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What type of hazards that may occur and how are they avoided?
Hazard
Hazard is a term associated with a substance that is likelihood to cause an injury in a given
environment or situation. It is a potential source of harm that would effect on a person in term
of human injury, damage to property and environment. Industrial hazards may be defined as
any condition/ substance produced by industries that may cause injury or death to personnel
or loss of product or property. There are many type of hazard that could occur in
a factory. Those type of hazard are explain later.
Ways to prevent hazard
There are procedure needs to be followed to control and prevent the
hazard. Below is the hierarchy of hazard control procedure:
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Substitution
Isolation
Engineering Control
Administrative Control
Personal Protective Equipment (PPE)
Type of Hazards
1. Mechanical Hazards
These types of hazard are associated with power-driven machine, whether automated or
manually operated. Common mechanical injuries are cutting & tearing, shearing, crushing,
straining & spraining and also puncturing. Cutting & tearing can be described as when a body
part comes in contact with a sharp edge. In this company, they involve with lots of cutting
process. While for shearing, power-driven shears for severing sheet metal or plastic can also
be shearing human flesh. Crushing injuries occur when a part of the body is caught between
hard surfaces. In this case, the worker more likely tend to caught between the machines
rotating part. A strain results when muscles are overstretched or torn while a sprain results
from torn ligaments in a joint. Lastly the puncturing results when an object penetrates straight
into the body.
Nip point can pull hands, feet or articles of clothing. Below are the example of the inrunning nip point that can occur in the manufacturing plant.
protective equipment (PPE). PPE is the last option of control, it only minimize the effect not
control the hazard.
Failure to provide proper machine guards and enforce their use can be costly for
companies Mechanical hazards that are not properly guarded are implicated in thousands of
workplace injuries every year. Small gains in productivity obtained by willfully bypassing
mechanical safeguards on machines can cost companies huge fines & medical bills. Machine
safeguarding is to minimize the risk of accidents of machine-operator contact. The contact
can be in the form of an individual making the contact with the machine, flying substance
such as metal chips, hot metal splashes or cause by machine malfunction. Safeguards can be
devised to protect workers while allowing work to progress at a productive rate. Example of
the safeguard are fixed guard, interlocked guard and adjustable guard.
2. Electrical Hazards
When electrical tools are working properly a complete circuit is maintained between
the tool and the energy source. However, if the tool is damaged the person may come in
contact with the electricity and can become a path for the current. The person will be
experience electrical shocked.
Electrical hazard have different effect on human based on the degree of current. Table below
shows the effect of electrical current on human body.
Ensure that power has been disconnected form the system before working with it. Test
the system for de-energization. Capacitors can store current after power has been shut
off.
Allow only fully authorized and trained people to work in electrical system.
Do not wear conductive material such as metal jewelry when working with electricity
Screw bulbs securely into their sockets. Ensure that bulbs are matched to the circuit by
storage areas.
Enclose uninsulated conductors in protective areas.
Discharge capacitors before working on the equipment.
Use fuses and circuit breakers for protection against excessive current.
Provide lightning protection on all structures.
Train people working with the electrical equipment on a routine basis in first aid and
cardiopulmonary resuscitation (CPR).
The prevention of this hazardous can be done by several steps. First is eliminationconsidered whether handling the load can be avoided, for example by using powered or
mechanical handling equipment such as conveyers or lift truck. Second, Technical measures
if handling the load cannot be avoided, considers the use of supporting devices such as hoists,
trolleys and vacuum lifting devices. Third, Organizational measures such as job rotation and
the introduction of breaks of sufficient length should only be considered if elimination or
reduction of handling the load risks is not possible. Lastly, Provide information on the risks
and negative health effects of handling the loads, and training in the use of equipment and
correct handling techniques. The worker also need to wear the PPE while handling loads.
For the countermeasure the manufacturing plant should separate routes for pedestrians,
fork lift routes should be indicated by floor lines, and also provide separate vehicle and
pedestrian doors with vision panels on all doors. While for routes to be used by public should
be clearly signposted. Other than that, suitable and sufficient parking areas for work and
private vehicles should be provided. It must be located in safe locations driver should not to
cross dangerous area and well lit. The loading bays should be at least one exit from lower
level, the edges of the bays must be clearly marked and need edge protection. Protection
against adverse weather conditions may also be necessary.
The driver must undergo proper training and not under influence of drug or alcohol.
The access on the vehicle must be restricted to authorized persons only. It must have edge
protection, the ladders must be properly constructed and non-slip grating for walkways.
5. Fire Hazards
Fire only exists when there are three elements present at the same time, which are fuel,
oxygen and heat. Fuel is in the form of any combustible material such as solid, liquid and gas.
The air we breathe in is about 21% oxygen, but fire needs only 16% oxygen. For heat, it is the
energy necessary to increase the temperature of fuel to where sufficient vapours are given off
for ignition to occur.
Prevention ways
Keep storage and working area free of trash
Class B
Class C
Class D
Check the location of fire alarms and know how they work.
Know where your two nearest exits are located. Learn how doors swing and where
stairs lead.
Make sure nothing block fire pulls, extinguishers and emergency exits.
Post emergency number (including security and first aid) near your telephone.
Make sure you know what to if the fire alarm sound. Plan your escape.