Professional Documents
Culture Documents
Product
Information
Coiling properties
Defect free surfaces, narrow dimensional and tensile strength tolerances are important in achieving
the best properties for spring coiling. Each wire is continuously controlled during the entire
manufacturing from wire rod to the finished product according to a specific control plan.
Certified quality
Suzuki Garphyttan has a Quality Management System certified according to the International Standard
for Quality ISO TS 16949.
Our main wire rod suppliers also have Quality Management Systems certified by a third party
according to ISO 9001 as a minimum and are also regularly audited by Suzuki Garphyttan.
Technical support
We are prepared to assist you in utilizing modern materials for maximum performance. For us it is
obvious and necessary to be at the front, to serve our customers, discussing problems and areas for
development in existing as well as new products.
Environmental awareness
Our goal is to manufacture high quality products without any negative effects on the environment. We
are continuously improving our manufacturing processes to improve both internal and external
environment. Before new investments are made, special consideration is given to environmental
solutions.
We are certified according to ISO 14001.
For more information regarding different elements in our products we recommend the database
IMDS International Material Data System where each element is named with a separate CAS-No.
See the following Internet address: www.mdsystem.com.
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
Specialty steel spring wire for applications with high performance requirements
Oil tempered
spring wire
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
High quality
oil tempered
wire
Stress distribution
in transversal section
comparing round (picture
to the right) and egg
shaped (picture to the
left) wire respectively.
Si
Mn
P max.
S max.
Cr
Ni
OTEVA 90 SC
0.60
2.00
0.85
0.020
0,020
0.95
0.10
0.30
OTEVA 75 SC
0.60
1.47
0.70
0.020
0.020
0.67
0.15
OTEVA 70 SC
0.53
1.47
0.70
0.025
0.020
0.67
70 KD
0.53
1.47
0.70
0.025
0.020
0.67
STATO 70
0.53
1.47
0.70
0.025
0.025
0.67
EN 10270-2
SIS
ASTM
B.S.
JIS
OTEVA 90 SC
OTEVA 75 SC
VDSiCrV
OTEVA 70 SC
VDSiCr
142090-05
A 877
2803 685A55HD
70 KD
TDSiCr
142090-05
A 401
2803 685A55ND
STATO 70
FDSiCr
142090-05
A 401
2803 685A55HS
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
Eddy Current
continuous
surface testing
(*)
OTEVA 70 SC
(*)
70 KD R60
70 KD
(*)
STATO 70
(*)
SC
= Super Clean
= Circograph tested
RD
= Circograph
+ Defectomat tested
Suzuki Garphyttan uses the most advanced Eddy Current testing equipment
available on the market. Experience from many years of surface testing in
efficient continuous testing lines is a guarantee for high quality spring wire.
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
= Shaved
Delivery forms
Oil tempered spring wire
Delivery forms
Spool/Coil diameter
Inner
Outer
diam.
diam.
min. mm
max. mm
Coil/Spool weight
Wire sizes
mm
Type
Code
0.50 1.00
0.50 2.10
Plastic spool
Metal spool
S4610
S6520
314
400
460
700
1.10 2.50
0.80 2.50
0.80 2.50
Coils/Carrier No 1
Coils/Carrier No 2
Coils/Wooden Box
RU0004
RM0004
RM0021
RM0024
RM0025
450
450
450
450
450
700
700
700
700
700
2.00 3.00
Coils/Carrier No 3
RM0006
RU0006
RU0019
RU0021*
720
720
720
720
1200
1200
1200
1200
225
450
450
450
2.00 4.00
Coils/Wooden Box
RM0021
RM0022
RM0023
720
720
720
1200
1200
1200
225
225
225
2.00 3.00
Coils/Carrier No 4
RU0011
RU0020
RU0022*
1070
1070
1070
1500
1500
1500
900
900
900
RU0012
RU0014*
1070
1070
1500
1500
1800
1800
1350
1650
500
abt. kg
40
125/ 250
80/
80/
80/
80/
250
170
170
170
170
* RU0014, RU0021 and RU0022 has VCI plastic cover, oversea transport.
