the blast wave [8,13]. He argued
that when the casing is less ductile, its effect (which can also be a
result of its relatively low yield strength) is manifested through expansion and subsequent fragmentation at a relatively early stage,
21
leading to the escape of the explosive products through the fragmented casing, and consequently, to higher impulses [8,13].
Results reported by Dunnet et al. demonstrate that there is a combined effect of the explosive type and the casing material on the
equivalent charge [2]. These researchers conducted experiments with
two types of explosive and two casing materials, steel and aluminum (which has a lower yield stress). Although they did not report
measured impulses, they did provide the equivalent bare charge
factors for M/C = 0.5 and 2. When they used an explosive type
RX1100, these reported factors for the aluminum casings were higher
than those reported for the steel casings (of the same casing masses).
However, when another explosive type was used (RX1400), the reported factors for the aluminum casing were lower than those of
the steel casing. Thus, in view of these opposite trends (Fig. 11 in
Reference 2) in the experimental results, Hutchinsons assumption regarding the effect of the casing ductility and yield strength
[8,13] is not conclusive.
Hence, it is interesting to check the numerical simulation
predictions when the casing material model is changed. The
material model ALUMINUM from Autodyn library was chosen to
simulate the aluminum casing [16]. The model includes von
Mises yielding criterion and the failure criterion was chosen to be
a 0.2 plastic strain. The above described two-phase simulation
technique has been adopted here to calculate the impulses at
various distances from the charge. It should be noted that because
the density of aluminum is lower than the density of steel, thicker
casing had to be applied in order to yield the same casing mass
(as it was in Dunnet et al.s experiments [2]). These simulations
were performed with 0.5, 2 and 5 kg aluminum casing masses.
Unexpectedly, the impulses at various distances were the same
for both types of casings, steel and aluminum (with maximum
differences below 1%). One simulation, of the 2-kg aluminum
casing mass, was calculated also with different values of the
material yield stress (Autodyns default value of 290 MPa, as well
as 100, 500 and 1000 MPa). In addition, a failure criterion of
plastic strain of 0.12 was also examined. All of these modications led to very similar results (with up to 1% error). It is noted,
however, that although the aluminum and steel casings that were
examined in these simulations had different thicknesses and
different material models, they had the same total mass.
In summary, our simulations lead to a clear observation: the
casing mass has a pronounced inuence on the impulses caused by
the charge. This can be seen by the (almost) identical results that
were obtained from simulations of two geometries (thicknesses) and
material models, but with the same casing mass. These results were
not changed when the yield stress or the failure plastic strain criteria were modied (as opposed to Hutchinsons predictions [8,13]).
Yet, as stated above, in Dunnet et al.s experimental data, the usage
of one type of explosive has led to higher values of an equivalent
bare charge, while lower values were obtained with another type
of explosive. Therefore, in our opinion, this issue has not been fully
resolved, and it needs further study.
9. Summary and conclusions
This paper deals with several aspects of the problem of a cased
charge equivalency. A review of available models for assessment of
the mass ratio is presented. Another pertinent parameter is the
cased-to-bare impulse ratio, which is a direct measure of the effect
of the casing on the resulted impulse. A numerical study is presented of the ratio between the masses of equivalent bare and cased
charges, which is required to produce similar impulses by both of
them. A 2D numerical technique has been adopted to consider the
charge and the casing material. First, simulations of bare charges
were veried by experimental measurements and by the scaling laws
of blast waves. Next, simulations of cased charges were per-
22
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