31.29.60.31-Special Purpose Steam Turbine

DEP SPECIFICATION
Copyright Shell Group of Companies. No reproduction or networking permitted without license from Shell. Not for resale
SPECIAL PURPOSE STEAM TURBINES

(AMENDMENTS/SUPPLEMENTS TO ISO 10437)
DEP 31.29.60.31-Gen.
February 2011
(DEP Circular 81/11 has been incorporated)
ECCN EAR99
DESIGN AND ENGINEERING PRACTICE
DEM1
2011 Shell Group of companies

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, published or transmitted, in any form or by any means, without the prior
written permission of the copyright owner or Shell Global Solutions International BV.
This document contains information that is classified as EAR99 and, as a consequence, can neither be exported nor re-exported to any country which is under an
embargo of the U.S. government pursuant to Part 746 of the Export Administration Regulations (15 C.F.R. Parts 746) nor can be made available to any national of such
country. In addition, the information in this document cannot be exported nor re-exported to an end-user or for an end-use that is prohibited by Part 744 of the Export
Administration Regulations (15 C.F.R. Parts 744).
This document has been supplied under license by Shell to:

Bahwan Engineering Company LLC qaassist.oilfield@becoman.com 11/06/2015 08:51:41
ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 2
PREFACE
DEP (Design and Engineering Practice) publications reflect the views, at the time of publication, of Shell Global
Solutions International B.V. (Shell GSI) and, in some cases, of other Shell Companies.
These views are based on the experience acquired during involvement with the design, construction, operation and
maintenance of processing units and facilities. Where deemed appropriate DEPs are based on, or reference
international, regional, national and industry standards.
The objective is to set the recommended standard for good design and engineering practice to be applied by Shell
companies in oil and gas production, oil refining, gas handling, gasification, chemical processing, or any other such
facility, and thereby to help achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to Shell companies for their consideration and decision to
implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at
each locality. The system of DEPs is expected to be sufficiently flexible to allow individual Operating Units to adapt the
information set forth in DEPs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use DEPs, they shall be solely responsible for such use, including the
quality of their work and the attainment of the required design and engineering standards. In particular, for those
requirements not specifically covered, the Principal will typically expect them to follow those design and engineering
practices that will achieve at least the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or
Manufacturer/Supplier shall, without detracting from his own responsibility, consult the Principal.
The right to obtain and to use DEPs is restricted, and is typically granted by Shell GSI (and in some cases by other Shell
Companies) under a Service Agreement or a License Agreement. This right is granted primarily to Shell companies and
other companies receiving technical advice and services from Shell GSI or another Shell Company. Consequently, three
categories of users of DEPs can be distinguished:
1)
Operating Units having a Service Agreement with Shell GSI or another Shell Company. The use of DEPs by
these Operating Units is subject in all respects to the terms and conditions of the relevant Service Agreement.
2)
Other parties who are authorised to use DEPs subject to appropriate contractual arrangements (whether as part
of a Service Agreement or otherwise).
3)
Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2)
which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said
users comply with the relevant standards.
Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI
disclaims any liability of whatsoever nature for any damage (including injury or death) suffered by any company or
person whomsoever as a result of or in connection with the use, application or implementation of any DEP, combination
of DEPs or any part thereof, even if it is wholly or partly caused by negligence on the part of Shell GSI or other Shell
Company. The benefit of this disclaimer shall inure in all respects to Shell GSI and/or any Shell Company, or companies
affiliated to these companies, that may issue DEPs or advise or require the use of DEPs.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, DEPs shall
not, without the prior written consent of Shell GSI, be disclosed by users to any company or person whomsoever and
the DEPs shall be used exclusively for the purpose for which they have been provided to the user. They shall be
returned after use, including any copies which shall only be made by users with the express prior written consent of
Shell GSI. The copyright of DEPs vests in Shell Group of companies. Users shall arrange for DEPs to be held in safe
custody and Shell GSI may at any time require information satisfactory to them in order to ascertain how users
implement this requirement.
All administrative queries should be directed to the DEP Administrator in Shell GSI.

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 3
TABLE OF CONTENTS
PART I
1.1
1.2
1.3
1.4
1.5
1.6
1.7
INTRODUCTION ........................................................................................................5
SCOPE........................................................................................................................5
DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS .........5
DEFINITIONS .............................................................................................................5
CROSS-REFERENCES .............................................................................................5
SUMMARY OF MAIN CHANGES SINCE PREVIOUS EDITION ...............................6
COMMENTS ON THIS DEP .......................................................................................6
DUAL UNITS...............................................................................................................6
2.
GENERAL...................................................................................................................7
PART II
AMENDMENTS / SUPPLEMENTS TO ISO 10437....................................................8
2.
NORMATIVE REFERENCES.....................................................................................8
3.
TERMS AND DEFINITIONS.......................................................................................8
6.
6.1.
6.2
BASIC DESIGN ..........................................................................................................8

GENERAL ...................................................................................................................8
NAMEPLATES AND ROTATION ARROWS ..............................................................9
7.
7.1
7.2
7.3
CASINGS....................................................................................................................9
PRESSURE CASING .................................................................................................9
CASING CONNECTIONS...........................................................................................9
INTERNAL STATIONARY COMPONENTS .............................................................10
8.
8.1
8.2
8.3
ROTATING ELEMENTS...........................................................................................10
GENERAL .................................................................................................................10
SHAFTS ....................................................................................................................10
BLADING ..................................................................................................................10
9.
9.1
9.2
9.5
9.6
ROTOR DYNAMICS.................................................................................................11
GENERAL .................................................................................................................11
LATERAL ANALYSIS ...............................................................................................11
TORSIONAL ANALYSIS...........................................................................................11
VIBRATION AND BALANCING ................................................................................11
10.
10.1
10.2
10.3
10.5
BEARINGS, BEARING HOUSINGS, AND SEALS .................................................12

RADIAL BEARINGS .................................................................................................12
THRUST BEARINGS AND COLLARS .....................................................................12
BEARING HOUSING ................................................................................................13
SHAFT SEALS..........................................................................................................13
11.
11.1
11.2
11.3
MATERIALS .............................................................................................................13
GENERAL .................................................................................................................13
CASTINGS................................................................................................................14
WELDING .................................................................................................................14
12.
12.1
12.2
12.3
12.4
12.5
12.6
CONTROLS AND INSTRUMENTATION .................................................................14

GENERAL .................................................................................................................14
TURBINE GOVERNING SYSTEM ...........................................................................14
OVERSPEED SHUTDOWN SYSTEM .....................................................................15
OTHER ALARMS AND SHUTDOWNS ....................................................................17
INSTRUMENT AND CONTROL PANELS................................................................17
INDICATING INSTRUMENTATION .........................................................................17
13.
ELECTRICAL SYSTEMS .........................................................................................18
14.
14.1
14.2
PIPING AND APPURTENANCES ...........................................................................18

GENERAL .................................................................................................................18
OIL PIPING ...............................................................................................................19
15.
15.1
ACCESSORIES........................................................................................................19
COUPLINGS AND GUARDS....................................................................................19