** Sizes > 6.50 14.00 mm in coils in unshaved condition subcontracted.
Packing
The packings for the different delivery forms can be seen in the next page.
Standard packing alternatives (others can be delivered on special request):
Plastic and metal spool covered with paper
- on EUR-pallet (S-codes)
Coil covered with plastic hood
- on carrier (RU-codes)
Coil covered with VCI plastic hood
- on carrier (RU-codes) oversea transport.
Coils separately wrapped with paper
- on carrier (RM-codes)
Coils separately wrapped with paper
- in wooden boxes (RM-codes)
Wire sizes 6.50 10.00 mm is subcontracted and the sales is organized from our German office.
Packaging materials used are only those which can be recycled, such as paper and polyethylene.
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
Delivery forms
Oil tempered spring wire
Carriers
Surface: galvanized
Type
Delivery
form
Code
Carrier 1
RU0004
800
1200 1000
420
17
700
Carrier 2
RM0004
800
1200 1000
540
17
300
Carrier 3
RM0006
RU0006
RU0019
RU0021
800
800
800
800
1200
1200
1200
1200
900
900
900
900
720
720
720
720
18
18
18
18
1200
1200
1200
1200
Carrier 4
RM0011
RU0011
RU0020
RU0022
1160
1160
1160
1160
1530
1530
1530
1530
960
960
960
960
1070
1070
1070
1070
31
31
31
31
1200
1200
1200
1200
Carrier 5
RU0012
RU0014
1160
1160
42
42
1800
1800
Size, mm
A
B
Tara
weight
abt. kg
Max
weight
abt. kg
Spools
Colour: black/green
Type
Delivery
form
Size, mm
Code
A
B
Plastic
S4610 460
105
319
91
305
Metal
S6520 695
314
400
270
33
Tara
weight
abt. kg
1.8
26
Max.
weight
abt. kg
40
275
EUR-pallet
Spools
Type
Delivery
form
Code
SP6520
800
1200
150
26
275
750
SP4611
800
1200
340
34
40
500
SP4612
800
1200
540
42
40
750
SP4613
800
1200
740
50
40
1000
Size, mm
Width
Length
Height
Tara
weight
abt. kg
Spool
weight
abt. kg
Weight
abt. kg
Packing of plastic and metal spools on EUR-pallet. Max. weight 1000 kg.
Wooden boxes
Boxes for coils
Type
Delivery
form
Code
Outer size, mm
Width
Length Height
Tara
weight
abt. kg
Coil
weight
abt. kg
Weight
abt. kg
Box 1 RM0021
1110
1150
1000
78
225/450 1000
Box 2 RM0022
1110
1150
620
57
225/450
500
Box 3 RM0023
1110
1150
430
48
225/450
250
Box 4 RM0024
800
850
940
52
80/170
500
Box 5 RM0025
800
850
580
36
80/170
250
Packing of wrapped coils with wire sizes > 2.50 mm is usually carried out
in boxes No. 1 3. Coils with wire sizes < 2.50 mm in boxes No. 1, 4 5.
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
OTEVA 90 SC
Manufactured as standard in sizes from 2.00 mm to 6.00 mm in shaved condition. Other wire sizes on request.
We also produce OTEVA 90 SC in egg (ovate) or elliptical shape (corresponding to round cross section 2.50 mm to 6.00
mm).
Chemical composition
C
%
Si
%
Mn
%
P max.
%
S max.
%
Cr
%
V
%
Ni
%
0.50 0.70
1.80 2.20
0.70 1.00
0.020
0.020
0.85 1.05
0.05 0.15
0.20 0.40
4)
Physical properties
Tolerance
mm
Tensile strength
2
N/mm
Reduct. of area
min. %
Torsions
l=300 mm,
min. revs.
2.00 2.50
0.020
2180 2280
45
>2.50 3.20
0.020
2130 2230
45
>3.20 4.00
0.025
2080 2180
45
>4.00 5.00
0.025
2030 2130
45
>5.00 5.60
0.030
1980 2080
40
>5.60 6.00
0.035
1980 2080
40
1)
Size range
mm
2)
3)
1)
2)
Ovality, i. e. the difference between the largest and smallest dimension of a cross section, is maximum half the tolerance range.
