Example Corrosion Coupon Report PDF

Rohrback Cosasco Systems
Corrosion Management Solutions

2012 Product Catalog
Microcor Cosasco Corrater

Corrosometer Corrdata Ultracorr
Rev.: A25 1/3/2012
Rohrback Cosasco Systems, Inc.

Table of Contents
Information
Application Notes
Corrosion Rate Calculations: Corrosometer Data in Divisions
Corrosion Rate Calculations: Weight Loss Coupons
List of Available Application Notes
Corrosion Monitoring Related References
Equipment Selection
Application Matrix
Information to Assist With RCS Equipment Selection
Hand-Held /Portable Instrument Compatibility and Features Chart
Services
RCS Services Guide
Wireless
Wireless System
Cosasco Wireless System
Microcor Wireless Transmitter
Quicksand Wireless MWT-3905-QS
Cosasco Wireless Extender MWT-3905-WE
R-1420 Wireless Gateway
Microcor Probes
Microcor
Microcor Systems
Microcor Online System
Microcor MWT-3905-MDL Data-Logger
Microcor Data-Logging System
RDC CI Chemical Injection Datalogger
Checkmate DL Corrdata Portable Instrument
Microcor Probes
Microcor Corrater On-Line Systems Intelligent Interface Unit (IIU)
ICMS3 Corrosion Management System
Corrosometer
Corrosometer Instruments (Electrical Resistance)
Checkmate Corrosometer Portable Instrument
Checkmate Plus Corrdata Portable Instrument
CK-4 Corrosometer Instrument
4001LT Corrosometer System
4020LT Corrosometer Transmitter
Corrdata Remote Data Collection System
Corrdata Plus Software
4104XT/4104WT 4-Channel Corrosometer Probe Interface Modules
Rohrback Cosasco Systems, Inc. - The World Leader in Corrosion Monitoring Systems
Specifications subject to change without notice

Corrosometer Instruments (Electrical Resistance)
Corrosometer Probe Selection Guide
Corrotemp Dual Sensor Corrosometer Probes
Smart Test Station
600 Corrosometer Probe
610 High Sensitivity Atmospheric Corrosion Sensor
620HD/650 Corrosometer Probe
650c Corrosometer Probe
620DI Corrosometer Probes
1032/1052 Corrosometer Probe
2000/2000G Corrosometer Probe
2500/2500HT Corrosometer Probe
4700/4700-ADJ Corrosometer Probe
Corrosometer and Corrotemp Corrosometer Probe Accessories
Corrater
Corrater Instruments (Linear Polarization Resistance)
9000 Plus Portable Corrater Instrument
AquaMate Portable Corrater Instrument
SCA-1/SCA-1L Single Channel Corrater Instrument
9020 Corrater Transmitter
9030 Plus Corrater Instrument
E-9020 Corrater Transmitter
9134X/9134W 4-Channel Corrater Probe Interface Module
CorrDATS Corrosion & Deposit Monitoring System
Corrater Probes
Corrater Probe Selection Guide
Corrotemp Dual Sensor Corrater Probes
800 LPR Corrosion Rate Monitoring in Concrete with Corrater Probes
850 Corrater LPR Soil Corrosion Rate Monitor
900 Concrete Multi-Depth Sensor
6112 Corrater Probe
7012/7022 Corrater Probe

Corrater Probes
8012/8022 Corrater Probe
6080 Corrater Probe
Corrater and Corrotemp Corrater Probe Accessories
Corrater Coupons and Electrodes
Corrater Coupon Holders and Corrosion Monitoring By-Pass Rack
Cosasco
Cosasco High Pressure System
Cosasco Two-Inch System Access Fitting Assemblies
50 Cosasco Two-Inch System Access Fitting Assemblies
Internal ACME Threaded Cosasco Two-Inch System Access Fitting Assemblies
Severe Service Cosasco Two-Inch System Access Fitting Assemblies
Side Tee Cosasco Two-Inch System Access Fitting Assemblies
Cosasco Two-Inch System Protective Covers
Cosasco Re-Facer Tool
Cosasco Two-Inch System Access Fitting Assembly Service Tools
6200 Cosasco Two-Inch System Strip Coupon Holder
6202 Cosasco Two-Inch System Disc Coupon Holder Fixed & Adjustable
6203 Cosasco Two-Inch System Multiple Disc Coupon Holder
6204 Cosasco Two-Inch System Ladder Strip Coupon Holder
6205 Cosasco Two-Inch System Bio-probe
63 Cosasco Two-Inch System Injection and Sampling Assemblies
Accessories Cosasco Two-Inch System
CI Cosasco Two-Inch System Coupons
HTK Cosasco Two-Inch System Hot Tap Kit
Double Block and Bleed Cosasco Two-Inch System Service Value
RBS/RBSA/RSL Cosasco Two-Inch System Service Valve Kit
RBS/RBSA/RSL-FR Cosasco Two-Inch System Service Valve Kit
RBS Cosasco Two-Inch System Retriever Kit
RBS 6000 Cosasco Two-Inch System Service Valve Kit
RBSA Cosasco Two-Inch System Retriever Kit
RSL Cosasco Two-Inch System Retriever Kit
Series 6400 Cosasco Hydrogen Probes
Cosasco Side-Stream Assembly
Cosasco Retractable System (Intermediate Pressure Access)
60 Cosasco Retractable System Retractor Kit
6210 Cosasco Retractable System Coupon Holders and Coupons
6330 Cosasco Retractable System Injection/Sampling Tube Assemblies
Integrated Systems
Checkmate Plus Corrdata Portable Instrument
Checkmate DL Corrdata Portable Instrument

Ultrasonics
Ultracorr High Resolution On-line Pipe Thickness Monitor
Remote Monitoring Units

CORD-COM Remote Monitoring System
CORD-XL: Dual-Channel Electronic Chart Recorder
CORI-GPS: Portable GPS Current Interrupter
Downhole
DCMS Downhole Corrosion Monitoring System
Specialty Products
Chemical Injection
63 Cosasco Two-Inch System Injection and Sampling Assemblies
6330 Cosasco Retractable System Injection/Sampling Tube Assemblies
Erosion Monitoring
Quicksand Erosion Detection System
Quicksand Wireless Transmitter
Environmental Monitoring
ECM Environmental Condition Monitoring System
Rouge Monitoring
Rouge Monitor
Side-Stream Monitoring
CosascoSide-Stream Assembly
Teflon is a registered trademark of Dupont.

Hastelloy is a registered trademark of Haynes International.
Inconel and Monel are registered trademarks of International Nickel Co., Inc.
Thredolet is a registered trademark of Bonney Forge
Application Notes
Rohrback Cosasco Systems, Inc
Application Note
Bulletin No.
AN -115
Index Keys
Date Issued
August, 1999
Corrosion Rate Calculations for

Corrosometer Probes
Corrosion Rate Calculations

Corrosometer Data in Divisions
To calculate corrosion rate from CORROSOMETER data in divisions, use the following equation:
Corrosion Rate (mpy) =
0.365 x (Reading FINAL Reading INITIAL) x Probe Span in MILS

Time in Days
where Reading FINAL is the latest reading to be used in the calculation and Reading INITIAL is the first reading to
be used in the calculation, Probe Span is the measurement span of life of the probe measure element in mils,
and Time in Days is the period in days between the Reading FINAL and the Reading INITIAL.
The above equation is used for calculation of corrosion rates in mpy (mils per year) when the probe span is in mils
and the time is in days. For other units of measure of these parameters, alternate values for the constant, 0.365,
should be substituted in the above equation.
Units of Measure
Corrosion Rate in millimeters per year (mmpy)
Corrosion Rate (mpy), Time in hours
Corrosion Rate (mmpy), Time in hours
Substitute for Value of 0.365

0.00927
8.76
0.223
EXAMPLE
A T20 CORROSOMETER probe, which has a span of 10 mils, is used in a process application. On August 2nd,
the probe had a reading of 72 divisions, and later in the month, on August 24th, the probe had a reading of 95
divisions. The corrosion rate calculation for this period is:
0.365 x (95 72) x 10 mils

22 days
= 3.82 mpy
NOTE: Although the above method is suitable for calculation of corrosion rate from two readings, it is preferable
to plot all of the probe readings over time on a graph, and then calculate the slope of the graph over the time
period of interest (see CORROSOMETER probe selection guide). If rates are calculated from data points that
are too close together, the calculated rates may be erratic compared to the underlying corrosion rates due to
noise associated with each individual reading.
Rohrback Cosasco Systems, Inc
Application Note
Bulletin No.
AN -116
Index Keys
Date Issued
August, 1999
Corrosion Rate Calculations from

Coupons
Corrosion Rate Calculations

Weight Loss Coupons
To calculate corrosion rate from weight loss coupons, use the following equation:
CORROSION RATE (mpy) =
22,300 x Weight Loss (grams)

Metal Density (g/cm3) x Coupon Area (in. 2) x Time (days)
where Weight Loss is the weight loss due to corrosion and is determined by subtracting the weight
after cleaning from the initial weight, Metal Density is the density of the coupon or coupon alloy from
the following table, Coupon Area is the surface area of the coupon that is exposed to the corroding
process, and Time is the period in days between installation and removal of the coupon.
The above equation is used for calculation of corrosion rates in mpy (mils per year) when the area of the
coupon is in inches and the time of exposure is in days. For other units of measure of these parameters,
alternate values for the constant should be substituted for the value 22,300 in the above equation. The
following list contains some alternate values.
Units of Measure
Substitute for Value of 22,300
Corrosion Rate (mm/year), Coupon Area (in.2)
566
2
143,700
Corrosion Rate (mpy), Coupon Area (cm. )
Corrosion Rate (mm/year), Coupon Area (cm.2)
3,650
EXAMPLE
A mild steel coupon weighing 10.9265 grams and having an exposed area of 2.96 square inches was
installed in a process on August 27th. On November 13th, after 78 days in the process, it was removed
and cleaned. The weight was found to be 10.5560 grams. From the following table, the density is found
to be 7.85 g/cm3. The corrosion rate calculation for the period is:
22,300 x (10.9265 10.5560)

7.85 x 2.96 x 78days
= 4.56 mpy
Standard Coupon Areas

3 Strip Cosasco High Pressure Coupon
5.2 in.2
Cosasco Multi Disc Coupon
2.3 in.2
6 Strip Cosasco High Pressure Coupon
11.4 in.2
3 Strip Cosasco Scale Coupon
5.25 in. 2
2 Cosasco Ladder Coupon
3.4 in.2
3 Strip Model 6210 Coupon (Retractable)
3.4 in.2
Cosasco Flush Disc Coupon
2.5 in.2
3 Strip WTC Coupon
3.4 in.2
Alloy
Aluminum, 1100
Aluminum, 2024
Brass, Arsenical Admiralty
Brass, Aluminum Arsenical
Brass, Phosphorized Admiralty
Carbon Steel, Pipe Grade
Carbon Steel, 1010
Carbon Steel, 1018
Carpenter 20-Cb3
Cast Iron, Gray
Copper
Copper-Nickel, 90/10
Copper-Nickel, 70/30
Inconel 600
Incoloy 800
Incoloy 825
Lead
Monel 400
Monel K-500
Nickel 200
Stainless Steel, 304
Stainless Steel, 304L
Stainless Steel, 316
Stainless Steel, 316L
Stainless Steel, 2205 Duplex
Titanium, Gr. 2 & 4
Zinc
UNS Code
Density (g/cm3)
CORRATER Multiplier
A91100
A92024
C44300
C68700
C44500
K03005
G10100
G10180
N08020
F12801
C11000
C70610
C71500
N06600
N08800
N08825
L50045
N04400
N05500
N02200
S30400
S30403
S31600
S31603
S31803
R50400
Z17001
2.71
2.78
8.52
8.33
8.52
7.85
7.86
7.86
8.08
7.19
8.91
8.94
8.94
8.51
7.94
8.14
11.34
8.84
8.47
8.89
8.02
8.02
8.02
8.02
7.80
4.54
7.13
0.94
0.86
1.67
1.62
1.68
1.00
1.00
1.00
0.98
1.00
2.00
1.80
1.50
0.95
0.89
0.88
2.57
1.13
1.04
0.93
0.89
0.89
0.90
0.90
0.89
0.75
1.29
List of Available Application Notes

The following Application Notes are available for your reference. Contact the RCS Customer Service
department and specify by number the information you would like to receive a copy of.
U.S. toll-free: 1-800-635-6898
Phone: +1-562-949-0123
Fax: +1-562-949-3065
E-mail: sales@cosasco.com
AN-101 CORRATER Probe Alloy Multipliers

AN 102 Evaluating Corrosion Rate from CORRATER Systems
AN-103 Controlling Corrosion Upsets in Phosgene Production
AN-105 Refining & Chemical Corrosion Monitoring in Hydrofluoric Acid Service
AN-106 Crude and Other Overhead Units
AN-107 Crude Unit Distillation
AN-109 Fluid Catalytic Crackers
AN-110 Refinery Alkylation Plants
AN-111 Hydrogen Probe and Flow Rate Calibration
AN-112 Dissolved Gas Monitor
AN-113 CORROSOMETER Transmitter Corrosion Rate Calculations
AN-115 Corrosion Rate Calculations for CORROSOMETER Probes
AN-116 Corrosion Rate Calculations from Coupons
Corrosion Monitoring Related References
ASM International ASM Handbook

Volume 13 Corrosion
ASTM G 1 (latest edition)
(800) 635-6898
Standard Method for Conducting Corrosion Coupon Tests in Plant

Equipment
Standard Guide for On-Line Monitoring of Corrosion in Plant Equipment

(Electrical and Electrochemical Methods)
Standard Practice for Calculation of Corrosion Rates and Related

Information from Electrochemical Measurements
NACE MRO175 (latest edition)
Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment
NACE RP0192 (latest edition)
Standard Recommended Practice Monitoring Corrosion in Oil and Gas

Production with Iron Counts
Contact Information
ASM International
(800) 635-6898
ASTM
1916 Race Street, Philadelphia, PA 19103 USA
NACE International
1440 South Creek Drive, Houston, TX 77084-4906 USA
Equipment Selection
Rohrback
Cosasco
Systems,
Rohrback
Cosasco
Systems,
Inc. Inc.
RCS PRODUCTS AND SERVICES APPLICATION MATRIX

WATER SYSTEMS
OTHER SYSTEMS
PROCESS SYSTEMS
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CORROSION
MONITORING
MICROCOR System
(High Speed ER)
CORROSOMETER System
(Industry Standard ER)
CORRATER System
(Linear Polarization Resistance)
COSASCO Coupons
(Access Under Pressure)
COSASCO Hydrogen Probes
(Hydrogen Monitoring)
ULTRACORR System
Ultrasonic and Non-intrusive
Quicksand System
(Erosion/Corrosion Detection)
Downhole System
(Downhole Operation)
ECM System
(Environmental/Atmospheric)
Rouge Alert System
(Rouge Detection in Ultrapure Water)
(CORD-XL & CORD-COM)
ACCESS UNDER
PRESSURE
COSASCO 2" High
Pressure System
COSASCO
Retractable System
Chemical Injection
System
FIELD SERVICES
Refer to the Services link on the RCS home page
For more information on corrosion monitoring and RCS products and services:
Visit our Web site at http://www.cosasco.com
Information to Assist With RCS Equipment Selection
REQUIRED INFORMATION
STEP 1:
COMMENTS
Try to gather the following basic information:
Gases, liquids, solids or a mixture
Governs monitoring technique permissible
Conductivity of aqueous phases
Affects CORRATER monitoring technique only
Multiphase distribution (if applicable)
Affects probe element location
Relative magnitude of corrosion rate
Affects CORROSOMETER/CORROTEMP
probe sensitivity or CORRATER operating range
Response time required for determination

of corrosion rate
Affects CORROSOMETER/CORROTEMP
sensitivity
Process pressure, temperature, toxicity

and chemical compatibility with monitoring
equipment
Affects probe construction
STEP 2:
Consider the principle mounting configurations as follows:
Fixed Probes
Not removable under system pressure
CORRATER Retractable System
Removable under system pressure up to 1500 psi
CORRATER Retrievable System
Removable under system pressure up to 6000 psi
STEP 3:
Choose a mounting configuration based on the following considerations:
Process pressure and temperature,

toxicity and chemical compatibility with
monitoring equipment
Affects probe construction & choice of retractable

system
Access for removal and insertion of probes
For retractable or retrievable probes
Laboratory or plant requirement
Determines basic probes series
Process fluid velocities
Affects probe element shielding requirement
Physical interference problems

(eg. pigging of pipeline)
Affects probe element form

11841 East Smith Avenue
Santa Fe Springs, CA 90670, USA
Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
E-Mail: sales@cosasco.com
Web Site: www. cosasco.com
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RCS Hand-Held/Portable Instrument

Compatibility and Features Chart
PROBES
Corrosometer Probes
Corrosometer Probes
30 Sec Read Time
Corrotemp
Corrosometer Probes
Corrater Probes
3
3
3
3
Corrotemp Corrater
Probes
DATA COLLECTORS/
DATA LOGGERS
Corrdata RDCs
Microcor Data loggers
3
3**
3
3
3
3
3
3
3
3
FEATURES
Downloads Stored
Readings to PC
Hazardous Area Approved

UL/ULc
ATEX
CE (EMC)
3
3
3
*Recommended if you require temperature measurement, otherwise Checkmate is preferable.

** Configured as Micromate
Bulletin #920-A
Services

RCS Services Guide
Asset Preservation Group
With a global track record spanning fifty years, Rohrback Cosasco is uniquely positioned to counsel our customers on
corrosion problems of all descriptions. Through our Asset Preservation Group we are able to offer fully integrated strategies
for combating the corrosion that constantly erodes the value of your assets. Some of the many areas in which we have
successfully supported our customers are as follows:
y
y
y
y
y
y
y
y
y
Corrosion surveys
Specification writing
Project planning
Project engineering
System design
System and corrosion data analysis
Education and Certification
Seminars
Articles and technical papers
Remote Monitoring Services

The value created by a corrosion monitoring system can be substantially enhanced through remote monitoring. Productivity,
reliability, and ultimately profitability will be boosted by seamlessly delivering information gathered by your monitoring
system in the field to your personal computer in the office. Automatic alarms triggered by dangerous and destructive process
upset conditions will allow you to respond quickly and effectively. Our remote monitoring services include:
y
y
y
y
y
y
y
y
Communication from remote locations

Data acquisition
Data analysis
Periodic reporting
Automatic alarms pertaining to upset conditions
Provision and maintenance of web servers
Data Management
Management report preparation and presentation
Field Services
Our Field Services Division complements other products and services offered by Rohrback Cosasco in a way that enables us
to offer turnkey corrosion monitoring systems. Our team of degreed and factory trained field engineers will ensure successful
project implementation and commissioning. After completion, we can help sustain your investment through follow-up
activities such as retrofits and maintenance. Some of the many ways in which our Field Services Division can help you are as
follows:
y
y
y
y
y
y
System and site surveys

Installation and commissioning of RCS equipment
Corrosion monitoring system troubleshooting and repair
Coupon and probe insertion, retrieval and processing
Retrofits and hot tapping
COSASCO System training
Please contact us for more information on how we can help preserve the value of your investment.
Wireless System
Cosasco Wireless System

Wireless
Transmitter
(Including
MWT,
QWT,
CWT, WE)
Features:
Highly Secure and Reliable Self Organizing Wireless Mesh Network
High Resolution Metal Loss Measurement for all process environments
Direct input through Modbus Interface to virtually any Process
Automation System
Low installed cost
International Hazardous Area Certifications
WirelessHART 7 protocol
Seamlessly Integrates with Emerson Smart Wireless Network
The new Cosasco Wireless System from Rohrback
Cosasco Systems has redefined corrosion
monitoring as a true process parameter. The system
is based on Microcor patented high resolution
corrosion measurement technology; the industries
most widely used and only technologically advanced
system capable of operating in any process
environment. The 2.4 GHz self-organizing wireless
network delivers exceptional data reliability and
network stability through its high security
communication.
Microcor online systems are
already known worldwide for their proven accuracy
and reliability. The wireless link now adds simplicity,
flexibility, and exceptional economy of installation to

new or existing installations.
The Cosasco Wireless System includes Microcor
Wireless Transmitters (MWT), measuring metal loss
and rate; Quicksand Wireless Transmitters (QWT)
measuring corrosion and erosion rates Corrater LPR
Wireless Transmitters (CWT), measuring galvanic
corrosion rates and pitting tendencies, and Cosasco
Wireless Extenders (WE) for wireless network
expansion. These transmitters along with supporting
access fittings, probes, gateway, corrosion
management servers and process interface software
comprise the complete corrosion management
system. Alternatively, the MWTs, QWTs, CWTs ,

and WEs can be added seamlessly to an Emerson
Smart Wireless Network or via direct input from the
gateway through Modbus Interface to virtually any
Process Automation System (PAS), Including
Honeywell, Yokogawa, Siemens, ABB, or Endress &
Hauser hard-wired or wireless networks (see page 4).
With its widespread capability and effectiveness, the
wireless system is not only complementary to any
process system but a guaranteed maximum return
on investment, both in the short and long run, in
terms of low installation costs, effective chemical
inhibitor use, and asset preservation.
The Wireless Transmitters are quickly and easily
installed without the time and expense required for
wiring. Once installed metal loss and computed
corrosion rate is read from the Gateway directly into
your DCS/SCADA system, an RCS ICMS3-Amulet

Corrosion Management System, or RCS Intelligent
Interface Unit for smaller scale systems. The
Wireless Transmitters are easily configured using a
direct connection to a PC or laptop in a safe area, or
through RCSs handheld instrument in hazardous
locations.
The Wireless Transmitter power module has a
typical life of 3 years and is hazardous location
certified to allow change out in the hazardous area.
Typical wireless range is 1000 (300 m) in optimal
conditions and with a clear line of site from
transmitter to transmitter or transmitter to gateway,
with multiple hops permissible from any transmitter
back to its gateway. See individual data sheets for
MWT, QWT, CWT and WE specifications.
Cosasco Wireless System Overview

The Cosasco Wireless System can operate as an independent system or can integrate into your existing
DCS/SCADA (See diagram below). The Cosasco Wireless System just like its wired counterpart Microcor
Corrosion Monitoring System is flexible, highly accurate, and economical.
The basic system architecture comprises the following:
1) Microcor Wireless Transmitters (measuring
corrosion)
2) Quicksand Wireless Transmitter (measuring
erosion)
3) Corrater (LPR) Wireless Transmitter (available
soon)
4) Cosasco Wireless Extender (to expand wireless
network)
5)
6)
7)
8)
Gateway
Corrosion Probes & Probe Adapters
Access Fittings & Hollow Plugs
Proof Cable (if Transmitter is mounted remotely
from probe)
9) ICMS3 or IIU Server
System Details
Microcor Wireless Transmitters
The MWT uses high resolution metal loss measurement providing 18 bit resolution, and is rated for operation in
hazardous locations (Class I, Zone 1). MWTs have an allowable operating range of -40C to 70C and can
operate in virtually any environment. The MWT can be added seamlessly to an Emerson Smart Wireless Network
or via direct input from the gateway through Modbus Interface to virtually any Process Automation System.
Quicksand Wireless Transmitters
The QWT uses the same high resolution metal loss measurement technology to measure erosion rates in
systems where sand detection is required.
Corrater Wireless Transmitters
The CWT is designed for on-line corrosion monitoring of water systems in electrically hazardous areas, and is
compatible with MWTs and Emerson Smart Wireless devices. This makes it ideal for refineries, chemical plants
and process plants where corrosion must be monitored in a mixture of aqueous and non-aqueous systems. The
CWTs patented high frequency measurement on two electrodes for compensation of solution resistance provides
the highest accuracy and widest range of operation. This compensation has been further enhanced on this
instrument to make it the widest range of operation of all the RCS Corrater instruments.
Cosasco Wireless Extender
The WE is used to expand the wireless network when wireless transmitters are located distances that are out of
wireless range direct to the gateway.
Gateway
The gateway serves as a connection between the wireless transmitters and a host system. The gateway is easily
configurable and integrates into a designated control system through serial or ethernet connections. The Gateway
is scalable supporting up to 100 wireless devices and is certified for Class I, Div2, and Zone 2. The gateway can
communicate directly with the host system using Modbus TCP/IP integration over Ethernet interface and supports
communication with host applications using OPC.
Corrosion and Erosion Probes
Microcor Corrosion Probes are specially designed to provide advanced thermal performance, and reliable
operation in all environments including sour service. Two forms of probe element are available flush and
cylindrical. Several mounting configurations are available, the most common of which allow the probes to be
inserted and removed under full process operating conditions without shutdown.
Quicksand Erosion Probes are used to detect sand erosion in oil and gas wells where sand production is
common. There are two versions of Quicksand Probes available. The S4500 with a specially designed element
support shield is suitable for severe flow or high temperature applications. The S4700 with an angled element is
exposed to the flow at a 45 angle, simulating a change in direction in the pipe.
Galvanic Probes
Corrater probes provide a direct measure of corrosion rate and a qualitative pitting tendency of metals in
electrolytes by the technique of linear polarization resistance. These probes employ two replaceable, identical
electrodes which are mounted at the end of the probe by threaded, insulated studs. Two electrode probes are
suitable for the majority of problems where LPR techniques are applicable. See individual data sheets for
complete details.
Probe Adapters
The probe connecting adapter allows the MWT, QWT & CWT to be close-coupled to the probe and provides a
mounting for the transmitter. The probe adapter is the preferred and simplest method of mounting the MWT, QWT
& CWT (see probe data sheet for mounting clearance).
Access Fitting Assembly & Hollow Plug
The probe is mounted onto the pipeline or vessel through a Cosasco Access Fitting Assembly that includes both
the hollow plug and body. The mounting configuration allows for safe installation and removal of corrosion or
erosion probes under full operating pressure with Cosasco Retriever and Service Valve.
Cable
If high vibration or excessive temperature are present or direct mounting of the transmitter to the probe is not
feasible, an alternative short connection cable can be used.
ICMS3 or IIU Server
The Intelligent Interface Unit (IIU) for small to medium-size systems, and the Integrated Corrosion Management
System ICMS3 for medium to large systems, communicates through a direct wired and ethernet online connection
to integrate into your existing DCS and SCADA systems. The gateway feeds the data from both the MWTs, QWT
and CWTs and Emerson Smart Wireless devices into the ICMS3 or IIU via a Modbus interface.
The Intelligent Interface Unit (IIU) computes metal corrosion and erosion rates from measurements transmitted
from our Microcor and Quicksand sensors, and also provide instantaneous corrosion rates and pitting tendencies
in aqueous media via Corrater wireless transmitter. Eliminating the need for expensive custom software, the IIU
cost-effectively illustrates metal loss and corrosion/erosion rates through the installed RCS Microcor Tools
software. This permits operation as either a blind interface to a SCADA or DCS system, or as a stand-alone
corrosion data storage and analysis system.
The Integrated Corrosion Management System ICMS3 is the most comprehensive and powerful online corrosion
monitoring system available. It is ideally suited for medium to large scale systems, or for small systems with the
need for future growth. The ICMS3 corrosion management server is the hub of the corrosion or erosion
monitoring system, integrating several forms of corrosion monitoring and process data into one complete online
system, shared over a variety of communication links. Corrosion and erosion monitoring can be managed as
process parameters with constant data streaming into your preferred system. ICMS3 Amulet Software See ICMS3
and IIU data sheet for complete details.
System Integration
The Cosasco Wireless System is flexible and can be customized to integrate with your preferred Process
Automation System. The MWTs, CWTs, QWTs and WE currently use HART7 Wireless communication allowing
seamless integration with Emerson Smart Wireless devices. Currently in development are further communication
options, including the ISA 100 standard radio that will allow communication between wireless transmitters and
Honeywell, Yokogawa and Endress & Hauser Wireless devices. Regardless of the Process Automation System
you use the can be directly connected to your DCS through Modbus/OPC interface.

Product Certifications
Please see individual data sheets for MWT and Gateway Product Certifications
Ordering Information
See Microcor Wireless Transmitter Data Sheet

See Quicksand Wireless Transmitter MWT-3905-QS Data Sheet
Corrater Wireless Transmitter (Available 2011)

See Cosasco Wireless Extender MWT-3905-WE Data Sheet
Gateway
See Model R-1420 Wireless Gateway Data Sheet
Probe Adapters
P/N 745092 for Model M3000 series probes
P/N 745093 for Model M4000 & S4000 series probes (For permanent connection at 2500 PSI max.)
P/N 745114 for Model M4000 & S4000 series probes (For permanent connection at 10,000 PSI max., when used
with pressure retaining cover P/N 740095)
Corrosion Probes
M3000 & M4000 Series (See Microcor Probes Data Sheet)
Erosion Probes
S4500 & S4700 (See Quicksand Data Sheet)
Access Fittings & Hollow Plugs

Cosasco Model 50-58 Access Fittings (See Individual Data Sheets)
Cosasco Hollow Plug - P/N 550100-1-1
Intelligent Interface Unit

See IIU Data Sheet
ICMS Server
See ICMS3 Data Sheet
Cables
Transmitter to Probe Cable with Mounting Bracket (Note: Probe adapter require (in conjunction with cable)
MWT Remote Mounting Kit (10ft cable) P/N 748497-10
MWT Remote Mounting Kit (15ft cable) P/N 748497-15

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin #156-F
Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878,
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Microcor Wireless Transmitter (MWT)

Features:
Highly Secure and Reliable Self
Organizing Wireless Mesh Network
High Resolution Metal Loss Measurement
for all process environments
Low installed cost
International Hazardous Area
Certifications
Seamlessly Integrates with Emerson
Smart Wireless Networks
The MWT transmitter is based on RCSs Microcor

high resolution corrosion measurement technology,
the industries most widely used and only technology
capable of operating in any process environment.
The 2.4 GHz self-organizing wireless network
delivers exceptional data reliability and network
stability through its high security communication.
Microcor online systems are already known
worldwide for their proven accuracy and reliability.
The wireless link now adds simplicity, flexibility, and
exceptional economy of installation to new or
existing installations.
The MWT can be supplied as part of a complete
Cosasco Wireless System comprising access
fittings, Microcor probes, MWTs, Quicksand
Wireless Transmitters, Cosasco Wireless Extenders,
gateway, corrosion management and process
interface software. Alternatively, the MWT can be
added seamlessly to an Emerson Smart Wireless
Network or via direct input from the gateway through
Modbus Interface to virtually any Process
Automation System.
MWTS are quickly and easily installed without the
time and expense required for wiring. Once installed
metal loss and computed corrosion rate is read from
the Gateway directly into your DCS system, an RCS

ICMS3-Amulet Corrosion Management System, or a
Microcor Tools software package for smaller scale
systems. MWTs are easily configured using a direct
connection to a PC or laptop in a safe area, or
through RCSs Checkmate DL-W in hazardous
locations.
The MWT uses high resolution metal loss
measurement providing 18 bit resolution, and is
rated for operation in hazardous locations (Class I,
Zone 1). The allowable operating range of from
-40C to 70C is proven every day by existing
systems reliably working in the harsh environments
of the frigid arctic and deserts of the Middle East.
The MWT power module has a typical life of 3 years
and is hazardous location certified to allow change
out in the hazardous area. Typical wireless range is
1000 ft (300 m) in optimal conditions with a clear line
of sight from transmitter to transmitter or transmitter
to gateway, with multiple hops permissible from
any transmitter back to its gateway.
Other wireless communication options may be
permissible. For details, contact RCS.
Wireless Overview
The MWTs communicate with each
other and other Cosasco Wireless
devices through a self-organizing 2.4
GHz mesh network, ensuring no point
of failure.
Gateway
The gateway serves as a connection
between the MWTs and a host system.
The gateway is easily configurable and
integrates into a designated control
system through serial or ethernet
connections.
Specifications
Operating Specifications
Physical Specifications
Resolution
18 bit (1 part in 262,144)
Enclosure
Rating: IP66
Materials:
Probe element resistance range

1 to 50 milliohms
Housing 6061-T6 ALUM

Paint Polyester Enamel over
Epoxy Primer
Power supply
7.2 V Lithium Power Module
Stability of Reading
Typically 0.01% of span on reference probe
Power Module life: 3 years (Typical) Hazardous Area Location

Certified. (replacement okay in hazardous locations).
Data Transmit Rate

Typically 10 minutes (range 10 sec to 60 min)
Weight
7.5 lbs (3.4 kg) with Lithium Power Module installed
Communication:
2.4 GHz DSSS (Direct
Spectrum).
WirelessHART 7 Protocol
Dimensions
See next page
Sequence
Ambient Temperature Range

-40C to +70C (-40F to +158F)
Antenna
Integrated Omni-directional Antenna
Impedance: 50
Gain: 2dBi
Maximum SWR: 2:1
Maximum radio power output: 10 mW
Spread
Pole or Wall Mounting

Metal Bracket (supplied) for direct wall mount and
adjustable U-Bolt mounting for 2-3 pipe size vertical
or horizontal pole mounting
Probe Mounting
Directly to probe via Probe Adapter (PN 745092 or
P/N 745093). For remote locations probe can be
directly connected to MWT via P/N 748497-10 (10ft)
or P/N 748497-15(15ft).
11.58
6.38
4.40
7.59
Transmitter Dimensions in inches, front view
Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum.
Nearly every country requires this type of product certification. RCS is working with governmental agencies around the
world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless
device usage. The MWT is currently certified with the governmental agencies of Angola, Azerbaijan, Australia, Canada,
China, Colombia, Ecuador, European Union, Egypt, India, Indonesia, Kazakhstan, Kuwait, Malaysia, Mexico, Oman,
Qatar, Russia, Saudi Arabia, Thailand & Tobago, UAE, United States and Venezuela. Additional country approvals are
in currently in progress and will be posted as soon as certification is verified. Please contact RCS or visit our website for
the latest country certifications.
FCC and Industry Canada (IC)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions. This device may
not cause harmful interference. This device must accept any interference received, including interference that may
cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm
from all persons.
ATEX Certification
Ex d [ib] Class I, Zone 1, IIC, T4, Ta = -40C to +70C
North American Certifications
FM AEx d [ib] Class I, Zone 1, IIC, T4, Ta = -40C to +70C
FMc Ex d [ib] Class I, Zone 1, IIC, T4, Ta = -40C to +70C
IEC Ex Certification
IEC Ex d [ib], Class I, Zone 1, IIC, T4, Ta = -40C to +70C
All certifications based on IP66 Enclosure and for use only with Power Module P/N 748400
Model
MWT-3905
Description
Code
Radio
0
2.4 GHz Wireless HART7 - Integral Antenna
Code
Housing
0
Aluminum
1
Stainless Steel 316 SS
MWT-3905
Typical Order Number
Wireless Gateway
Model Description
Code Power Input
A 24 VDC, 500 mA
Code Ethernet Communications Physical Connection
(1) (2)
1
Ethernet
(3) (4)
Dual Ethernet
2
(5) (6)
Fiber Optic Ethernet
3
Code Wireless Update Rate, Operating Frequency, and Protocol
(7)
A3 User Configurable Update Rate, 2.4 GHz DSSS, WirelessHART
Code Serial Communication
0
None
(7)
A
Modbus RTU via RS485
Code Ethernet Communication - Data Protocols
Webserver, Modbus TCP/IP, AMS Ready
2
Webserver, Modbus TCP/IP, AMS Ready, OPC
4
(8)
DeltaV Ready
5
Code
N5
N6
N1
ND
N7
NF
KD
R-1420
A3
N5
FM Division 2, Non-incendive
CSA Division 2,Non-incendive
ATEX Type n
ATEX Dust Ignition-proof
IECEx Type n
IECEx Dust Ignition-proof
FM & CSA Division 2, Non-incendive and ATEX Type n
Code Adapters
0 None
J1 CM 20 Conduit Adapter
J2 PG 13.5 Conduit Adapter
J3 3/4 NPT Conduit Adapter
(9)
Code Antenna Options
None
0
WL2 Remote Omni-Antenna Kit, 50 ft. (15.2 m) cable, Lightning Arrestor
WL3 Remote Omni-Antenna Kit, 20 ft. (6.1 m) and 30 ft. (9.1 m) cables,
Lightning Arrestor
WL4 Remote Omni-antenna Kit, 10 ft. (3.0 m) and 40 ft. (12.2 m) cables,
Lightning Arrestor
J3
WL2
(1)
Single active 10/100 baseT Ethernet port with RJ45 connector.
(2)
Additional ports disabled.
(3)
Dual active 10/100 baseT Ethernet ports with RJ45 connectors.
(4)
Multiple active ports have separate IP addresses, firewall isolation, and no packet forwarding.
(5)
1300nm Multimode Optical fiber connection with separate SC connectors for Rx and Tx.
(6)
Includes features of Option 1
(7)
Convertible to RS232 via adaptor
(8)
Includes Webserver, Modbus TCP/IP, AMS Ready, OPC,
(9)
The WL2 - WL4 options require minor assembly.
Example

Checkmate DL-W Wireless Configurator
The Checkmate DL-W Wireless Configurator is a portable handheld instrument
specifically designed to configure Cosasco Wireless devices. The intrinsically safe
Checkmate DL-W allows you to easily configure Cosasco Wireless devices in hazardous
area locations when configuration in a safe location with a PC is not possible. In addition
to setting up the Cosasco Wireless devices, the Checkmate DL-W allows you to view the
settings and status of the Wireless Transmitters/Extenders and display the most recent
metal loss measurement of MWTs/QWTs.
Microcor Probes
See Microcor Probes Data Sheet, Bulletin No. 150-K for ordering information.
Probe Adapters
Model M2000 & M3000 series probes
P/N 745092
Model M4000 & S4000 series probes
P/N 745093 (For permanent connection at 2500 PSI max)

P/N 745114 (For permanent connection at 10,000 PSI max
when used with pressure retaining cover P/N 740095)
Cables
Transmitter to Probe Cable with Transmitter Mounting Bracket
(Note: Probe adapter required in conjunction with cable)
MWT Remote Mounting Kit P/N 748497-10
(10ft (3m) Cable)
MWT Remote Mounting Kit P/N 748497-15
(15ft (4.6m) Cable)
*L=length in ft
Accesssories
P/N 748400
Checkmate DL-W
P/N Checkmate-DL-W
Cosasco Wireless Extender P/N MWT-3905-WE

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 155-M
Rev. Date: 12/7/2011
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

MWT-3905-QS
Features:
Rapidly Detects Sand Erosion
Low installed cost
Certifications
The model MWT-3905-QS Quicksand Wireless (QWT)
Transmitter is based on RCSs Microcor high
resolution corrosion measurement technology, the
industries most widely used and only technology
capable of operating in any process environment. The
QWT rapidly detects erosion rates at speeds

approaching real-time. The 2.4 GHz self-organizing
wireless network delivers exceptional data reliability
and network stability through its high security
communication. The wireless link now adds simplicity,
The MWT-3905-QS can be supplied as part of a
complete corrosion/erosion management system
comprising access fittings, probes, Microcor Wireless
Transmitters (MWT), Cosasco Wireless Extenders
(WE), gateway, and corrosion management and
process interface software. Alternatively, the QWT can
be added seamlessly to an Emerson Smart Wireless
Modbus Interface to virtually any Process Automation
System.
QWTs are quickly and easily installed without the time
and expense required for wiring. Once installed metal
loss and computed erosion rate is read from the
Gateway directly into your DCS system, an RCS

systems. QWTs are easily configured using a direct
connection to a PC or laptop in a safe area, or through
RCSs Checkmate DL-W in hazardous locations.
The QWT uses high resolution metal loss
measurement providing 18 bit resolution, and is rated
for operation in hazardous locations (Class I, Zone 1).
The
allowable
operating
range
of
from
-40C to 70C is proven every day by existing systems
reliably working in the harsh environments of the frigid
arctic and deserts of the Middle East.
The QWT power module has a typical life of 3 years
and is hazardous location certified to allow change out
in the hazardous area. Typical wireless range is 1000 ft
(300 m) in optimal conditions and with a clear line of
sight from transmitter to transmitter or transmitter to
gateway, with multiple hops permissible from any
transmitter back to its gateway.
Other wireless communication options
may
be
The Quicksand Wireless transmitter is designed specifically to detect sand erosion at speeds approaching real
time. Typical detection times for various sand erosion rates are shown below:
Detection Time Vs. Erosion Rate

28.0
EFFECTIVE SENSING ELEMENT THICKNESS = 10 MILS
26.0
24.0
22.0
Detection Time (Minutes)
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
0
20
40
60
80
100
120
140
160
180
200
Erosion Rate (MPY)
Wireless Overview
QWTs rapidly detect erosion rates at
speeds approaching real-time.
MWTs uses high resolution metal loss
measurement and outputs computed
corrosion rate.
Cosasco Wireless Extenders
Wireless Extenders are used to expand
the network when QWTs and MWTs
are located distances that are out of the
Gateway
between
the
Wireless
Transmitters/Extenders and a host
system. The gateway is easily
configurable and integrates into a
designated control system through serial
or ethernet connections.

Specifications
Resolution
18 bit (1 part in 262,144)
Enclosure
Rating: IP66
Materials:

1 to 50 milliohms

Epoxy Primer
Power supply

Data Transmit Rate

Typically 10 minutes (range 10 sec to 60 min)
Weight
7.5 lbs (3.4 kg) with Lithium Power Module Installed
Communication:
2.4 GHz DSSS (Direct
Spectrum).
Dimensions
See below
Sequence
Spread


-40C to +70C (-40F to +158F)
Antenna
Probe Mounting
directly connected to QWT via a cable, P/N 74849710 (10ft) or P/N 748497-15 (15 ft)
Impedance: 50
Gain: 2dBi
Maximum SWR: 2:1
Dimensions
11.58
6.38
7.59

device usage. The QWT is currently certified with the governmental agencies of Angola, Azerbaijan, Australia, Canada,
Qatar, Russia, Saudi Arabia, Thailand, Trinidad & Tobago, UAE, United States, and Venezuela. Additional country
approvals are in currently in progress and will be posted as soon as certification is verified. Please contact RCS or visit
our website for the latest country certifications.
from all persons.
ATEX Certification
Quicksand Probes
Two versions are available. The rugged, all welded cylindrical element model
S4500 with a specially designed element support shield is suitable for severe flow
or high temperature applications. The angled element S4700 probe is exposed to
the flow at a 45 angle, simulating a change in direction in the pipe. The maximum
temperature of this probe is 400F, and is recommended for less severe flow rates
of less than 25 ft/sec. Both these probes are mounted in the Cosasco line of high
pressure access fittings; however, alternative mounting methods are available.
Please contact the factory for more information.
S4500 Probe
S4700 Probe

The Checkmate DL-W Wireless Configurator is a portable handheld instrument specifically
designed to configure QWTs, Microcor Wireless Transmitters and Cosasco Wireless
Extenders. The intrinsically safe Checkmate DL-W allows you to easily configure Wireless
Transmitters in hazardous area locations when configuration in a safe location with a PC
is not possible. In addition to setting up the Wireless Transmitters, the Checkmate DL-W
allows you to view the settings and status of the Wireless Transmitters and display the
most recent metal loss measurement of QWTs/MWTs.

Model
Description
MWT-3905-QS Quicksand Wireless Transmitter
Code
Radio
0
Code
Housing
0
Aluminum
1
MWT-3905-QS
Wireless Gateway
Model Description
Code Power Input (included)
A
24 VDC, 500 mA
1
2
3
(1) (2)
Ethernet
(3) (4)
Dual Ethernet
(5) (6)
A3
User Configurable Update Rate, 2.4 GHz DSSS, WirelessHART
(7)

0
A
None
(7)
2
4
5

(8)
DeltaV Ready
Code Product Certifications
N5
N6
N1
ND
N7
NF
KD
ATEX Type n
IECEx Type n
Code Adapters
0
J1
J2
J3
R-1420
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
A3
N5
J3
None
CM 20 Conduit Adapter
PG 13.5 Conduit Adapter
3/4 NPT Conduit Adapter
(9)
None
0
Lightning Arrestor
Lightning Arrestor
WL2
Example

Quicksand Probes
Model
S4500
Retrievable Quicksand Probe

Complete Probe Assembly, Cylindrical Element
Code
Element Form and Thickness
T10
Cylindrical, 10 mil thickness (5 mil life)
T20
T50
Code
Element Alloy
XXXXXX
Enter UNS Number
Code
Order Length
LL.LL
Order Length in Inches
3.25 min, 36.00 max for T10
5.00 min, 36.00 max for T20
11.00 min, 36.00 max for T50
S4500
Model
S4700
T20
S31803
6.00
Example

Complete Probe Assembly, Angled Element
Code
F10
Angled, 10 mil thickness (5 mil life)
F20
F40
Angled, 40 mil thickness ( 20 mil life)
Code
Element Alloy
XXXXXX
Enter UNS Number
Code
Order Length
LL.LL
2.00 min, 36.00 max
S4700
F20
S31803
6.00
Example
Probe Adapters
P/N 745092

(For permanent connection at 2500 PSI max.)
P/N 745093
(For permanent connection at 10, 000 PSI

max., when used with pressure retaining
cover P/N 740095)
P/N 745114
Cables
(Note: Probe adapter must be used in conjunction with cable)
MWT Remote Mounting Kit (10 ft (3m) Cable)
P/N 748497-10
MWT Remote Mounting Kit (15 ft (4.6m) Cable) P/N 748497-15
Accesssories
P/N 748400
Checkmate DL-W
P/N Checkmate-DL-W
P/N MWT-3905-WE
Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 160-E
Rev, Date: 12/7/2011
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

MWT-3905-WE
Features:
Increases Coverage Area of Microcor and
QuicksandWireless Transmitters
Seamlessly Integrates with MWTs, QWTs
and Emerson Smart Wireless Networks
International Hazardous Area Certifications
Easy Setup and Installation
Emersons
Wireless
Device
QWT
WE
MWT
QWT
Emersons
Wireless
Device
The Cosasco Wireless Extender MWT-3905-WE (WE)

offers a cost-effective way to expand mesh networks when
outlying wireless devices exceed the range of the mesh
formed by other nodes and the gateway. The WE
integrates seamlessly with other Cosasco Wireless
devices
and
Emerson
wireless
devices
using
WirelessHART 7 protocol, and can be setup and
configured using RCSs Wireless Tools Software or the
Checkmate DL-W Wireless Configurator. Certification for
WE
Class I/Zone 1 hazardous locations enable users to

change power modules without the need to remove the
WE from the field. The power module has a typical life of
three years. The typical wireless range is 300 m (1000 ft)
with a clear line of sight from transmitter to transmitter, or
from transmitter to gateway, with multiple hops permitted
from the originating node to the gateway. The WE will
operate in temperatures from -40C to 70C.
Specifications
Communication:
2.4 GHz DSSS (Direct Sequence Spread Spectrum).
Enclosure
Rating: IP66
Materials:
-40C to +70C (-40F to +158F)

Paint Polyester Enamel over Epoxy
Primer
Power supply
Power Module life: 3 years (Typical) Hazardous Area
Location Certified. (Replacement okay in hazardous
locations).
Data Transmit Rate

Typically 10 minutes (range 10 min to 60 min)
Antenna
Impedance: 50
Gain: 2dBi
Maximum SWR: 2:1
Weight
7. 5 lbs (3.5 kg) with Lithium Power Module installed
Dimensions
See below
adjustable U-Bolt mounting for 2-3 pipe size vertical or
horizontal pole mounting. See Below.
4.44 REF.
10.22
REF.
6.44
REF.
4.00
REF.
FOR MOUNTING
ON 2 PIPE
0.69
REF.
3.90
REF.
8.09
REF.
Wireless Extender Dimensions and Mounting Options

device usage. The Wireless Extender is currently certified with the governmental agencies of Angola, Azerbaijan,
Australia, Brazil, Canada, China, Colombia, Ecuador, European Union, Egypt, India, Indonesia, Kazakhstan, Kuwait,
Malaysia, Mexico, Oman, Qatar, Russia, Saudi Arabia, Thailand & Tobago, UAE, United States and Venezuela.
Additional country approvals are in currently in progress and will be posted as soon as certification is verified. Please
contact RCS or visit our website for the latest country certifications.
from all persons.
ATEX Certification
Model
MWT-3905-WE
Description
Cosasco Wireless Extender (includes mounting bracket)
Code
Radio
0
Code
Housing
0
Aluminum
1
MWT-3905-WE
Accessories
7.2 Lithium Power Module
P/N 748400
Checkmate DL-W
P/N Checkmate DL-W

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 159-G
Rev. Date: 12/7/2011
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
System Integration Overview with R-1420 Wireless Gateway
Cosasco Wireless devices and other Smart Wireless Devices are quickly and easily installed without the time and
expense required for wiring. Once installed metal loss and computed corrosion rate is read from the Gateway directly
into your DCS/SCADA system, an RCS ICMS3-Amulet Corrosion Management System for larger scale systems, or
RCS Intelligent Interface Unit for smaller scale systems.
Specifications
Functional Specifications
Input Power
24 V dc, 500 milliamps required to power the Smart
Wireless Gateway module (Included)
Environmental
Operating Temperature Range:
-40 to 140 F (-40 to 60 C)
Operating Humidity Range:
10-90% relative humidity
EMC Performance
Complies with EN61326-1:2006.
Antenna Options
Integrated Omnidirectional Antenna
Optional remote mount Omnidirectional Antenna
Fiber Optic Ethernet (optional)

100BaseFx optical Ethernet communication port
Wavelength: 1300 nm center
Multimode
SC connectors
Protocols: Modbus, TCP, OPC, https (for Web Interface)
Wiring: 50/125 um or 62.5/125 um fiber, 2.48 miles
(4.0 k,) maximum distance.
Modbus
Supports Modbus RTU and Modbus TCP with 32-bit
floating point values, integers, and scaled integers.
Modbus Registers are user-specified.
OPC
OPC server supports OPC DA v1, v2, v3
Self-Organizing Network Specifications

Protocol
WirelessHART, 2.4 - 2.5 GHz DSSS.
Weight
10 lb (4.54 kg)
Maximum Network Size

100 Devices
Material of Construction
Supported Device Update Rates

8 sec. to 60 min.
Housing
Low-copper aluminum, NEMA 4X
Paint
Polyurethane
Cover Gasket
Silicone Rubber
Antenna
PBT/PC integrated Omnidirectional Antenna
Certifications
Class I Division 2 (U.S.)
Equivalent Worldwide
Communication Specifications
Isolated RS485
2-wire communication link for Modbus RTU multidrop
connections
Baud rate: 57600, 38400, 19200, or 9600
Protocol: Modbus RTU
Wiring: Single twisted shielded pair, 18 AWG. Wiring
distance is approximately 4,000 ft. (1,524 m)
Ethernet
10/100base-TX Ethernet communication port
Protocols: Modbus TCP, OPC, https (for Web Interface)
Wiring: Cat5E shielded cable. Wiring distance 328 ft.
(100 m).
Network Size/Latency
100 Devices: up to 10 sec.
50 Devices: up to 5 sec.
Data Reliability
>99%
System Security Specifications

Ethernet
Secure Sockets Layer (SSL)- enabled (default) TCP/IP
communications
Smart Wireless Gateway Access
Role-based Access Control (RBAC) including
Administrator, Maintenance, Operator, and Executive.
Administrator has complete control of the gateway and
connections to host systems and the self-organizing
network.
Self-Organizing Network
AES-128 Encrypted WirelessHART, including individual
session keys. Drag and Drop device provisioning,
including unique join keys and white listing.
Internal Firewall
User Configurable TCP ports for communications
protocols, including Enable/Disable and user specified
port numbers.
Inspects both incoming and outgoing packets.
European Union Directive Information
All wireless devices require certification to ensure that

they adhere to regulations regarding the use of the RF
spectrum. Nearly every country requires this type of
product certification. RCS is working with governmental
agencies around the world to supply fully compliant
products and remove the risk of violating country
directives or laws governing wireless device usage.
ATEX Directive (94/9/EC)

Emerson Process Management complies with the
ATEX Directive.
FCC and IC
Radio and Telecommunications Terminal Equipment

Directive (R&TTE)(1999/5/EC)
R&TTE Directive
This device complies with Part 15 of the FCC Rules.

Operation is subject to the following conditions. This
device may not cause harmful interference. This device
must accept any interference received, including
interference that may cause undesired operation. This
device must be installed to ensure a minimum antenna
separation distance of 20 cm from all persons.
Electro Magnetic Compatibility (EMC) (2004/108/EC)

EMC Directive.
European Certification
N1
Ordinary Location Certification for FM

As standard, the Gateway has been examined and
tested to determine that the design meets basic
electrical, mechanical, and fire protection requirements
by FM, a nationally recognized testing laboratory
(NRTL) as accredited by the Federal Occupational
Safety and Health Administration (OSHA).
ND
N7
ATEX Type n
See note below
Certificate Number: Baseefa 07ATEX0056X
ATEX Marking: Ex II 3 G
EEx nA Nl IIC T4 (-40 C < Ta < 60 C)
Certificate Number: Baseefa 07ATEX0057
EX tD A 22 IP66 T135 (-40 C < Ta < 60 C)
EEx nA nL IIC T4 T4 (-40 C < Ta < 60 C) II
3D
Vmax = 28V
IECEx Type n
See note below
Certificate Number: IECEx BAS 08.0012X
Ex nC IIC T4 (-40 C =< Ta <=60 C)
Rated Voltage: 28V
Certification Number: IECEx BAS 07.0013
Ex tD A22 IP66 T135 (-40 C < Ta < 60 C)
Vmax = 28V
N5 FM Division 2, Non-Incendive
Certificate Number: 3028321
Nonincendive for Class I, Division 2, Groups A, B, C,
and D.
Dust Ignition-proof for Class II, III, Division 1,
Groups E, F, and G; Indoors/outdoor locations;
NEMA Type 4X
Temperature Code: T4 (-40 C < Ta < 60 C)
NF
Canadian Standards Association (CSA)
Conditions of Installing N1 and N7:
N6 CSA Division 2, Non-Incendive

Certificate Number: 1849337
Suitable for Class I, Division 2, Groups A, B, C, and D.
Dust Ignition-proof for Class II, Groups E, F, and G;
Suitable for Class III Hazardous Locations.;
Install per Rosemount drawing 01420-1011.
Temperature Code: T4 (-40 C < Ta < 60 C)
CSA Enclosure Type 4X
The Apparatus is not capable of withstanding the 500V

insulation test required by Clause 9.4 of EN 60079-15:
2005. This must be taken into account when installing
the apparatus.
Combinations of Certifications
KD Combination of N5, N6, and N1.
Dimensional Drawings
Smart Wireless Gateway (Dimensions are inches (millimeters)
Remote Omni-Antenna Kit
The Remote Omni-Antenna kit includes sealant tape for remote antenna connection, as well as mounting brackets for
the antenna, Lightning Arrestor, and the Smart Wireless Gateway.
Lightning protection is included on all the options. WL3 and WL4 provide lightning protection along with
the ability to have the gateway mounted indoors, the antenna mounted outdoors, and the lightning
arrestor mounted at the building egress.
*Note that the coaxial cables on the remote antenna options WL3 and WL4 are interchangeable for
installation convenience.
Bulletin # 157-F
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model Description
A 24 VDC, 500 mA
(1) (2)
Ethernet
1
(3) (4)
2
Dual Ethernet
(5) (6)
3
(7)
A3 User Configurable Update Rate, 2.4 GHz DSSS, WirelessHART
N
None
(7)
A
2
4
(8)
5
DeltaV Ready
Code
N5
N6
N1
ND
N7
NF
KD
702483
A3
N5
ATEX Type n
IECEx Type n
Code Adapters
0 None
J1 CM 20 Conduit Adapter
J2 PG 13.5 Conduit Adapter
J3 3/4 NPT Conduit Adapter
(9)
None
0
Lightning Arrestor
Lightning Arrestor
(10)
Code Telecommunications Certification Country
XXX Enter ultimate destination (country) where Gateway will be
installed.
J3
WL2
(1)
(2)
(3)
USA
(4)
(5)
(6)
(7)
(8)
Includes Webserver, Modbus TCP/IP, AMS Ready, OPC.
(9)
(10) Due to regulations requiring use of RF Spectrum, all wireless devices require certification. Certification labeling will be applied based on ultimate
country destination.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 157-F
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Microcor Probes
The Microcor technology measures the metal loss that is

occurring on the probe element with very high resolution.
Consequently, it is useable in virtually any environment, as
distinct from electrochemical methods which may only be
used in essentially aqueous environments. From the
collection of these metal loss readings over time, the
corrosion rate can be computed. The very high resolution
of the metal loss measurements enable the corrosion rate
to be determined in minutes or hours, and provide rapid
feedback on changes of corrosion rates, 50 to 100 times
faster than other metal loss methods.
Model M4700 and M4500 Probes

Microcor Probes are an integral component of the new
high-resolution Microcor system, including the Microcor
Wireless Transmitter. Special design of the probes
provides advanced thermal performance, and reliable
operation in all environments including sour service. Two
forms of probe element are available flush and
cylindrical. Several mounting configurations are available,
the most common of which allow the probes to be inserted
and removed under full process operating conditions
without shutdown.
M4000 Series Probes
The M4000 series probes are called retrievable probes
and are designed for use in the COSASCO high pressure
access fitting range. This permits probes to be removed
or replaced at process conditions up to 6000 psi (400 bar),
and temperatures up to 400F (204C) with the
COSASCO Retriever and service valve. Note: All 4000
series probes must be installed with an overshot adaptor
(P/N 126292) to maintain connector cleanliness (see note
on back page for details).
M3000 Series Probes
The M3000 series probes are called retractable probes
that can be removed or replaced under full system
operating conditions, up to 1500 psi (100 bar) and 500F
(260C). With high temperature versions this may be
extended to 1000F (520C) at pressures up to 1000 psi
(67 bar). This series uses a sliding stuffing box seal.
M2000 Series Probes
The M2000 series probes are fixed probes that are used in
high pressure, or especially hazardous process streams.
However, they cannot be removed or replaced without
system shutdown, unless installed in a bypass loop.
The Microcor MT-9485A transmitter and Microcor
Wireless Transmitter have to be closely coupled to the
probe. This is achieved with a short connecting adapter,
so that the transmitter is essentially mounted on the end of
the probe. This is the recommended configuration. If
conditions prevent this then a short cable of no more than
6 ft (2 meters) is available.
M4700 Probe in COSASCO Fitting

The high resolution and sensitivity means that you can
now obtain rapid response and a long probe life with the
standard F10 and T10 probe elements. However, if
necessary, other probe element thicknesses are available.
The thinner the element, the faster is the response. The
thicker the element, the longer is the probe life.
Flush Probes are used for best thermal performance
where flush mounting with the pipe wall is desirable or
essential. A typical example is the bottom-of-line locations
in oil and gas production pipelines. In these applications,
water films commonly collect in the bottom of the line and
are the primary cause of corrosion. The flush probe
ensures the whole of the probe element is exposed to the
water film, whereas a cylindrical probe would only be
partially exposed. In other pipeline applications flush
probes are essential if the line is pigged, thereby avoiding
possibility of probe damage.
Cylindrical Probes are suited to more aggressive
environments. Since there is no sealing material other
than the parent metal, they are suitable for virtually any
aggressive environment. The measurement area of the
element is much greater in this design and is suitable for
use in a single phase flow. In multiphase or stratified flows
care must be taken to position the whole probe element in
the corrosive phase to be monitored.
M4000 Series Retrievable Probes - Mounts in COSASCO High Pressure Access Fitting, maximum operation
6000 psi (413 bar) and 500F (260C), maximum retrieval 400F (204C)
0.25 Length Increments
Optional Shields available
M4500

M4700
Most popular configurations
M3000 Series Retractable Probes Mounts in Model 60 Access Valve 1 or 1.5 Assembly, Standard Probe
Lengths 18, 24, 30, & 36. Safety Clamp Assembly required for
pressures over 100 psi and/or temperatures over 150F
M3500/3500HT
Optional Shields and Safety Clamps

Requires 1 full port ball valve
HT = High Temperature
M3501/3501HT
Replacement insert for M3500

1.25 Diameter Head
Optional Safety Clamps
Requires 1.5 ball or gate valve & 1 to 1.5
swaged nipple connection between valve &
stuffing box.
M3700
Model 3700 replacement insert

M3701
0.75 Diameter Head

Requires 1 fullport ball valve
M3705
M3706
Most
popular configurations
For dimensions A-E see Table (Field 4 Order Length) under Ordering Information.
M3500 Probe in Retractable Model 60 Access Valve Assembly


M2000 Series Probes Fixed. Maximum Pressures up to 4000 psi (276 bar) and 500F (260C)
M2500
0.75 Welded NPT Mounting

Standard length 5, specials in 0.25
increments. Optional Shields.
Max 4000 psi (276 bar)
M2510
0.75 Swagelok Adjustable Mounting

Standard 5 length
Optional Shields
Flanged Mounting 1 minimum
Optional Shields
Max pressure - flange rating, to max 4000 psi
(276 bar)
M2520
M2700
1.25 Diameter Head

1.50 Welded NPT Mounting,
Standard 5 length, specials in 0.25
increments.
M2705
0.75 Diameter Head

M2715
0.75 Diameter Head,

M2720
1.25 Diameter Head

Flanged Mounting 1.5 minimum
(276 bar)
0.75 Diameter Head

(276 bar)
M2725
Ordering Information:
Probe Model Number Configuration
Probe Model
Field 1
Field 2
Field 3
Field 4
Model #
Element
Type
Element
Alloy
Order Length L
M3500/3500HT
Field 5
Field 6
Safety Clamp
Element Shield
Field 7
Stuffing Box
M3501/3501HT
M3700
18, 24, 30, 36

Nominal
M3701
M3705
All Probes
Safety Clamp
Safety Clamp
M3706
M4500
1/4 Increments
M4700
1/8 Increments
M2000 Series
Element Shield
Specify Process Side, Probe Length, Mounting Type, Shield Requirements
Field 3 Probe Element Alloy

(UNS Number)
K03005 Carbon Steel
Field 2 - Element Type see chart below

Cylindrical Element Probes - (Models Mx500)
T10 10 mils thickness (5 mils probe span)
Flush Element Probes - (Models Mx700, Mx701, Mx705, Mx706)
S30403
304/304L Stainless Steel
S31603
NOTE: Many other alloy options are

available. Contact RCS for price and
availability.
F10 10 mils thickness (5 mils probe span)

Response time to corrosion upset conditions

depends on the probe element thickness, the
magnitude of the upset corrosion rate and the
typical system noise. The adjacent graph shows
the typical time required to detect the new corrosion
rate trend over the background noise experienced
in the real world environment. This is based on 50
Probe Life Units (PLUs) change of the 262,144
PLUs that correspond to the full probe span. 1
PLU is the resolution of the Microcor transmitter.

For example (see white lines), if there is a sudden
change from 0 to 10 mpy in the corrosion rate, this
will be detectable in approximately 0.85 hours, or
50 minutes.
Probe Life (years) = Probe Span (mils)
Average Corrosion Rate (mpy)
F10 and T10 probes are the most popular, as

they provide a good combination of sensitivity
and probe life.

Field 4 - Order Length = L
L
Model
M4500
M4700
Probe Length
L = P + T + 1.25 rounded down, where,
2.75(T10) or 4.5 (T20) to 18 in 0.25
P = Penetration inside pipe or vessel
Increments. Consult RCS over 15 and 25 ft/s
T = Wall Thickness of pipe or vessel
liquid velocity
1.25 to 18 in 0.125 Increments. Consult
RCS over 15 and 25 ft/s liquid velocity
M3500 Series
L = 18
24
30
36
M3000 Series
Formula is based on standard access fitting

of 5.25 and 1/16 weld gap per ANSI B31.1
M3700/3705
DIM
T10
T20
T50
DIM
L 1.35
L+ 6.4
L + 6.4
L + 1
L + 6.5
L + 8.25
L + 14.25
L + 7
L + 7.5
L + 9.25
L + 15.25
L + 5
L 12.63
L 10
L + 5
E
Probe tip to process side of mounting
M2000 Series
L + 8
Model M3000 Series probes have probe locking ferrules on the top of the stuffing
box that have been tested up to 3000 psi, twice the maximum rating of the probes.
The design of the probes also provides a shoulder or a shield on the probe body
that prevents the probe from passing through the stuffing box. However, for added
safety above 150 psig or 150F process conditions, the additional safety clamp
should be used. The safety clamp threaded rods provide a secondary lock to hold
the probe in the inserted position. The included safety wire provides a guide to full
retraction of the probe through the valve at the time of probe removal.
The stuffing box seal loading nut is provided with drilled holes and wire to allow
locking of the nut to prevent loosening under heavy vibration conditions.
Field 5 - Safety Clamp

Model M3000 Series Only
0
None
Safety Clamp over 100 psi and/or 150F
Microcor probes may be subject to high flow velocities in some processes. This is
not a problem for the flush element (x700 series) probes, since the element is
recessed in its mounting so that the front face of the element is flush with the pipe or
vessel wall, and not subjected to any significant bending forces due to the flow or
vibration due to flow vortex shedding patterns. However, cylindrical element (Mx500
series) probes are subject to these forces and must be protected at higher velocities
as indicated in the table below. If the velocity is low enough, it is preferred to run the
probe without a shield as it gives full exposure of the element to the process flow.
When a standard shield is used, it includes a probe tip support that provides
protection from fatigue of the probe element at its base caused by flow vortex
shedding. It also provides protection from the additional bending forces from the
flow. For high velocity shield has holes only on the sides of the shield. The blank
side should be positioned to face into the flow and protect the element from direct
impingement or erosion, while the side holes still permit circulation around the probe element.
NOTE: These shield recommendations are based

on the exposure of the probe element. For liquid
flows over 50 ft/s or gas flows over 75 ft/s, where
the probe protrudes into the pipe or vessel more
than 12 on model M3000 series probes, or 15 on
other models contact RCS with details to check
suitability for service.
Field 5 or 6 - Shields
Model Mx500 Only
0
No Shield - Liquids up to 8ft/s, Gases 25ft/s
Standard Shield liquids up to 25ft/s, Gases 75ft/s
High Velocity Shield Liquids up to 50ft/s, Gases 150ft/s
M3500
0
Field 7 - Stuffing Box Material *

Carbon Steel for cs, 316 ss, for alloys up to ss.
For higher alloys use option 1 Hastelloy C-276
M3500HT
1
*Probe body alloy matches probe element alloy,

except for carbon steel in M3500HT where probe
body is stainless steel.
316 ss for alloys up to ss.