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 4
15.3
15.4
15.5
15.7
15.10
MOUNTING PLATES................................................................................................19
RELIEF VALVES ......................................................................................................21
LUBRICATION AND CONTROL OIL SYSTEM........................................................21
INSULATION AND JACKETING ..............................................................................22
SPARE ROTATING ASSEMBLY..............................................................................22
16.
16.1
16.2
16.3
16.4
INSPECTION, TESTING AND PREPARATION FOR SHIPMENT..........................22

GENERAL .................................................................................................................22
INSPECTION ............................................................................................................23
TESTING...................................................................................................................26
PREPARATION FOR SHIPMENT............................................................................27
17.
17.3
VENDORS INFORMATION.....................................................................................27
CONTRACT DATA ...................................................................................................27
PART III REFERENCES ................................................................................................................29

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 5
PART I INTRODUCTION
1.1
SCOPE
This DEP specifies requirements and gives recommendations for the design, materials,
fabrication, inspection, testing and preparation for shipment of steam turbines for
special-purpose applications.
This DEP is based on ISO 10437. Part II of this DEP amends, supplements and deletes
various clauses of ISO 10437. Part II of this DEP follows the clause numbering of
ISO 10437 for easy reference.
All clauses of ISO 10437 not modified by this DEP remain valid as written.
This DEP contains mandatory requirements to mitigate process safety risks in accordance
with Design Engineering Manual DEM 1 Application of Technical Standards.
This is a revision of the DEP of the same number dated January 2010. See (1.5) regarding
the changes.
1.2
DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS

Unless otherwise authorised by Shell GSI, the distribution of this DEP is confined to Shell
companies and, where necessary, to Contractors and Manufacturers/Suppliers nominated
by them. Any authorised access to DEPs does not for that reason constitute an
authorization to any documents, data or information to which the DEPs may refer.
This DEP is intended for use in oil refineries, chemical plants, gas plants, exploration and
production facilities and, where applicable, supply/distribution installations. This DEP may
also be applied in other similar facilities.
When DEPs are applied, a Management of Change (MOC) process should be
implemented; this is of particular importance when existing facilities are to be modified.
If national and/or local regulations exist in which some of the requirements could be more
stringent than in this DEP, the Contractor shall determine by careful scrutiny which of the
requirements are the more stringent and which combination of requirements will be
acceptable with regards to the safety, environmental, economic and legal aspects. In all
cases the Contractor shall inform the Principal of any deviation from the requirements of
this DEP which is considered to be necessary in order to comply with national and/or local
regulations. The Principal may then negotiate with the Authorities concerned, the objective
being to obtain agreement to follow this DEP as closely as possible.
1.3
DEFINITIONS
The Contractor is the party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party which initiates the project and ultimately pays for its design and
construction. The Principal will generally specify the technical requirements. The Principal
may also include an agent or consultant to act for, and on behalf of, the Principal.
The lower-case word shall indicates a requirement.
The capitalised term SHALL [PS] indicates a process safety requirement.
The word should indicates a recommendation.
1.4
CROSS-REFERENCES
Where cross-references to other parts of this DEP are made, the referenced section
number is shown in brackets. Other documents referenced by this DEP are listed in
(Part III).

ECCN EAR99
1.5
DEP 31.29.60.31-Gen.
February 2011
Page 6
SUMMARY OF MAIN CHANGES SINCE PREVIOUS EDITION

This DEP is a revision of, the DEP of the same number dated January 2010.
1.6
COMMENTS ON THIS DEP

Comments on this DEP may be sent to the Administrator at standards@shell.com, using
the DEP Feedback Form. The DEP Feedback Form can be found on the main page of
DEPs on the Web, available through the Global Technical Standards web portal
http://sww.shell.com/standards and on the main page of the DEPs DVD-ROM.
1.7
DUAL UNITS
Amended per
Circular 81/11
Dual units have been incorporated throughout this DEP.
This DEP contains both the International System (SI) units, as well as the corresponding
US Customary (USC) units, which are given following the SI units in brackets. When
agreed by the Principal, the indicated USC values/units may be used.

ECCN EAR99
2.
DEP 31.29.60.31-Gen.
February 2011
Page 7
GENERAL
Part II of this DEP is written as amendments and supplements to ISO 10437.
Wherever reference is made to ISO 10437, it shall be understood to mean ISO 10437 as
amended/supplemented by this DEP.
For ease of reference, the clause numbering of ISO 10437 has been used throughout
Part II of this DEP.
Clauses in ISO 10437, not mentioned in this DEP shall remain valid as written.

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 8
PART II AMENDMENTS / SUPPLEMENTS TO ISO 10437

2.
NORMATIVE REFERENCES
Add the following to this clause:
Standards referred to in this DEP are listed in Part III.
3.
TERMS AND DEFINITIONS
Add the following new clause:
3.50
minimum pressurization temperature

lowest possible ambient temperature of the casing (or container, piping, etc.) at which the
casing (or container, piping, etc.) may be pressurized to 25 % or more of its design
pressure during warm up.
6.
BASIC DESIGN
6.1.
GENERAL
6.1.1

Moved to selection DEP.
6.1.5
Replace this clause with the following:

Steam purity limits shall be in accordance with IEC 60045-1 and NEMA SM 23.
6.1.6
g) Add the following to this clause:
The Manufacturer shall present NEMA swing certification for the turbine pressure
retaining components. If the turbine is capable of operating levels greater than the
NEMA swings, the manufacturer shall specify those limits for which the turbine can
accept.
6.1.11

The following shall also apply:
a) All left-handed threads shall be clearly marked.
b) Any maintenance item with a mass more than 20 kg (44 lb) shall be provided with lifting
lugs or similar dedicated fixed lifting point(s). Screw-in eyebolts are only acceptable for
bearing housing covers and for internal components where other lifting arrangements
are impractical.
c) Holes for eyebolts shall be permanently marked with the correct bolt size to be used. If
this marking is impractical, bolt size information should be clearly indicated in the
instruction manual.

6.1.20
The Manufacturer shall state in the proposal that the offered design details and materials
have been used on new turbines for a minimum of two (2) years or have acquired at least
16,000 h of successful operation. Any component not meeting these requirements shall be
listed as an exception. At the discretion of the Principal, alternative designs may be
requested if the manufacturer fails to provide evidence of proven reliability.
The Manufacturer shall also confirm that at least two units of similar rating and mechanical
design have been produced at the Manufacturers proposed manufacturing plant.

6.1.21
In the event of any design or manufacturing error, faulty material or damage relating to any
turbine part, the component in question shall be replaced unless otherwise agreed by the
Principal.

ECCN EAR99
6.2
DEP 31.29.60.31-Gen.
February 2011
Page 9
NAMEPLATES AND ROTATION ARROWS
6.2.4
m) Year of manufacture
6.2.6

Nameplates shall be in the English language. Data units shall be same as shown on
approved datasheets.
7.
CASINGS
7.1
PRESSURE CASING
7.1.3

The temperature corresponding to the maximum allowable working pressure of 0.7 barg (10
psig) shall be at least 150 C (300 F).
7.1.5

Vertical joints in high pressure sections are not permitted. Where possible, vertical joints in
the turbine casing shall be discontinuous at the horizontal split to avoid a four-cornered
joint.
7.1.13

There shall be no tapped openings in the pressure casing unless approved by the Principal.
7.1.15
d) Delete the last sentence of this clause.
f)

For casing designs where there is not adequate room for hydraulic tensioner devices,
heated studs or ""Superbolts"" may be used with the approval of the principal.