3)
Conversion from tensile strength to hardness values can be calculated in standard ISO EN 18265.
4)
Torsion test is carried out for assessing deformability. The fracture of the torsion test piece shall be smooth and perpendicular to the wire
axis. The rupture shall show no longitudinal cracks.
Yield point
The proof stress Rp0.2 is min. 0.8 x tensile strength of the
wire. The proof stress will rise above 0.9 x tensile strength
after stress relieving the springs. The tensile strength Rm
2
within one coil does not vary more than 50 N/mm .
E and G modulus
Modulus of elasticity, E:
Modulus of shear, G:
Surface condition
Non-destructive testing
In the standard size range 2.20 - 6.00 mm the wire is tested
continuously in Eddy Current equipment to a surface level
of > 40 microns. Other wire sizes on request.
End sample test
The wire is end sample tested by means of etch testing and
binocular inspection as well as microscopical inspection of
the material structure.
Decarburization and surface defect depths
Max. permissible depth of partial surface decarburization
and surface defects, 0.5% x wire diameter. No complete
decarburization allowed.
Non-metallic inclusions
The presence of non-metallic inclusions in the wire rod is
inspected for every heat in accordance with the Suzuki
Garphyttan method (or alternative max. T-method).
Our critera for releasing wire rod material for valve spring
wire are the following;
For wire rod samples: Inclusion size max. 15 m in surface
area.
Inclusion size, surface
Max. number of inclusions
510
50
> 1015
>15 m
Heat treatment
As soon as possible after coiling, the springs should be
stress relieved. Depending on nitriding temperature used
later in the valve spring manufacturing process, this
temperature may be decreased.
Hot presetting
After shot peening, the springs should be hot preset or
stress relieved. In order to reach optimum fatigue and
relaxation properties, the springs must be preset at an
appropriate stress.
Delivery forms
See separate sheet.
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
OTEVA 90 SC
Oil tempered SiCrV+Ni-alloyed high tensile
valve spring wire for surface nitriding
Soft shot peening
Before the nitriding process a soft shot peening process
shall be applied in order to remove the oxide layer on the
spring wire surface.
Nitriding
Springs of OTEVA 90 SC should be nitrided to obtain
optimum fatigue and relaxation properties. Our
recommendation is gas nitriding.
Wire diameter
Spring index
Stress relieving
Temperature
Shot peening
In order to obtain optimum fatigue properties, the process
time should be adjusted to get a complete treatment. Size
of shots should be adapted to wire dimension, pitch and
shot peening equipment.
For nitrided springs with an extremely hard surface zone, it
is important to use a shot peening media with high
hardness.
Shot peening of the inside of the spring coils is particularly
critical.
Relaxation and fatigue properties
In diagram 1 the fatigue properties of this grade are
illustrated in a Goodman-diagram, based on a special test
spring design.
Time
450 5 C (840 10 F)
min. 420 C (790 10 F) for
nitriding
30 minutes
20-30 m/s
5 min
0,8 mm
Nitriding
Temperature
Time
Aim for surface hardness
Aim for core hardness
Compound (white) layer
Gas nitriding
450-470C
5-20 hours
Min. 800 Hv
Min. 560 Hv
Max. 1 m.
3,85 mm
6
2nd treatment
Hardness of shot-peening
grit (shot)
Aim for Almen arc-height
Hot presetting
(theoretically set)
Temperature
Time
Initial stress
Tau (corr.)
2
N/mm
Nitrided
Not nitireded
Time of test:
24 h
Loss of load, %
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
OTEVA 75 SC
Si
%
Mn
%
P max.
%
S max.
%
Cr
%
V
%
0.50 0.70
1.20 1.65
0.50 0.80
0.020
0.020
0.50 1.00
0.05 0.20
Physical properties
4)
1)
Size range
mm
2)
3)
Torsions
l=300 mm,
min. revs.