For higher alloys use option 1, Hastelloy C-276
Hastelloy C-276 Stuffing Box
How to Order:
Order Model #
Field 1 Field 2 Field 3 Field 4 Field 5 Field 6 Field 7
Example:
M3500
T10
K03005
18
Model # M3500 with T10-K03005 element, 18 length, with safety clamp, standard element shield,
stuffing box carbon steel
Note:
Model 4000 Series Probe Connection During Installation
Microcor probe connectors must be kept clean for proper operation. To
ensure this on Model 4000 series probe an Overshot Adaptor should be
fitted to the hollow plug during probe installation and retrieval. This
seals the area of the probe connector from the process fluid during
installation and retrieval.
Overshot Adapter
Hollow Plug
Overshot Adapter: P/N 126292

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Web Site: www.cosasco.com
Bulletin # 150-K
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
About Microcor Systems

The Microcor corrosion monitoring technology has been developed to substantially increase
the speed of response over conventional monitoring techniques, such as coupons, electrical
resistance (ER) probes, and linear polarization resistance (LPR), and is functional in all
environments.
and faster in response than ER systems. The
absolute resolution of the Microcor electronics is 256
times more sensitive than ER system electronics.
10000
Corrosion Rate (mpy)
1000
50 Times Faster
100
10
T50
W80,F40
T20,W40,F20
T10,F10
T8,F8
T4,S8,F4
S4
Microcor F10
0.1
0
10
100
1,000
10,000
Response Time (hrs) based on 50 units of resolution for

Microcor, 10 units for Corrosometer
Increased Speed of Response of Microcor Systems
Microcor Transmitter and Retractable

Probe in Field Installation
Microcor is the result of patented technology which
combines the rapid response of LPR and the
universal applicability of ER. The figure below
compares the real world response of various
corrosion monitoring methods to the Microcor
system. Corrosion rate on a logarithmic scale is
plotted against time, also on a logarithmic scale. At
10 mpy, the common W40 electrical resistance
probe takes nearly 3 days to show a clear response.
A Microcor probe with the same useful probe life will
show a clear response in 1 hour, and the trend is
visible in 15 minutes. Even an LPR probe in water
will take 5 to 10 minutes to produce a steady
corrosion rate reading.
This means that the
Microcor system is 50 to 100 times more sensitive
The Microcor measurement is based fundamentally

on metal loss and is therefore directly comparable to
ER probe data and coupon data. It does not depend
on the empirically determined electrochemical
constants of LPR measurements, or the complex
and variable analysis of electrochemical noise
techniques, both of which require an electrically
conductive solution for accurate measurements.
The active element of a Microcor probe is measured
to an 18 bit resolution, or 262,144 probe life units.
This compares to the 10 bit resolution (1000
divisions) of an ER system. As a result of the
proprietary design of the probe and the electronics,
the Microcor measurement system is much less
sensitive to fluctuations in temperature.
The
Microcor probes are available in two element forms,
flush and cylindrical. Flush probes are suited for
pipelines, where pigging may occur, and for bottomof-line monitoring in oil and gas, or multi-phase flows
where typically the corrosive water phase exists.
Cylindrical probes with their all-welded construction
are suited for more chemically aggressive
environments.
The second option for smaller scale systems is the

low cost Microcor Tools Software, which is also
available for continuous on-line operation, or for
gathering of data from the Microcor data-logging
system.
M4700 Flush and M4500 cylindrical probes

Therefore, Microcor offers, for the first time, the
ability to make rapid, accurate corrosion rate
measurements in any environment. Measurements
can be made in conductive or non-conductive
liquids, brines, gases, under multiphase conditions,
underground, or in concrete. Short-term changes in
corrosion rate, which would be undetectable with
conventional techniques, are clearly visible using
Microcor.
This makes the technique ideal for
process monitoring, process control, inhibitor
evaluation, and cathodic protection studies.
RCS
RCSOn-Line
On-Line
Monitoring
Monitoring
Hardware
Hardware
RCS
RCSData
Data
Logging
Logging
Hardware
Hardware
RCS
RCSCoupon
Coupon
Data
Data
Ultrasonic
Ultrasonic
Measurement
Measurement
Data
Data
Process
Process
Control
ControlSystem
System
(DCS)
(DCS)
ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
Customers
Customers
Network
Network
System
System
Microcor Tools Software for smaller scale systems
The Microcor Transmitter is rated explosion-proof for

operation in Class 1 Div 1 to the latest ATEX, UL
and CSA standards, and it communicates over an
RS 485 Field Bus. This design has the advantage of
a more economical field installation cost. A single
cable may be used to connect up to 32 transmitters
with a single cable run. This single multi-drop cable
contains the 24VDC supply to power the transmitters
and the RS 485 communication bus. This design
avoids the need to run a cable to each transmitter
which is required with other designs.
For dedicated on-line systems the RS 485 bus is
connected from isolating RS 485 cards mounted
directly in the monitoring computer. A separate 24
VDC supply is also required to power the Microcor
transmitters. See the figure below.
RCS
RCSSoftware
Software
System
System
Support
Support
Complete Integrated Corrosion Management

Systems (ICMS3)
Two software package options are available. The
first option is ICMS3 software that provides complete
corrosion management, where corrosion rate data
can be plotted in real time in parallel with related
process variables such as temperature, pressure,
pH, dissolved oxygen, inhibitor concentrations etc.
Rohrback Cosasco Systems, Inc.- The World Leader in CorrosionMonitoring Systems

ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
Microcor
Transmitters
19 Equipment
Cabinet
24VDC
Supply
RS 485
Comm
Lines
TX
TX
TX
TX
TX
TX
TX
TX
Typical configuration of ICMS3 Microcor system

For portable computers or those using the normal
serial port on a PC, a small enclosure housing a
115VAC to 24 VDC power supply and an RS 232 to
RS 485 isolating converter can be supplied to
interface the computer to the field connections. See
below.
For flexible non on-line systems the Microcor

transmitter can be used with the Model 9500B
explosion-proof data logger. This unit provides
battery power and data-logging in a second
enclosure with the same form as the Microcor
transmitter. Collected data is transferred from the
data-logger to the PC with the Checkmate DL
intrinsically safe hand-held instrument. The
Checkmate DL can be used with Microcor Data
Loggers and Corrdata RDCs.
PC
PCor
orLaptop
Laptop
With
With
Microcor
MicrocorSoftware
Software
Microcor
Transmitters
RS 232
Com Line
115 VAC
RS 232 to
RS 485
Converter
24VDC
Supply
Power Supply
& Converter
Module
24 VDC Supply
RS 485 Com Line

TX
TX
TX
TX
TX
TX
Typical Configuration of smaller scale Microcor

System
Microcor Data Logger and Checkmate DL System
A complete transportable test system with a rugged
case, in the form of the MK 9300, provides a set up
suitable for monitoring the performance of inhibitors
in laboratory and field trials.
Typical items for a system:
Hazardous Area Certifications
Microcor probe:
Microcor Transmitter alone:
M2500, M2700 Fixed Probes

M3500, M3700 Retractable Probes
M4500, M4700 High Pressure (Cosasco) Probes
Access Fittings:
Fixed Probes - None Required
Retractable Probes PN 061560-XX Access valve
assembly (XX=pipe dia)
High Pressure Cosasco (see data sheets)
European
: Complies with EMC Directive 89/336/EEC
ATEX: Complies with ATEX Directive 94/9/EC
EEx d IIC T6 at Tamb = -40C to + 70C
USA/Canada
UL/ULc Class 1, Zone 1, Ex and AEx d IIC T6
(Ul/ULc Class 1, Div 2, Group A, B, C, D, T6)
at Tamb = -40C to +70C
Connecting Adapter (Probe to Transmitter)

PN 745092 Fixed/Retractable
PN 745093 High Pressure (For permanent
connection at 2500 psi max.)
PN 745113 High Pressure (For permanent
connection at 10, 000 psi max.,
when used with pressure retaining
cover PN 740095)
Microcor Transmitter:
Microcor Transmitter/Datalogger:
European
: Complies with EMC Directive 89/336/EEC
ATEX: Complies with ATEX Directive 94/9/EC
EEx d [ia] IIC T6 at Tamb = -40C to 70C
USA/Canada
UL/ULc Class 1, Zone 1, Ex and AEx d [ia] IIC T6
(UL/ULc Class 1, Div 2, Group A, B, C, D, T6)
M9485A Microcor Transmitter
Transmitter Connection cable:

PN 748197-L Flexible Ex-proof connection
(USA/CSA)
PN 748201-L Flexible connection (ATEX)
Local Junction Box (for connection cable):
Data Transfer Unit:

Model CHECKMATE-DL-1-Y: Class 1, Zone 1
PN 702170 Hazardous area junction box
Data-Logging:
M9500B Data Logger
PN 748203-L Transmitter to Data Logger cable
(USA/CANADA)
PN 748202-L Transmitter to Data Logger cable
(ATEX)
North America:
UL AEx ib IIC T4 Tamb = -20C to +50C
ULc Ex ib IIC T4 Tamb = -20C to +50C
Europe:
CE compliant (EMC, ATEX)
ATEX EEx ib IIC T4 Tamb = -20C to +50C
Australia:
Conformity assessment document is
available for Australia.
Data Transfer Unit:

Corrdata Checkmate DL
PC Power & Interface Module:

PN748419 RS232/485 converter & 24VDC supply
Microcor Software:
MS9000A Microcor Tools Software
ICMS3 Corrosion Management System:

Contact RCS for your system requirements
Transportable System:
MK9300 Portable System
Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 151-J
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Microcor Online System
Model MT-9485A Transmitter
Features:
High Resolution Corrosion Measurement
Probe Adapters
Rapid Response
Online or Data-logging Configurations
Rated for Hostile Environments
Approved for Hazardous Locations
The Microcor corrosion monitoring technology has
been developed to substantially increase the speed
of response over conventional monitoring techniques,
such as coupons, electrical resistance (ER) probes,
approaches that of linear polarization resistance
(LPR), and is functional in all environments.
Microcor is the result of patented technology which
combines the rapid response of LPR and the
universal applicability of ER.
The Microcor Transmitter is rated explosion-proof to
the latest ATEX, UL and CSA standards, and it
communicates over an RS 485 Field Bus. This
design has the advantage of a more economical field
installation cost. A single cable may be used to

connect up to 32 transmitters with a single cable run.
This single multi-drop cable contains the 24 VDC
supply to power the transmitters and the RS 485
communication bus. This design avoids the need to
run a cable to each transmitter which is required with
other designs.
For dedicated on-line systems the RS 485 bus is
connected from isolating RS 485 cards mounted
directly in the monitoring computer. A separate 24
VDC supply is also required to power the Microcor
transmitters.
Specifications:
Transmitter Model MT-9485A
Resolution: 18 bit (1 part in 262,144)
Probe element resistance range: 1 to 50 milliohms
Power supply: 10-32 VDC at the transmitter
Current consumption: at 24VDC typical 17 mA
Communication: RS 485 two-wire 2400 Baud, 8 data bits,
1 stop bit, no parity (300 baud when connecting through
-RS232/485 converter MA-1000)
RS 485 addresses 0 to 31
Ambient temperature range: -40C to +70C (-40F to +158F)
Enclosure: NEMA 7 and IP 66/ NEMA 4X
Weight: 3.5 lbs (1.6 Kg)
Hazardous area Certifications:
Europe (CE/ATEX/EMC)
CE 0539 II 2G
DEMKO 03 ATEX 0215219
STD EEx d IIC T6
Tamb= -40C to +70C
Microcor Transmitter on an Access Fitting
USA/Canada
Class I, Zone 1, AEx d IIC T6/EX d IIC T6

Class I, Div 1, Groups A, B, C, D
when installed in accordance with installation drawing 702106
Tamb= -40C to +70C
Probe to Transmitter:
Transmitter:
P/N MT-9485A Microcor Transmitter, RS-485
P/N 745092 Probe Adapter for M2000 and M3000 series

Fixed and Retractable Probes
P/N 745093 Probe Adapter for M4000 series High Pressure
(Cosasco ) Probes
P/N 745114 - High pressure probe adapter for M4000 high pressure
probes. ( 10,000 PSI max.)
P/N 748223-6 Probe to Transmitter Cable Assembly (UL/CSA)
P/N 748224-6 Probe to Transmitter Cable Assembly (ATEX)

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 152-F
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Microcor MWT-3905-MDL
Data-Logger
MWT-3905-MDL Data-Logger
Download
Port
(to Checkmate DL)
Probe Adapter
Hollow Plug
Microcor Probe
Cosasco
Access Fitting
Features:
Stand-Alone Data-Logger
Improved Battery Life
Autonomous Data Collection
Hazardous Area Certified
Downloads with Checkmate DL or Mate II
The newly redesigned Microcor Data-Logger MWT-3905MDL (MDL) is the next generation in remote
corrosion/erosion monitoring data-loggers, featuring an allin-one design, lower cost, and improved battery life.
The battery powered Microcor MWT-3905-MDL DataLogger adds autonomous power and corrosion/erosion
Rate data collection for applications where direct on-line
operation is not possible. The Data-Logger is ideal for
remote locations, for low corrosion rate systems, and for

rapid deployment to analyze unexpected corrosion
problems.
Microcor technology greatly increases sensitivity and
speed of response over conventional electrical resistance
(ER) systems. It combines the rapid response of linear
polarization resistance (LPR) with the universal
applicability of ER metal loss, measuring reliably in
conductive or non-conductive environments.
The Data-Logging System comprises the following:

1.
Microcor and Quicksand Probes - A wide
range
of
fixed,
retractable
and
retrievable
corrosion/erosion probes are available, with standard
types to suit most applications. For special applications,
custom design is available. See separate Microcor Probes
and Quicksand Erosion Detection Data Sheets for details
and ordering information.
3. Microcor Data-Logger The Microcor Data-Logger

enclosure houses both the transmitter and data-logging
electronics.
Microcor Data-Logger
(Aluminum Housing)
(Stainless Steel Housing)
MWT-3905-MDL-0
MWT-3905-MDL-1
Data Transfer to the PC

2. Probe Connecting Adapter The probe connecting
adapter allows the Data-Logger to be close-coupled to the
probe and provides a mounting for the Data-Logger.
There are two types.
For non-hazardous areas, a portable PC can configure

and retrieve data from the data-logger with the following
cable.
Data-Logger to PC serial cable
Model 2000 & 3000 Series Probes

Models 4000 Series Probes
P/N 745092
P/N 745093
4000
Series
2000/3000
Series
The probe adapter is the preferred and simplest method of

mounting the Microcor Data-Logger (see probe data sheet
for mounting clearance). However if high vibration or
excessive temperature is present, an alternative short
connection cable can be used. A separate mounting
bracket is then required to mount the Data-Logger.
Alternate Probe to Data-Logger Cable for Fixed &
Retractable M2000, M3000, & M4000 Series Probes with
mounting bracket.
P/N 748497-10 10ft (3m)
P/N 748497-15 15ft (4.6m)
P/N 748110-9A
For electrically hazardous areas, an

intrinsically safe Checkmate DL or Mate
II hand-held terminal is required for
configuration and data transfer. The
Checkmate DL/Mate II collects data
from all of the data-loggers in the field,
and is then carried to the safe area for
data transfer to a PC running Microcor
Tools Software.
Checkmate DL
Mate II
Checkmate-DL-1
CDM2-2-1
Note: The Checkmate DL Instrument can be programmed

or re-programmed from the menu selection on the
instrument for Microcor Systems or Corrdata Systems.
Microcor Tools and Corrdata II Software
Microcor Tools PC software allows for easy data storage
and graphical analysis of the results, showing metal loss
and corrosion rate. Corrdata II software is a total corrosion
management software and is preferable when multiple
sites and corrosion monitoring methods are used.
Corrdata II integrates data from RCSs complete range of
Corrosion Monitoring Instruments, including CORRDATA
RDCs, MICROCOR Data-Loggers and Transmitters,
CORROSOMETER and CORRATER handheld
instruments, and Ultracorr hand-held instrument.
Microcor Tools Software
Corrdata II Software
MS 9000A
CORRDATAII
Data-Logger Mounted in Remote Location


System Specifications:
Probe Compatibility:
Resolution:
Hazardous Area Certifications:
All Microcor Probes

18 bit (1 part in 262,144)

Data-Logger
-40C to +70C
(-40F to +158F)
Checkmate DL
Enclosure:
Data Storage
-18C to +50C
(0F to +122F)
IP 66
Data Logger
ATEX Certification
All certifications based on IP66 Enclosure and for use only
with Power Module P/N 748400
Checkmate DL
8,000 Readings
Model CHECKMATE-DL-1: Class 1, Zone 1
Battery Life
Power Supply
Dimensions:
Weight
5 years at 20 Min Measurement Interval

4.5 dia. by 6.9 high incl. connectors
North America:
Europe:
6.45 lbs (2.9 Kg)

Mate II
Model CDM2-2-1:
UL/ULc (CLASS 1, GROUPS A, B, C, D, TEMP T3C) for
USA & Canada
Data-Logger dimensions in inches, front view

Microcor & Quicksand Probes
Probe Connecting Adapter
Data-Logger to probe-cable
with Data-Loggermounting bracket (Note:
probe adapter required
in conjunction with cable)

See Bulletin #150 & 700
Model 2000 & 3000 Series Probes P/N 745092
Model 4000 Series Probes
P/N 745093
Model M2000, M3000, M4000
P/N 748497-10
Series Probes, 10ft (3m)
Model M2000, M3000, M4000
Series Probes, 15ft (4.6m)
P/N 748497-15
Model MWT-3905-MDL
w/Aluminum Housing
Model MWT-3905-MDL
w/ Stainless Steel Housing
MWT-3905-MDL-0
MWT-3905-MDL-1
Data Transfer to PC
P/N 748110-9A
RDC/Wireless to PC Cable
MS 9000A
CorrdataII
Checkmate DL (Includes Microcor Tools Software P/N Checkmate-DL-1
MS 9000A)
P/N CDM2-2-1
Mate II (Includes CORRDATA Plus software and
MICROMATE software)
Accessories
P/N 748400
P/N 702198
Installation Kit
P/N TS-0500
Test Probe (included in Installation Kit)
P/N 702465
Mounting Bracket for Data-Logger
P/N 126292
Model 4000 Series Probes - Protection for
Connector During Installation Overshot Adaptor

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 158-E
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

3. MT-9485A Transmitter
5. ML-9500B Data-Logger
Features:
Stand Alone Data Collection
Internal Battery Powered
Hazardous Area Certified
Downloads with Checkmate DL
Download
Port
2. Probe
Adapter
Battery
1. Microcor
Probe
4. Communication Cable
(up to 500 feet)
Microcor technology greatly increases sensitivity

and speed of response over conventional electrical
resistance (ER) systems. It combines the rapid
response of linear polarization resistance (LPR) with
the universal applicability of ER metal loss,
measuring reliably conductive or non-conductive
environments.
The battery powered Microcor ML-9500B DataLogger adds autonomous power and data collection
for applications where direct on-line operation is not
possible. This system is ideal for remote locations,
for low corrosion rate systems, and for rapid
deployment to analyze unexpected corrosion
problems.
Model ML-9500B
Data-Logger
2.
Probe Connecting Adapter The probe
connecting adapter allows the Microcor transmitter
to be close-coupled to the probe and provides a
mounting for the transmitter. There are two types.
Models 4000 Series Probes
P/N 745092
P/N 745093
The probe adapter is the preferred and simplest

method of mounting the Microcor Transmitter (see
probe data sheet for mounting clearance). However
if high vibration or excessive temperature is present,
an alternative short connection cable can be used.
A separate mounting bracket is then required to
mount the transmitter.
The Data-Logging System comprises the following:
4000 Series
Adapter
1.
Microcor Probe - A wide range of fixed,
retractable and retrievable probes are available, with
standard types to suit most applications. For special
applications, custom design is available. See
separate Microcor Probes Data Sheet
2000/3000 Series
Adapter
Probe to Tx Cable 6ft (2m) max

ATEX certified (L=length in ft)
Probe to Tx Cable 6ft (2m) max
UL/ULc certified (L=length in ft)
Transmitter (or Data-Logger)
Mounting Bracket
3. Microcor Transmitter
P/N 748224-L
P/N 748223-L
P/N 748213
Model MT-9485A
4. Transmitter to Data-Logger Cable This cable

enables the data-logger to be mounted up to 500 ft
from the Microcor transmitter at a convenient
location for data collection and battery change-out.
Data Transfer to the PC

For non-hazardous areas, a portable PC can
configure and retrieve data from the data-logger with
the following cable.
Data-Logger to PC serial cable
P/N 748243
For electrically hazardous areas, an intrinsically safe

Checkmate DL hand-held terminal is required for
configuration
and
data
transfer. The Checkmate DL
collects data from all of the
data-loggers in the field, and
is then carried to the safe
area for data transfer the to
PC running Microcor Tools
Software.
UL/ULc
Cable
Checkmate DL
Checkmate-DL-1
Note: The Checkmate DL Instrument can be

programmed or re-programmed from the menu
selection on the instrument for Microcor Systems or
Corrdata Systems.
ATEX Cable
Analysis with Microcor Tools Software

TX to Data-Logger Cable
ATEX Certified (L=Length in ft)
P/N 748202-L
TX to Data-Logger Cable
UL/ULc Certified (L=Length in ft)
P/N 748203-L
Microcor Tools PC software allows for easy data

storage and graphical analysis of the results,
showing metal loss and corrosion rate.
MS 9000A
5. Microcor Data-Logger The Microcor DataLogger uses the same enclosure as the Microcor
Transmitter and is supplied complete with a
mounting kit.
Model ML-9500B

System Specifications:
All Microcor Probes

Data Logger Field Mounted Equipment
Resolution:
18 bit (1 part in 262,144)

Transmitter and Data-Logger
Checkmate DL
-18C to +50C
(0F to +122F)
Enclosures:
NEMA 7 and IP 66/ NEMA 4X
Data Storage
8,000 Readings
Battery Life
6 Months at 1 Reading/hr
12 Months at 1 Reading/3 hrs
Power Supply
Dimensions
-40C to +70C
(-40F to +158F)
3.6V 16Ah Lithium Battery

4.5 (115mm) Diameter by 4.25
(108mm) High including connectors
Transmitter Weight
3.5 lbs (1.6 Kg)
Data-Logger Weight
3.5 lbs (1.6 Kg)
Transmitter to Data-Logger Cable

Data-Logger Mounting Bracket
500 ft max
Included
Europe (CENELEC)
CE 0539 II 2G, DEMKO 03 ATEX 0215219,
STD EEx d [ia] IIC T6
Tamb= -40C to +70C
USA/Canada
Class 1, Zone 1, AEx d IIC T6, Class 1, Div 2,
Groups A, B, C, D when installed in accordance with
installation drawing 702106
Tamb= -40C to +70C
Checkmate DL
Model CHECKMATE-DL-1: Class 1, Zone 1

North America:
Europe:
Australia
Conformity Assessment document is available for
Australia
Datalogger System Hazardous Area Certifications
Note that the Datalogging system is a different certification
from the Microcor Transmitter on its own. The Transmitter
For more detailed specification on Microcor Transmitter

see the Microcor Online Data Sheet.
rating is explosion proof. (See Data Sheet on Microcor

MT-9485A Transmitter). The Microcor Datalogger rating is
explosion proof plus intrinsic safety, since it connects both
to the explosion proof transmitter and to the Intrinsically
Safe hand-held Checkmate DL data transfer. The Data
Logger
certification
thereby
becomes
the
system
certification.
1. Microcor Probe
2. Probe Connecting Adapter
2a. Alternate Probe to

Transmitter Cable
3. Microcor Transmitter
4. Transmitter to Data-Logger
Cable
5. Microcor Data-Logger

See Bulletin #150-G
(For permanent connection at 2500
psi max.)
(For permanent connection at
10,000 psi max.)
ATEX Certified 6ft (2m) max
(L=Length in ft.)
UL/ULc Certified 6ft (2m) max
(L=Length in ft.)
Model MT-9485A
ATEX Certified (L=Length in ft.)
UL/ULc Certified (L=Length in ft.)
Model ML-9500B
P/N 745092
P/N 745093
P/N 745114
P/N 748224-L
P/N 748223-L
MT-9485A
P/N 748202-L
P/N 748203-L
ML-9500B
Data Transfer to PC
P/N 748243
Data-Logger to PC Serial Cable
MS 9000A
P/N Checkmate-DL-1
Checkmate DL (Includes Microcor Tools Software
MS 9000A)
Accessories
P/N 702167
Data-Logger Battery
P/N 702109
Installation Kit
P/N TS-0500
Test Probe (included in Installation Kit)
P/N 748213
Mounting Bracket for Transmitter (or Data-Logger)
P/N 126292
Model 4000 Series Probes - Protection for
Connector During Installation Overshot Adaptor

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 153-J
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
RDC-CI Chemical Injection

Data Logger
From Chemical
Injection Pump
Improve your Chemical Cost

Management Efficiency
Filter
Ensure Correct Injection Rates are

always maintained
Data
Logger
Battery operated for easy installation

in Remote Locations
Exceptional Wide Operating Range
from 0.5 to 100 gallons per day
Bypass
Flow
Meter
Use with Wide Variety of Chemicals

Wide Operating Temperature 40C to
+70C
Simple Data Transfer
To Chemical
Injection Nozzle
Software included
The new RDC-CI chemical injection data logger has

been designed to complement our existing range of
Microcor and Corrdata corrosion monitoring data
loggers. One of the main purposes of a corrosion
monitoring data logger is to check that the correct
chemical injection rate is being applied and working
properly.
Chemical over-treatment can be
expensive especially with corrosion prevention
chemicals, and under-treatment can be catastrophic
and even more costly. It is all too easy, particularly
in remote locations, to have problems with chemical
injection from low tank levels, pump failures, vapor
lock in high temperature situations, and more. In
addition, the typical low flow injection rates of
chemical additives can be difficult to measure and
maintain accurately.
The RDC-CI data logger
directly monitors the flow to the chemical injection
quills or nozzles with its accurate positive
displacement flow meter designed to continuously
check the actual injection rate. The RDC-CI can be
permanently piped in for continuous monitoring or
piped in on a temporary basis with our accessory kit
of flexible 6 ft hoses and sealing quick-connect
couplings, to allow for occasional in-line testing.
Every 5/10,000 th gallon volume increment is

measured and totalized into selectable interval
buckets of between 2 min and 1 day over which
the rate is computed. The battery life is typically 6
months.
Collected data can be transferred directly to a laptop
if located in a safe area or with a Checkmate DL in a
hazardous area. Data is stored in a CSV file format
and can be viewed graphically as flow rate and
integrated flow on the supplied software.
Data Logger Interface Manager Graphical Display Interface of

Flow Rate and Integrated Flow with synchronized zooming
Specifications:
Flow Rate:
Viscosity Range:
Temperature Range:
Upstream Filter:
Pressure Rating:
0.5 to 100 US gpd

Up to 500CPS at 100 US gpd
Fluid 500 F (260 C)
10 microns
Standard 1000 psi
High pressure 3000 psi
Stainless Steel Type 303
NPT Male
Teflon
3.6 V Lithium (1)
Flowmeter Material:
Connections:
Flowmeter Seals:
Battery:
Resolution:
Accuracy:
Rate Sampling
Interval:
Reading Storage:
Hazardous Area
Rating:
5.85865 x 10-5 US gal./pulse

At 1 US gal./day and 10 min.
sampling interval (Pulses = 118)
accuracy better than 1%
Settable 2 to 1440 min
Up to 8000
System Certification for Class
1 Div 2 and Zone 2 in process.
Uses currently rated area
certified components
Model
RDC-CI
RDC-CI
Chemical Injection Data Logger

Complete Data Logger Assembly complete with Installation Kit (includes Data Logger Interface Manager PC
Software and RDC/Wireless to PC Communication Cable)
Code
Maximum Pressure Rating
1000
1000 psi
3000
3000 psi
Code
Injection Pump Seals
TEF
Teflon
VIT
Viton
1000
Accessories:
TEF
Example: Chemical Injection Data Logger, 1000 psi rating, with Teflon Flowmeter seals
Checkmate DL
RDC-CI, RDC, & Microcor Logger data transfer unit for Hazardous Areas
P/N 001696
Quick-Connect Flexible hoses, 5000 psi, each 6 ft long
Replacement Parts: P/N 702167

P/N 001700
Replacement Battery for RDC-CI

Filter Replacement Element Kit

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Web Site: http://www.cosasco.com
Bulletin #530-D
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model CHECKMATE
DL
CORRDATA Portable Instrument
Microcor
Transmitter
Microcor
Data Logger
Checkmate DL
Computer/Network
Probe
Adapter
Probe
CHECKMATE DL shown with MICROCOR data logging system. It can also be used with CORROSOMETER
and CORRATER RDCs.
Features:
Reads CORROSOMETER and CORRATER
RDCs and all MICROCOR Data loggers
Downloads Stored Readings Directly to PC
Certified for use in Hazardous Locations
Intrinsically Safe
The CHECKMATE DL handheld instrument is the
convenient and hassle-free way to program and
collect data from MICROCOR Data Loggers or
CORROSOMETER and CORRATER Remote
Data Collectors (RDC). CHECKMATE DL can be
programmed to operate with either technology with
only a few button clicks. This portable unit can store
readings of up to 50 different MICROCOR data
loggers or CORROSOMETER and CORRATER
RDCs.
The intrinsically safe communication
between the instrument and Data Loggers enables
the user to collect data without moving the Data

Logger to a safe area. Furthermore, the
CHECKMATE DL makes transferring stored data
to a PC a much simpler process than before, using
the CORRDATA Corrosion Management Software
or the MICROCOR Tools Software.
The instrument is well suited for use in harsh field
environments and certified for use in Class I, Zone 1
or Class 1, Zone 2 (Hazardous Locations).
Specifications:
Compatibility:
-All CORROSOMETER and CORRATER
RDC units
-All MICROCOR Data loggers
Memory for up to 50 RDCs when programmed with for
CORRDATA Systems. 57,330 MICROCOR Data Logger
Readings when programmed for MICROCOR Systems.
Data Transfer: Intrinsically Safe RS 232 at 9600 Baud
Rate
Power Source: 6 AA Alkaline Batteries
Battery Life: Typically 10 hours of continuous operation
Display: Four Line Liquid Crystal Display (LCD)
Temperature Range:
Operating:
0F to 122F (-18C to 50C)
Storage:
0F to 150F (-18C to 65C)
Enclosure: Splash-proof enclosure with sealed

membrane keyboard
Dimensions: 7.75"H x 4.30"W x 2"D
( 196.8 mm x 109.2 mm x 50.8 mm )
Weight without carrying case: 1.5 lbs. (0.68 kg)
Weight with carrying case: 5 lbs (2.3kg)
Hazardous Area Certification:

North America:
UL AEx nL IIC T4 Tamb = -20C to +50C
ULc Ex nL IIC T4 Tamb = -20C to +50C
Europe:
ATEX EEx nL IIC T4 Tamb = -20C to +50C
North America:
Europe:
Model
CHECKMATE-DL
CHECKMATE-DL
Description
Portable CORRDATA Data Logging Instrument With Carrying Case
Code Certification (Z)
1
Intrinsically Safe
1
Example
Accessories: Field carrying case, Leather P/N 723631

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 527-C
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Microcor Probes
The Microcor technology measures the metal loss that is

occurring on the probe element with very high resolution.
Consequently, it is useable in virtually any environment, as
distinct from electrochemical methods which may only be
used in essentially aqueous environments. From the
collection of these metal loss readings over time, the
corrosion rate can be computed. The very high resolution
of the metal loss measurements enable the corrosion rate
to be determined in minutes or hours, and provide rapid
feedback on changes of corrosion rates, 50 to 100 times
faster than other metal loss methods.
Model M4700 and M4500 Probes

Microcor Probes are an integral component of the new
high-resolution Microcor system, including the Microcor
Wireless Transmitter. Special design of the probes
provides advanced thermal performance, and reliable
operation in all environments including sour service. Two
forms of probe element are available flush and
cylindrical. Several mounting configurations are available,
the most common of which allow the probes to be inserted
and removed under full process operating conditions
without shutdown.
M4000 Series Probes
The M4000 series probes are called retrievable probes
and are designed for use in the COSASCO high pressure
access fitting range. This permits probes to be removed
or replaced at process conditions up to 6000 psi (400 bar),
and temperatures up to 400F (204C) with the
COSASCO Retriever and service valve. Note: All 4000
series probes must be installed with an overshot adaptor
(P/N 126292) to maintain connector cleanliness (see note
on back page for details).
M3000 Series Probes
The M3000 series probes are called retractable probes
that can be removed or replaced under full system
operating conditions, up to 1500 psi (100 bar) and 500F
(260C). With high temperature versions this may be
extended to 1000F (520C) at pressures up to 1000 psi
(67 bar). This series uses a sliding stuffing box seal.
M2000 Series Probes
The M2000 series probes are fixed probes that are used in
high pressure, or especially hazardous process streams.
However, they cannot be removed or replaced without
system shutdown, unless installed in a bypass loop.
The Microcor MT-9485A transmitter and Microcor
Wireless Transmitter have to be closely coupled to the
probe. This is achieved with a short connecting adapter,
so that the transmitter is essentially mounted on the end of
the probe. This is the recommended configuration. If
conditions prevent this then a short cable of no more than
6 ft (2 meters) is available.
M4700 Probe in COSASCO Fitting

The high resolution and sensitivity means that you can
now obtain rapid response and a long probe life with the
standard F10 and T10 probe elements. However, if
necessary, other probe element thicknesses are available.
The thinner the element, the faster is the response. The
thicker the element, the longer is the probe life.
Flush Probes are used for best thermal performance
where flush mounting with the pipe wall is desirable or
essential. A typical example is the bottom-of-line locations
in oil and gas production pipelines. In these applications,
water films commonly collect in the bottom of the line and
are the primary cause of corrosion. The flush probe
ensures the whole of the probe element is exposed to the
water film, whereas a cylindrical probe would only be
partially exposed. In other pipeline applications flush
probes are essential if the line is pigged, thereby avoiding
possibility of probe damage.
Cylindrical Probes are suited to more aggressive
environments. Since there is no sealing material other
than the parent metal, they are suitable for virtually any
aggressive environment. The measurement area of the
element is much greater in this design and is suitable for
use in a single phase flow. In multiphase or stratified flows
care must be taken to position the whole probe element in
the corrosive phase to be monitored.
M4000 Series Retrievable Probes - Mounts in COSASCO High Pressure Access Fitting, maximum operation
6000 psi (413 bar) and 500F (260C), maximum retrieval 400F (204C)
Optional Shields available
M4500

M4700
Most popular configurations
M3000 Series Retractable Probes Mounts in Model 60 Access Valve 1 or 1.5 Assembly, Standard Probe
Lengths 18, 24, 30, & 36. Safety Clamp Assembly required for
pressures over 100 psi and/or temperatures over 150F
M3500/3500HT
Optional Shields and Safety Clamps

Requires 1 full port ball valve
M3501/3501HT
Replacement insert for M3500

1.25 Diameter Head
Requires 1.5 ball or gate valve & 1 to 1.5
swaged nipple connection between valve &
stuffing box.
M3700

M3701
0.75 Diameter Head

Requires 1 fullport ball valve
M3705
M3706
Most
popular configurations
For dimensions A-E see Table (Field 4 Order Length) under Ordering Information.
M3500 Probe in Retractable Model 60 Access Valve Assembly


M2000 Series Probes Fixed. Maximum Pressures up to 4000 psi (276 bar) and 500F (260C)
M2500

Standard length 5, specials in 0.25
increments. Optional Shields.
M2510

Standard 5 length
Optional Shields
Optional Shields
(276 bar)
M2520
M2700
1.25 Diameter Head

1.50 Welded NPT Mounting,
Standard 5 length, specials in 0.25
increments.
M2705
0.75 Diameter Head

M2715
0.75 Diameter Head,

M2720
1.25 Diameter Head

Flanged Mounting 1.5 minimum
(276 bar)
0.75 Diameter Head

(276 bar)
M2725
Probe Model Number Configuration
Probe Model
Field 1
Field 2
Field 3
Field 4
Model #
Element
Type
Element
Alloy
Order Length L
M3500/3500HT
Field 5
Field 6
Safety Clamp
Element Shield
Field 7
Stuffing Box
M3501/3501HT
M3700
18, 24, 30, 36

Nominal
M3701
M3705
All Probes
Safety Clamp
Safety Clamp
M3706
M4500
1/4 Increments
M4700
1/8 Increments
M2000 Series
Element Shield
Specify Process Side, Probe Length, Mounting Type, Shield Requirements
Field 3 Probe Element Alloy

(UNS Number)
K03005 Carbon Steel
Field 2 - Element Type see chart below

Cylindrical Element Probes - (Models Mx500)
Flush Element Probes - (Models Mx700, Mx701, Mx705, Mx706)
S30403
S31603
NOTE: Many other alloy options are

available. Contact RCS for price and
availability.

Response time to corrosion upset conditions

depends on the probe element thickness, the
magnitude of the upset corrosion rate and the
typical system noise. The adjacent graph shows
the typical time required to detect the new corrosion
rate trend over the background noise experienced
in the real world environment. This is based on 50
Probe Life Units (PLUs) change of the 262,144
PLUs that correspond to the full probe span. 1
PLU is the resolution of the Microcor transmitter.

For example (see white lines), if there is a sudden
change from 0 to 10 mpy in the corrosion rate, this
will be detectable in approximately 0.85 hours, or
50 minutes.
Probe Life (years) = Probe Span (mils)
Average Corrosion Rate (mpy)
F10 and T10 probes are the most popular, as

they provide a good combination of sensitivity
and probe life.

Field 4 - Order Length = L
L
Model
M4500
M4700
Probe Length
L = P + T + 1.25 rounded down, where,
2.75(T10) or 4.5 (T20) to 18 in 0.25
P = Penetration inside pipe or vessel
Increments. Consult RCS over 15 and 25 ft/s
T = Wall Thickness of pipe or vessel
liquid velocity
1.25 to 18 in 0.125 Increments. Consult
RCS over 15 and 25 ft/s liquid velocity
M3500 Series
L = 18
24
30
36
M3000 Series

of 5.25 and 1/16 weld gap per ANSI B31.1
M3700/3705
DIM
T10
T20
T50
DIM
L 1.35
L+ 6.4
L + 6.4
L + 1
L + 6.5
L + 8.25
L + 14.25
L + 7
L + 7.5
L + 9.25
L + 15.25
L + 5
L 12.63
L 10
L + 5
E
Probe tip to process side of mounting
M2000 Series
L + 8
Model M3000 Series probes have probe locking ferrules on the top of the stuffing
box that have been tested up to 3000 psi, twice the maximum rating of the probes.
The design of the probes also provides a shoulder or a shield on the probe body
that prevents the probe from passing through the stuffing box. However, for added
safety above 150 psig or 150F process conditions, the additional safety clamp
should be used. The safety clamp threaded rods provide a secondary lock to hold
the probe in the inserted position. The included safety wire provides a guide to full
retraction of the probe through the valve at the time of probe removal.
The stuffing box seal loading nut is provided with drilled holes and wire to allow
locking of the nut to prevent loosening under heavy vibration conditions.
Field 5 - Safety Clamp

0
None
Safety Clamp over 100 psi and/or 150F
Microcor probes may be subject to high flow velocities in some processes. This is
not a problem for the flush element (x700 series) probes, since the element is
recessed in its mounting so that the front face of the element is flush with the pipe or
vessel wall, and not subjected to any significant bending forces due to the flow or
vibration due to flow vortex shedding patterns. However, cylindrical element (Mx500
series) probes are subject to these forces and must be protected at higher velocities
as indicated in the table below. If the velocity is low enough, it is preferred to run the
probe without a shield as it gives full exposure of the element to the process flow.
When a standard shield is used, it includes a probe tip support that provides
protection from fatigue of the probe element at its base caused by flow vortex
shedding. It also provides protection from the additional bending forces from the
flow. For high velocity shield has holes only on the sides of the shield. The blank
side should be positioned to face into the flow and protect the element from direct
impingement or erosion, while the side holes still permit circulation around the probe element.
Microcor / Corrater On-Line Systems

Intelligent Interface Unit (IIU)
The Intelligent Interface Unit is designed for use on

small to medium size Microcor and E-9020 Corrater online systems for easy integration into existing SCADA and
DCS systems. The IIU may also be used on newer
existing Legacy systems with 4-20MA Corrosometer and
Corrater Transmitters.
Remote Desktop. The IIU provides data storage and

archiving, with direct graphical displays of the data through
the installed Microcor Tools software.
This permits
operation as either a blind interface to a SCADA or DCS
system, or as a stand-alone corrosion data storage and
analysis system.
The IIU allows flexible input configurations for up to 100

transmitters in any combination of Microcor and Corrater
E-9020. These include direct-wired configurations, or
connection via TCP/IP converters over LAN/WAN
connections. See some typical system layouts on the
following page.
The primary purpose of the IIU is to provide the
computation of corrosion rate from the metal loss made by
the Microcor transmitters, since these calculations are too
complex for most SCADA and DCS systems to achieve
without custom programming. Output from the IIU to the
SCADA or DCS system is available in engineering units
over Modbus serial port or via OPC over the Network. For
Microcor transmitters the available outputs are metal loss,
standard computed corrosion rate, diurnal filtered
corrosion rate in metric or imperial units, and transmitter
status. For Corrater E-9020 the available outputs are
instantaneous corrosion rate, pitting tendency (or
imbalance) in metric or imperial units, and transmitter
status.
The IIU is most commonly supplied in 19 rack mounted
form as shown above, but is also available in a wall mount
NEMA 4 and NEMA 4X enclosures.
IIU Corrosion Data Graphical Interface

Although the IIU is fully user programmable, the IIU is
normally supplied as part of a complete corrosion
management system fully factory tested and configured for
your application. On-site commissioning and training is
given by our experienced field engineers on a day rate
basis to meet your requirements.
Configuration of the IIU is achieved through local

connection of a laptop (not supplied) or over the
LAN/WAN connection through PC Anywhere or Windows
RS 485 & 24 VDC

JB
JB
uCorr
TX
JB
uCorr
TX
Ethernet
JB
E-9020
TX
115/240
VAC
Power
Modbus
Serial or
OPC
Interface
RS 485 & 24 VDC

JB
JB
E-9020
TX
JB
uCorr
TX
E-9020
TX
JB
Configuration laptop
Desktop
/ local display *
remote display *
DCS
SCADA
or PLC
uCorr
TX
* Via Windows Remote Desktop or PC Anywhere
Typical System with direct hard-wired Transmitter Inputs
JB
JB
JB
24V/RS485
24VDC
115 VAC
TCP/IP
ROUTER
JB
G
Plant 1
JB
24V/RS485
JB
24VDC
115 VAC
TCP/IP
ROUTER
Plant 2
Ethernet
Central Control Room

ROUTER
OPC
DCS
SCADA
or PLC
Optional
Modbus
Serial
Typical System with Transmitters connected over Network with TCP/IP Converters

Specifications:
Input:
Up to 100 Transmitters
Transmitter
Type:
Microcor, Corrater E-9020,

Galvanic E-9020
Transmitter
Power
Supply:
Integral in IIU
Input Ports:
Two direct hard-wired RS 485 multi-drop

cables with serial or parallel connection up
to 4000ft (1200m) max longest cable run.
Up to 256 RS485 ports with separate
TCP/IP converters and power supplies
(sold separately) over LAN / WAN
USB Ports:
Two One rear panel, one front panel
Modem:
One for dial-up remote access
Power Supply:
100 to 240 VAC / 2.5A
Temperature
Rating:
0C to 60C
Operating
System:
Windows XP Embedded
Modbus:
Dimensions:
Output Ports: One RS232 , One isolated RS485 two wire
19 Rack:
LAN Ports:
Wall Mount:
Two 10/100 One rear panel, one front

panel
ASCII and RTU, 32 bit float, swappable

bits, settable slave ID, address range
40,000 upwards
Other:
19W x 7H x 22 D + 4 for cable

clearance
24W x 24H x 8.5D
Internal connection for
video/mouse/keyboard
Model
IIU
IIU
Description
Code
Mounting
1
19 Rack Mounting
2
Wall-mount NEMA 4 painted carbon steel
3
Wall-mount NEMA 4X Stainless Steel 304
Code Software
1
Microcor Tools with Output Interfaces for SCADA/DCS Systems
2
Microcor Tools without Output Interfaces for Stand-alone operation
1
Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 154C
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
NOTE: These shield recommendations are based

on the exposure of the probe element. For liquid
flows over 50 ft/s or gas flows over 75 ft/s, where
the probe protrudes into the pipe or vessel more
than 12 on model M3000 series probes, or 15 on
other models contact RCS with details to check
suitability for service.
Field 5 or 6 - Shields
Model Mx500 Only
0
No Shield - Liquids up to 8ft/s, Gases 25ft/s
Standard Shield liquids up to 25ft/s, Gases 75ft/s
High Velocity Shield Liquids up to 50ft/s, Gases 150ft/s
M3500
0
Field 7 - Stuffing Box Material *

Carbon Steel for cs, 316 ss, for alloys up to ss.
For higher alloys use option 1 Hastelloy C-276
M3500HT
1
*Probe body alloy matches probe element alloy,

except for carbon steel in M3500HT where probe
body is stainless steel.
316 ss for alloys up to ss.

For higher alloys use option 1, Hastelloy C-276
Hastelloy C-276 Stuffing Box
How to Order:
Order Model #
Field 1 Field 2 Field 3 Field 4 Field 5 Field 6 Field 7
Example:
M3500
T10
K03005
18
Model # M3500 with T10-K03005 element, 18 length, with safety clamp, standard element shield,
stuffing box carbon steel
Note:
Model 4000 Series Probe Connection During Installation
Microcor probe connectors must be kept clean for proper operation. To
ensure this on Model 4000 series probe an Overshot Adaptor should be
fitted to the hollow plug during probe installation and retrieval. This
seals the area of the probe connector from the process fluid during
installation and retrieval.
Overshot Adapter
Hollow Plug

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 150-K
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model ICMS3
Integrated Corrosion
Management System
Features:
Total Corrosion Data Management
Data Exchange with DCS/PCS/SCADA Systems
Correlate Corrosion & Process Data
Enables Highly Cost-Effective Asset Management
Designed Specifically for Corrosion Management Personnel
Full Client-Server Operation
The ICMS3 Integrated Corrosion and Erosion

Management System is the most comprehensive and
powerful on-line system available. It is ideally suited
for medium to large scale systems, or for small
systems with the need for future growth. The ICMS3
Integrated Corrosion and Erosion Management System
allows integration of all the RCS range of corrosion,
erosion, and cathodic protection monitoring inputs,
including the latest in metal loss Microcor
technology, Corrater corrosion rate, pitting tendency
and galvanic probe transmitters. With the varying

range of applications, communication and network
infrastructure, no two ICMS3 systems are alike. The
simple flexibility of the ICMS3 systems allows different
configurations to be easily designed and implemented
to meet your specific requirements. The combination
of RCS field-proven hardware, Amulet software engine,
and the extensive systems experience of our RCS
engineers, assures customization to your specific
requirements and guaranteed performance.
ICMS3 SYSTEM OVERVIEW

The ICMS3 system corrosion management server is the heart of the corrosion or erosion monitoring system,
integrating several forms of corrosion monitoring and process data into one complete online system. Corrosion
and erosion monitoring is managed as a process parameter with constant streaming data directly into your
preferred system interface.
According to the application, RCS will typically incorporate one of several different types of corrosion and erosion
monitoring system components, and operate over various communication links. For example, an upstream oil and
gas production field will vary from a refinery or offshore platform both in the monitoring technologies employed
and the communication infrastructure used. An upstream oil and gas field is spread over large distances with
operation through an existing communication network where the ICMS3 system must be integrated into this
existing network. By comparison, a Refinery, Gas Plant, or offshore platform will have shorter direct
communications links using wired, wireless, or fiber optic connections. The unmatched range of monitoring
technologies offered by RCS allows the proper matching of the system to the application.
The overall ICMS3 system architecture comprises the following:
1. On-line Monitoring Hardware
a. Microcor Digital High Resolution
b. Corrater Digital LPR
c. Quicksand Digital Erosion
d. Corrosometer Analog
e. Corrater Analog
f. Cord-Com Cathodic Protection
g. Any other Related Analog Inputs
2.
3.
5.
6.
7.
8.
9.
10
Datalogging Hardware
Metal Loss Coupons
Ultrasonic Measurement Data
Manual Inputs and Imported Data
ICMS3-Amulet Software
Client Server Operation over Network
Customer VPN Client Operation
RCS VPN or Modem Remote Support

ON-LINE DIGITAL SYSTEMS
Microcor High Resolution Metal Loss
Microcor advanced Digital Metal Loss
technology is perfectly complemented by the
ICMS3 on-line system. Useable in any process
environment, it provides 50 times greater
sensitivity than existing ER methods, allowing a
10 mpy upset to be detected in about 1 hour
instead of 2 days. An example of a simple wired
configuration is shown opposite. The explosionproof Microcor transmitter uses a 24 VDC
supply and 2-Wire RS 485 communication bus,
allowing connection of up to 32 transmitters in a
multi-drop or star configuration. This connection
flexibility greatly reduces the cost of field wiring
and
installation.
Microcor
digital
or
Corrosometer analog technology is essential in
process fluids, such as hydrocarbon service,
where a continuous corrosive water phase is not
consistently present at the probe. Corrosion
rate is computed from the change of metal loss
over time.
Simple Wired System with Microcor Transmitters
Corrater Corrosion Rate and Pitting

Corrater
electrochemical
technology
is
generally preferred for clean water systems
(hydrocarbon content less than 5%) as it
produces an instantaneous corrosion rate with a
single reading. In addition it also has a pitting
tendency
measurement
based
on
electrochemical current noise. The ICMS3
system, as shown to the right, enables the
Microcor and Corrater transmitters (Model E9020) to be mixed and matched as required in
the systems using the same communications
protocol and wiring system. Both transmitters
use a RS-485 multi-drop connection and 24
VDC power supply.
ICMS3 System shown with Microcor & E-9020 Transmitters
Quicksand Erosion Monitoring
The Quicksand System utilizes the same high
resolution technology as Microcor with a probe
specifically designed for sand erosion detection.
Often times sand production can cause rapid
erosion and wear on the outer diameter of
bends and areas downstream of changes in
pipeline diameter. The Quicksand (Model ST9485A) transmitters operate on the same power
and communication bus as the Microcor and
Corrater digital transmitters.
ICMS3 System shown with Microcor & Quicksand Transmitters

Corrosometer and Corrater PIMs

Many legacy systems in the field use 4-channel
Corrosometer and Corrater Probe Interface
Modules (PIMs). These PIMs have local power
and a 4-wire RS 485 digital communication bus.
The PIM to probe distance is greater than for
the Microcor / Corrater E9020 system but the
Corrosometer is lower resolution than Microcor
and
the
systems
hazardous
location
certifications are more restricted. Both new and
legacy systems can operate on the same
ICMS3 system, with a separate bus for each
type. This can be useful in extending existing
systems with the newer technology.
4104 PIM
9134 PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
RS 485
Com
Lines
PIM
PIM
Wireless Microcor and Corrater

New Wireless HART Microcor (MWT) and
Corrater (CWT) transmitters (available early
2009) may also be fed into the ICMS3 system
through the Wireless gateway over the Ethernet
network, or transported through and existing
HART Wireless process control network.
Wireless systems are particularly attractive due
to their reduced installation costs typically
estimated at around $10,000 per point. The
Microcor Wireless transmitter has on-board
computation of corrosion rate from metal loss,
providing for even easier integration into other
wireless process control systems.
ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
4104T PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
ICMS3 shown with Probe Interface Modules
OWTs
MWT
DCS
Server
DCS
Clients
OWT
MWTs
Wireless
Gateway
CMS
Server
OWT
CMS
Clients
MWT
MWT
OWT
On-line high resolution non-intrusive ultrasonic

Ultracorr wireless (UWT) transmitters are
anticipated to be available later in 2009.
MWT
OWT
Other Wireless Transmitters
MWT
New Wireless Transmitters can be fed Directly into ICMS3
Cathodic Protection Monitoring
Commonly, the Cathodic Protection system and
internal corrosion and erosion mitigation is
controlled by the same personnel. With the
Cord-Com multi-channel input, CP impressed
current rectifiers, sacrificial anodes, and
reference electrodes can all be monitored into
the same ICMS3 Server over the same network.
This enables all of the corrosion related data to
be kept in one central database for ease of
management, and control by the relevant staff.
These systems have been deployed both
onshore
and
offshore,
with
various
communication channels as required by the
application and existing communications
infrastructure.
RS 485
Cord
Com
Cord
Com
Cord
Com
Central
Server
Rectifier 1
Rectifier 2
Rectifier 1
Sacrificial
Anode 1
Sacrificial
Anode 2
RS 485
Cord
Com
Sacrificial
Anode 1
Sacrificial
Anode 2
Cord
Com
Rectifier 1
Rectifier 2
Rectifier 3
Rectifier 4
CORD-COM Remote CP Monitoring with ICMS3


ON-LINE ANALOG SYSTEMS
ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
Model 4020
Corrosometer and Corrater and Others
19 Equipment
Cabinet
Model 9020
Legacy systems with 4-20 mA Corrosometer

and Corrater Transmitters, or systems that bring
in any other 4-20 mA signals to be monitored
are easily integrated into the ICMS3 system
through analog to digital interface modules. If
existing corrosion transmitters or other
transmitters are connected to the DCS or
SCADA system, these parameters can be
transferred to the ICMS3 server through a
variety of interface drivers, such as Modbus, PI
system drivers or OPC.
4-20 mA to RS 232
4-20 mA to RS 232
AAtotoDDConverter
Converter
Safety
Safety
Barriers
Barriers
24 VDC
24 VDC
Supply
Supply
TX
TX
TX
TX
TX
TX
TX
TX
TX
TX
DATA LOGGING SYSTEMS

Corrdata Data Loggers
ICMS3 systems are assisting an increasing
number of corrosion monitoring systems to go
fully on-line, often replacing earlier data logging
systems.
However, additional
remote or
investigative probe locations may also need
monitoring on an on-going or occasional basis.
Battery operated Remote Data Collectors are
well suited for these locations, and with
CheckMate DL or CheckMate Plus instrument
this data can be collected and transferred to the
ICMS3 System, providing a single location for
all of the corrosion data.

ICMS3-Amulet software supports Ultrasonic
inspection data from Krautkramer and
Panametrics Units. RCSs on-line Ultracorr
system provides an unparalleled accuracy in
continuous on-line monitoring offering a
resolution of 0.1 mils, approximately 40 times
better than normal inspection ultrasonics It is
ideal for buried pipelines where intrusive
monitoring is difficult. Ultracorr uses high
resolution technology to detect both erosion and
corrosion. Multiple transducers are connected to
a junction box where the Ultracorr instrument
can easily be connected to download periodic
time and date stamped measurements of wall
thickness. Data can then be transferred directly
in from the Ultracorr instrument into the ICMS3
server for analysis and computation of corrosion
rates.
ICMS3 Server shown with Analog to Digital Converter

ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
CheckMate DL
CheckMate Plus
RDC
COT
RDC4
RDC4
COT
COT
Corrptemp
Corrosometer
Probe (COT)
RDC
CAT
Corrosometer
Probe (CO)
Data can be collected and transferred to the

ICMS3 System using Corrdata Data-Loggers
Ultracorr transducers are connected to a junction

box at one central location for data collection
Metal Loss Coupons

Coupon data is one of the simplest forms of
corrosion monitoring. Coupon data is used in
on-line systems as a calibration standard for
other means of corrosion monitoring (ER and
LPR). In addition coupons can be examined for
evidence of pitting and other localized forms of
attack that are not recognized by other on-line
monitoring techniques. Coupon monitoring
points are strategically located throughout the
system. Coupons are then retrieved, weighed,
and analyzed at set intervals, usually three
months, and entered into the ICMS3 Server for
correlation with other corrosion data and
process parameters.
COSASCO 2 System
Coupons
Process Parameters
Probably one of the most important features of
the ICMS3 system is the ability to easily
correlate corrosion related data with changes in
process parameters, other imported data from
laboratory analysis, or manually input data such
as inhibitor injection rates. Factors affecting
corrosion can be quite complex in many
applications and require careful analysis to first
understand the controlling factors, and then
secondly to maintain control.
The ICMS3
system is essential to be able to do this
effectively and reap the financial rewards.
ICMS3 Coupon Entry Screen
The DCS Server is optimized for process

measurement and control, with rapid response
and short history span of 1 or 2 days. Typically
process data is made available across the
business network through a Process Data
Historian. The ICMS3 Server is optimized for
the slower but more extensive corrosion related
data and analysis. Data exchange between the
two servers is usually accomplished through
Modbus, OPC, or through a driver to a PI
Process Data Historian.
With the present practice of separating the
process network from the business network with
a firewall to protect the process control system,
it is most common for the Corrosion Server to
be located on the business network, since the
corrosion analysts are normally on the business
network, and operators also have access to that
network.
Metal Loss Graph
Derivative process parameters and Key

Performance Indicators (KPIs) can be easily
created in the ICMS3 System with the extremely
powerful and easy-to-use Calculation Designer,
avoiding
custom
programming.
Cost
information can be added to the system so that
financial parameters can be tracked, such as
the cost of inhibitor per barrel and the inhibitor
usage to compute the cost of corrosion
mitigation.
Calculation Designer

The Corrosion Monitoring server is commonly mounted
in a 19" rack in an equipment room adjacent to the
plant central control room along with the DCS and
SCADA servers.
The server uses Microsoft SQL Server as its database
providing client/server operation to users over the
network.
Designed by corrosion engineers for corrosion
engineers, the program has extensive capabilities.
Some of its many features are as follows:
Extensive Powerful Graphical Data Displays
Correlation Graphical Displays
Extensive Hardware input options
Built-in Corrosion Coupon Calculator
Excel Import and Export Functions
Easy Interfacing with DCS and SCADA Systems
Multiple Database Exchange options
Multi-Level Alarms
Built-In Standard Reports
Custom Report Generator
Built-in powerful Calculator for easy set up of KPIs
Log book for related data storage and linkage
Log book links to graphical displays
Logbook Search Function
Properties Function for point related information
Powerful Properties Search Tool
RCS Remote Support
E002
D008
u
u/y
40-CM-237
u
u/y
30-CM-134
u
u/y
30-CM-132
u
u/y
30-CM-139
u
u/y
40-CM-243
GOSP-1
D107
D207
u
u/y
40-CM-244
K101
K201
u
u/y
40-CM-238
u
u/y
30-CM-130
u
u/y
40-CM-143
D106
D206
D003
AXL
u
u/y
40-CM-242
E101
E201
u
u/y
40-CM-240
u
u/y
40-CM-241
u
u/y
40-CM-239
AM
D004
u
u/y
30-CM-140
u
u/y
30-CM-135
The power of the ICMS3 system is the potential return

on investment that it came help you achieve. A recent
customer had installed ICMS3 systems at three of their
main gas processing plants. They had initially made
significant savings in the plant operation that had paid
for the system in the first 12 months. Later at one of
the plants, management was becoming concerned
with gradually increasing corrosion rates that were
becoming major plant replacement and re-investment
issues. A concerted study and analysis of the system
was undertaken with the ICMS3 system over a 6
month period. The results of the findings from this
study show that they will save an estimated $50 million
per year when the findings are implemented at all of
their 11 plants.
GOSP-1
u
u/y
30-CM-137
D060
D061
u
u/y
40-CM-144
u
u/y
40-CM-145
Flare
Water Injection Plant
Typical Mimic Diagrams
Sample Standard Built-in Report
RCS also provides remote access and support for its

systems, typically over the internet through the clients
secure VPN network. Security is a major concern for
IT departments of all corporations these days.
Through a VPN connection to our secure maintenance
server, we provide a maintenance contract that
provides the client with rapid support and assistance
with data interpretation or system maintenance
questions. As staffing levels get lower and less
experienced staff are available, the comfort and
security of system support is essential.

Communication Options
There are many communication options available. It is
a matter of selecting the best for the existing system.
RCS can work with you to choose the most convenient
and economical choice. The following options are
available:
Hardwire
o RS-485 Multi-Drop - A single cable may be
used to connect up to 32 transmitters
(Microcor, Corrater, or Quicksand) with a
single cable run
Fibre Optic (Single or Multimode)
Ethernet TCP/IP
Modbus
Radio
Cellular/Lease Line
Any other or existing transparent network
Logbook
RCS Design Service and Support

Every system will vary according to the application,
and the infrastructure already in place. With networks
and communications becoming more complex, it is
difficult for corrosion specialist to be familiar with
interfacing any corrosion monitoring system with the
existing communications equipment and IT policies
and requirements. RCS is happy to work with you and
directly assist with your communications and IT
departments to help analyze your best solutions and
make easier the system design process.
RCS can provide this support from the initial design
and specification stages through implementation and
subsequent operation. Throughout our long history as
the originators of these field monitoring systems we
have earned a reputation for reliable performance and
the commitment to follow the equipment into its
successful field implementation, a service and support
unmatched in any of our competitors.
Properties Screen
Contact us for further assistance and remote access to

a demonstration system at our California Headquarters
over an internet link.
The above system elements are representative of typical on-line Corrosion Monitoring Systems. Each system is unique
and can be designed to meet individual project specifications. For further information on the ICMS3 system and detailed
ordering information contact RCS Customer Service Department at sales@cosasco.com.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 501A
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Copyright RCS, Inc.
Corrosometer Instruments
(Electrical Resistance)
Model Checkmate
CORROSOMETER Portable
Instrument
Features:
Reads all CORROSOMETER
(Electrical Resistance) Corrosion
Probes
Measurement Resolution 0.1 Probe
Divisions (0.01% of Probe Span)
Repeatability - 1 Division
(0.1% of Probe Span)
Rapid Measurement Cycle 30 Sec.
Downloads Stored Readings Directly
to PC
Certified for use in Hazardous
Locations. Intrinsically Safe
(ATEX/UL/ULc (IEC) Certified)
The Checkmate is the newest addition to the

industry-standard Corrosometer Product Line.
Using state of the art surface mount integrated
circuits, the sophisticated electronics provides higher
resolution
and
measurement
accuracy
of
Corrosometer (Electrical Resistance) corrosion
probes. The measurement cycle time for direct
probe readings has been reduced to 30 seconds
while still maintaining high accuracy. The

Checkmate with Corrdata Plus Software option
enables stored readings to be easily downloaded to
a PC where graphing and analysis can be performed
with Corrdata Plus Software. The instrument is well
suited for use in harsh field environments and
certified for use in Class I, Zone 1 (Hazardous
Locations).
Specifications:
Compatibility: Direct Measurement of all Corrosometer Probes
(To download from Corrdata RDCs, see
Checkmate Plus data sheet under Integrated
Systems)
Metal Loss Resolution: 0.1 Division
0.01% of Probe Span
Metal Loss Repeatability: 1 Division
0.1% of Probe Span
Stores up to 204 Individual Probes (10 readings per probe)
Battery Life: 900 Probe Readings, typical
Temperature Range:
Operating:
0F to 122F (-18C to 50C)
Storage:
0F to 150F (-18C to 65C)
Probe Cable: Extension Cables up to 200 ft. (61m)

Hazardous Area Certification: Class I, Zone 1
North America:
UL AEx ib IIC T4
ULc Ex ib IIC T4
Enclosure:
Europe:
CE (EMC) Directive
ATEX EEx ib IIC T4
Australia:
Conformity Assessment
document is available for Australia.
Splash-proof enclosure with sealed membrane keyboard
Weight: 1.5 lbs. (0.68 kg)
Accessories:
Field carrying case, Leather P/N 723631
Model
Checkmate
Description
Portable Corrosometer Instrument, ASCII Format, CSV File PC Download Software, Batteries,
Test Probe, Manual, PC Comm. Cable.
Code Software
1
Checkmate
With the Addition of Corrdata Plus Software

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US Toll Free: 800-635-6898
Bulletin # 526-F
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Copyright RCS, Inc.
Model Checkmate
Plus
CORRDATA Portable
Instrument
Features:
Probes
Downloads Stored Corrosion Data
From Corrdata Remote Data
Collectors
to PC
The Checkmate Plus is the newest addition to the

industry-standard Corrdata Product Line. Using
state of the art surface mount integrated circuits,
the sophisticated electronics provides higher
resolution
and
measurement
accuracy
of
while still maintaining high accuracy.
The Checkmate Plus has the capability to download
stored corrosion data from Corrdata Remote Data

Collectors. Stored readings are easily downloaded
to a PC where graphing and analysis can be
performed with Corrdata Plus Software. The
instrument is well suited for use in harsh
field environments and certified for use in
Class I, Zone 1 (Hazardous Locations).
Specifications:
Compatibility: All Corrosometer probes
All Remote Data Collectors
CHECKMATE

0.01% of Probe Span
Plus

0.1% of Probe Span
Temperature Range:
Operating:
0F to 122F (-18C to 50C)
Storage:
0F to 150F (-18C to 65C)

North America:
UL AEx ib IIC T4
ULc Ex ib IIC T4
Enclosure:
Europe:
CE (EMC) Directive
ATEX EEx ib IIC T4
Australia:

Weight with carrying case:
5 lbs (2.3kg)
Accessories:
Model
Checkmate-Plus
Description
Portable CORRDATA Instrument, ASCII Format, CSV File PC Download Software, Corrdata
Plus Software, Batteries, Test Probe, Manual, Cable Assembly: Checkmate to Computer,
Cable Adapter: Checkmate to RDC , & Carrying Case

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 525-C
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Copyright RCS, Inc.
Model CK-4
CORROSOMETER Instrument
Features:
Portable
Intrinsically Safe
CORROSOMETER and CORROTEMP
CORROSOMETER Probe Compatibility
Temperature Readout -40 C to +260 C (-40 F to +500 F)
Data Storage for 26 Probe Locations
Calculates Corrosion Rate From Last Probe Reading
The CK-4 joins a new generation of multi-parameter
corrosion monitors (including the CORRDATA Mate II),

designed to read corrosion metal loss and temperature.
The portable CK-4 has a built-in memory which stores
readings for subsequent retrieval, so that operators do
not have to carry a notebook and pencil for manual
recording. It even calculates a corrosion rate from the
last probe reading to the present, when sufficient time
exists between readings.
This intrinsically safe instrument utilizes the advanced
RCS technology in CORROSOMETER probe
measurement with the ability to measure temperature
from the new line of CORROTEMP probes. The CK-4 is

simple to operate and does not require additional pins or
separate connectors to read temperatures from
CORROTEMP probes.
The combination of corrosion and temperature

measurement is particularly useful in process plants,
chemical plants, and refineries - where changes in
operating temperature can have a major impact on
corrosion rates. High temperatures that push or exceed
the design conditions may improve output, but may result
in unacceptably high corrosion rates which are costly and
shorten plant life. Now operators and corrosion engineers
can obtain a direct correlation between temperature and
corrosion rate from one instrument.
CK-4 users will appreciate the additional corrosion
management data and convenience which this low capital
cost instrument provide.
Rohrback Cosasco Systems, Inc.- The World Leader in Corrosion Monitoring Systems
Specifications:
Compatibility:
Direct measurement to all CORROSOMETER probes
and CORROTEMP CORROSOMETER probes.
Measurement Resolution:
Corrosion - 1 division (0.1% of probe span)
Temperature - 1C
Repeatability:
Corrosion 5 divisions (0.5% of probe span)
Temperature 3C
Power Source:
6 AA alkaline cells
0F to +122F (-18C to +50C)
Probe Cable:
Extension cables up to 50 ft. (15m)
UL/ULc (Class 1, Div. 1, Groups A, B, C, D, Temp. T3C) for USA and Canada
Included Accessories:
Carrying case (P/N 723631); 6 batteries (P/N 748066);
Instrument Test Probe (P/N 700642); Operation and Maintenance Manual.
Weight Without Carrying Case:
1.5 lbs. (.68kg)
Weight With Carrying Case:
5 lbs. (2.3 kg)
Model
CK-4
CK-4
Description
CK-4 CORROSOMETER Instrument
Code
Hazardous Area Certification
1
UL/ULc for USA and Canada
Code
Software
2
With CORRDATA Plus Windows PC Software Package (Manual Input)
1

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Bulletin # 104-I
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Copyright RCS, Inc.
Model 4001LT
CORROSOMETER System
Features:
2-Wire Transmitter
Intrinsically Safe
Compatible with all
Corrosometer Probes
Compliant
ATEX Compliant
Single Channel System

The Model 4001LT CORROSOMETER transmitter and
receiver system provides a single channel stand-alone
system. The system incorporates the Model 4020LT twowire transmitter and the Model 4021L receiver unit. The
receiver unit is powered by 115 VAC or 230 VAC and
provides the 24 VDC supply for powering the transmitters
4-20 mA loop. In addition, the receiver processes the 4-20
mA signal to provide a direct digital readout of the
cumulative metal loss and the CORROSOMETER probe
corrosion rate based on the last 48-hour monitoring
period.
The Model 4020LT CORROSOMETER transmitter is
mounted close to the CORROSOMETER probe. The

transmitter has an integral 5-foot probe connection lead.
Only a single twisted pair cable is required to connect the
transmitter back to the receiver unit. The transmitter is
approved intrinsically safe when used with the appropriate
safety barrier between the transmitter and receiver in the

safe area, or non-incendive for use in Division 2, Zone 2,
without a safety barrier.
The 4001LT system is particularly useful where a process
monitoring computer is not available or accessible. The
system is ideally suited for plants where the
CORROSOMETER probes are separated by large
distances. Transmitter to receiver distances up to 10,000
ft. with safety barriers are possible.
Alternatively, the transmitter/receiver combination may be
used in process computer based systems to provide
additional indication of metal loss and corrosion rate
independent of the computer.
The letters LT used in conjunction with this system
indicates a linear 4-20 mA signal.
Specifications:
4001LT SYSTEM
Input: One CORROSOMETER Probe

Maximum transmitter to receiver distance:
10,000' (3,048 m)
Output: Switch Selectable; 3-digit LED display;
Metal loss mils or m
or
Rate mpy or mpy
Resolution: 0.1 mpy or 0.01 mil
Voltage: 115/230 50/60 Hz
Power Requirements: 11 watts with max loop current
EEx ia IIC T4 ATEX 94/9/EC *

*Requires the use of Safety barrier P/N 095776-5344
if probe or transmitter is in Class 1 Division 1 area or
Zone 0 or Zone 1.
Protection type nC permits the use of the transmitter
without the safety barrier provided probe and
transmitter are in class 1 Division 2, or Zone 2 area.
: Complies with all applicable EU Product

Directives: EMC Directive 89/336/EEC
ATEX: Complies with all applicable EU Product
Directives: ATEX Directive 94/9/EC
4020LT TRANSMITTER
Operation Temp: -18 to +60 C (0 to +140 F)
Weight: 9.25 lbs. (4.2 kg)
Size: 5.75" x 5.75" x 6.94"
(14.6cm x 14.6cm x 17.63cm)
UL/ULc Class 1, Zone 1, Ex and AEx ia IIC T4 for
USA and Canada*
(UL/ULc Class 1, Div 1, Groups A,B,C,D, T4 for
USA and Canada)*
4021L RECEIVER
Operating Temp: 0 to +50 C (+32 to +122 F)
Weight: 2 lbs. (.9 kg)
Size: 2" x 5.23" x 9.5" (5.1cm x 13.3cm x 24cm)
Panel cutout: 2" x 4.3" (5.1cm x 10.9cm)
DEMKO Approved for Europe
Model
Description
4001LT
Corrosometer Instrument System

Code
Display Units
1
Meters = .001 mm
2
MILS = 0.001 in
Code
Probe Element
W
Group A: Wire
TS
Group B/C: Tube/Strip
SP
Group D: Special
Code
Probe Span/Life in mils
.002 Inches
2
.004 Inches
4
.005 Inches
5
.010 Inches
10
.020 Inches
20
.025 Inches
25
Code
Probe Connector
A
Model: 2000, 2000G, 3000, 3000G, 3705
B
Model: 2500, 2600, 2600G, 2610, 2610G, 300, & ALL H.P. PROBES
S
Model: 3700
Code
Receiver Line Voltage
115
115 VAC
230
230 VAC
4001LT
10
230
Example

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US Toll Free: 800-635-6898
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Copyright RCS, Inc.
Model 4020LT
CORROSOMETER Transmitter
Features:
2-Wire Transmitter
Intrinsically Safe
Compatible with all

CORROSOMETER Probes
Compliant
ATEX Compliant
The Model 4020LT is a two-wire transmitter for use with

CORROSOMETER probes. This version has been
developed to meet the new stringent European
specifications for CE and ATEX.
The transmitter is well suited to plant locations with widely
separated monitoring points for connection into a
distributed control (DCS) system. The DCS system
should however have the ability to graph the data against
time, and be able to compute corrosion rate from metal
loss from supplied algorithms. If a remote readout display
is required for metal loss and rate, this is also available.
The two-wire transmitter is supplied in a NEMA 4X

enclosure, complete with a 5 foot probe cable. A 24VDC
supply is typically required to power the loop via an
approved intrinsic safety barrier.
The unit provides
isolation between the probe and 4-20mA circuits.
The system is intrinsically safe to USA, Canadian
and Europe and standard.
Specifications:
Output:
Ambient Temperature Range:
4-20 mA
-18C to+ 60C
(0F to +140F)
14-32 VDCat 20mA
0.4%
5 lbs (2.3 Kg)
NEMA 4X, IP66
5 ft (50 ft MAX)
UL/ULc Class 1, Div. 1, Groups A,B,C,D, T4 for USA and Canada
DEMKO Approved for Europe
EEx ia IIC T4 ATEX 94/9/EC *
*Requires the use of Safety barrier P/N 095776-5344 if probe or transmitter
is in Class 1 Division 1 area or Zone 0 or Zone 1.
Protection type nC permits the use of the transmitter without the safety
barrier provided probe and transmitter are in class 1 Division 2, or Zone 2
area.
Supply Voltage Range:

Resolution:
Weight:
Enclosures:
Probe Cable:
All CORROSOMETER Probes

(Excludes CORROTEMP CORROSOMETER Probes)
May be used with Model 4021L receiver
Compatibility:
Display:
: Complies with all applicable EU Product Directives: EMC Directive 89/336/EEC

ATEX: Complies with all applicable EU Product Directives: ATEX Directive 94/9/EC
Model
4020LT
4020LT
Description
Corrosometer Transmitter
Code
Probe Element
W
Wire Loop
TS
Tube/Strip Loop/Flush
SP
Cylindrical
Code
Probe Connector
A
Inserts: 2000, 3000, 3705
B
Fixed & ADJ: 1052, 2500, 2520, 2600, 2610, 2620, 3500, 3600, 4000 SERIES
S
Retractable: 3700
Code
Cable Type
0
Standard
1
Flexible Conduit
W
Example

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US Toll Free: 800-635-6898
Bulletin # 101-K
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Copyright RCS, Inc.
Model ICMS3
Management System
Features:



e. Corrater Analog
2.
3.
5.
6.
7.
8.
9.
10
Metal Loss Coupons

and
installation.
Microcor
digital
or
over time.