7.1.19
The residual Gaussian magnetic flux density in fabricated steel casings and steel castings
shall be not greater than 2 Gauss.

7.1.20
Hardware such as expansion keys and slide surfaces used for controlling thermal growth
shall be reviewed and approved by the Principal.
7.2
CASING CONNECTIONS
7.2.3

Casing openings for piping connections shall be at least DN 20 (NPS 3/4) and shall be
flanged, or machined and studded. There shall be no threaded openings in the casing
unless approved by the Principal.
Piping connections to the casing, DN 25 (NPS 1) and larger, shall be full penetration butt
weld connections, not socket weld connections. Openings of less than DN 25 (NPS 1) may
be reinforced boss connections of the weldolet type, using only full penetration butt welds
7.2.7
a) Replace this clause with the following:
Cast iron flanges shall not be used.

ECCN EAR99
7.3
DEP 31.29.60.31-Gen.
February 2011
Page 10
INTERNAL STATIONARY COMPONENTS

7.3.5
Casing diaphragm seats in the wet region of the flowpath shall be made from erosion
resistant materials such as 400 series stainless, or shall have replaceable inserts, or shall
be of a design that collects and drains moisture away from the diaphragm seats
8.
ROTATING ELEMENTS
8.1
GENERAL
8.1.2

Rotors shall be of integrally forged construction with integral coupling hub.
8.1.3
Delete the last sentence of this clause.
8.2
SHAFTS
8.2.4

The shaft end shall have an integral coupling hub. Shaft shall be provided with an integral
radial tooth gear wheel for speed measurement. The teeth shall be wide enough for full
rotor float without thrust bearing.
8.3
BLADING

8.3.3
Tenons shall be round or oval, and shall have generous fillets at the junction with the
turbine blades. Fillets shall be free of tool marks and shall be shot-peened

8.3.4
Tenon holes in shrouds shall be:

a) drilled or milled; and
b) finished with generous radii or chamfer on both sides of the holes; and
c) free of significant tool and grinding marks.
Shrouds shall be rolled to the proper radius prior to fitting, and shall be fitted to the blades
and peened so that there are no gaps between the shrouds and the blades. The
Manufacturer shall state the method used for rivet setting the tenons.

8.3.5
At the pre-selection meeting and in the proposal, the turbine Manufacturer shall submit a
comprehensive listing of preliminary blade selection for each row of blading including
calculations of steam bending stress for each row. Additionally, the Manufacturer shall
submit a general history of experience for each of the blades indicating where used, years
of service, and loading.

8.3.6
Prior to manufacturing, the Manufacturer shall provide the following design data for each
row of blades for the Principal's review and acceptance:
a) steam bending stresses
b) Campbell diagrams
c) Goodman diagrams, together with supporting computations, showing total operating
stress (steady state plus cyclic) of all blading for which resonant interference occurs
within the normal operating speed range.
d) maximum allowable blade stresses

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 11
e) calculation stresses on the closing block assemblies

f)
information on blades and shrouds, that allows an independent audit of the blade
stresses
9.
ROTOR DYNAMICS
9.1
GENERAL
9.1.4

The turbine Manufacturer shall supply all necessary information to the driven equipment
manufacturer for calculation of torsional critical speeds.
9.2
LATERAL ANALYSIS
9.2.4
h) Dynamic analysis shall consider rotor lifting forces due to steam admission. If these
forces are considered negligible the analysis shall include an admission valve
sequencing calculation that demonstrates that the forces are negligible.
9.2.5
Delete if specified from the first sentence of this clause.

9.2.12
In addition to the other requirements, the lateral analysis report shall include the following:
a) Dimensional data of the bearing design in sufficient detail to enable calculations of
stiffness and damping coefficients.
b) Shaft geometry with sufficient detail to model the shaft including the location of bearing
centrelines and mounted components.
c) The weight, polar and transverse moments of inertia and centre of gravity of the blade
rows, balance piston, shaft end seals and coupling(s) with sufficient detail to conduct an
independent analysis of the rotor.
d) The input model used for the Manufacturers analysis.
e) The support stiffness used in the analysis and its basis.

9.2.13
Stability analysis shall be performed in accordance with API Std 617, Section 1,
paragraphs 2.6.5 and 2.6.6.
9.5
TORSIONAL ANALYSIS
9.5.1

The Manufacturer having unit responsibility shall ensure that a torsional vibration analysis
of the complete coupled train is performed and shall be responsible for directing any
modifications necessary to meet the requirements of 9.5.2 through 9.5.6.
9.5.5

The Manufacturer shall submit procedures for carrying out stress analyses and the
corresponding acceptance criteria to the Principal for approval.
9.6
VIBRATION AND BALANCING
9.6.3

Unless otherwise approved by the Principal, completely assembled rotating elements shall
be subject to high-speed (at rated speed) balancing.

ECCN EAR99
9.6.7
DEP 31.29.60.31-Gen.
February 2011
Page 12

After high-speed balancing, the assembled rotor shall be low speed balanced checked.
Balance records shall be provided with the rotor.
9.6.8

The unfiltered vibration level in any plane, including runout, shall be not greater than 25 m
pp (1 mil pp).
10.
BEARINGS, BEARING HOUSINGS, AND SEALS
10.1
RADIAL BEARINGS
10.1.1

The bearings shall be sized based upon steel backed pads. The pivot points of the shoes
shall also be hardened steel.
Damper type bearings shall not be used.
Spherical seat bearings may be used with the approval of the Principal.
The bearings shall be suitable for operating at barring and turning gear speeds without
damaging the babbit lining.

10.1.3
Bearing-metal temperatures shall not exceed 95 C (200 F) under any load conditions and
at the maximum specified ambient or cooling water temperature.

10.1.4
Radial bearings shall be fitted with bearing-metal temperature sensors installed in

accordance with DEP 32.31.09.31-Gen.
The type of bearing-metal temperature sensors shall be identified on the datasheet.
If embedded thermocouples are specified, they shall be Type E thermocouples. If RTDs are
specified, they shall be platinum (100 , three-wire).
Load-bearing pad and one adjacent pad shall have bearing metal temperature sensors.
10.2
THRUST BEARINGS AND COLLARS
10.2.1

Thrust bearings shall have the capability for reverse rotation Thrust bearings shall be
equalized tilt pad.
The corresponding load carrying capacity of the thrust bearings shall be stated in the
proposal.
10.2.5

Bearings shall have a unit load limit of 1.7 N/mm2 (247 psi), unless otherwise approved by
the Principal.
The Manufacturers primary offering shall be direct lubricated low oil consumption bearings.
As an alternative, the Manufacturer may offer its standard flooded bearing.
In the proposal, the Manufacturer shall state the power demand difference between the two
thrust bearings, if applicable.
10.2.6

Thrust bearing shall have a design that permits axial bearing clearance adjustment by
shims. Machining of the thrust pads for this adjustment is not acceptable.