Tolerance
mm
Tensile strength
2
N/mm
Reduct. of area
min. %
2.00 2.50
0.020
2110 2210
45
>2.50 3.20
0.020
2060 2160
45
>3.20 4.00
0.025
2010 2110
45
>4.00 5.00
0.025
1960 2060
45
>5.00 5.60
0.030
1910 2010
40
>5.60 6.00
0.035
1910 2010
40
1)
2)
Ovality, i. e. the difference between the largest and smallest dimension of a cross section, is maximum half the tolerance range.
3)
Conversion from tensile strength to hardness values can be calculated in standard ISO EN 18265.
4)
Torsion test is carried out for assessing deformability. The fracture of the torsion test piece shall be smooth and perpendicular to the wire
axis. The rupture shall show no longitudinal cracks.
Yield point
The proof stress Rp0.2 is min. 0.9 x tensile strength of the
wire.
The tensile strength Rm within one coil does not vary more
2
than 50 N/mm .
Non-metallic inclusions
The presence of non-metallic inclusions in the wire rod is
inspected for every heat in accordance with the Suzuki
Garphyttan method (or alternative max. T-method).
E and G modulus
Modulus of elasticity, E:
Modulus of shear, G:
Our criteria for releasing wire rod material for valve spring
wire are the following;
For wire rod samples: Inclusion size max. 15 m in surface
area.
Surface condition
Non-destructive testing
In the standard size range 2.20 - 6.00 mm the wire is tested
continuously in Eddy Current equipment to a surface level
of > 40 microns. Other wire sizes on request.
End sample test
The wire is end sample tested by means of etch testing and
binocular inspection as well as microscopical inspection of
the material structure.
Decarburization and surface defect depths
Max. permissible depth of partial surface decarburization
and surface defects, 0.5% x wire diameter. No complete
decarburization allowed.
510
50
> 1015
>15 m
Delivery forms
See separate sheet.
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
OTEVA 75 SC
Oil tempered SiCrV-alloyed
high tensile valve spring wire
Heat treatment
As soon as possible after coiling, the springs should be
stress relieved.
Shot peening
In order to obtain optimum fatigue properties, the
process time should be adjusted to get a complete
treatment. Size of shots should be adapted to wire
dimension, pitch and shot peening equipment.
Shot peening of the inside of the spring coils is
particularly critical.
Hot presetting
After shot peening, the springs should be hot preset or
stress relieved. In order to reach optimum fatigue and
relaxation properties, the springs must be preset at an
appropriate stress.
Relaxation and fatigue properties
In diagram 1 the fatigue properties of this grade are
illustrated in a Goodman-diagram, based on a special
test spring design.
Diagram 2 shows the relaxation properties (loss of
load) of springs made from OTEVA 75 SC wire
subjected to static compression at different
temperatures.
4.00 mm
6
Stress relieving
Temperature
Time
420 5C (790 10 F)
30 minutes
1300 N/mm
Number of cycles:
25 x 10
24 h
Loss of load, %
Time of test:
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
OTEVA 70 SC
Oil tempered SiCr-alloyed
valve spring wire
The wire is manufactured in sizes from 0.70 mm to 6.50 mm in shaved or unshaved condition (6.50 14.00 mm in
unshaved condition subcontracted).
We are also producing OTEVA 70 SC in egg (ovate) or elliptical shape (corresponding to round cross section 2.50 mm to
6.00 mm).
Chemical composition
C
%
Si
%
Mn
%
P max
%
S max
%
Cr
%
0.50 0.60
1.20 1.60
0.50 0.80
0.020
0.020
0.50 0.80
Physical properties
4)
1)
Size range
mm
2)
3)
Torsions
l=300 mm,
min. revs.
Tolerance
mm
Tensile strength
N/mm2
Reduct. of area
min. %
0.70 0.80
0.010
2080 2210
>0.80 1.30
0.015
2080 2210
50
>1.30 1.40
0.015
2080 2210
50
>1.40 1.60
0.020
2080 2210
50
>1.60 2.00
0.020
2010 2160
50
>2.00 2.50
0.020
1960 2060
50
>2.50 3.00
0.020
1910 2010
50
>3.00 3.20
0.020
1910 2010
45
>3.20 3.50
0.025
1910 2010
45
>3.50 4.50
0.025
1860 1960
45
>4.50 5.00
0.025
1810 1910
45
>5.00 5.60
0.030
1810 1910
40
>5.60 6.50
0.035
1760 1860
40
1)
2)
Ovality, i. e. the difference between the largest and smallest dimension of a cross section, is maximum half the tolerance range.
3)
Conversion from tensile strength to hardness values can be calculated in standard ISO EN 18265.
4)
Torsion test is carried out for assessing deformability. The fracture of the torsion test piece shall be smooth and perpendicular to the
wire axis. The rupture shall show no longitudinal cracks.
Yield point
The proof stress Rp0.2 is min. 0.9 x tensile strength of the
wire.
The tensile strength Rm within one coil does not vary more
2
than 50 N/Mm .
E and G modulus
Modulus of elasticity, E: About 206 kN/mm2
2
Modulus of shear, G: About 79.5 kN/mm
Surface condition
Non-destructive testing
In the standard size range 2.20 - 6.00 mm the wire is tested
continuously in Eddy Current equipment to a surface level
of > 40 microns. Other wire sizes on request.
End sample test
The wire is end sample tested by means of etch testing and
binocular inspection as well as microscopical inspection of
the material structure.
510
>1015
>15 m
50
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
OTEVA 70 SC
Oil tempered SiCr-alloyed
valve spring wire
Delivery forms
See separate sheet.
Heat treatment
As soon as possible after coiling, the springs
should be stress relieved.
Shot peening
In order to obtain optimum fatigue properties, the
process time should be adjusted to get a
complete treatment. Size of shots should be
adapted to wire dimension, pitch and shot
peening equipment.
Shot peening of the inside of the spring coils is
particularly critical.
Hot presetting
After shot peening, the springs should be hot
preset or stress relieved. In order to reach
optimum fatigue and relaxation properties, the
springs must be preset at an appropriate stress.
Wire diameter
Spring index
4,00 mm
6
Stress relieving
Temperature
Time
420 5C (790 10 F)
30 minutes
Shot peening
Hardness of Shot-peening
grit (shot):
Aim for Almen arc-height
Hot presetting
(theoretically set)
Temperature
Time
1200 N/mm
25 x 10
Time of test:
24 h
Loss of load, %
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
OTEVA 76 SC
Chemical composition
C
%
Si
%
Mn
%
P max.
%
S max.
%
Cr
%
V
%
Ni
%
0.50 0.70
1.20 1.65
0.50 0.90
0.020
0.020
0.50 1.00
0.05 0.20
0.15 0.50
Physical properties
4)
1)
Size range
mm
2)
3)
Torsions
l=300 mm,
min. revs.
Tolerance
mm
Tensile strength
2
N/mm
Reduct. of area
min. %
2.00 2.50
0.020
2110 2210
45
>2.50 3.20
0.020
2060 2160
45
>3.20 4.00
0.025
2010 2110
45
>4.00 5.00
0.025
1960 2060
45
>5.00 5.60
0.030
1910 2010
40
>5.60 6.00
0.035
1910 2010
40
1)
2)
Ovality, i. e. the difference between the largest and smallest dimension of a cross section, is maximum half the tolerance range.
3)
Conversion from tensile strength to hardness values can be calculated in standard ISO EN 18265.
4)
Torsion test is carried out for assessing deformability. The fracture of the torsion test piece shall be smooth and perpendicular to the wire
axis. The rupture shall show no longitudinal cracks.
Yield point
The proof stress Rp0.2 is min. 0.9 x tensile strength of the
wire.
The tensile strength Rm within one coil does not vary more
2
than 50 N/mm .
Non-metallic inclusions
The presence of non-metallic inclusions in the wire rod is
inspected for every heat in accordance with the Suzuki
Garphyttan method (or alternative max. T-method).