Corrater
electrochemical
technology
is
tendency
measurement
based
on
VDC power supply.


and
the
systems
hazardous
location
4104 PIM
9134 PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
RS 485
Com
Lines
PIM
PIM

ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
4104T PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
OWTs
MWT
DCS
Server
DCS
Clients
OWT
MWTs
Wireless
Gateway
CMS
Server
OWT
CMS
Clients
MWT
MWT
OWT

MWT
OWT
MWT
onshore
and
offshore,
with
various
infrastructure.
RS 485
Cord
Com
Cord
Com
Cord
Com
Central
Server
Rectifier 1
Rectifier 2
Rectifier 1
Sacrificial
Anode 1
Sacrificial
Anode 2
RS 485
Cord
Com
Sacrificial
Anode 1
Sacrificial
Anode 2
Cord
Com
Rectifier 1
Rectifier 2
Rectifier 3
Rectifier 4


ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
Model 4020
19 Equipment
Cabinet
Model 9020

4-20 mA to RS 232
4-20 mA to RS 232
AAtotoDDConverter
Converter
Safety
Safety
Barriers
Barriers
24 VDC
24 VDC
Supply
Supply
TX
TX
TX
TX
TX
TX
TX
TX
TX
TX

systems.
However, additional
remote or

rates.

ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
CheckMate DL
CheckMate Plus
RDC
COT
RDC4
RDC4
COT
COT
Corrptemp
Corrosometer
Probe (COT)
RDC
CAT
Corrosometer
Probe (CO)


Metal Loss Coupons

process parameters.
COSASCO 2 System
Coupons
Process Parameters
The ICMS3

network.
Metal Loss Graph

avoiding
custom
programming.
Cost
mitigation.

SCADA servers.
network.
Multi-Level Alarms
RCS Remote Support
E002
D008
u
u/y
40-CM-237
u
u/y
30-CM-134
u
u/y
30-CM-132
u
u/y
30-CM-139
u
u/y
40-CM-243
GOSP-1
D107
D207
u
u/y
40-CM-244
K101
K201
u
u/y
40-CM-238
u
u/y
30-CM-130
u
u/y
40-CM-143
D106
D206
D003
AXL
u
u/y
40-CM-242
E101
E201
u
u/y
40-CM-240
u
u/y
40-CM-241
u
u/y
40-CM-239
AM
D004
u
u/y
30-CM-140
u
u/y
30-CM-135

their 11 plants.
GOSP-1
u
u/y
30-CM-137
D060
D061
u
u/y
40-CM-144
u
u/y
40-CM-145
Flare


available:
Hardwire
single cable run
Ethernet TCP/IP
Modbus
Radio
Cellular/Lease Line
Logbook

Properties Screen


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 501A
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Copyright RCS, Inc.



This permits
analysis system.

following page.
status.


RS 485 & 24 VDC

JB
JB
uCorr
TX
JB
uCorr
TX
Ethernet
JB
E-9020
TX
115/240
VAC
Power
Modbus
Serial or
OPC
Interface
RS 485 & 24 VDC

JB
JB
E-9020
TX
JB
uCorr
TX
E-9020
TX
JB
Desktop
/ local display *
remote display *
DCS
SCADA
or PLC
uCorr
TX
JB
JB
JB
24V/RS485
24VDC
115 VAC
TCP/IP
ROUTER
JB
G
Plant 1
JB
24V/RS485
JB
24VDC
115 VAC
TCP/IP
ROUTER
Plant 2
Ethernet

ROUTER
OPC
DCS
SCADA
or PLC
Optional
Modbus
Serial

Specifications:
Input:
Transmitter
Type:

Galvanic E-9020
Transmitter
Power
Supply:
Integral in IIU
Input Ports:

USB Ports:
Modem:
Power Supply:
100 to 240 VAC / 2.5A
Temperature
Rating:
0C to 60C
Operating
System:
Windows XP Embedded
Modbus:
Dimensions:
19 Rack:
LAN Ports:
Wall Mount:

panel

40,000 upwards
Other:

clearance
24W x 24H x 8.5D
Model
IIU
IIU
Description
Code
Mounting
1
19 Rack Mounting
2
3
Code Software
1
2
1
Example

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Copyright RCS, Inc.
CORRDATA Remote Data

Collection System
Features:
Maximum Versatility
Automatic Corrosion Data
Collection
Multiple Power and
Intrinsically Safe
Simple Operation With
Graphical Displays
Integrates Multiple Parameters
Wide Environmental Operating
Range
Compliant
ATEX Compliant
Remote Data Collectors (RDCs) are used at every probe

location where maximum visibility and sensitivity to
corrosion rate changes are required. Readings of
corrosion and temperature data may be set as frequently
as every five minutes for RDC-COT or every thirty minutes
for RDC-CAT.
Programming of all the RDC's, and data retrieval from the
RDC's is accomplished by a single Checkmate DL or
Mate II for direct transfer to a portable or desktop P.C.
running CORRDATA Plus Software. For non-intrinsically
safe applications the RDC may be configured directly from
the PC.
For probe locations where less frequent monitoring is
required, the CORRDATA Mate II is capable of monitoring

probes directly without an RDC, as well as transferring
accumulated probe data from RDC's.
For increased versatility, Communication Power Modules
(CPM's) provide a wide range of power supply and remote
communication options. Battery, solar or line power may
be used. Communication over cellular or telephone links
allows data retrieval without ever leaving the office.
CORRDATA Plus Software provides graphical displays of
corrosion data for immediate identification of corrosion
upsets. With CORRDATA Plus Windows based Software
for Windows XP Pro/Vista Business/Vista Ultimate multiple
probes and additional corrosion related parameters, such
as temperature from CORROTEMP probes, can be

simultaneously reviewed.
Remote Data Collectors

RDC Single Channel
Specifications:
RDC 4-Channel
Specifications:
NEMA 4X Enclosure
NEMA 4X Enclosure
Operating Temperature:
-40F to +158F (-40C to +70C)
-40F to +158F (-40C to +70C)
Data Storage:
Data
Storage:
CORROSOMETER: Most recent 2048 measurements

CORROSOMETER : Most recent 2048 measurements
CORROTEMP CO: Most recent 1024 measurements

CORRATER:
Most recent 1024 measurements
Typical Battery Life: (14 Ah Battery)
CORROTEMP CA: Most recent 512 measurements

CORROSOMETER/CORROTEMP:
177 days @ 1 measurement/hr.
CORROSOMETER/CORROTEMP: 177 days @ 1
Probe Channel Cables:
measurement/hr.
Order required number to length (max. 100 ft. each)
CORRATER: 91 days @ 1 reading/hr.
See order chart below
Weight: 7 lbs. (3.2 kg) (excluding cables)
Ten foot probe cable included (contact factory if alternate
length is necessary)
Weight: 5 lbs. (2.3 kg)
Hazardous Area Certifications RDC and RDC4
UL/ULc Class 1, Zone 1, Ex and AEx ib IIC T4* (Class 1, Div. 2, A, B, C, D, T4) with Battery Pack for USA and Canada
UL/ULc Class 1, Zone 1, Ex and AEx ib IIB T4* (Class 1, Div. 2, A, B, C, D, T4) with Remote Power for USA and Canada
DEMKO/ATEX EEx ib IIC T4* with Battery Pack for Europe
DEMKO/ATEX EEx ib IIB T4* with Remote Power
*T4 at 50C Ambient, and *T3 at 70C Ambient
Ordering Information: Remote Data Collectors

MODEL
RDC
RDC4
RDC
RDC4
CORRDATA DATA COLLECTION UNIT

SINGLE CHANNEL RDC
4-CHANNEL RDC
CODE
PROBE TYPE
CORROTEMP CO OR CORROSOMETER PROBE

COT
CAT
CORROTEMP CA OR CORRATER PROBE (SINGLE CHANNEL RDC ONLY)
CODE CONNECTOR TYPE
A
TYPE A CONNECTOR (SINGLE CHANNEL RDC ONLY)
B
TYPE B CONNECTOR (SINGLE CHANNEL RDC ONLY)
CODE POWER COMMUNICATION OPTIONS
0
POWER/COMMUNICATION CONNECTOR
3
HEAVY DUTY 14 Ah BATTERY PACK (P/N 748270)
CODE
HAZARDOUS AREA CERTIFICATIONS
3
SEE SPECIFICATIONS ABOVE
COT
COT
B
-
0
3
3
3
RDC4 CABLE ORDERING INFORMATION:

FOR TYPE A PROBE CONNECTOR: 702019-A-LL
FOR TYPE B PROBE CONNECTOR: 702019-B-LL
Note: LL = Order length in feet (max. 100 ft. each)
TYPICAL RDC ORDER NUMBER

TYPICAL RDC4 ORDER NUMBER
FOR MODEL 600 PROBE: 700621-1-LL
For dual use, on Type A or Type B connectors, order 700612-A-LL and adaptor P/N 028030 Extension cables should not generally be used on
RDCs
Data Transfer Units

Checkmate DL
Specifications:

( 196.8 mm x 109.2 mm x 50.8 mm )
Compatibility: Reads all CORROSOMETER and

CORRATER RDC units and all MICROCOR Data
loggers
Memory: for up to 50 RDCs when programmed with for
CORRDATA Systems. 57,330 MICROCOR Data

Logger readings when programmed for MICROCOR
Systems.
Rate
Temperature Range:
Operating:
Storage:
Enclosure:
0F to 122F (-18C to 50C)

0F to 150F (-18C to 65C)
Splash-proof enclosure with sealed

membrane keyboard

North America:
Europe:
North America:
Europe:
Ordering Information: Checkmate DL

Model
CHECKMATE-DL
Description
Code
1
CHECKMATE-DL
Certification (Z)
Intrinsically Safe
Example
MATE II
Specifications:
Compatibility:
Reads all RDCs, CORROSOMETER,
CORROTEMP CORROSOMETER, AND CORRATER
Probes
Power Source: 6 AA alkaline cells
Temperature Range:
Operating:
0F to +122F (-18C to +50C)
Storage:
0F to +150F (-18C to +65C)

UL/ULc (CLASS 1, GROUPS A, B, C, D, TEMP T3C)
for USA & Canada
membrane keyboard
(196.8 mm x 109.2 mm x 50.8 mm)
Weight:
without carrying case: 1.5 lbs. (.68 kg)

with carrying case: 5.5 lbs. (2.5 kg)
Carrying case and all necessary leads included
Ordering Information: Mate II

MODEL
CDM2
CDM2
HAND HELD MONITORING UNIT

RDC AND PROBE MOUNTING UNIT
CODE ASSOCIATED PC SOFTWARE PACKAGE
2
WITH CORRDATA PLUS WINDOWS PC SOFTWARE PACKAGE
CODE HAZARDOUS AREA CERTIFICATIONS
1
UL/ULc
2
TYPICAL CDM2 ORDER NUMBER

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Copyright RCS, Inc.

Data Logger
From Chemical
Injection Pump

Filter

always maintained
Data
Logger

in Remote Locations
Bypass
Flow
Meter

+70C
To Chemical
Injection Nozzle
Software included

properly.

months.

Specifications:
Flow Rate:
Viscosity Range:
Temperature Range:
Upstream Filter:
Pressure Rating:
0.5 to 100 US gpd

Fluid 500 F (260 C)
10 microns
Standard 1000 psi
NPT Male
Teflon
3.6 V Lithium (1)
Flowmeter Material:
Connections:
Flowmeter Seals:
Battery:
Resolution:
Accuracy:
Rate Sampling
Interval:
Reading Storage:
Hazardous Area
Rating:
5.85865 x 10-5 US gal./pulse

Up to 8000
Model
RDC-CI
RDC-CI

Code
1000
1000 psi
3000
3000 psi
Code
TEF
Teflon
VIT
Viton
1000
Accessories:
TEF
Checkmate DL
P/N 001696

P/N 001700


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Copyright RCS, Inc.
CORRDATA Plus
Corrosion Management Software for
Windows XP Pro/Vista Business/Vista Ultimate
Features:
Powerful Graphical Displays
32-Bit Application for Windows XP Pro/Vista Business/Vista Ultimate
Multiple Corrosion Site Data Management
Multiple Parameter Graphing and up to 4 Y-Axes
Overlays Different Reading Interval Data
Direct Link from Graph Display to Data
Time-linked Graph Annotations
Compatible with CORROSOMETER, CORRATER,
CORROTEMP, DCMS, and Ultrasonic Probes
Imports and Exports Data
Records and Displays Corrosion Site Event Logging
Multiple Printed Reports
Compatible with Existing CORRDATA DOS Data Files
CORRDATA Plus Corrosion Management Software
integrates data from the complete range of CORRDATA

Corrosion Management Hardware.
The program provides for multiple sites and groups within
those sites all in one program. Other users on the network
can maintain their own local system, but still be able to
export their data to other users and locations on the
network.
Powerful time-related graphical displays of corrosion data

from multiple probes and for multiple parameters are
easily produced for corrosion program management and
report preparation. All of the data is automatically overlaid
on the time axis, even if the data was recorded at different
reading intervals. Even different reading intervals on a
single probe may now be handled in a single file for that
probe tag, in order to provide continuous time history.
Significant site events may be logged for automatic

identification on the graphical displays. Provision for
individual probe logging enables complete management in
a single program.
Engineering and management reports are made easy.

The graphical displays may be saved and transferred to
your
favorite
word
processor
applications.
Compatible CORRDATA Range of Equipment

CORRDATA Remote Data Collectors (RDC's)
CHECKMATE DL Data Transfer Unit
CORROSOMETER Probes read by the CORRDATA Mate II Unit
CORRATER Probes read by the CORRDATA Mate II Unit
CORROTEMP versions of CORROSOMETER and CORRATER probes
ULTRACORR ultrasonic thickness measurement and data logging unit
Manual CORROSOMETER Instruments (CK-3 and CK-4)
Manual CORRATER Instruments (RCS 9000 and AquaMate)
Manual A-Scan Ultrasonic Data Input
Downhole Corrosion Monitoring System (DCMS)
PC Requirements
The CORRDATA Plus software is a 32-bit application designed for use on Windows XP Pro/Vista Business/Vista Ultimate.
Hence the PC requirements are the same as for these operating systems. Since this application is graphically intensive, the
minimum suggested specification is an IBM or compatible 486-33 MHz processor, with 8 MB RAM, SVGA Monitor, 5 MB of
disk space for the application, and 20 MB average space for each site maintained.
The recommended PC is a Pentium with 16 MB RAM, or better.
Windows XP Pro/Vista Business/Vista Ultimate are registered trademarks of Microsoft Corporation.

Pentium is a registered trademark of Intel.

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Copyright RCS, Inc.
Model 4104XT/4104WT
4-Channel CORROSOMETER
Probe Interface Modules
Features:
Continuous Monitoring of
Metal Loss and Temperature
CORROSOMETER and
CORROTEMP
CORROSOMETER Probes
Explosion Proof for
Operation in Hazardous Areas
RS-485 Communication Bus
to Central Corrosion Computer
Operating Temperature 0-60 deg C
The Model 4104XT or 4104WT Probe Interface

Module (PIM) is the front end probe interface for use
or
CORROTEMP
with
CORROSOMETER
CORROSOMETER probes in dedicated continous
on-line ICMS corrosion monitoring systems. An
explosion proof enclosure allows the unit to be
mounted in a electrically hazardous area of the plant
as close to the probes as possible optimizing
performance and minimizing cabling costs. Integral
safety barriers permit conventional cabling

connections to the probes without explosion proof
conduit. This cost-effective unit interfaces from 1 to
or
CORROTEMP
4
CORROSOMETER
CORROSOMETER probes to the central Corrosion

Monitoring Computer via a low-cost RS-485 cable.
Up to 32 PIMs (128 probes) can be connected over
the RS-485 communication network.
INTEGRATED CORROSION MONITORING SYSTEM
Specifications:
ELECTRICAL:
Inputs:
1 to 4 CORROSOMETER or CORROTEMP
CORROSOMETER Probes
Distance from PIM to Probe:
2,900 ft. (880m.) max w/o IS Barriers
1,300 ft. (400m.) max w/IS Barriers
Data Refresh Rate:
One every 5 minutes
Data Buffer Storage:
1024 Readings (3.5 Days)
Sensitivity:
0.1% Probe Span
Repeatability:
0.5% of full scale
Output:
ICMS format via RS-485
multi-drop communication line
Power Requirements:
Selectable 115VAC/240VAC 30/60HZ
Model 4104XT-4 Dimensions
MECHANICAL:
Weight
4104XT-4 70 lbs
4104WT-4 40 lbs
ENVIRONMENTAL:
0 to 60 deg C (32 to 140 deg F)
Model 4104WT-4 Dimensions
Model
4104XT
4104WT
4104X
4104W
Description
Explosion Proof Probe Enclosure for Hazardous Area Location
NEMA 4 Weather Proof Enclosure for Safe Area Location
Non-Temperature PIM in Explosion Proof Enclosure
Non-Temperature PIM in Nema 4 Enclosure
Code Number of Channels of Safety Barriers (See Note 1)
T
0 Non-installed
1,2,3,4 Number of channels fitted with safety barriers
(for probes in hazardous areas)
Supply Voltage (Non-Temperature PIMS only)
115
115 VAC 50/60 Hz
230
230 VAC 50/60 Hz
4104XT
115
Example
Note 1: Space is available for a full set of safety barriers. For economy, only the required number of sets for active probes
may be fitted.
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Copyright RCS, Inc.
Corrosometer Probes
(Electrical Resistance)
CORROSOMETER
Probe Selection Guide
GENERAL APPLICATIONS
CORROSOMETER probes and instruments
determine metal loss from corrosion or erosion by
the electrical resistance method. This method may
be used in virtually any environment except liquid
metals or some conductive molten salts.
Compensation for change of resistivity with

temperature is achieved by the use of a reference
element protected from the corrosion process. As
the electrical resistance of the measurement
element increases with temperature, so does the
CORROSOMETER instruments directly measure

the metal loss on CORROSOMETER probes.
Plotting metal loss as a function of time permits
corrosion rate to be determined. The slope of the
electrical resistance of the reference element.

However, the resistance ratio of the two elements
remains unchanged, thereby providing automatic
compensation for temperature changes.
curve represents the average corrosion rate over

the selected interval.
PRINCIPLE OF OPERATION
The electrical resistance of a section of electrically
conductive material such as a metal may be
expressed by the formula.
R = L
A
where: is the intrinsic electrical resistivity of the
material
L is the length of the section
A is the cross-sectional area of the section
The intrinsic resistivity, , varies from alloy to alloy
and is temperature dependent.
For a give alloy at constant temperature, the
electrical resistance of a fixed-length specimen
increases as the cross-sectional area decreases.
Consequently, the measurement of electrical
resistance may be used to determine metal loss.
Since CORROSOMETER probes have a lower

electrical resistance than the connecting cables and
connectors, separate electrical current and voltage
monitoring wires must be used. By energizing the
probe elements with the same electrical current, the
resistance ratio of the elements is determined by
measuring the voltage ratio of the elements.
PROBE MOUNTING CONFIGURATIONS

There are a wide variety of CORROSOMETER
probes to match various applications. The major
probe categories are as follows.
1. Internal process monitoring probes
a. Removable under system pressure
b. Non-removable under system pressure
2. Laboratory probes
3. External and structural monitoring probes
4. Environmental monitoring probes
In general the CORROSOMETER probes have sensing

elements made of the metal or alloy for which corrosion
data is required. The probe bodies may be of the same
alloy, but thicker, or of a higher, less corrosive alloy.
Details are given on the data sheet for each model probe.
Internal Process Monitoring Probes Removable

Under System Pressure
Probes that are removable under system pressure are
particularly useful to enable inspection or change out of
probes without shutting down or isolating the system. Two
systems are available depending on the pressure.
a. RETRACTABLE SYSTEM for pressures up
to 1,500 psi.
b. RETRIEVABLE SYSTEM for pressures up
to 3,600 psi and 6,000 psi.
RETRACTABLE process probes are introduced into the
system through a stuffing box mounted external to a valve.
A specially-designed retracting device is available for
insertion or removal of probes at pressures too high to
permit safe operation by hand (above 150 psi requires
over 50 lb. Insertion force).
RETRIEVABLE process probes are sealed into the system
in a COSASCO access fitting. A separate COSASCO

service valve and retriever is used for insertion and
removal of the probes under system pressures.
Internal Process Monitoring Probes Fixed Type

(Non-removable under system pressure)
Probes which are not removable under system pressure
are sometimes used for reasons of economy or special
process limitations. These may be mounted with a flange
or NPT threaded connection. NPT connections are
available with fixed or adjustable length.
CORROSION MEASUREMENT ELEMENTS
Several CORROSOMETER element forms are available.
Selection of the most suitable element form and specially

the correct probe sensitivity is important to obtaining good
quality corrosion data.
Elements are available in a wide variety of alloys; consult
the probe data sheets for those available in each type.
Strip, Tube, & Wire Loop Elements
These elements are generally more economical and
available in a wider range of alloys than for other element
forms. Two forms of element seals are available to protect
the reference element within the probe body.
Glass-to-metal seals provide the highest seal integrity and
are generally suitable for process fluid in the range of 0-9
pH and temperatures up to 500 degrees F. They are not
suitable for fluids containing fluoride ions which attack
glass, ceramics and epoxies.
Teflon coating and ceramic fill provide the alternative seal

of the reference element in loop elements.
Cylindrical Elements
These probes have the element directly welded to the
probe body to provide the highest integrity seal for
aggressive environments. They provide a large surface
area for measurement, have the fastest dynamic response
to temperature transients, and are the least susceptible to
the effect of any conductive deposits (such as Iron Sulfide)
where present. The construction enables these probes to
be used in environments in pH range 0-14, at
temperatures up to 500 degrees F (260 degrees C). A
high temperature model is also available for temperatures
above 50 degrees F.
The body of the cylindrical element probe is normally
supplied in the same alloy as the element to prevent the
effects of possible galvanic corrosion between the probe
body and probe element.
Flush Elements
Flush element probes are available where it is particularly
necessary to monitor localized wall effects, or where
protrusion into the line would cause damage to the probe;
for example, during pigging operations.

PROBE MATERIALS
Care should be taken to check that the wetted probe
components are compatible with the process fluid.
Pressure ratings are specified on this basis.
CORROSOMETER probes are designed with pressure

retaining capability beyond the probe element. However,
the pressure rating may be impaired if the probe is not
removed within a reasonable period of time after
expiration of the probe element.
by internal Teflon insulators. For high temperature

cylindrical element probes, internal insulation is ceramic.
Probe Fill Material

Standard probe fill materials are ceramic or epoxy. In nonglass sealed loop element probes, this material may be
wetter by process fluid. In glass sealed loop probes and
cylindrical element probes, this fill material will only be
wetted on penetration of the corrosion element.
Probe Body and Wetted Parts
PRESSURE CONTAINMENT
For loop element and flush element probes, the standard

body materials are 304 and 316 stainless steel. Cylindrical
element probes generally have wetted parts of the same
alloy as the probe element.
All CORROSOMETER process probes incorporate a

hermetically sealed electrical connector designed to hold
full rated pressure. This connector should be considered
as the primary seal. CORROSOMETER probe elements

are designed for maximum operational integrity but by
their very nature these elements are sacrificial. For this
reason, element seals are not considered in terms of
process containment. Specialized probe designs are
available which incorporate 100% Teflon seals (for

hydrofluoric acid applications, for example) and additional
secondary seals are available for the most severe duty.
Probe Element Seals
Telfon is rated to 500 degrees F (260 degrees C)

maximum. Glass seals are rated to 500 degrees F (260
degrees C) maximum in a pH range of less than 9. For
standard cylindrical probes, the process operating
temperature is limited to 500 degrees F (260 degrees C)
PROBE SENSITIVITY SELECTION

Selecting the correct probe sensitivity is the key to getting
the best results from your corrosion monitoring program in
the most cost-effective manner possible. A sensitive probe
will respond more quickly to process upsets than one with
a greater span, but the element will corrode away and
require replacement more quickly. Sensitive elements (T4,
for example) are the best choice when anticipated general
corrosion rates are low or when it is desired to obtain rapid
response to changes, such as in a short-term test. Less
sensitive, longer life elements are recommended when
corrosion rates are medium to high and the objective of
the program is to ensure that corrosion stays within
acceptable limits rather than to rapidly detect process
upsets. In general we recommend that elements be

selected to be replaced every 9-12 months to give the
optimum combination of sensitivity and responsiveness.
When responsiveness is the primary consideration consult
the PROBE RESPONSE TIME CHART. As an example, if
a response within a maximum of 12 hours is required to a
corrosion rate of 25 mpy. A T4 (or more sensitive) element
must be used. A T8 element would respond in
approximately 18 hours. This chart is based upon the
practical level of detection for a CORROSOMETER

probe; 1% of probe life or 10 divisions out of the entire
1000 division probe span.
Probe Response Time Chart

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Copyright RCS, Inc.
CORROTEMP Dual Sensor

CORROSOMETER Probes
Features:
Simplifies Corrosion/Temperature Correlation
Utilizes Standard 6 Pin Connector/No Adaptors Required
Provides Stable and Accurate Measurements
Suitable for Local and Remote Monitoring
Available in Several Probe Models
New Instruments Measure Both Parameters
Operating Range -40 F to +500 F (-40 C to +260 C)
Temperature is one of the most important controllable
factors affecting corrosion rate, particularly in refineries,
chemical and petrochemical process plants. A rule of
thumb is that corrosion rates double for each 10 degrees
C temperature rise. The ability to track temperature and
corrosion rate simultaneously is a powerful tool in the
corrosion management of such plants.
The CORROSOMETER
CORROTEMP
patented
measurement probe series allows metal loss and
temperature information to be collected simply at the
corrosion monitoring location where it is important. By
using a CORROTEMP probe, you wont have to spend

time searching for a separate temperature measurement
that may not even exist for the area you want to monitor.
The temperature measurement has been incorporated into
the probes using the same stand 6 pin connectors of the
standard CORROSOMETER probe range - no external

separate connectors or special adaptors with additional
pins are required. The originality of the design permits
both local and remote monitoring to be accomplished with
accuracy.
The
CORROTEMP
Combination
models
are
distinguished from the standard CORROSOMETER

probes by adding a T after the series number. Apart from
adding a T to the series number, the remainder of the
model number is exactly the same as the standard
CORROSOMETER probe (refer to applicable data

sheets for ordering by model number).
CK-4, the CORRDATA Mate II, and CORRDATA

Remote Data Collectors (RDCs).
With an adaptor, (RCS Part No. 748071), CORROTEMP

probes may be read with any 100 ohm Platinum RTD
Thermometer (alpha = 0.00385), such as the Omega
Model 868, 869 or equivalent.
Temperature Sensor Specification:
RCS has the three instruments which read
CORROSOMETER CORROTEMP probes, the Model
100 ohm platinum resistance temperature sensor (RTD)

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Copyright RCS, Inc.
Model SMART TEST STATION

The Test Station with a Built-in CORROSOMETER Probe
Designed to be Buried for Underground CP Monitoring
Features:
Test Head Terminations for Measuring:
Metal loss of the CORROSOMETER Element
Structure to Soil and Probe to Soil Potentials
Instant off Measurements of the Probe
Current Density Requirements of the Probe
Depolarization Rates of the Probe
Ring Coupon Measurements
Foot with:
CORROSOMETER Probe with 50 Mil Thickness (25 Mil
Useful Life) and 3.85 sq. inch Exposed Surface Area
Pipe Grade Carbon Steel Ring with 3.85 sq. inch Exposed
Surface Area
The Smart Test Station is designed to be a comprehensive tool
to facilitate cathodic protection monitoring. It is recommended that
the foot of the station be buried in the same backfill as the
structure. The CORROSOMETER

probe is electrically
connected to the CP System and is cathodically protected. It is
recommended that the pipe be filled with the backfill material
during Smart Test Station installation. The Test Head and Foot
are connected by a 3" inner diameter PE, PVC or polycarbonate
pipe. Probe to soil measurements are taken with the reference
cell placed inside the 3" diameter pipe to reduce IR drop errors. A
permanent reference cell can be ordered as an option to minimize
IR drop errors and eliminate the need for the tube.
With the use of any CORROSOMETER instrument, the

effectiveness of the CP system for the period between visits to the
location can be easily monitored.
A switch located in the test head facilitates instant off
measurements of the probe. The ring coupon can be cathodically
protected and used as a secondary source for measurements. Or,
it may be left unconnected for native corrosion potential
measurements.
The station may be installed during an excavation, or an auger
may be used for post excavation installations.
Typical Installations:
Model
STS
STH
STF
STS
STH
STF
Description
Smart Test Station
Smart Test Head
Smart Test Foot
Code (Reserved)
0
Code Reference Electrode Option
0
With Stationary Reference Electrode
1
Without Stationary Reference Electrode
Code Body Material
0
Polyethylene
1
Polycarbonate
2
PVC
Code Length
LL
Length in Feet
0
0
1
1
20
20
Example
Example
Example

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Copyright RCS, Inc.
600
CORROSOMETER Probe
Model
ATMOSPHERIC
Specifications:
Mounting 3/16" Mounting Hole
Temp. Rating -40F to +250F/-40C to +121C
Probe Body Material G -10 Glass Epoxy
Model 600 Atmospheric Probes are designed to

monitor corrosion of a gaseous environment. A thin
strip, typically of Pipe Grade Carbon Steel is
laminated to a glass epoxy board and attaches at
one end to a special CORROSOMETER cable. The
cable must be ordered separately. One half the
metal is exposed to the corrosive environment to
obtain the measurement; the other half is coated

and acts as a reference element. Elements are
normally 4 or 8 mils thick with a useful measuring
range equal to half the original thickness. The probe
may be grounded to an exposed metallic structure to
monitor the effectiveness of cathodic protection
being applied to the structure.
Element Availability:
UNS
Number
Alloy
Code
K03005
------------
Alloy
Pipe Grade Carbon
Steel
Inches
Useful Range (mm)
S4
S8
.002
.051
.004
.100
TABLE 1
Other element alloy may be supplied subject
to material availability.
Model
600
600
Description
Atmospheric Probe
Code
Element Style
S4
4 mils thickness (2 mils useful life)
S8
8 mils thickness (4 mils useful life)
Code
Element Alloy: See Table 1 for Availability
XXXXXX Enter UNS Number
S4
K03005
Example
Accessories:
Model No. CBL1 - 1 - B - 0 - 0 - LL Interface Cable for Model CK-3 CORROSOMETER Instrument
(LL: Specify desired cable length in feet)
UNIT WEIGHT: .5 lb / .23 kg

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Copyright RCS, Inc.

Model 610
High Sensitivity
Atmospheric Corrosion Sensor
Features:
Accurately Measure Metal Loss of Less Than 10 Angstroms ()*
Quickly Detects Degradation of Air Filtration Systems
Low Cost
Compatible with Standard Corrosion Monitoring Instruments
Available in Copper, Silver and Other Metals
INTRODUCTION
The Model 610 Atmospheric Corrosion Sensor monitors the
corrosivity of the air in plant control rooms, in motor control
centers, near exhaust stacks and in other environmental
monitoring applications. Since an accurate corrosion rate
measurement can be obtained after loss of less than one
percent of the total sensor span, day-to-day measurements
can be made even in mild to moderately corrosive
environments.
The Instrument Society of America (ISA) has classified
reactive environments by the corrosion rate of copper as
follows:
G1 Mildless than 300 /mo.
G2 Moderateless than 1000 /mo.
G3 Harsh..less than 2000 /mo.
G4 Severe..greater than 2000 /mo.
APPLICATION
The increasing use of electronic and computer equipment
in the heart of industrial process plants necessitates the
use of environmental systems to control atmospheres and
protect sensitive equipment. These environmental systems
regulate temperature and humidity and remove corrosive

contaminants by the use of activated carbon filters. Loss of
control of these parameters can cause corrosive
deterioration of equipment.
The compact, lightweight Model 610 Atmospheric
Corrosion Sensor can be mounted in equipment racks,
ventilation ducts or in other desired locations. Connection
to monitoring instruments is through a separate adaptor
cable (see Accessories).
Activated carbon filters have a finite life for absorbing
contaminates, depending on the quantity and frequency of
contaminate exposure, which can vary greatly by location.
In most operations, filters are routinely replaced once a
year and replacement costs can vary from $5000 to
$50,000. The Model 610 gives early indication of filter
replacement without jeopardizing the safety of costly,
sensitive equipment. Filter replacement is expensive and
may be done prematurely without the use of a corrosion
sensor.
*1 Angstrom () - 0.000,000,01 cm or 0.000,000,0004 inch
Specifications:
Span: Nominal = 2500 Angstroms (0.01 mil)
(Each Probe will be tested and labeled with its actual span)
Span Accuracy: (vs. Nominal)
(vs. Label)
+ / - 25%
+ / - 10%
Unit Weight: 0.1 lb / 0.05 kg
Dimensions:
Model
610
High Sensitivity Corrosion Sensor

Complete Probe
Code
Sensor Span/Life
TF50
2,500 Angstroms
Code
C11000
P07010
N02200
K00095
610
TF50
Sensor Materials
Copper
Silver
Nickel
Iron
C11000
Example
Accessories:
Adaptor Cables for use with electronic measurement instruments:
Instrument
Cable Model No.
CK-3
CBL1-2-B-0-0-LL
4020LT
CBL1-2-B-0-0-LL
Checkmate/Checkmate Plus
CBL1-3-B-0-0-LL
LL = Length of cable in feet

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Rev. Date: 11/30/11
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
620HD/650
CORROSOMETER Probes
Model
UNDERGROUND PROBES
Specifications:
Service Conditions Heavy Duty
Operation Grounding Lead Option for Use With Cathodically
Protected Structures
Probe Construction Injection Molded/Epoxy (620HD)
Measure/Reference & Check Element (620HD) All Welded
Elements: Measure, Reference and Check (650)
Cable Connection Heavy Duty Length as Required (620HD)
Heavy Duty Length with Bonded Heat Shrink Sleeving Onto
Element (650)
The Model 620HD and 650 CORROSOMETER
probes are designed for underground and structural
monitoring of pipelines, vessels, above and below
ground storage tanks and structures whether
cathodically protected or not. The Model 620HD is a
heavy duty assembly with a check element which is
suited to the construction site environment. The
Model 650 probe is economical and durable. Its slim
profile is convenient for locations with restricted access
such as concrete bridge structures and other
infrastructure applications. Both probes provide good
sealing to the reference element, and the check
element provides confidence in the continued
performance of the corrosion sensor. Either probe can
be connected (or not connected) to a cathodically
protected structure. When electrically connected, the
probe provides a continuous record on the
effectiveness of the Cathodic Protection (C.P.) system

under all the operating conditions. When the probe is
not connected to the structure, it monitors the
corrosivity of the soil or environment around the
structure. In some cases, it may be beneficial to
monitor both the C.P. system and the environment,
which would entail the use of two probes. The probes
may be ordered with or without a grounding lead for
C.P. System. The lead may be installed at the probe or
connector end, whichever is most convenient. In most
cases, a lead at the monitoring connector end is
preferred, with a separate lead running to the structure
or C.P. System. This enables connection to the C.P.
System to be made as required, even after probe
installation.
Above Ground Storage
Tank Monitoring
Underground Pipeline
Monitoring
*
*
*It is recommended that the probe be bonded (electrically connected) directly to the protected structure, not at
the rectifier or galvanic anode.
UNS
Number
K03005
Alloy
Code
-----
Note:
Pipe Grade Carbon Steel
Inches
Useful Range (mm)
.005
.127
.010
.254
.020
.508
z
.055
.127
z
.010
.254
z
.025
.635
Denotes availability for Model 620HD

z Denotes availability for Model 650
Model
620HD
650
Underground Corrosometer Probes

Heavy Duty, Service Probe Assembly
Heavy Duty, Slim Profile Service Probe Assembly
Code
Grounding Connection
0
No Grounding Lead
1
Grounding Lead at Connector End
2
Grounding Lead at Probe End
Code
Element Form
S10
Model 620HD Only- Flush Strip Element, 10 mil thickness (5 mil useful probe life)
S20
Model 620HD Only Flush Strip Element, 20 mil thickness (10 mil useful probe life)
S40
Model 620HD Only - Flush Strip Element, 40 mil thickness (20 mil useful probe life)
T10
Model 650 Only - 10 mil thickness (5 mil useful probe life)
T20
Model 650 Only - 20 mil thickness (10 mil useful probe life)
T50
Model 650 Only 50 mil thickness (25 mil useful probe life)
Code
Element Alloy
K03005 Carbon Steel
YYYYYY Other UNS Number (Specify)
Code
Cable Order Length
LL
Cable Length in Feet
620HD
S10
K03005
20
Example

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Copyright RCS, Inc.

Model 650
CORROSOMETER Probe
Corrosion Monitoring in Concrete

Detects when Chloride ingress
is nearing the Rebar
Measures and Records
Metal Loss Directly
Measures the Corrosion
Rate with CP connected
Records Cumulative Metal
Loss without an Instrument
By-passes the Unknowns
of Electrochemical Methods
Probe mounted just above Rebar
To prevent deterioration of the reinforced concrete

infrastructure, many new structures are installed with
Cathodic Protection. CORROSOMETER probes
evaluate the effectiveness of the Cathodic Protection
system, as well as provide a test piece that can be
electrically isolated to facilitate Cathodic Protection
measurements such as de-polarization rates.
In some cases, the cathodic protection may not be
installed, or switched on, until corrosion is likely to
commence as a result of chloride penetration into the
concrete.
When the initiation of the Cathodic Protection is
delayed after the initial construction, it is critically
important to know the timing for applying the
Cathodic Protection. Subsequently, it is important to
control the Cathodic Protection and ensure that the
steel is being fully protected.
This is where the CORROSOMETER probe is

especially helpful. First of all the CORROSOMETER
probe measures physical metal loss on the probe
before and after addition of the Cathodic Protection
without the need to know the exact electrochemistry
governing the
corrosion.
Even when
the
electrochemical parameters are well known and
measured accurately, the conversion of these
measurements into actual metal loss is difficult due to
inaccurate assessment of measured areas, or

variability in the conversion constants.
Even more important may be the fact that all
electrochemical measurements only record the
corrosiveness of the environment at the time of taking
the reading. Hence without continuous monitoring the
ongoing corrosion or metal loss cannot be accurately
assessed.
The CORROSOMETER probe measures cumulative

metal loss, so that any corrosion problems that have
occurred between probe measurements will NOT be
lost, but instead will have been recorded by the
probe. By positioning probes in critical areas just
above the Rebar, the increasing corrosion rate due to
penetration of chlorides may be detected before
reaching the Rebar, to allow timely initiation of the
Cathodic Protection. Once the Cathodic Protection is
operational the CORROSOMETER probe is
externally connected to the Rebar and hence the
Cathodic Protection potential, to ensure that the
applied protection potential is actually preventing
corrosion. Some of the probes may be left
disconnected from the Cathodic Protection at
intervals to confirm the background corrosion rate
without the Cathodic Protection.
To monitor these concrete probes, the simplest

method is to use a portable CORROSOMETER
instrument such as the Checkmate.
CORRDATA Plus Graph of Metal Loss v. Time
Checkmate Portable Instrument
The slope of this graph at any time is corrosion rate.

For more sophisticated systems, other electronic
monitoring schemes are available such as data
logging, or remote monitoring.
Readings are taken at intervals and the metal loss

recorded. These values are plotted in a spreadsheet
or in CORRDATA Plus software to show metal loss
over time.
Probe Ordering Information:

Model
650
Concrete Monitoring Probe

Code
0
1
2
650
Grounding Connection
No Grounding Lead
Code
Element Form
T10
10 mils Thickness 5 mils Useful Probe Life
T20
T50
Code
Element Alloy
K03005
Carbon Steel
YYYYYY
Other Alloy (specify UNS Code)
Code Connector Type
0
Cable Mount Connector
1
Junction Box Connector
Code Cable Length
LL
Cable length in feet
T20
K03005
20

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Copyright RCS, Inc.
620DI
CORROSOMETER Probes
Model
Specifications:
Ductile Iron Measure Element
Designed for 20 Year Life
Service Conditions Direct Burial
Operation Grounding Lead Option for Use With Cathodically
Protected Pipelines
Probe Construction Polyurethane Encapsulation and Cable
Sheath
The Model 620DI (Ductile Iron) CORROSOMETER probe
is designed for underground and structural monitoring of
pipelines, vessels, above and below ground storage tanks
and structures whether cathodically protected or not.
The Model 620DI is a heavy duty assembly with a check
element which is suited to the construction site
environment. The 620DI probe has a flush strip element,
125 mil thickness (62.5 mil useful probe life) and the
element alloy is ductile iron. This probe can be connected
(or not connected) to a cathodically protected structure.
When electrically connected, the probe provides a
continuous record on the effectiveness of the Cathodic
Protection (C.P.) system under all the operating
conditions. When the probe is not connected to the
structure, it monitors the corrosivity of the soil or

environment around the structure. In some cases, it may
be beneficial to monitor both the C.P. system and the
environment, which would entail the use of two probes.
The probes may be ordered with or without a grounding
lead for C.P. System. The lead may be installed at the
probe or connector end, whichever is most convenient. In
most cases, a lead at the monitoring connector end is
preferred, with a separate lead running to the structure or
C.P. System. This enables connection to the C.P. System
to be made as required, even after probe installation.
Specifications:
Probe Type: Special (D)
Underground Pipeline Monitoring
Span: 62.5 mils

Maximum Cable Length: 100 feet (30 meters)
It is recommended that the probe be bonded (electrically connected) directly to the protected structure,
not at the rectifier or galvanic anode.
Model
620DI
656907
Underground Corrosometer Probes

Heavy Duty, Service Probe Assembly
Code Grounding Connection
0
No Grounding Lead
1
2
Code Element Form
S125 Model 620DI Only Flush Strip Element, 125 mil Thickness (62.5 mil useful probe life)
Code
Cable Order Length
LL
0
S125
10
Example
Unit Weight: Model 620DI: 5 lbs. /2.3 kg (w/10 Feet Cable)

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Copyright RCS, Inc.
Model1032/1052
CORROSOMETER Probe
LOW PRESSURE / LABORATORY PROBE
Specifications:
Temp. Rating +300 F/+150 C
Pressure Rating 100PSI/690 kPa
Element Seal Material Epoxy
Fill Material Epoxy
Probe Body Material G-10 Glass Epoxy
These probes are easily adapted to the laboratory
environment. They may be clamped over an open
vessel or inserted through a rubber stopper. By
employing a suitable plastic fitting, these probes can
be used in low pressure systems. Do not use in
environments which attack epoxy.
The Model 1052 is a cylindrical element that

provides a large test area and excellent dynamic
temperature response. The probe is available in
either T10 (10 mil thick, useful range 5 mils/0.13
mm) or T20 (20 mil thick, useful range 10 mils/.025
mm).
The Model 1032 is available as a Strip Loop, or Wire

Loop element in a variety of thicknesses to meet
probe sensitivity and life requirements.
UNS
NUMBER
ALLOY
S4
S8
T4
T8
W40
W80
T10
T20
UNS
NUMBER
N06600
INCONEL 600
N06625
INCONEL 625
ALLOY
S4
S8
T4
T8
W40
MILD STEEL
4130 C.S.
S30400
304 S.S.
C71500
CuNi 70/30
S30403
304L S.S.
C11000
COPPER, 110ETP
S31000
310 S.S.
C70610
CuNi 90/10
S31600
316 S.S.
C44300
ARS. ADM BRASS
S31603
316L S.S.
A95154
ALUMINUM 5154-0
S31700
317 S.S.
A91100
ALUMINUM 6061
S32100
321 S.S.
S41000
410 S.S.
S50200
502 S.S.
N08904
904L S.S.
N08020
Carp 20 Cb-3
---------
9% Cr 1% Mo
N02200
NICKEL 200
N04400
MONEL 400
.005
.127
.010
.254
y
y
.002
.051
.002
.051
.004
.100
.010
.250
.020
.510
y
y
y
y
A91100
ALUMINUM 1100
HASTELLOY B2
N10276
HASTELLOY C-276
N06007
HASTELLOY G
R50400
ZINC 1A, 1,2,3,4,5
K03101
ASTM A515 GR70
.001
.025
T20
N10665
INCHES
USEFUL RANGE
y Model 1032
T10
K03005
G41300
W80
INCHES .001
USEFUL RANGE .025
.002
.051
.002
.051
.004
.100
.010
.250
.020
.510
.005
.127
.010
.254
Model 1052
MODEL
LOW PRESSURE LABORATORY CORROSOMETER PROBE ASSEMBLY
1032
COMPLETE PROBE ASSEMBLY (LOOP ELEMENT)
1052
COMPLETE PROBE ASSEMBLY (CYLINDRICAL ELEMENT)

CODE
S4
S8
T4
T8
W40
W80
T10
T20
ELEMENT FORM: SEE TABLE 1 FOR AVAILABILITY

STRIP LOOP ELEMENT, 4 MIL THICKNESS (1 MIL USEFUL PROBE LIFE)
STRIP LOOP ELEMENT, 8 MIL THICKNESS (2 MIL USEFUL PROBE LIFE)
TUBE LOOP ELEMENT, 4 MIL THICKNESS (2 MIL USEFUL PROBE LIFE)
TUBE LOOP ELEMENT, 8 MIL THICKNESS (4 MIL USEFUL PROBE LIFE)
WIRE LOOP ELEMENT, 40 MIL DIAMETER (10 MIL USEFUL PROBE LIFE)
WIRE LOOP ELEMENT, 80 MIL DIAMETER (20 MIL USEFUL PROBE LIFE)
10 MIL THICKNESS (5 MIL USEFUL PROBE LIFE)
20 MIL THICKNESS (10 MIL USEFUL PROBE LIFE)
CODE
XXXXXX
ELEMENT ALLOY:SEE TABLE 1 FOR AVAILABILITY

ENTER UNS NUMBER
CODE
0
ORDER LENGTH
STANDARD LENGTH
CODE
0
1
1032
W40
K03005
1052
T20
K03005
MOUNTING ADAPTER
NOT FURNISHED
FURNISHED WITH ADJUSTABLE NYLON SWAG FITTING (1032 1/2
NPT, 1052 3/4 NPT)
EXAMPLE
EXAMPLE
UNIT WEIGHT: 1lb. / .45kg.

ACCESSORIES: P/N 032097 Adjustable 1/2 NPT Fitting.
P/N 010748 Adjustable 3/4 NPT Fitting

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Copyright RCS, Inc.
2000/2000G
CORROSOMETER Probe
Model
Loop Element
Model 2001/2001G Replacement Insert
Specifications:
Mounting NPT
Pressure Rating 1000 PSI/6.9 MPa
Element Seal Material Teflon (Model 2000)
Glass (Model 2000G)
Fill Material Ceramic
Probe Body Material Stainless Steel
Model 2000/2000G CORROSOMETER probes are
economical due replaceable probe inserts and they are
available in a wide range of alloys. They employ sensing
elements made from wire, strip, or small diameter tubing,
formed into a hairpin loop. They are used where probe (or
insert) replacement under pressure is not a requirement
and where operating conditions are not severe. The Model

2000G, with its glass-sealed element, is suitable for more
arduous service. Note that the pressure rating may be
compromised if the probe insert is not removed within a
reasonable period of time after expiration of the probe
element.
UNS
Number
Alloy
Code
Alloy
S4
S8
T4
T8
W40
W80
UNS
Number
Alloy
Code
Alloy
S50200
8040
502 S.S. (5% cR 1/2%

Mo)
y
y
y
y
y
y
y
y
y
y
y
y
C11000
8061
Copper 110 ETP
y
y
C70610
8062
C44300
8073
8078
8079
8080
8101
8073
CuNi 90/10 CDA #706

Ars. Adm. Brass CDA
#443
Aluminum 5154
Aluminum 6061
Aluminum 1100
ASTM A515 Gr. 70
Ars. Adm. Brass CDA
#443
.002
.051
.004
.100
G41300
8005
S30400
8013
Pipe Grade
Carbon Steel
4130 Carbon
Steel
304 S.S.
S30403
8014
304L S.S.
S31000
S31600
S31603
S31700
8018
8020
8021
8022
310 S.S.
316 S.S.
316L S.S.
317 S.S.
S32100
8024
321 S.S.
S41000
8030
K03005
--------
y
y
y
y
410 S.S.
Inches
Useful Range (mm)
.001
.025
.002
.051
y
y
y
y
y
y
y
y
y
A95154
A96061
A91100
K03101
C44300
.010
.250
.020
.510
Inches
Useful Range (mm)
S4
S8
T4
y
y
T8
W40
y
y
y
y
y
y
y
y
y
y
y
.001
.025
.002
.051
.002
.051
.004
.100
.010
.250
W80
.020
.510
Table 1
Other element alloys or styles may be supplied subject to material availability.
y Model 2000/2001
Model 2000G/2001G
Model
2000
2001
2000G
2001G
2000
2001
2000G
2001G
Unit Weight:
Fixed NPT Mounting CORROSOMETER Probe Assembly

Complete Probe Assembly
Model 2000 Replacement Insert Only
Model 2000G Replacement Insert Only
Code
Element Form: See Table 1 for Availability
S4
Strip Loop Element, 4 mil thickness (1 mil useful probe life) (Model 2000/2001 only)
S8
Strip Loop Element, 8 mil thickness (2 mil useful probe life) (Model 2000/2001 only)
T4
Tube Loop Element, 4 mil thickness (2 mil useful probe life)
T8
W40
Wire Loop Element, 40 mil thickness (10 mil useful probe life)
W80
Wire Loop Element, 80 mil thickness (20 mil useful probe life)
Code
Element Alloy: See Table 1 for availability
XXXXXX Enter UNS number
Code
Order Length
0
Standard Length 3.3 inches
S4
S4
W40
W40
S31600
S31600
S31600
S31600
0
0
0
0
Example
Example
Example
Example
Probe Assembly 3 lbs./1.36 kg.

Insert only - .5 lb/.23 kg.

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Copyright RCS, Inc.
Model 2500/2500HT
CORROSOMETER Probe
CylindricalElement
Element
Type
T10
T20
T50
ADimension
ElementLength
2.25(57mm)
4.00(102mm)
10.00(254mm)
LDimension
OrderLength
5.00(127mm)
5.00(127mm)
12.00(305mm)
Specifications:
Mounting NPT Fixed
Temp. Rating +500 F/+260 C Standard Model 2500
+1000 F/+540 C High Temp. Model 2500HT
Element Seal Material All Welded
Body Material Same as element
Model 2500 fixed process probes have a thin walled
cylindrical sensing element which is welded onto a body of
the same material. Not other materials are in contact with
the corrosive medium. Welds are vacuum annealed during
assembly to avoid preferential corrosion effects. They may
be used in aggressive organic or inorganic fluids over the

entire pH range. These probes are standard in mild steel,
304 S.S. and 316 S.S. but can be supplied in other
materials. These probes can not be removed while system
is under pressure.
UNS Number
K03005
S30400
S30403
S31000
S31600
S31603
S31700
S32100
S50200
N08904
---------
Alloy
Code
-------8013
8014
8018
8020
8021
8022
8024
8040
8041
--------
Alloy
T10
T20
T50

304 S.S.
304L S.S.
310 S.S.
316 S.S.
316L S.S.
317 S.S.
321 S.S.
502 S.S. (5% Cr 1/2% Mo)
904L S.S.
----------------------------------Inches
Useful Range (mm)
y
y
y
y
y
y
y
y
y
y
y
y
y
----.005
.127
y
y
y
y
y
----.010
.254
----.025
.635
UNS
Number
N08020
--------N02200
N04400
N06600
N06625
C71500
N10665
N10276
N06007
R50400
Alloy
Code
8043
8046
8048
8054
8057
8058
8060
8086
8088
8089
8093
Alloy
CARP 20-Cb3
9% Cr 1% Mo
Nickel 200
Monel 400
Inconel 600
Inconel 625
CuNi 70/30 CDA #715
Hastelloy B2
Hastelloy C-276
Hastelloy-G
Titanium Grade 2 & 4
Inches
Useful Range (mm)
T10
y
y
y
.005
.127
T20
T50
y
y
y
y
y
y
y
y
y
y
.010
.254
.025
.635
Table 1
Model
2500
2500HT
2500
2500HT
Fixed NPT Mounting CORROSOMETER Probes Cylindrical Element

Complete Probe Assembly High Temperature
Code
Element Form: See Table 1 for availability
T10
10 mil thickness (5 mil useful probe life)
T20
T50
Code
XXXXXX
Enter UNS Number
Code
Order Length
0
Standard Length 5.00 inches for T10 or T20, 12.00 inches for T50
Code
Shield
0
Not Included (max liquid velocity 8 ft/sec, gases 25 ft/sec)
1
Element Support (max liquid 25 ft/sec, gases 75 ft/sec)
2
High Velocity (max liquid 50 ft/sec, gases 150 ft/sec)
3*
Coupon Holding (max liquid 25 ft/sec, gases 75 ft/sec)
T20
T20
K03005
K03005
0
0
1
1
Example
Example
Unit Weight: 3 lbs/1.36 kg

*Coupon holding tip will extend 2 beyond order length coupon holding shields use CI-RS strip coupons.

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Copyright RCS, Inc.
Model 2520/2520HT
CORROSOMETER Probe
CYLINDRICAL ELEMENT
Element
Type
T-10
2.25 (57 mm)
3.25 (83 mm)
T-20
4.00 (102 mm)
5.00 (127 mm)
T-50
10.00 (254 mm)
11.00 (270 mm)
5.00
(127)
Specifications:
Mounting Standard ANSI and API RJ and RF Flanges
Temp. Rating +500 F (+260 C) Standard, +1000 F (+520 C)
High Temperature, subject to flange rating
Pressure Rating 4000 PSI (27.6 MPa) subject to flange rating
Seal Material Element seal all welded
Process Containment Seal High pressure glass-metal seal
connector (Additional/Alternate seals available for special
service conditions)
Body Material As element
Model 2520 fixed process probes are designed for particularly
severe or toxic duty service, where retractable or fixed thread
probes are not permitted by plant or other regulations. The
allwelded construction of the cylindrical probe element
provides the highest integrity for a corrosion measurement
element. Only the material under evaluation is exposed to the
process fluid. Even with any localized attack or physical
damage to the element, the back of the probe provides
process containment with high pressure glass-to-metal seals.
For special service such as hydrofluoric acid (HF), which would
attack glass seals, alternate/additional metal/teflon mechanical
seals are available to ensure process containment. For other
toxic processes, double rear seals are available with capability
for monitoring for leakage between seals. Probes are available

in a wide range of alloys and are custom made to the flange
size and probe length required. Special seals are added if
process conditions warrant. High temperature versions of the
probes are available. Maximum pressure and temperature
conditions are frequently limited by the standard flange rating
rather than the CORROSOMETER probe construction. In the
case of the more exotic alloys such as titanium, Hastelloy,
Monel, Incalloy or other alloys where materials and flanges are
relatively expensive, refurbishing of the process side of the
probe may be possible at the end of probe element life, subject
to the condition of the other parts of the probes.
UNS Number
K03005
S30400
S30403
S31000
S31600
S31603
S31700
Alloy
Code
-------8013
8014
8018
8020
8021
8022
Alloy
T10
T20
T50
UNS Number

304 S.S.
304L S.S.
310 S.S.
316 S.S.
316L S.S.
317 S.S.
y
y
y
y
y
y
y
y
y
y
y
N08020
S50400
N02200
N04400
N06600
N06625
C71500
Alloy
Code
8043
8046
8048
8054
8057
8058
8060
N10665
8086
y
y
N10276
N06007
R50400
8088
8089
8093
.005
.127
.010
.254
S32100
8024
321 S.S.
S50200
N08904
8040
8041
502 S.S. (5% Cr 1/2% Mo)

904L S.S.
Inches
Useful Range (mm)
y
y
y
.025
.635
Alloy
CARP 20-Cb3
9% Cr 1% Mo
Nickel 200
Monel 400
Inconel 600
Inconel 625
CuNi 70/30 CDA #715
Hastelloy
B2
Hastelloy C-276
Hastelloy-G
Inches
Useful Range (mm)
T10
y
y
y
T20
T50
y
y
y
y
y
y
y
.005
.127
y
y
y
.010
.254
.025
.635
Table 1
Model
Fixed Flanged Mounting CORROSOMETER Probe Assembly
2520
2520HT

High Temperature Probe Assembly up to 1000 F (520 C) subject to flange rating
Code
T10
T20
T50
Code
YYYYYY
Enter UNS number
Code Probe Length: Probe tip to flange face (inches)
ZZ.ZZ From 3.25 inches (T10), 5.00 (T20), 11.00 inches (T50), to 36.00 inches
Code
Flange Size
Nominal 1.5 inch
1.5
Nominal 2.0 inch
2.0
Other Size (Specify)
S.S.
Code Flange/Rating Type
ANSI 150# RF
71
ANSI 300# RF
72
ANSI 4/600# RF
73
ANSI 4/600# RJ
42
ANSI 9/1500# RJ
43
Other (Specify)
UU
Code
Flange Material
K03504 ASTM A105 Carbon Steel for Carbon Steel Element
K03011 ASTM A350LF2 for Carbon Steel Element in Low Temp. Service
FFFFFF Other material normally as YYYYYY
Code
Shield Options
Not Included*
0
Element Support*
1
High Velocity*
2
Coupon Holding*
3
2520
T10
K03005
16.00
1.5
71
K03504
Example

* 0 (Max Liquid Velocity 8 ft/sec, Gases 25 ft/sec)
* 1 (Max Liquid 25 ft/sec, Gases 75 ft/sec)
* 2 (Max Liquid 50 ft/sec, Gases 150 ft/sec)
* 3 (Max Liquid 25 ft/sec, Gases, 75 ft/sec)
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Copyright RCS, Inc.
Model 2600
/ 2600G
CORROSOMETER Probe
LOOP ELEMENT
Type B Connector
Specifications:
Mounting NPT Fixed or 1" NPT Fixed
Glass (Model 2600G)
Probe Body Material Stainless Steel or Hastelloy C-276
The Model 2600/2600G wire-loop strip-loop or tube-loop
probes provide higher pressure ratings for fixed probes
than the Model 2000/2000G. A glass sealed element
provides the Model 2600G with increased protection for
the reference element. Designed with rugged fixed bodies,
these probes are an excellent choice when optimizing your
corrosion monitoring/control program. Like the Model
2000, and Model 3000 loop-element CORROSOMETER
probes; the Model 2600/2600G process monitoring probes
employ a wire or thin wall tube as a sensing element.