ECCN EAR99
10.2.9
DEP 31.29.60.31-Gen.
February 2011
Page 13
Thrust bearings shall be fitted with bearing-metal temperature sensors installed in

accordance with DEP 32.31.09.31-Gen.
The type of bearing-metal temperature sensors shall be identified on the datasheet.
If imbedded thermocouples are specified, they shall be Type E thermocouples. If RTDs are
specified, they shall be platinum (100 , three-wire).
Bearing-metal temperature sensors shall be provided in two pads, one in the top section
and one in the bottom section, on both the active and inactive side of the bearing.
10.3
BEARING HOUSING

10.3.7
Bearing housings shall have tubing connections for nitrogen purge to the labyrinth seals.
This purge feature shall not be used as a means of correcting oil leaks on the test stand.

10.3.8
Oil and instrument connections shall be in the lower half of the bearing housing to eliminate
the need for removal during bearing inspection and maintenance.

10.3.9
All wire entries into the bearing housings shall be provided with proper sealing against
leakage.

10.3.10 For baseplate mounted equipment, the Manufacturer shall supply and mount the tooling
(Essinger) balls on both sides of the lower half of each bearing housing, close to the split
line. The corresponding tooling balls shall be supplied and mounted on the baseplate.
During the mechanical test run of the turbine, the turbine Manufacturer shall demonstrate
that the tooling balls are mounted in the proper position and that their use is not obstructed
by any piping or structure.
10.5
SHAFT SEALS
10.5.1

Unless otherwise specified, stepped labyrinth rings mounted on the rotor shall not be used.
If stepped labyrinths are used, they shall be integrally machined.
10.5.2

Interstage diaphragm seals shall be bronze, nickel bronze, or stainless steel materials, and
shall be rub tolerant without inflicting shaft damage. Material shall be appropriate for the
service temperature and suitable for at least a twelve year life. Cast iron diaphragm seals
are prohibited.
For application temperatures greater than 400 C (750 F), a combination of brush seals and
ni-resist seals with large clearances may be used.
11.
MATERIALS
11.1
GENERAL
11.1.11 Replace this clause with the following:

All pressure containing parts shall be made of steel.
Cast iron SHALL [PS] not be used for turbine casing.
11.1.15 Add the following to this clause:

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 14
The minimum design metal temperature used to establish impact (Charpy) test and other
material requirements shall be 30 C (22 F).
11.2
CASTINGS
11.2.1

All pressure retaining castings shall comply with the internationally recognized materials
specification for the part. Castings which are found to contain defects shall be repaired to
comply with the material specification or shall be replaced.
11.2.3

Approval by the Principal shall be obtained before any major weld repair is carried out.
Major weld repairs are defined in (16.2.2).
Details of all major weld repairs, and of the heat treatment where applicable, shall be
recorded and reported to the Principal. Details of the repair, including a drawing identifying
the location, shall be included in the Manufacturers data report.
All repairs shall meet the inspection requirements and acceptance standards for the original
material.
Casting upgrades at the foundry are not considered to be a major repair.
11.3
WELDING
11.3.4
a) Add the following to this clause:
Connection welds shall be 100 % radiography inspected where possible. Magnetic
particle inspection, liquid penetrant inspection or ultrasonic inspection of welds shall be
used where radiography is not possible.
12.
CONTROLS AND INSTRUMENTATION
12.1
GENERAL
Instrumentation and connections for instruments shall be in accordance
DEP 32.31.09.31-Gen and DEP 32.31.00.32-Gen. as specified on the datasheets.
with
Controls and instrumentation shall be designed and manufactured for use in the area
classification specified by the Principal and shall comply with local regulations.
All conduit, armoured cable and supports shall be designed and installed so that they can
be easily removed without damage and they shall be located so that they do not hamper
removal of noise hoods, lagging, bearings, seals, or other equipment internals
12.2
TURBINE GOVERNING SYSTEM
12.2.1

Governor actuating system shall be a combination of electronic and hydraulic. The turbine
Manufacturer shall provide the following speed control components:
a)
Speed pickups wired to a junction box;
b)
Hydraulic actuators connected to the turbine governor controlled valve(s);
c)
Electro-hydraulic relays wired to a junction box;
d) Hydraulic positioners, as required.

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 15
The electronic governor shall be specified on the datasheets. For steam turbine in
unspared essential service, the governor design shall be fault tolerant and have adequate
redundancy to permit on-line maintenance.
12.2.3

The turbine Manufacturer shall comment on the proposed governor unit and its suitability
for providing accurate speed control. The turbine Manufacturer and the Principal shall
mutually agree on the governor unit to be used.
12.2.6

In addition to the two probes to the governor, one spare mounted speed probe shall be
provided. This spare probe shall be wired to the junction box along with the other speed
probes. If the governor can accept three probes, this spare probe shall be connected to the
electronic governor as an additional input.

12.2.15 For small steam turbines and within the vendor's steam chest experience, a single governor
valve may be offered. If significant performance improvement can be obtained with
multiport governor valves, it may be offered as an alternative.
12.2.16 Governor valves and valve stems shall be designed to avoid valve flutter or flow-induced
valve vibration over the entire control region. Forces acting on the valves or valve bar due
to the steam velocity in the steam chest shall not prevent or hamper free valve travel. Since
the above cannot normally be tested at the test stand, the Manufacturer shall provide
references of similar designs at comparable operating conditions in the quotation stage.
12.2.17 Valve seats shall be mounted in steam chests so that the seats do not dislodge due to
thermal transient gradients. Apart from seal welds, no other welding shall be used to fit
seats into the steam chest
12.2.18 Each valve shall be numbered on the valve and on an exposed area of the corresponding
bonnet. Valve opening shall reflect the same numbering. Tags are an acceptable method of
numbering.
12.3
OVERSPEED SHUTDOWN SYSTEM
12.3.1
General
The design requirements in this clause are applicable to turbines with electronic overspeed
trip systems. paragraphs. Mechanical overspeed trip bolts are not acceptable for
overspeed protection.
12.3.1.1 Add the following to this clause:

The turbine Manufacturer is responsible for the design and manufacture of the overspeed
trip system and SHALL [PS] demonstrate the safety and the integrity of the total system by:
a) Providing system calculations that demonstrate the overspeed systems speed of
response will prevent the rotor from exceeding 127 % of the rated speed on an
instantaneous, complete loss of coupled inertia and load while operating at the rated
conditions.
b) Providing references where the proposed design has been used in the past plus mean
time between failure data on each component within the trip system.
c) Providing calculated predicted system availability and overt failure frequency (tolerance
to nuisance trips). The system design shall have a minimum overt failure frequency of
50 years. If the Manufacturers standard design cannot achieve this fault tolerance

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 16
level, an alternative design shall be proposed. Any alternate design shall be approved
by the Principal.
d) Demonstrating the system design meets the required speed of response during
mechanical testing of the turbine
12.3.1.3 Replace this clause with the following:
A turbine with an exhaust pressure less than atmospheric pressure shall have an exhaust
vacuum breaker actuated by the shutdown system during overspeed trip. The purchaser
and vendor shall agree on the design of this system.
The valve shall be provided by the condenser supplier and shall normally be located on the
surface condenser.
12.3.3
Electro-hydraulic solenoid valves