E and G modulus
Modulus of elasticity, E:
Modulus of shear, G:
Our criteria for releasing wire rod material for valve spring
wire are the following;
For wire rod samples: Inclusion size max. 15 m in surface
area.
Surface condition
Non-destructive testing
In the standard size range 2.20 - 6.00 mm the wire is tested
continuously in Eddy Current equipment to a surface level
of > 40 microns. Other wire sizes on request.
End sample test
The wire is end sample tested by means of etch testing and
binocular inspection as well as microscopical inspection of
the material structure.
Decarburization and surface defect depths
Max. permissible depth of partial surface decarburization
and surface defects, 0.5% x wire diameter. No complete
decarburization allowed.
510
50
> 1015
>15 m
Delivery forms
Please contact site: South Bend USA or Suzhou China
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
OTEVA 76 SC
Oil tempered SiCrV-alloyed
high tensile valve spring wire
Heat treatment
As soon as possible after coiling, the springs should be
stress relieved.
Shot peening
In order to obtain optimum fatigue properties, the
process time should be adjusted to get a complete
treatment. Size of shots should be adapted to wire
dimension, pitch and shot peening equipment.
Shot peening of the inside of the spring coils is
particularly critical.
Hot presetting
After shot peening, the springs should be hot preset or
stress relieved. In order to reach optimum fatigue and
relaxation properties, the springs must be preset at an
appropriate stress.
Relaxation and fatigue properties
In diagram 1 the fatigue properties of this grade are
illustrated in a Goodman-diagram, based on a special
test spring design.
Diagram 2 shows the relaxation properties (loss of
load) of springs made from OTEVA 76 SC wire
subjected to static compression at different
temperatures.
4.00 mm
6
Stress relieving
Temperature
Time
420 5C (790 10 F)
30 minutes
1300 N/mm
Number of cycles:
25 x 10
24 h
Loss of load, %
Time of test:
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
SWOSC-V
Oil tempered SiCr-alloyed
valve spring wire
Only manufactured in China
Si
%
Mn
%
P max
%
S max
%
Cr
%
0.50 0.60
1.20 1.60
0.50 0.80
0.025
0.020
0.50 0.80
Physical properties
4)
Tolerance
mm
Tensile strength
N/mm2
Reduct. of area
min. %
Torsions
l=300 mm,
min. revs.
1.80 2.00
0.020
2010 2160
50
>2.00 2.50
0.020
1960 2060
50
>2.50 3.00
0.020
1910 2010
50
>3.00 3.20
0.020
1910 2010
45
>3.20 3.50
0.025
1910 2010
45
>3.50 4.50
0.025
1860 1960
45
>4.50 5.00
0.025
1810 1910
45
>5.00 5.60
0.030
1810 1910
40
>5.60 6.50
0.035
1760 1860
40
1)
Size range
mm
2)
3)
1)
2)
Ovality, i. e. the difference between the largest and smallest dimension of a cross section, is maximum half the tolerance range.
3)
Conversion from tensile strength to hardness values can be calculated in standard ISO EN 18265.
4)
Torsion test is carried out for assesing deformability. The fracture of the torsion test piece shall be smooth and perpendicular to the wire
axis. The rupture shall show no longitudinal cracks.
Yield point
The proof stress Rp0.2 is min. 0.9 x tensile strength of the
wire.
The tensile strength Rm within one coil does not vary more
2
than 50 N/Mm .
E and G modulus
Modulus of elasticity, E: About 206 kN/mm2
2
Modulus of shear, G: About 79.5 kN/mm
Surface condition
Non-destructive testing
In the standard size range 2.20 - 6.00 mm the wire is tested
continuously in Eddy Current equipment to a surface level
of > 40 microns. Other wire sizes on request.
End sample test
The wire is end sample tested by means of etch testing and
binocular inspection as well as microscopical inspection of
the material structure.
510
>1015
>15 m
50
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
SWOSC-V
Oil tempered SiCr-alloyed
valve spring wire
Delivery forms
Please contact site: Suzhou China
Heat treatment
As soon as possible after coiling, the springs should be
stress relieved.
Shot peening
In order to obtain optimum fatigue properties, the process
time should be adjusted to get a complete treatment. Size
of shots should be adapted to wire dimension, pitch and
shot peening equipment.
Shot peening of the inside of the spring coils is particularly
critical.
Hot presetting
After shot peening, the springs should be hot preset or
stress relieved. In order to reach optimum fatigue and
relaxation properties, the springs must be preset at an
appropriate stress.
Wire diameter
Spring index
4,00 mm
6
Stress relieving
Temperature
Time
420 5C (790 10 F)
30 minutes
Shot peening
Hardness of Shot-peening
grit (shot):
Aim for Almen arc-height
Hot presetting
(theoretically set)
Temperature
Time
1200 N/mm
25 x 10
Time of test:
24 h
Loss of load, %
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
70 KD
Oil tempered SiCr-alloyed
clutch and transmission spring wire
Si
%
Mn
%
P max
%
S max
%
Cr
%
0.50 0.60
1.20 1.60
0.50 0.80
0.025
0.020
0.50 0.80
Physical properties
Torsions
1)
2)
3)
4)
Tolerance
mm
Tensile strength
N/mm2
Reduct. of area
l=300 mm,
min. % min. revs.
0.70 0.80
0.010
2080 2210
>0.80 1.30
0.015
2080 2210
50
>1.30 1.40
0.015
2080 2210
50
>1.40 1.60
0.020
2080 2210
50
>1.60 2.00
0.020
2010 2160
50
>2.00 2.50
0.020
1960 2060
50
>2.50 3.00
0.020
1910 2010
50
>3.00 3.20
0.020
1910 2010
45
>3.20 3.50
0.025
1910 2010
45
>3.50 4.50
0.025
1860 1960
45
>4.50 5.00
0.025
1810 1910
45
>5.00 5.60
0.030
1810 1910
40
>5.60 6.50
0.035
1760 1860
40
Size range
mm
1)
2)
Ovality, i. e. the difference between the largest and smallest dimension of a cross section, is maximum half the tolerance range.
3)
Conversion from tensile strength to hardness values can be calculated in standard ISO EN 18265.
Torsion test is carried out for assessing deformability. The fracture of the torsion test piece shall be smooth and perpendicular to the
wire axis. The rupture shall show no longitudinal cracks.
4)
Yield point
The proof stress Rp0.2 is min. 0.9 x tensile strength of the
wire.
The tensile strength Rm within one coil does not vary more
2
than 60 N/mm .
E and G modulus
Modulus of elasticity, E: About 206 kN/mm2
Modulus of shear, G:
About 79.5 kN/mm2
Surface condition
Non-destructive testing
In the standard size range 2.20 - 6.00 mm the wire is tested
continuously in Eddy Current equipment to a surface level
of > 60 microns. Other wire sizes on request.
End sample test
The wire is end sample tested by means of etch testing and
binocular inspection as well as microscopical inspection of
the material structure.
Decarburization and surface defect depths
Max. permissible depth of partial surface decarburization
and surface defects, 1.3% x wire diameter. No complete
decarburization allowed.
Non-metallic inclusions
Max. level 2 according to DIN 50602-M.
Corresponding standard: ASTM E-45-A.
Heat treatment
As soon as possible after coiling, the springs should be
stress relieved.
Shot peening
In order to obtain optimum fatigue properties, the process
time should be adjusted to get a complete treatment. Size of
shots should be adapted to wire dimension, pitch and shot
peening equipment. Shot peening of the inside of the spring
coils is particularly critical.
Hot presetting
After shot peening, the springs should be hot preset or
stress relieved. In order to reach optimum fatigue and
relaxation properties, the springs must be preset at an
appropriate stress.
Delivery forms
See separate sheet.
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
STATO 70
Chemical composition
C
%
Si
%
Mn
%
P max
%
S max
%
Cr
%
0.50 0.60
1.20 1.60
0.50 0.80
0.025
0.025
0.50 0.80
Physical properties
Size range1)
mm
3)
Tolerance2)
mm
Tensile strength
2
N/mm
Reduct of area
min. %
0.70 0.80
0.010
2100 2250
>0.80 1.00
0.015
2100 2250
50
>1.00 1.40
0.020
2100 2250
50
>1.40 1.60
0.020
2060 2210
50
>1.60 2.00
0.025
2010 2160
50
>2.00 2.50
0.025
1970 2120
50
>2.50 2.70
0.025
1910 2060
50
>2.70 3.00
0.030
1910 2060
50
>3.00 3.50
0.030
1910 2060
45
>3.50 4.00
0.030
1870 2020
45
>4.00 4.50
0.035
1870 2020
45
>4.50 5.00
0.035
1830 1980
45
>5.00 5.60
0.035
1830 1980
40
>5.60 6.50
0.040
1780 1930
40
1)
2)
3)
Yield point
The proof stress Rp0.2 is min. 0.9 x tensile strength of the
wire.
The tensile strength Rm within one coil does not vary more
2
than 70 N/mm .
E and G modulus
Modulus of elasticity, E:
Modulus of shear, G:
Surface condition
End sample test
The wire is end sample tested by means of etch testing and
binocular inspection as well as microscopical inspection of
the material structure.
Decarburization and surface defect depths
Max. permissible depth of partial surface decarburization
and surface defects, 1.5% x wire diameter. No complete
decarburization allowed.
Non-metallic inclusions
Max. level 2 according to DIN 50602-M.
Corresponding standard: ASTM E-45-A.
Heat treatment
As soon as possible after coiling, the springs should be
stress relieved.
Shot peening
In order to obtain optimum fatigue properties, the process
time should be adjusted to get a complete treatment. Size
of shots should be adapted to wire dimension, pitch and
shot peening equipment. Shot peening of the inside of the
spring coils is particularly critical.
Hot presetting
After shot peening, the springs should be hot preset or
stress relieved. In order to reach optimum fatigue and
relaxation properties, the springs must be preset at an
appropriate stress.
Delivery forms
See separate sheet.
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
Addresses
Production Sites
Sales Representatives/Distributors/Re-sellers
Sweden
Suzuki Garphyttan AB
Bruksvgen 3
SE-719 80 Garphyttan
Sweden
Tel +46 (0)19 295 100
Fax +46 (0)19 295 101
e-mail info.se@sg-wire.com
www.suzuki-garphyttan.com
USA
Suzuki Garphyttan Corp.
4404 Nimtz Parkway
South Bend, IN 46628
USA
Tel +1 574 232 8800
Fax +1 574 232 2565
e-mail info.us@sg-wire.com
China
Suzuki Garphyttan (Suzhou) Co. Ltd.
Building B, No 6 Longpu Road
SIP, Suzhou 215126
P.R. China
Tel +86 512 8885 5360
Fax +86 512 8885 5366
e-mail info.cn@sg-wire.com
Sales Offices
China
Suzuki Garphyttan (Suzhou) Co. Ltd.
Building B, No 6 Longpu Road
SIP, Suzhou 215126
P.R. China
Tel +86 512 8885 5360
Fax +86 512 8885 5366
e-mail info.cn@sg-wire.com
Germany
Suzuki Garphyttan GmbH
Postfach 102541
DE-40016 Dsseldorf
Germany
Tel +49 (0)211/92304-0
Fax +49 (0)211/92304-40
e-mail info.de@sg-wire.com
www.suzuki-garphyttan.de
Sweden
Suzuki Garphyttan AB
Bruksvgen 3
SE-719 80 Garphyttan
Sweden
Tel +46 (0)19 295 100
Fax +46 (0)19 295 101
e-mail info.se@sg-wire.com
www.suzuki-garphyttan.com
France
Tel +33 1 39 60 74 63
e-mail info.fr@sg-wire.com
USA
Suzuki Garphyttan Corp.
4404 Nimtz Parkway
South Bend, IN 46628
USA
Tel +1 574 232 8800
Fax +1 574 232 2565
e-mail info.us@sg-wire.com
March 2011
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.