These elements are formed into a hairpin loop and sealed
into the probe body. Model 2600/2600G probes are
designed for organic or inorganic fluids of all types in the
pH range from 0 to 9. The Model 2500 probes are
recommended for the more aggressive environments. The
Model 2600/2600G probe can not be removed while the
system is under pressure.
UNS Number
K03005
Alloy
Code
--------
Alloy
Pipe Grade
Carbon
Steel
4130 Carbon
Steel
G41300
8005
S30400
8013
304 S.S.
S30403
8014
304L S.S.
S31000
8018
310 S.S.
S31600
8020
316 S.S.
S31603
8021
316L S.S.
S31700
8022
317 S.S.
S32100
8024
321 S.S.
S41000
8030
410 S.S.
S50200
N08020
--------N02200
N04400
502SS (5%
Cr 1/2% Mo)
Carpenter
8043
20-CB3
1% Cr 1/2%
8047
Mo
8048
Nickel 200
8054
Monel 400
Inches
Useful Range (mm)
S8
T4
T8
W40
W80
UNS
Number
Alloy
Code
Alloy
S4
N06600
8057
Inconel 600
N06625
8058
8060
y
y
C71500
C11000
8061
C70610
8062
y
y
C44300
8073
A95154
8078
A96061
8079
y
y
A91100
8080
N10276
8088
y
.001
.025
.002
.051
y
y
N06007
8089
R50400
8093
y
y
y
K03101
8101
y
y
.010
.250
.020
.510
8040
y Model 2600
S4
.002
.051
.004
.100
T8
W80
y
y
y
y
y
y
y
y
y
y
Hastelloy G
Titanium GR 2
&4
ASTM A515
Grade 70
Inches
Useful Range
(mm)
W40
Inconel 625
Cu/Ni 70/30
CDA #715
Copper 110
ETP
CuNi 90/10
CDA #706
Ars. Adm.
Brass CDA
#443
Aluminum
5154
Aluminum
6061
Aluminum
1100
Hastelloy C276
Model
Fixed NPT Mounting CORROSOMETER Probe
2600
2600G

Code
Strip Loop Element, 4 mil thickness (1 mil useful probe life) Model 2600 only
S4
Strip Loop Element, 8 mil thickness (2 mil useful probe life) Model 2600 only
S8
T4
T8
Wire Loop Element, 40 mil diameter (10 mil useful probe life)
W40
W80
Code
XXXXXX
W40
W40
T4
.001
.025
.002
.051
.002
.051
.004
.100
.010
.250
.020
.510
Table 1
Model 2600G
2600
2600G
S8
K03005
K03005

Enter UNS number
Code
Order Length
0
Standard Length 5.0 inches
Code
Shield
1
Standard (as shown) (Liquids to 20 ft/sec. Gases 60 ft/sec)
2
High Velocity (Liquids to 50 ft/sec, Gases 150 ft/sec)
3
Coupon Holding (Liquids to 20 ft/sec, Gases 60 ft/sec)
Code
Mounting Nut Thread Size
0
Standard 3/4 inch NPT
1
1 inch NPT
Code
Body Material
0
Standard Stainless Steel
1
Hastelloy C-276
0
0
1
1
0
0
0
0
Example
Example

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Copyright RCS, Inc.
Model 2610/2610G
CORROSOMETER Probe
LOOP ELEMENT
Type B Connector
Specifications:
Mounting NPT Adjustable Fixed
Temp. Rating +500F/+260C
Glass (Model 2610G)
The Model 2610/2610G wire-loop, strip-loop or tube-loop
probes are designed with adjustable insertion length, fixed
bodies. These probes are an excellent choice when
optimizing your corrosion monitoring/control program. Like
the Model 2000, and Model 3000 loop-element
CORROSOMETER probes; the Model 2610/2610G
process monitoring probes employ a wire or thin wall tube
as a sensing element. These elements are formed into a
hairpin loop and sealed into the probe body. A glasssealed element provides the Model 2610G with increased
protection for the reference element. Model 2610/2610G
probes are designed for organic or inorganic fluids of all
types in pH ranges from 0 to 9. The Model 2500 probes
are recommended in the more aggressive environments.
These probes can not be removed while the system is
under pressure.
UNS
Number
Alloy
Code
K03005
--------
G41300
8005
Alloy
Pipe Grade
Carbon Steel
4130 Carbon
Steel
S8
y
T4
T8
W40 W80
UNS
Number
Alloy
Code
Alloy
S50200
8040
502SS (5% Cr
1/2% Mo)
C11000
8061
Copper 110 ETP
S30400
8013
304 S.S.
C70610
8062
S30403
8014
304L S.S.
C44300
8073
S31000
S31600
S31603
8018
8020
8021
310 S.S.
316 S.S.
316L S.S.
y
y
y
y
y
y
y
A95154
A96061
A91100
8078
8079
8080
S31700
8022
317 S.S.
K03101
8101
S32100
8024
321 S.S.
C44300
8073
S41000
8030
y
y
y
y
y
y
410 S.S.
Inches .001 .002 .002 .004 .010 .020
Useful Range (mm) .025 .051 .051 .100 .250 .510
CuNi 90/10
CDA #706
Ars. Adm. Brass
CDA #443
Aluminum 5154
Aluminum 6061
Aluminum 1100
ASTM A515
Grade 70
Ars. Adm. Brass
CDA #443
S4
S8
T4
T8
y
y
y
W40 W80
y
y
y
y
y
y
y
Inches .001 .002 .002 .004 .010 .020

Useful Range (mm) .025 .051 .051 .100 .250 .510
Table 1
y Model 2610
S4
Model 2610G
Model
Adjustable NPT Mounting CORROSOMETER Probe
2610
2610G

Code
Strip Loop Element, 4 mil thickness (1 mil useful probe life) (Model 2610 only)
S4
Strip Loop Element, 8 mil thickness (2 mil useful probe life) (Model 2610 only)
S8
T4
T8
W40
W80
Code
XXXXXX
2610
2610G
W40
W40
K03005
K03005

Enter UNS number
Code
Order Length
0
Standard Length 6.7 inches/170 mm maximum
Code
Shield
1
Standard (as shown) (Liquids to 20 ft/sec. Gases 60 ft/sec)
2
High Velocity (Liquids to 50 ft/sec, Gases 150 ft/sec)
3
Coupon Holding (Liquids to 20 ft/sec, Gases 60 ft/sec)
0
0
1
1
Example
Example

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Copyright RCS, Inc.
Model 2620/2620G
CORROSOMETER Probe
LOOP ELEMENT
0.75
(19)
2.00
(51)
Type B Connector
1.50
(38)
ORDER LENGTH
5.15
3.25 MIN. 36.00 MAX.

(83)
(914)
in
(mm)
Specifications:
Mounting Standard ANSI, API RJ or RF Flanges
Temp. Rating +500F (+260C) subject to flange rating
Pressure Rating 4000 PSI (27.6 MPa) subject to flange rating
Probe Element Seal Teflon coating, epoxy encapsulation
(2620) Glass/Metal seal, epoxy encapsulation (2620G)
connector (Additional/Alternate seals available for special
service conditions)
Fill Material Epoxy
Body Material 316 S.S.
Model 2620/2620G fixed process probes are designed for
severe duty service, where retractable or fixed threaded
probes are not permitted by plant or other regulations.
The Model 2620 is available in a wide range of alloys
since glass/metal seals are not used on the element. The
Model 2620G provides a higher integrity element seal but
is available in a more limited range of alloys (see Table 1).
For some of the higher alloys such as titanium, inconel,
monel etc., the Model 2620/2620G can be more
economical than the severest duty Model 2520 since the
body material does not have to be of the same alloy as the

element. Bodies made from 316 SS are used for the low
alloys and bodies made from Hastelloy C-276 for the high
alloys. Probes are available in a wide range of alloys,
flange sizes, and probe lengths. Additional special process
containment seals are available where process conditions
warrant.
Maximum pressure and temperature conditions are
frequently limited by the standard flange rating rather than
the CORROSOMETER probe construction.
Alloy
Code
UNS Number
K03005
--------
Alloy
S4
S8
T4
T8
W40
W80
UNS
Number
Alloy
Code
Alloy
S4
Pipe Grade
Carbon Steel
4130 Carbon
Steel
N06600
8057
Inconel 600
N06625
8058
y
y
y
y
y
y
y
y
y
y
y
y
C71500
8060
y
y
y
y
y
C11000
8061
C70610
8062
y
y
C44300
8073
y
y
A95154
A96061
A91100
N10665
8078
8079
8080
8086
Cu/Ni 70/30
CDA #715
Copper 110 ETP
CuNi 90/10
CDA #706
Ars. Adm. Brass
CDA #443
Aluminum 5154
Aluminum 6061
Aluminum 1100
Hastelloy B2
N10276
8088
Hastelloy C-276
G41300
8005
S30400
8013
304 S.S.
S30403
8014
304L S.S.
S31600
8020
316 S.S.
S31603
8021
316L S.S.
S31000
S31700
S32100
S41000
8018
8022
8024
8030
S50200
8040
N08020
8043
---------
8046
310 S.S.
317 S.S.
321 S.S.
410 S.S.
502SS (5% Cr
1/2% Mo)
Carpenter
20-CB3
9% Cr 1% Mo*
---------
8047
1% Cr 1/2% Mo
N02200
8048
Nickel 200
N04400
8054
Monel 400
Inches
Useful Range (mm)
y
y
y
y
y
.001
.025
y Model 2620
Model 2620G
.002
.051
y
y
y
y
N06007
8089
Hastelloy G
Z21220
8090
Zinc 1A, 1, 2, 3, 4, 5*
R50400
8093
Titanium GR 2 & 4
y
y
K03101
8101
ASTM A515
Grade 70
.004
.100
.010
.250
.020
.510
W40
W80
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
Inches
Useful Range (mm)
y
y
.001
.025
.002
.051
.002
.051
y
y
.004
.100
.010
.250
.020
.510
Table 1
Model
2620
2620G
Complete Probe Assembly (non-glass-sealed elements)

Complete Probe Assembly (glass-sealed elements)
Code
(2620 only) Strip Loop, 4 mil thickness (1 mil useful probe life)
S4
(2620 only) Strip Loop, 8 mil thickness (2 mil useful probe life)
S8
Tube Loop, 4 mil thickness (2 mil useful probe life)
T4
T8
Wire Loop, 40 mil diameter (10 mil useful probe)
W40
Wire Loop, 80 mil diameter (20 mil useful probe)
W80
Code
YYYYYY
Enter UNS number
Code Probe Length: Probe tip to flange face
ZZ.ZZ From 2.5 to 36.00 inches in 0.5 inch increments
Code
Flange Size
1.5
Nominal 1.5 inch
2.0
Nominal 2.0 inch
S.S.
Code Flange/Rating Type
ANSI 150# RF
71
ANSI 300# RF
72
ANSI 4/600# RF
73
ANSI 4/600# RJ
42
ANSI 9/1500# RJ
43
Other (Specify)
UU
Code
Flange Material
S31600 316 SS for low alloy elements
N10276 Hastelloy C-276 for high alloy elements
Code
Shield Options
1
2
3
2620
T8
y
y
y
y
.002
.051
T4
Inconel 625
S8
T4
K03005
16.00
1.5
71
S31600
Standard*
High Velocity*
Coupon Holding*
*1 (as shown) (liquids to 20 ft/sec, gases

60 ft/sec)
*2 (liquids to 50 ft/sec, gases 150 ft/sec)
*3 (liquids to 20 ft/sec, gases 60 ft/sec)
Example

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Copyright RCS, Inc.
Model 2700/2705
CORROSOMETER Probe
FLUSH ELEMENT
Model 2700
Model 2705
Specifications:
Mounting - 1 NPT Fixed (2700)
NPT Fixed (2705)
Temp. Rating - +500 F/+260 C
Pressure Rating - 4000 PSI/27.6MPa
Element Seal Material
Ryton (Model 2700)
Glass (Model 2705)
Fill Material - Ceramic
Model 2700 and 2705 fixed process probes have a flat
strip measuring element sealed and mounted at the end of
a heavy walled stainless steel tube. The measuring
element can be positioned flush with the inner surface of
the pipe or vessel. Corrosion or erosion can then be
measured right at this surface, and the lines may be
pigged without moving the probes. The Model 2705 is

smaller in size but limited to a sensitive S8 element. For
higher corrosion rate, the larger Model 2700 provides for
thicker elements. These probes may be used in any
organic or inorganic environment up to a pH of 9.
UNS
Number
Alloy
Code
Alloy
S8
S10
S20
S40
UNS
Number
Alloy
Code
Alloy
S8
K03005
-------
Pipe Grade
Carbon Steel
S31600
8020
316 S.S.
S30400
8013
304 S.S.
S31603
8021
316L S.S.
S30403
8014
304L S.S.
Inches
Useful Range (mm)
.004
.100
.005
.175
.010
.250
.020
.510
Inches
Useful Range (mm)
.004
.100
S10
.005
.175
S20
.010
.250
S40
.020
.510
Table 1
Model
2700
2705
2700
2705
Retractable CORROSOMETER Probe

Code Element Form: See Table 1 for availability
S8
Strip, Flush (4 mil useful probe life:2705 only)
S10
Flush Strip Element, 10 mil thickness (5 mil useful probe life: 2700 only)
S20
S40
Code
Code Order Length
XX.XX Order length in 0.125 increments (1.50 minimum)
S10
S8
K03005
K03005
1.50
1.50
Example
Example

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Copyright RCS, Inc.
3000/3000G
CORROSOMETER Probes
Model
LOOP ELEMENT
Type A Connector
Order Length
18
24
30
36
A Dimension
Inches mm
15.2
386
21.2
538
27.2
690
33.2
843
B Dimension
Inches mm
23.4
595
29.4
752
35.4
900
41.4
1052
Specifications:
Mounting 1" Full Port Valve Minimum
Glass (Model 3000G)
Model 3000/3000G retractable process probes provide
flexibility and economic replacement via probe inserts. The
Model 3000G also provides the added durability of a glasssealed element. Both models employ sensing elements made
from wire, strip, or small diameter tubing, formed into a hairpin
loop. Alloys and element styles normally available are listed in
Table 1. Other alloys or element styles may be subject to
material availability.
pH range 0-9. Above pH 9 or for other extremely aggressive

service, Model 3500 Probes are recommended. In
applications where stainless steel bodies would be subject to
failure due to stress cracking or severe pitting, or for probes
made of special materials, contact the factory for specific
information before ordering. Probes specified by a complete
probe order number include both a housing body for mounting
and a replacement measuring element insert. The insert may
be ordered separately as needed.
These probes may be used up to their design temperatures

and pressures in organic or inorganic fluids of all types, in the
UNS
Number
Alloy
Code
Alloy
K03005
--------
G41300
8005
S30400
8013
Pipe Grade
Carbon Steel
4130 Carbon
Steel
304 S.S.
S30403
8014
304L S.S.
S31000
S31600
S31603
S31700
S32100
S41000
8018
8020
8021
8022
8024
8030
310 S.S.
316 S.S.
316L S.S.
317 S.S.
321 S.S.
410 S.S.
Inches
Useful Range (mm)
S4
S8
y
y
y
y
.001
.025
.002
.051
T4
T8
W40
y
y
y
y
y
y
y
y
y
y
y
y
y
y
.002
.051
.004
.100
W80
y
y
y
y
y
y
y
y
y
y
.010
.250
.020
.510
UNS
Number
Alloy
Code
Alloy
S50200
8040
502 S.S. (5% cR 1/2%

Mo)
C11000
8061
Copper 110 ETP
C70610
8062
C44300
8073
A95154
A96061
A91100
Z21220
8078
8079
8080
8090
CuNi 90/10 CDA #706

Ars. Adm. Brass CDA
#443
Aluminum 5154
Aluminum 6061
Aluminum 1100
Zinc 1A, 1, 2, 3, 4, 5
S4
S8
T4
y
y
T8
W40
y
y
y
y
y
y
y
y
.004
.100
.010
.250
W80
y
Inches
Useful Range (mm)
.001
.025
.002
.051
.002
.051
.020
.510
Table 1
y Model 3000
Model 3000G
Model
Retractable CORROSOMETER Probes Teflon/Ceramic and 304 Wetted Parts
3000
3001
3000G
3001G

Model 3000 Replacement Insert
Model 3000G Replacement Insert
Code
S4
Strip Loop, 4 mil thickness (1 mil useful probe life) (Model 3000/3001 only)
S8
T4
T8
Wire Loop, 40 mil diameter (10 mil useful probe life)
W40
W80
Code
XXXXXX
3000
3001
W40
W40
Unit Weight:
Accessories:
K03005
K03005

Enter UNS number
Code
Order Length
18
18 Inches
24
24 Inches
30
30 Inches
36
36 Inches
Code
Safety Clamp (Not an option for 3001/3001G)
0
Not Included
1
Safety Clamp Installed
Code
Shield (Not an option for Model 3001/3001G)
1
Standard Shield (liquids to 20 ft/sec, gases to 60ft/sec)
2
High Velocity/Erosion Shield (liquids to 50 ft/sec, gases to 150 ft/sec)
3
Coupon Holding Shield (liquids to 20 ft/sec, gases to 60 ft/sec)
18
18
Example
Example
Insert Only: 1 lb/.45 kg

Probe assembly with Safety Clamp - 7 lbs / 3.18 kg
Part Number if ordering Shield separately:
Standard Shield #030919 High Velocity / Erosion Shield # 030930
Coupon Holding Shield #623001

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Copyright RCS, Inc.
3004/3006 Small Diameter

CORROSOMETER Probe
Model
LOOP ELEMENT
0.38
DIA.
5.2 2
Order
Length
18
24
30
36
A DIM. (SEE TABLE)
B DIM. (SEE TABLE)
A
Dimension
Inches mm
16.09 409
22.09 561
28.09 713
34.09 866
B
Dimension
Inches mm
24.00 595
30.00 762
36.00 914
42.00 1067
Specifications:
Mounting Valve w/ 1/2 ID Minimum
Element Seal Material Teflon
Model 3004 retractable process probes provide flexibility
and economic replacement via probe inserts. They
employ sensing elements made from wire, strip, or small
diameter tubing, formed into a hairpin loop. Alloys and
element styles normally available are listed in Table 1.
Other alloys or element styles may be subject to material
availability.
These probes may be used up to their design
temperatures and pressures in organic or inorganic fluids
of all types, in the pH range 0-9. Above pH 9 or for other

extremely aggressive service, Model 3504 Probes are
recommended. In applications where stainless steel bodies
would be subject to failure due to stress cracking or severe
pitting, or for probes made of special materials, contact the
factory for specific information before ordering. Probes
specified by a complete probe order number include both a
housing body for mounting and a replacement measuring
element insert. The insert may be ordered separately as
needed.
Rohrback Cosasco Systems, Inc. The World Leader in Corrosion Monitoring Systems

UNS
Number
Alloy
Code
Alloy
Pipe Grade
Carbon
Steel
4130
Carbon
Steel
S4
S8
T4
T8
W40 W80
UNS
Number
Alloy
Code
Alloy
S50200
8040
502 S.S. (5% cR

1/2% Mo)
C11000
8061
Copper 110 ETP
K03005
--------
G41300
8005
S30400
8013
304 S.S.
C70610
8062
S30403
8014
304L S.S.
C68700
8064
S31000
8018
310 S.S.
S31600
S31603
S31700
S32100
S41000
y
316 S.S.
y
316L S.S.
317 S.S.
321 S.S.
410 S.S.
Inches .001
Useful Range (mm) .025
y
y
y
y
y
y
.002
.051
.004
.100
y
y
y
y
y
.010
.250
8020
8021
8022
8024
8030
.002
.051
C44300
8073
A95154
A96061
A91100
Z21220
K03101
8078
8079
8080
8090
8101
.020
.510
S4
S8
CuNi 90/10 CDA

#706
Alum. Brass CDA
#687
Ars. Adm. Brass CDA
y
y
#443
Aluminum 5154
Aluminum 6061
Aluminum 1100
y
Zinc 1A, 1, 2, 3, 4, 5
ASTM A515 Gr. 70
Inches .001 .002
Useful Range (mm) .025 .051
T4
T8
W40 W80
y
y
y
.002
.051
y
y
y
y
y
.004
.100
y
.010
.250
.020
.510
Table 1
Other element alloys or styles may be supplied subject to material availability
Model
3004
3006
Retractable CORROSOMETER Probes Teflon/Ceramic and 304 Wetted Parts

Code
Strip Loop, 4 mil thickness (1 mil useful probe life)
S4
Strip Loop, 8 mil thickness (2 mil useful probe life)
S8
T4
T8
W40
W80
Code
XXXXXX
3004
3006
W40
W40
Unit Weight:
K03005
K03005

Enter UNS number
Code
Order Length
18 Inches
18
24 Inches
24
30 Inches
30
36 Inches
36
Code
Safety Clamp (Not an option for 3006)
0
Not Included
1
18
18
Probe assembly with Safety Clamp - 7 lbs / 3.18 kg
Example
Example
Insert only: 1 lb/.45 kg

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 237-C
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
3500/3500HT
CORROSOMETER Probe
Model
CYLINDRICAL ELEMENT
Model 3501/3501HT
Replacement Insert
Order
Length
18
24
30
36
A
Dimension
Inches mm
14.4
366
20.4
518
26.4
670
32.4
823
B Dimension
Inches
22.25
28.25
34.25
40.25
mm
565
718
870
1022
A Dimension is with probe fully inserted into packing gland

Specifications:
Temp. Rating for Model 3500 +500 F/+260 C
Temp. Rating for Model 3500HT +850 F/+454 C
Pressure Rating for Model 3500 1500 PSI/10.3 MPa
Pressure Rating for Model 3500HT 1000 PSI/6.9 MPa
Probe Body Material As Element ***
Model 3500 Retractable Process Probes have a thin

walled tubular sensing element made from the alloy of
interest welded onto a body of the same material. Mild
Steel bodies are Teflon coated. No other materials contact
the corrosive process fluid. Materials of construction are
carefully matched and welds are vacuum annealed during
assembly to avoid preferential corrosion effects.
Model 3500 Probes provide a large test surface, excellent
dynamic temperature response and protection of
reference element. They are ideally suited to the more
aggressive plant conditions and may be used in very

aggressive organic or inorganic fluids over the entire pH
range 0-14, subject to process containment requirements.
These probes are standard in mild steel, 304 S.S. and 316
S.S.. Certain other alloys can be provided on special
order; please contact the factory for information. The
useful measuring lives of the T-10 and T-20 probe
elements are 5 mils (0.13mm) and 10 mils (0.25mm)
respectively.
UNS Number
Alloy
Code
Alloy
T10
T20
T50
UNS
Number
Alloy
Code
Alloy
y
y
y
y
y
y
y
N08020
8043
CARP 20-Cb3
8046
8048
8054
8057
8058
y
y
S50400
N02200
N04400
N06600
N06625
T10
T20
K03005
--------
S30400
S30403
S31000
S31600
S31603
8013
8014
8018
8020
8021
Pipe Grade Carbon

Steel
304 S.S.
304L S.S.
310 S.S.
316 S.S.
316L S.S.
S31700
8022
317 S.S.
C71500
8060
S32100
8024
N10665
8086
S50200
8040
N10276
8088
Hastelloy C-276
N08904
----------
8041
--------
321 S.S.
502 S.S. (5% Cr 1/2%
Mo)
904L S.S.
-----------------------------Inches
Useful Range (mm)
9% Cr 1% Mo
Nickel 200
Monel 400
Inconel 600
Inconel 625
CuNi 70/30 CDA
#715
Hastelloy B2
N06007
R50400
8089
8093
Hastelloy-G
Inches
Useful Range (mm)
y
y
.010
.254
y
y
-----.005
.127
-----.010
.254
-----.025
.635
Table 1
y
y
y
T50
y
y
y
y
.005
.127
.010
.635
Model
Retractable CORROSOMETER Probes Cylindrical Element Assembly
3500
3500HT
3501
3501HT
Complete Probe Assembly With Stuffing Box

Complete High Temperature Assembly ***
High Temperature Replacement Insert ***
Code
T10
T20
T50
Code
XXXXXX
Enter UNS number
Code
Order Length
18 Inches
18
24 Inches
24
30 Inches
30
36 Inches
36
Code
Safety Clamp (Not an option for 3501 and 3501HT)
0
Not Included
1
Code
Shield
Not included (liquids 8 ft/sec, gases 25 ft/sec)
0
Standard (liquids 25 ft/sec, gases 75 ft/sec)
1
High Velocity/Erosion (liquids 50 ft/sec, gases 150 ft/sec)
2
Coupon Holding (liquids 25 ft/sec, gases 75 ft/sec)
3**
Code
Stuffing Box Material (Not an option for 3501 or 3501HT)
0
Stainless Steel/Carbon Steel*
1
Hastelloy C-276
2
Same as element material
3500
3501
3500HT
3501HT
T10
T10
T20
T20
K03005
K03005
K03005
K03005
18
18
18
18
1
1
1
1
1
1
Example
Example
Example
Example
*Carbon Steel for Carbon Steel Elements, Stainless Steel for all others.
**Coupon holding tip will extend 2 beyond order length coupon holding shields use CI-RS strip coupons.
***For High-Temp Carbon Steel Probes, The Probe Body will be 316L S.S., the Stuffing Box will be 316 S.S. and the Shield (if
any) will be 316 S.S.
Accessories:
Part Numbers If Ordering Shield Separately:
Model 3500 & 3501
Model 3500HT & 3501HT
Standard Shield #745006-TXX-XXXXXX
Standard Shield #745054-XXXXXX
High Velocity/Erosion Shield #745017-TXX-XXXXXX
High Velocity Shield #745017-XXXXXX
Coupon Holding Shield #745060-XXXXXX
Coupon Holding Shield #745058-XXXXXX
XXXXXX is the UNS alloy number
XXXXXX is the UNS alloy number
Unit Weight: Probe Assembly with Safety

Clamp 7 lbs/3.18 kg
Insert Only 2.5 lbs/1.13 kg
TXX is the Element Type

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 232-L
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
3504/3504HT Small Diameter

CORROSOMETER Probes
Model
CYLINDRICAL ELEMENT
3506/3506HT Replacement Insert
Order
Length
18
24
30
36
0.38
DIA.
5.2 2
A DIM. (SEE TABLE)
2.50 (T10)
4.25 (T20)
A Dimension
Inches mm
14.34
364
20.34
517
26.34
805
32.34
821
B Dimension
Inches mm
22.25
565
28.25
717
34.25
869
40.25 1022
A Dimension is with probe fully inserted into packing gland
B DIM. (SEE TABLE)
Specifications:
Mounting 3/4" Full Port Valve w/1/2 ID Minimum
Temp. Rating for Model 3504 +500 F/+260 C
Temp. Rating for Model 3504HT +850 F/+454 C
Pressure Rating - 1000 PSI/6.9 MPa
Probe Body Material As Element
Model 3504 Retractable Process Probes have a thin
walled tubular sensing element made from the alloy of
interest welded onto a body of the same material. Mild
Steel bodies are Teflon coated. No other materials contact
the corrosive process fluid. Materials of construction are
carefully matched and welds are vacuum annealed during
assembly to avoid preferential corrosion effects.
Model 3504 Probes provide a large test surface, excellent
dynamic temperature response and protection of
reference element. They are ideally suited to the more
aggressive plant conditions and may be used in very

aggressive organic or inorganic fluids over the entire pH
range 0-14, subject to process containment requirements.
These probes are standard in mild steel, 304 S.S. and 316
S.S.. Certain other alloys can be provided on special
order; please contact the factory for information. The
useful measuring lives of the T-10 and T-20 probe
elements are 5 mils (0.13mm) and 10 mils (0.25mm)
respectively.
UNS Number
K03005
G41300
S30400
S30403
S31000
S31600
S31603
S31700
S32100
S50200
N08904
Alloy
Code
-------8005
8013
8014
8018
8020
8021
8022
8024
8040
8041
Alloy
T10
T20
T50
UNS Number

4130 Carbon Steel
304 S.S.
304L S.S.
310 S.S.
316 S.S.
316L S.S.
317 S.S.
321 S.S.
502 S.S. (5% Cr 1/2% Mo)
904L S.S.
Inches
Useful Range (mm)
y
y
y
y
N08020
S50400
N02200
N04400
N06600
N06625
C71500
N10665
N10276
N06007
R50400
y
y
y
y
y
y
y
.005
.127
y
y
y
y
y
.010
.254
Alloy
Code
8043
8046
8048
8054
8057
8058
8060
8086
8088
8089
8093
.025
.635
Alloy
CARP 20-Cb3
9% Cr 1% Mo
Nickel 200
Monel 400
Inconel 600
Inconel 625
CuNi 70/30 CDA #715
Hastelloy B2
Hastelloy C-276
Hastelloy-G
Inches
Useful Range (mm)
T10
T20
T50
y
y
y
y
y
.005
.127
y
y
y
y
y
y
y
.010
.254
.010
.635
Table 1
Model
Retractable CORROSOMETER Probes Cylindrical Element Assembly
3504
3504HT
3506
3506HT
Complete Probe Assembly With Stuffing Box

Complete High Temperature Assembly
High Temperature Replacement Insert
Code
T10
T20
Code
XXXXXX
Enter UNS number
Code
Order Length
18 Inches
18
24 Inches
24
30 Inches
30
36 Inches
36
Code
Safety Clamp (Not an option for 3506 and 3506HT)
1
3504
3506
3504HT
3506HT
T10
T10
T20
T20
K03005
K03005
K03005
K03005
18
18
18
18
1
1
Example
Example
Example
Example
Unit Weight: Probe Assembly with Safety
Clamp 7 lbs/3.18
Insert Only 2.5 lbs/1.13 kg

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 238-B
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model 3520/3520HT
CORROSOMETER Probe
CYLINDRICAL ELEMENT
Order
Length
18
24
30
36
A Dimension
Inches
10.9
16.9
22.9
28.9
mm
227
429
582
734
B Dimension
Inches
22.25
28.25
34.25
40.25
mm
565
718
870
1022
5.00
(127)
Specifications:
Mounting 1 Full Port Valve Minimum
Temperature Rating
o Model 3520 +500 F (+260 C)
o Model 3520HT +1000 F (+520 C)
Pressure Rating
o Model 3520 1500 PSI (10.3 MPa) subject to flange rating
o Model 3520HT 1000 PSI (6.9 MPa) subject to flange rating
Seal Material Element seal all welded
Connector and Teflon packing
Body Material As element
Model 3520 retractable process probes are designed for
particularly severe or toxic duty service, where fixed thread
probes are not permitted by plant or other regulations. The allwelded construction of the cylindrical probe element provides
the highest integrity for a corrosion measurement element.
Only the material under evaluation is exposed to the process
fluid. Even with any localized attack or physical damage to the
element, the back of the probe provides process containment

with high pressure glass-to-metal seals. Probes are available
in a wide range of alloys and are custom made to the flange
size. Maximum pressure and temperature conditions are
frequently limited by the standard flange rating rather than the
CORROSOMETER probe construction.
Alloy
T10
T20
T50
K03005
S30400
S30403
S31000
S31600
S31603
Alloy
Code
-------8013
8014
8018
8020
8021

304 S.S.
304L S.S.
310 S.S.
316 S.S.
316L S.S.
y
y
y
y
y
y
y
y
y
y
y
S31700
8022
S32100
8024
UNS Number
S50200
8040
N08904
8041
y
y
UNS
Number
N08020
S50400
N02200
N04400
N06600
N06625
Alloy
Code
8043
8046
8048
8054
8057
8058
317 S.S.
C71500
8060
321 S.S.
N10665
8086
N10276
8088
Hastelloy C-276
N06007
R50400
8089
8093
Hastelloy-G
Inches
Useful Range (mm)
y
y
.010
.254
502 S.S. (5% Cr 1/2%

Mo)
904L S.S.
Inches
Useful Range (mm)
y
.005
.127
.010
.254
.025
.635
Alloy
CARP 20-Cb3
9% Cr 1% Mo
Nickel 200
Monel 400
Inconel 600
Inconel 625
CuNi 70/30 CDA
#715
Hastelloy115
B2
T10
T20
T50
y
y
y
y
y
y
y
y
y
y
.005
.127
.025
.635
Table 1
Model
3520
3520HT
3501
3501HT

Complete Probe Assembly with Stuffing Box
High Temperature Probe Assembly up to 1000 F (520 C) ***
High Temperature Replacement Insert***
T10
T20
T50
Code
YYYYYY
Enter UNS number
Code Probe Length
18
18 Inches
24
24 Inches
30
30 Inches
36
36 Inches
Code
Flange Size
1.5
Nominal 1.5 inch
2.0
Nominal 2.0 inch
S.S.
Code
Flange/Rating Type
71
ANSI 150# RF
72
ANSI 300# RF
73
ANSI 4/600# RF
42
ANSI 4/600# RJ
UU
Other (Specify)
Code Safety Clamp Option
0
Not Included
1
Code
Shield Options
0
Not included (liquids 8 ft/sec, gases 25 ft/sec)
1
Standard (liquids 25 ft/sec, gases 75 ft/sec)
2
High Velocity/Erosion (liquids 50 ft/sec, gases 150 ft/sec)
3**
Coupon Holding (liquids 25 ft/sec, gases 75 ft/sec)
Code
0
1
2
3520
T10
K03005
18.00
1.5
71
Stuffing Box Material (Not an Option for 3501 or 3501HT)
Stainless Steel/Carbon Steel*

Hastelloy C-276
Same as element material
Example
**Coupon holding tip will extend 2 beyond order length coupon holding shields use CI-RS strip coupons.
***For High-Temp Carbon Steel Probes, The Probe Body will be 316L S.S., the Stuffing Box will be 316 S.S. and the Shield (if any) will be 316 S.S.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 239A
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
3600/3600G
CORROSOMETER Probe
Model
LOOP ELEMENT
Type B Connector
Order Length
18
24
30
36
A Dimension
Inches
16.94
22.94
28.94
34.94
mm
430
583
735
887
B Dimension
Inches
23.44
29.44
35.44
41.44
mm
595
748
900
1053
Specifications:
Temp. Rating 500F/260C
Pressure Rating 1500 PSI/10.3 Mpa
Glass (Model 3600G)
Probe Body Material 316 S.S. or
Hastelloy C-276
Model 3600 retractable process probes employ sensing
elements made from wire, strip, or small diameter tubing,
formed into a small loop. Alloys and element styles
normally available are listed in Table 1. Other alloys or
element styles may be available subject to material
availability.
These probes may be used up to their design
temperatures and pressures in organic or inorganic fluids
of all types, in the pH range 0-9. Above pH 9 or for other
extremely aggressive service, Model 3500 Probes are

recommended. In applications where stainless steel
bodies would be subject to failure due to stress cracking or
severe pitting, or for probes made of specific materials,
contact the factory for specific information before ordering.
Probes specified by a complete probe order number
include both a stuffing box for mounting and a replaceable
measuring element insert. The insert may be ordered
separately as needed.
UNS
NUMBER
ALLOY
CODE
ALLOY
K03005
******
PIPE GRADE
CARBON STEEL
S30400
8013
304 S.S.
S30403
8014
304L S.S.
S31600
8020
316 S.S.
S31603
8021
316L S.S.
S31700
8022
317 S.S.
S32100
8024
321 S.S.
S41000
8030
410 S.S.
S50200
8040
502 S.S. (5% CR 1/2%

MO)
S4
S8
UNS
NUMBER
ALLOY
CODE
ALLOY
S4
N06600
8057
INCONEL 600
N06625
8058
INCONEL 625
C71500
8060
Cu/N 70/30 CDA #715
W40
W80
C11000
8061
COPPER 110 ETP
C70610
8062
Cu/N 90/10 CDA #706
A95154
8078
ALUMINUM 5154-0
A96061
8079
ALUMINUM 6061-0
A91100
8080
ALUMINUM 1100
N10276
8088
Hastelloy C-276
8046
9% Cr 1% Mo
CARPENTER 20CB3
******
8047
1% Cr 1/2% Mo
N02200
8048
NICKEL 200
N04400
8054
MONEL 400
INCHES
USEFUL RANGE (mm)
.001
.025
S8
T4
T8
W40
W80
y
y
y
y
y
y
y
yR
N10665
8086
Hastelloy B2
N06007
8089
Hastelloy G
R50400
8093
y
.002
.051
y
y
8043
yR
.002
.051
.004
.100
.010
.250
.020
.510
INCHES
USEFUL RANGE (mm)
.001
.025
.002
.051
.002
.051
.004
.100
.010
.250
.020
.510
Model 3600G
Table 1
3600G
3601G
S50400
Model
3600
3601
3600G
3601G
T8
y
y
N08020
y Model 3600
T4
Retractable Corrosometer Probes

Complete Probe Assembly Teflon/Ceramic
Model 3600 Replacement Insert Teflon/Ceramic
Complete Probe Assembly Glass Seal
Model 3600G Replacement Insert Glass Seal
Code
S4
S8
T4
T8
Wire Loop, 40 diameter (10 mil useful probe life)
W40
W80
Code
XXXXXX
Enter UNS Number
Code
Order Length
18 inches
18
24 inches
24
30 inches
30
36 inches
36
Code
Safety Clamp (Not an option for Model 3601 & 3601G)
0
Not Included
1
Code
Shield
1
Standard (Liquids to 20 ft/sec, Gases to 60 ft/sec)
2
High Velocity/Erosion (Liquids to 50 ft/sec, Gases to 150 ft/sec)
3
Coupon Holding (Liquids to 20 ft/sec, Gases to 60 ft/sec)
Code
Body and Stuffing Box Material
0
316 Stainless Steel
1
Hastelloy C-276
W40
W40
K03005
K03005
18
18
1
1
0
0
Example
Example
Unit Weight: Probe Assembly With Safety Clamp 7lbs./3.18 kg.

Insert Only: 2.5 lbs./1.13kg.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 233-F
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model 3700/3705
CORROSOMETER Probe
FLUSH ELEMENT
Specifications:
Mounting - 1" Full Port Valve
Minimum (Model 3705)
Mounting - 1" Valve Minimum
(Model 3700)
Temp. Rating - +500 F/+260 C
Pressure Rating - 1500 PSI/10.3 MPa
Element Seal Material
Glass (Model 3705)
Ryton (Model 3700)
Model 3700 and 3705 retractable process probes have a
flat strip measuring element sealed and mounted at the
end of a heavy walled stainless steel tube. By adjusting
the position of the probe or proper selection of the physical
dimensions of the coupling system, the measuring
element can be positioned flush with the inner surface of
the pipe or vessel. Corrosion or erosion can then be
measured right at this surface, and the lines may be
Model 3700
Order
Length
A Dimension
B Dimension
Inches
mm
Inches
mm
18
19.0
483
25.0
635
24
25.0
635
31.0
787
30
31.0
787
37.0
940
36
37.0
940
43.0
1092
Model 3705
Order
Length
A Dimension
B Dimension
Inches
mm
Inches
mm
18
16.9
429
24.75
628
24
22.9
582
30.75
781
30
28.9
734
36.75
933
36
34.9
886
42.75
1086
pigged without moving the probes. The Model 3705 is

smaller in size but limited to a sensitive S8 element. For
higher corrosion rate, the larger Model 3700 provides for
thicker elements. These probes may be used in any
organic or inorganic environment up to a pH of 9. No
replacement insert is available for the Model 3705, but is
available on the Model 3700.
UNS
Number
Alloy
Code
Alloy
S8
S10
S20
S40
UNS
Number
Alloy
Code
Alloy
S8
K03005
-------
Pipe Grade
Carbon Steel
S31600
8020
316 S.S.
S30400
8013
304 S.S.
S31603
8021
316L S.S.
S30403
8014
304L S.S.
Inches
Useful Range (mm)
.004
.100
.005
.175
.010
.250
.020
.510
Inches
Useful Range (mm)
.004
.100
S10
.005
.175
S20
.010
.250
S40
.020
.510
Table 1
Model
3700
3701
3705
3700
3701
3705
Retractable CORROSOMETER Probe

Replacement Probe Insert for Model 3700
Complete Probe Assembly1
S8
Strip, Flush (4 mil useful probe life:3705 only)
S10
S20
S40
Code
Code Order Length
18
18 inches
24
24 inches
30
30 inches
36
36 inches
Code
Safety Clamp
0
Not Included
1
S10
S10
S8
K03005
K03005
K03005
24
24
18
1
1
Example
Example
Example
Note 1: A replacement insert is not available for this model since the stuffing box is trapped between the probe header and the
A type connector.

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4500
CORROSOMETER Probes
Model
HIGH PRESSURE CYLINDRICAL
Element Type
T10
T20
T50
A Dimension
Inches
mm
57
2.25
102
4.00
254
10.00
B Dimension
Inches
mm
83
3.25
127
5.00
279
11.00
Specifications:
Mounting COSASCO 2" System
Pressure Rating 6000 PSI/41.3 MPa (S Type Connector)
3600 PSI/24.8 MPa (C Type Connector)
Probe Body Material Same as Element
A new style of the Model 4500 probe is now available with
an even more durable construction and incorporating a
connector with shrouded pins to prevent accidental
damage. It is recommended for all new installations. This
new style incorporates welded shields where required and
requires a different probe connecting adaptor (see order
details). The Model 4500 CORROSOMETER probe is
the most rugged mechanically and the least affected by
temperature fluctuations. Shields are recommended for
high velocity situations. Welds are vacuum annealed
during assembly to avoid preferential corrosion. Probe
adapters are required to make the cable connection to the

probe.
Ordering Length = P + T + 1.25"
Where:
P = Penetration required into pipe or vessel.
T = Wall Thickness of pipe or vessel.
NOTE: Formula is based upon standard access fitting
height of 5.25 inches and 1/16" weld gap per ANSI B31.1.
Example: 6" Sch. 80 pipe* with 3" penetration required; 3"
+ .432"* + 1.25 = 4.682". Round 4.682" down to next 1/4"
for an ordering length of 4.5".
UNS
ALLOY
NUMBER CODE
ALLOY
T10 T20 T50
UNS
ALLOY
NUMBER CODE
ALLOY
K03005
------
N08020
8043
CARP 20-Cb3
S30400
8013
304 S.S.
------
8046
9% Cr 1% Mo
S30403
8014
304L S.S.
S31000
8018
310 S.S.
T10
T20

N02200
8048
Nickel 200
N04400
8054
Monel 400

S31600
8020
316 S.S.
N06600
8057
Inconel 600
S31603
8021
316L S.S.
N06625
8058
Inconel 625
S31700
8022
317 S.S.
C71500
8060
CuNi 70/30 CDA #715
N10665
8086
Hastelloy B2
N10276
8088
Hastelloy C-271
N06007
8089
Hastelloy G
R50400
8093
S32100
8024
321 S.S.
S50200
8040
502 S.S. (5% Cr 1/2% Mo)
N08904
8041
904L S.S.
------
------
---------------------
--- --- ---
T50
Inches .005 .010 .025
Inches .005
.010
.025
Useful Range (mm) .127 .254 .635
.254
.635
Table 1
Model
4500
Retrievable Corrosometer Probe-Cylindrical Element

Code
T10
Cylindrical, 10 mil thickness (5 mil useful probe life)
T20
T50
Code
XXXXXX
4500
Note:
T20
(1)
Unit Weight:
K03005

Enter UNS Number
Code
Order Length
XX.XXX Inch Order Length in 1/4" Increments
From 2.75" (3.25 w/shield) TO 36.00" for T10 Elements
From 4.50" (5.00 w/shield) TO 36.00" for T20 Elements
From 10.50 (11.00 w/shield) TO 36.00 for T50 Elements
Code
Shield
0
Not Included (Liquids to 8 ft/sec, gases to 25 ft/sec)
1
Standard (Liquids to 25 ft/sec, gases to 75 ft/sec)
2
High Velocity/Erosion (Liquids to 50 ft/sec, gases to 150 ft/sec)
3*
Coupon Holding (Liquids to 25 ft/sec, gases to 75 ft/sec)
Code
Connector
(1)
0
S Type With Shrouded Pins (New Type)
5.25
Probe connection adapters as follows:

for portable instrument 028043, for
permanent connection 028068
Probe length 3.25" - 12", 3 lbs. / 1.36 kg.
Probe length 12.25" - 24", 4.5 lbs. / 2.04 kg.
028043 For use with portable instruments.

028068 For permanent connection at 2500 psi max.
745113 For permanent connection at 10, 000 psi max.,
when used with Pressure retaining cover P/N 740095
EXAMPLE
RECOMMENDED:
An overshot adapter is not required, but is
recommended for use with the 4500 probe. It permits
removal and installation of hollow plug with probe and a
steel pipe plug in place (keeps inside of probe area
clean and dry).
Overshot
Adaptor
Hollow
Plug
*Coupon holding tip will extend 2 beyond order length coupon holding
shields use CI-RS strip coupons.

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Copyright RCS, Inc.
Model 4605
CORROSOMETER Probe
HIGH PRESSURE LOOP
Specifications:
Pressure Rating 6000 PSI/41.3 MPa (Wire Loops)
3600 PSI/24.8 MPa (Tube Loops)
Element Seal Material Glass
Probe Body Material 316L S.S. or Hastelloy C-276
connector with shrouded pins to prevent accidental
damage. It is recommended for all new installations. This
new style incorporates welded shields where required and
requires a different probe connecting adaptor (see order
details).
This high pressure probe can be read by any
CORROSOMETER corrosion monitoring instrument. The

rugged probe body is 316L Stainless Steel or Hastelloy C276 that, when used as part of a High Pressure Access
System withstands working pressures to 6000 PSI (41.3
MPa) and temperatures to +500F (+260C). Wire Loop
probes should not be used where pitting corrosion is
severe.
Probe adaptors are required to make the cable connection

to the probe.
Where:
P = Penetration required into pipe or vessel.
T = Wall Thickness of pipe or vessel.
NOTE: Formula is based upon standard access fitting
height of 5.25 inches and 1/16 weld gap per ANSI B31.1.
Example: 6" Sch. 80 pipe with 3" penetration required; 3" +
.432" + 1.25 = 4.682". Round 4.682" down to next 1/4" for
an ordering length of 4.5".
UNS
NUMBER
ALLOY
CODE
T4
T8
W40
W80
UNS
NUMBER
ALLOY
CODE
K03005
------
PIPE GRADE
CARBON STEEL
S41000
8030
410 S.S.
S30400
8013
304 S.S.
N04400
8054
MONEL 400
S30403
8014
304L S.S.
N10665
8086
HASTELLOY B2
S31600
8020
316 S.S.
N10276
8088
HASTELLOY C-276
S31603
8021
316L S.S.
R50400
8093
TITANIUM GR 2 & 4
S32100
8024
321 S.S.
INCHES .002
.004
.010
.020
INCHES .002
.004
.010
.020
USEFUL RANGE (mm) .051
.100
.250
.510
USEFUL RANGE (mm) .051
.100
.250
.510
ALLOY
ALLOY
T4
T8
W40
W80
Table 1
Model
4605
4605
Retrievable Corrosometer Probe, Glass Sealed and Tube Loop Element

Complete Assembly
Code Element Form: See Table 1 for Availability
T4
Tube Loop, 4 mil thickness (2 mil useful probe life) (up to 3600 PSI / 24.8 MPa)
T8
Tube Loop, 8 mil thickness (4 mil useful probe life) (up to 3600 PSI / 24.8 MPa)
W40 Wire Loop, 40 mil diameter (10 mil useful probe life) (up to 6000 PSI / 41.3 MPa)
W80 Wire Loop, 80 mil diameter (20 mil useful probe life) (up to 6000 PSI / 41.3 MPa)
Code Element Alloy: See Table 1 for Availability
XXXXXX Enter UNS Number See Table 1 for Availability
Code Order Length
XX.XXX Inch Order Length in 1/4" increments from 2.50" to 36.00"
Code Shield
1
Standard (liquids to 20 ft/sec, gases to 60 ft/sec)
2
High Velocity (liquids to 50 ft/sec, gases to 150 ft/sec)
3
Coupon Holding (liquids to 20 ft/sec, gases to 60 ft/sec)
Code Connector
0
S Type With Shrouded Pins (New Type) (1)
1
C Type (Old Style) (1)
Code Body Material
0
316 Stainless Steel
1
Hastelloy C-276
W40
K03005
6.00
NOTE: New style probe with shrouded pins has probe connecting
adaptors as follows: for portable instrument 028043, for permanent
connection 028068. Old style probe used connecting adaptors:
for portable instrument 060913, for permanent connector 745046.
UNIT WEIGHT:

0
RECOMMENDED:
An overshot adapter is not
required, but is recommended for
use with the 4605 probe.
It
permits removal and installation of
hollow plug with probe and a steel
pipe plug in place (keeps inside of
probe area clean and dry).
Example
Overshot
Adaptor
Hollow
Plug

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4700/4700-ADJ
CORROSOMETER Probe
Model
HIGH PRESSURE FIXED AND ADJUSTABLE FLUSH
Specifications:
Temp. Rating 500 F/260 C
Pressure Rating 3600 PSI/24.8 MPa (Model 4700-ADJ)
6000 PSI/42.3 MPa (Model 4700)
Element Seal Material Ryton
Probe Body Material 316L S.S.
The Model 4700 probe is now available with an even more
durable construction incorporating a connector with
shrouded pins to prevent accidental damage.
This high pressure probe with element thicknesses up to
40 mils, can be read by any CORROSOMETER
corrosion monitoring instrument. The rugged probe body is
316L Stainless Steel. It may be used at operating
pressures to 6000 PSI/42.3 MPa (Model 4700) or 3600
PSI/24.8 MPa (Model 4700-ADJ) and temperatures to
500 F (260 C). These probes are for use in bottom of the
line applications where corrosive fluids may accumulate or
in lines which are subject to pigging.
The Model 4700-ADJ adds the flexibility to adjust the

length of the probe, thus minimizing the inventory of
replacement probes. The probe is readily available in two
adjustment ranges 1.25" - 2.25" and 2.00" - 3.00". Larger
sizes are available as a specialty item.
Probe adapters are required to make the cable connection
to the probe. Use the following order numbers for
adapters: 028068 for permanent instrumentation, 028043
for portable instruments.
UNS
Number
Alloy
Code
Alloy
S4
S10
S20
S40
UNS
Number
Alloy
Code
Alloy
K03005
-------
Pipe Grade
Carbon Steel
S31600
8020
316 S.S.
S30400
8013
304 S.S.
S31603
8021
316L S.S.
S30403
8014
304L S.S.
S4
S10
S20
S40
Inches
.002
.005
.010
.020
Inches
.002
.005
.010
.020
Useful Range (mm)
.051
.175
.250
.510
Useful Range (mm)
.051
.175
.250
.510
Based upon a standard access fitting height of 5.25" and a 1/16" weld gap per ANSI B31.1, the following equation may be used to determine the order length:
Fixed Flush Formula:

Order Length = T + 1.25"
Where: T = Wall Thickness of the pipe or vessel.
The order length should be rounded down to the nearest 1/8.
ADJ Flush:
For 5.25" Access Fittings welded directly to the line with standard
1/16" weld gap, the following pipe size and schedules are covered
with just the two sizes shown.
Notes:
1. Based on 5.25 access fitting height
2. Schedule pipe not listed above this size
Model
4700
4700-ADJ
4700
4700-ADJ
Probe Size
Adjustment
Pipe Thickness
(1)
Ranger
(1)
Sch. 40 Pipe
(1)
Sch. 80 Pipe
(1)
Sch. 160 Pipe
(1)
Sch. XXS Pipe
1.25
1.25 2.25
0 1.00
(2)
Up to 24
Up to 18
Up to 8
Up to 12
.75 1.75
-------(2)
14 24
8 16
(2)
5 12
Retrievable CORROSOMETER Probes Large Flush Element

Complete Probe Assembly - Fixed
Complete Probe Assembly - Adjustable
S4
Flush Element, 4 mil thickness (2 mil span)
S10
S20
S40
Code
Code Order Length
XX.XX Inch order length in increments from 1.25 to 36.00 (fixed only)
YY.YY Inch order length 1.25 or 2.00 (adjustable only)
Code
Connector
0
S type with shrouded pins (new type)(1)
S20
S10
K03005
K03005
5.00
1.25
0
0
Example
Example
Note: The probe with shrouded pins has probe connection adapters as follows: for portable instrument
028043, for permanent connection 028068.
RECOMMENDED:
Weight:
Fixed Unit
Probe Length
Weight
3.25 12
12.25 24
24.25 36
2.00
2.00 3.00
3 lbs/1.36 kg
4.5 lbs/2.04 kg
6 lbs/2.72 kg
Adjustable Unit
Probe
Weight
Length
1.25
2.00
0.8 lbs/0.36 kg
1.0 lbs/0.45 kg

An overshot adapter is not required, but is
recommended for use with the 4700 probe. It
permits removal and installation of hollow plug with
probe and a steel pipe plug in place (keeps inside of
Overshot
Adaptor
Hollow
Plug


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Copyright RCS, Inc.
4705
CORROSOMETER Probe
Model
HIGH PRESSURE FLUSH
Specifications:
Element Seal Material Glass
connector with shrouded pins to prevent accident damage.
It is recommended for all new installations. This new style
incorporates welded shields where required and requires a
different probe connecting adaptor (see order details).
only). Based upon a standard access fitting height of

5.25 and a 1/16 weld gap per ANSI B31.1, the following
equation may be used to determine the order length.
Ordering Length = T + 1.25
Where: T = Wall thickness of pipe or vessel. The order
length should be rounded down to the nearest 1/8.
This high pressure probe can be read by any

CORROSOMETER corrosion monitoring instrument.
The rugged probe body is 316L Stainless Steel. It may be
used at operating pressures to 6000 PSI (41.3 MPa) and
temperatures to +500 F (+260 C).
Probe adapters are required to make the cable connection
to the probe. Use the following order numbers for
adapters: 028068 for permanent instrumentation and
028043 for portable instrumentation (new style connector
UNS Number
Alloy Code
Alloy
S8
K03005
--------
S31600
8020
316 S.S.
S30400
8013
304 S.S.
S31603
8021
316L S.S.
S30403
8014
304L S.S.
Inches
Useful Range (mm)
UNS Number Alloy Code
.004
.100
Alloy
S8
Inches .004
Table 1
Other element alloys may be supplied subject to material availability
Model
4705
Retrievable Corrosometer Probe Spiral Strip Element

Code
S8
Flush Strip Element, 8 mil thickness (4 mil useful probe life)
Code
XXXXXX
Enter UNS Number
Code
Order Length
XX.XXX
Inch Order Length in Increments from 2.00 to 36.00
Code
Connector
(1)
0
S Type With Shrouded Pins
(1)
C Type (Old Style)
1
4705
Note:
(1)
Unit Weight:
S8
K03005
2.00
Example
New style probe with shrouded pins has probe connecting adapters as follows for portable instrument 028043,
for permanent connection 028068. Old style probe uses connecting adapters for portable instrument 060913,
for permanent connector 745046.
RECOMMENDED:
Overshot
Adaptor

An overshot adapter is not required, but is recommended for use with the 4700
probe. It permits removal and installation of hollow plug with probe and a steel pipe
plug in place (keeps inside of probe area clean and dry).
Hollow
Plug

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Copyright RCS, Inc.
4800
CORROSOMETER Probe
Model
SPIRAL ELEMENT
Specifications:
Temp. Rating 500 F/260 C
Element Seal Material Epoxy
The Model 4800 probe is designed for applications in oil
and gas systems where a larger measurement surface
area is desired and a shorter penetration into the pipe is
required.
This element geometry provides greater
strength for high or turbulent flow environments and has a
greater resistance to iron sulfide bridging. Due to a larger
probe diameter, a shield is not required.
Standard probe adapters are required for making

connection between the probe and the monitoring
instrument: P/N 028068 for continuous monitoring
instrumentation and P/N 028043 for portable instruments.
The higher intrinsic resistance of this element design

improves the reading resolution and the capability to
measure low corrosion rates. This high pressure probe is
available in element spans of 5, 10 mils and can be read
by any CORROSOMETER instrument. The Model 4800

probe is also available as a CORROSOMETER model
which includes an RTD for simultaneous process
temperature measurement with the CORRDATA RDCCOT and Mate II or the Model CK-4.
Ordering Length = P + T + 1.25

Where: P = Penetration required into pipe or vessel.
T = Wall thickness of pipe or vessel.
The ORDER LENGTH is determined by the following

formula:
Note:
height of 5.25 inches and 1/16 weld gap per ANSI B31.1.
Example: 6 Sch. 80 pipe with 3 penetration required; 3 +
0.432 + 1.25 = 4.682. Round 4.682 Down to next 1/4
for an ordering length of 4.50.
S30400
Alloy
Alloy
Code
-------- Pipe Grade Carbon
Steel
8013 304 S.S.
S30403
8014
UNS Number
K03005
S10 S20
304L S.S.
UNS
Number
S31600
Alloy
Code
8020
316 S.S.
S31603
8021
316L S.S.
Inches .005 .010

Alloy
S10 S20
Inches .005 .010

Table 1
Other element alloys may be supplied subject to material availability
Model
4800
Retrievable Corrosometer Probe Spiral Strip Element

Code
S10
Spiral Strip Element, 10 mil thickness (5 mil useful probe life)
S20
Spiral Strip Element, 20 mil thickness (10 mil useful probe life)
Code
XXXXXX
Enter UNS Number
Code
Order Length
XX.XXX
Inch Order Length in Increments from 2.00 to 36.00
Code
Connector
(1)
0
S Type With Shrouded Pins
4800
Note:
S10
(1)
K03005
2.00
Example
Probe connection adapters as follows: for portable instrument 028043, for permanent connection 028068
Unit Weight:

RECOMMENDED:
An overshot adapter is not required, but is recommended for use with the 4500 probe.
It permits removal and installation of hollow plug with probe and a steel pipe plug in
place (keeps inside of probe area clean and dry).
Overshot
Adaptor
Hollow
Plug

745113 For permanent connection at 10, 000 psi max., when used with Pressure retaining cover P/N 740095

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Copyright RCS, Inc.
CORROSOMETER and
CORROTEMP CORROSOMETER
Probe Accessories
PROBE ELEMENT SHIELDS
All loop element CORROSOMETER and CORROTEMP

CORROSOMETER process probes (Models 2600**,
2610**, 3000**, and 4605) require shields to prevent
damage to the exposed measuring element. Standard
shields may be used in liquid flow rates up to
approximately twenty feet per second*, depending on
viscosity, particulate matter, element configuration and
other factors.
and
Cylindrical
element
CORROSOMETER
CORROTEMP CORROSOMETER process probes
(Models 2500, 3500, and 4500) may be used without
shields in liquid flows up to approximately eight feet per
second. However, standard shields are recommended at
any velocity up to approximately 25 feet per second, to
assure adequate protection of the element. All cylindrical
element shields incorporate an element tip support to
reduce the possibility of element failure from flow or
fatigue.
PROBE ELEMENT SHIELDS

ORDER INFORMATION
Shield Type
Standard
High Velocity
Coupon Holding
Probe Model
3000**
3500
3500HT
3000**
3500
3500HT
3000**
3500
3500HT
Shield
030919
745006-Alloy
745054-Alloy
030930-8020
745017-Alloy
745057-Alloy
623001
745060-Alloy
745058-Alloy
NOTE: Shields for Models 3000 and 3500 can be ordered

separately. Shields for other Models are an integral part of the
probe (usually welded and cannot be ordered separately.)
Retractable CORROSOMETER and CORROTEMP
CORROSOMETER probes (Models 3000** and 3500)

use removable shields so that the stuffing box may be
accessed for maintenance. Since these shields also act as
the mechanical stop for the probe in the retracted position,
they must be periodically inspected (and replaced if
required) to maintain their mechanical integrity. HIGH
VELOCITY shields reduce the fluid velocity past the
element and allow the probe to be used in more severe
environments. Loop element and cylindrical element
probes may be used in liquid flows up to approximately 50
feet per second.
COUPON HOLDING shields allow an electrically isolated
blade type coupon to be mounted on the end of a loop or
cylindrical element probe. This permits simultaneous
coupon and CORROSOMETER data accumulation at a
single probe location. The velocity limitation for coupon
holding shields is the same as for standard shields.
*Velocity limitations for probes in gases are approximately
three times the velocities listed for liquids. **Also G
versions.
Typical Probe Element Shields. Coupon holding on the left, High

Velocity in the Middle, Standard on the right.
INTRINSIC SAFETY BARRIERS
RETRACTABLE PROBE SAFETY CLAMPS
CORROSOMETER
and
CORROTEMP
CORROSOMETER probes are designed for safe

installation and operation in various environments. Where
danger of fire, explosion or blowout exists, use of an
appropriate safety device should be considered
mandatory. This equipment is designed and tested for
reliability, using established principles of operation.
CORROSOMETER
and
CORROTEMP
CORROSOMETER
instruments and probes are
commonly used in areas where there is a risk of the
presence of potentially explosive gaseous mixtures. Many
of the instruments such as the portable and single channel
instruments are designed to be intrinsically safe (i.e.
unable to generate a spark or an excessive temperature
even under fault conditions). For line powered instruments
and probes in an electrically hazardous process
environment, it is generally necessary to install INTRINSIC
SAFETY BARRIERS to prevent any high energy levels
being transferred under fault conditions from the
CORROSOMETER
or
CORROTEMP
CORROSOMETER
electronics
to
the
CORROSOMETER
or
CORROTEMP
CORROSOMETER probe. These barriers are available

as separate assemblies, or as part of an automated
system. For various options to meet appropriate Certifying
Authority standards, contact the factory.
Model 3000 probe with Safety Clamp and Safety Clamp by

itself.
Safety Clamps are required at pressures of 100 psi or

greater and at temperatures of +150F or greater. The
clamp provides a secondary back-up lock on retractable
probes in the fully-inserted position, even during pressure
transients. The attached cable gauges the extent to which
a probe may be retracted and, if necessary, holds the
probe in that position under rated operating pressures.
The chart below gives the part number of the clamp
assembly according to the probe model number. The
length should be the same as the retractable probe length,
which increase in 6" increments. Safety clamp threaded
rods allow 0-8" of adjustment. Probe safety clamps are
reusable and may be retrofitted to a probe in the field if
required after retraction of the probe from the system.
SAFETY CLAMP
ORDERING INFORMATION
Probe
3000, 3000G, 3705
3500
3700
Safety Clamp
061430 - Length
061431 - Length
061450 - Length
Intrinsic
Safety
Barrier
Assembly
for
four
CORROSOMETER
or
CORROTEMP
CORROSOMETER
probes
used
in
ICMS
CORROSOMETER System.
Automatic instruments and safety barriers (such as
ICMS Probe Interface Modules) may be installed in
Division II (Zone 2 areas) or Division 1 (Zone 0 and Zone
1) in an explosive-proof enclosure with safety barrier sets.
Contact the factory for further details.
NOTE: The Barrier set for CORROSOMETER Probes

has BASEEFA Certification Numbers: System Cert. No.
Ex 90C2389X, EExia IIC T4 Probe Cert. No. Ex
90C2388X, EExia IIC T4

MODEL 60 ACCESS VALVE ASSEMBLY
The Rohrback Cosasco Systems (RCS) Model 60 Access
Valve Assemblies are designed to allow access to
pressurized areas without process shut down.
MODEL 60 ACCESS VALVE ASSEMBLY

Order
Number
061500-LL
061560-LL
Access Valve Assy.