Trip solenoid valves shall be low powered valves and shall be explosion proof. The
principal shall approve any deviation.
Unless otherwise specified on the data requisition sheets, two trip solenoid valves,
operating in parallel, SHALL [PS] be supplied.
Trip solenoid valves SHALL [PS] be de-energized to shutdown
Trip solenoid valves shall be installed close to the trip valve(s) or trip and throttle valve(s),
and shall have no other device between them and the trip valve(s) or trip and throttle
valve(s), except test isolation valves.
Test isolation valves shall be locked in the open position for normal operation.
As a minimum, manual-to-close, spring-loaded-to-open valves may be considered for
solenoid testing.
If specified on the data requisition sheet and approved by the Principal, maintenance
isolation valves shall be provided to allow replacement of individual trip solenoid valves with
the turbine in operation.
Note: Dual solenoid valves are required on turbines with fully electronic overspeed trip systems.
12.3.4
Trip valves/combined trip and throttle valves

If specified on the datasheets, a separate independent trip valve(s) or combined trip and
throttle valve(s) SHALL [PS] be provided. Valve(s) selection shall be approved by the
Principal.
All trip valves to be hydraulic-to-open, spring close, and mounted external to the turbine. All
trip valves shall have the ability to manually operate and throttle inlet steam flow controlling
from 1% flow to max.
12.3.4.4 :
k) The packing on trip and throttle and governor valve stems shall be bushing type.
The turbine Manufacturer SHALL [PS] calculate the response time for the trip system upon
loss of load with the machine running at maximum continuous operating speed, and
SHALL [PS] confirm that the system will respond fast enough to prevent the rotor speed
from exceeding its design capabilities.

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 17
12.4
OTHER ALARMS AND SHUTDOWNS
12.4.3
Add to the following this clause:

Alarms and shutdown shall be as described in this clause with the following modifications:
a) Alarms:
Add the following this clause:
Turning gear not engaged (if applicable).
b) Shutdowns:
Delete the following from this clause:
very high bearing temperature
Add the following this clause:
12.4.4
High radial vibration shutdown may be deleted as specified on the datasheets.
Standard thrust position shutdown is 2oo3; however, 2oo2 thrust position shutdown
is acceptable if approved by the principal.
For condensing turbines, the purchaser SHALL [PS] include very high condensate
level in the shutdown system

The turbine trip system shall be designed to detect when the trip valve or trip and throttle
valve has been manually tripped locally and shall activate the shutdown system.
12.4.5

The turbine vendor shall advise the purchaser of any alarms and/or shutdowns considered
essential to safeguard the turbine.
12.4.9
a) Replace this clause with the following:
If applied, electrical switches for alarms or trips shall open to trip (i.e. fail-safe).
12.5
INSTRUMENT AND CONTROL PANELS

12.5.4
Unless otherwise specified on the datasheets, local panels for the equipment train or
lubrication set are not required.
All measurement and control instrumentation shall be routed to the plants distributed
control system (DCS).
Local gauge boards may be provided and may be located on the baseplate if approved by
the Principal. If approved by the Principal, local gauge boards may be integrated in the local
panel.
12.6
INDICATING INSTRUMENTATION
12.6.2
Temperature gauges
12.6.2.1 : In the second sentence in this clause, delete "or gas filled".
"The stem diameter shall be 6 mm (0.24 in)".
12.6.3
Thermowells
Thermowells shall be in accordance with Standard Drawing S 38 113.

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 18

12.6.6
Vibration, position, and bearing temperature detectors

If specified on the data requisition sheets, non-contacting vibration and axial position
transducers shall be supplied, installed and calibrated in accordance with
DEP 32.29.20.10-Gen.
Generally, the following detectors are required.
a) X-Y probes at each bearing location.
b) Dual axial position probes.
c) One key phasor
d) Radial bearing temperature sensors
e) Thrust bearing temperature sensors
Vibration and bearing temperature components and installation shall comply with
DEP 32.29.20.10-Gen..
The turbine Manufacturer shall supply transducers, extension cables, proximeters, junction
boxes and connecting conduit. Connecting conduit segment closest to the transducers shall
be flexible. The Principal shall provide the monitors.
13.
ELECTRICAL SYSTEMS
Instrument wiring and power cabling, with the exception of power supply to electric motors,
shall be connected to terminal strips installed in junction boxes. Instrument signals and
wiring or cabling with different voltages shall be connected to separate terminal boxes.
Junction boxes shall be located on the ends or sides of the turbine mounted to the lower
case half. Location of the junction boxes shall not interfere with bearing inspection, coupling
removal and/or removal of the upper case half. The location of the junction boxes shall be
shown on the layout drawing.
14.
PIPING AND APPURTENANCES
14.1
GENERAL
14.1.1
NOTE
In this note replace API 614 with DEP 31.29.60.32-GEN.
14.1.2

Threaded connections shall not be used, except for instrument connections and cooling
water connections. Threaded connections shall not be seal-welded.
14.1.3

Pipe flange gaskets shall be in accordance with the specified piping class. All spiral wounds
gaskets on steam lines must be inner ring

14.1.4
Auxiliary piping shall be confined to the lower portion of the casing and shall be routed as
close as possible to the turbine to minimize interference with normal maintenance access.
Flanged connections shall be located as close as possible to the turbine casing.
Steam chest and casing drains shall terminate with blind flanges.

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 19
If possible, the Manufacturer shall manifold auxiliary piping to provide a single connection
for each required service, except where such manifolds would interfere with normal
operating and maintenance access areas.
Flanged connections shall be provided at the following locations for instrumentation by
others:
a) Steam chest
b) Steam pressure at first stage
c) Steam pressures at intermediate stages as specified on the data sheet
14.2
OIL PIPING
Lubricating oil supply flanges shall lie in a vertical plane to facilitate installation and
checking of screens during lubricating oil system commissioning. Other flanges shall be
directed downward.
If possible, the Manufacturer shall manifold auxiliary piping to provide a single connection
for each required service, except where such manifolds would interfere with normal
operating and maintenance access areas.
Lubricating oil piping connections shall be butt-welded connections. Socketwelded
connections are unacceptable.
15.
ACCESSORIES
15.1
COUPLINGS AND GUARDS
15.1.2

Unless otherwise approved by the Principal, non-lubricated spacer type membrane or disc
couplings shall be used.
15.1.3

Integral flanged coupling hubs shall be provided, unless otherwise approved by the
Principal. If an integral flange cannot be supplied, a keyless hydraulically fitted coupling
shall be provided. Keyed coupling shall not be used.
15.3
MOUNTING PLATES
15.3.1
General

Unless otherwise specified, mounting plates shall be supplied with vertical levelling screws
for field levelling. A levelling screw shall be provided near each anchor bolt.
If the equipment and mounting plates are too heavy to be lifted using levelling screws, an
alternative method shall be provided by the equipment Manufacturer. The design of the
alternative method shall be included in the proposal.
Mounting plates shall be furnished with horizontal (axial and lateral) jackscrews. The lugs
holding these jackscrews shall be attached to the mounting plates so that they do not
interfere with the installation of the equipment, jackscrews or shims.
Means shall be provided for moving the equipment vertically for removal or insertion of
shims. Precautions shall be taken to prevent vertical jackscrews (if provided) in the
equipment feet from damaging the shimming surfaces.
Alternative methods may be proposed for lifting the equipment for the removal or insertion
of shims or for moving the equipment horizontally, such as provision for the use of hydraulic

