Otm2013c13e 22b Vivio Pam Otm 3d Load Configurator 130330062816 Phpapp02

OTM 3D Load Configurator
Pam Vivio
January 29, 2013
Agenda
What is 3D Load Configurator?
Master Data Configuration
Planning Parameters
3D Output / Viewing Options
Pros & Cons / Lessons Learned
Q&A
Copyright Capgemini 2012 All Rights Reserved

3D Load Configurator placement was designed to pack
three dimensional rectangular objects into a rectangular
container, considering constraints including:
Orientation preferences (i.e. Upright, Prone,
Lengthwise, Widthwise)
Stacking compatibilities (i.e. bottom only, max
stacking layer = 2, floor compatibility, max top
weight, and max height overhang constraints such
as maximum of 20% unsupported)
Myth: 3D Load Configurator configuration is complex!!!
OTM 3D Load Cponfigurator

Planning Parameters
Q&A

Define Ship Unit
Specification
Header Values
Define Ship Unit
Specification
Grid Values
Define Items/
Packaged Items
Configure
Equipment Group
Configure
Planning Parameters
3D Placement Engine Input-Output Flow

Piece level
information
Dimensions
Preferred orientation
Allowable orientation
Ship Unit Number
Ship Unit Line Number
Stack Index (Optional)
Max Stack Layer
Max Overhang
Max Stack Height
3D PLACEMENT
LOAD CONFIGURATION
ENGINE
1. All pieces with

the best loading
sequence.
2. 3-Dimensional
view including
stacking layer,
orientation, and
position within
the equipment.
Load Config Units

Array of ship Unit sets
that need to be placed
one after another
Ship Unit Specification - Header Values
A Ship Unit Spec (or often referred to as the Transport Handling Unit/THU) does not
need Length, Width, and Height populated if these values are sent into OTM.
These values could also get copied from the Packaged Item to the Ship Unit.
Ship Unit Specification - Orientation

Select Preferred Orientation and configure all other possible Orientations
Orientation Definitions
ORIENTATION
Dimension
corresponding to
Length of
Container
Dimension
corresponding
to Height of
Container
UPRIGHT
LENGTHWISE
LENGTH
HEIGHT
UPRIGHT
WIDTHWISE
WIDTH
HEIGHT
PRONE
LENGTHWISE
HEIGHT
WIDTH
PRONE
WIDTHWISE
LENGTH
WIDTH
ONSIDE
LENGTHWISE
HEIGHT
LENGTH
ONSIDE
WIDTHWISE
WIDTH
LENGTH
Orientation Length, Width, Height

The Face Plane of the object is
bounded by the L and the H.
A Prone object is one that is oriented
with its face down.
H
Standard Convention is:
L is the longest non-height dimension.
L
Upright
Prone
Onside
H
L
H
L
H
Note: contents of this slide were created by Al Drummond - Oracle

10
Orientation Examples - Upright
Upright Lengthwise
Upright Widthwise
11
Orientation Examples Prone and Onside
Prone Lengthwise
Onside Lengthwise
Prone Widthwise
Onside Widthwise
12
Mixed Stacking Matrix

Create a stacking matrix to define stacking rules
RA
NG
E
DIS
H
WA
SH
ER
DR
YE
R
Ch
es
t
FZ
Up
rt
SX
SR
F
FZ
be loaded on this product?
BM
/
TM
RF
Can this product
BM/TM RF YES
NO
YES
YES
NO
NO
YES
NO
SXS RF
YES
YES
YES
NO
NO
NO
YES
NO
FZ Uprt
NO
NO
YES
NO
NO
NO
YES
NO
FZ Chest
NO
NO
NO
YES
NO
NO
NO
NO
WASHER
NO
NO
NO
YES
YES
YES
YES
YES
DRYER
NO
NO
NO
YES
NO
YES
YES
YES
DISH
NO
NO
NO
NO
NO
NO
YES
NO
RANGE
NO
NO
NO
YES
NO
NO
NO
YES
Note: This will help determine your Stack Below Orientation Profile
13
Stack Below Orientation Profile

Example: Must model the fact that Ranges cannot be stacked under Refrigerators,
regardless of the orientation. You would need to create a profile so Refrigerators and
all its orientations are not compatible. Then attach this profile to Ranges and all their
possible orientations.
14
Items / Packaged Items
15
Equipment Group
53 Foot Dry Trailer
16

Planning Parameters
Q&A
17
Planning Parameters
A new CONTAINER OPT CONFIG ID for the new Conopt functionality must be configured in the
Planning Parameter set. The old version of Load Config must be turned off when using the new
version. This is done by specifying NO LOAD CONFIG as the parameter for LOAD CONFIG
ENGINE TYPE.
0: NO MIXING ALLOWED
1: WIDTHWISE MIXING ALLOWED
2: WIDTHWISE AND STACKING MIXING ALLOWED
Note: By setting this to 2, you will maximize the space in the equipment.
18
Planning Parameters Logic Config
This MUST be enabled for 3D Load Config
If the default of 50 is not changed, the

truck volume must exceed 50% before 3D
Load Config will be enabled
19
Planning Parameters Logic Config

EMPTY SPACE SORT CRITERIA: Controls the way in which the truck is
loaded. The Default = 3, which means that we try to load the width of the
trailer first, height next and the length of the trailer at the end.
20

Planning Parameters
Q&A
21
3D Shipment Builder Flow

Find Valid
Itineraries
Compute
Itinerary
Options
Choose
Least Cost
Itinerary
Option
Compute
Leg Options
Make
Shipments
on Leg
Calculate
Leg Option
Costs
Compute
Equipment
Options
Container
Optimization
Parameter Set to Allow

3D Load Config
Load
Configuration
Engine
22
Viewing 3D Shipments
Install 3d viewer Cortona on

your local PC
A single user license can be
downloaded from
www.cortona3d.com/cortona
23
View Load Config Action

Run Bulk Plan using the 3D Load Configurator enabled Planning
Parameter
Select a single shipment
Perform action of View > Load Config
View Results from all angles and perspectives
24
Ship Unit Pieces View

Sample Scenario: Refrigerator (18.2 Cubic Feet)
L 34.75 W 30.5 H 70.1
Preferred Orientation: Upright Lengthwise
Allowable Orientation: Prone Widthwise
Output: 1 truck with 72 Refrigerators Layer 1 is Upright Lengthwise and Layer 2 is
Prone Widthwise
25
Multi - Stop View

Spaces for multi-stop are driven by the Multi-stop Mixing
Rule Planning Parameter. In this case, Parameter is set to 0
(No mixing allowed).
26
Mouse - over View
27
Individual Piece Extraction
28
Load Configuration Viewer

Rotation - Side to Side/Upside Down
29
Load Simulation
30
Ship Unit Position Details
Position on the X, Y, Z axis.

Note that Loading Sequence 2 has a position on the X axis of
30.5 which means it is placed 30.5 inches to the right of the back
left corner of the truck.
31
Loading Report
32
Loading Report Sample
33

Planning Parameters
Q&A
34
Pros
Optimize Trailer or Container Volumetric Utilization
By placing disparate items in a container as
efficiently as possible given a set of constraints, an
overall lower number of containers will be required.
Provide an interactive graphical image of the solve
This will provide planners and warehouse
personnel with indications as to how a particular solve
built the shipment in question.
Tool also aids in configuration testing.
OTM 3D can be used along with the rainbow pallet
functionality which allows OTM to construct the pallets
and then optimize into the equipment using 3D Load
Config.
35
Cons
3-D Load Configuration must be used with
items meant to be 3-D configured.
Attempting to plan non 3-D load configuration
items (those without appropriate ship unit
specification constraints set) in the same bulk
plan with 3-D load configuration items will
result in an exception.
36
Lessons Learned
When setting the Domain Default Planning Parameter set, keep in mind that some actions may
revert to the Domain Default Planning Parameter set. If this is not 3D enabled, the shipment will
change from 3D PLACEMENT to NO LOAD CONFIG and an error will be displayed when
attempting to view the shipment in 3D.
37
Lessons Learned (Continued)

Planning Parameter for 3D is all or nothing if you need to
separate Order Releases for 3D and non 3D, must have
separate Planning Parameter sets
Ensure that each ship unit has a Transport Handling Unit
Take advantage of ADA rules for auto-assignment of THUs
Set LOAD CONFIG VOLUME THRESHOLD Planning
Parameter to 0
Equipment group must have dimensions set (Height, Width
and Length)
Itinerary should NOT have Equipment Assignment Type as
NO Equipment
38

Planning Parameters
Q&A
39
Questions?
40

Otm2013c13e 22b Vivio Pam Otm 3d Load Configurator 130330062816 Phpapp02

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Otm2013c13e 22b Vivio Pam Otm 3d Load Configurator 130330062816 Phpapp02

Uploaded by

Copyright:

Available Formats

OTM 3D Load Configurator

OTM 3D Load Configurator

Copyright Capgemini 2012 All Rights Reserved

What is 3D Load Configurator?

OTM 3D Load Cponfigurator

Copyright Capgemini 2012 All Rights Reserved

What is 3D Load Configurator?

OTM 3D Load Configurator

Copyright Capgemini 2012 All Rights Reserved

Master Data Configuration

Copyright Capgemini 2012 All Rights Reserved

3D Placement Engine Input-Output Flow

1. All pieces with

Load Config Units

OTM 3D Load Cponfigurator

Copyright Capgemini 2012 All Rights Reserved

Ship Unit Specification - Header Values

OTM 3D Load Cponfigurator

Copyright Capgemini 2012 All Rights Reserved

Ship Unit Specification - Orientation

OTM 3D Load Cponfigurator

Copyright Capgemini 2012 All Rights Reserved

Copyright Capgemini 2012 All Rights Reserved

Orientation Length, Width, Height

Note: contents of this slide were created by Al Drummond - Oracle

Copyright Capgemini 2012 All Rights Reserved

Orientation Examples - Upright

OTM 3D Load Cponfigurator

Copyright Capgemini 2012 All Rights Reserved

Orientation Examples Prone and Onside

Copyright Capgemini 2012 All Rights Reserved

Mixed Stacking Matrix

be loaded on this product?

Can this product

Copyright Capgemini 2012 All Rights Reserved

Stack Below Orientation Profile

OTM 3D Load Cponfigurator

Copyright Capgemini 2012 All Rights Reserved

Items / Packaged Items

OTM 3D Load Cponfigurator

Copyright Capgemini 2012 All Rights Reserved

53 Foot Dry Trailer

OTM 3D Load Cponfigurator

Copyright Capgemini 2012 All Rights Reserved

What is 3D Load Configurator?

OTM 3D Load Configurator

Copyright Capgemini 2012 All Rights Reserved

Copyright Capgemini 2012 All Rights Reserved

Planning Parameters Logic Config

This MUST be enabled for 3D Load Config

If the default of 50 is not changed, the

OTM 3D Load Cponfigurator

Copyright Capgemini 2012 All Rights Reserved

Planning Parameters Logic Config

OTM 3D Load Cponfigurator

Copyright Capgemini 2012 All Rights Reserved

What is 3D Load Configurator?

OTM 3D Load Configurator

Copyright Capgemini 2012 All Rights Reserved

3D Shipment Builder Flow

Parameter Set to Allow

OTM 3D Load Cponfigurator

Copyright Capgemini 2012 All Rights Reserved

Install 3d viewer Cortona on