Carbon Steel with S.S. Trim
316 Stainless Steel
LL= Line Size
HIGH PRESSURE PROBE CONNECTING

ADAPTORS
The assembly consists of a Thredolet , all thread nipple,

ball valve and a 5"(*) nipple. The full port ball valve is
provided in either a carbon steel or 316 Stainless Steel
body, with Polyfill seats and Viton body seals. All
items comply with NACE standard MR0175, for materials
resistance to sulfide stress cracking.
The Model 60 Access Valve Assembly accommodates all

retractable
probes.
This
includes
RCS
CORROTEMP
CORROSOMETER ,
CORROSOMETER , CORRATER , Coupon Holder,

Injection Tubes and Hydrogen Probes.
*Note: A 5" nipple is used as standard and is suitable for

all probe elements except coupon holding shields which
require a 9" nipple. (For loop element probes a minimum
nipple of 3" length may be used. T50 elements require an
11" long nipple [15" long with coupon holder]).
Temperature/Pressure Rating Chart
The 4000 Series of CORROSOMETER probes which are

installed in the high pressure access fittings require probe
connecting adaptors to allow connection to the cables
listed below (connecting adaptor has a probe type B
connector for cable attachment).
PROBE ADAPTOR
Probe
Connector
Type
Portable Probe
Adaptor for
use
with Handheld
Units
Fixed Probe
Adaptor for
Instruments
(2500 psi
max.)
Fixed Probe
Adaptor for
Instruments
(10,000 psi
max.)
S
C
028043
060913
028068
745046
745113
--
PROBE TO INSTRUMENT CABLES
CORROSOMETER
and
CORROTEMP
CORROSOMETER probe to instrument cables are of

vital importance to system performance because of the
particularly low level signals inherent in these corrosion
measurements. Both the correct cable and careful
connection are required for successful operation. These
cables are available in a variety of duties, suitable for
different service conditions.
STANDARD DUTY CABLE is generally suitable for plant
applications and for running through conduit, with a
rugged polyurethane outer sheath suitable for
temperatures in the range -50C to +70C.
LIGHT DUTY CABLE is recommended only for light duty

service such as laboratory or similar use.
HEAVY DUTY FIRE-RESISTANT TRAY CABLES are
available on a special order basis for plant applications
specifying these requirements. Cables and connectors are
available separately for site installation as necessary;
however, care is required to ensure correct connections.
Code
CBL 1
Complete Cable Assemblies

Corrosometer Probe and Corrotemp Corrosometer Probe Cable
Code Probe End Termination
A
Type A Connector (Model 2000, 2000g, 3000, 3000, 3705) (P/N 032202)
B
Type B Connector (Model 1032, 1052, 2500, 2520, 2600, 2600g, 2610, 2610g, 2620,
2620g, 3500, 4500, 4604, 4700, 4705) (P/N 032135)
AE
Type A Environmental Connector
BE
Type B Environmental Connector
S
Type S Connector (Model 3700) (P/N 009343)
(4)
1
Atmospheric Probe (Model 600)
(3)
2
Thin Film Probe (Model 610) (Excluding CK-4 & Corrdata )
3
Thin Film Probe for CK-4 & Corrdata Only
Code Instrument End Termination
0
No Termination (Cut End)
1
Flying Leads (For IS Barriers)
2
RCS-8 D Type Connector (P/N 009280-2, 009281-3)
(6)
B
Type B Female Connector (Portable Instruments) (P/N 032165)
(6)
BE
Type B Female Environmental Connector (Portable Instruments)
Code Cable Type
(2)
0
Standard-Duty Corrosometer Cable (P/N 001133)
(5)
1
Limited-Duty Corrosometer Cable (P/N 001091-10)
(1)
2
Heavy-Duty Fire Resistant Tray Cable for Corrosometer Probes (P/N 001164)
(2) (5)
Code Cable Color
0
Unspecified
(2)
1
Black
(2)
2
Blue
Code
Cable Length
Specify Length Required. Available in 1 Foot Increments From
LL
1 to 1500 Feet in a Single Continuous Run
CBL 1
50
Example
NOTE:
1. Minimum order quantity of 1000 ft. applies.
2. Standard duty and heavy duty cable is available with blue or black color outer jacket. The Company reserves
the right to use either color cable on a particular order depending upon availability. Colors will not be mixed on
any order. If a particular color is required please specify the appropriate dash number as follows:
-1 Black Jacket
-2 Blue Jackets (Identification of Intrinsic Safety Circuits)
If you specify a color as above, pricing is unchanged but delivery may be longer. Contact factory for details.
3. Connections must be made in the factory because additional components are required for connection of
Model 610 probes to automatic instruments.
4. Also suitable for use as an extension cable for connection the Model 610 probe to the Model CK-3 portable
instrument only.
5. Color option is not available for limited duty cable. It is furnished as grey only.
6. Extension cables are not recommended for use with ICMS and CORRDATA Systems because
connections have only 6 pins. The cable requires 8 conductors from the probes all the way to the instrument
for proper performance.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
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Bulletin # 245-K
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Copyright RCS, Inc.
Corrater Instruments
(Linear Polarization Resistance)
9000 Plus
Portable CORRATER Instrument
Model
Features:
Corrosion Rate Monitoring
Imbalance (Pitting) Measurement
User Selectable Alloy Multipliers
Simple Operation
Compliant
The 9000 Plus portable CORRATER instrument is

your answer to quick and easy corrosion rate
measurements in water systems, automatically.
Simply plug the hand-held, light weight instrument
into a CORRATER probe and press the "READ
PROBE" key.
After the completion of the
measurement cycle, the readout will automatically
display the corrosion rate in mils per year (MPY) or
millimeters per year (mmpy) and the imbalance
reading in pitting units.
As with its predecessor, the industry standard Model
9000, the 9000 Plus is compatible with all
CORRATER two and three electrode probes. And,
the user can directly select alloy multipliers so that

corrosion rate calculations are not required.
The instrument features new integrated circuit
technology that improves accuracy, extends the
operating range and reduces the instrument to
pocket size. This instrument is a must for anyone
monitoring and chemically treating water systems.
The environmentally sealed front panel of the
instrument is easy to use with only six keys. An easy
to read LCD display and the automatic shutdown
feature provides long battery life from a standard
nine-volt battery. The last reading taken is stored for
review the next time the unit is turned on.
Specifications:
Measurement Ranges:
Corrosion Rate:
0.01 to 200 MPY

or 0 - 5,080 m/y
or 0 5.08 mm/y
Imbalance (Pitting Index): 0.01 to 100 pitting units

0.025 to 250 A
Operating Range:
Conductivity (mhos/cm) divided by
corrosion rate (mpy) > 4. See Graph
2 or 3 Electrode CORRATER probe

Measurement Cycle Time:
3 minutes
: Compliant to EMC directive 89/336/EC
Selectable Alloy Multipliers

Power Requirements:
9 Volt Alkaline Battery
Direct readout
With conductivity correction
Instrument Operating Temperature:

+32 to 122 F (0 to 55 C)
Note: Based on 20% error limit (see ASTM G96)
Instrument Storage Temperature:

-4 to 131 F (-20 to 55 C)
Weight:
14 ounces
P/N 9000 Plus - Portable CORRATER Instrument
Optional CORRATER PLUS software P/N 100096
Optional carrying case w/shoulder strap P/N 710765
Replacement test probe P/N 710764

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 300-K
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
AquaMate
Portable CORRATER Instrument
Model
Features:
Portable Corrosion Rate Monitoring
Imbalance (Pitting) Measurement
Solution Resistance Compensation
Temperature Measurement
Compliant
The AquaMate is your best answer to the problem

of getting quick and easy corrosion rate
measurements in water systems. Simply plug the
hand-held instrument into a CORRATER probe and
press the measure key. In a few minutes the readout
will display the corrosion rate in mils per year (MPY),
the imbalance reading, conductivity, and, if you're
using a CORROTEMP CORRATER probe, the
water temperature.
The AquaMate instrument's patented Solution
Resistance Compensation extends the low
conductivity operating range from cooling water to
condensate, feedwater, and drinking water systems.
Manual conductivity correction is not required. The

true corrosion rate will conveniently be displayed
when the alloy multiplier is pre-programmed.
In addition, the AquaMate measures the
imbalance current between the electrodes, which is
related to pitting activity.
The instrument fits easily in a shirt pocket and is
powered by a single 9 volt battery. Considering the
features and size, this instrument sets a new
standard for portable corrosion rate monitoring
instrumentation.
Specifications:
Corrosion Rate Ranges:
Autoranging:
0.01 to 200 mpy
or 0 5.08 mmpy
or 0 5080 mpy
Imbalance Ranges (Pitting Index):
0.01 to 100 pitting units
or 0.025 to 250 A
Temperature Measurement:
Range: 0 to +260 C (0-500F)
Accuracy: 2 C (does not include probe error)
Repeatability: 1 C
Resolution: 0.1 C
Conductivity:
Range: 50 to 2,000 mhos/cm (S/cm)
Accuracy: 10% (excluding probe error)
Operating Range:
See Graph
2 or 3 electrode Corrater probe
2 electrode Corrotemp Corrater probe
(includes temperature)
Cycle Time:
Manual mode: 2 to 21 minutes in 0.5 min.
increments
Automatic mode: 3 to 20 minutes
:Complies with all applicable EU Product

Directions 89/336/EEC
Alloy Multiplier Range: 0.25 - 3.00

Power Requirements:
9 Volt Alkaline Battery
+32 to 122 F (0 to 55 C)
Instrument Storage Temperature:
-4 to 131 F (-20 to 55 C)
Weight: 14 ounces
AquaMate
Portable corrosion rate, imbalance, temperature, and conductivity monitor with test probe
P/N Aquamate

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
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Bulletin # 304-G
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Copyright RCS, Inc.
SCA-1/SCA-1L
Single Channel CORRATER Instrument
Model
Features:
Single Range, 0-2 MPY, 0-20 MPY

0-50 MPY or 0-500 MPY
Continuous Readout of Corrosion Rate
Weatherproof NEMA 4X Enclosure
Selectable Multipliers for Different Alloys
Isolated 4-20mA Output (SCA-1)
Internal Data Logger with PC Interface (SCA-1L)
Compliant
The SCA-1/1L is a single range field mountable

CORRATER instrument for continuous corrosion
monitoring of water systems. The instrument is particularly
suited to on-line monitoring applications where chemical
treatment is being employed and compliance with
regulatory standards is highly important.
The lower range units are particularly useful in potable
water applications where the corrosion rates of lead,
copper and carbon steel are low. This system will assist
municipal water authorities in determining the chemical
treatment effectiveness to reduce lead content according
to EPA regulations. The higher range is more applicable to
cooling waters where the effectiveness of chemical

treatment programs are being evaluated. The SCA-1/1L is
compatible with all CORRATER probes and different
alloys can be accommodated by selecting the multiplier on
the front panel.
The SCA-1/1L is housed in a rugged weatherproof
enclosure that permits easy viewing of the corrosion rate.
The 4-20 mA analog output of the SCA-1 allows the
corrosion rate to be recorded or sent to a plant monitoring
system. The SCA-1L has an internal data logger that will
retain up to 82 days of data which can be directly
downloaded to a PC with the SCA-1L Software.
Specifications:
Single Channel Ranges Available:
0-2 MPY, 0-20 MPY
0-50 MPY, 0-500 MPY
Accuracy: 5% of full scale
(Based upon Randll's equivalent circuit)
Operating Range: See Graph
Resolution: 0.5% of full scale
Cycle Time: 15 minutes
Corrosion Rate Display: 3 Digit LED
Corrosion Rate Indication: LED indicators for 10, 25, 50, 75
and 100% of full scale
Multiplier Selection: 1.00, 1.67, 2.00 or 2.57
Output: SCA-1: Isolated 4-20 mA into 600 ohms maximum
SCA-1L: RS-232C download of stored data to IBM PC or
equivalent
Power: 115 or 230 VAC, 50/60Hz, 10 watts
Operating Temperature Range: +32F to 140F (0C to 60C)
Supplied with integral 6 foot probe cable with type B
CORRATER probe connector
Optional extension cables available, maximum 100'
Data Logging (SCA-1L): Stores over 7750 data points, or 82
days of data @ 15 minute cycle time
Compliant to EMC directive 89/336/EC
Model
SCA-1
SCA-1L
SCA-1
SCA-1L
Description
Single Channel Corrater Instrument w/4-20 mA output
Single Channel Corrater Instrument w/ Internal Datalogger
Code
Range
1
0-2 mils per year (MPY)
2
0-20 mils per year (MPY)
3
0-50 micrometers per year
4
0-500 micrometers per year
Code
Data Output
1
With isolated 4-20 mA output (SCA-1 only)
2
Datalogger without software/cable (SCA-1L only)
3
Datalogger with PC software & cable (SCA-1L only)
Code
Line Power
115
115 VAC, 50/60 Hz
230
230 VAC, 50/60 Hz
2
2
1
3
115
115


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US Toll Free: 800-635-6898
Bulletin # 302-J
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
9020
CORRATER Transmitter
Model
Model 9020 Corrater Transmitter
Features:
Two-Wire Loop Powered
Corrater Transmitter Module
Continuous Corrosion Rate

Second Loop for Imbalance
Measurement
Extended Operating Range
Available as an OEM Module
The Model 9020 CORRATER Transmitter is ideal for

accurately monitoring corrosion rate in water systems
ranging from high conductivity cooling water and seawater
to low conductivity condensates. Power is supplied to the
transmitter and the corrosion rate data obtained over a
single pair of wires which facilitates installation and
operation.
The 9020 CORRATER Transmitter is mounted in a

NEMA-4X (IP 66) weatherproof enclosure suitable for field
mounting; or for OEM users, the 4-20 mA. Loop
CORRATER Transmitter Module can be easily installed
in existing systems or tower controllers to provide
continuous corrosion rate monitoring.
An independent second current loop provides the

imbalance measurement which is a sample of
Electrochemical Current Noise (ECN) between the
electrodes. The ECN or imbalance current is related to

pitting corrosion activity and inhibitor film stability.
Specifications:
Corrosion Rate Ranges: 0-2, 0-20 and 0-200 MPY
Imbalance Ranges: 0-2, 0-20 and 0-200 Imbalance Units
Cycle Time: 5, 10, 15 and 20 minutes
Resolution: 0.1% of Full Scale
Alloy Multiplier Range: 0.2 to 2.99
Ambient Temperature Range: -18C to +60C
Supply Voltage Range: 16-32 VDC at 20 mA
Weight: 2 lbs (1 Kg)
Enclosure: NEMA 4X, IP66
Probe Cable: 6 ft
Compatibility: All 2-electrode or
3-electrode CORRATER or LPR Probes
Model
9020
9020-OEM
Description
Model 9020 CORRATER Transmitter
4-20 mA Loop CORRATER Transmitter Module
Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 305-D
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Copyright RCS, Inc.
9030 Plus
CORRATER Instrument
Model
Features:
Corrosion Rate, Imbalance and
Temperature Measurements
One or Two Channels
Data Logging with CORRDATA
Plus Software
Isolated 4-20 mA Outputs
Weatherproof Enclosure
Compliant
The 9030 Plus Instrument is a corrosion rate system

designed for cooling water, process water, and feed water
systems. It is available with one or two channels of
corrosion rate, imbalance, and temperature data for rapid
response to process upset conditions.
Two-channel
operation allows for the monitoring of two alloys at a time,
for example, mild steel and a copper-based alloy (found in
many plant systems).
The 9030 Plus Instrument's patented Solution Resistance
Compensation
uses
Electrochemical
Impedance
Spectroscopy (EIS) to improve the accuracy and extend
the range of Linear Polarization Resistance (LPR)
corrosion monitoring, increasing the operating range up to
20 times more than competitive instruments. This greatly
improves the applicability of the instrument for monitoring
lower-conductivity
waters
and
provides
superior
performance over standard three-electrode systems. In
addition, the 9030 Plus Instrument takes a sample of
Electrochemical Current Noise (ECN) between the
electrodes, and displays the ECN data as imbalance. The
imbalance current is related to pitting, corrosion activity
and inhibitor film stability.
The 9030 Plus Instrument is capable of monitoring

temperature when a CORROTEMP CORRATER probe
is used instead of a CORRATER probe.

The data logging function is activated through a RS-232
serial port directly from a laptop or desktop PC using
CORRDATA Plus Software. The software is Windows

XP Pro/Vista Business/Vista Ultimate compatible.
Features of the software include:
Powerful graphical displays

Easy analysis to calculate average corrosion rates
Graph annotations
Easy transfer of graphs to word processing programs
Six electrically isolated 4-20 mA outputs are available for

connection to recorders, control systems, or computers.
Safety barriers, available as optional equipment, permit
the 9030 Plus instrument to be used with probes located in
hazardous areas.
(Windows is a registered trademark of Microsoft)
Specifications:
Single Channel:
One Corrater or Corrotemp Corrater probe providing corrosion
rate, imbalance, temperature from Corrotemp Corrater probes.
Data Logging using CORRDATA Plus Software directly from a
PC or Laptop.
Corrosion Measurement Cycle:

Manual program range: 3 to 30 minutes or automatic cycle
Two Channel:
Two CORRATER or CORROTEMP CORRATER probes (for 2
different alloys) providing corrosion rate, imbalance,
temperature from one or two CORROTEMPCORRATER probes
(if used). Data Logging using CORRADATA Plus Software from
a PC or Laptop.
Analog Outputs:
Six isolated outputs of 4-20 mA (600 ohm maximum
resistance). Isolation from probe and ground but not between
each output. Three isolated outputs only if single channel.
Ranges:
Corrosion Rate: 0.01 MPY to 1,000 MPY (0.25 mpy to
25,000 mpy)
Imbalance: 0.01 to 1,000 pitting units
Temperature: 0 C to +260 C
Alloy Multiplier Range:

0.25 to 3.00
Set Point Relay Contact Rating:

1 Amp. @ 230 VAC, resistive load, SPDT
Power Requirements:
115/230 VAC 50/60 Hz., 15 watts
32 F - 122 F (0 C - 50 C)
Data Storage: Corrater: 1023, Corrotemp: 511

Enclosure:
NEMA 4X Weatherproof - non-corrosive
Any two or three-electrode LPR probes
Weight:
6 lbs. (2.7 kg)
Compliant: EMC Directive EMC89/336/EEC

Low Voltage Directive LV 72/23/EEC
Model
9030 Plus
9030 Plus
Description
Corrosion Rate/Imbalance/Temperature Monitor
Code
Corrosion Rate Channels
1
One Corrater/Corrotemp Corrater Channel
2
Two Corrater/Corrotemp Corrater Channels
Code
Supply Voltage
115
115 Vac, 50/60 Hz
230
230 Vac, 50/60 Hz
2
115
Note: The 9030 Plus Instrument is provided with a standard 10-foot CORRATER probe cable with a Type B connector. If longer cables are
required, please specify at the time of order.
Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 301-L
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Copyright RCS, Inc.
Model E-9020
Corrater Digital Transmitter

Explosion-proof for hazardous
area operation (UL/CSA/ATEX)
Compatible with Microcor Multidrop Cable Bus
Corrosion Rate & Pitting
Tendency Measurements
Widest Operational Range
Galvanic Monitor Mode
Potential Monitor Mode
Potential and Current Noise
Mode
Compliant
The E-9020 digital transmitter is designed for on-line
corrosion monitoring of water systems in electrically
hazardous areas, and is compatible with the same
communication bus as the Microcor technology. This
makes it ideal for refineries, chemical plants and process
plants where corrosion must be monitored in a mixture of
aqueous and non-aqueous systems. The multi-drop bus
provides easy installation and more economical cable
installation costs than intrinsically safe systems.
1000
1k
With a reference electrode, the E-9020 transmitter can

also be used for potential measurements, which are useful
in some systems for monitoring of pitting potential to
detect between active and passive conditions.
seawater
normal
range of
cooling
waters
good quality
drinking water
rain water
good quality
distilled water
high purity
distilled water
Operating Range for

Model E-9020
25 k
Non-operating
Region
100
2.5 k
10
250
Operating
Region
0.1
0.1
10
100
1000
1k
10000
10 k
(m per year)
Typical Corrosion Rate of Carbon Steel

(mils per year)
The E-9020 has a patented high frequency measurement

on two electrodes for compensation of solution resistance
that provides the highest accuracy and widest range of
operation. For reference, see ASTM G96-90(2001)e1
Standard Guide for On-Line Monitoring of Corrosion in
Plant Equipment (Electrical and Electrochemical
Methods). This compensation has been further enhanced
on this instrument to make it the widest range of operation
of all the RCS Corrater instruments.
The most common use of the transmitter is for corrosion
rate and pitting tendency in water systems. However with
a set galvanic electrode, the transmitter may be operated
in a galvanic monitor mode, which is particularly useful in
high pressure water injection systems for detection of low
levels of oxygen in the parts per billion range (ppb), where
conventional dissolved oxygen meters cannot be used.
25
2.5
100000
100 k
Conductivity (S/cm or mhos/cm)
The E-9020 may also be set into a potential and current

noise mode for electrochemical noise studies.

ATEX: Class 1 Zone 1, EEx d IIC T6
UL:
Class 1 Zone 1, AEx d IIC T6
CSA:
Class 1 Zone 1, Ex d IIC T6
Specifications:
Measurement Ranges:
Corrosion Rate:
0 to 200 mpy
0 - 5,000 m/y
0 - 5 mm/y
Imbalance (Pitting Index):
0 to 200 pitting units
Potential Measurement:
Potential Input Impedance
0 to 2 volts
>20 Mohms
Power Supply:
Communications:
Max Transmitters per cable:
Cable Specification:
Two pair individually screened

Maximum transmitters per cable gauge /length
Wire
Gauge
AWG
10
12
14
16
18
Galvanic/Current Measurement 0 to 500 A
Resolution:
10 32 VDC
RS 485 multidrop
32
0.1% of ranges 0-1%, 1-10%,

10%-100% of full scale
Operating Range:
Cable Length
600m
900m
2000ft
3000ft
32
32
32
32
32
22
21
14
13
9
300m
1000ft
32
32
32
32
27
1200m
4000ft
32
27
17
10
6
See Graph
Multiplier Range:
E-9020 Transmitter Current Consumption
0.2 to 2.99
Measurement Cycle Time:

5, 10, 15, 20 minutes selectable
Isolation:
mA
2 or 3 Electrode CORRATER probe
37
Typical Current
42
32
27
22
17
12
Measurement circuit to RS 485 >20 Mohms

Measurement circuit to ground >20 Mohms
7
5
: Compliant to relevant directives
10
15
20
25
30
35
Supply voltage
System Configurations:
Hazardous Area
Safe Area
Conv
JB
PC or
Server
JB
Power
24 vdc
TX
TX
Power Supply /
Interface Module
Int I/F
24 vdc
Power
Intelligent Interface
Module
DCS
SCADA
or PLC
ICMS3-Amulet for
large systems
Microcor Tools
ICMS3-Lite
for
Software
for
small
systems
small systems
Corrater Digital Transmitter: Model E-9020

Corrater Probes: See standard Corrater
Probes
Probe Connecting Adapters:
Retractable/Fixed Probes P/N 710973
Retrievable Probes P/N 710972
Tx to JB Cable: (UL/CSA) P/N 748197-L
(CENELEC) P/N 748201-L
Junction Box: P/N 702170
Class 1 Div1 Cable: Contact Factory
Power Supply/Interface: P/N 748237
PC Software: Model MS 9000A
Intelligent Interface: P/N 748302-2
ICMS3/Amulet Server: Contact Factory

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 306-F
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model ICMS3
Management System
Features:



e. Corrater Analog
2.
3.
5.
6.
7.
8.
9.
10
Metal Loss Coupons

and
installation.
Microcor
digital
or
over time.

Corrater
electrochemical
technology
is
tendency
measurement
based
on
VDC power supply.


and
the
systems
hazardous
location
4104 PIM
9134 PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
RS 485
Com
Lines
PIM
PIM

ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
4104T PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
OWTs
MWT
DCS
Server
DCS
Clients
OWT
MWTs
Wireless
Gateway
CMS
Server
OWT
CMS
Clients
MWT
MWT
OWT

MWT
OWT
MWT
onshore
and
offshore,
with
various
infrastructure.
RS 485
Cord
Com
Cord
Com
Cord
Com
Central
Server
Rectifier 1
Rectifier 2
Rectifier 1
Sacrificial
Anode 1
Sacrificial
Anode 2
RS 485
Cord
Com
Sacrificial
Anode 1
Sacrificial
Anode 2
Cord
Com
Rectifier 1
Rectifier 2
Rectifier 3
Rectifier 4


ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
Model 4020
19 Equipment
Cabinet
Model 9020

4-20 mA to RS 232
4-20 mA to RS 232
AAtotoDDConverter
Converter
Safety
Safety
Barriers
Barriers
24 VDC
24 VDC
Supply
Supply
TX
TX
TX
TX
TX
TX
TX
TX
TX
TX

systems.
However, additional
remote or

rates.

ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
CheckMate DL
CheckMate Plus
RDC
COT
RDC4
RDC4
COT
COT
Corrptemp
Corrosometer
Probe (COT)
RDC
CAT
Corrosometer
Probe (CO)


Metal Loss Coupons

process parameters.
COSASCO 2 System
Coupons
Process Parameters
The ICMS3

network.
Metal Loss Graph

avoiding
custom
programming.
Cost
mitigation.

SCADA servers.
network.
Multi-Level Alarms
RCS Remote Support
E002
D008
u
u/y
40-CM-237
u
u/y
30-CM-134
u
u/y
30-CM-132
u
u/y
30-CM-139
u
u/y
40-CM-243
GOSP-1
D107
D207
u
u/y
40-CM-244
K101
K201
u
u/y
40-CM-238
u
u/y
30-CM-130
u
u/y
40-CM-143
D106
D206
D003
AXL
u
u/y
40-CM-242
E101
E201
u
u/y
40-CM-240
u
u/y
40-CM-241
u
u/y
40-CM-239
AM
D004
u
u/y
30-CM-140
u
u/y
30-CM-135

their 11 plants.
GOSP-1
u
u/y
30-CM-137
D060
D061
u
u/y
40-CM-144
u
u/y
40-CM-145
Flare


available:
Hardwire
single cable run
Ethernet TCP/IP
Modbus
Radio
Cellular/Lease Line
Logbook

Properties Screen


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 501A
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.



This permits
analysis system.

following page.
status.


RS 485 & 24 VDC

JB
JB
uCorr
TX
JB
uCorr
TX
Ethernet
JB
E-9020
TX
115/240
VAC
Power
Modbus
Serial or
OPC
Interface
RS 485 & 24 VDC

JB
JB
E-9020
TX
JB
uCorr
TX
E-9020
TX
JB
Desktop
/ local display *
remote display *
DCS
SCADA
or PLC
uCorr
TX
JB
JB
JB
24V/RS485
24VDC
115 VAC
TCP/IP
ROUTER
JB
G
Plant 1
JB
24V/RS485
JB
24VDC
115 VAC
TCP/IP
ROUTER
Plant 2
Ethernet

ROUTER
OPC
DCS
SCADA
or PLC
Optional
Modbus
Serial

Specifications:
Input:
Transmitter
Type:

Galvanic E-9020
Transmitter
Power
Supply:
Integral in IIU
Input Ports:

USB Ports:
Modem:
Power Supply:
100 to 240 VAC / 2.5A
Temperature
Rating:
0C to 60C
Operating
System:
Windows XP Embedded
Modbus:
Dimensions:
19 Rack:
LAN Ports:
Wall Mount:

panel

40,000 upwards
Other:

clearance
24W x 24H x 8.5D
Model
IIU
IIU
Description
Code
Mounting
1
19 Rack Mounting
2
3
Code Software
1
2
1
Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 154C
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

Collection System
Features:
Maximum Versatility
Collection
Multiple Power and
Intrinsically Safe
Graphical Displays
Range
Compliant
ATEX Compliant

for RDC-CAT.
the PC.



RDC Single Channel
Specifications:
RDC 4-Channel
Specifications:
NEMA 4X Enclosure
NEMA 4X Enclosure
-40F to +158F (-40C to +70C)
-40F to +158F (-40C to +70C)
Data Storage:
Data
Storage:


CORRATER:

measurement/hr.

MODEL
RDC
RDC4
RDC
RDC4

SINGLE CHANNEL RDC
4-CHANNEL RDC
CODE
PROBE TYPE

COT
CAT
CODE CONNECTOR TYPE
A
B
0
3
CODE
3
COT
COT
B
-
0
3
3
3


RDCs
Data Transfer Units

Checkmate DL
Specifications:

( 196.8 mm x 109.2 mm x 50.8 mm )

loggers

Systems.
Rate
Temperature Range:
Operating:
Storage:
Enclosure:
0F to 122F (-18C to 50C)

0F to 150F (-18C to 65C)

membrane keyboard

North America:
Europe:
North America:
Europe:

Model
CHECKMATE-DL
Description
Code
1
CHECKMATE-DL
Certification (Z)
Intrinsically Safe
Example
MATE II
Specifications:
Compatibility:
Probes
Temperature Range:
Operating:
0F to +122F (-18C to +50C)
Storage:
0F to +150F (-18C to +65C)

for USA & Canada
membrane keyboard
(196.8 mm x 109.2 mm x 50.8 mm)
Weight:


MODEL
CDM2
CDM2

2
1
UL/ULc
2

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 522-M
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

Data Logger
From Chemical
Injection Pump

Filter

always maintained
Data
Logger

in Remote Locations
Bypass
Flow
Meter

+70C
To Chemical
Injection Nozzle
Software included

properly.

months.

Specifications:
Flow Rate:
Viscosity Range:
Temperature Range:
Upstream Filter:
Pressure Rating:
0.5 to 100 US gpd

Fluid 500 F (260 C)
10 microns
Standard 1000 psi
NPT Male
Teflon
3.6 V Lithium (1)
Flowmeter Material:
Connections:
Flowmeter Seals:
Battery:
Resolution:
Accuracy:
Rate Sampling
Interval:
Reading Storage:
Hazardous Area
Rating:
5.85865 x 10-5 US gal./pulse

Up to 8000
Model
RDC-CI
RDC-CI

Code
1000
1000 psi
3000
3000 psi
Code
TEF
Teflon
VIT
Viton
1000
Accessories:
TEF
Checkmate DL
P/N 001696

P/N 001700


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin #530-D
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
CORRDATA Plus
Features:

network.


a single program.

your
favorite
word
processor
applications.

PC Requirements


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 523-F
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
9134X/9134W
4-Channel CORRATER
Model
Features:
Continuous Monitoring of Corrosion
Rate
Patented Solution Resistance
compensation for Extended
Operating Range
Compatible with all CORRATER
Probe Types
Explosion Proof Model for Operation
in Hazardous Areas
RS-485 Communication Bus to
Central Corrosion Computer
Interfaces 1 to 4 CORRATER Probes
to the ICMS Network
Operating Temperature 0 - +60 C
The Model 9134X or 9134W CORRATER Probe
Interface Module (PIM) is the front end interface for use
with CORRATER Probes in dedicated continuous on-line
ICMS Corrosion Monitoring systems. An explosion
proof enclosure allows the unit to be mounted in an
electrical hazardous area of the plant as close to the
probes as possible minimizing cabling costs and
optimizing performance. Integral safety barriers permit
conventional cabling connections to the probes without
explosion proof conduit. For non-hazardous areas, a
NEMA 4 enclosure is available. This cost-effective unit
interfaces from 1 to 4 CORRATER probes of any type to
the central Corrosion Monitoring Computer via a low cost
RS-485 cable. Up to 32 PIMs (128 probes) can be

connected over the RS-485 communications network.
Rohrback Cosascos patented Solution Resistance
Compensation Method, permits use of the Model 9134
CORRATER PIM in fluids with conductivities in some

cases below 10 micro-mhos/cm ( S/cm) depending on
corrosion rate, with standard 2-electrode CORRATER
probes. This is a significantly better performance than the
best competitive instrument operating with 3-electrode
probes. In addition, the Model 9134 includes an automatic
cycle time setting, and other powerful proprietary features
enhancing the Solution Resistance Compensation.
INTEGRATED CORROSION MONITORING SYSTEM

Specifications:
Electrical:
Inputs:
1 to 4 CORRATER Probes
Distance from PIM to Probe:
1,600 ft. (490m.) Max without IS Barriers
800 ft. (245m.) Max with IS Barriers
Corrosion Rate Range:
0-640 mpy
Operating Range:
Conductivity (S/cm) / Corrosion Rate (mpy)
> 4 S/cm mpy
(See Graph in CORRATER Probe Selection Guide)
Scan Period:
Automatic 2-30 minutes, depending on process variables
Repeatability:
0.5% of full scale
Sensitivity:
0.1% of full scale
Output:
ICMS Format via RS-485
multi-drop communication line
Power Requirements:
Selectable 115VAC/240VAC 50/60HZ

Model 9134X Dimensions
Mechanical:

Weight:
Model 9134X-4 Explosion Proof 70 lbs
Model 9134W-4 NEMA 40 lbs
Environmental:

Ambient Temperature Range:

0 to +60 deg C (+32 to +140 deg F)
Model 9134W Dimensions
Model
9134X
9134W
Description
Explosion Proof Enclosure for Hazardous Area Location
NEMA 4 Weatherproof Enclosure for Safe Area Locations
Code
Number of Channels of Safety Barriers (See Note1)
T
0 None Installed (For probes in Safe Area)
1,2,3,4 Number of Channels Fitted With Safety Barriers (for Probes in Hazardous Area)
Code
Supply Voltage (Selectable on Unit)
115
115VAC 50/60 HZ
230
230VAC 50/60 HZ
9134X
4
115
Example
Note 1: Space is available for a full set of safety barriers. For economy, only the required number of sets for active probes
may be fitted.
Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 511-F
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model CorrDATS4 Corrosion

& Deposit Monitoring
System
Features:
Integrated On-Line Corrosion and
Deposit Monitoring System
Corrosion Rate and Pitting on
Heat Exchanger Surface
Corrosion Rate and Pitting on
Second Non-heated Alloy
Field Proven Technologies
Rohrback Cosasco Systems and Bridger Scientific
have collaborated to produce the new Rohrback
Cosasco
Systems
CorrDATS4
integrated
corrosion and deposit monitoring system. The newly
designed control unit provides stand-alone operation
with a touch screen panel display of corrosion,
scaling and related data.
becomes more complex. The CorrDATS 4 provides

the essential on-line data to allow you to manage
this balancing act easily and efficiently.
CorrDATS 4 Scaling & Corrosion Monitor

Measured Heat Flux
watts
Btu/h
Block Temperature
C
F
Wall Temperature
C
F
Measured Flow Rate
m/s
ft/s
Exchanger Corrosion Rate
mpy
mpy
Heat Transfer
Resistance
C m2 / watt
h ft2 F/ BTU
Cleanliness
Exchanger Pitting Tendency
imperial
Piping Corrosion Rate

Water Temperature
metric
C
F
mpy
mpy
Piping Pitting Tendency
metric
imperial
On-board Touch Screen Display

An output interface provides the same data in
Modbus over IP format to a PLC, SCADA or process
control system.
The CorrDATS4 system comprises a heat
exchanger unit with scaling and corrosion
measurement, a flow measurement and control unit,
an external second corrosion probe, and a main
control unit.
Scale and corrosion control in the field can be a
delicate balance. Higher pH reduces corrosion but
increases scaling. Lower pH reduces scaling but
increases corrosion. Add to that the protection of
heat exchanger often copper-based alloys with
carbon steel pipe work and vessels and the problem
The CorrDATS 4 heat exchanger tube is matched to

the alloy of the field heat exchanger to be monitored.
The flow through the tube is programmed and
controlled to represent the most critical plant
condition, normally the lowest flow velocity. The
heated surfaces of the CorrDATS 4 exchanger are
programmed and controlled to represent the most
critical heat transfer conditions, normally the highest
heat flux. The CorrDATS 4 system is then connected
to the plant heat exchanger outlet, where the water
temperature is greatest. This sets up the system for
scale and deposit monitoring.
In many systems, the heat exchanger tubing is a
copper-based alloy and the rest of the system is
carbon steel. Separate elements of the corrosion
inhibition must be simultaneously regulated to
prevent corrosion of both of these alloys.
In
addition, the corrosion rate on the heat exchanger
tube material varies with temperature.
The
CorrDATS 4 system is unique in providing
corrosion rate measurement on the heated surface
of the exchanger under the same heat flux
conditions as in the actual plant. A second passive

probe with electrodes that match the rest of the
plant vessels and pipe work, usually carbon steel, is
inserted in the flow to measure the corrosion rate
and pitting of the rest of the plant
UNS Code
K03005
C11000
C44300
C70610
C71500
The 9030-Plus corrosion monitoring electronics are

used in the CorrDATS system, for increased
flexibility (see bulletin #301 for more details). The
9030-Plus unit monitors multiple parameters,
including corrosion rate and pitting tendency from
two CORRATER probes. The basic model uses a
paddle flowmeter which is suitable for clean water or
laboratory use. For field use we recommend
upgrading to the ultrasonic flowmeter
Alloy
Carbon Steel
Copper
Arsenical Admiralty Brass
90/10 Copper Nickel
70/30 Copper Nickel
Other alloys subject to availability

Table 1
Specifications:
Maximum Heat Flux: 50,000 Btu/hr.ft2
Maximum Fluid Temp: +180 Deg F
Flow Velocity Range: 1-10 ft/sec
Tube Size: 7/8" dia.
Tube Alloy: Any Commercially available
Enclosures:Plastic sealed enclosures Stainless steel/
Imbalance (Pitting Index): 0 - 1000 pitting units

Operating Range: Conductivity (mhos/cm) divided by
corrosion rate (mpy) > 4
9030-Plus Inputs:
2 Channel Corrosion Rate
2 Channel Imbalance
2 Channel Temperature
Aluminum heat exchanger case
Corrosion Rate: 0 - 1000 mpy
Model
CorrDATS4
Description
Corrosion and Deposit Monitoring System
Code
Heated Tube Alloy and Heated Corrater Probe Alloy
XXXXXX
Enter UNS Code (See Table 1)
Code
Unheated Corrater Probe Alloy
XXXXXX
Enter UNS Code (See Table 1)
Code
Supply Voltage
115
115 VAC 50/60 Hz
230
230 VAC 50/60 Hz
Code
Flowmeter Option
Paddle Flowmeter
0
Magnetic Flowmeter
1
Ultrasonic Flowmeter
2
Code
Output
0
Without Modbus over IP
2
Modbus over IP
CorrDats4
C44300
K03005
115
Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 801-J
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Corrater Probes
CORRATER
Probe Selection Guide
General Applications
CORRATER probes and instruments provide a direct

measure of corrosion rate and a qualitative pitting
tendency of metals in electrolytes by the technique of
linear polarization resistance. CORRATER systems have

the particular advantage of fast response to changes in
corrosive conditions that exist within a system, so that
inhibition and process changes designed to limit corrosion
damage can be evaluated quickly and easily.
It is generally advantageous to continuously monitor the

corrosion rate with time so that system upsets may be
recorded for further evaluation. The integrated corrosion
rate over time can give an indication of cumulative metal
loss.
The polarization resistance measurement technique used
in the CORRATER system has limits of operation which
depend on corrosion rate and electrical conductivity of the
process media. Figure 1 indicates the recommended
operation range for these systems. The area to the lower
right of the curves designates the area of successful
application of the technique. For process conditions to the
upper left of the curves the CORRATER technique is not
recommended. In this area, the CORROSOMETER
technique for metal loss determination is recommended.
In general, the output of the CORRATER systems are not

used by themselves for complete closed-loop corrosion
control of water treatment programs. The corrosion rate is
usually controlled by more than one factor, for example
the use of both a biocide and a corrosion inhibitor. In
addition, corrosion rate changes in the system may
respond slowly to treatment changes. This makes control
by a single measured variable very complex. Normally, the
CORRATER systems are set up to provide corrosion rate
data and alarms in conjunction with other related plant
data from which the appropriate corrective action may be
taken.
Electrochemical Corrosion
Virtually all corrosion processes are electrochemical in
nature. These require the presence of an anode, a
cathode, an electrolyte and a circuit to connect the anode
and cathode. Figure 2 shows a simple reaction of iron in
neutral aerated water.
(Figure 2)
2Fe + 2H2O+O2
2Fe ++ +4OH
2Fe(OH)2
(1)
The corrosion reaction comprises of two complementary

reactions, namely the anodic reaction and the cathodic
reaction. Equation 1 is divided into the following reactions.
(Figure 1)
NOTES:
1. Operating range limits based on nominal 20% error in measurement

of Rp (ref. Fig. 3)
2. For copper alloys, typical corrosion rate of carbon steel is increased
by alloy multiplier.
3. Graph for short cable lengths cut off below 100 s/cm for 250 ft.
cable, and below 500 s/cm for 1100 ft. cable (no barriers).
2Fe
2Fe+++4e
anodic reaction (oxidation)
(2)
2H2O+O2+4e
4OH
cathodic reaction (reduction)
(3)
++
2Fe +4OH
2Fe(OH)2
subsequent reaction
(4)
At the anode, the metal corrodes to form metal ions

which pass into solution, subsequently reacting with
hydroxyl ions OH - in solution to form ferrous hydroxide
(rust). The reaction releases electrons which pass
through the metal to the cathode. At the cathode various
reactions may occur to absorb the electrons. In this case,
water (H2O) and dissolved oxygen (O2) react to produce
hydroxyl ions (OH -). In general corrosion, the surface of
the metal comprises a large number of small anodes and
cathodes forming local corrosion cells. These local cells
result from small differences in the metal or process fluid.
Differences in the metal can result from grain boundaries,
welding, anomalies during manufacturing, etc. Differences
in the process fluid, or electrolyte can result from differing
concentrations of oxygen, differing temperatures or other
localized differences. In general corrosion, these anodic
and cathodic areas are continually changing, which cause
all areas of the surface to be corroded.
Theory of CORRATER Operation
CORRATER probes and instruments interact with the

electrochemical corrosion mechanism in order to
determine the rate at which metal ions are passing into
solution (corroding). If it were possible to directly measure
the corrosion current density, icorr, passing between the
anodic and cathodic areas it would be possible, by
knowing the corrosion anodic reaction (2) above, to
determine the amount or mass of metal passing into
solution, i.e., corrosion rate. It is not possible to measure
this directly since the anodes and cathodes exist on
adjacent areas of the same piece of material. However, by
using at least two electrodes of the metal under test, it is
possible to apply small potentials between the electrodes
and measure the resulting current. This superimposed
current between the electrodes is controlled by the same
anodic and cathodic corrosion reactions that control the
corrosion current. If the electrodes are corroding at a high
rate with metal ions passing easily into solution, a small
potential applied between the electrodes produces a high
current or low polarization resistance. Conversely, if the
electrodes are corroding at a low rate with the ions
passing only slowly into solution, a small potential applied
between the electrodes produces only a low current or
high polarization resistance. Hence, by applying a small
potential between the metal electrodes a high current (low
polarization resistance) corresponds to a high corrosion
rate and low current (high polarization resistance)
corresponds to low corrosion rate.
As only small potentials are applied between the
electrodes, the natural corrosion process is not
significantly disturbed. The detailed electrochemical
analysis demonstrated by Stern & Geary shows that for
small applied potentials, the corrosion current density
icorr =
B
Rp
An equivalent circuit of a CORRATER

corroding environment is given in Figure 3.
probe in a
(Figure 3)
Rp = Polarization resistance.
Rs = Solution resistance of electrolyte between electrodes.
Cdl = Double layer capacitance of liquid/metal interface.
When a small millivolt potential is applied between the test
and auxiliary electrodes initially a current flows into
capacitors Cdl, which reduces as these capacitors become
charged, to a steady current through the polarization
resistances Rp and solution resistance Rs of the media.
From the measured current and the applied voltage, the
resistance 2Rp + Rs may be determined by Ohms law.
Where solution resistance is low,Rs may be ignored and
hence polarization resistance, Rp, is measured. From
polarization resistance Rp the corrosion rate is determined
by use of the appropriate constant. For the CORRATER
instrument, an appropriate constant for carbon steel in
cooling water is built into the instrument to give a direct
corrosion rate output in engineering units.

In the typical range of cooling waters and maximum
corrosion rates of 10 mpy, compensation for solution
resistance is not significant. The portable 9000 Plus and
SCA-1 instrument operates on this basis (see Figure 1).
For lower conductivities or higher corrosion rates,
knowledge of solution conductivity (inverse of solution
resistivity) enables corrections to be made extending the
range of operation (see Figure 1).
RCS Models 9030-Plus, RDC-CAT and Mate II
instruments use a patented technique which makes a high
frequency measurement to determine the resistance Rs
which is automatically applied to further extend the range
of operations (see Figure 1).
ohrback Cosasco Systems, Inc.
(5)
where B is the combination of the empirically determined

anodic and cathodic Tafel Slopes (ba,bc) and Rp is the
polarization resistance.
B=
(babc)
2.303(ba + bc)
(6)

Solution resistance compensation by use of three
electrode probes is common in laboratory use since a very
close spaced reference electrode, usually a salt bridge
capillary, is used. This reduces the proportion of solution
resistance detected in the polarization resistance
measurement. In the field practical considerations make it
difficult to produce a sufficiently close spaced reference
electrode to reduce the error from solution resistance very
significantly. If the third electrode (reference) is equally
spaced from the test and auxiliary electrode, no correction
for solution resistance occurs. Separate measurement and
correction for solution resistance extends the range of
operation most effectively.
Pitting (or Imbalance) Indication
(Figure 4)
The pitting or imbalance measurement is a form of
Electrochemical Noise measurement. Pitting occurs
when there is an uneven distribution of anodic and
cathodic areas or when the anodic and cathodic areas are
not in close proximity to each other. This tends to make
one electrode more cathodic or anodic than the other. The
resultant potential difference that exists between the two
electrodes is measured by the CORRATER instrument.

Pitting will produce an increase in this measurement
together with greater irregularity and fluctuation of the
reading.
Probe Mountings
CORRATER probes are available in many mounting

configurations for both laboratory and field use. In the
field, it is important to have provision for removing probes
for inspection at intervals without shutdown of the system.
This may be achieved by a suitable bypass loop or by
retractable probes.
Probe Positioning
(Figure 5)
As is the case with coupons or CORROSOMETER

probes, the positioning of a CORRATER probe must be
carefully considered to obtain readings which represent as
closely aspossible the true corrosion in the system. Just
as a coupon often shows a different corrosion rate if it is
installed with its face or side perpendicular to the system
flow, a CORRATER probe may yield different readings

depending on the electrode positions in relation to the
flow. Normally, a probe should not be positioned so that
one electrode shields the other from full flow. Both
electrodes should be perpendicular to the flow wherever
possible. Figures 4 and 5 illustrate recommended probe
positioning in relation to flow.
CORRATER probes should normally be located so that

the liquid can flow past the electrodes at a rate not less
than 1 ft. per second. Probes located in stagnant areas will
often produce corrosion or pitting data that is not
representative of the actual plant conditions.
Probe Ageing
Probe Multiplier
Wherever bare metal is exposed to a corrosive system, it

corrodes at a different rate than the older part of the
system until corrosion products or inhibitors deposit on the
new metal surface and it comes to a state of corrosion
equilibrium. Thus, the initial reading from a newly installed
CORRATER probe will not immediately represent a true

corrosion rate. The time required for the CORRATER
probe to come to equilibrium depends on the system
corrosivity. For example, an oxygen saturated brine
system may require less than 20 minutes while a well
inhibited cooling tower may require 24 hours or more.
When several successive CORRATER readings are

unchanged or vary about a point as opposed to drifting
the probe is at equilibrium with the system. Thereafter, the
instrument readings will show the corrosion rate occurring
at the point of the probe location.
The probe multiplier is a proportionality factor that relates

the electrical polarization characteristics of a probe to its
corrosion rate. A calibration factor has been chosen to
make the mild steel probe multiplier equal 1. of 0.5 to 3.0
with mild steel nominally at 1.0 in ordinary industrial
cooling waters.
Electrode Cleaning
As supplied from the factory, CORRATER electrodes
have dust-blasted surfaces and require no further cleaning
before they are used. Should electrodes become fouled
with corrosion products or other material, they should be
cleaned and polished to a dull shine with emery cloth or
steel wool. After electrodes are cleaned, they should be
thoroughly degreased in a suitable solvent and handled
with a clean cloth or paper towel to prevent depositing an
oily film on their surfaces.
Electrode Replacement
CORRATER electrodes, when new, are 3/16" diameter
by 1 long cylinders. As corrosion occurs on the
electrodes, their diameter decreases, and at some point
the reduced diameter begins to affect the accuracy of the
corrosion and pitting readings. It is recommended that
CORRATER electrodes be replaced when their diameter

is reduced to no less than 5/32". When installing new or
cleaned electrodes, they should always be handled with a
clean cloth or paper towel and firmly tightened by hand.
Material
ASTM A53 Pipe Grade Carbon Steel
AISI C1005-C1010 Carbon Steel
AISI C1015 Carbon Steel
AISI C1018-C1020 Carbon Steel
AISI 4130 Alloy Steel
Ingot Iron
BS 970 EN 3B
AISI 304 Stainless Steel
AISI 316L Stainless Steel
Carpenter 20 Cb3 SS
Monel 400 Nickel
Monel K-500 Nickel
Inconel 600 Nickel
CDA 715 70/30 Copper/Nickel
Copper 110 ETP Comm. Pure
CDA 706 90/10 Copper/Nickel
CDA 687 Alum. Brass Arsenical
CDA 642 Al Silicone Bronze
CDA 442 Admiralty Uninhibited
CDA 445 Phosphorized Admiralty
CDA 443 Arsenical Admiralty
Duronze IV
Aluminum 1100-0
Aluminum 2024
Grades 1A, 1, 2, 3, 4 or 5 Zinc
ASTM B-348 Grades 2-4 Titanium
Common Lead
Zirconium
Multiplier
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
0.89
0.90
0.90
0.98
1.13
1.04
0.95
1.50
2.00
1.80
1.62
1.48
1.67
1.68
1.67
1.56
0.94
0.86
1.29
0.75
2.57
0.98

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CORROTEMP Dual Sensor

CORRATER Probes
Features:
Simplifies Corrosion/Temperature Correlation
Utilizes Standard 6 PIN Connector/No Adaptors Required
Provides Stable and Accurate measurements
Suitable for Local and Remote Monitoring
Available in All Probe Models
Newer Instruments Measure Both Parameters
Operating Range -40F to +300F (-40C to +150C)
Temperature is one of the most important

controllable factors affecting corrosion rate,
particularly in refineries, chemical and petrochemical
process plants. A rule of thumb is that corrosion
rates double for each 10C temperature rise. The
ability to rack temperature and corrosion rate
simultaneously is a powerful tool in the corrosion
management of such plants.
The
patented
CORRATER CORROTEMP
measurement probe series, allows corrosion rate
and temperature information to be collected simply
at the corrosion monitoring location where it is
important. By using a CORROTEMP probe, you

wont have to spend time searching for a separate
temperature measurement that may not even exist
for the area you want to monitor.
The
temperature
measurement
has
been
incorporated into the probes using the same
standard 6-pin adaptors of the standard
CORRATER probe range no external separate
connectors or special adaptors with additional pins
are required. The originality of the design permits
both local and remote monitoring to be
accomplished with accuracy.
All standard two electrode CORRATER Probes are

available with the CORROTEMP Dual Sensor
option.
The CORROTEMP Combination models are
distinguished from the standard CORRATER
probes by adding a T after the series number.
Apart from adding a T to the series number, the
remainder of the model number is exactly the same
as the standard CORRATER probe (refer to
applicable data sheets for ordering by model
number).
RCS has four instruments which read CORRATER

CORROTEMP
probes,
the
AquaMate,
AquaCorr, Mate II and the CORRDATA Remote
Data Collectors (RDCs).
With an adaptor, (RCS Part No. 748071),
CORROTEMP probes may be read with any 100
ohm Platinum RTD Thermometer (alpha = 0.00385),
such as the Omega Model 868,869 or equivalent.
Temperature Sensor Specification:
100 ohms platinum resistance temperature sensor (RTD)
Protected by U.S. patent numbers 4,338,563, 4,587,479, 5,243,297 and other patents applied for.

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Model 800
LPR Corrosion Rate Monitoring in Concrete

Multiple parameter measurements with CORRATER Probe
Features:
Instantaneous corrosion rate
measurement through Linear
Polarization Resistance (LPR)
Optional measurement of
concrete resistivity and
temperature
Detects corrosion as chloride
front approaches rebar
Easy installation and
interpretation of test results
Monitoring via small portable test
instrument or remote data
collection
system
The steel reinforcement in concrete structures is
susceptible to corrosion when chloride ions enter into the
concrete from de-icing salts applied to the concrete
surface, or from seawater in marine environments. If
chlorides are present in sufficient quantity, they disrupt the
passive film on the reinforcing steel, resulting in corrosion.
Oxygen content, moisture availability and temperature
also affect this corrosion rate. Corrosion of the reinforcing
steel can weaken the structural strength; create cracking,
delaminating and spalling of the concrete. In these
systems CORRATER probes may be used to assess the
instantaneous corrosion rate of steel in concrete, the
concrete resistivity, and optionally the temperature.
The CORRATER Model 800 probe measures the
instantaneous corrosion rate of reinforcing steel in
concrete by the method of Linear Polarization Resistance
(LPR).
The electrodes of the LPR probe are
manufactured using carbon steel. Each reading gives the
instantaneous corrosion rate of the electrodes in the
concrete environment, and the probes are monitored
frequently or continuously to track changes in corrosion
rate. The quality of the normal LPR measurement is
Probe mounted above the rebar

Electrode length 1.25 (32mm)
significantly improved by the RCS monitoring instruments,

which incorporate a patented method of solution
resistance compensation (SRC). This method makes a
separate measurement and correction for the effect of the
resistivity of the concrete, which is an error in normal
simple LPR measurements. The state-of-the-art patented
SRC technology is a spin-off of the now much used
laboratory technique of Electrochemical or AC Impedance
and eliminates the need for a third electrode. In field
applications, the CORRATER probe with the two electrode
SRC technology has proven to be more accurate and
reliable than the three electrode (3LP) method.
To determine the electrical resistivity of the concrete, a
second CORRATER probe with stainless steel electrodes
may be used. In addition, the probes may also be
supplied with an integral temperature sensor. Typically,
the CORRATER probes are positioned at the most
susceptible locations for corrosion, adjacent to the rebar
but on the side that will see chloride or moisture ingress
first. This will allow preventive measures to be taken
before the onset of corrosion.
Portable Corrater Test Instrument

(fits easily into a pocket shirt)
Readings are taken at intervals and the corrosion rate is

recorded. This same unit may be used to record concrete
resistivity using stainless steel electrodes, and temperature.
For more automated systems the CORRDATA range of
datalogging instruments is available. These instruments
enable data to be collected on a frequent and regular basis
for subsequent collection and downloading to CORRDATA
Plus software. This ensures continuous monitoring of
corrosion rate.
(multiple power an communication options)

Model
800
800T
Concrete Corrosion Rate/Resistivity/Temperature Probe

Probe Assembly Without Temperature
Probe Assembly With Temperature
Code
Measurement Element Alloy
K03005 Carbon Steel for Corrosion Rate of Unprotected Rebar
S31600 Stainless Steel for Concrete Resistivity Measurements
Code Instrument End Connector Type
0
Cable Mount Connector for Attachment to Formwork
1
Wet Location, Lockable Wall-Mount Junction Box Connector
Code Cable-Length
LL
800T
K03005
20

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Copyright RCS, Inc.
CORRATER LPR
Soil Corrosion Rate Monitor
Model 850
Corrater Aquamate Portable Instrument

with Soil Corrosion Rate Probe
Features:
Quick and Easy Direct Corrosion Rate Measurements
Quantitative Soil Corrosivity Determination for
ECDA* Pre-assessment Process
Heavy Duty Construction Suitable for Field Use
Corrosion of underground pipelines costs the oil & gas
industry millions of dollars each year. Due to more recent
safety regulations enforced by the government, pipeline
operators are coming under great pressure to provide
enhanced protection of pipelines in high-consequence
areas, in the form of pipeline integrity programs. These
programs are developed to improve safety by assessing and
reducing the impact of external corrosion on pipeline
integrity. Pipeline operators are now required to follow a
process called the External Corrosion Direct Assessment
(ECDA). Such a program is laid out in the NACE
International Recommended Practice RP0502-2002.
ECDA consists of four steps: Pre-assessment, Indirect
Inspection, Direct Examination, and Post-assessment. Soil
Corrosivity is a factor to be considered in the preassessment process and influences where corrosion is most
likely to occur. Soil corrosivity is often estimated, or inferred
from soil resistivity measurements, but this is not
quantitative.
The new Corrater Soil Corrosion Rate Monitor changes all

of that, and allows a quantitative measurement to be made
quickly and easily at the time of the pipe excavation and
inspection. Multiple readings can be taken, at different
locations around the pipe to check on the consistency of the
soil corrosivity.
Direct Corrosion Rate Measurement using the

Aquamate and Soil Rate Corrosion Probe
The Aquamate Corrater LPR (Linear Polarization

Resistance) instrument is an electrochemical corrosion rate
measurement with an added patented Solution Resistance
Compensation (SRC) to extend the range of soils in which
measurements can be made (see graph), and the
instrument gives a direct corrosion rate measurement.
Typically the soils have a level of hydration that gives
sufficient conductivity to allow corrosion rate readings to be
taken directly. On the rare occasion that the soil is too dry
(too high a resistivity), this is detected by the instrument.
Such dry conditions correspond to very low corrosion rates.
In these conditions, distilled water may be added to soil to
check the corrosion rate if and when the soil becomes
hydrated. On the Range of Operation graph, the area to
the lower left is permissible. The area to the upper
right is not suitable without the addition of distilled water.
The horizontal axis shows soil resistivity and the vertical axis
the maximum corrosion rate. The solid curved line shows
the limit of operation based on a nominal 20% maximum
error in corrosion rate. The dotted line shows more limited
range when SRC compensation is not used. For more
information on the Aquamate Instrument see Bulletin
#304 Model Aquamate Portable Corrater Instrument.

The Soil Corrosion Rate Probe has been developed
specifically for this application. The heavy duty construction
makes it suitable for field use and the probe head is
replaceable. Typically the probe element is carbon steel but
may be supplied in other alloys if required. Exact matching
to the pipe grade is not typically required as this usually has
little effect on the corrosion rates.
AquaMate
P/N Aquamate
Soil Corrosion Rate Pobe
P/N 850-K03005-36 (Other alloys also available)
Probe Tip Assembly
P/N 679911-K03005 (Replacement Tip)

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900
CONCRETE MULTI-DEPTH SENSOR
Model
Measures Ingress of Chlorides and Other Contaminants in

Concrete Prior to Reaching Rebar
Features:
Detects contamination by
galvanic current between
carbon steel and stainless
steel electrodes
Detects corrosion as chloride
front approaches rebar
Easy installation and
interpretation of test results
Adjustable electrode elevation
Optional instantaneous corrosion rate measurement using
Linear Polarization Resistance (LPR)
Monitoring via small portable test instrument
The steel reinforcement in concrete structures is
susceptible to corrosion when chloride ions enter into the
concrete from de-icing salts applied to the concrete
surface, or from seawater in marine environments. If
chlorides are present in sufficient quantity, they disrupt the
passive film on the reinforcing steel, resulting in corrosion.
Oxygen content, moisture availability and temperature
also affect this corrosion rate. Corrosion of the reinforcing
steel can weaken the structural strength; create cracking,
delaminating and spalling of the concrete. In concrete
structures multi depth sensors may be used to assess the
depth of chloride or carbonation ingress, and optionally the
instantaneous corrosion rate.
The multi depth sensor has four (4) galvanic couples of
mild steel and stainless steel. These couples are located
at four depths from the concrete surface, with the couple
furthest from the surface placed above the rebar. A zero
resistance ammeter (ZRA) is used to measure the current
flow between the two electrodes. An increase in current
flow indicates the ingress of chloride contamination and
increased corrosivity at that electrode level. As an option,
the Multi Depth Sensor can measure the instantaneous

corrosion rate of steel in concrete by the method of Linear
Polarization Resistance (LPR). The electrodes of the
sensor use adjacent carbon steel elements for the LPR
measurement. Each reading gives the instantaneous
corrosion rate of the pair of electrodes in the concrete
environment. The probes are monitored frequently or
continuously to track changes in corrosion rate. The
quality of the normal LPR measurement is significantly
improved by the RCS monitoring instruments, which
incorporate a patented method of solution resistance
compensation (SRC). This method makes a separate
measurement and correction for the effect of the resistivity
of the concrete, which is an error in normal simple LPR
measurements.
Typically, the Multi-Depth sensors are positioned at the
most susceptible locations for corrosion, adjacent to the
rebar but on the side that will see chloride or moisture
ingress first. This will allow preventive measures to be
taken before the onset of corrosion.
CORRDATA Plus Graph of Corrosion Rate

Aquamate Portable Test Instrument
Readings are taken at intervals and the current flow and/or
corrosion rate is recorded. These instruments enable data to
be manually collected on a frequent and regular basis for
subsequent entry in to CORRDATA Plus software or a
spreadsheet program. This ensures continuous monitoring of
chloride penetration and corrosion rate.

Model
900
Concrete Chloride Contamination / Corrosion Rate

Multi Depth Sensor Probe
Code
Instrument End Connector Type
0
Cable mount connector for attachment to form work
1
Wet location, lockable wall mount junction box connector
Code
Cable Length
LL
Cable Length in feet
Code
Electrode Spacing
0
2 (Standard)
1
1
900
20
Portable Instrument Ordering Information:

AquaMate
P/N Aquamate
Adapter Assembly
P/N 748294 (Required for use with Aquamate)
P/N 100096
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Copyright RCS, Inc.
Model 6112
CORRATER Probe
TWO-ELECTRODE
Specifications:
Mounting Optional Adjustable Nylon Swage Fitting
Temp. Rating +300 F / +150 C
Pressure Rating 100 PSI/690 kPa
Electrode Seal Material Epoxy
Fill Material Epoxy
Body Material Glass Epoxy
This model is ideally suited for laboratory testing or
light duty plant operations in a bypass rack where
removal under system pressure is not required. For
heavier duty plant operation see Model 7012 or
7022. This probe employs two replaceable identical
electrodes which are mounted at the end of the
probe by threaded, insulated studs. Two electrode
probes are suitable for the majority of problems
where LPR techniques are applicable. When
monitored by Solution Resistance Compensating
instruments such as the Model 9030 CORRATER ,
CORRDATA RDC - CORRATER , AquaMate,

AquaCorr, or Model 9134 PIM, they may be used
in low conductivity solutions. See Fig. 1 of the
CORRATER Probe Selection Guide. CORRATER
probes are used by major companies worldwide to
measure corrosion in waterfloods, cooling water
loops and other aqueous systems and to provide
control of inhibitor addition for optimum economy
and corrosion protection.
UNS
Number
Alloy
Code
Alloy
UNS
Number
Alloy
Code
Alloy
K03005
--------
Pipe Grade
Carbon Steel
C11000
8061
Copper 110 ETP
S30400
8013
304 S.S.
C70610
8062
Cu/Ni 90/10
S30403
8014
304L S.S.
C44300
8073
Ars. Ad. Brass

CDA #443
S31600
8020
316 S.S.
A91100
8080
Aluminum 1100
S31603
8021
316L S.S.
A92024
8085
Aluminum 2024
N08020
8043
Carpenter 20
Cb3
R50400
8093
Titanium Gr2
N04400
8054
Monel 400
060942
C71500
8060
Cu/Ni 70/30
L50045
--------
Common Lead
D.G.M.
CORRATER electrodes have been made of a great

variety of materials and often, in the case of special alloy,
from samples provided by the customer. To give correct
results, electrodes must be made from defect-free stock
which has been properly machined. Please contact your
Rohrback Cosasco Systems representative if the alloy of
interest to you is not shown in the Alloy Table.
Electrodes are also available as individual sets with part
number 060814- XXXXXX, where XXXXXX is the UNS
alloy number.
DGM electrodes are used with CORRATER instruments

for the monitoring of low level dissolved oxygen (0-100
ppb).
Table 1
All elements are furnished as machined unless otherwise
specified. Exceptions are Mild Steel which are vacuum annealed.
Elements have a grid blasted finish.
Model
Laboratory CORRATER Probe Assembly
6112
Complete probe assembly without electrodes

Code
0
1
Order Length
Standard Length 7.55 inches/191.8 mm
Standard Length 3.5 inches/89 mm
Code
XXXXXX
Electrode Alloy: See Table 1

Enter UNS Number: Enter 0 if not required
Code
6112
K03005
Mounting Adaptor
None Furnished
With 3/4 NPT adjustable nylon tube fitting
Example
Accessories: P/N 010748 3/4 NPT Adjustable Nylon Fitting

Note: Electrodes are packaged separately to avoid damage to the surface.
Unit Weight: Probe assembly 1 lb/.45 kg

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Copyright RCS, Inc.
7012/7022
CORRATER Probe
Model
TWO-ELECTRODE
Specifications:
Mounting 3/4" NPT Adjustable
Pressure Rating 500 PSI/3.4 Mpa
Electrode Seal Material Glass Reinforced Epoxy/Viton
(Model 7012)
Glass/Viton (Model 7022)
Fill Material - Epoxy
Body Material - Stainless Steel
The Model 7012/7022 provides a more rugged
construction and is ideal for plant use in a bypass rack
where removal under pressure is not required. This probe
employs two replaceable, identical electrodes which are
mounted at the end of the probe by threaded, insulated
studs. Two electrode probes are suitable for the majority
of problems where LPR techniques are applicable. When
monitored by Solution Resistance Compensating
instruments such as the CORRDATA RDC, AquaCorr,
AquaMate, Model 9030 or 9134 CORRATER, they

may be used in low conductivity solutions (see Fig. 1 of
the CORRATER Probe Selection Guide). CORRATER

probes are used by major companies worldwide to
measure corrosion in waterfloods, cooling water loops and
other aqueous systems and to provide control of inhibitor
addition for optimum economy and corrosion protection.
These probes may not be removed under system
pressure.
UNS
Number
Alloy
Code
K03005
--------
Alloy
UNS
Number
Alloy
Code
Alloy
Pipe Grade
Carbon Steel
C11000
8061
Copper 110 ETP
S30400
8013
304 S.S.
C70610
8062
Cu/Ni 90/10
S30403
8014
304L S.S.
C44300
8073
Ars. Ad. Brass

CDA #443
S31600
8020
316 S.S.
A91100
8080
Aluminum 1100
S31603
8021
316L S.S.
A92024
8085
Aluminum 2024
8043
Carpenter 20
Cb3
R50400
8093
Titanium Gr2
060942
N08020
N04400
8054
Monel 400
C71500
8060
Cu/Ni 70/30
D.G.M. (Galvanic)

CORRATER electrodes have been made of a
great variety of materials and often, in the case of
special alloys, from samples provided by the
customer. To give correct results electrodes must
be made from defect-free stock which has been
properly machined. Please contact your Rohrback
Cosasco Systems representative if the alloy of
Electrodes are also available as individual sets
with part number 060814 -XXXXXX, where
XXXXXX is the UNS alloy number.
Table 1
Model
Fixed NPT Adjustable Mounting CORRATER Probe Assembly
7012
7022

Code
0
Order Length
Standard Length 5.0 inches/127 mm maximum insertion
Code
XXXXXX

7012
K03005
Example
7022
K03005
Example

Unit Weight: Probe Assembly: 3 lbs/1.36 kg

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7212/7222
CORRATER Probe
Model
TWO-ELECTRODE
Specifications:
Mounting - 3/4" NPT Fixed
Temp. Rating +300 F/ +150 C
Pressure Rating 1500 PSI/10.3 MPa (Model 7212)
4000 PSI/27.6 MPa (Model 7222)

(Model 7212 )
Glass/Viton (Model 7222)
This probe employs two identical electrodes which are
mounted at the end of the probe by threaded, insulated
studs. The glass reinforced epoxy electrode header used
on the Model 7212 provides insulation and is preferred at
high pH ranges over the glass sealed Model 7222. Two
electrode probes are suitable for the majority of problems
where LPR techniques are applicable. When monitored by
Solution Resistance Compensating instruments such as
the CORRDATA RDC, AquaCorr, AquaMate, Model
9030 or 9134 CORRATER, they may be used in low
conductivity solutions (see Fig. 1 of the CORRATER

Probe Selection Guide). CORRATER Probes are used by
major companies worldwide to measure corrosion in
waterfloods, cooling water loops and other aqueous
systems and to provide data to control inhibitor addition for
optimum economy and corrosion protection. These probes
may not be removed under system pressure.
UNS
Number
Alloy
Code
Alloy
UNS
Number
Alloy
Code
Alloy
K03005
--------
Pipe Grade
Carbon Steel
C11000
8061
Copper 110 ETP
S30400
8013
304 S.S.
C70610
8062
Cu/Ni 90/10
S30403
8014
304L S.S.
A91100
8080
Aluminum 1100
S31600
8020
316 S.S.
R50400
8093
Titanium GR2
S31603
N08020
8021
316L S.S.
C44300
8073
Ars. Ad. Brass

CDA #443
8043
Carpenter 20
Cb3
A92024
8085
Aluminum 2024
060942
N04400
8054
Monel 400
C71500
8060
Cu/Ni 70/30
Electrodes are also available as individual

sets with part number 060814-XXXXXX,
where XXXXXX is the UNS alloy number.
D.G.M. (Galvanic)
Table 1
Model
Fixed NPT Adjustable Mounting CORRATER Probe Assembly
7212
7222

Code
0
Order Length
Standard Length 5.55 inches/140.9 mm
Code
XXXXXX

7212
K03005
Example
7222
K03005
Example

Unit Weight: Probe Assembly: 3 lbs/1.36 kg

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Bulletin # 422-H
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Copyright RCS, Inc.
Model 8012/8022
CORRATER Probe
TWO-ELECTRODE
Std Length
Code
18
24
30
36
A Dimension
Inches
mm
18.3
465
24.3
617
30.3
770
36.3
922
B Dimension
Inches
mm
25.0
635
31.0
785
37.0
937
43.0
1092
A Dimension is with probe fully inserted into the packing gland.
Specifications:
Mounting - 1" Full Port Valve Minimum
(Model 8012)
(Glass/Viton (Model 8022)
These Models are ideal for direct mounting into plant
pipework or vessels and allow insertion or removal while
under system pressure. The electrode seals are suitable
for all pH ranges. These probes employ two replaceable,
identical electrodes which are mounted at the end of the
probe by threaded, insulated studs. Two electrode probes
are suitable for the majority of problems where LPR
techniques are applicable. When monitored by Solution
Resistance Compensating instruments such as the
CORRDATA RDC. AquaCorr, AquaMate, Model

9030 or 9134 CORRATER, they may be used in low
conductivity solutions (see Fig. 1 of the CORRATER
Probe Selection Guide). CORRATER Probes are used by

major companies world-wide to measure corrosion in
systems and to provide control of inhibitor addition for
optimum economy and corrosion protection.
UNS
Number
Alloy
Code
Alloy
UNS
Number
Alloy
Code
Alloy
K03005
--------
Pipe Grade
Carbon Steel
C11000
8061
Copper 110 ETP
S30400
8013
304 S.S.
C70610
8062
Cu/Ni 90/10
S30403
8014
304L S.S.
C44300
8073
Ars. Ad. Brass

CDA #443
S31600
8020
316 S.S.
A91100
8080
Aluminum 1100
S31603
8021
316L S.S.
A92024
8085
Aluminum 2024
8043
Carpenter 20
Cb3
R50400
8093
Titanium Gr2
060942
N08020
N04400
8054
Monel 400
C71500
8060
Cu/Ni 70/30

CORRATER electrodes have been made of a
great variety of materials and often, in the case of
special alloys, from samples provided by the
customer. To give correct results electrodes must
be made from defect-free stock which has been
properly machined. Please contact your Rohrback
Cosasco Systems representative if the alloy of
Electrodes are also available as individual sets
with part number 060814 -XXXXXX, where
XXXXXX is the UNS alloy number.
D.G.M. (Galvanic)
Table 1
All elements are furnished as machined unless otherwise specified.
Exceptions are Mild Steel which are vacuum annealed.
Model
Retractable 1 NPT Mounting CORRATER Probe Assembly
8012
8022

Code
Order Length
18
18 Length
24
24 Length
30
30 Length
36
36 Length
Code
XXXXXX

Code
Safety Clamp
Not Required
Installed
8012
24
K03005
Example
8022
18
K03005
Example
Safety clamps should always be used for pressures above 100 PSI and/or temperatures above 150 F. Safe installation and
removal of 18" to 36" probes at pressures up to 1500 PSI is achieved by means of a mechanical retracting tool. See
accessories guide for details.
Unit Weight: Probe Assembly - 7 lbs/3.18 kg

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Copyright RCS, Inc.
6080
CORRATER Probe
Model
HIGH PRESSURE
TWO-ELECTRODE
Specification:
Mounting COSASCO 2" SYSTEM
Pressure Rating 6000 PS1/41.3 MPa
Electrode Seal Material Glass/Viton O-ring
Fill Material Epoxy
Body Material 316L S.S.
This probe employs two identical electrodes which are
mounted at the end of the probe by threaded, insulated,
glass-sealed studs. The glass seals provide high pressure
integrity. The probe is sealed into the hollow plug of the
access fitting with a ceramic filled teflon seal. Two
electrode probes are suitable for the majority of problems
where LPR techniques are applicable. When monitored
by Solution Resistance Compensating instruments such
as the CORRDATA RDC, AquaMate, AquaCorr,

Model 9030 or 9134 CORRATER, they may be used in
low conductivity solutions (see Fig. 1 of the CORRATER
Probe Selection Guide). CORRATER Probes are used

by major companies world-wide to measure corrosion in
systems and to provide direct control of inhibitor addition
for optimum economy and corrosion protection.
Probe Sizing:
Alloy
UNS
Alloy
UNS
Alloy
Alloy
Number Code
Number Code
K03005 ------ Pipe Grade
C11000 8061 Copper 110 ETP
Carbon Steel
S30400 8013 304 S.S.
C70610 8062 Cu/Ni 90/10
S30403
8014 304L S.S.
S31600
8020 316 S.S.
C44300 8073 ARS. AD. BRASS

CDA #443
A91100 8080 Aluminum 1100
S31603
8021 316L S.S.
A92024 8085 Aluminum 2024
N08020
N04400
8043 Carpenter 20 R50400 8093 Titanium GR2

Cb3
8054 Monel 400
060942
D.G.M. (Galvanic)
C71500
8060 Cu/Ni 70/30
Depending on the monitoring position of the probe (Fig. 1) select

the correct probe length using the following formula:
Where P = Penetration required into pipe or vessel
T = Wall thickness of pipe or vessel
Round Down to the nearest quarter inch. In order to function
properly the CORRATER electrodes must be fully wetted.. To

achieve this, minimum penetration is 1.375 inches. The formula
is based upon an access fitting height of 5.25" and 1/16" weld
gap per ANSI B31.1.
CORRATER electrodes have been made of a great variety of

materials and often, in the case of special alloys from samples
provided by the customer. To give correct results electrodes
must be made from defect-free stock which has been properly
machined. Please contact your Rohrback Cosasco Systems
representative if the alloy of interest to you is not shown in the
Alloy Table.
Electrodes are also available as individual sets with part number
060814 - XXXXXX, where XXXXXX is the UNS alloy number.
Table 1
All elements are furnished as machined unless otherwise specified.
Exceptions are Mild Steel which are vacuum annealed.
Model
6080
6080
Retrievable High Pressure Access System Corrater Probe Assembly