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 20
jacks. Such arrangements should be proposed for equipment that is too heavy to be lifted
or moved horizontally using jackscrews.
Alignment jackscrews shall be plated for corrosion resistance.
Unless otherwise specified, the equipment Manufacturer shall prepare the mounting plates
by commercial abrasive blasting all grout contacting surfaces in accordance with
ISO 8501-1 Grade Sa2 (SSPC SP 6). Grout contacting surfaces shall be coated with an
epoxy primer in preparation for the epoxy grout.
All machinery mounting surfaces on the mounting plate shall be machined flat and parallel
to the axial plane(s) of the machinery mounting feet after fabrication and
Machinery mounting surfaces shall extend at least 25 mm (1 in) beyond the outer three
sides of the equipment feet.
Machinery mounting surfaces shall meet the following requirements:
a) Each mounting surface shall be machined to a finish of 6.3 m ( 250mil) arithmetic
average roughness (Ra) or smoother.
b) To prevent a soft foot, when the machine is installed on the mounting plate, all
mounting surfaces in the same horizontal plane shall be within 25 m (1 mil).
c) Each mounting surface shall be machined within a flatness of 40 m/m (0.5 mil per ft)
of mounting surface.
d) Different mounting planes shall be parallel to each other within 50 m (2 mil).
e) Hold-down bolt holes shall be drilled perpendicular to the mounting surfaces, Holes
shall be machined or spot faced to a diameter suitable for a fully eccentric washer next
to the hole to allow for equipment alignment. Holes shall be at least 12 mm (.0.5 in)
larger in diameter than the hold down bolt.
Unless otherwise specified, the Principal shall provide the anchor bolts. Anchor bolts shall
not be used to fasten machinery to the mounting plates
Alignment shims shall be in accordance with API RP 686 and shall straddle hold down bolts
and vertical jackscrews. Shims shall be at least 5 mm (. 0.2 in) larger on all sides than the
equipment feet.
15.3.1.15 The diametrical clearance between anchor bolts and the anchor bolt holes in the mounting
plates shall be at least 6 mm .25 in).
NOTE:
This is required to assist in aligning and setting the baseplate or soleplates over the foundation anchor
bolts.

15.3.1.16 When the machine is properly aligned on the mounting plate in the shop, each hold-down
bolt shall have a minimum clearance of 1.5 mm (.0.06 in) between the bolt and the bolt
hole.
NOTE:
This clearance allows the machinery to be moved laterally during final field alignment.

15.3.1.17 Adequate working clearance shall be provided at the bolt locations to allow the use of
standard socket or box wrenches and to allow the equipment to be moved using the
horizontal and vertical jackscrews.

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 21
15.3.1.18 Unless otherwise specified, mounting plates shall not be drilled for components to be
mounted by others.
15.3.2
Baseplates

The baseplate shall be constructed with longitudinal steel beams and full support cross
members. Cross members shall be located underneath the support plane of the turbine and
all turbine-driven equipment.
All baseplate structural welds shall be continuous (i.e. not intermittent stitch welding).
If the baseplate is intended to be grouted onto a concrete foundation, adequate access
shall be provided into each compartment so that all load carrying structural members can
be properly grouted. Decking or grating shall be removable for access to internal structural
members. Provision shall be made to allow draining of the spaces between structural
members.
15.3.2.10 If specified, non-skid decking or grating covering all walking and working areas shall be
provided on the top of the baseplate.
15.3.2.11 If horizontal solid decked surfaces are provided, they shall be sloped to avoid collection of
water.
15.3.2.12 The bottom of the baseplate shall have machined mounting pads. These pads shall be
machined in a single plane after the baseplate is fabricated.
Note:
15.3.3
These machined mounting pads allow field levelling when the baseplate is mounted on sub-soleplates
or structural steel members.
Soleplates and subplates

Soleplates shall be large enough to extend beyond the feet of the equipment in all
directions and shall be designed such that machine feet do not cover the anchor bolts. If
specified, anchor bolt holes shall be counterbored so that the hold-down nuts do not extend
beyond the upper surface of the soleplate
15.4
RELIEF VALVES
15.4.1

Sentinel valves shall not be used.
15.5
LUBRICATION AND CONTROL OIL SYSTEM
15.5.2

Unless otherwise specified, a lubricating oil and control oil system common with the driven
unit shall be provided. This system shall be supplied by the Manufacturer with unit
responsibility.
15.5.4
NOTE
In this Note replace API 614 with DEP 31.29.60.32-GEN.
15.5.6

Bearings for external parts that are subject to rotary or sliding motions shall be designed as
non-lubrication design.

ECCN EAR99
15.7
INSULATION AND JACKETING
15.7.1
DEP 31.29.60.31-Gen.
February 2011
Page 22
Steam turbines shall be insulated with removable blanket type insulation. Insulation and
jackets shall be designed to cause no obstruction to operational activities and to be readily
removable for maintenance.
The insulation shall not contain asbestos.
15.10
SPARE ROTATING ASSEMBLY

A spare rotating assembly shall be provided with each turbine. The assembly shall include:
a) complete spare rotor assembly;
b) one set of bearings;
c) one set of shaft end seals and interstage labyrinths.
d) turning gear
e) speed pickup wheel
f)
steel container suitable for N2 pad and both vertical and horizontal storage.
Assembly shall be balanced similarly to the main rotor as specified in clause (9.6.3)
16.
INSPECTION, TESTING AND PREPARATION FOR SHIPMENT
16.1
GENERAL
16.1.1

The Manufacturers standard inspection and quality plans shall be reviewed during the
coordination meeting.
16.1.7

The Manufacturer , shall indicate compliance with this DEP by initiating, dating, and
submitting a completed checklist to the Principal before shipment. For a typical inspectors
checklist, see Annex I.

16.1.9
The scope of the Principals shop inspection shall be confirmed prior to manufacture. It may
include, but need not be limited to, the following:
a) a check (against outline drawings which have been approved by the purchaser) of all
main dimensions, base plate dimensions, location of foundation bolt holes,
size/position/rating of flanges and coupling guard arrangement
b) an inspection of flange face finish
c) a verification that the Vendor has performed the specified inspections and tests with
satisfactory results
d) a verification of the required material certificates and (to the extent specified) their
traceability to the respective components
e) a visual check for good workmanship and finish of internals
f)
verification of taper fits with matched plug and ring set
g) a check of casing wall thickness

h) measurement of the running clearances

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 23
16.1.10 Correction of manufacturing errors resulting in design changes shall be recorded. Any
modifications that may change the turbines dynamic behaviour shall be submitted for
review within one week of occurrence and shall be subject to the approval of the Principal.
16.1.11 Plating shall not be used to correct manufacturing errors.
16.2
INSPECTION
16.2.2
Materials inspection
Replace the first two paragraphs of this clause with the following:
Materials inspection shall be as specified in 16.2.2.1.
The Principals inspector at the vendors factory shall witness (prior to, during and after)
major repairs of steel castings (including preparation, repair and inspection). Major repairs
are defined as follows:
a) A defect that is 20 % or more of the thickness at the thinnest section of the casting or
an area covering 30 cm2 (4.7 in2) or more. This also includes any required weld buildup at flanges or any other area to meet the required minimum thickness.
b) A repair of any leaks found during hydrostatic testing.
Upgrading at the foundry is not considered to be a major repair.
The Manufacturer shall notify the Principal at least five working days prior to scheduled
(observed or witnessed) tests and inspections.

