Professional Documents
Culture Documents
ANDINQUIRIES
InspectionBasedonInstallationTypeand
RisktoEnvironment
Tanksofferinggreatestrisk
havesignificantlymore
inspections
Tankswithlessriskhaveless
inspections
SP001Scope
Ambientupto
200F
Atmospheric
pressure
Facilitieswithamixoftanks
PortableContainers(perSP001)
ClosedtopAST 55U.S.gallonsor
moreandnotintendedforfixed
installation
Fillsvoidinindustryforinspection
ShopFabricatedAST(perSP001)
Welded metal
ASTfabricatedin
amanufacturing
facility
OR
AnASTwithouta
nameplatewitha
volumelessthan
orequalto
50,000U.S.
gallons
FielderectedAST
(perSP001)
WeldedmetalASTerectedonsitewhereitwillbeused.
Limitedtoamaximumshellheightof50feetandamaximum
diameterof30feet
AnASTwithoutanameplatethatismorethan50,000U.S.gallons
andamaximumshellheightof50feetandamaximumdiameter
of30feet
SP001Keyterms
ReleasePreventionBarrier(RPB)
ContinuousReleaseDetectionMethod(CRDM)
ReleasePreventionBarrier
(RPB)
Liquidcontainmentbarrier
UndertheAST
Divertsleakstowardthe
perimeteroftheASTwhere
theycanbeeasilydetected
ContinuousReleaseDetection
Method(CRDM)
Ameansofdetectingareleaseofliquidthrough
inherentdesign.Itispassive becauseitdoesnot
requiresensorsorpowertooperate.Liquidreleasesare
visuallydetectedbyfacilityoperators.
TankwithReleasePreventionBarrier
SecondarycontainmentASTincludingdoublewallASTs
ElevatedAST
TankswithCRDM
Category1 Secondary
containmentandCRDM
DoublewallTank
withOverfillPrevention
Tank ina
ConcreteDike
Category2 Secondary
containment
Tanksinearthendike
Dikepreventsreleasedueto
catastrophictankrelease
only
Category3
NoSecondary
Containment
NoRPB
RiskMatrixconcept
MoreRisk
Tank Size
MoreRisk
Shop
built
tanks
Category 1
Category 2
Category 3
0 - 1100
P, E&L(10)
1101 5,000
P, E&L(10)
5,001 30,000
P, E(20)
30,001 50,000
P, E(20)
P, E&L(5), I(15)
P, E&L(5), I(10)
P, E(5), I(10)
P, E(5), I(10)
P, E(5), I(10)
P **
Field erected
Portable
containers
Ownersinspections
MonthlyandAnnual
Containmentareaandfoundation
Shellcoating
Normalventsoperation
Emergencyventsoperation
Tanklevelgauge
Interstitialspacemonitor
Overfillvalvesandalarms
FormalExternaland
FormalInternalInspections
PerformedbyQualifiedTankInspector
STITrainedandCertified
API653AdjunctCertified(withadditionalSP001
certification)
STIInspectorCertification
Attendseminar
Passexam
Visualacuityexam
5yearcertification
Over1000certifiedSTI
inspectors
STISP001AbovegroundTank
SystemInspectorTrainingCourse
CorrosionBasics
InspectionTechniques
RegulatoryRequirements
FireCodes
ValvesandPiping
LevelMonitoring
ElectricalIssues
HandsonDemonstrations
Baltimore,MD
March2327,2015
Externalinspections
Containmentarea
Stairways,ladders
Normalvents
Emergencyvents
Overfillalarms
Firevalves
UTofaccessible
areas,nearbaseof
tank(internal
inspectionif
problemsfound)
Internalinspections
Checkallexternalinspectionitems
UTofentiretankbottom
elevatedtanksdonotrequireentry
UTmethods
UTT pointmeasurements(15pointspersq.ft.)
UTS fullscanifproblemsfoundinUTT
Suitabilityforcontinuedservice
MICcorrosion Repairimmediately.Nextinspection2years
Category3 lessthan75%remaining,thenrepair.Nextinspection
5years
Category2 3in2 inasq.ft.islessthan75%remaining,orlessthan
50%,thenrepair.Nextinspection5years
Category1 3in2 inasq.ft.islessthan50%remaining,orlessthan
25%,thenrepair.Nextinspection5years
% Remaining
SP031 4THEDITION
StandardforRepairof
Shopfabricated
AbovegroundTanksforStorageof
FlammableandCombustibleLiquids
Repairs
PerSTIStandardSP031 coversshopfabricatedtanksonly
Qualifiedpersonnelforrepairs
FacilitythatmanufacturesSTI,UL,etc.tanks
ASMESectionIXwelders
AWSD1.1welders
SP031Scope
Repairs
Bottomreplacement
Addpipeconnection
Repairtosupports
Tightnesstestingofrepairsandmodifications
Painting
Whatmakesshopfabricated
tanksdifferent?
Shopfabricated
TypicalBottomorHead
Fielderected
TypicalBottom
Scope
AbovegroundTanks
FlammableandCombustible
Atmospheric
Shopfabricatedcarbonandstainlesssteel
Builttonationalstandards
Whatisnotincluded?
Undergroundtankstobeusedaboveground
Fielderectedtanks
Boltedorrivetedtanks
Goodengineeringpracticeandexperience
Repairsatknuckle
Limitedrepairsinknucklearea
Otherwise,replacethebottomor
head.
ShellRepairs
Lapweldpatch
plates
Insertplates
Shape
Existingwelds
spacing
ModificationsSection
Newpipeconnections
Manways
Reinforcingplatewhenpipe>2
Reinforcingplatewhenbelowliquid
level
Newsecondbottom
Knuckleatbottom
IncreaseShellHeight
AnchorChairAddition
BottomRepairs
TestingRequirements
Testingofallrepairsandmodificationsrequired
Significantrepairexamples(requirestankpressuretest)
Completereplacementofbottom
Patchplategreaterthan12squarefeet
Openingsgreaterthan12inchesdiameter
FinalinspectionbySP001inspectorortankmanufacturer
INQUIRIESABOUT
SP001
QUESTION: DOESSTISP001
COMPLYWITHEPAS
REQUIREMENTFORTANK
INTEGRITYTESTING?
Answer: STISP001meetsthe
intentof40CFR112.8(c)(6)
Youmustdetermine,inaccordancewithindustry
standards,
Appropriatequalificationsforpersonnelperformingtestsand
inspections,
Frequencyandtypeoftestingandinspections,whichtakeinto
accountcontainersize,configuration,anddesign
Youmustinspect
Thecontainer'ssupportsandfoundations.
Theoutsideofthecontainerforsignsofdeterioration,discharges,or
accumulationofoilinsidedikedareas
QUESTION: WHYDOES
STISP001REQUIRE
INTERNALINSPECTIONS
WHENNOTEASILY
ACCESSTHEINSIDEOFA
SMALLTANK?
Answer: STISP001doesnotmandate
entryintoatankforanytankunder
30,000gallons(113,529liters).
Fortanksunder30,000gallons,eitherinternal
inspectionsarenotrequired,orelseanalternative
isgivenwiththeuseofleaktestinspections.Tanks
largerthan30,000gallonsusuallyhavemanways to
allowpersonnelentry.
QUESTION:DOESTHE
STISP001STANDARD
INCLUDEINSPECTION
OFFIBERGLASS
TANKS?
Answer: SP001focusesprimarilyon
inspectionofwelded,metaltanks.
Alsoincludedis55gallondrums,intermediatebulk
containers(IBCs)andothersuchcontainersthat
maybeofmetalorplasticconstruction.
Question: Arethechecklists
inAppendixCcopyrighted?
Answer:
No,buttherestofthestandardis
copyrighted.
QUESTION: CANSTI
SP001BEUSEDTO
INSPECTASULFURIC
ACIDTANK?
Answer: No,thestandardapplies
toASTsstoring:
Ambientupto
200F
Atmospheric
pressure
QUESTION:SHOULDI
REFERTOSTISP001OR
API653ASABASISFOR
INSPECTION?
Answer: ThescopeofSTISP001includes
shopfabricatedandsmallfielderected
tanks.ThescopeofAPI653includes
tanksbuilttoAPI650andAPI12C.
Ifthetankis
horizontalUL142
tank,thenSTISP001
probablyisabetter
choice.
Answer: ThescopeofSTISP001includes
shopfabricatedandsmallfielderected
tanks.ThescopeofAPI653includes
tanksbuilttoAPI650andAPI12C.
IfthetankhasanAPI
650nameplateandis
largerthan250,000
gallons,thenAPI653
isthebetterchoice.
STISP001is
riskbased,thusthe
inspectionschedule
formanytanksisless
conservativethanAPI
653.
QUESTION:WHAT
ABOUTATANKSETON
ACONCRETEPAD,BUT
THEDIKEDOESNOT
HAVEACONCRETE
FLOOR?
Category1or2?
RPBwithearthendike Category1
CRDMandSpillControl
QUESTION:ISA
2COMPARTMENT
TANKCONSIDERED
ONETANK?
Answer:Compartmenttankisone
tank
The25,000gallontankis
dividedintotwo,each
withaseparateproduct
12,000
13,000
25,000gallontankOR
twotanks?
QUESTION:ISASPILL
BOXCONSIDERED
SPILLCONTROL?
Answer:AspillboxisNOTspill
control(perSP001)
Overfillprevention
devicesuchasaspill
bucketonthefillport
constitutespillcontrol?
SpillcontainersdoNOT
preventanoverfill
(overfillthroughvents)
QUESTION:CANATANKBE
LINEDTOUPGRADEITSUCH
ASINTHEUSTRULES?
Answer:TheSP001Committeehas
determinedthatanASTcanNOTbe
upgradedwiththeadditionofa
liner.
SP001andSP031Standards
AvailableinPublicationsat
www.steeltank.com
SP001andSP031availabletogetherata
discountedprice
TechnicalQuestions STIEngineerandStaff
Liaison
DanaSchmidt
8474388265ext246
dschmidt@steeltank.com