Code Order Length
XX.XX Probes are Available in Lengths From 2.75" Minimum to 36" Maximum in " Increments
Code Electrode Alloy: See Table 1
XXXXXX Enter UNS Number: Enter 0 if not required
Code Shield
0
Not Required (Liquids 20 ft/sec Max)
1
High Velocity (Liquids 50 ft/sec Max)
Code Probe Connector
0
S Type With Shrouded Pins (New Type) (1)
1
C Type (Old Type) (1)
06.25
K03005
Note 1: Adapter #028068 for permanent instrumentation and

#028043 for portable instrumentation (new style connector
only).
Adapter #745046 for permanent instrumentation and #060913
for portable instrumentation (old style connector only).
Note 2: Electrodes are packaged separately to avoid damage
to the surface.
Unit Weight: Probe Assembly - 2.75" - 12.00" 3 lbs./1.36 kg.
12.25" - 20.00" 4.5 lbs./2.04 kg.
20.25" - 36.00" 6 lbs./2.72 kg.
EXAMPLE
RECOMMENDED:
An overshot adapter is not
required, but is recommended for
use with the 6080 probe.
It
permits removal and installation of
hollow plug with probe and a steel
pipe plug in place (keeps inside of
Overshot
Adaptor
Hollow
Plug
Probe Adaptors are required to make the cable connection on

the probe which is recessed in the access fitting.
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Bulletin # 440-I
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Copyright RCS, Inc.
CORRATER and CORROTEMP

CORRATER Probe Accessories
Retractable Probe Safety Clamps
CORRATER and CORROTEMP CORRATER
probes are designed for safe installation and
operation in various environments. Where danger of
blowout exists, use of an appropriate safety device
should be considered mandatory. This equipment is
designed and tested for reliability, using established
principles of operation.
Safety Clamps are required at pressures of 100 psi
or greater and at temperatures of +150F or greater.
The clamp provides a secondary back-up lock on
retractable probes in the fully-inserted position, even
during pressure transients.
The attached cable
gauges the extent to which a probe may be retracted
and, if necessary, holds the probe in that position
under rated operating pressures.
The Order Number for the safety clamp assembly for
retractable Models 8012 and 8022 CORRATER

PROBES IS 061431 - Probe Length (18", 24", 30" or
36"). Probe safety clamps are reusable and may be
retrofitted to a probe in the field if required after
retraction of the probe from the system.
Model 60 Access Valve Assembly

The Rohrback Cosasco Systems (RCS) Model 60
Access Valve Assemblies are designed to allow
access to pressurized areas without process shut
down.
The assembly consists of a Thredolet, all thread
nipple, ball valve and a 5" nipple. The 1" full port ball
valve is provided in either a carbon steel or 316
Stainless Steel body, with Polyfill seats and
Viton body seals. All items comply with NACE
standard MR0175 for materials resistant to sulfide
stress cracking.
The
Model
60
Access
Valve
Assembly
accommodates all RCS retractable probes. This
includes CORROSOMETER and CORRATER
probes, Coupon Holder, Injection Tubes, and
Hydrogen Probes
Intrinsic Safety Barriers

instruments and probes are commonly used in areas
where there is a risk of the presence of potentially
explosive gaseous mixtures.
For line powered
instruments and probes in a hazardous location, it is
generally necessary to install INTRINSIC SAFETY
BARRIERS.
These barriers are available as
separate assemblies, or as part of an automated
system.
Safety Barrier
Barrier
Type
RCS Part No.
755
761
095776-755-AC
095776-761-AC
Temperature/Pressure Rating Chart
Model 60 Access Valve Assembly

Quantity Required
per Probe
Corrater
Corrotemp
Corrater
1
2
1
1
Automatic instruments (such as ICMS Probe

Interface Modules) and safety barriers may be
installed in Division ll (Zone 2 areas) or Division 1
(Zone 0 and Zone 1) in an explosive-proof enclosure
with safety barrier sets. Contact the factory for
further details.
Order Number
Access Valve Assy.
061500-LL
061560-LL
Carbon Steel w/S.S. Trim

316 Stainless Steel
LL = Line Size
High Pressure Probe

Connecting Adaptors
The Model 6080 CORRATER high pressure access

fitting, requires a probe adaptor for connection to
either an instrument or cable, as listed on the back of
this page (connecting adaptor has a probe type B
connector for cable attachment).
Probe Adaptor for Model 6080

Probe
Connector
Type
Portable Probe
Adaptor
for 9000
or Aquamate
028043
060913
S
C
Probe to Instrument Cables

probe to instrument cables are of vital importance
to system performance because of the particularly
low level signals inherent in these corrosion
measurements. Both the correct cable and careful
connection are required for successful operation.
These cables are available in a variety of duties,
suitable for different service conditions.
Fixed Probe
Adaptor All
Automatic
Instruments
028068
745046
STANDARD DUTY CABLE is generally suitable for

plant applications and for routing through conduit,
with a rugged polyurethane outer sheath suitable
for temperatures in the range -50C to +70C.
LIGHT DUTY CABLE is recommended only for light
duty service such as laboratory or similar use
Cable Ordering Information:

Code
CBL2
CBL3
CBL2
Complete Cable Assemblies
Corrater Probe Cable

Corrater Corrotemp Probe Cable
CCode e Probe and Termination
B
Type B Connector
BE
Type B Environmental Connector
Code
Instrument End Termination
0
No Termination (Cut End)
1
Flying Leads (For IS Barriers)
2
D Type Connectors (RCS-8, 9030) (P/N 009280-2 009281-3)
B
Type B Female Connector (9000, 1130, SCA-1) (P/N 032165)
BE
Type B Female Environmental Connector
Code
Cable Type
(1)
0
Standard-Duty Corrater Cable (P/N 001134) for 2-Electrode & (P/N 001135) for 3
Electrode & Corrater Corrotemp

1
Limited-Duty Cable (P/N 001092-3)
(1) (2)
Code
Cable Color
0
Unspecified
(1)
1
Black
(1)
2
Blue
Code
Cable Length
LL
Specify Length Required.
Available in 1 Foot Increments
From 1 to 1500 Feet in a Single Continuous Run
50
Example
1. Standard duty and heavy duty cable is available with blue or black color outer jacket. The Company reserves the right to
use either color cable on a particular order depending upon availability. Color will not be mixed on any order. If a
particular color is required please specify the appropriate dash number as follows:
-1 Black Jacket
-2 Blue Jacket (Identification of Intrinsic Safety Circuits)
If you specify a color as above, pricing is unchanged but delivery may be longer. Contact factory for details.
2. Color option is not available for limited duty cable. It is furnished as grey color.
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Copyright RCS, Inc.
Model CORRATER
Coupons and Electrodes
Features:
Certified Materials
High Quality Surface Finish
Wide Alloy Selection
RCS corrosion coupons are manufactured from

certified materials in a wide range of metals and
alloys. The surfaces of the coupons are free from
scratches, tool marks, pits and other imperfections
that would create measurement errors.
The
coupons are stamped with a unique serial number
with a low stress stamp. Each coupon is packaged
in an envelope treated with VCI (Vapor Corrosion
Inhibitor) which prevents corrosive attack during
shipment and storage.
RCS can also provide coupon cleaning, weighing
and analysis services. The coupon analysis report
shows: 1) the calculated corrosion rate; 2)
commentary on the type of attack; and 3) the density

and depth of pitting.
RCS CORRATER electrodes are manufactured

from certified materials in a wide range of metals
and alloys. A high quality 8-16 RMS surface finish
and machined profile ensures uniform current
density over the entire electrode surface. Electrodes
are packaged in pairs with VCI (Vapor Corrosion
Inhibitor) to prevent corrosive attack prior to use.
New viton O-ring seals are provided with each
electrode.
Electrodes can also be manufactured from special or

customer supplied materials.
Model
WTCR
Description
Water Treatment Coupon Rack
Code
Pipe Size
0
for coupons only
1 for coupons and CORRATER probes

Code
Material
PVC pipe, Max. 150 psi, 140 F
CPVC pipe, Max. 150 psi, 180 F
Stainless Steel, Max. 600 psi (Oil/Gas) 150 psi (steam), 450 F
Code
X
Number of Monitoring Points

1-6 monitoring points
Code
Options
0
1
WTCR
Note:
No Options
Example
1 System has coupon holders with to 1 bushing. Racks include coupon holders.
For CORRATER probe remove coupon and add CORRATER probe with fitting. (Include Nylock fitting on
Model 6112).
Accessories:
CORRATER Probes: Model 6112-1-0-1
Coupon Holders: Model WTCH
Coupons: See Model CORRATER Coupons and Electrodes Datasheet
Electrodes: See Model CORRATER Coupons and Electrodes Datasheet
Other Accessories: Contact RCS Customer Service.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin
# 451-E
Rohrback Cosasco
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model CORRATER
Coupon Holders and

Corrosion Monitoring By-Pass Rack
Features:
Accommodates CORRATER
Probes or Coupons
Convenient Multiple
Monitoring Points
Optional Flow Meter
Many Options Available
RCS Corrosion Monitoring Racks are designed to

accommodate CORRATER probes and/or weight loss
coupons. Standard systems are fabricated from Schedule
80 PVC, CPVC or Stainless Steel. Standard features
include shut off valves, flow meters, and mounting board.
We welcome inquires concerning other options.
Mating coupon holders and CORRATER probes are

available in compatible materials. Refer to CORRATER
PROBE Datasheet for CORRATER
probe ordering
information. See Model CORRATER
Coupons and
Electrodes Datasheet for CORRATER
coupon and
electrode ordering information.
Model
WTCR
Description
Water Treatment Coupon Rack
Code
Pipe Size
0
1 not available for Stainless Steel

Code
Material
PVC pipe, Max. 150 psi, 140 F
CPVC pipe, Max. 150 psi, 180 F
Stainless Steel, Max. 600 psi (Oil/Gas) 150 psi (steam), 450 F
Code
X
Number of Coupon Monitoring Points

1-6 monitoring points
Code
Options
0
1
WTCR
Note:
No Options
Cold water flow indicator
Code Number of FNPT Corrater Monitoring Points
V
0-6 Monitoring Points
Example
Quick disconnect system used for coupons. Racks include coupon holders. Corrater monitoring points include
pipe plug fitting when Corrater probe is not is use. (Include Nylock fitting on Model 6112).
Accessories:
CORRATER Probes: Model 6112-1-0-1
Coupon Holders: Model WTCH
Coupons: See Model CORRATER Coupons and Electrodes Datasheet
Electrodes: See Model CORRATER Coupons and Electrodes Datasheet
Other Accessories: Contact RCS Customer Service.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin
# 451-G
Rohrback Cosasco
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Cosasco
High Pressure System
COSASCO Two-Inch System

Access Fitting Assemblies
Flarweld
Buttweldolet
Socketweld
NPT
Flange
The COSASCO Access Fitting Assembly is the key to the concept of Access under pressure - any time, any place. When
used with a COSASCO Retriever and Service Valve, the Access Fitting Assembly permits safe, easy insertion and retrieval of
corrosion and erosion monitoring systems as well as preventive maintenance devices for injecting inhibitors or for sampling,
etc. while under full operating pressure. RCS offers a variety of options for the Access Fitting Assembly, including Tee-type for
chemical injection, Severe Service with Hastelloy Insert for harsh environments, and Internal ACME threaded for bottom-ofthe-line positions where solids are present. The access fitting consists of the body and a hollow or solid plug assembly. A
protective cover is also available and recommended for all applications.
Features
Mounting Flarweld, Buttweldolet, Socketweld,
NPT, and Flange
Standard Temperature Rating with Viton/Teflon
Seals:
From -15 F (-26 C) Up To +400 F (+204C)
Available Temperature Rating with Optional
Seals:
From -70 F (-56 C) Up To +450 F (+232C)
Pressure Rating 6000 PSI/41.3 MPa Working
Model 56,57, 58 As Flange Rating
Meets NACE MR0175 and MR0103
Canadian Registration (CRN) and Conformity
to Pressure Equipment Directive (PED)
Protective
Cover
Solid Plug
Assembly
Access Fitting
Body
Coupon Holder
Strip Coupons
Standard Model 50
Access Fitting
Standard Access Fitting Assemblies

The Cosasco Access Fitting Body is available in several standard mounting
configurations, including Flarweld, Buttweld, Socketweld, NPT, and Flanged.
Access fitting bodies are available in a wide variety of materials. Typically,
the access fitting body material will be chosen to be compatible with the pipe
or vessel material. See individual data sheet for more details and ordering
information.
Side Tee Access Fitting Assemblies
Standard Model 50 Flarweld
When injection of treatment chemicals or sampling of the process is

required it is preferable to use an access fitting with side tee. They are also
used with sand monitoring probes. Tee fittings incorporate a , , , or
1 NPT threaded outlet on the side of the fitting body, with optional
Socketweld, Buttweld, and Flanged outlet to suit the type of service. The
addition of a tee adds between 1 and 3 inches to the height of the standard
access fitting (5.25) according to the diameter and rating. See individual
data sheet for more details and ordering information.
Internal ACME Threaded (AT) Access Fittings

Assemblies
Model 57 2 ANSI Flanged

with ANSI RF Side Tee
Cosasco ACME Threaded (AT) access fittings have internal female ACME
threads that receive either a solid or hollow male ACME threaded plug. The
ACME Threaded access fittings are advantageous in applications where the
process contains solids and debris. Access Fittings that are mounted
bottom-of-line are especially susceptible to solids getting lodged in the
threads of the plug assembly. ACME threads have courser threads with a
larger pitch and a narrower angle than standard v-threads. This helps
prevent the plug assembly from getting jammed in the access fitting due to
debris caught in between the threads. See individual data sheet for more
details and ordering information.
Severe Service (CR) Access Fitting Assemblies
Model 50 with Internal

ACME Threads (AT)
Cosasco Severe Service (CR) Access Fittings have a patented corrosion

resistant insert to withstand severe applications. By using an insert made of
Hastelloy C276, the seal seat areas and threads are protected from
corrosion damage. Hastelloy C276 is a strong passive film forming
material. Consequently, as a cathode in a galvanic cell, it tends to pass very
little current. This tendency and the large anode-to-cathode area ratio
eliminate galvanic corrosion. See individual data sheet for more details and
ordering information.
Model 50 with
Hastelloy C276 Insert (CR)

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Bulletin # 625
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model 50

Access Fitting
Assemblies
The COSASCO Access Fitting
Assembly consists of two major parts:
(1) the Body; and (2) the Plug
Assembly. An optional protective cover
is also available and recommended for
most applications. Optional side tee
configurations are also available when
chemical injection or fluid sampling are
required.
Body
Style
(Non Tee)
1/4 Tee
1/2 Tee
3/4 Tee
1 Tee
Weight
lbs.
6.5
6.5
7.0
7.0
7.75
Height
Inches
5.25
5.25
6.25
6.25
7.25
Specifications:
Mounting Flarweld with Integral Branch Reinforcement per
ASME B31.3
Standard Temperature Rating with Viton/Teflon Seals:
From -15 F (-26 C) Up To +400 F (+204C)
Available Temperature Rating with Optional Seals:
From -70 F (-56 C) Up To +450 F (+232C)
Available with ACME Threaded and Severe Service Internal
Configurations
Optional NPT, Flanged, Socketweld, and Buttweld Tee Connection
Canadian Registration (CRN) and Conformity to Pressure
Equipment Directive (PED)
The COSASCO Access Fitting Assembly is the key to the concept of Access under pressure any time,
any place. When used with a COSASCO Retriever and Service Valve, the Access Fitting Assembly
permits safe, easy insertion and retrieval of corrosion and erosion monitoring systems as well as preventive
maintenance devices for injecting inhibitors or for sampling, etc. while under full operating pressure. The
Flarweld type Access Fitting is designed to be welded directly to the pipe or vessel. The fitting incorporates
a radius to match the curvature of the pipe or vessel, with a maximum 1/16 weld gap. It also incorporates a
thick body to provide adequate branch reinforcement area to help strengthen the weld joint. It is the most
popular type of mounting configuration.
Model
50
50AT
50CR
High Pressure Access Fitting Assembly

Flarweld Mounting
Flarweld Mounting Acme Threaded
Flarweld Mounting Severe Service
Code Plug Assembly Enter code for plug type from options below
Alloy Matl (2nd Digit)
Packing Seal (3rd Digit)
Type (1st Digit)
0 Not Req.
0 Not Req.
0 Not Req.
1 Solid
1 316 Stainless Steel
1 Viton O-Ring Teflon Primary Packing
* -15 to 400 F (-26 to 204C)
2 Hollow
2 316L Stainless Steel
2 Ethylene Propylene O-Ring Vespel Primary Packing
*-70 to 250F (-56 to 121C)
3 Hastelloy C-276
3 Kalrez O-Ring Vespel Primary Packing
* -15 to 450F (-26 to 232C)
XXX
4 Nitronic 60
4 No O-Ring Nitronic 60 Primary Packing
* -50 to 450F (-45 to 232C)
6 Inconel 625
5 Hydrin O-Ring Teflon Primary Packing
* -40 to 275F (-40 to 135C)
7 2205 Duplex SS
6 Nitrile O-Ring Teflon Primary Packing
* -30 to 250F (-35 to 121C)
7 Ethylene Propylene O-Ring, Teflon Primary Packing
* -70 to 250F (-56 to 121C)
8 EDR Viton O-Ring Teflon Primary Packing
*-15 to 400 F (-26 to 204C)
9 Kalrez O-Ring Teflon Primary Packing
*-15 to 450 F (-26 to 232C)
Code Side Tee Size
Non-Tee
0
1/4 Tee
1
1/2 Tee
2
3/4 Tee
3
1 Tee
4
Code
Optional Side Tee Configuration (omit for standard NPT)
SW
Socketweld Tee
FL71
150# RF
FL72
300# RF
FL73
4/600# RF
FL74
9/1500# RF
FL75
2500# RF
FL41
300# RJ
FL42
4/600# RJ
FL43
9/1500# RJ
FL44
2500# RJ
BW40
Schedule 40 (Standard) Buttweld Tee
BW80
Schedule 80 (Extra Strong) Buttweld Tee
BW160
Schedule 160 (Not applicable for ) Buttweld Tee
BWXX
Schedule XX (Double Extra Strong) (Not applicable for ) Buttweld Tee
Code
Pipeline Size
2
02
3
03
4
04
6
06
8-10
10
12-18
18
20-36
36
Flat
FL
Code
Body Material
ASTM A105 Carbon Steel
K03504
ASTM A350 LF2 Carbon Steel
K03011
S31600
Duplex Stainless Steel (Nitronic 60 Plug Recommended)
S31803
Code
Thread Protector
Not required
0
Heavy Protective Cover Without Hole P/N 122734
1
Heavy Protective Cover With Hole P/N 122732
2
Polycarbonate Cover Without Hole P/N 206436
5
Polycarbonate Cover With Hole P/N 206435
6
Pressure Retaining Cover with Bleed Valve & Pressure Gauge P/N 740090
10
Pressure Retaining Cover With Bleed Valve, Pressure Gauge and NPT Center
Hole for Standard Probe Adapter P/N 740093
11
Pressure Retaining Cover With Bleed Valve, Pressure Gauge and Center Hole for
High Pressure Probe Adapter P/N 740095
12
50
111
1
FL71
* Nominal Temperature Range
02
K03504
Example

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US Toll Free: 800-635-6898
Bulletin # 600-N
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model
52

The
COSASCO
Access
Fitting
required.
Body Style
(Non Tee)
" Tee
" Tee
" Tee
1" Tee
Weight
lbs.
4.5
5.5
7.75
7.75
7.75
Body Height with

Height Weldolet
Inches
Inches
4.00
6.25
5.00
7.25
6.00
8.25
6.00
8.25
6.00
8.25
Specifications:
Mounting Weldolet, 2" Sch. 160
From -15 F (-26 C) Up To +400 F (+204C)
From -70 F (-56 C) Up To +450 F (+232C)
Available in Tee-Type, ACME Threaded, and Severe Service
Optional NPT, Flanged, Socketweld, and Buttweld Tee
Connection
The COSASCO Access Fitting Assembly is the key to the concept of Access under pressure - any time,
any place. When used with a COSASCO Retriever and Service Valve, the Access Fitting Assembly permits
safe, easy insertion and retrieval of corrosion and erosion monitoring systems as well as preventive
maintenance devices for injecting inhibitors or for sampling, etc. while under full operating pressure. The
model 52 Buttweld (aka. Buttweldolet) fitting is designed to be buttwelded directly to a 2 schedule 160 pipe
end. Possible configurations include welding to an industry standard Weldolet fitting, which is then welded
to a pipe or vessel, or welding to a 2 schedule 160 buttweld Tee.
Model High Pressure Access Fitting Assembly
52
ButtWeldolet
52CR
ButtWeldolet Severe Service
52AT
ButtWeldolet ACME Threaded

Code
Plug Assembly- Enter Code For Plug Type From Options Below
Type - 1ST Digit
0 Not Required
Alloy Material - 2ND Digit

0 Not Required
Packing Seal - 3RD Digit

0 Not Required
Solid
316 Stainless Steel
Hollow
316L Stainless Steel
Hastelloy, C-276
Nitronic 60
Inconel 625
2205 Duplex
Stainless Steel
XXX
7
8
9
Code
0
1
2
3
4
52
111
Viton O-Ring Teflon Primary Packing

* -15 to 400 F (-26 to 204C)
Ethylene Propylene O-Ring Vespel Primary Packing
*-70 to 250F (-56 to 121C)
Kalrez O-Ring Vespel Primary Packing
* -15 to 450F (-26 to 232C)
No O-Ring Nitronic 60 Primary Packing
* -50 to 450F (-45 to 232C)
Hydrin O-Ring Teflon Primary Packing
* -40 to 275F (-40 to 135C)
Nitrile O-Ring Teflon Primary Packing
* -30 to 250F (-35 to 121C)
Ethylene Propylene O-Ring, Teflon Primary Packing
* -70 to 250F (-56 to 121C)
EDR Viton O-Ring Teflon Primary Packing
*-15 to 400 F (-26 to 204C)
Kalrez O-Ring Teflon Primary Packing
*-15 to 450 F (-26 to 232C)
Side Tee Size

Non-Tee
Tee
Tee
Tee
1" Tee
Code Optional Side Tee Configuration (omit for standard NPT)
Socketweld Tee
SW
150# RF
FL71
300# RF
FL72
4/600# RF
FL73
9/1500# RF
FL74
2500# RF
FL75
300# RJ
FL41
4/600# RJ
FL42
9/1500# RJ
FL43
2500# RJ
FL44
BW40 Schedule 40 (Standard) Buttweld Tee
BW80 Schedule 80 (Extra Strong) Buttweld Tee
BW160 Schedule 160 (Not applicable for ) Buttweld Tee
BWXX Schedule XX (Double Extra Strong) (Not applicable for ) Buttweld Tee
Code Body Material
K03504 ASTM A105 Carbon Steel
K03011 ASTM A350 LF2 Carbon Steel
S31600 AISI 316 Stainless Steel
S31803 Duplex Stainless Steel
Code Thread Protector
0
Not Required
1
2
5
6
10
Pressure Retaining Cover With Bleed Valve and Pressure Gauge P/N 740090
11
Pressure Retaining Cover With Bleed Valve, Pressure Gauge and NPT Center Hole for
Standard Probe Adapter P/N 740093
12
Pressure Retaining Cover With Bleed Valve, Pressure Gauge and Center Hole for High Pressure
Probe Adapter P/N 740095
FL71
K03504

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 601-O
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model 53
Assembly. An optional protective
cover
is
also
available
and
recommended for most applications.
Optional side tee configurations are
also available when chemical injection
or fluid sampling are required.
Body Style
(Non Tee)
" Tee
" Tee
" Tee
1" Tee
Weight
Height
lbs.
4.5
4.5
6.0
6.5
7.0
Inches
6.25
6.25
7.25
7.25
8.25
Height is shown for NPT with Joined

Sockolet.
Specifications:
Mounting Socketweld
From -15 F (-26 C) Up To +400 F (+204C)
From -70 F (-56 C) Up To +450 F (+232C)
Configurations
The COSASCO Access Fitting Assembly is the key to the concept of Access under pressure - anytime,
maintenance devices for injecting inhibitors or for sampling, etc. while under full operation pressure. The
model 53 Socketweld fitting is designed to be socket welded directly to a 2 socket end. Possible
configurations include welding to an industry standard Sockolet fitting, which is then welded to a pipe or
vessel, or welding to a 2 schedule 160 socket weld Tee.
53
Socketweld
53CR
Socketweld Severe Service
53AT
Socketweld ACME Threaded

Code
Plug Assembly- Enter Code For Plug Type From Options Below
Type - 1ST Digit
0 Not Required

0 Not Required

0 Not Required
Solid
316 Stainless Steel
Hollow
Hastelloy, C-276
Nitronic 60
Inconel 625
2205 Duplex
Stainless Steel
XXX
7
8
9
Code
0
1
2
3
4
53
111

* -15 to 400 F (-26 to 204C)
*-70 to 250F (-56 to 121C)
* -15 to 450F (-26 to 232C)
* -50 to 450F (-45 to 232C)
* -40 to 275F (-40 to 135C)
* -30 to 250F (-35 to 121C)
* -70 to 250F (-56 to 121C)
*-15 to 400 F (-26 to 204C)
*-15 to 450 F (-26 to 232C)
Side Tee Size

Non-Tee
Tee
Tee
Tee
1" Tee
Socketweld Tee
SW
150# RF
FL71
300# RF
FL72
4/600# RF
FL73
9/1500# RF
FL74
2500# RF
FL75
300# RJ
FL41
4/600# RJ
FL42
9/1500# RJ
FL43
2500# RJ
FL44
Code Body Material
0
Not Required
1
2
5
6
10
11
12
FL71
K03504

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 602-O
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model 54

Assembly consists of two major
parts: (1) the Body; and (2) the Plug
cover is also available and
Optional side tee configurations are
also available when chemical
injection or fluid sampling are
required.
Body Style
(Non Tee)
" Tee
" Tee
" Tee
1" Tee
Weight
Height
lbs.
4.25
4.25
5.50
6.25
6.50
Inches
6.25
6.25
7.25
7.25
8.25
Height is shown for NPT with Joined

Threadolet
Specifications:
Mounting NPT
From -15 F (-26 C) Up To +400 F (+204C)
From -70 F (-56 C) Up To +450 F (+232C)
Configurations
maintenance devices for injecting inhibitors or for sampling, etc. while under full operation pressure.
54
54CR
54AT
NPT
NPT Severe Service
NPT ACME Threaded
Code Plug Assembly- Enter Code For Plug Type From Options Below
Type - 1ST Digit
0 Not Required

0 Not Required

0 Not Required
Solid
316 Stainless Steel
Hollow
Hastelloy, C-276
Nitronic 60
Inconel 625
2205 Duplex
Stainless Steel
XXX
7
8
9
Code
0
1
2
3
4

* -15 to 400 F (-26 to 204C)
*-70 to 250F (-56 to 121C)
* -15 to 450F (-26 to 232C)
* -50 to 450F (-45 to 232C)
* -40 to 275F (-40 to 135C)
* -30 to 250F (-35 to 121C)
* -70 to 250F (-56 to 121C)
*-15 to 400 F (-26 to 204C)
*-15 to 450 F (-26 to 232C)
Side Tee Size

Non-Tee
Tee
Tee
Tee
1" Tee
Socketweld Tee
SW
150# RF
FL71
300# RF
FL72
4/600# RF
FL73
9/1500# RF
FL74
2500# RF
FL75
300# RJ
FL41
4/600# RJ
FL42
9/1500# RJ
FL43
2500# RJ
FL44
Code Body Material
0
Not Required
1
2
5
6
10
11
12
54
111
1
FL71
K03504

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 603-O
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model
56

The COSASCO Access Fitting Assembly
consists of two major parts: (1) the Body;
and (2) the Plug Assembly. An optional
protective cover is also available and
Optional side tee configurations are also
available when chemical injection or fluid
sampling are required.
Style
(NON TEE)
TEE
TEE
TEE
1" TEE
Flange Size
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
Height
5.25
5.25
6.25
6.25
6.25
5.25
5.25
6.25
6.25
6.25
7.25
7.25
7.25
8.25
8.25
7.25
7.25
7.25
8.25
8.25
7.25
7.25
7.25
8.25
8.25
Weight Lbs.
10.50
11.50
15.25
30.75
40.00
9.5
11.5
12.75
25.75
40.2
10.0
11.75
13.00
26.00
40.50
10.0
12.0
13.0
26.25
40.50
10.5
12.0
13.0
26.5
40.75
Specifications:
Mounting 2" ANSI Flange RJ
From -15 F (-26 C) Up To +400 F (+204C)
From -70 F (-56 C) Up To +450 F (+232C)
Pressure Rating As Flange Size
Configurations
Canadian Registration (CRN) and Conformity to Pressure Equipment
Directive (PED)
The COSASCO Access Fitting Assembly is the key to the concept of Access under pressure any time, any
place. When used with a COSASCO Retriever and Service Valve, the Access Fitting Assembly permits safe,
easy insertion and retrieval of corrosion and erosion monitoring systems as well as preventive maintenance
devices for injecting inhibitors or for sampling, etc. while under full operation pressure.
56 2" ANSI RJ Flange
56CR 2" ANSI RJ Flange Severe Service
56AT 2ANSI RJ Flange ACME Threaded
Type - 1ST Digit
0 Not Required
0 Not Required
0 Not Required
1 Solid
1 316/316L Stainless Steel
* -15 to 400 F (-26 to 204C)
2 Hollow
3 Hastelloy, C-276
*-70 to 250F (-56 to 121C)
XXX
4 Nitronic 60
* -15 to 450F (-26 to 232C)
6 Inconel 625
* -50 to 450F (-45 to 232C)
2205 Duplex
7
Stainless Steel
* -40 to 275F (-40 to 135C)
* -30 to 250F (-35 to 121C)
* -70 to 250F (-56 to 121C)
*-15 to 400 F (-26 to 204C)
*-15 to 450 F (-26 to 232C)
Code Tee Size
0
Non-Tee
1
Tee
2
Tee
3
Tee
4
1" Tee
SW Socketweld Tee
FL71 150# RF
FL72 300# RF
FL73 4/600# RF
FL74 9/1500# RF
FL75 2500# RF
FL40 150# RJ
FL41 300# RJ
FL42 4/600# RJ
FL43 9/1500# RJ
FL44 2500# RJ
Code Flange Size
40 2" 150# RJ
41 2" 300# RJ
42 2" 4/600# RJ
43 2" 9/1500# RJ
44 2" 2500#
Code Body Material
S31803 2205 Duplex Stainless Steel
0
Not Required
1
2
5
6
10 Pressure Retaining Cover With Bleed Valve and Pressure Gauge P/N 740090
11 Pressure Retaining Cover With Bleed Valve, Pressure Gauge and NPT Center Hole for Standard
Adapter P/N 740093
12 Pressure Retaining Cover With Bleed Valve, Pressure Gauge and Center Hole for High Pressure
56
111
FL71
40 K03504
1
Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 610-N
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model 57

cover
is
also
available
and
STYLE
(NON TEE)
TEE
TEE
TEE
1" TEE
Flange
Size
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
Height
5.25
5.25
6.25
6.25
6.25
5.25
5.25
6.25
6.25
6.25
7.25
7.25
7.25
8.25
8.25
7.25
7.25
7.25
8.25
8.25
7.25
7.25
7.25
8.25
8.25
Weight
Lbs.
10.50
11.50
15.25
30.75
40.00
9.5
11.5
12.75
25.75
40.2
10.0
11.75
13.00
26.00
40.50
10.0
12.0
13.0
26.25
40.50
10.5
12.0
13.0
26.5
40.75
Specifications:
Mounting 2" ANSI Flange RF
From -15 F (-26 C) Up To +400 F (+204C)
From -70 F (-56 C) Up To +450 F (+232C)
Configurations
Directive (PED)
any place. When used with a COSASCO Retriever and Service Valve, the Access Fitting Assembly permits
safe, easy insertion and retrieval of corrosion and erosion monitoring systems as well as preventive
maintenance devices for injecting inhibitors or for sampling, etc. while under full operation pressure.
Model
57
57CR
57AT

2" ANSI RF Flange
2" ANSI RF Flange Severe Service
2 ANSI RF Flange ACME Threaded
Type - 1ST Digit
0 Not Required
0 Not Required
0 Not Required
1 Solid
1 316/316L Stainless
Steel
* -15 to 400 F (-26 to 204C)
2 Hollow
3 Hastelloy, C-276
*-70 to 250F (-56 to 121C)
XXX
4 Nitronic 60
* -15 to 450F (-26 to 232C)
6 Inconel 625
* -50 to 450F (-45 to 232C)
7 2205 Duplex
Stainless Steel
* -40 to 275F (-40 to 135C)
* -30 to 250F (-35 to 121C)
* -70 to 250F (-56 to 121C)
*-15 to 400 F (-26 to 204C)
*-15 to 450 F (-26 to 232C)
Code Tee Size
0
Non-Tee
1
Tee
2
Tee
3
Tee
4
1" Tee
Socketweld Tee
SW
FL71 150# RF
FL72 300# RF
FL73 4/600# RF
FL74 9/1500# RF
FL75 2500# RF
FL40 150# RJ
FL41 300# RJ
FL42 4/600# RJ
FL43 9/1500# RJ
FL44 2500# RJ
Code Flange Size
71
2" - 150#
72
2" - 300#
73
2" - 4/600#
74
2" - 9/1500#
75
2" - 2500#
Code Body Material
Code
Thread Protector
0
Not Required
1
2
5
6
10
11
Pressure Retaining Cover With Bleed Valve, Pressure Gauge and NPT Center Hole
for Standard Probe Adapter P/N 740093
12
Pressure Retaining Cover With Bleed Valve, Pressure Gauge and Center Hole for High
Pressure Probe Adapter P/N 740095
57
111
1
FL74
71
K03504
Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 611-R
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model 58

The
COSASCO
Access
Fitting
required.
Flange
Size
Height
STYLE
Weight
Lbs.
(NON TEE)
2000
3/5000
6.25
6.25
15.25
30.75
10000
6.25
40.00
2000
3/5000
6.25
6.25
15.75
31.00
10000
6.25
40.50
2000
3/5000
7.25
8.25
18.00
38.00
10000
8.25
45.50
2000
3/5000
7.25
8.25
18.00
38.00
10000
8.25
45.50
2000
3/5000
7.25
8.25
18.00
38.00
10000
8.25
45.50
TEE
TEE
TEE
1" TEE
Specifications:
Mounting 2-1/16" API Flange RJ
From -15 F (-26 C) Up To +400 F (+204C)
From -70 F (-56 C) Up To +450 F (+232C)
Configurations
Directive (PED)
The COSASCO Access Fitting Assembly is the key to the concept of Access under pressure any time, any
place. When used with a COSASCO Retriever and Service Valve, the Access Fitting Assembly permits safe,
easy insertion and retrieval of corrosion and erosion monitoring systems as well as preventive maintenance
devices for injecting inhibitors or for sampling, etc. while under full operation pressure.
Model
58
58CR
58AT
58

2 1/16 API RJ Flange
2 1/16 API RJ Flange Severe Service
2 1/16 API RJ Flange ACME Threaded
Alloy Material - 2ND
Type - 1ST Digit
Digit
0 Not Required
0 Not Required
0
Not Required
1 Solid
1 316/316L
1
Stainless Steel
* -15 to 400 F (-26 to 204C)
2 Hollow
3 Hastelloy, C-276
2
*-70 to 250F (-56 to 121C)
XXX
4 Nitronic 60
3
* -15 to 450F (-26 to 232C)
6 Inconel 625
4
* -50 to 450F (-45 to 232C)
7 2205 Duplex
5
Stainless Steel
* -40 to 275F (-40 to 135C)
6
* -30 to 250F (-35 to 121C)
7
* -70 to 250F (-56 to 121C)
8
*-15 to 400 F (-26 to 204C)
9
*-15 to 450 F (-26 to 232C)
Code
Tee Size
0
Non-Tee
1
Tee
2
Tee
3
Tee
4
1" Tee
SW Socketweld Tee
FL36 2000# RJ
FL37 3/5000# RJ
FL38 10000# RJ
Code Flange Size
36
2 1/16" 2000# RJ
37
2 1/16 3/5000# RJ
38
2 1/16- 10000# RJ
Code Body Material
G41300 AISI 4130 Carbon Steel
0 Not Required
1 Heavy Protective Cover Without Hole P/N 122734
2 Heavy Protective Cover With Hole P/N 122732
5 Polycarbonate Cover Without Hole P/N 206436
6 Polycarbonate Cover With Hole P/N 206435
10 Pressure Retaining Cover with Bleed Valve and Pressure Gauge P/N 740090
11 Pressure Retaining Cover with Bleed Valve, Pressure Gauge and NPT Center Hole for
12 Pressure Retaining Cover with Bleed Valve, Pressure Gauge and Center Hole for High
Pressure Probe P/N 740095
111
FL37
37
G41300
Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 612-T
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

Internal ACME Threaded
Flarweld
Buttweldolet
Socketweld
NPT
Flange
Features:
Internal ACME threads
Especially Ideal for Bottom-Of-Line Positions Where Solids
or Debris are Present

Available on any Model Access Fitting
Optional NPT, Flanged, Socketweld, and Buttweld Tee
Connection
The COSASCO Access Fitting Assembly is the key to the concept of Access under pressure - any
time, any place. When used with a COSASCO Retriever and Service Valve, the Access Fitting
Assembly permits safe, easy insertion and retrieval of corrosion and erosion monitoring systems as well
as preventive maintenance devices for injecting inhibitors or for sampling, etc. while under full operating
pressure. Cosasco ACME Threaded access fittings have internal female ACME Thread that receives
either a solid or hollow male ACME threaded plug. The ACME threaded access fittings are
advantageous in applications where the process contains solids and debris. Access Fittings that are
mounted bottom-of-line are especially susceptible to solids getting lodged in the threads of the plug
assembly. ACME threads have courser threads with a larger pitch and a narrower angle than standard
v-threads, preventing the plug assembly from getting jammed in the access fitting due to debris getting
caught in between the threads.
To order, simply add the suffix AT after the two digit access fitting model number. All other options for the particular access
fitting are available. See the individual data sheets for the access fitting type desired, including Flarweld, Buttweldolet,
Socketweld, NPT, and Flange Mounted options.
Example: A typical ACME Threaded, access fitting, flarweld mount model number would be:
50AT-111-0-10-K03011-1
Internal ACME Threads
Access Fitting with Internal ACME Threads

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 624
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

Severe Service Access Fitting Assemblies
Flarweld
Buttweldolet
Socketweld
NPT
Flange
Features:
Corrosion Resistant Hastelloy Threads and Seal Seat Areas

Vessel Compatible Body Material for Welding Compatibility
Especially Ideal for Bottom-Of-Line Positions
Design Virtually Eliminates Galvanic Corrosion
Available on any Model Access Fitting, any Tee Size
Compatible with all Existing Equipment
Access fitting materials are chosen primarily for

compatibility with the vessel material on which they are
installed. In corrosive environments, this subjects the seal
seat areas and the threads to the same corrosive
environment as the vessel. After years of service, these
areas may corrode and present a potentially unsafe
situation. This is especially common on bottom-of-line
installations.
To address this problem, Rohrback
Cosasco Systems has developed a line
of patented corrosion resistant access
fittings. By using an insert made of
Hastelloy C276, the seal seat areas
and threads are protected from
corrosion damage. Hastelloy C276 is a
strong passive film forming material.
Consequently, as a cathode in a galvanic cell, it tends to

pass very little current. This tendency and the large anodeto-cathode area ratio eliminate galvanic corrosion.
These fittings were subjected to rigorous independent
testing by a major Middle East oil company and their test
results proved the merits of this design. During the test, the
pipe incurred a high rate of pitting and general corrosion,
while the corrosion resistant COSASCO fitting incurred no

significant corrosion damage. This oil company saw that
the Hastelloy C276 sealing surfaces and threads
protected the access fittings from virtually all oil field
environments. The company concluded that these severe
service access fittings should have a service life which
extends far beyond the life of any carbon steel pipes in
which they are installed.
Patented CR Fitting with Highly

Corrosion Resistant Alloy Insert
To order, simply add the suffix CR after the two digit access fitting model number. All other options for the particular access
fitting are available. See the individual data sheet for the access fitting desired.
Example: A typical severe service, corrosion resistant access fitting, flarweld mount model number would be:
50CR-111-0-10-K03011-1
U.S. Patent Number 5,653,477 and other international patents applied for.
Hastelloy is a registered trademark of Haynes International.

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Bulletin # 621-E
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Copyright RCS, Inc.

Side Tee Access Fitting Assemblies
For Chemical Injection and Sampling
NPT Side Tee
Flanged Side Tee
Socketweld Side Tee
Specifications:
NPT (Std), Socketweld, Buttweld, and Flanged Tee Connections
Mounting Flareweld, Buttweld, Socketweld, NPT, and Flanged
From -15 F (-26 C) Up To +400 F (+204C)
From -70 F (-56 C) Up To +450 F (+232C)
Model 56,57, 58 As Flange Rating
Chemical Injection is one of the most practical preventive
maintenance methods for minimizing or controlling
corrosion in pipelines, vessels, etc..
While corrosion inhibition is a complex technology and is
under constant study and development, it is an effective
means of corrosion control. Using the COSASCO
Injection System for easy, reliable access, inhibitors can
be injected with safety and simplicity while under full
operating pressure. When injection of treatment chemicals
or sampling of the process is required it is preferable to
use an access fitting with side tee. Tee fittings incorporate

a , , , or 1 NPT threaded outlet on the side of the
fitting body, with optional Socketweld, Buttweld, and
Flanged outlet to suit the type of service. If needed, the
side tee connection can be closed off with a pipe plug,
allowing probes/devices that would normally be used with
a non-tee-type access fitting to be used with a tee-type
access fitting. The addition of a tee adds between 1 and 3
inches to the height of the standard access fitting (5-14)
according to the tee size and type.
Solid Plug Assembly
Heavy Protective Cover
Nipple
Access Fitting Body
w/NPT Side Tee
Connection
Shut-off Valve
Injection/
Sampling
Nut
Injection/
Sampling
Tube
Typical Cosasco Side Tee Access Fitting Assembly
To order, you will need to specify the side tee size and configuration (See below for reference complete ordering tables are
available on Model 50-58 data sheets). All other options for the particular access fitting are available. See the individual data
sheets for the access fitting type desired, including Flarweld, Buttweldolet, Socketweld, NPT, and Flange Mounted options. For
the internals (injection nuts, tube, nozzles, etc.) see our Model 63 data sheet.
Example: A typical Access Fitting with a , 300#RF side tee configuration, Model 50 flarweld mount number would be:
50-111-2-FL72-10-K03011-1
Code
0
1
2
3
4
Code
SW
FL71
FL72
FL73
FL74
FL75
FL41
FL42
FL43
FL44
BW40
BW80
BW160
BWXX
Side Tee Size

Non-Tee
1/4 Tee
1/2 Tee
3/4 Tee
1 Tee
Optional Side Tee Configuration (omit for standard NPT)
Socketweld Tee
150# RF
300# RF
4/600# RF
9/1500# RF
2500# RF
300# RJ
4/600# RJ
9/1500# RJ
2500# RJ
Schedule 40 (Standard) Buttweld Tee
Schedule 80 (Extra Strong) Buttweld Tee
Schedule 160 (Not applicable for ) Buttweld Tee
Schedule XX (Double Extra Strong) (Not applicable for ) Buttweld Tee

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Bulletin # 626A
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Copyright RCS, Inc.

Protective Covers
Protective covers thread onto the external thread of
the access fitting body. They protect the external
thread and external seal area on the access fitting
body from damage. For maximum protection and
safety, a wide range of protective covers are offered,
from lightweight polycarbonate to high pressure
retaining, carbon steel with pressure gauge and
bleed valve.
High Pressure
Probe Adapter
Bleed Valve
Pressure Gauge
4.50 in.
O Ring
4.00 in.
High Pressure Retaining Covers

Cosasco high pressure retaining covers with
pressure gauge and bleed valve offer both protection
and an extra layer of safety with a pressure rating of
up to 10,000 PSI. A viton o-ring creates a tight seal
retaining any pressure that may leak from the access
fitting. The bleed valve allows any pressure
accumulation to be released prior to the cover being
backed off. The pressure gauge is used to indicate if
there is any pressure accumulation due to leakage.
Heavy Duty Covers
Cosasco heavy duty covers are non-pressure
retaining, carbon steel covers for use in areas where
damage and impact is high and extra protection of
the access fitting is required.
Light Duty Covers
Cosasco light duty covers are non-pressure
retaining, polycarbonate covers for use in areas
where damage is not likely to occur. These are a
lighter duty alternative to the standard steel cover.
High Pressure Retaining Cover

(10,000 PSI max.) with and without hole
Heavy Duty Cover

with and without hole
Light Duty Cover

with and without hole

PART
PART
NO.
MATERIAL
DESCRIPTION
PRESSURE RETAINING COVER WITH
BLEED VALVE, PRESSURE GAUGE
10,000 PSI max.
A pressure retaining steel cover with an integral
bleed valve and pressure gauge. For use with
devices that do not require routine access to the
plug assembly (such as coupon holders).
BLEED VALVE, PRESSURE GAUGE AND
NPT CENTER HOLE FOR STANDARD
PROBE ADAPTER
10,000 PSI max.
bleed valve and pressure gauge. This cover has
a NPT in the top of the cover to
accommodate a standard (2500 PSI) pressure
retaining Probe Adapter
CENTER HOLE FOR HIGH PRESSURE
PROBE ADAPTER
10,000 PSI max.
center hole in the top of the cover to
accommodate a high pressure(10,000 PSI)
HEIGHT DIAMETER
Inch cm Inch cm
WEIGHT
lb. kg
4.50
11.4
4.00
10.2
7.75
3.52
4.50
11.4
4.00
10.2
7.60
3.45
4.50
11.4
4.00
10.2
7.50
3.40
740090
Carbon Steel
740093
Carbon Steel
740095
Carbon Steel
122734
Carbon Steel
PROTECTIVE COVER WITHOUT HOLE

A non-pressure retaining steel cover for use
with devices that do not require routine access
to the plug assembly (such as coupon holders).
3.75
9.5
3.25
8.3
2.5
1.59
Carbon Steel
PROTECTIVE COVER WITH HOLE

A non-pressure retaining steel cover with an
access hole on the top for use with devices that
require routine access to the plug assembly
(such as corrosion monitoring probes).
2.25
5.7
3.25
8.3
2.0
0.91
Polycarbonate

A non-pressure retaining polycarbonate cover
for use with devices that do not require routine
access to the plug assembly (such as coupon
holders). This is a lighter duty alternative to the
standard steel cover.
3.6
9.0
3.5
8.9
0.50
0.22
Polycarbonate

A non-pressure retaining polycarbonate cover
with an access hole on the top for use with
devices that require routine access to the plug
assembly (such as corrosion monitoring
probes). This is a lighter duty alternative to the
standard steel cover.
2.3
5.7
3.5
8.9
0.40
0.18
122732
206436
206435

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Bulletin #623
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Copyright RCS, Inc.
COSASCO
Re-Facer Tool
Features:
Restores Access Fitting sealing face to new condition in a
matter of minutes
Machine quickly splits to mount around outside diameter of
Access Fitting
Cuts and bevels surface area of Access Fitting up to 0.020
including carbon steel and its alloys and Hastelloy materials
Feed system offers low clearance operation with precise feed
for controlled cutting
Low friction adjustable bearing system provides maximum
stability and extended machine life.
The Cosasco Re-Facer Tool provides an

economical alternative to replacing corroded or
damaged Access Fittings. In certain aggressive
environments the sealing face of an access fitting
can become corroded without proper maintenance.
A corroded sealing face can prevent the service
valve from creating a seal with the access fitting
which can result in leakage when service valve is
used. The Re-Facer Tool allows the user to reface
the sealing face of an access fitting to remove any
anomalies and restores the sealing face. This
repairs the access fitting sealing face to an as new

condition without the need of completely replacing
the access fitting.
The ReFacer tool works by rotating the upper ring
of the base assembly around the access fitting. A
threaded star wheel mechanism advances the
cutting tool across the access fitting face as the ring
rotates. A mechanical trip turns the star wheel one
notch on each rotation which moves the tool holder
forward along the track.
Specifications:
System Function: Cuts and removes sealing face of Access Fitting
Cutting Depth: 0.005, 0.010, 0.020
Maximum Cut per Pass: 0.020
Cutting Tool Surface Speed: 30 Surface feet per minute, 2 40sf/m 4
Cutting Time per Pass: 7 Minutes
Drive Options: Pneumatic or electric
Electrical Requirements: 110 Volt - 10amp
Feed Method: Star Wheel
Feed Rate: Fixed @ .0031 per trip
Construction: Alloysteel
Packaging: Heavy Duty Carrying Case
COSASCO Re-Facer Tool shown in operation approximately

half way through cutting cycle.
Access Fitting with cutting depth dimensions
Cosasco Re-Facer Tool
Re-Facer Tool with Cutting Tool Drive Motor (Pneumatic or Electric) and Carrying Case.
P/N 610102

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Bulletin # 661-A
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Copyright RCS, Inc.

Access Fitting Assembly Service Tools
COSASCO Two-Inch System Access Fittings are manufactured
to the highest standards and will last for decades with proper
maintenance and service. RCS has a range of tools made
specifically for servicing all Two-Inch System Access Fittings.
These tools are easy to operate and are compatible with all
COSASCO Two-Inch System Retrievers and Service Valves.
COSASCO 2 Access Fitting
1. COSASCO Re-Facer Tool

The Re-Facer Tool allows the user to reface the sealing face of
an Access Fitting to remove any anomalies and restores the
sealing surface. This repairs the Access Fitting sealing face to an
as new condition without the need of completely replacing the
Access Fitting. See Bulletin No. 661 for further details.
2. Surge Tube Assembly

The Surge Tube Assembly is used for flushing sand, chips and
other debris out of the Access Fitting. It is especially useful for
bottom-of-the-line fittings where debris, etc. tends to collect. The
Surge Tube Assembly is attached to the Service Valve. By
opening the Service Valve quickly the line pressure is used to
force the debris out of the Access Fitting and into the Surge
Tube. Once you close the service valve, you bleed the pressure
off the Surge Tube and remove.
3. Access Fitting Body Seat Reamer

This tool is used to remove rust build-up, scale and/or debris from
the Access Fitting body seat. The Access Fitting body seat is left
with a smooth surface for proper sealing/seating of the plug
assembly. The Reamer is used with the Retriever and Service
Valve. It attaches to the pilot of the Retriever. The Reamer then
extends through the Service Valve and into the Access Fitting.
Using the rotation handle of the Retriever, the Reamer is
continuously rotated until a smooth surface is achieved.
4. Thread Tap Assembly

The Thread Tap Assembly is used to clean debris from threads
or to repair thread damage on the internal threading of the
Access Fitting body. The Thread Tap Assembly is used with the
Retriever and Service Valve. It attaches to the pilot of the
Retriever. Using the rotation handle of the Retriever, the Thread
Tap Assembly is threaded into the Access Fitting body until all
threads have been cleaned and any irregularities removed.
5. Thread Die Assembly

The Thread Die Assembly is used to clean debris and/or repair
damaged threads on the Solid/Hollow Plug body. The
Solid/Hollow Plug body is simply threaded into the Thread Die
Assembly until all threads have been cleaned and any
irregularities removed.
6. Pull Wrench Assembly

The Pull Wrench Assembly is used to clean debris from the
threads on the OD of the Access Fitting Assembly. With the
Solid/Hollow Plug left in place, the Pull Wrench Assembly is
mounted onto the Access Fitting Assembly and turned several
times continuously until all threads have been cleaned and any
debris removed.
Model
COSASCO Re-Facer Tool
Surge Tube Assembly
Access Fitting Body Seat Reamer
Thread Tap Assembly
Thread Die Assembly
Pull Wrench Assembly
Part Number
P/N 610102
P/N 123672
P/N 125125
P/N 125111
P/N 125112
P/N 125056
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Bulletin # 622
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Copyright RCS, Inc.
6200
Strip Coupon Holder
Model
Specifications:
Material 316 S.S.
COSASCO strip holders for the 2" system are used to
suspend either 3" or 6" coupons in the area to be
monitored. Attached to the bottom of the solid plug by
means of a left handed thread, the coupon holder also
serves as a primary packing retainer.
The single tongue of the holder allows use of one or two
coupons, insulated or uninsulated. COSASCO coupon
holders are available in standard sizes from 2.12" to
36.00". All holders are supplied with two sets of mounting
hardware, Part #123567. (Coupon insulation is supplied
with the coupons). Any material and length can be
supplied on special order.
Formulas for sizing the coupons holders are shown. All
holders under 3.25" length are made from one piece in a
non-welded construction. Non-welded holders 3.25" or
above are available.
Coupon
Holder
Sizing
After selecting
the
access fitting with a solid plug, and
knowing pipe or pressure vessel size, determine the
coupon style and the position where it should be located.
Use the formulas below to calculate holder length. If
calculated length is not an even .25" increment, select
next shortest to nearest .25".
Top of the Line Monitoring
Coupon holder positions the effective length of coupon
into pipe vessel.
(A + Pw + Wg) 2 "
Middle of the Line Monitoring
Coupon holder positions of the coupon on either side of
pipe centerline.
(A + 1/2Pd+ Wg) (2 1/2" + 1/2El)
Bottom of the Line Monitoring
Coupon holder positions coupon approximately off
bottom of line.
(A + Pd + Wg) (2 + Pw + El)
WHERE:
A = Length of Access fitting body
Pw = Pipe wall (wall thickness of pipe)
Pd = Pipe diameter (outside diameter of pipe)
El = Effective length of coupon (the portion of the coupon exposed to the
environment, i.e. 3" coupon = 1-5/8", 6" coupon = 4-3/4")
Wg = Weld gap (per weld procedures, 1/16" is normal per ANSI B31.1 1973)
Model
6200
6200N
6200
Strip Coupon Holder

Non-Welded Strip Coupon Holder (Minimum Order Length 3.25 inches)
Code
Order Length
LL.LL Order Length 2.12 36.00
(.12 Increments Under 3, .25 Increments Over 3)
2.50
Unit Weight:
Up to 3 inches
3 - 10 inches
10.25 - 20 inches
20.25 - 36 inches
Example
1 lb./.45 kg.
2 lbs./.90 kg.
3 lbs./1.36 kg.
5 lbs./2.27 kg.
Accessories:
P/N 123567 Mounting Hardware Set
P/N 123999 Coupon Insulation Set

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
ohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878,
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Bulletin # 631-H
Copyright RCS, Inc.
Model 6202

Disc Coupon Holder
Fixed & Adjustable
Specifications:
Material 316 S.S
As one of several methods of corrosion coupon (alloy
specimen) monitoring systems offered by COSASCO,
Disc Coupon Holder Assemblies offer several inherent
advantages. First, there is no need to orient coupons in
relation to product flow direction. Second, they offer more
exposed surface at the pipeline wall surfaces than strip
coupon holder assemblies; and, third, if sized properly,
they can offer a means of corrosion coupon monitoring
and yet allow pigging operations with no interference.
1. THE FIXED DISC COUPON HOLDER
May be sized to position the Disc Coupon at any desired

location within the pipe or vessel.
2.THE ADJUSTABLE DISC COUPON HOLDER ASSEMBLY
Has an adjustable stem threading within an outer support

housing. After determining its desired length, the length
setting is locked into position by a set screw aligned with a
keyway or kerf. The support housing is 2.75" (7 cm) long
and stem travel is from a beginning exposure of 3/8"
(9.5mm) up to 1-3/4" (4.5cm). When used with
COSASCO 5.25" Standard height Access Fitting
mounting end at 3/8" (9.5 mm) into the pipeline OD or wall
and thus can accommodate many pipe wall thicknesses
with flush mount monitoring (up to its extended limit of
travel).
All holders under 3.25" length are made from one piece in our non-welded construction. Nonwelded holders
3.25" or longer are available. All Disc Coupon Holder Assemblies attach to the bottom of the Solid Plug
Assembly of the Access Fitting Assembly by means of a left-hand threaded nut. When attached, they are
securely locked into place by a set screw. The attaching nut replaces the Solid Plug Nut component of the
Solid Plug Assembly and also serves as the primary packing retainer. Coupon attachment is by a single flat
head
machine
screw-type
with
Teflon
insulation.
Fixed Disc Coupon Holder Assembly

Sizing Formula:
NON-FLANGE Access Fitting Assemblies
Flush: (A + Wg + PW) minus (2.815) = Coupon Holder
Length
FLANGE Access Fitting Assemblies

Flush: (A + PW + Fg +MF) minus (2.815) = Coupon
A = Access Fitting Assembly height

Wg = Weld gap (1/16 or 1.6 mm is normal per ANSI
B31.1 1973)
Pw = Pipe wall thickness
PD = Nominal Pipeline OD
IL = Insertion length into pipeline ID
Fg = Flange face-to-face gap
MF = Mating flange dimension from face of flange to OD of
pipe
Holder Length
Adjustable Disc Coupon Holder

Customer adjustable within described parameters.
Model
6202
6202N
Disc Coupon Holder Assembly

Disc Coupon Holder Assembly non-welded (3.25 or longer, fixed type only)
Code
Length Required
XXX
Enter length in inches, for adjustable type enter ADJS
6202
6202
6.00
ADJS
Unit Weight:
Up to 3 inches
3 - 10 inches
10.25 - 20 inches
20.25 - 36 inches
Example
Example
1 lb./.45 kg.
2 lbs./.90 kg.
3 lbs./1.36 kg.
5 lbs./2.27 kg.
Accessories:
Part No.
208620
201766
126285
201767
Description
Disc Coupon Holder Insulation Set Nylon/Teflon consisting of:
Machine Screw-type 1/4-20 x 1.00 SS
Disc Coupon Insulation Washer, .665 OD, .25 ID, .198 thick - Teflon
Washer - Teflon

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Bulletin # 632-H
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Copyright RCS, Inc.
Model 6203

Multiple Disc Coupon Holder
Specifications:
Simultaneously Monitors
Top, Middle, and Bottom of a Pipeline
Material 316 S.S.
Multiple Disc Coupon Monitoring is available for pipes with internal
diameters of 6" or more and is one of several methods of coupon monitoring
offered by Rohrback Cosasco. This configuration has the following
particular advantages:
1) Inherent orientation parallel to flow
2) Greater surface area at a specific level
3) Greater quantity and variety of coupon materials
Permissible per fitting
4) Easier monitoring in stratified or multi phase flow
5) Coupon location in recess area of access fitting for
Monitoring in gas pockets or stagnant areas.
For pipe sizes less that 6" inside diameter, the disc monitoring system which is limited to a single coupon is
recommended. A typical multiple disc coupon holder is shown to the right. The coupon holder attaches to the
bottom of the solid plug body in the access fitting assembly, replacing the nut of the solid plug assembly and also
serving as the primary packing retainer. Attachment of the rod is by means of a left-hand threaded nut which is
locked securely into place on the solid plug body by an Allen head set screw. These materials satisfy the
recommended requirements of NACE standard MR0175 for resistance to sulfide stress cracking (SSC) induced
environments.
The disc coupons are insulated from the holder rod by Nitrile O-rings, and from each other by Delrin spacers. The
spacers also provide spacing of the coupons on the holder rod. The complete spacer and coupon arrangement is
retained on the holder by a single lock nut and insulating washer.
The coupons are each 0.125" thick and insulating spacers are available in 0.0625" steps from 1" (minimum).
The coupon holders are available in 1/8" increments from 8" to 12", 1/4" increments from 12" to 18", 1/2"
increments from 18" to 24", and 1" increments from 24" to 48". Only the actual rod length will accommodate
coupons and spacers. There is a minimum 1" coupon-to-coupon spacing. The nearest coupon position to
bottom of the pipe is 3/4", unless a trap is available adjacent to this position.
GENERAL SIZING
The length of the coupon holder should first be calculated for

a particular application. The formula allows for full pipe
width coverage although it may be shorter if required. On
full width pipe coverage, a 1/4" clearance margin is allowed
to the bottom inside surface of the pipe to prevent the holder
from striking the pipe before the plug assembly seals.
Once the holder length has been chosen, this fixes the
actual rod length (X) available for coupons and spacers.
Any combination may be used, provided the total length of
spacers and coupon thicknesses add up to this (X)
dimension.
1. Holder Sizing:
First calculate the following constant (C):
C = A + Wg (Non Flange Fitting, See Figure 1)
2. Spacer Sizing:
Rod Length (X) =L 1.9375
a.For coupon 1 top-of-line
monitoring:
NOTE: All coupons and spacer
combinations used must add up to
this dimension.
a.
For coupon 1 top-of-line

monitoring:
l1 = C + PW - 3.8125
NOTE: All spacers should be

rounded down to the nearest 1/16.
Full coverage Holder length:

L = C + PD - PW - 2.75
b.
For coupon 2 center-of line monitoring:
12 = C + PD/2-11 - 4.125
NOTE:
A = A/F Body Height
Wg = Weld Gap
PD = Outer Pipe Diameter
MF = Mating Flange Height
Fg = Flange Face to Face Gap
PW = Pipe Wall thickness
Take the calculated length of the next shortest standard
holder length (L) to obtain part number. This is then the
length used for the following sizing formula. If the coupon
holder extends into a trap or fits into any other vessel,
replace(PD - PW) in formula above by the equivalent internal
space available.
c.
For coupon 3 bottom-of-line monitoring:

13 = X - l1 - l2 - 0.375
d.
Final check for 3 coupon holders:

X = l1 + l2 + l3 + 0.375 (3 coupons)
HOW TO ORDER:
Determine the length of coupon-to-coupon insulation
spacers, using the sizing formula. Also, determine the
number of coupon-to-rod o-rod bushings and order
accordingly using the part numbers listed above.
Model
6203
6203
Unit Weight:
Multiple Disc Coupon Holder

Code
Coupon Holder Length - 8.00 Inch to 48.00 Inch
XX.XX
Indicate Length In Inches to Nearest 1/8 Inch
10.50
Example
Up to 3 inches:
3-10 inches:
10.25-20 inches:
20.25-36 inches:
1 lb./.45 kg.
2 lbs./.90 kg.
3 lbs./1.36 kg.
5 lbs./2.27 kg.
Accessories
COUPON-TO-COUPON INSULATION SPACERS
Accessories
625033-LL.LL (Available in 1/16" increments to 1")
COUPON-TO-ROD O-RING BUSHING
Part number 103709 (One(1) required for each coupon
used)

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Bulletin # 633-J
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Copyright RCS, Inc.
6204
Ladder Strip Coupon Holder
Model
Specifications:
Simultaneously Monitors Top,
Middle, and Bottom of a Pipeline
Material 316 S.S.
The COSASCO Ladder Strip Coupon Holder can suspend six strip
coupons (3 pair) from a single access fitting point.
The Coupon Holder has a left-hand threaded nut which attaches it
to the bottom of the COSASCO Solid Plug Assembly and also
serves as a primary packing retainer. Extending from the nut is a
single blade with variously spaced holes for coupon mounting
hardware. All holders are supplied with six sets of mounting
hardware.
Because of space limitations, a minimum length of 10.25 inches
(26.04 cm) is available for three pairs of coupons when used with a
5.25 inch (13.34 cm) Access Fitting Assembly. This minimum length
will monitor an 8 inch nominal OD pipeline, and can also be used
with any longer access fitting assembly by increasing the length
ordered by the additional length over the standard body (5.25" or
13.34").
For nominal pipe sizes less than 8 inches, the COSASCO Strip
Coupon Holder of Multi Disc Coupon Holder Assemblies are
recommended.
Normal field applications are shown with the access fitting located at 0 degrees (12 Oclock) position on the pipeline; however
they can be located at any point. For very critical bottom-of-line monitoring, it is recommended that the COSASCO Strip or
Flush Disc Coupon Holder Assembly be used with the Access Fitting body position located from 90 to 270 degrees (3 to 9
Oclock), or any point in between, including 180 degrees (6 Oclock).
If pipelines with trapes are to be monitored, use the formula shown for coupon holder sizing, and lengthen the
assembly accordingly to assure the size selected does not come in contact with the trap bottom. Note that
bottom coupon placement is flush with the end of the blade.
The COSASCO Access Fitting Assemblies normally used

for coupon monitoring are those with a body height of
5.25". However, Ladder Strip Coupon Holder Assemblies
can be utilized with other Access Fitting Assemblies of
varying heights. Formulas shown are appropriate for
sizing of any Ladder Strip Coupon Holder Assembly
required. The coupon blade has four evenly spaced
mounting hardware holes at the top of the blade to
accommodate coupon placement.
Utilizing mounting
hardware hole standard spacing allows for many different
pipe wall thicknesses and access fitting assembly lengths.
RCS concept for coupon placement at top-of-line is to
allow approximately one-half of coupon length to extend
into the product environment.
This provides direct
exposure to the product flow and also allows for
monitoring of gas pockets forming in the access fitting
body cavity. The following may be considered as a guide
in placing top coupons on coupon holder blades.
Pipe Wall
(Approximate)
.000" to .750"
0.76" to 1.375
1.376" & above
Access Fitting Assembly

Length
5.25"
6.25"
7.25"
(Holes From Top)
1&2
2&3
3&4
2&3
3&4
3&4
3&4
3&4
3&4
Coupon Holder
Assembly Sizing
Non-flange Access Fitting Assemblies:
(A + Wg + Pd) minus (2.75" (69.9 mm) + Pw)=
Coupon Holder Length
Flange Access Fitting Assemblies:
Because of varying mating flange lengths and
application arrangements, Ladder Strip Coupon
Holder Assemblies when used on Flange Access
Fitting Assemblies must be handled on a special cost
and order basis. Please furnish the same specifics as
indicated under non-flange Access Fitting Assemblies
and also (+MF +Fg).
A = Access Fitting Assembly length
Wg = Weld Gap (1/16", or 1.59 mm is normal per
ANSI B31.1 1973)
Fg = Flange face-to-face gap
MF = Mating Flange Height
Pd = Pipe outside diameter
Pw = Pipe wall thickness
How to Order
1. Select the proper Access Fitting Assembly with a Solid
Plug Assembly before determining
which formula (shown above) to use in sizing.
2. Size coupon holder by the formula.
3. Order per following example:
Example:
If an intended application is other than listed above or if

flanged access fitting assemblies are to be used, hole
spacing for top-of-line coupon placement must be
determined and accomplished by the user. If the specific
pipe wall thickness is furnished, RCS will ensure the
additional holes are added, but on a special order basis.
The coupon size used on Ladder Strip Coupon Holder
Assemblies is 2.00 inches long, .125 inches and .875
inches wide (50.8 mm 3.175 mm x 22.225 mm). Please
note that neither coupons nor coupon insulation are
supplied with Ladder Strip Coupon Holder Assemblies, but
are ordered separately.
Unit Weight:
Up to 3 inches 1 lb./.45 kg.
3 - 10 inches 2 lbs./.90 kg.
10.25 - 20 inches 3 lbs./1.36 kg.
20.25 - 36 inches 5 lbs./2.27 kg.
6204
9.00
Part Number
Length of Holder
Accessories:
P/N 123567 - Insulation set, consists of 2 machine
screws and 2 lock nuts

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 634-J
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
6205
BIO-PROBE
Model
Specifications:
Five Sample Elements for Analysis
Material 316 S.S.
The bio-probe is used to collect samples of bacteria in Oil
and gas systems, including refineries, offshore platforms,
pipelines, etc.. Bacteria may be present in a system as
either sessile (attached to the metal surface), or planktonic
(present in the process fluid). There can be considerable
differences between the types of bacteria present in either
of these two forms. From a corrosion perspective, the
sessile bacteria are the ones that are of primary
importance since these are the ones that affect the
corrosion, and the ones that must be controlled with
chemical treatment. For this reason fluid samples for
testing of bacteria only test for planktonic bacteria and
may be of no relevance at all to corrosion.
The bio-probe has five sample elements, each with an
2
exposed frontal area of 1cm . Each time a sample is
required for analysis a successive element is removed and
replaced with a new one, leaving the other four in place.
With this successive change of elements, a longer
exposure is obtained for each element, but still permits a
relatively frequent sample to be taken for analysis. For
example, a sample may be removed every two weeks, but
each element will have a 10 week exposure to the process
fluid. Formulas for sizing the Bio-Probes are shown to the
right.
COSASCO Bio-Probes for the 2" system are used to

suspend sample elements in the area to be monitored.
Attached to the bottom of the solid plug by means of a left
handed thread, the bio-probe also serves as a primary
packing retainer.
After selecting the access fitting with a solid plug, and
knowing pipe or pressure vessel size, determine the
position where the sample elements will be located. Use

the formulas below to calculate bio-probe length. If
calculated length is not an even .25" increment, select
next shortest to nearest .25".
Bio-Probe Sizing:
Top of the Line Monitoring
Bio-probe positions the effective length of sample
elements into pipe vessel.
(A + Pw + Wg) 2
Middle of the Line Monitoring
Bio-probe positions of the sample elements on either
side of pipe centerline.
(A + 1/2Pd+ Wg) 2
Bottom of the Line Monitoring
Bio-probe positions sample elements approximately off
bottom of line.
(A + Pd + Wg) (2 + Pw)
WHERE:
A = Length of Access fitting body
Pw = Pipe wall (wall thickness of pipe)
Pd = Pipe diameter (outside diameter of pipe)
Wg = Weld gap (per weld procedures, 1/16" is
normal per ANSI B31.1 1973)
Bio-probes shown Top, Middle, and Bottom of the Line
Model
6205
Bio-Probe
Code
Order Length
LL.LL Order Length 3.00 36.00, For adjustable type enter ADJS (.25 increments)
Code
Element Alloy*
XXXXXX K03005
6205
3.00
K03005
* Other alloys available upon request
Unit Weight:
Up to 3 inches
3 - 10 inches
10.25 - 20 inches
20.25 - 36 inches
Example
1 lb./.45 kg.
2 lbs./.90 kg.
3 lbs./1.36 kg.
5 lbs./2.27 kg.
Accessories:
P/N 625071-K03005 - Element Set (5 each per set)
P/N 124900 - Set Screw
P/N 003965-14 - Mounting Screw
Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 635-D
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
63
Injection and Sampling Assemblies
Model
Specifications:
Access Under Pressure Injection/Sampling Tube can be
Removed for Cleaning While System is Under Pressure
Temp Rating -20 F (-28.9 C) to +350 F (+176.6 C)
Pressure Rating Maximum 6000 PSI/41.3 MPa Working
(Depends on Style of Access Fitting)
Material Injection/Sampling Components 316 S.S.
One of the most practical preventive maintenance

methods for minimizing or controlling corrosion in
product pipelines, vessels, etc., is to treat the corrosive
environment with chemical inhibitors.
While corrosion inhibition is a complex technology and
is under constant study and development, it is an
effective means of corrosion control. Using the
COSASCO Injection System for easy, reliable access,

inhibitors can be injected with safety and simplicity
while under full operating pressure. In addition, a
variety of injection devices and systems can be used
to provide the most efficient delivery and dispersion for
a given application.
Injection Nut Assembly (1/4" NPT)
Access Fitting
Body Height
5.25
6.25
7.25
8.25
Order
Number
120603
204728
122217
120556
Length
1.75
2.75
3.75
5.50
3. Injection/Sampling Tubes
Most of the parts involved in the COSASCO Injection
System are interchangeable with the COSASCO
Sampling System. The COSASCO Sampling System

offers a means of extracting samples from pipelines or
vessels while under full system operating pressure. A
typical COSASCO Injection System with various

injection dispersion ends and components is shown in
the figure on the front page. The components are
described with ordering information on the following
pages.
1. Access Fitting Assembly With

Solid Plug Assembly
Tee Access Fitting Assemblies offered as standard by
COSASCO are for hydraulic injection only and

therefore utilize a single Tee for injection product inlet.
A complete description, various configurations, and
part number ordering information is explained for Tee
Access Fitting Assemblies in the Data Sheets for
Model 50, 52, 53, 54, 56, 57 and 58 Access Fitting
Assemblies.
2. Injection/Sampling Nut
This is, depending upon application, a multiple-use nut
that replaces the nut of the Solid Plug Assembly in the
Access Fitting Assembly. Its function is to direct the
injection product to the Injection Tube or directly to the
atomization device. The Injection/Sampling Nut has
bleed ports in the side wall above an access fitting
body bore o-ring seal; and is drilled and tapped with
1/4" NPT threads to enable attachment of different size
Injection/Sampling Tubes or Nozzle Assemblies.
Depending upon the application, you may choose and

Injection Tube or Sampling Tube. The Injection Tube is
the pathway for the injected product flowing from the
Injection Nut to the process. Standard COSASCO

Injection Tubes are offered in 1/4" NPT sizes to mate
with like size NPT Injection Nuts.
a. Injection Tube x Quill

This style is similar to the open NPT Injection Tube
but has a scarf and quill cut instead of a plain open
end. It utilizes the turbulence created by its design,
in conjunction with the natural turbulence within the
pipe or vessel, to accomplish distribution of the
injected product into the product media flow.
Sizing Formula: See last page.
Injection Tube 1/4" NPT X Quill
Order Number
6300-LL.LL
Description
Injection Tube
(1/4 NPT X Quill)
LL.LL = Length in 1/4 increments from 1.25 to
36.00 inches
b. Sampling Tube (1/4" NPT x Open)

A tube allowing for sampling; no atomization or
dispersion device is attached.

Sampling Tube 1/4" NPT X Open
Order Number
6301-LL.LL
Description
Sampling Tube
(1/4 NPT X Open)
LL.LL= Length in 1/4 increments from 1.25 to 36.00
inches
Injection Tube 1/4" NPT X Head
Order Number
6304-LL.LL
Description
Injection Tube
(1/4 NPT X Head)
LL.LL = Length in 1/4" increments from 2.25 inches to 36.00
inches

c. Injection Tube (1/4" NPT x 1/4" NPT)
This Injection Tube has 1/4" male NPT end which
accommodates a selection of 1/4" female NPT nozzles
for perpendicular Injection/Atomization.
Injection Tube 1/4" NPT X 1/4" NPT
Order Number
6302-LL.LL
Description
Injection Tube
(1/4 NPT X 1/4 NPT)
Cap with Core (Male)
Order
Number
Orifice
Size
129490
129473
129472
.016
.016
.016
GPH Capacity @
Pressure Differential
40 PSI 60 PSI 80 PSI 100 PSI
.30
.36
.42
.48
.40
.48
.56
.64
.60
.72
.84
.96
4. 1/4" NPT Flush Nozzle (Male)

This nozzle threads directly into the Injection Nut Assembly to
provide spray injection flush with the pipe wall when the
correct injection nut is used.
1/4 NPT Nozzle (Female)
Order
Number
Orifice
Size
200904
200905
200906
.016
.016
.016
40 PSI
.30
.40
.60
GPH Capacity @
60 PSI
80 PSI 100 PSI
.36
.42
.48
.48
.56
.64
.72
.84
.96
d. Injection Tube (1/4" NPT X Head)

This assembly consists of an Injection Tube with a
right angle head that accommodates a selection of cap
and core assemblies.
1/4" NPT Flush Nozzle (Male)
Order
Number
Orifice
Size
129183
201020
201021
.016
.016
.016
GPH Capacity @
.30
.36
.42
.48
.40
.48
.56
.64
.60
.72
.84
.96
5. Nipples and Shutoff Valves

Short nipples and shutoff valves are available to interface the
Tee Access Fitting Assembly with the Injection/Sampling
System.
Abbreviations Key:
Nipples and Valves
A
Wg
Order No. Description

128993
Nipple 1/4 x 1/4 NPT - Length 4.00 316 S.S.
127472
125504
Nipple 3/4 x 3/4" NPT - Length 4.00 316 S.S.
125505
Nipple 1 x 1 NPT - Length 4.00 316 S.S.
200022
Shutoff Valve 1/4 NPT 316 S.S.
200023
200024
200025
Shutoff Valve 1 NPT 316 S.S.
For other sizes of injection/sampling nuts, tubes, and
nozzles, please contact the factory.
Sizing Formulas:
Our recommended injection location is the center of pipe. Thus
the following sizing formula is applicable:
PW
PD
Fg
MF
N
= Access Fitting Assembly length

= Weld Gap (1/16", or 1.59 mm is normal per
ANSI B31.1 1973)
= Pipe Wall thickness
= Pipe outside diameter
= Flange gap - 1/16th inch (0.0625 or 1.6mm) is
normal
= Mating Flange Height root/base-to-face
dimension
= Injection/Sampling Nut length
To order a complete Injection/Sampling Tubes

Assembly, select:
Injection/Sampling Nut (item 2)
Injection/Sampling Tube (item 3)(Except when flush
perpendicular injection is required.)
Nozzle Assembly, if required (item 3 and 4)
Nipple and Shutoff Valve (item 5)
Non-Flanged Access Fitting Assemblies

A + WG + 1/2 PD - 2.25 - N = Length*
Ordering Example:
Flanged Access Fitting Assemblies

A + FG + MF + 1/2 PD - 2.25 - N = Length*
You want to inject into a 12" oil line and your injection
line is 1/2" pipe. Your complete system would consist
of the following:
Sampling locations may vary. If sampling from the center of

pipe or vessel, the above listed sizing formula applies. If bottom
of line sampling is required with the access fitting assembly in
the 12:00 Oclock position, the following sizing formula applies:
1 ea. P/N #50-111-2-18-G10220-1

{2" Access Fitting Assembly FW 18-12x2/UN 1/2
6.25-G316-1022}

A + WG + PD - 2.50 - N - PW = Length*
1 ea. P/N #204728

{2" Injection Nut Assembly 1/4 NPT x 2.75" Inj.
Nut was chosen since the access fitting body height is
6.25")}

A + FG + MF + PD - 2.50 - N - PW = Length*
1 ea. P/N #6300-7.75

{2" Injection Tube 1/4" x Quill 7.75-316 (6.25 (A) +
.0625 (WG) + 6.375 (1/2PD -2.25 -2.75 (N) = 7.75)}
*Ordering Lengths should be rounded down to nearest

1/4" increments.
1 ea. P/N #127472

{Nipple 1/2" x 4.00 - 316}
1 ea. P/N #200023
{Shut-Off Valve 1/2" NPT - 316}

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Rohrbac
Bulletin # 640-L
Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878,
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
ACCESSORIES
Hollow Plug Assembly
PART
PART NO.
DESCRIPTION
MATERIAL
WEIGHT
550100-1-1
HOLLOW PLUG ASSEMBLY

(Nominal height 4.00" (102 mm.), dia. 1.75"
(44 mm.)
316 SS Teflon
1 lb. 12 oz
(794 g)
551012-1
HOLLOW PLUG BODY

(film coated to prevent galling)
316 SS
1 lb 5 oz
(595 g)
551011-1
HOLLOW PLUG NUT

(Secures probe insert to hollow plug body &
retains primary packing)
316 SS
2 oz
(56.7 g)
551010-1
HOLLOW PLUG BORE SEALING NUT

(Seals center of hollow plug. Removed &
replaced with probe insert when monitoring)
316 SS
5 oz
(141.7 g)
551003-1
PACKING
(Primary seal)
TFE (25% glass)
.4 oz
(11 g)
124900
551023-1
120167
SET SCREW 2 required

(Locks hollow plug nut to body & locks
18-8 SS
hollow plug bore sealing nut or probe insert
to hollow plug nut)
PACKING
TFE (25% glass)
(Probe insert seal)
PIPE PLUG
(Protects hollow center from contaminants
until probe is installed.)
Red
Plastic
.1 oz
(2.8 g)
.1 oz
(2.8 g)
2 oz
(56.7 g)
Note: Images are not to scale

Solid Plug Assembly
PART
PART NO.
550000-1-1
DESCRIPTION
SOLID PLUG ASSEMBLY

(nominal height 4.00' (102 mm0.),
Dia. 1.75" (44 mm.)
MATERIAL
WEIGHT
316 SS Viton
Teflon
2 lbs.
(907 g)
551004-1
SOLID PLUG BODY

(Film coated to prevent galling)
316 SS
1 lb. 9 oz.
(708 g)
551005-1
SOLID PLUG NUT

(replaced with corrosion-device nut while
monitoring. Either nut acts as retainer for
primary packing.0
316 SS
3 oz.
(85 g)
551003-1
PACKING
(primary seal)
TFE (25% glass)
.4 oz.
(11 g)
551022-1
O-RING
(primary seal)
Viton
.2 oz.
(5.7 g)
18-8- SS
.1 oz
(2.8 g)
316 SS
3 oz.
(85 g)
124900
SET SCREW
(Locks nut to solid plug body)
127697
PIPE PLUG
(seal solid plug bleed-through orifice)

Protective Covers
PART
PART
NO.
HEIGHT DIAMETER
Inch cm Inch cm
WEIGHT
lb.
kg
Carbon Steel

Normally used with corrosion monitoring
devices which rely upon retrieval and
visual inspection for recording.
3.75
9.5
3.25
8.3
2.5
1.59
122732
Carbon Steel

Accommodates Probe inserts and their
adapter /a sensors to permit continuous
monitoring with automatic read-out
instruments.
2.25
5.7
3.25
8.3
2.0
0.91
206436
Polycarbonate

Same as Part No. 122734
3.6
9.0
3.5
8.9
0.50 0.22
206435
Polycarbonate

Same as Part No. 122732
2.3
5.7
3.5
8.9
0.40 0.18
122734
MATERIAL
740090
Carbon Steel
740093
Carbon Steel
740095
Carbon Steel
DESCRIPTION

BLEED VALVE, PRESSURE GAUGE
10,000 PSI max.
bleed valve and pressure gauge. For use with
devices that do not require routine access to the
plug assembly (such as coupon holders).
NPT CENTER HOLE FOR STANDARD
PROBE ADAPTER
10,000 PSI max.
a NPT in the top of the cover to
accommodate a standard (2500 PSI) pressure
CENTER HOLE FOR HIGH PRESSURE
PROBE ADAPTER
10,000 PSI max.
center hole in the top of the cover to
accommodate a high pressure(10,000 PSI)
4.50 11.4 4.00
10.2 7.75 3.52
4.50 11.4 4.00
10.2 7.60 3.45
4.50 11.4 4.00
10.2 7.50 3.40
CI
COSASCO Two-Inch System Coupons
Model
Specifications:
No Cold Worked Surfaces All Surfaces Ground or
Machined, Not Sheared or Punched.
COSASCO Coupons are specially made for corrosion
and erosion studies and are manufactured to the most
demanding standards. Generally, coupons should be of an
alloy the same as, or similar in chemical composition to
the pipeline or vessel that is being monitored. RCS will
manufacture COSASCO coupons in any configuration,
and from any material, whether provided by RCS or by the
customer. Evaluation of welds can be made by utilizing
coupons with weld beads applied, or evaluation of scale
by use of strip scale coupons.
All coupons are certified in writing to show serial numbers,
weights (furnished in grams to four decimal points),
dimensions, material, and surface finishes. COSASCO

coupons are individually packaged in moisture resistant,
vapor phase inhibited envelopes with a corrosion free
shelf life of one year.
RCS standard COSASCO coupons are furnished with a

ground surface finish or directional sanded surface finish.
All coupons are furnished as machined unless otherwise
specified. The exception is RCS standard G10180 which
is annealed.
Strip and ladder type coupons, which are generally used in

pairs, are furnished with nylon insulation. Hardware for
these coupons is furnished with the coupon holders.
Teflon insulation and hardware for disc type coupons are

provided with their compatible coupon holders.
STANDARD COUPONS
3" Strip Coupons: COSASCOs standard coupon,
measuring 2-7/8" x 7/8" x 1/8" (7.3 x 2.2 x 0.32cm) with
two mounting holes, can be utilized for varied studies. The
exposed surface area is 5.2 sq. in. (33.5 sq. cm.).
6" Strip Coupons: 6" x 7/8" x 1/8" (15.2 x 2.2 x 0.32cm)
with two mounting holes, this coupon is used when a
larger exposed area is required. The exposed surface
area is 11.4 sq. in. (73.5 sq. cm.).
Ladder Strip Coupons: These coupons are used in sets
at intervals in the line. They measure 2" x 7/8" x 1/8" (5.1 x
2.2 x 0.32cm) with two mounting holes. The exposed
surface area is 3.4 sq. in. (21.9 sq. cm.).
Flush Disc Coupons: Generally used in applications
where the coupon cannot extend into the pipe to interfere
with the flow or pigging operations. A circular coupon with
a diameter a 1.25", a thickness of 0.125" (3.18 x 0.32 cm),
and one mounting hole ID 0.312" (0.792 cm.). The hole is
countersunk, and uses a flathead, stainless steel screw,
insulating washer and insulating disc for mounting.
The exposed surface area is 2.5 sq. in. (16.1 sq. cm.)
Multiple Disc Coupons: A circular coupon with a diameter a 1.25", thickness of 0.125" and one 0.50
mounting hole (3.18 x 0.318 x 1.2 cm). There coupons can be used only in conjunction with Multiple Disc
Coupon Holders. The exposed surface area is 2.3 sq. in. (14.8 sq. cm.).
3" Strip Scale Coupons: This coupon has the same dimensions as shown for the 3" Strip Coupon, however
it is drilled with a series of different sized holes to collect scale deposits. The exposed surface area is 5.25
sq.in. (33.9 sq. cm.).
Model
CI
Insulated Coupon Assembly

Code Coupon Type
S3
3" Strip Coupon
S6
6" Strip Coupon
L
Ladder Strip Coupon
D
Flush Disc Coupon
MD
Multiple Disc Coupon
SC
3" Strip Scale Coupon
Code Alloy
G10180 1018 Mild Steel
S30300 303 Stainless Steel
S30403 304L Stainless Steel
S31603 316L Stainless Steel
Code Surface Finish
0
Ground
1
Directional Sanded
Code Insulators
0
Standard Nylon Insulators (250F)
1
High Temperature Ceramic Insulators (1475F) Not applicable for disc coupons
2
Teflon Insulators (500F)
3
No Insulators - Only option for disc coupons
Code Handling
0
Preweighed Insulators Included
1
Unweighed - Insulators Shipped Loose
Code Special Options
0
No Special Option
1
Stamp Serial Number on Both Sides
CI
S3
G10180
EXAMPLE

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 630-K
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

Access Fitting Assembly
Service Equipment and Tools
PART NO.
DESCRIPTION
122328
HOLLOW PLUG
MOISTURE SEAL PLUG
123672
SURGE TUBE ASSEMBLY
124669
DIVERTER HOSE
10 FEET (3 METERS)
125111
125112
THREAD TAP ASSEMBLY,

1.750"12V
THREAD DIE ASSEMBLY,
1.750"12V
125115
PIPE PLUG RETRIEVER

ADAPTER
125116
THREAD BRUSH
125125
ACCESS FITTING BODY

SEAT REAMER, 1.625"
126292
OVERSHOT ADAPTER
126720
TOOL KIT
201688
LUBRICANT-SYNTHETIC
129372
LUBRIPLATE GREASE
206381
HOT TAP CUTTER W/PILOT

DRILL
CONVENIENCE SERVICE OR
APPLICATION
WEIGHT
English
Metric
Permits installation (only) of electronic

probe inserts while keeping the contact
pins clean and dry. Retriever and Service
Valve required in use.
For flushing sand, chips and other debris
out of the access fitting thread and bore
prior to installing the solid / hollow plug
assembly. Especially useful when
retrieving bottom-of-line fittings.
Used with Retrievers, Service Valves and
Surge Tubes for safe and easy dispersion
of product or pressure relief. Also is a
convenient aid when backpressuring.
For repair of damaged threads in the
access fitting body.
For repair of damaged threads on the
Solid / Hollow Plug body.
Allows removing or installing the Pipe
Plug on the Solid Plug Assembly while
under pressure. Retriever and Service
Valve required in use.
For cleaning chips or debris from the
access fitting ID threads.
For removing rust, product build up, scale,
etc. from plug body seat within mounting
body.
Permits removal and installation of Hollow
Plug probe inserts with a steel pipe plug
in place. (Keeps inside of probe area
clean and dry). Recommended for use
with Microcor, Corrosometer, Corrater
and Hydrogen Probe Inserts.
Well stocked tool box, containing more
than 60 items.
Gives maximum resistance to washout;
best use is in light hydrocarbon liquids;
provides superior protection to both
metals and seals.
A multi-purpose lithium base grease.
Usually the best choice of most services
since it is thin and applies easily.
Provides 100% plug retention
4 oz
113 g
20 lbs
13.6 kg
2.5 lbs
1.13 kg
2.75 lbs
1.1 kg
2.75 lbs
1.1 kg
1 lb
454 g
1 lb
454 g
1.75 lbs
794 g
1 lb
454 g
69 lbs
31.30 kg
3 oz
85 g
14.5 oz
411 g
3 lbs
1.36 kg

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
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Bulletin #620-J
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
HTK
Hot Tap Kit
Model
Specifications:
Pressure Rating 3600 PSI
Compatible With 2" System
Access Without Shutdown
The COSASCO Hot Tap Kit, (Part No. 126248), is
designed to provide a means of adding the COSASCO

Access System to any pipeline or vessel already on
stream without shutdown and without product loss. RCS
recommends Access Fitting locations be planned for
during the original design stage of the project, and
installation performed prior to flow operations. However,
the Hot Tap offers a safe, reliable method of trepanning a
clean hole into the pipe vessel when access is desired or
required later, when it is impractical to shut down.
In use, the desired COSASCO Access Fitting Assembly

isselected and the fitting welded into place on the pipeline
or vessel. The integrity of the welded into place on the
pipeline or vesel. The integrity of the weld is determined
by using the Hydrostatic Test Assembly, Part No. 121328,
a component of the Kit. The Hot Tap Hollow Plug
Assembly, together with the selected cutter, is then
inserted into the Access Fitting Body.
The cutter shaft of the Hot Tap is rotated clockwise to
trepan a hole of the same diameter as the Access Fitting
Body bore (1.375 , 34.925 mm). A hand operated ratchet,
adjustable wrench, or low RPM motorized power may be
used. With the use of another component of the Kit, the
Chip Remover Assembly (Part No. 127147 or 123492)
excess cuttings can be removed and retained after
trepanning. (Carbon Steel Pipes only).
Hot Tap Cutters are supplied in three styles; Square End

Mill (Part No. 209557) to spotface the trepan area; 4-tooth
Cutter (Part No.203510) recommended for wall
thicknesses in excess of 5/16" (7.938 mm); and 6-tooth
Cutter (Part No. 123921) for thinner pipewalls through
5/16". Normally, the entire operation can be safely
completed in approximately 20 minutes.
When trepanning is completed, the plug assembly
containing the slug is removed by use of the Retriever and
Service Valve. The Magnetic Swab Assembly (Part No.
121870), which is also included int the Hot Tap Kit, is then
used to removed any excess cuttings, thereby leaving a
clean hole. While the Service Valve and Retriever are still
in place, a COSASCO Solid or Hollow Plug Assembly

with any of Cosascos equipment or special tools may be
installed for corrosion monitoring or prevention.
Rohrback
Cosasco
Systems, Inc.
Hot Tapping can be performed safely with pressures up to

3600 PSI (24.8 MPa) and temperatures to +250 F (+121
C). When under pressure, the Hot Tap Plug must be
removed only in conjunction with a COSASCO Retriever
and Service Valve hook-up.
COSASCO Hot Tap Kits include all equipment necessary

to accomplish the hot tapping procedure; Magnetic Swab,
Ship Remover, and Hydrostatic Test Assemblies, as well
as an ample supply of spare parts. The entire Kit is
packed in a heavy duty field service box for easy
portability and storage.
COSASCO Hot Tap Kits are in use around the world

from the extreme environmental conditions of Alaska and
the North Sea to those of the Middle and Far East. Even
under these varying extremes, the COSASCO Hot Tap

requires little special care and maintenance other than that
given any precision tool. The cutters can be resharpened
for longer life. The number of cuts depends largely on the
hardness of the steel to be cut, and on the rate of feed
while trepanning. Component assemblies, individual parts
and Spare Parts/Repair Kit P/N 121115 is available for
continued maintenance.
Part Number
126248
206371
121328
121870
123492
123921
203510
612016-7.12
206372
Description
Hot Tap Kit
Feed Screw Assembly
Hydrostatic Tester Assembly
Magnetic Swab Assembly
Chip Remover Assembly
Cutter, 6 Tooth
Cutter, 4 Tooth
Cutter, Square End Mill
Plug Assembly

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Bulletin # 660-F
Copyright RCS, Inc.

Double Block and Bleed Service Valve
Model
Specifications:
Pressure Rating 3600 PSI (24.8 MPa)
Double Block Valve for Enhanced Safety
Rotating Base for Easier Positioning
Seal Options Available for Temperature Ratings
Up to+450 F (+232 C)
The new COSASCO Double Block and Bleed Service

Valve is designed to provide an extra layer of protection to
ensure maximum safety requirements are met. The
complete Service Valve Kit includes the valve assembly
with extension lever, brass hammer, spare face-to-access
fitting o-ring, and a heavy duty field service box for safe,
compact storage and easy portability.
The COSASCO Double Block and Bleed Service Valve
is compatible with all COSASCO Access Fittings and

RBS/RBSA/RSL Retrievers. Attached to the access fitting
body, the primary valve is the control which allows the
pressurized product to enter the retriever during insertion
and removal of COSASCO Solid or Hollow Plug
Assemblies. It also contains the pressurized product
when the retriever is disconnected. The secondary valve
acts as a back-up in the unlikely case the primary valve
leaks or fails.
Basically two ball valves with full-opening ports and

special pressure equalizing ports allow the operator to
slowly release line pressure to the retriever.
With
pressure balanced on both sides of the ball valves, the

torque required to open the ball valves is reduced, even
on high pressure systems.
The valves also incorporate secondary special built-in
vents to atmosphere valves, allowing product bleed-off
away from the operator for safety and cleanliness. With
the aid of the optional accessory Diverter Hose Assembly,
the bleed valves can also be used for product sampling,
back-pressuring or for product or pressure relief.
Should the solid or hollow plug thread, packing, or o-ring
become damaged, preventing service valve removal, a
Service Valve Blanking Plug can be used to seal the open
end of the valve. The Service Valve Blanking Plug,
available as an optional accessory is mated to the acme
threads of the service valve after removing the retriever.
This provides a secondary seal for the valve. The Service
Valve can then be left in place, completely sealing the
access fitting until corrective repairs can be made at a
later date.
Description
Service Valve Kit
NACE Part No.

601040
Brass Hammer
125137
Service Valve Box
210498
Weight & Dimensions
Service Valve Face-to-Face Dimension
10.23 in (26.0 cm)
Service Valve and End-to-End Dimension
11.86 (30.1 cm)
Service Valve Assembly Weight
43 lb (19.5 kg)
Service Valve Repair and Seal Kits:

Description
Repair and Seal Kits consisting of:
O-rings, Viton 90
O-Rings, Viton
Back-up Rings, Teflon
Seals, Face-2
Seals, Ball Stem-2
Seats, Bottom-2
Seats, Top-2
Balls 2, Nace, 1.812 Dia.
Relief/Bleed Valve Assy. - 2 Service
Valve 316-Viton
Repair Kit
NACE
Trim
P/N
210511
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Seal Kit
NACE
Trim
P/N
210509
Yes
Yes
Yes
Yes
Yes
Yes
Yes
N/A
N/A
2.32 in
(5.9 cm)
7.64 in
(19.4 cm)
RBS/RBSA
Retriever
Double Block and
Bleed Service Valve
13.19 in
(33.5 cm)
Access Fitting
Assembly
Coupon Holder
and Coupons
8.00 in
(20.3 cm)
COSASCO Double Block and Bleed Service Valve shown

top of the line with RBS/RBSA Retriever attached
Service Valve Dimensions

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Bulletin # 656-D
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
RBS/RBSA/RSL
Service Valve Kit
Model
Specifications:
Pressure Rating 3600
PSI (24.8 MPa)
By-Pass Bleed Valve
Provides Safe Pressurization
Temperature Rating Up to
+450 F (+232 C)
Compact Design
The complete Service Valve Kit includes the valve
assembly with extension lever, brass hammer; spare faceto-access fitting o-ring, and a heavy duty field service box
for safe, compact storage and easy portability.
COSASCO RBS/RBSA/RSL Service Valve Kits are

especially designed for use with COSASCO Access
Fittings and RBS/RBSA/RSL Retrievers. Attached to the
access fitting body, the valve is the control which allows
the pressurized product to enter the retriever during
insertion and removal of COSASCO Solid or Hollow Plug
when the retriever is disconnected. Retriever and Service
Valve hook-up is indicated in Figure 2.
Basically a ball-type valve with full-opening port, a special

pressure equalizing port allows the operator to slowly
release line pressure to the retriever. With pressure
balanced on both sides of the ball, the difficulty or torque
problems, even on high pressure systems.
The valve also incorporates a secondary special built-in

vent to atmosphere valve allowing product bleed-off away
from the operator for safety and cleanliness. With the aid
of the optional accessory Diverter Hose Assembly, the
bleed valve can also be used for product sampling, backpressuring or for product or pressure relief.
later date.
Description
Service Valve Kit
Service Valve Assembly w/ Extension Lever
Brass Hammer
Service Valve Box
Weight & Dimensions
Service Valve Cubage
NACE Part No.

601041
601045
125137
611008
6.74 (17.1 cm)
8.37" (21.3 cm)
37 lb.
1.00 cu. ft.

Description
O-Ring, Viton 90 (3)
O-Ring, Viton (2)
Back-up ring, Teflon (2)
Seal, Face 2
Seal, Ball Stem 2
Seat, Bottom - 2
Seat, Top - 2
Relief/Bleed Valve Assy 2
Ball 2
Repair Kit
NACE
Trim
P/N
210512
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Seal Kit
NACE
Trim
P/N
210510
Yes
Yes
Yes
Yes
Yes
Yes
N/A
N/A
N/A
Optional Accessories:
124669 Diverter Hose Assembly - 10 ft.
127391 Service Valve Blanking - Plug Assembly

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Bulletin # 657
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
RBS/RBSA/RSL-FR
Service Valve Kit
Model
Specifications:
Meets NACE MR0175 and
MR0103
PSI (24.8 MPa)
By-Pass Bleed Valve
Complies with API 6FA and
API 607 as a Fire-Safe Unit
Seal Options Available for
Temperature Ratings Up to
+450 F (+232 C)
Compact Design
assembly with extension lever, brass hammer, spare faceto-access fitting o-ring, and a heavy duty field service box
COSASCO RBS/RBSA/RSL Service Valve Kits are
especially designed for use with COSASCO Access

Fittings and RBS/RBSA/RSL Retrievers. Attached to the
access fitting body, the valve is the control which allows
the pressurized product to enter the retriever during
insertion and removal of COSASCO Solid or Hollow Plug

when the retriever is disconnected. Retriever and Service
Valve hook-up is indicated in Figure 2.

balanced on both sides of the ball, the difficulty or torque
problems, even on high pressure systems.
Service Valve configuration is shown in Figure 1. The retriever end connection

is a three and one-half inch acme thread, mating with the hammer nut of the
RBS/RBSA/RSL Retrievers. At the other end, a three inch acme thread
hammer nut mates with the COSASCO Access Fitting.

later date.
Description
Service Valve Kit
Brass Hammer
Service Valve Box
Weight & Dimensions
Service Valve Cubage
NACE Part No.

601001
601000
125137
611008
Hi-Temp
601011
601010
7.81" (19.8 cm)

9.12" (23.2 cm)
34.0 lb.
1.00 cu. ft.
Flanged valves, alternate materials, and high

temperature valves are available on special order.
Standard units are related for pressures up to 3600 PSI
(24.8 Mpa) at temperatures to +200 F (+93 C).

Description
Stem wiper ring, Molythane
Stem back-up ring, Teflon
Stem seal, Polymyte w / Viton O-Ring
Stem O-Ring, Viton
Adapter face O-Ring, Viton
Adapter body O-Ring, Viton
Ball seat seal ring, Celcon (2)
Bleed adapter carrier seal, Viton
Bleed adapter carrier, 17-4 PH (2)
Ball, 17-4 PH
Bleed valve screw assembly, Viton (2)
Bleed valve seals, Viton (2)
Repair Kit
NACE
Trim
P/N
210501
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Seal Kit
NACE
Trim
P/N
210502
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
N/A
N/A
N/A
Yes
127391 Service Valve Blanking - Plug Assembly

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Bulletin # 651-M
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model RBS
Retriever Kit
Specifications:
Pressure Rating6000
PSI (41.3 MPa) Working
Pressure
Temperature Rating
+450 F (+232 C)
Pressure-Balanced Design
Has Over 25 Years of
Field-Proven Reliability
MR0103
The Rohrback Cosasco Systems RBS Retriever is a

precision tool which allows safe, easy insertion and
removal of various equipment and tools through a
Rohrback Cosasco System Access Fitting - while the
pipeline or vessel is under pressure. Used in conjunction
with a Rohrback Cosasco Systems 6000 Service Valve,
the tandem hook-up is designed to allow line working
pressure to slowly bleed pressure into the retriever inner
assembly as the plug assembly moves off its seat in the
Access Fitting Body. The resulting balanced pressure
allows easy insertion and retrieval under full operation
pressures up to 6000 PSI (41.3 Mpa).
A single RBS Retriever and Service Valve can be used for
any convenient number of Rohrback Cosasco Systems
Access monitoring points such as in a refinery, producing
field or platform.
The major components of the RBS Retriever are: a
stationary inner barrel; thread adapter; moveable outer
barrel and mandrel rod; and socket adapter assembly.
Sealing within the unit is achieved with
Viton O-rings, Teflon back-up rings, and
graphite impregnated Tefton seals.
A bleeder valve assembly incorporated in the RBS

Retriever allows product bleed-off away from the operator
for safety and cleanliness. A Pressure Gauge is also
incorporated which shows the pressure inside the tool.
This is extremely useful when pressurizing and
depressurizing the tool. The Bleeder Valve Assembly can
also be used for back pressuring and product sampling.
Each RBS Retriever Kit component assembly is furnished
with service tools and an ample supply of spare parts.
Parts subject to wear with normal use are available in
Repair or Seal Kits. The complete RBS Retriever Kit with
component assemblies, service tools and spare parts is
contained in a sturdy field service box to provide compact,
easy storage and portability.
Standard RBS Retriever Kits with various stroke lengths
are indicated. Longer stroke lengths and temperature
ratings variances are available on a special order basis.
Please contact Rohrback Cosasco Systems for specifics.
RBS Dimensions & Weights:

Description
(See Illustration)
A) Retriever Collapsed
B) Retriever Extended
C) Removal
3600# S/V
Clearance
6000# S/V
DBBV S/V
Retriever Kit Weight in pounds
Retriever Assembly Weight in pounds
Retriever Kit Cubage
14
21.5
35.62
44.25
46.75
47.25
84
52
2.1
18"
25.50"
43.62
52.25
54.75
55.25
94
56
2.3
Stroke
25"
37"
32.50" 44.50"
57.62 81.62"
66.25" 90.25"
68.75" 92.75
69.25 93.25
112
133
64
81
2.6
3.3
49"
56.50"
105.62
114.25
116.75
117.25
153
98
4.0
D (Maximum Device Length)

Stroke
14
18"
25"
37"
49"
Plug
Type
Solid
Hollow
Solid
Hollow
Solid
Hollow
Solid
Hollow
Solid
Hollow
3600# S/V
6000# S/V
(7.06" face to face) (10.00" face to face)
5.00
3.00
4.00
2.00
9.00"
7.00"
8.00"
6.00"
16.00"
14.00"
15.00"
13.00"
28.00"
26.00"
27.00"
25.00"
40.00"
38.00"
39.00"
37.00"
Double Block & Bleed S/V

(10.25 Face to Face)
2.50
1.50
6.50
5.50
13.50
12.50
25.50
24.50
37.50
36.50
How to Order:
Sizing of Retrievers is governed by the length of stroke required.
The stroke is defined as the distance the Solid or Hollow Plug
Assembly and its longest tool or attachment must travel from its
seated position within the Access Fitting Body through the Service
Valve allowing the valve ball to be closed. Determine stroke length
required for longest retrievable attachment to be used. Select the
next longer stroke length Retriever Kit available.
Part Number
RBS-LL
600010-RBS-LL
127500
207024
125060
125137
125111
126409
610013-LL
Description
Retriever Kit Consisting of:
Retriever Assembly
Socket Adapter Assembly, 6.88"
Retriever Head Bar
Retriever Wood Clamp
Brass Hammer
Thread Tap
Wrench Set
Field Service Box
LL = Stroke. Standard Stroke Lengths available are

14, 18", 25", 37", and 49".
Options and Spare Parts

for RBS Retrievers
Options:
123672 - Surge Tube Assembly
124669 - Diverter Hose Assembly - 10 ft.
203855 - Backpressure Service Tool
126720 - Tool Kit
126292 - Overshot Adapter
125115 - Pipe Plug Retriever Adapter
Spare Parts:
210238 - RBS/RBSA Retriever Repair Kit
210237 - RBS/RBSA Retriever Seal Kit
126409 - Wrench Set
201688 - Lubricant Synthetic
210473 - Seal Installation Tool
RBSA Retriever shown with RBSA

Retriever, Wood Clamp, Brass
Hammer, Thread Tap, and Field
Service box.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 652-N
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
RBS 6000
Service Valve Kit
Model
Specifications:
MR0103
PSI (41.3 MPa)
By-Pass Bleed Valve
Complies with API 6FA and
API 607 as a Fire-Safe Unit
Seal Options Available for
Temperature Rating Up to
+450 F (+232 C)

assembly with extension lever, brass hammer, spare faceto-access fitting o-ring, and a heavy duty field service box
COSASCO RBS 6000 Service Valve Kits are especially
designed for use with COSASCO Access Fittings and

RSL/RBS/RBSA Retrievers. Attached to the access fitting
body, the valve is the control which allows the pressurized
product to enter the retriever during insertion and removal
of COSASCO Solid or Hollow Plug Assemblies. It also
contains the pressurized product when the retriever is
disconnected. Retriever and Service Valve hook-up is
indicated in Figure 2.
balanced on both sides of the ball, the valve can be
operated without difficulty or torque problems, even on
high pressure systems.
Service Valve configuration is shown in Figure 1. The retriever end connection is a

three and one-half inch acme thread., mating with the hammer nut of the RBS 6000
Retrievers. At the other end, a three inch acme thread hammer nut mates with the
COSASCO Access fitting.

later date.
Description
Service Valve Kit
O-Ring 2-228 Viton
Brass Hammer
Field Service Box
Weight & Dimensions
NACE Part No.

601025
601026
124642
125137
210296
Hi-Temp
601031
10.00" (254 cm)

11.625" (295.2 cm)
78.0 lb.
Flanged valves, alternate materials, and high

temperature valves are available on special order.
Standard units are related for pressures up to 6000
PSI (41.3 MPa) at temperatures to +200 F (+93 C).
Repair Kit
NACE
Trim
P/N
601024
Stem wiper ring, Molythane
Yes
Stem back-up ring, Teflon
Yes
Stem seal, Fluoromite w / Viton O-Ring
Yes
Stem O-Ring, Viton
Yes
Adapter face O-Ring, Viton
Yes
Adapter body O-Ring, Viton
Yes
Ball seat seal ring, Celcon (2)
Yes
Bleed adapter carrier seal, Viton
Yes
Bleed adapter carrier, 17-4 PH (2)
Yes
Ball, 17-4 PH
Yes
Bleed valve screw assembly, Viton (2)
Yes
Bleed valve seals, Viton (2)
Yes
Description
Seal Kit
NACE
Trim
P/N
601023
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
N/A
N/A
N/A
Yes
127391 Service Valve Blanking Plug Assembly

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 653-L
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
RBSA
Retriever Kit
Model
Specifications:
Pressure Rating
2500 PSI (17.2 MPa) Working Pressure
Temperature Rating
+450 F (+232 C)
Pressure-Balanced Design Has
Over 25 Years of Field-Proven
Reliability
Lightweight, Easy-To-Use Design
The Rohrback Cosasco Systems RBSA Retriever is a
precision tool which allows safe, easy insertion and
removal of various equipment and tools through a
Rohrback Cosasco Systems Access Fitting - while the
pipeline or vessel is under pressure. Used in conjunction
with a Rohrback Cosasco System Service Valve, the
tandem hook-up is designed to allow line working pressure
to slowly bleed pressure into the retriever inner assembly
as the plug assembly moves off its seat in the Access
Fitting Body. The resulting balanced pressure allows easy
insertion and retrieval under full operating pressures up to
2500 PSI (17.2 Mpa).
within the unit is achieved with Viton-rings, Teflon back
up rings, and graphite impregnated Teflon seals.

A bleeder valve assembly incorporated in the RBSA
Retriever allows product bleed-off away from the operator
for safety and cleanliness. A Pressure Gauge is also
incorporated which shows the pressure inside the tool.This
is extremely useful when pressurizing and depressurizing
the tool. The Bleeder Valve Assembly can also be used for
backpressuring and product sampling.
A single RBSA Retriever and Service Valve can be used

for any convenient number of Rohrback Cosasco Systems
Access monitoring points such as in a refinery, producing
field or platform.
Each RBSA Retriever Kit component assembly is

furnished with service tools and an ample supply of spare
parts. Parts subject to wear with normal use are available
in Repair or Seal Kits. The complete RBSA Retriever Kit
with component assemblies, service tools and spare parts
is contained in a sturdy field service box to provide
compact, easy storage and portability.
The major components of the RBSA Retriever are: a

stationary inner barrel; thread adapter; moveable stainless
steel outer barrel and mandrel rod; and
socket adapter assembly. Sealing
Standard RBSA Retriever Kits with various stroke lengths

are indicated. Longer stroke lengths and temperature
ratings variances are available on a special order basis.
Please contact Rohrback Cosasco Systems for specifics.
RBSA Dimensions and Weights

Description
(See Illustration)
A) Retriever Collapsed
B) Retriever Extended
C) Removal
3600# S/V
Clearance
6000# S/V
DBBV S/V
Retriever Kit Weight in pounds
Retriever Assembly Weight in pounds
Retriever Kit Cubage
14
21.5
35.62
44.25
46.75
47.25
73
41
2.1
18"
25.50"
43.62
52.25
54.75
55.25
83
45
2.3
Stroke
25"
37"
32.50" 44.50"
57.62 81.62"
66.25" 90.25"
68.75" 92.75
69.25 93.25
101
122
53
70
2.6
3.3
49"
56.50"
105.62
114.25
116.75
117.25
143
87
4.0
D (Maximum Device Length)

Stroke
14
18"
25"
37"
49"
Plug
Type
Solid
Hollow
Solid
Hollow
Solid
Hollow
Solid
Hollow
Solid
Hollow
3600# S/V
6000# S/V
(7.06" face to face) (10.00" face to face) (10.25 Face to Face)
5.00
4.00
9.00"
8.00"
16.00"
15.00"
28.00"
27.00"
40.00"
39.00"
3.00
2.00
7.00"
6.00"
14.00"
13.00"
26.00"
25.00"
38.00"
37.00"
2.50
1.50
6.50
5.50
13.50
12.50
25.50
24.50
37.50
36.50
Options and Spare Parts for

RBSA Retrievers
How to Order:
Sizing of Retrievers is governed by the length of stroke required. The stroke is
defined as the distance the Solid or Hollow Plug Assembly and its longest tool
or attachment must travel from its seated position within the Access Fitting
Body through the Service Valve allowing the valve ball to be closed. Determine
stroke length required for longest retrievable attachment to be used. Select
the next longer stroke length Retriever Kit available.
Part Number
RBSA-LL
600010-RBSALL
127500
207024
125060
125137
125111
126409
610013-LL
Description
Retriever Kit Consisting of:
Retriever Assembly
Options:
123672 - Surge Tube Assembly
203855 - Backpressure Service Tool
126720 - Tool Kit
126292 - Overshot Adapter
125115 - Pipe Plug Retriever Adapter
Spare Parts:
210238 - RBS/RBSA Retriever Repair Kit
210237 - RBS/RBSA Retriever Seal Kit
126409 - Wrench Set
201688 - Lubricant Synthetic
210473 - Seal Installation Tool
Socket Adapter Assembly, 6.88"

Retriever Head Bar
Retriever Wood Clamp
Brass Hammer
Thread Tap
Wrench Set
Field Service Box
LL=Stroke. Standard Stroke Lengths available are 14, 18,

25, 37, and 49.
RBSA Retriever shown with RBSA Retriever,

Wood Clamp, Brass Hammer, Thread Tap,
and Field Service box.

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Copyright RCS, Inc.
Model RSL
COSASCO Two-Inch System Retriever Kit

Specifications:
Pressure Rating:
Two Models Available:
o 2500 PSI (17.2 MPa)
o 6000 PSI (41.3 MPa)
Temperature Rating:
o -15F - 400F
(-26C - 204C)
Short Length Non-Telescoping
Design.
Compatible with industry standard
COSASCO access fittings.
Lightweight and easy to use.
Self-contained. No hydraulics
required.
The Rohrback Cosasco Systems RSL Retriever is the newest
innovation from the leader in high pressure access equipment.
This precision tool allows safe, easy insertion and removal of
various equipments and tools through the industry-standard
Rohrback Cosasco Systems Access Fitting while the pipeline
or vessel is under pressure. Used in conjunction with the
Rohrback Cosasco Systems Service Valve, system pressure is
safely ported into the tool which allows the valve to be opened
and the retrieval operation to be performed. Rotation and
translation in and out of the fitting is controlled by two adjustable
handles. No movement or telescoping of the tool body is
necessary and best of all, no hydraulic
pumps or hoses are required. This tool can
be used with the industry-standard Rohrback
Cosasco Systems access fitting and service
valves, with no adapters required.

Each RSL Retriever Kit is furnished with service tools and spare
parts in a sturdy field service box to provide compact, easy
storage and portability.
Standard RSL Retriever Kits with standard stroke lengths and
temperature ratings are indicated. Special stroke lengths and
temperature ratings are available on a special order basis.
Please contact Rohrback Cosasco Systems for information.
Description
(See Illustration)
A) Retriever Length
3600# S/V
B) Removal
Clearance
6000# S/V
DBBV S/V
Retriever Assembly Weight Lbs.)
(2500 psi rated retriever)
Retriever Assembly Weight Lbs.)
Retriever Kit Weight (Lbs)
Retriever Kit Weight (Lbs)
Retriever Kit Volume (Cu. Ft.)
Stroke
14
18
25
37
Plug
Type
Solid
Hollow
Solid
Hollow
Solid
Hollow
Solid
Hollow
14
29.5
37.75
40.75
41.25
3600# S/V
(7.06 face-to-face)
5.50
3.50
9.00
7.50
16.00
14.50
28.00
26.50
Stroke Length
18
25
33.50
40.50
41.75
48.75
44.75
51.75
45.25
52.25
37
52.50
60.75
63.75
64.25
46
50
57
69
50
55
63
76
90
95
110
125
95
100
116
132
2.1
2.3
2.6
3.3
C) Maximum Device Length

6000# S/V
(10.25 Face to Face)
(10.00 face-to-face)
N/A
N/A
N/A
N/A
6.00
5.50
4.50
4.00
13.00
12.50
11.50
11.00
25.00
24.50
23.50
23.00
HOW TO ORDER:
Sizing of retrievers is governed by the length of the stroke required.
The stroke length required is based on the size of the service valve,
and the size of the longest device that will be retrieved with the tool.
Please see the above chart for the maximum device lengths for each
stroke length tool, and order the smallest tool which will accommodate
the largest device length.
The model RSL retriever is available with two pressure ratings: 2500
PSI or 6000 PSI. The lower pressure tool has the advantage of lighter
weight.
Note:
XXX = Pressure Rating (2500 or 6000)
LL = Stroke Length (14, 18, 25, or 37)
ORDERING INFORMATION:
RSL-XXXX-LL
600020-XXXX-LL
127500
125137
125111
123672
124669
203855
741015
741012
Retriever Kit
Optional & Spare Parts
Retriever Assembly
Socket Adapter Assembly
Brass Hammer
Thread Tap
Surge Tube Assembly
Diverter Hose Assembly 10 ft.
Backpressure Service Tool
Repair Kit
Seal Kit

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
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Bulletin # 654-G
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Copyright RCS, Inc.
6400
COSASCO Hydrogen Probes
Series
Features:
Simple Reliable Method
Intrusive and Non-Intrusive
Models
No Chemicals or Shelf Life
Problems
Introduction
Atomic hydrogen (H+), generated by the
cathodic corrosion reaction can lead to two
types of failures in steels; Hydrogen
Blistering and Hydrogen Induced Cracking
(HIC). Part of the hydrogen produced by the
cathodic corrosion reaction may permeate the
steel by diffusion, and the balance is dissolved
in the process electrolyte or released as
bubbles of gas. Poisoning agents in the
process, electrolyte or released as bubbles of
gas. Poisoning agents in the process, such as
hydrogen sulfide, cyanide, and arsenic, inhibit
the formation of molecular hydrogen on the
metal surface and therefore increase the
proportion of atomic hydrogen which diffuses
into steel.
Rohrback Cosasco
Systems, Inc.
HYDROGEN BLISTERING
Atomic (or nascent) hydrogen (H+), is small enough
to permeate steel. At any cracks or inclusions in the
pipes or vessels, the permeating atomic hydrogen
combines to form hydrogen gas (H2) which is then
too large to diffuse any further through the steel. The
accumulation of hydrogen gas in these interstitial
spaces results in an ever growing gas pressure
causing a deformation known as blistering. The
effects of blistering can be sufficient to rupture steel
several inches thick. This phenomena occurs
irrespective of the hardness of the steel.
HYDROGEN INDUCED
CRACKING (HIC)
Hydrogen embrittlement, which can lead to
hydrogen induced cracking, occurs in hard carbon
steel (above HRC22) at areas of high stress. Atomic
hydrogen permeating the steel collects at inclusions,
lattice defects, and grain boundaries, causing the
embrittlement and susceptibility to stress induced
cracking and fatigue. Although the exact mechanism
of hydrogen embrittlement is unknown, it has shown
experimentally that it is correlated to the flux of
atomic hydrogen into the steel.
monitor the rate of corrosion, but the relationship

between corrosion rate and hydrogen permeation
varies with fluid dynamics, the method of hydrogen
monitoring, and relative content of poisoning agents
in the process.
RCS hydrogen probes detect hydrogen gas by the

simple hydrogen pressure increase produced in an
artificial cavity in the steel, i.e. the same mechanism
as hydrogen blistering. The pressure build-up is
directly proportional to the flux of atomic hydrogen,
which can be determined by implementation of the
ideal gas law. If the volume of the hydrogen probe
cavity and the cross-sectional area across which
diffusion is occurring is known, determination of the
flux is a simple calculation.
Models 6400, 6401 and 6403 utilize the same bleed

cross assembly (P/N 127130). The assembly
consists of a bleed cross/block, pressure gauge
(dual scale metric and english), thermometer (dual
scale Celsius and fahrenheit), and bleed valve. The
thermometer provides a means for correcting the
change in pressure readings due to fluctuations in
either ambient or process stream temperatures. The
bleed valve is used to relieve built up pressures at
intervals in order not to exceed the pressure gauge
rating.
HYDROGEN MONITORING
Hydrogen monitoring instruments indicate the
susceptibility of steel to HIC and hydrogen blistering
by measuring the rate of atomic hydrogen
permeation. Generally, the utility of this application is
in qualitatively detecting process upsets which tend
to markedly increase the flux of nascent hydrogen.
Because the hardness and stressing of the steel
affects the susceptibility to hydrogen damage,
quantitative assessment is often difficult. However,
relative hydrogen flow rates and the estimated
associated damage they create are available (See
RCS Application Note AN111 for further guidance).
Hydrogen monitoring is also used on occasions to
This reliable physical measurement principle is a

simpler
and
easier
method
than
other
electrochemical
methods.
These
alternative
methods require the handling of hazardous
chemicals, or have sealed cells with limited shelf life.
The life of the intrusive probe type measurement
elements are normally substantial but they may be
replaced, when required. Several RCS hydrogen
probe configurations are available, each having their
own benefits and limitations.

MODEL 6400 HYDROGEN
INSERT PROBE
Intrusive monitoring element which uses COSASCO Two

Inch System Access Fitting.
Benefits
Thin wall sensing element allows for quicker response
times.
Rated for pressures up to 6000 PSI
Removable under system pressure.
Internal temperature gauge allows compensation for
temperature variations.
Model High Pressure Hydrogen Probe Assembly
6400 Hydrogen Insert Probe
Code Length Indicate Length Required
XX.XX Available in 1/4" increments from 5.75 inches to
9.75 inches and 1" increments from 10.00
inches to 30.00 inches
Code Bleed Cross Assembly
0 Not Required
1 Supply - Assembled
6400
Limitations
Requires service valve and retriever if not already
available
Spares
Bleed Cross Assembly
Pressure Gauge 0 -100 psi
Temperature Gauge
Vent Valve
O-Ring Seals
P/N
127130
201924
200746
202008
124603
MODEL 6401 HYDROGEN

PATCH PROBE
Non-intrusive carbon steel patch welded to the exterior of
the pipe or vessel to be monitored.
Benefits
Directly monitors the flux of H+ through the walls of the
pipe or vessel.
Can be used at all system pressures and temperatures.
Limitations
Slower response time (dependent upon pipe or vessel
wall thickness).
Stress relieving after welding is necessary (possible
problem for large vessels which are already installed).
06.00
Example
UNIT
WEIGHT: Model 6400
Probe length 5.75" - 9.75", 3 lbs./1.36 kg.
Probe length 10.00" - 20.00", 4.5 lbs./2.04 kg.
Probe length 21.00" - 30.00", 6 lbs./2.72 kg.
Bleed Cross Assembly 2 lbs./.9 kg.
Model Hydrogen Probe Assembly
6401 Hydrogen Patch Probe
Code Length Indicate Length Required
02
2 Inches
03
3 Inches
04
4 Inches
06
6 Inches
08
8 Inches
10
10 Inches
12
12 Inches
14
14 Inches
16
16 Inches
18
18 Inches
20
20 Inches
24
24 Inches
30
30 Inches
36
36 Inches
FL
Flat
Code Material
G10220 AISI 1022 C.S.
K03011 ASTM A350 LF 2 C.S.
CODE Bleed Cross Assembly
0
Not Required
1
Supply Not Installed
6401
02
UNIT WEIGHT:
G10220
Example
Model 6401 5 lbs./2.27 kg.

MODEL 6402 FIXED

HYDROGEN PROBE
Intrusive monitoring element requiring 3/4" or 1" NPT fixed
access.
Benefits
Low cost.
times.
Model Fixed NPT Hydrogen Probe Insert

6402 Complete Probe Assembly
Code Order Length
0
Standard Length = 4.00 Inches
Code Mounting Nut Thread Size
0
3/4" NPT
1
1" NPT
6402
Example
Limitations
No compensation for temperature variations.
Can not be removed under system pressure.
Spares
Pressure Gauge (0-100 PSI)
Vent Valve
P/N
201924
202008
MODEL 6403 RETRACTABLE

HYDROGEN INSERT PROBE
Intrusive monitoring element which requires a minimum of
1" full port valve and NPT mounting nipple for access.
Model Retractable Hydrogen Probe

6403 Model 60 Hydrogen Probe Assy. C/W Safety Clamps
Code Order Length in Inches
18
18 Inches
24
24 Inches
29
29 Inches
Code
0
Without Safety Clamp
1
With Safety Clamp
6403
18
UNIT WEIGHT:
Benefits
times.
Retrievable under system pressure.
Example
Model 6403
Probe Length 18" 7 lbs./3.17 kg.
Limitations
Maximum pressure rating 1500 psi.
Spares
Bleed Cross Assembly
Probe Insert P/N - Length
Stuffing Box
P/N
As Model 6400
640012-LL
745002-8003

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Copyright RCS, Inc.
COSASCO
Side-Stream Assembly
Features:
Provides metal loss, corrosion rate, erosion rate, pressure,
temperature, flow, and bacterial activity in your pipelines
Maximizes corrosion inhibitor efficiency
Flexible configuration
Installs quickly no plant shutdown required
Operating pressure up to 1125 psi
Operating temperature up to 392F (200C)
Uses standard 1 tees for easy connection and add-ons
Corrosion inhibitors are an effective means of
controlling corrosion in oil and gas systems, but are
also very expensive if not properly used. The price
of over-protection is high, and the consequences of
under-protection can be catastrophic. Never has it
been more important to effectively control your
corrosion inhibition program.
The Cosasco Side-Stream Assembly (CSSA) is a
portable, cost-effective corrosion survey tool to
quickly provide accurate metal loss, corrosion rate,
erosion rate, pressure, temperature, flow and
bacterial activity to maximize corrosion inhibitor
efficiency. The tool is built of easily-connected 1
tees, each with a different monitoring technology, so

you can pick and choose the number and types of
monitoring required for each particular application.
Your system connects to the upstream and
downstream ends of the CSSA with flexible highpressure hoses. The valves, pressure gauges and
flow meter on the tool allow you to ensure that you
have proper representative flow through the CSSA
to provide reliable survey data on which to
implement an optimized asset management control
plan. The CSSA survey tool can be used for
operating pressures up to 1125 psi and
temperatures up to 200C in its standard form.
RCS offers the following measuring technologies for

the CSSA Tool:
Microcor Corrosion Rate and Erosion rates

Corrater LPR and Galvanic
Bio-probes
Coupons
Process parameters
For more detailed information on these technologies

see the individual data sheets. The CSSA with these
various rapid measurement techniques will quickly

give you a clearer picture of your particular corrosive
environment.
This allows you to test the
effectiveness of changes to your inhibitor injection
rates, and even evaluate alternate inhibitors and
treatments much more rapidly than was previously
possible. Installation is quick and easy with minimal
cost, yet the results can be a life-saver in terms of
improved asset management and reduced treatment
and maintenance costs
Multiple 1 tees allow for custom design for multiple monitoring options and future add-ons if necessary
The CSSA is typically used for oil and gas applications, but may also be used for process or water systems, and
for other plant operations that require corrosion monitoring. We will work with you to custom design a system that
meets your specific budget and system requirements. Contact our sales department for further information and
specific details on the CSSA.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
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Bulletin # 655
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Copyright RCS, Inc.
Cosasco
Retractable System
(Intermediate Pressure Access)
Model 60
COSASCO Retractable System
Retractor Kit
1500 PSI (10.3 MPa)
Working Pressure
Specifications:
Quick Mounting & Release

Simple to Operate
Lightweight
1500 PSI Working Pressure
Convenient Carrying Case
COSASCO Proven Reliability

The COSASCO Retractor is a lightweight tool easily and
simply operated by one person. It provides safe and
controlled insertion and retraction of probes, sensors and
injection devices at pressures up to 1,500 psi.
Over thirty years of field experience brings you the safest
and most reliable retractor available. A simple clamp
installs or removes the retractor in seconds. A safety
release pin assures a safe, secure attachment during
installation or retraction. This Retractor has been designed
and field tested to comply with RCS high standards for
reliability and safety.
The COSASCO Retractor is completely compatible with

the RCS Retractable System of access fittings, probes,
sensors and injection devices. It is also compatible with a
standard 1" full port ball valve and nipple assembly.
The COSASCO Retractor comes complete with tools and

adaptors in a handy carrying case for easy portability and
storage.
Specifications:
Description
(See Illustration)
Retractor Overall Length
Minimum Working Radius
Retractor Assembly Weight
Shipping Weight (Net)
Shipping Cubage
Ordering Length
24
36
35
47
.89 m
1.2m
9.5
95
.24m
.24m
19#
22#
8.62 kg
9.98 kg
27#
35#
12.25 kg
15.88 kg
1.0 cu. ft.
1.3 cu. ft.
.03 cu. m
.04 cu. m
Retractable System
Access Valve Assembly:
This Access System has been designed to be compatible with
the commonly used ANSI 600# class rating. Operating
pressures run to 1,500 psi (10.3 MPa) and temperatures to
+500F / +260C.) See separate access valve assembly bulletin
for details and ordering information.
Retractor Kit with carrying case:
P/N 603000-24 - For devices up to 24 order length
P/N 603000-36 - For devices up to 36 order length

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Copyright RCS, Inc.
Model 6210

Coupon Holders and Coupons
Order
Length
18
24
30
36
A Dimension
Inches mm
24.54
30.54
36.54
42.54
623
775
928
1080
Specifications:
Temperature Rating +500 F/+260 C
Material 316 SS
Seal Material Teflon
The Model 6210 Coupon Holder Assemblies provide a
retractable means of coupon monitoring in processes at
pressures up to 1500 PSI/10.3 MPa and temperatures up
to 500 F/260 C. Insertion of the coupon holder can be
adjusted to permit coupon positioning at precisely the
desired point within the process. Standard lengths are
available in 18, 24, 30 and 36 inches. The single tongue of
the coupon holder allows the use of one or two strip

coupons, insulated or uninsulated. All coupon holders are
supplied complete with mounting hardware for the
coupons. A safety clamp assembly is recommended at
pressures
above
100
PSI
and
temperatures
above +150 F.
Ordering Information for Model 6210:

Model
6210
Retractable Coupon Holder

Complete Coupon Holder Assembly With 1 NPT Stuffing Box
Code
18
24
30
36
Order Length
18 Inches
24 Inches
30 Inches
36 Inches
Code
Safety Clamp Option (recommended over 100 PSI and 150 F)
0
1
6210
18
No Safety Clamp
With Safety Clamp
Example
Coupons
The Retractable Strip (RS) coupons are manufactured to the same standards as our 2" strip coupons (see 2" system coupon
bulletin for specifications). Retractable strip coupons measure 1/16" TH x 1/2" W x 3" LG (.16 x 1.3 x 7.6 cm) with two
mounting holes. The exposed surface area is 3.4 sq. in. (21.9 sq. cm.).
Ordering Information for Model CI:

Model
CI
Retractable Coupon
Insulated Coupon Assembly
Code
RS
Coupon Type
Retractable Strip Coupon
Code
G10180
S30400
S31600
Alloy
1018 Carbon Steel
304 Stainless Steel
316 Stainless Steel
Code
0
1
Surface Finish
Grit Blast
Directional Sanded
Code
0
1
2
3
Insulators
Standard nylon insulators (250 F)
High temperature ceramic insulators (1475 F)
Teflon insulators (500 F)

No insulators
Code
0
1
Handling
Preweighed insulators installed
Unweighed insulators shipped loose
Code
0
1
CI
RS
G10180
Special Options
None
Stamp Serial number on both sides
Example

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Copyright RCS, Inc.
Model 6330
Injection/Sampling Tube Assemblies
Order Length
18
24
30
36
A Dimension
Inches
mm
24.54
623
30.54
775
36.54
928
42.54
1080
Specifications:

Tube and Adapter Material 304 S.S.
Stuffing Box Material 316 S.S.
The Model 6330 Injection/Sampling Tube Assemblies

provide a retractable means of chemical injection or
process fluid sampling at pressures up to 1500 PSI/10.3
MPa and temperatures up to +500 F/ +260 C. Insertion
of the tube can be adjusted to permit injection/sampling at
precisely the desired point within the process fluid.
Standard lengths are available in 18, 24, 30, and 36

inches. The 1/4" female NPT on the process side of the
injection tube allows you to install a quill or choose from
various nozzle configurations to meet your injection
requirements.
Model
6330
Retractable Injection Tube

Complete Injection Tube Assembly - 1" NPT Stuffing Box
Code
Order Length
18
18 Inches
24
24 Inches
30
30 Inches
36
36 Inches
Code
Safety Clamp Option
0
No Safety Clamp
1
With Safety Clamp
6330
18
Example
Accessories:
Option Number
Per Drawing
1
Order Number
6300-2.00
Description
Injection Tube
1/4 NPT Quill 2.00
129183
201020
201021
Nozzle 1/4 Male NPT .30

A. 6304-2.25*
Injection Tube
1/4 NPT X Head 2.25
B.129490
129473
129472
Cap and Core

Cap and Core
Cap and Core
A.129108
Adapter Bushing
1/4 to 1/8 NPT 316 S.S.
B.030472**
030472-X1**
Right Angle Nozzle 1/8 B.5

Right Angle Nozzle 1/8 B5
200022
Shut-Off Valve
1/4 NPT 316 S.S.
Additional Information
GPH Capacity @
40 PSI
60 PSI
80 PSI
100 PSI
.30
.36
.42
.48
.40
.48
.56
.64
.60
.72
.84
.96
GPH Capacity @
40 PSI
60 PSI
80 PSI
100 PSI
.30
.36
.42
.48
.40
.48
.56
.64
.60
.72
.84
.96
GPM Capacity @
10 PSI
20 PSI
40 PSI
100 PSI
.05
.07
.10
.16
.50
.70
1.0
1.6
*Required 1 Full Port Ball Valve for mounting

**Requires P/N 129108 for installation

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Bulletin # 680-I
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Copyright RCS, Inc.

Data Logger
From Chemical
Injection Pump

Filter

always maintained
Data
Logger

in Remote Locations
Bypass
Flow
Meter

+70C
To Chemical
Injection Nozzle
Software included

properly.

months.

Specifications:
Flow Rate:
Viscosity Range:
Temperature Range:
Upstream Filter:
Pressure Rating:
0.5 to 100 US gpd

Fluid 500 F (260 C)
10 microns
Standard 1000 psi
NPT Male
Teflon
3.6 V Lithium (1)
Flowmeter Material:
Connections:
Flowmeter Seals:
Battery:
Resolution:
Accuracy:
Rate Sampling
Interval:
Reading Storage:
Hazardous Area
Rating:
5.85865 x 10-5 US gal./pulse

Up to 8000
Model
RDC-CI
RDC-CI

Code
1000
1000 psi
3000
3000 psi
Code
TEF
Teflon
VIT
Viton
1000
Accessories:
TEF
Checkmate DL
P/N 001696

P/N 001700


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Copyright RCS, Inc.
Model ICMS3
Management System
Features:



e. Corrater Analog
2.
3.
5.
6.
7.
8.
9.
10
Metal Loss Coupons

and
installation.
Microcor
digital
or
over time.

Corrater
electrochemical
technology
is
tendency
measurement
based
on
VDC power supply.


and
the
systems
hazardous
location
4104 PIM
9134 PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
RS 485
Com
Lines
PIM
PIM

ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
4104T PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
PIM
OWTs
MWT
DCS
Server
DCS
Clients
OWT
MWTs
Wireless
Gateway
CMS
Server
OWT
CMS
Clients
MWT
MWT
OWT

MWT
OWT
MWT
onshore
and
offshore,
with
various
infrastructure.
RS 485
Cord
Com
Cord
Com
Cord
Com
Central
Server
Rectifier 1
Rectifier 2
Rectifier 1
Sacrificial
Anode 1
Sacrificial
Anode 2
RS 485
Cord
Com
Sacrificial
Anode 1
Sacrificial
Anode 2
Cord
Com
Rectifier 1
Rectifier 2
Rectifier 3
Rectifier 4


ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
Model 4020
19 Equipment
Cabinet
Model 9020

4-20 mA to RS 232
4-20 mA to RS 232
AAtotoDDConverter
Converter
Safety
Safety
Barriers
Barriers
24 VDC
24 VDC
Supply
Supply
TX
TX
TX
TX
TX
TX
TX
TX
TX
TX

systems.
However, additional
remote or

rates.

ICMS3
ICMS3
Corrosion
Corrosion
Management
Management
Server
Server
CheckMate DL
CheckMate Plus
RDC
COT
RDC4
RDC4
COT
COT
Corrptemp
Corrosometer
Probe (COT)
RDC
CAT
Corrosometer
Probe (CO)


Metal Loss Coupons

process parameters.
COSASCO 2 System
Coupons
Process Parameters
The ICMS3

network.
Metal Loss Graph

avoiding
custom
programming.
Cost
mitigation.

SCADA servers.
network.
Multi-Level Alarms
RCS Remote Support
E002
D008
u
u/y
40-CM-237
u
u/y
30-CM-134
u
u/y
30-CM-132
u
u/y
30-CM-139
u
u/y
40-CM-243
GOSP-1
D107
D207
u
u/y
40-CM-244
K101
K201
u
u/y
40-CM-238
u
u/y
30-CM-130
u
u/y
40-CM-143
D106
D206
D003
AXL
u
u/y
40-CM-242
E101
E201
u
u/y
40-CM-240
u
u/y
40-CM-241
u
u/y
40-CM-239
AM
D004
u
u/y
30-CM-140
u
u/y
30-CM-135

their 11 plants.
GOSP-1
u
u/y
30-CM-137
D060
D061
u
u/y
40-CM-144
u
u/y
40-CM-145
Flare


available:
Hardwire
single cable run
Ethernet TCP/IP
Modbus
Radio
Cellular/Lease Line
Logbook

Properties Screen


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 501A
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.



This permits
analysis system.

following page.
status.


RS 485 & 24 VDC

JB
JB
uCorr
TX
JB
uCorr
TX
Ethernet
JB
E-9020
TX
115/240
VAC
Power
Modbus
Serial or
OPC
Interface
RS 485 & 24 VDC

JB
JB
E-9020
TX
JB
uCorr
TX
E-9020
TX
JB
Desktop
/ local display *
remote display *
DCS
SCADA
or PLC
uCorr
TX
JB
JB
JB
24V/RS485
24VDC
115 VAC
TCP/IP
ROUTER
JB
G
Plant 1
JB
24V/RS485
JB
24VDC
115 VAC
TCP/IP
ROUTER
Plant 2
Ethernet

ROUTER
OPC
DCS
SCADA
or PLC
Optional
Modbus
Serial

Specifications:
Input:
Transmitter
Type:

Galvanic E-9020
Transmitter
Power
Supply:
Integral in IIU
Input Ports:

USB Ports:
Modem:
Power Supply:
100 to 240 VAC / 2.5A
Temperature
Rating:
0C to 60C
Operating
System:
Windows XP Embedded
Modbus:
Dimensions:
19 Rack:
LAN Ports:
Wall Mount:

panel

40,000 upwards
Other:

clearance
24W x 24H x 8.5D
Model
IIU
IIU
Description
Code
Mounting
1
19 Rack Mounting
2
3
Code Software
1
2
1
Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 154C
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model Checkmate
Plus
CORRDATA Portable
Instrument
Features:
Probes
Downloads Stored Corrosion Data
From Corrdata Remote Data
Collectors
to PC
The Checkmate Plus is the newest addition to the

industry-standard Corrdata Product Line. Using
state of the art surface mount integrated circuits,
the sophisticated electronics provides higher
resolution
and
measurement
accuracy
of
while still maintaining high accuracy.
The Checkmate Plus has the capability to download
stored corrosion data from Corrdata Remote Data

Collectors. Stored readings are easily downloaded
to a PC where graphing and analysis can be
performed with Corrdata Plus Software. The
instrument is well suited for use in harsh
field environments and certified for use in
Class I, Zone 1 (Hazardous Locations).
Specifications:
Compatibility: All Corrosometer probes
All Remote Data Collectors
CHECKMATE

0.01% of Probe Span
Plus

0.1% of Probe Span
Temperature Range:
Operating:
0F to 122F (-18C to 50C)
Storage:
0F to 150F (-18C to 65C)

North America:
UL AEx ib IIC T4
ULc Ex ib IIC T4
Enclosure:
Europe:
CE (EMC) Directive
ATEX EEx ib IIC T4
Australia:

Weight with carrying case:
5 lbs (2.3kg)
Accessories:
Model
Checkmate-Plus
Description
Portable CORRDATA Instrument, ASCII Format, CSV File PC Download Software, Corrdata
Plus Software, Batteries, Test Probe, Manual, Cable Assembly: Checkmate to Computer,
Cable Adapter: Checkmate to RDC , & Carrying Case

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 525-C
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model CHECKMATE
DL
CORRDATA Portable Instrument
Microcor
Transmitter
Microcor
Data Logger
Checkmate DL
Computer/Network
Probe
Adapter
Probe
CHECKMATE DL shown with MICROCOR data logging system. It can also be used with CORROSOMETER
and CORRATER RDCs.
Features:
Reads CORROSOMETER and CORRATER
RDCs and all MICROCOR Data loggers
Downloads Stored Readings Directly to PC
Certified for use in Hazardous Locations
Intrinsically Safe
The CHECKMATE DL handheld instrument is the
convenient and hassle-free way to program and
collect data from MICROCOR Data Loggers or
CORROSOMETER and CORRATER Remote
Data Collectors (RDC). CHECKMATE DL can be
programmed to operate with either technology with
only a few button clicks. This portable unit can store
readings of up to 50 different MICROCOR data
loggers or CORROSOMETER and CORRATER
RDCs.
The intrinsically safe communication
between the instrument and Data Loggers enables
the user to collect data without moving the Data

Logger to a safe area. Furthermore, the
CHECKMATE DL makes transferring stored data
to a PC a much simpler process than before, using
the CORRDATA Corrosion Management Software
or the MICROCOR Tools Software.
The instrument is well suited for use in harsh field
environments and certified for use in Class I, Zone 1
or Class 1, Zone 2 (Hazardous Locations).
Specifications:
Compatibility:
-All CORROSOMETER and CORRATER
RDC units
-All MICROCOR Data loggers
Memory for up to 50 RDCs when programmed with for
CORRDATA Systems. 57,330 MICROCOR Data Logger
Readings when programmed for MICROCOR Systems.
Rate
Temperature Range:
Operating:
0F to 122F (-18C to 50C)
Storage:
0F to 150F (-18C to 65C)

membrane keyboard
( 196.8 mm x 109.2 mm x 50.8 mm )

North America:
Europe:
North America:
Europe:
Model
CHECKMATE-DL
CHECKMATE-DL
Description
Code Certification (Z)
1
Intrinsically Safe
1
Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 527-C
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

Collection System
Features:
Maximum Versatility
Collection
Multiple Power and
Intrinsically Safe
Graphical Displays
Range
Compliant
ATEX Compliant

for RDC-CAT.
the PC.



RDC Single Channel
Specifications:
RDC 4-Channel
Specifications:
NEMA 4X Enclosure
NEMA 4X Enclosure
-40F to +158F (-40C to +70C)
-40F to +158F (-40C to +70C)
Data Storage:
Data
Storage:


CORRATER:

measurement/hr.

MODEL
RDC
RDC4
RDC
RDC4

SINGLE CHANNEL RDC
4-CHANNEL RDC
CODE
PROBE TYPE

COT
CAT
CODE CONNECTOR TYPE
A
B
0
3
CODE
3
COT
COT
B
-
0
3
3
3


RDCs
Data Transfer Units

Checkmate DL
Specifications:

( 196.8 mm x 109.2 mm x 50.8 mm )

loggers

Systems.
Rate
Temperature Range:
Operating:
Storage:
Enclosure:
0F to 122F (-18C to 50C)

0F to 150F (-18C to 65C)

membrane keyboard

North America:
Europe:
North America:
Europe:

Model
CHECKMATE-DL
Description
Code
1
CHECKMATE-DL
Certification (Z)
Intrinsically Safe
Example
MATE II
Specifications:
Compatibility:
Probes
Temperature Range:
Operating:
0F to +122F (-18C to +50C)
Storage:
0F to +150F (-18C to +65C)

for USA & Canada
membrane keyboard
(196.8 mm x 109.2 mm x 50.8 mm)
Weight:


MODEL
CDM2
CDM2

2
1
UL/ULc
2

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 522-M
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Copyright RCS, Inc.

Data Logger
From Chemical
Injection Pump

Filter

always maintained
Data
Logger

in Remote Locations
Bypass
Flow
Meter

+70C
To Chemical
Injection Nozzle
Software included

properly.

months.

Specifications:
Flow Rate:
Viscosity Range:
Temperature Range:
Upstream Filter:
Pressure Rating:
0.5 to 100 US gpd

Fluid 500 F (260 C)
10 microns
Standard 1000 psi
NPT Male
Teflon
3.6 V Lithium (1)
Flowmeter Material:
Connections:
Flowmeter Seals:
Battery:
Resolution:
Accuracy:
Rate Sampling
Interval:
Reading Storage:
Hazardous Area
Rating:
5.85865 x 10-5 US gal./pulse

Up to 8000
Model
RDC-CI
RDC-CI

Code
1000
1000 psi
3000
3000 psi
Code
TEF
Teflon
VIT
Viton
1000
Accessories:
TEF
Checkmate DL
P/N 001696

P/N 001700


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin #530-D
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
CORRDATA Plus
Features:

network.


a single program.

your
favorite
word
processor
applications.

PC Requirements


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 523-F
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
ULTRACORR
High Resolution On-line Pipe Thickness Monitor
Fixed Sensor
Transducers permanently bonded

to Pipeline before installation
Features:
Ideal for ICDA* Compliance
Highest Resolution Transducer Available
Portable Instrument
Automatic Corrosion Data Collection
Automatic Download to PC
Battery Operated for Maximum Versatility
Smart Sensor Enables Electronic Tagging
Resolution of 0.1 mil (0.0001 inches) provides true corrosion
monitoring
ULTRACORR utilizes high sensitivity ultrasonic
technology to provide nonintrusive monitoring of
corrosion and erosion. The instrument can be used to log
multiple transducers from a common connection point, to
provide periodic time and date stamped measurements of
wall thickness, or for more critical applications.
ULTRACORR is ideally suited to form the backbone of an
ICDA asset integrity system for pipeline operators.
Sensors are permanently attached to the exposed surface
in areas such as low lying spots, drips on other locations
where corrosion should be monitored. After backfilling, the
sensors are read from the surface by way of attached
cables. The high resolution of ULTRACORR enables
pipeline operators to detect changes in corrosion rates
and readjust accordingly scheduled reassessment
intervals to suit. Repeat excavations are unnecessary, and
*ICDA Internal Corrosion Direct Assessment
the guesswork about reinspection intervals is removed.

Typical measurement time per transducer is a few
seconds. The user can program the ULTRACORR
Instrument to collect data from as many as 50
transducers, or alternatively, it can be programmed to
collect up to 1,024 data points from one transducer at
programmed intervals. Operation is made very simple by a
series of user prompts shown on the LCD display. A
rugged package along with extended battery life provides
maximum versatility for the corrosion technician.
The software included with the instrument facilitates the
transfer of data to a PC for analysis and permanent
storage. ULTRACORR is also compatible with the
CORRDATA Plus (for Windows XP Pro/Vista
Business/Vista Ultimate) software used with the industry
favorite CORRDATA Remote Data Collection System.
(Windows XP is a trademark of the Microsoft Corporation)
Typical Ultracorr
System
Ultracorr Repair Using STOPAQ
STOPAQ is a proven way of repairing your pipe and preventing corrosion after the Ultracorr transducer installation.
STOPAQ is considered a visco-elastic fluid, which means it feels like a solid or rubber, but still has the characteristics of
a fluid. These fluid properties allow the material to adhere to the pipe remarkably while providing resistance against
cathodic disbanding and giving excellent corrosion protection.
The STOPAQ materials used in the transducer installation repair are as follows:
STOPAQ Wrapping band CZ H Paste To mold around the Transducer.

STOPAQ CS H Wrapping band To cover the CZ H Paste.
STOPAQ Covering Tape For mechanical protection of the CZ H Paste and Tape
Specifications:
Instrument:
Thickness Measurement
Range: 0.1 - 2.0 (2.5 50mm) up to 100 Cable
0.2 2.0 (5-50mm) up to 200 Cable
0.4 1.25 (10 32mm) up to 300 Cable
Instrument Operating Temperature
32F - 122F (0C - 50C)
Data Storage
Memory Storage: Nonvolatile
Interface
USB (cables included), RS232 (optional)
Battery Requirements
6 AA Alkaline
Size Approx. 4 x 8 x 2
(10cm x 20cm x 5 cm)
Weight
1.5 lbs (0.068 kg)
Transducer (sensor):
Temperature Measurement
Transducer Range:
-10C to +85C
Data Storage
Number of sensors:
Up to 50 sensors can store

up to 256 readings
Size
1 Diameter x 1 High
ULTRACORR Instrument (ITEM D)
Model
ULTRACORR
Description
Ultrasonic Pipe Thickness Monitor/Remote Data Collector with CORRDATA Plus Software for
download, analysis, and storage
ULTRACORR
Example
Ultrasonic Transducer (ITEM A)

Model
UST
Description
Ultrasonic Transducer *
Code
Cable Type Option
0
Polyurethane Jacket
1
Polyurethane Jacket with Stainless Steel Armor
Code
Termination Option
0
Weatherproof Connector
Code
Cable Length
L
UST
Part
Number
50
Description
Epoxy/Couplant Kit (includes cleaner)
(One kit required per transducer for installation)
Enclosure assembly for Ultracorr for 5 transducer
Connector in Nema 4X box (does not include pole)
744006
744014
ITEM C
744014-10
ITEM C
744014-15
ITEM C
Example
Part
Number
Description
744018-10
Coating repair kit for 10 transducers (STOPAQ)
744018-20
744018-30
744018-40
744018-50
Example (Typical Ordering information for 10 Ultracorr Transducers)

1
10
P/N UST-0-0-100, Standard Ultrasonic Transducer with RTD for Temperature Compensation with 100
foot cable, Circular connector with weatherproof housing polyurethane cable
P/N 744014-10, Enclosure assembly for Ultracorr for 10 transducer connector in Nema 4X box
P/N 744018-10, Coating repair kit (STOPAQ) for 10 transducers
P/N ULTRACORR, Ultrasonic Corrosion Data Collector with CORRDATA Plus Software for downloading
graphing and analysis.
10
P/N 744006, Coupling kit with cleaner for 10 transducers

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Web Site: /www. cosasco.com
Bulletin
# 813-I
Rohrback Cosasco
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
CORD-COMTM
Remote Monitoring
System
The CORD-COM Remote Monitoring System has
been designed as part of an advanced remote
monitoring application that includes the highly
acclaimed CRM Remote Monitoring Software
package. The CORD-COM is tightly integrated with
the CRM software, making it easy to remotely set
up, monitor and program multiple systems with a
simple click of the mouse.
As your monitoring needs grow, so can the CORDCOM. The modular system allows you to monitor
from 8 to 128 differential electrically isolated channels. The system can be programmed to record data
at regular intervals, to generate reports and have
them sent to a remote computer using the periodic
call-back feature, and to detect and report AC
failures at the site.
User-Configured Analog Inputs
CORD-COM systems are modular and can consist
of 8 to 128 analog inputs. Each isolated analog input
can be used to read parameters such as rectifier
output (voltage and current), reference electrode
potentials, temperature, pressure, etc., when using
the appropriate electrodes or sensors.
Electrically Isolated Analog Input Channels
Each analog input channel is electrically isolated up
to 1000 Volts.
Flexible Electronic Data Recording
The electronic data recording capabilities of the
CORD-COM give you the flexibility to record standard (ON) and/or Instant OFF potentials on any
channel at a sampling rate that you specify.
Flexible Communications Options
The CORD-COM provides you with a variety of
communications options. On-site communications
are possible using a direct connection with a
portable computer. The CORD-COM can remotely
communicate with a computer via standard telephone line, cellular telephone, or other RS-232
compatible communication devices such as private
radio networks.
Alarm/Alert Call-Back Operation
The CORD-COM system can be programmed by the
user to generate a call in response to user-specified
alarm/alert conditions.
A complete and sophisticated solution for all

your remote monitoring needs
Direct Rectifier ON/OFF Control
Each analog module can directly control rectifier
ON/OFF states via a Rectifier Interruption output
channel (optional relay is required).
GPS Synchronized Rectifier Interruption
The CORD-COM system allows for extremely
accurate synchronization of rectifier interruption
cycling using an optional GPS Module. This module
uses the Global Positioning System (GPS) as a time
source to ensure maximum interruption synchronization and to limit interruption synchronization
drift between rectifiers to +/- 5 milliseconds.
Technical Specifications:
Enclosure:*
NEMA-4X, fiberglass enclosure
Dimensions:
10 x 8 x 6 inches (25.4 x 20.3 x 15.2 cm)
Overall Dimensions:
11.5 x 9 x 6.5 inches (29.2 x 22.9 x 16.5 cm)
Power Supply:
Multiple power supply options are available:
-115 VAC, 50/60 Hz
-230 VAC, 50/60 Hz
-24 VDC
Additional options are available for powering the
CORD-COM with solar panels or thermoelectric
generator units.
Battery Backup:
12 VDC Gel Cell, sealed lead-acid battery sized to
provide a minimum 2 hour operation on backup
battery. Optional battery size configurations are
available to provide longer backup battery life.
Winterized Enclosure (Optional):
An optional winterized enclosure equipped with an
internal heater, a thermostat and additional
insulation is available.
Operating Environment:
Temperature:
-40 to 158 F (-40 to 70 C)
Precision:
+/- 0.5% error on DC readings
+/- 1% error on AC readings
Operating Humidity:
80% (relative), non-condensing
Surge-Suppression Protection:
It is strongly recommended that an optional
Lightning Protection Kit be installed on each analog
channel to provide protection from lightning and
other voltage surges.
*Enclosure information listed here is for the eight-channel
system. Other enclosures are available for configurations
with additional channels.
Channel Isolation:
1000 V between each channel
Maximum Input Voltage:
Common-mode voltage up to 400V
Impedance:
22 MOhm @ 10, 100 and 350 V ranges
230 kOhm @ 100 mV range
Model
CORD-COM
Analog Input Channel Specifications:

Analog Inputs:
8 differential analog inputs. Available ranges:
+/- 100 mV DC
+/- 10 V DC
+/- 100 V DC
+/- 350 V DC
An optional 8 channel analog board is available that
will also measure AC voltage. The available ranges
are:
+/- 100 mV AC/DC
+/- 10 V AC/DC
+/- 100 V AC/DC
+/- 350 V AC/DC
Description
Remote Monitoring System
Code Enclosure Option
0
NEMA 4
Code Number of Channels
Y
Enter number of Channels (8 to 128)
Code Analog Card Option
0
DC Only
1
With AC Option
Code Communication Option
0
None
1
Land Line
2
AMPS Cellular
3
GSM Cellular (International)
4
GSM Cellular ( North America)
5
Reserved for CDMA
6
RS-485 Communication
7
RF Communications
Code GPS Option
0
NO GPS
1
With GPS
Code
Power Option
115
115 Volt. 60Hz
230
230 Volt. 50/60Hz
Code Wiring Harness Option
0
None (Not required for Stand - Alone Assy.)
For Lighting Protection Kit
P
without External Wiring
CORD-COM
115
Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Web Site: wwwcosasco.com
Bulletin # 851-C
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
CORD-XL
Dual-Channel Electronic Chart Recorder
Dual Analog Inputs

The CORD-XL is capable of simultaneously
monitoring and recording DC or AC voltages on
two electrically isolated input channels. Input
ranges are user configurable 100 mV, 10V,
100V.
Stray Current Detection
Ideal for detecting and measuring stray currents
produced by rail transportation systems.
Real-Time Readings
The CORD-XL can monitor, display, and graph
input voltages in real time. The graph can be
captured and saved for further analysis.
Programmable Dual-Mode Chart Recording
The CORD-XL can be configured to standard
and scheduled recording. In the standard chartrecording mode, the CORD-XL will start
recording when enabled by computer or when a
momentary switch is pressed. It will record on
one or both channels for a programmable
duration. In the schedule recording mode, it will
start and stop recording at programmable date
and time. Recording rates are configurable
from 10 readings per second to 1 reading per
hour.
Large Memory Capacity
The memory of the CORD-XL can store up to
1,080,000 readings. Memory can be segmented
to store data from multiple tests.
Communication
Communication with the CORD-XL is achieved
using RS232 serial connection. RS232
communication requires a cable to be
connected to the CORD-XL.
Convenient Size and Design
The CORD-XL is small enough to fit inside
3-inch conduits that are often used for test
stations.
Environment Proof
The CORD-XL is completely sealed, and has
been designed to operate in hostile
environments.
CORD-XL Software (Supplied with the CORD-XL)
Key Features:
Program the CORD-XL recording session
Prepare and save recording sessions on the
PC, then transfer to the CORD-XL
Transfer data from the CORD-XL to the PC
Graphing Functions:
-Superimpose plots from two sites
-Split graphs
-Zoom in/out
-Graph Ch. 1 versus Ch. 2
-Real time graph/display of the two
channels
-Invert the y-axis
-Distribution chart
-Data smoothing
-Select readings to view
-Show data
-Print graphs
Specifications:
Analog Inputs
2 analog inputs
Electrically isolated (400 V)
Memory
Up to 1,080,000 readings
(Data retained when batteries are removed)
CORD-XL software displays percent
memory used
Recording Speed
Fully programmable
Minimum 1 reading per hour
Maximum10 readings per second
Power
2 X AA batteries (Alkaline recommended)
Alkaline up to 55 C
Lithium up to 70 C
NiMh up to 55 C (rechargeable)
Battery voltage displayed using
CORD-XL software
Input Ranges
Channel 1 and 2
0.1, 10, 100 VDC
Channel 2 only
0.1, 10, 100 VDC and VAC
Input Accuracy (at 25 C)
VDC (30 readings/minute or slower): 0.05% F.S.,
3 counts
VDC (faster than 30 readings/minute up to the
maximum of 10 readings/second): 0.2% F.S.,
3 counts
VAC (30 readings/minute or slower only): 2% F.S.,
3 counts
Operating Temperature
-20 to 55 C with Alkaline batteries
-20 to 70 C with Lithium batteries
-50 to 70 C storage
Size
1.75 in. x 12 in. cylinder
4.5cm x 30.5 cm cylinder
Weight
12 oz. (344 g)
Input Resolution
0.01 mV (0.1 V range)
0.001 V (10 V range)
0.01 V(100 V range)
Real Time Clock

Setting retained when batteries are removed
Sets to match the computer using CORD-XL
software
Input Inpedence
22 Mohms (10 V & 100 V ranges)
35 Kohms (0.1 V range)
50/60 Hz AC Rejection (when measuring DC
inputs)
55 dB, typical, when recording at 30 readings/minute
or slower
20 dB, typical, when recording at faster than 30
readings/minute
Red/Green Status LED

Provides visual feedback of:
-At power on
-Normal/low battery
-Each minute while recording
-Recording ready to start
-Recording stopped
-Communication active/disconnected
Model
CORD-XL
Description
Dual-Channel Electronic Chart Recorder, analog input & serial cables, CORD-XL PC software,
carrying case, RS-232 to USB converter cable, & user manual

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 856-E
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
CORI-GPS
Portable GPS Current Interrupter
The CORI-GPS lets you harness the power of
Global Positioning System (GPS) technology
anywhere in the world to conduct on-off
corrosion surveys with unprecedented
precision. This is the world's only fully
programmable portable current interrupter
using GPS technology for zero drift. The
CORI-GPS
allows
you
to
program
synchronized interruption cycles. With the
CORI-GPS you can, for example, program
the simultaneous interruption along a pipeline
of several rectifiers connected to CORI-GPS
units. Since each CORI-GPS obtains its
synchronization
signal
via
satellite,
interruption can be performed with an
accuracy of 5 milliseconds. This means that
you can perform close-interval surveys along
a pipeline without the risk of obtaining Instant
OFF readings which would be skewed by
badly synchronized interruption.
The CORI-GPS obtains its timing information
via satellite signals available free of charge
world-wide. Since the satellite information
received is based on Universal Coordinated
Time it must be converted into a Pipeline
Time common to all current interruption units
used in a particular survey.
GPS Synchronization
The CORI-GPS can synchronize multiple
units without GPS interruption with an
accuracy of +/-5 milliseconds.
Programmable Interruption Cycles
Interruption cycles are set by the user. On
and off cycles can be set from 0 to 99
seconds in 100 ms increments.
Interruption Capacity
The CORI-GPS is available with one
interruption capacity: 60 amps using a solid
state relay no unit orientation or polarity
concerns.
Overload/Lightning Protection
8/20 sec combination wave
at 4.0KV peak and 2.0 KA
peak
Synch Verification and
Resynchronization
The CORI-GPS can be used to measure the
drift in synchronization between it and a
second interrupter not using GPS.
Programmable Interruption Scheduling

The CORI-GPS can be programmed to
perform interruption according to a schedule
defined by the user. This allows the rectifier
to resume normal operation when the unit is
not interrupting.
Specifications:
Housing Dimensions:
40.6 cm x 33.0 cm x 17.8 cm (16 in. x 13 in. x 7 in.)
Weight:
8.2 kg (18 lbs.)
Material:
Corrosion-proof structural foam resin
Interruption Cycling:
Fully programmable and GPS controlled with +/- 5 ms maximum drift at any
time.
Display:
25 x 316 character LCD screen
Keyboard:
16-key alphanumeric keypad
Interruption Capacity:
- Maximum Current:
- Maximum Voltage:
60 amps, AC or DC
170V DC, 120VAC RMS (50/60 Hz)
Power Supply
- Direct Current (DC):
One 12V battery
- Alternating Current (AC): 115V (North America) Standard (Contact Factory for 240V AC)
Operating Environment
Temperature:
-5 to +50C
P/N CORI-GPS/60A

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 852-G
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
DCMS
Downhole Corrosion Monitoring System
Model
Features:
Records Corrosion Rate and Temperature Data
Establishes Effectiveness of Corrosion Inhibitor Treatments
Rated to 10,000 psi and 302 F (150 C)
Setting and Retrieval at any Depth
Battery life of 90 Days
Easy Download and Graphing of Data via CORRDATA II Software
Available for Purchase or Rental
The newly re-designed DCMS Downhole Corrosion Monitoring
System provides continuous corrosion history of downhole
tubing. The DCMS tool is another RCS innovation, and the
only tool available which provides recorded corrosion and
temperature data for the hostile conditions of downhole
operation. The sensitivity of the system enables the film
persistence of inhibitors to be evaluated in actual operating
conditions, something that was not possible prior to the
development of the DCMS.
The DCMS tool may be attached to a variety of wireline
approved running tools for insertion into the production well at
the start of testing and retrieval from the well at the end of the
testing period. The DCMS tool can be set at any required
depth wherever the most critical corrosion regions are
located. Several DCMS tools may be run simultaneously in a
well, in order to obtain corrosion data for the different depths,
while under the same operating conditions.
element, which is usually made of carbon steel, is electrically

isolated from the DCMS tool body, to prevent galvanic action
between the probe body and the probe element.
An optional coupon holder assembly consisting of up to nine
metal loss strip, pre-stressed or tensile coupons for subsequent
analysis of material degradation due to pitting and stress
corrosion cracking, can be attached to the sucker rod
connection of the Downhole Tool. It also acts a secondary
corrosion rate measurement to compare with the ER probe
measurement.
After retrieval from the well, the data is downloaded from the
DCMS tool via a PC running CORRDATA II Software. On
the PC, the corrosion and temperature data is presented in a
graph format which can be easily analyzed for identification of
the real time corrosion characteristics.
The DCMS tool is comprised of a CORROSOMETER probe,

an electronic memory module and a battery pack. The body of
the DCMS tool is a 17-4 PH stainless steel body treated to
satisfy NACE MR0175 requirements. The body has a 1.25" OD
with a 5/8" sucker rod connection for attachment to the wirelinerun tubing hanger or lock. The design of the tool permits
operation up to 10,000 psi and 302 F (150 C). The electronic
module is powered by a lithium battery pack that will provide
more than 90 days of data, when programmed to read once
every two hours. Even if the tool is left in the well beyond the
battery life, the non-volatile memory protects the recorded data.
The probe sampling interval of 1 hr., 2 hrs., or 4 hrs. may be
selected as required to fit within the 1,024 reading storage
capacity for the run time in the well. The probe measurement
The DCMS system consists of the following:

Downhole Tool
DHT Communications Adapter
Battery De-passivation Instrument
Probe Monitor Instrument
Coupon Holder Assembly (optional)
Coupon Holder Assembly
An optional Coupon Holder Assembly is available for
use in conjunction with the Downwhole Tool. The
coupon holder accommodates up to nine coupon
holder assemblies. Coupon holders are available for
stressed and unstressed strip coupons and rod
tensile test specimens for subsequent analysis. The
coupons are typically made out of the same material
as the downhole tubing. Coupons are available in the
most common tubing types, including J55, L80, and
N80. The coupon holder attaches to the sucker rod
connection of the Downhole Tool. The metal loss
coupons provide both evidence of general and
localized (pitting) corrosion. It also acts a secondary
corrosion rate measurement to compare with the ER
probe measurement.
Downhole Corrosion and Temperature Data shown for three separate

DCMS probes set at different depths in the downhole tubing.
Specifications:
Probe Spans: T10 - 5 mils, T20 - 10 mils
Shock Tested: 3 axes, 25g, 11mS pulses
Resolution:
Vibration Tested: 20-50Hz, 50 m/S2, 30 min each axis
0.1% of Probe Span
Power Source: Lithium battery
Measurement Intervals: 1, 2 or 4 hours
Typical Battery Life: 90 days, reading once every 2 hours
DCMS Weight: 30 lbs. (13.6 kg)
Maximum Operating Pressure: 10,000 psi

Maximum Operating Temperature: 302 F (150 C)

Installation, Setting, and Retrieval of DCMS Tool: Wireline Running Tools
With the appropriate wireline tools the DCMS tool can be set easily at any required depth. Customers may use their own
preferred wireline company for running tools and DCMS installation and removal. RCS can provide requirements for the
necessary soft setting tools and required running procedures. Alternatively RCS can provide the necessary running tools as
shown below. The following four sets of running tools are recommended for the insertion, setting, and retrieval of the DCMS
tool. All four sets of wireline tool strings consists of Rope Socket (a means of connecting the wireline to the tool string), Stem
(sinker bar used for weight used during setting and retrieving the tool), Knuckle Joint (for flexibility), Spang Link Jars (to
provide controlled hammering effect by upward or downward movement), and Centraliser (keeps tool string in the center of the
tubing).
Gauge Ring (Cutter) Running Tools
The set of Gauge Ring Running Tools are used prior
to installation of the DCMS Tool. The Gauge Ring
tool is used to gauge the I.D. of the tubing and to
make sure there are no obstructions in the tubing
down to the depth where the tool will be set. It may
also be used to remove paraffin that may have
accumulated on the inner diameter of the tubing.
1.25 Single Strand Rope Socket

Length 6.188
1.25 x 5 Stem
Length 60
1.25 Knuckle Joint
Length 7.313
1.25 x 3 Stem
Length 36
1.25 x 20 Spang Link Jars
Length 43 closed 63 opened
Gauge Ring to suit
Tubing bore
DCMS Wireline Running and Setting Tools

This set of tools is used to lower and set the DCMS
tool into position. The Hydrochron Release and
Setting Tool hydraulically sets and releases the
Downhole tool. Once the Downhole tool is lowered to
the appropriate depth, it is locked in place and then
released by the hydrochron tool. A separate tool string
shown is used to retrieve the DCMS tool.

Length 6.188
1.25 x 5 Stem
Length 60
1.25 Knuckle Joint
Length 7.313
1.25 x 3 Stem
Length 36
Centraliser to match Tube bore
Length 10
Hydrochon Release and
Setting Tool
Length 11.75
Installed DCMS Tool String

This Installed DCMS tool string is connected to the
DCMS Tool by a 5/8 sucker rod connection. An
optional Coupon Holder Assembly that holds up to 12
Strip Coupons may be attached to the Downhole tool
for additional metal loss measurements. The Plunk
Whiskered Bomb Hanger shown to the right suspends
the Downhole Tool inside the diameter of the tubing. It
contains a set of dog grabs, engaging the tubing to
prevent any upward or downward movement, assuring
the Downhole Tool stays in place. The Plunk Hanger
Safety Tool contains a second pair of dog grabs and
as backup in case there is any loss of line tension
during installation.
DCMS Wireline Retrieving String

The DCMS Wireline Retrieving String is used for the
retrieval of the DCMS tool. The tool string is lowered
into the downhole tubing until the pulling tool latches
onto the Plunk Soft Release Sub that acts as a
connector between the tool and retrieval tool string.
The JDC Pulling Tool has dogs grabs that latch over
the fishing neck of the Plunk Soft Release Sub. Once
the retrieving string is securely in place, the DCMS
tool is disengaged from the tubing and pulled to the
surface.
Plunk Soft Release Sub

Length 9.813
Plunk Hanger-Safety Tool
Length 15.5
Plunk Whiskered Bomb Hanger
Length 12.5
Length 10
DCMS Data-logging Tool
Length 46

Length 6.188
1.25 x 5 Stem
Length 60
1.25 Knuckle Joint
Length 7.313
1.25 x 3 Stem
Length 36
Length 10
1.25 JDC Pulling Tool
Length 12.906
Part Number
724120
724121
Contact Factory
Contact Factory
Description
Complete Downhole Corrosion Monitoring Kit
DCMS Support Tool Kit
DCMS Tool Wireline Running Tools
Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 110-I
Rev. Date: 11/17/2011
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Chemical Injection
63
Injection and Sampling Assemblies
Model
Specifications:
Access Under Pressure Injection/Sampling Tube can be
Removed for Cleaning While System is Under Pressure
Temp Rating -20 F (-28.9 C) to +350 F (+176.6 C)
Pressure Rating Maximum 6000 PSI/41.3 MPa Working
(Depends on Style of Access Fitting)
Material Injection/Sampling Components 316 S.S.
One of the most practical preventive maintenance

methods for minimizing or controlling corrosion in
product pipelines, vessels, etc., is to treat the corrosive
environment with chemical inhibitors.
While corrosion inhibition is a complex technology and
is under constant study and development, it is an
effective means of corrosion control. Using the
COSASCO Injection System for easy, reliable access,

inhibitors can be injected with safety and simplicity
while under full operating pressure. In addition, a
variety of injection devices and systems can be used
to provide the most efficient delivery and dispersion for
a given application.
Injection Nut Assembly (1/4" NPT)
Access Fitting
Body Height
5.25
6.25
7.25
8.25
Order
Number
120603
204728
122217
120556
Length
1.75
2.75
3.75
5.50
3. Injection/Sampling Tubes
Most of the parts involved in the COSASCO Injection
System are interchangeable with the COSASCO
Sampling System. The COSASCO Sampling System

offers a means of extracting samples from pipelines or
vessels while under full system operating pressure. A
typical COSASCO Injection System with various

injection dispersion ends and components is shown in
the figure on the front page. The components are
described with ordering information on the following
pages.
1. Access Fitting Assembly With

Solid Plug Assembly
Tee Access Fitting Assemblies offered as standard by
COSASCO are for hydraulic injection only and

therefore utilize a single Tee for injection product inlet.
A complete description, various configurations, and
part number ordering information is explained for Tee
Access Fitting Assemblies in the Data Sheets for
Model 50, 52, 53, 54, 56, 57 and 58 Access Fitting
Assemblies.
2. Injection/Sampling Nut
This is, depending upon application, a multiple-use nut
that replaces the nut of the Solid Plug Assembly in the
Access Fitting Assembly. Its function is to direct the
injection product to the Injection Tube or directly to the
atomization device. The Injection/Sampling Nut has
bleed ports in the side wall above an access fitting
body bore o-ring seal; and is drilled and tapped with
1/4" NPT threads to enable attachment of different size
Injection/Sampling Tubes or Nozzle Assemblies.
Depending upon the application, you may choose and

Injection Tube or Sampling Tube. The Injection Tube is
the pathway for the injected product flowing from the
Injection Nut to the process. Standard COSASCO

Injection Tubes are offered in 1/4" NPT sizes to mate
with like size NPT Injection Nuts.
a. Injection Tube x Quill

This style is similar to the open NPT Injection Tube
but has a scarf and quill cut instead of a plain open
end. It utilizes the turbulence created by its design,
in conjunction with the natural turbulence within the
pipe or vessel, to accomplish distribution of the
injected product into the product media flow.
Injection Tube 1/4" NPT X Quill
Order Number
6300-LL.LL
Description
Injection Tube
(1/4 NPT X Quill)
LL.LL = Length in 1/4 increments from 1.25 to
36.00 inches
b. Sampling Tube (1/4" NPT x Open)

A tube allowing for sampling; no atomization or
dispersion device is attached.

Sampling Tube 1/4" NPT X Open
Order Number
6301-LL.LL
Description
Sampling Tube
(1/4 NPT X Open)
LL.LL= Length in 1/4 increments from 1.25 to 36.00
inches
Injection Tube 1/4" NPT X Head
Order Number
6304-LL.LL
Description
Injection Tube
(1/4 NPT X Head)
LL.LL = Length in 1/4" increments from 2.25 inches to 36.00
inches

c. Injection Tube (1/4" NPT x 1/4" NPT)
This Injection Tube has 1/4" male NPT end which
accommodates a selection of 1/4" female NPT nozzles
for perpendicular Injection/Atomization.
Injection Tube 1/4" NPT X 1/4" NPT
Order Number
6302-LL.LL
Description
Injection Tube
(1/4 NPT X 1/4 NPT)
Cap with Core (Male)
Order
Number
Orifice
Size
129490
129473
129472
.016
.016
.016
GPH Capacity @
.30
.36
.42
.48
.40
.48
.56
.64
.60
.72
.84
.96
4. 1/4" NPT Flush Nozzle (Male)

This nozzle threads directly into the Injection Nut Assembly to
provide spray injection flush with the pipe wall when the
correct injection nut is used.
1/4 NPT Nozzle (Female)
Order
Number
Orifice
Size
200904
200905
200906
.016
.016
.016
40 PSI
.30
.40
.60
GPH Capacity @
60 PSI
80 PSI 100 PSI
.36
.42
.48
.48
.56
.64
.72
.84
.96
d. Injection Tube (1/4" NPT X Head)

This assembly consists of an Injection Tube with a
right angle head that accommodates a selection of cap
and core assemblies.
1/4" NPT Flush Nozzle (Male)
Order
Number
Orifice
Size
129183
201020
201021
.016
.016
.016
GPH Capacity @
.30
.36
.42
.48
.40
.48
.56
.64
.60
.72
.84
.96
5. Nipples and Shutoff Valves

Short nipples and shutoff valves are available to interface the
Tee Access Fitting Assembly with the Injection/Sampling
System.
Abbreviations Key:
Nipples and Valves
A
Wg
Order No. Description

128993
127472
125504
Nipple 3/4 x 3/4" NPT - Length 4.00 316 S.S.
125505
Nipple 1 x 1 NPT - Length 4.00 316 S.S.
200022
200023
200024
200025
Shutoff Valve 1 NPT 316 S.S.
For other sizes of injection/sampling nuts, tubes, and
nozzles, please contact the factory.
Sizing Formulas:
Our recommended injection location is the center of pipe. Thus
the following sizing formula is applicable:
PW
PD
Fg
MF
N
= Access Fitting Assembly length

= Weld Gap (1/16", or 1.59 mm is normal per
ANSI B31.1 1973)
= Pipe Wall thickness
= Pipe outside diameter
= Flange gap - 1/16th inch (0.0625 or 1.6mm) is
normal
= Mating Flange Height root/base-to-face
dimension
= Injection/Sampling Nut length
To order a complete Injection/Sampling Tubes

Assembly, select:
Injection/Sampling Nut (item 2)
Injection/Sampling Tube (item 3)(Except when flush
perpendicular injection is required.)
Nozzle Assembly, if required (item 3 and 4)
Nipple and Shutoff Valve (item 5)

A + WG + 1/2 PD - 2.25 - N = Length*
Ordering Example:

A + FG + MF + 1/2 PD - 2.25 - N = Length*
You want to inject into a 12" oil line and your injection
line is 1/2" pipe. Your complete system would consist
of the following:
Sampling locations may vary. If sampling from the center of

pipe or vessel, the above listed sizing formula applies. If bottom
of line sampling is required with the access fitting assembly in
the 12:00 Oclock position, the following sizing formula applies:
1 ea. P/N #50-111-2-18-G10220-1

{2" Access Fitting Assembly FW 18-12x2/UN 1/2
6.25-G316-1022}

A + WG + PD - 2.50 - N - PW = Length*
1 ea. P/N #204728

{2" Injection Nut Assembly 1/4 NPT x 2.75" Inj.
Nut was chosen since the access fitting body height is
6.25")}

A + FG + MF + PD - 2.50 - N - PW = Length*
1 ea. P/N #6300-7.75

{2" Injection Tube 1/4" x Quill 7.75-316 (6.25 (A) +
.0625 (WG) + 6.375 (1/2PD -2.25 -2.75 (N) = 7.75)}
*Ordering Lengths should be rounded down to nearest

1/4" increments.
1 ea. P/N #127472

{Nipple 1/2" x 4.00 - 316}
1 ea. P/N #200023
{Shut-Off Valve 1/2" NPT - 316}

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Rohrbac
Bulletin # 640-L
Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878,
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Model 6330
Injection/Sampling Tube Assemblies
Order Length
18
24
30
36
A Dimension
Inches
mm
24.54
623
30.54
775
36.54
928
42.54
1080
Specifications:

Tube and Adapter Material 304 S.S.
Stuffing Box Material 316 S.S.
The Model 6330 Injection/Sampling Tube Assemblies

provide a retractable means of chemical injection or
process fluid sampling at pressures up to 1500 PSI/10.3
MPa and temperatures up to +500 F/ +260 C. Insertion
of the tube can be adjusted to permit injection/sampling at
precisely the desired point within the process fluid.
Standard lengths are available in 18, 24, 30, and 36

inches. The 1/4" female NPT on the process side of the
injection tube allows you to install a quill or choose from
various nozzle configurations to meet your injection
requirements.
Model
6330
Retractable Injection Tube

Complete Injection Tube Assembly - 1" NPT Stuffing Box
Code
Order Length
18
18 Inches
24
24 Inches
30
30 Inches
36
36 Inches
Code
Safety Clamp Option
0
No Safety Clamp
1
With Safety Clamp
6330
18
Example
Accessories:
Option Number
Per Drawing
1
Order Number
6300-2.00
Description
Injection Tube
1/4 NPT Quill 2.00
129183
201020
201021

A. 6304-2.25*
Injection Tube
1/4 NPT X Head 2.25
B.129490
129473
129472
Cap and Core

Cap and Core
Cap and Core
A.129108
Adapter Bushing
1/4 to 1/8 NPT 316 S.S.
B.030472**
030472-X1**
Right Angle Nozzle 1/8 B.5

Right Angle Nozzle 1/8 B5
200022
Shut-Off Valve
1/4 NPT 316 S.S.
Additional Information
GPH Capacity @
40 PSI
60 PSI
80 PSI
100 PSI
.30
.36
.42
.48
.40
.48
.56
.64
.60
.72
.84
.96
GPH Capacity @
40 PSI
60 PSI
80 PSI
100 PSI
.30
.36
.42
.48
.40
.48
.56
.64
.60
.72
.84
.96
GPM Capacity @
10 PSI
20 PSI
40 PSI
100 PSI
.05
.07
.10
.16
.50
.70
1.0
1.6
*Required 1 Full Port Ball Valve for mounting

**Requires P/N 129108 for installation

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 680-I
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

Data Logger
From Chemical
Injection Pump

Filter

always maintained
Data
Logger

in Remote Locations
Bypass
Flow
Meter

+70C
To Chemical
Injection Nozzle
Software included

properly.

months.

Specifications:
Flow Rate:
Viscosity Range:
Temperature Range:
Upstream Filter:
Pressure Rating:
0.5 to 100 US gpd

Fluid 500 F (260 C)
10 microns
Standard 1000 psi
NPT Male
Teflon
3.6 V Lithium (1)
Flowmeter Material:
Connections:
Flowmeter Seals:
Battery:
Resolution:
Accuracy:
Rate Sampling
Interval:
Reading Storage:
Hazardous Area
Rating:
5.85865 x 10-5 US gal./pulse

Up to 8000
Model
RDC-CI
RDC-CI

Code
1000
1000 psi
3000
3000 psi
Code
TEF
Teflon
VIT
Viton
1000
Accessories:
TEF
Checkmate DL
P/N 001696

P/N 001700


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin #530-D
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Erosion Monitoring
QuicksandTM
Erosion Detection System
The Problem
Sand production in oil and gas producing wells can cause rapid erosion and wear
of top side equipment such as chokes, valves, and flow-lines. In addition, it may
cause serious formation damage. Rapid detection and remediation of sand
producing/erosion episodes is necessary to prevent short-term failure of topside
equipment, and cumulative formation damage.
The Solution
RCS offers a range of metal loss sensors and instrumentation, designed
specifically to detect sand erosion at speeds approaching real time. Typical
detection times for various sand erosion rates are shown below:

28.0
26.0
24.0
22.0
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
0
20
40
60
80
100
120
140
160
180
200
Erosion Rate (MPY)
Sensing elements for the Quicksand erosion measurement system can be made
from almost any commercially available, alloy.
Less corrosion resistant
materials, such as carbon steel, will show the combined effects of corrosion, and
erosion, whereas more resistant alloys, such as duplex stainless steel or
Hastelloy, will show erosion effects exclusively.
Quicksand probes and
instrumentation can be fully integrated with other digital loop transmitters
manufactured by RCS, such as Linear Polarization (CORRATER), or high
resolution electrical resistance (MICROCOR), to provide a comprehensive
corrosion/erosion monitoring solution within a single digital communication and
data handling system.
The areas experiencing the most severe effects of erosion are the outer diameters of bends and areas
downstream of changes in pipeline diameter. However, the Quicksand probe is best placed with its sensing
element at the center of the line in a straight run pipe section where the greatest flow rates are experienced, since
this is the place where the highest concentrations of sand are typically found.
Typical On-Line Monitoring System
A Typical Quicksand System Consists of the Following:

Probe
Two versions are available. The rugged, all welded
cylindrical element model S4500 with a specially
designed element support shield is suitable for severe
flow or high temperature applications. The angled
element S4700 probe is exposed to the flow at a 45
angle, simulating a change in direction in the pipe. The
maximum temperature of this probe is 400F, and is
recommended for less severe flow rates of less than 25
ft/sec. Both these probes are mounted in the Cosasco
line of high pressure access fittings; however, alternative
mounting methods are available. Please contact the
factory for more information.
Transmitter
The ST-9485A erosion transmitter is mounted directly on
the probe, using the appropriate probe adapter.
Connection to the monitoring system is made using an
industry standard RS-485 multi-drop connection. This
line may be attached to a number of ST-9485A erosion
transmitters,
MT-9485A
MICROCOR
corrosion
transmitters, and E9020 CORRATER transmitters.
Alternatively, each transmitter may be attached to a
ML-9500B data logger.
S4500 Probe
S4700 Probe
ST-9485A Erosion Transmitter

Probe adapter:
P/N 745093 Probe adapter for retrievable probes (For permanent connection at 2500 PSI max)
P/N 745114 Probe adapter for retrievable probes (For permanent connection out 10,000 PSI max,
when used with pressure retaining cover P/N 740095)
Transmitter to
Junction Box Cable: P/N 748197-L Flexible Ex-proof connection (UL/CSA)
P/N 748201-L Flexible connection (CENELEC)
Local Junction Box: P/N 702181-1 Hazardous area junction box
ML-9500B Data Logger

Transmitter to
Data Logger Cable: P/N 748203-L (UL/CSA)
P/N 748202-L (CENELEC)
Checkmate DL Data Transfer Unit

PC Power &
Interface Module:
P/N 748237 RS232/485 converter & 24VDC power supply
Probes:
Model
S4500

Code
T10
T20
T50
Code
Element Alloy
XXXXXX
Enter UNS Number
Code
Order Length
LL.LL
3.25 min, 36.00 max for T10
5.00 min, 36.00 max for T20
11.00 min, 36.00 max for T50
S4500
Model
S4700
S4700
T20
S31803
6.00
Example

Code
F10
F20
F40
Code
Element Alloy
XXXXXX
Enter UNS Number
Code
Order Length
LL.LL
2.00 min, 36.00 max
F20
S31803
6.00
Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 700-I
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

MWT-3905-QS
Features:
Rapidly Detects Sand Erosion
Low installed cost
Certifications
The model MWT-3905-QS Quicksand Wireless (QWT)
Transmitter is based on RCSs Microcor high
resolution corrosion measurement technology, the
industries most widely used and only technology
capable of operating in any process environment. The
QWT rapidly detects erosion rates at speeds

approaching real-time. The 2.4 GHz self-organizing
wireless network delivers exceptional data reliability
and network stability through its high security
communication. The wireless link now adds simplicity,
The MWT-3905-QS can be supplied as part of a
complete corrosion/erosion management system
comprising access fittings, probes, Microcor Wireless
Transmitters (MWT), Microcor Wireless Extenders
(WE), gateway, and corrosion management and
process interface software. Alternatively, the QWT can
be added seamlessly to an Emerson Smart Wireless
Modbus Interface to virtually any Process Automation
System.
QWTs are quickly and easily installed without the time
and expense required for wiring. Once installed metal
loss and computed erosion rate is read from the

Gateway directly into your DCS system, an RCS
systems. QWTs are easily configured using a direct
connection to a PC or laptop in a safe area, or through
RCSs Checkmate DL-W in hazardous locations.
The QWT uses high resolution metal loss
measurement providing 18 bit resolution, and is rated
for operation in hazardous locations (Class I, Zone 1).
The
allowable
operating
range
of
from
-40C to 70C is proven every day by existing systems
reliably working in the harsh environments of the frigid
arctic and deserts of the Middle East.
The QWT power module has a typical life of 3 years
and is hazardous location certified to allow change out
in the hazardous area. Typical wireless range is 1000 ft
(300 m) in optimal conditions and with a clear line of
sight from transmitter to transmitter or transmitter to
gateway, with up to three hops permissible from any
transmitter back to its gateway.
Other wireless communication options
may
be
The Quicksand Wireless transmitter is designed specifically to detect sand erosion at speeds approaching real
time. Typical detection times for various sand erosion rates are shown below:

28.0
26.0
24.0
22.0
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
0
20
40
60
80
100
120
140
160
180
200
Erosion Rate (MPY)
Wireless Overview
QWTs rapidly detect erosion rates at
speeds approaching real-time.
MWTs uses high resolution metal loss
measurement and outputs computed
corrosion rate.
Microcor Wireless Extenders
Wireless Extenders are used to expand
the network when QWTs and MWTs
are located distances that are out of the
Gateway
between
the
Wireless
Transmitters/Extenders and a host
system. The gateway is easily
configurable and integrates into a
designated control system through serial

Specifications
Resolution
18 bit (1 part in 262,144)
Enclosure
Rating: IP66
Materials:

1 to 50 milliohms

Epoxy Primer
Power supply

Data Transmit Rate

Typically 5 or 10 minutes (range 15 sec to 60 min)
Weight
6.45 lbs (2.9 kg)
Communication:
2.4 GHz DSSS (Discrete
Spectrum).
Dimensions
See below
Sequential
Spread


-40C to +70C (-40F to +158F)
Probe Mounting
directly connected to QWT via a cable, P/N 74849710 (10ft) or P/N 748497-15 (15 ft)
Dimensions
11.58
6.38
270
7.59

Maximum Antenna Rotation 270

device usage. The QWT is currently certified with the governmental agencies of Angola, Azerbaijan, Australia, Canada,
Qatar, Russia, Saudi Arabia, Thailand, Trinidad & Tobago, UAE, United States, and Venezuela. Additional country
approvals are in currently in progress and will be posted as soon as certification is verified. Please contact RCS or visit
our website for the latest country certifications.
from all persons.
ATEX Certification
Quicksand Probes
Two versions are available. The rugged, all welded cylindrical element model
S4500 with a specially designed element support shield is suitable for severe flow
or high temperature applications. The angled element S4700 probe is exposed to
the flow at a 45 angle, simulating a change in direction in the pipe. The maximum
temperature of this probe is 400F, and is recommended for less severe flow rates
of less than 25 ft/sec. Both these probes are mounted in the Cosasco line of high
pressure access fittings; however, alternative mounting methods are available.
Please contact the factory for more information.
S4500 Probe
S4700 Probe

The Checkmate DL-W Wireless Configurator is a portable handheld instrument specifically
designed to configure QWTs Microcor Wireless Transmitters/Extenders. The intrinsically
safe Checkmate DL-W allows you to easily configure Wireless Transmitters in hazardous
area locations when configuration in a safe location with a PC is not possible. In addition
to setting up the Wireless Transmitters, the Checkmate DL-W allows you to view the
settings and status of the Wireless Transmitters and display the most recent metal loss
measurement of QWTs/MWTs.

Model
Description
MWT-3905-QS Quicksand Wireless Transmitter
Code
Radio
0
Code
Housing
0
Aluminum
1
MWT-3905-QS
Wireless Gateway
Model Description
A
24 VDC, 500 mA
1
2
3
(1) (2)
Ethernet
(3) (4)
Dual Ethernet
(5) (6)
A3
User Configurable Update Rate, 2.4 GHz DSSS, WirelessHART
(7)

0
A
None
(7)
2
4
5

(8)
DeltaV Ready
Code Product Certifications
N5
N6
N1
ND
N7
NF
KD
ATEX Type n
IECEx Type n
Code Adapters
0
J1
J2
J3
R-1420
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
A3
N5
J3
None
CM 20 Conduit Adapter
PG 13.5 Conduit Adapter
3/4 NPT Conduit Adapter
(9)
0
None
Lightning Arrestor
Lightning Arrestor
WL2
Example

Quicksand Probes
Model
S4500
S4500
Model
S4700
S4700

Code
T10
T20
T50
Code
Element Alloy
XXXXXX
Enter UNS Number
Code
Order Length
LL.LL
3.25 min, 36.00 max for T10
5.00 min, 36.00 max for T20
11.00 min, 36.00 max for T50
T20
S31803
6.00
Example

Code
F10
F20
F40
Code
Element Alloy
XXXXXX
Enter UNS Number
Code
Order Length
LL.LL
2.00 min, 36.00 max
F20
S31803
6.00
Example
Probe Adapters
P/N 745092
P/N 745093
Cables
(Note: Probe adapter must be used in conjunction with cable)
MWT Remote Mounting Kit (10 ft (3m) Cable)
P/N 748497-10
MWT Remote Mounting Kit (15 ft (4.6m) Cable) P/N 748497-15
Accesssories
P/N 748400
Checkmate DL-W
P/N Checkmate-DL-W
Microcor Wireless Extender
P/N MWT-3905-WE

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 160
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Environmental Monitoring

Model ECM
Environmental Condition Monitor
Features:
Corrosion Rate, Relative Humidity, Monitors Temperature, and
Differential Pressure
High-Sensitivity Corrosion Rate Measurement
Corrosion Rate of Copper and Silver Sensors Corresponds to
ISA Classification of Environments
Digital and Analog Outputs
Optional Datalogging
The ECM is a multiparameter monitoring system
providing constant surveillance of the environment and
rapid detection of any deterioration that could result in
damage to expensive equipment and valuable assets.
Early detection of humid, high temperature, or corrosive
conditions will permit corrective action to be taken before
substantial damage occurs to sensitive computer and
instrumentation systems or electrical equipment.
The system measures humidity, temperature, and the
corrosive attack on two replaceable thin-film sensors.
The corrosion rate is shown by indicator lights that
correspond to the ISA classification of environments (G1
through GX) for copper and silver.
Analog and/or digital outputs of corrosion, humidity and

temperature information provides remote alarming,
display and recording. The information may also be
stored in the on-board data-logger, and accessed via PC
software. The system can also be used as a highsensitivity corrosion monitor for special applications.
The ECM is designed for use in monitoring controllable
environments in refineries, chemical plants, pulp and
paper plants, control rooms, computer rooms, museums
and clean rooms. The ECM has many more features
and benefits than its predecessor, the ECMS-2.
Specifications:
Measured Parameters
Corrosion:
Two independent channels
Corrosion Rate:
Rate time period user selectable: 8-99 hrs.
ISA Classification:
G1 through GX
Temperature:
+32 F to +122 F or 0 C to +50 C
Humidity:
10% to 95% RH
Differential Pressure:
- Higher Resolution 0-0.5 i.w.g. range with 0.01 resolution
Sensors
2,500 nominal span (life). One copper and one silver provided
with instrument.
Displays
LCD display of corrosion and corrosion rate for each channel,
humidity, temperature, and room loss differential pressure. LED
indicators corresponding to ISA environmental classifications.
Alarms
Corrosion rate (2 channels), low temperature, high temperature, low
RH, high RH, differential pressure, ISA environmental classification
(2 channels).
Outputs
Analog:
Five 4-20 mA outputs (current sinking or current sourcing) user assignable to desired parameters.
Digital:
RS-232 or RS-485 serial output of all nine measured and calculated parameters.
Multiple units can be connected on RS485 multidrop (daisy chain). Contact factory for information
concerning real time monitoring software.
Datalogging
Internal datalogger accessed by software direct from PC.
Data Storage:
Operating Temperature Range

+32 F to +122 F or 0 C to +50 C
1725 Readings
Power Requirements
24 VDC, 0.4 amps.
Weight
5 lbs. (2.3 kg)
Model
ECM
Description
Environmental Condition Monitor with one Copper and one Silver sensor
Code
Differential Pressure Transmitter
0
Without differential pressure transmitter
2
With differential pressure transmitter (0-0.5 i.w.g.)
Code
Data-logging Software
0
Without data-logging software
1
With data-logging software
Code
Power
24
Customer supplied 24 Volt DC
115
With 115 Volt wall transformer
230
With 230 Volt wall transformer
ECM
2
1
24
Recommended Accessories:
Test Sensor Kit P/N 748321-Test sensor can be used in place of
copper/silver sensors to determine if the ECM is functioning correctly, and/or if
sensors are faulty or at the end of their life span.

Replacement Sensors
Copper
Silver
610-TF50-C11000
610-TF50-P07010

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin #103-Q
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Rouge Monitoring

`
Rouge Monitor
Analog Output of Rouge Rate

and Rouge Thickness to
Customer DCS System
Power/RS 485 Comm
Ultrapure Water
Datalogger upload to
Portable PC
The RCS Rouge Monitor the advanced on-line rouge monitor for pharmaceutical water
The Rouge Monitor provides accurate measurement of ultra-low corrosion (rouging) rates in pharmaceutical water systems. The
Rouge Monitor is ideal for Biotechnology, Pharmaceutical, and other industries where monitoring corrosion in metallic piping is
critical.
Rouge can build up on internal surfaces of hot water and steam metallic piping systems, storage tanks, distribution systems,
process vessels, and can be found on non-metallic surfaces including membranes, filters, and tubing. Particulate matter and
sloughage from the build-up must be avoided to prevent contamination of downstream products. Monitoring the rouging
(corrosion) rate of typical ions of ferric oxide, chromium oxide, and nickel oxides in the water assists the determination of
derouging and passivation frequency. Typically, derouging and passivation frequency is subjectively determined byperiodic
inspection of the piping or a definitive time increment, without regard to rouge rate or rouge deposition thickness. The installation
and use of a Rouge Monitor unit presents a scientific approach to derouging and passivation frequency with absolute
measurements for rouge rate and rouge accumulation (thickness). Derouging and passivation frequency can be based on data
rather than subjective opinions and prophylactic approaches.
The Rouge Monitor system consists of a highly-sensitive front end probe/transmitter assembly, a remote data display/controller,
data logger, analog output, and a serial communication port for computer data uploads. The remote display unit provides both
on screen and analog outputs of rouging rate in microns/month and rouge accumulation in microns. Measurement ranges from
0.001 10 . The unit can be easily configured for connection to a SCADA, BMS, data highway, or process control system. The
data logger allows independent accumulation of all readings and measurement for direct transfer to a computer at the users
discretion. The display unit/controller provides power to the transmitter/probe assembly.
Applications:
Hot Water Systems
WFI Systems
SS and Metallic Storage Tanks
SS and metallic equipment and accessories
Clean-in-Place systems
Industries:
Pharmaceutical
Biotechnology
Research Labs
Clinical production
API production
Features:
Ultra-sensitive
Alarm for abnormal conditions
Rapid measurements for rouging rates and accumulation
Low cost of ownership
Remote monitoring with data logging
Specifications:
Probe:
316L stainless steel probe body with electropolished
stainless steel (or other alloy) electrodes with Tri-Clover
Flange Mounting
Temperature range: 0-200 C
Deposition rate:
0.000-3.000 /month at 1.3 S/cm (0.7 M-cm)
0.000-0.100 /month at 0.054 S/cm (18 M-cm)
Operating Range:
100-0.025 S/cm conductivity
0.01-40 M-cm resistivity
Transmitter:
Model E-9020 Corrater Transmitter with connecting
adapter for direct mounting to monitoring probe.
(Separate mounting bracket available if required)
Enclosure: IP 67
Dimensions: 4.5 diameter by 3 high excluding
connectors (114.3mm diameter x 76.2 mm height)
Weight: 3.5 lbs (1.6 Kg)
Probe and Transmitter
Display Unit:
Display of Rouging rate: 0 to 9.999 microns/month
Rouge thickness: 0 to 9.999 microns
Alarm setpoint: 0 to 2.000 microns/month
Running time: 0 to 50 months
Analog outputs: Loop 1 Rouging Rate: 4-20 mA
Loop 2 Rouge thickness 4-20mA
Loops are self-powered internally
with 24 VDC
Selectable Ranges:
Rouging Rate: 0.1, 0.2, 0.5, 1.0, 2.0 /month
Rouge Thickness: 0.1, 0.2, 0.5, 1.0, 2.0, 5.0 /month
Measurement Cycle Time: 20 minutes
Integration Time: Adjustable 3 to 120 minutes-default 60 min
Datalogging Interval: Settable from 30 minutes to 24 hours
Datalogging capacity: latest 2048 readingsnon-volatile memory
4.25 days at Cycle Time set to 3 minutes
28 days at Cycle Time set to 20 minutes
Datalogged Parameters: Date and time stamp for all
readings
Enclosure: NEMA 4X
Power Requirements: 115/240 VAC Hz Supply at 15 watts
Alarm output relay: 1 SPDT 1 amp at 230 VAC
Weight: 3 lbs (1.4 Kg.)
Display/Datalogger/Retransmission Unit

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 307-D
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.
Side-Stream Monitoring
COSASCO
Side-Stream Assembly
Features:
Provides metal loss, corrosion rate, erosion rate, pressure,
temperature, flow, and bacterial activity in your pipelines
Maximizes corrosion inhibitor efficiency
Flexible configuration
Installs quickly no plant shutdown required
Operating pressure up to 1125 psi
Operating temperature up to 392F (200C)
Uses standard 1 tees for easy connection and add-ons
Corrosion inhibitors are an effective means of
controlling corrosion in oil and gas systems, but are
also very expensive if not properly used. The price
of over-protection is high, and the consequences of
under-protection can be catastrophic. Never has it
been more important to effectively control your
corrosion inhibition program.
The Cosasco Side-Stream Assembly (CSSA) is a
portable, cost-effective corrosion survey tool to
quickly provide accurate metal loss, corrosion rate,
erosion rate, pressure, temperature, flow and
bacterial activity to maximize corrosion inhibitor
efficiency. The tool is built of easily-connected 1
tees, each with a different monitoring technology, so

you can pick and choose the number and types of
monitoring required for each particular application.
Your system connects to the upstream and
downstream ends of the CSSA with flexible highpressure hoses. The valves, pressure gauges and
flow meter on the tool allow you to ensure that you
have proper representative flow through the CSSA
to provide reliable survey data on which to
implement an optimized asset management control
plan. The CSSA survey tool can be used for
operating pressures up to 1125 psi and
temperatures up to 200C in its standard form.
RCS offers the following measuring technologies for

the CSSA Tool:
Microcor Corrosion Rate and Erosion rates

Corrater LPR and Galvanic
Bio-probes
Coupons
Process parameters
For more detailed information on these technologies

see the individual data sheets. The CSSA with these
various rapid measurement techniques will quickly

give you a clearer picture of your particular corrosive
environment.
This allows you to test the
effectiveness of changes to your inhibitor injection
rates, and even evaluate alternate inhibitors and
treatments much more rapidly than was previously
possible. Installation is quick and easy with minimal
cost, yet the results can be a life-saver in terms of
improved asset management and reduced treatment
and maintenance costs
Multiple 1 tees allow for custom design for multiple monitoring options and future add-ons if necessary
The CSSA is typically used for oil and gas applications, but may also be used for process or water systems, and
for other plant operations that require corrosion monitoring. We will work with you to custom design a system that
meets your specific budget and system requirements. Contact our sales department for further information and
specific details on the CSSA.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 655
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Copyright RCS, Inc.

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Rohrback Cosasco Systems

Corrosion Management Solutions

Microcor Cosasco Corrater

Rohrback Cosasco Systems, Inc.

Specifications subject to change without notice

Rohrback Cosasco Systems, Inc.

Specifications subject to change without notice

Rohrback Cosasco Systems, Inc.

Specifications subject to change without notice

Rohrback Cosasco Systems, Inc.

Remote Monitoring Units

Teflon is a registered trademark of Dupont.

Thredolet is a registered trademark of Bonney Forge

Specifications subject to change without notice

Rohrback Cosasco Systems, Inc

Corrosion Rate Calculations for

Corrosion Rate Calculations

Corrosion Rate (mpy) =

0.365 x (Reading FINAL Reading INITIAL) x Probe Span in MILS

Substitute for Value of 0.365

0.365 x (95 72) x 10 mils

Specifications subject to change without notice

Rohrback Cosasco Systems, Inc

Corrosion Rate Calculations from

Corrosion Rate Calculations

CORROSION RATE (mpy) =

22,300 x Weight Loss (grams)

22,300 x (10.9265 10.5560)

Standard Coupon Areas

Cosasco Multi Disc Coupon

6 Strip Cosasco High Pressure Coupon

3 Strip Cosasco Scale Coupon

2 Cosasco Ladder Coupon

3 Strip Model 6210 Coupon (Retractable)

Cosasco Flush Disc Coupon

3 Strip WTC Coupon

Specifications subject to change without notice

Specifications subject to change without notice

Rohrback Cosasco Systems, Inc.

List of Available Application Notes

AN-101 CORRATER Probe Alloy Multipliers

Specifications subject to change without notice

Rohrback Cosasco Systems, Inc.

Corrosion Monitoring Related References

ASM International ASM Handbook

ASTM G 4 (latest edition)

Standard Method for Conducting Corrosion Coupon Tests in Plant

ASTM G 96 (latest edition)

Standard Guide for On-Line Monitoring of Corrosion in Plant Equipment

ASTM G 102 (latest edition)

Standard Practice for Calculation of Corrosion Rates and Related

NACE MRO175 (latest edition)

Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment

NACE RP0192 (latest edition)

Standard Recommended Practice Monitoring Corrosion in Oil and Gas

1916 Race Street, Philadelphia, PA 19103 USA

1440 South Creek Drive, Houston, TX 77084-4906 USA

Specifications subject to change without notice

RCS PRODUCTS AND SERVICES APPLICATION MATRIX

OIL & GAS

Refer to the Services link on the RCS home page

Specifications subject to change without notice

Information to Assist With RCS Equipment Selection