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 24

16.2.2.1 Extent of NDE
NDE of materials shall be as follows:
COMPONENT
REQUIRED NDE
Turbine casing - cast
RT (or UT in accordance with 16.2.2.); and MT or PT;

and VI
Turbine casing - fabricated
UT or RT; and MT or PT; and VI
Turbine fabrication
-full penetration welds
RT or UT; and MT or PT
-fillet welds
MT or PT
Diaphragms, guide channels
MT or PT; and VI
Labyrinths
VI
Shaft
UT; and MT or PT; and VI
Bearing housing, bearings
VI and MT; or UT
All surfaces prepared for welding
RT or UT and MT or PT
Weld repairs
Hardness test and RT
All metal-to-metal seating

surfaces and gasket seating
surfaces
MT or PT and VI
NOTE 1:
NOTE 2:
NOTE 3:
NOTE 4:
NOTE 5:
VI = Visual Inspection
MT = Magnetic Particle Examination
PT = Liquid Penetrant Examination
RT = Radiographic Examination
UT = Ultrasonic Examination
"Casing" includes all items of the pressure boundary of the finished turbine casing (e.g. the
casing itself and other parts such as nozzles, flanges, end head, closure plates, shear rings,
etc).
Timing of inspection
VI/MT/PT shall be performed after final heat treatment in the final machined condition
RT/UT of castings shall be performed after final heat treatment but need not be in the
rough
machined condition provided that the thickness is within 90 % of the final
thickness (that is, no more than 10 % further reduction in thickness allowed). In any case
the radiographic sensitivity indicator (e.g. penetrameter) shall be selected based on the
actual thickness.
RT of welds and UT of fabricated material and welds shall be performed after final heat
treatment.
UT of wrought material shall be performed prior to any machining operations (e.g. for
keyways, drilled holes etc.) which may interfere with the UT examination.
PT examination shall only be used where MT is not feasible (see 4.2.2.5).
Further requirements are specified in 16.2.2.3 through 16.2.2.8.

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 25
Add the following new clauses 16.2.2.2 to 16.2.2.6:

16.2.2.2 PT of all blades shall be performed before installation on the rotor. PT or MT of shrouds
and closing pins shall be performed after installation.
16.2.2.3 In addition to the Manufacturers normal quality control practices, the Manufacturer shall
assign a qualified quality control person to make a 100 % visual inspection of blades and
shrouds prior to assembly, and to inspect and document proper fitting and assembly of
blades and shrouds to the rotor.
16.2.2.4 For tenons 15 mm (3/50 0.6 in) and larger, UT and MT shall be performed after peening.
16.2.2.5 UT of welds shall be performed for weld thickness over 30 mm (1-. 1.2 in). Buttwelds shall
be examined by RT. Through-wall casting repairs shall be examined by UT.
16.2.2.6 Visual inspection (VI) VI shall be performed in accordance with ASME V, Article 9. All
surfaces shall be inspected. Acceptance criteria for pressure-containing steel castings shall
be in accordance with ASTM A 802. Acceptance criteria for other parts shall be in
accordance with the material specification and the Manufacturers documented procedures.
16.2.3
Mechanical inspection

If the data sheets indicate that hardness testing of materials during fabrication is required, a
representative 10 % of the production welds, and associated heat affected zones shall be
hardness tested. The Manufacturer shall submit his hardness testing procedures for the
Principals review.
16.2.4
Certification of materials by turbine component

The Manufacturer shall furnish material inspection certificates in accordance with
ISO 10474, of the type as specified in the table below
COMPONENT
ISO 10474 CERTIFICATE TYPE
Pressure containing parts (casing and major

steam connections)
3.1.B (see NOTE)
Rotor and buckets
3.1.B (see NOTE)
Internals - Nozzle ring, bolting, -diaphragmsguides blades, valves, valve seats, valve stems
3.1.B
Main bolting and nuts
3.1.B
All other process and auxiliary piping, flanges

and connections
3.1.B
NOTE:
Positive alloy material identification (PAMI) shall be applied at the time of assembly for pressure
containing parts, rotor shafts and disks and blades, which are made of low-alloy steel, high-alloy
martensitic steel, ferritic or austenic stainless steels or nickel alloys. This shall be used to positively
identify that the materials have the specified alloy composition. The method and procedures are
subject to approval by the Principal.

16.2.5
Marking
All pressure casings shall be marked. Parts with a wall thickness in excess of 5 mm (.
0.2 in), except those items manufactured from austenitic stainless steel or from nickel
alloys, may be marked by hard-die stamping. Only low-stress stamps [dot-type or roundnosed with a minimum radius of 0.25 mm (. 0.01 in)] shall be used for hard-die stamping.
For items manufactured from austenitic stainless steel or nickel alloys, and for items with a
wall thickness of 5 mm (.0.2 in) or less, the marking may be applied by stencil

ECCN EAR99
16.3
TESTING
16.3.2
Casing pressure hydro tests
DEP 31.29.60.31-Gen.
February 2011
Page 26
16.3.2.2 Casing integrity test

16.3.2.2.1
Auxiliary piping shall be hydrostatically tested to at least the same pressure as the portion
of the casing to which it is attached.
16.3.3
Mechanical running tests

In multi-casing turbine trains, all contract power transmission components (couplings,
gears, etc.) and all turbine casings shall be tested in the same configuration during the
mechanical test run as that intended for field installation.
h) Add the following to this clause:

Instrumentation shall be provided by the Manufacturer to display and record real time
frequency spectra for each bearing in both planes and in the axial direction for each
shaft. The recording shall be continued during the optional part load running test.
16.3.3.2
b) Add the following to this clause:
The mechanical integrity of the turbine rotor(s) SHALL [PS] be tested at 105 % of the
design trip speed for 3 min after operating for 15 min at trip speed.
After the overspeed test, the spare rotor shall be magnetic particle examined. The
acceptance criterion being zero linear indications. Any shroud lifting or indications shall
require the main rotor to be also inspected following testing. If the main rotor vibration
signature changed after the trip speed test, the rotor shall be examined by MT.
e) Add the following to this clause:

Real-time vibration data shall be recorded and provided to the purchaser.
:
Add the following new clauses:
g) During the 4-h test, the lubricating oil viscosity shall be maintained within the range
used during the rotor dynamics analysis.
h) Oil leaks from bearing housings or job coupling guards on mechanical run tests are
unacceptable and cause of rejection of the turbine.
16.3.3.3
b) Add the following to this clause:
Vibration readings and bearing temperatures at the end of the four-hour run shall be
essentially the same as those recorded at the beginning of the four hour test.
e) Replace this clause with the following:

Recordings shall be made of all real time vibration data for later retrieval and analysis
and provided to the Principal.
16.3.4
Optional tests and inspections
16.3.4.6 Overspeed shutdown system test


ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 27
During the mechanical test, the Manufacturer SHALL [PS] measure and confirm that the
overspeed trip system response time meets the design requirements in 12.3.1.1.
16.4
PREPARATION FOR SHIPMENT
16.4.1

The Manufacturer shall submit packaging and preservation procedures for review.
Manufacturer's long term storage package (more than one year) shall be included in the
proposal as an alternative. Turbines shall be prepared for outdoor storage for a minimum of
one year.
16.4.3
j)

The spare rotor shall be crated in a metal container that is suitable for transportation
and storage. Before applying the rust preventative, the spare rotor(s) shall be cleaned
thoroughly to remove all fingerprints from polished surfaces. Fingerprint remover shall
be used as necessary.
The identification attached to the spare rotor shall include the Manufacturers serial
number and the statement: SPARE ROTATING ASSEMBLY FOR TURBINE NO
Manufacturer shall include the following documentation inside the rotor container in a
sealed plastic bag
1. Rotor at speed balance report
2. Rotor low speed balance report
3. Rotor runout report including electrical runout of probe areas.
4. Manufacturer shall apply large warning signs inside and outside of container at
least 8X11 stating
WARNING Rotor has been at speed balanced on Month/ yr DO NOT MAKE ANY
LOW SPEED BALANCE CORRECTIONS
5. Probe areas shall be clearly identified with warning, PROBE AREA DO NOT
SCRATCH SURFACE
k) Add the following to this clause:

Exposed shaft ends shall be protected against physical damage.
Add the following new clauses:

l)
If vapour-phase inhibitor (VPI) or silica gel crystals in bags are installed for inhibiting
corrosion or absorbing moisture, the bags shall be in an area accessible for easy
removal. The bags shall be attached with stainless steel wire and their locations
indicated with corrosion resistant tags also fixed with stainless steel wire.
m) Separately shipped parts and spare parts shall be treated for rust prevention and then
wrapped in VPI paper and packed individually into sturdy boxes. Identification tags
shall be attached to each part as well as to the outside of each box. Spare parts shall
be crated separately from parts needed for initial installation.
17.
VENDORS INFORMATION
17.3
CONTRACT DATA
17.3.4
Installation, operation, maintenance and technical manuals
17.3.4.1 General

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 28
If the order covers more than one turbine, separate documentation (including manuals)
shall be provided for each turbine.
17.3.4.4 Technical data manual
If more than one turbine is being supplied, or in cases where the Principal already operates
a turbine made by the Manufacturer at the location where the new turbine is to be located,
spare parts interchangeability charts shall be provided.

ECCN EAR99
DEP 31.29.60.31-Gen.
February 2011
Page 29
PART III REFERENCES

In this DEP, reference is made to the following publications:
NOTES:
1. Unless specifically designated by date, the latest edition of each publication shall be used,
together with any amendments/supplements/revisions thereto.
2. The DEPs and most referenced external standards are available to Shell users on the SWW (Shell
Wide Web) at http://sww.shell.com/standards.
SHELL STANDARDS
Lubrication, shaft-sealing and control oil systems and auxiliaries
(amendments/supplements to API 614)
DEP 31.29.60.32-Gen.
Safe guarding and instrumented protective functions for rotating

equipment
DEP 32.29.20.10-Gen.
Instruments for measurement and control
DEP 32.31.00.32-Gen.
Instrumentation for equipment packages
DEP 32.31.09.31-Gen.
STANDARD DRAWINGS
Flanged thermowell DN 40, ASME classes up to 1500 incl.
S 38.113
AMERICAN STANDARDS
Axial and centrifugal compressors and expander-compressors for
petroleum, chemical and gas industry services
API Std 617

(7th edition, 2002)
Recommended practices for machinery installation and installation

design
API RP 686
Issued by:
American Petroleum Institute
Publications and Distribution Section
1220 L Street Northwest
Washington DC, 20005, USA.
Standard practice for steel castings, surface acceptance standards,

visual examination
ASTM A 802
Issued by:
American Society for Testing and Materials
100 Barr Harbor Drive, West Conshohocken,
PA 19428-2959, USA
INTERNATIONAL STANDARDS
Preparation of steel substrates before application of paints and related
products - Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel
substrates and of steel substrates after overall removal of
previous coatings
Petroleum, petrochemical and natural gas industries - Steam turbines
Special-purpose applications
ISO 8501-1
ISO 10437:2003
Issued by:
International Organization for Standardization
Case Postal 56
CH-1211 Geneva 20, Switzerland.
Copies can also be obtained from national standards organisations.


31.29.60.31-Special Purpose Steam Turbine

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

31.29.60.31-Special Purpose Steam Turbine

Uploaded by

Copyright:

Available Formats

DEP SPECIFICATION

SPECIAL PURPOSE STEAM TURBINES

DESIGN AND ENGINEERING PRACTICE

2011 Shell Group of companies

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

AMENDMENTS / SUPPLEMENTS TO ISO 10437....................................................8

TERMS AND DEFINITIONS.......................................................................................8

BASIC DESIGN ..........................................................................................................8

BEARINGS, BEARING HOUSINGS, AND SEALS .................................................12

CONTROLS AND INSTRUMENTATION .................................................................14

ELECTRICAL SYSTEMS .........................................................................................18

PIPING AND APPURTENANCES ...........................................................................18

This document has been supplied under license by Shell to:

INSPECTION, TESTING AND PREPARATION FOR SHIPMENT..........................22

PART III REFERENCES ................................................................................................................29

This document has been supplied under license by Shell to:

DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS

This document has been supplied under license by Shell to:

SUMMARY OF MAIN CHANGES SINCE PREVIOUS EDITION

COMMENTS ON THIS DEP

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

PART II AMENDMENTS / SUPPLEMENTS TO ISO 10437

minimum pressurization temperature

Add the following to this clause:

Replace this clause with the following:

Add the following to this clause:

Add the following new clause:

Add the following new clause:

This document has been supplied under license by Shell to:

NAMEPLATES AND ROTATION ARROWS

Replace this clause with the following:

Add the following to this clause:

Add the following to this clause:

Add the following to this clause:

Add the following to this clause:

Add the following new clause:

Add the following new clause:

Replace this clause with the following:

This document has been supplied under license by Shell to:

INTERNAL STATIONARY COMPONENTS

Add the following new clause:

Replace this clause with the following:

Delete the last sentence of this clause.

Add the following to this clause:

Add the following new clause:

Add the following new clause:

Tenon holes in shrouds shall be:

Add the following new clause:

Add the following new clause:

This document has been supplied under license by Shell to:

e) calculation stresses on the closing block assemblies

Add the following to this clause:

Delete if specified from the first sentence of this clause.

Add the following new clause:

Add the following new clause:

Replace this clause with the following:

Add the following to this clause:

VIBRATION AND BALANCING

Add the following to this clause:

This document has been supplied under license by Shell to:

Replace this clause with the following:

Add the following to this clause: