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hdian Standard
CONNECTIONS FOR FLUID POWER AND GENERAL
USE PORTS AND STUD ENDS WITH ISO 261
THREADS AND O-RING SEALING
PART 2 HEAVY DUTY (S SERIES) STUD ENDS DIMENSIONS,
DESIGN, TEST METHODS AND REQUIREMENTS
ICS 23.100.40
@ BIS 1999
BUREAU
MANAK
INDIAN
OF
BHAVAN,
BAHADUR
STANDARDS
SHAH
ZAFAR
MARG
Price Group 5
NATIONAL FOREWORD
This Indian Standard which is identical with IS0 6149-2 : 1993 Connections for fluid power and
general use - Ports and stud ends with IS0 261 threads and O-ring sealing - Part 2 : Heavy-duty
(S Series) stud ends - Dimensions, design, test methods and requirements, issued by the
International Organization for Standardization (ISO), was adopted by the Bureau of Indian
Standards on the recommendation of the Fluid Power Fittings, Hoses and Hose Assemblies
Sectional Committee (PE 17) and approval of the Production Engineering Division Council.
IS 13170 was first published in 1991 based on IS0 6149:1980 Fluid power systems and
components - Metric ports - Dimensions and design. The IS0 Standard has since been revised
and split into following three parts:
IS0 6149-1:1993 Connections for fluid power and general use - Ports and stud ends with
IS0 261 threads and O-ring sealing - Part 1 : Ports with O-ring seal in truncated housing
IS0 6149-2:1993 Connections for fluid power and general use - Ports and stud ends with
IS0 261 threads and O-ring sealing - Part 2 : Heavy duty (S series) stud ends - Dimensions,
design, test methods and requirements
IS0 6149-3:1993 Connections for fluid power and general use - Ports and stud ends witk
IS0 261 threads and O-ring sealing - Part 3 : Light-duty (L series) stud ends - Dimensions,
design, test methods and requirements
To align the Indian Standards with International practices the sectional committee dealing with the
subject decided to adopt IS0 6149-2 : 1993 as Indian Standard and publish the same as IS 13170
(Part 2).
In the adopted standard, certain terminology, conventions and method of presentation are not
identical to those used in Indian Standards. Attenti0.n is particularly drawn to the following:
a) Wherever the words International Standard appear referring to this standard, they should
be read as Indian Standard.
b) Comma ( , ) has been used as a decimal marker in the International Standard while in
Indian Standards, the current practice is to use a point ( . ) as the decimal marker.
In the adopted standard, reference appears to certain International Standards for which Indian
Standards also exist. The corresponding Indian Standards which are to be substituted in their
place are listed below along with their degree of equivalence for the editions indicated:
International
Standard
Corresponding
Indian Standard
Degree of Correspondence
Technically Equivalent
revision)
do
do
IS 9466:1980 Viscosity
industrial
fication
of
lubricants
do
classiliquid
(Continued
on third cover)
IS 1317O(Part2):1999
IS0 6149-2: 1993
lndian Sfandard
CONNECTIONS FOR FLUID POWER AND GENERAL
USE - PORTS AND STUD ENDS WITH IS0 261
THREADS AND O-RING SEALING
PART 2 HEAVY DUTY (S SERIES) STUD ENDS - DIMENSIONS,
DESIGN, TEST METHODS AND REQUIREMENTS
Scope
This part of IS0 6149 specifies dimensions, performance requirements and test procedures for metric
adjustable and non-adjustable heavy-duty (S series)
stud ends and O-rings.
Stud ends in accordance with this part of IS0 6149
may be used at working pressures up to 63 MPa
(630 bar) for non-adjustable stud ends, and 40 MPa
(400 bar) for adjustable stud ends. The permissible
working pressure depends upon the stud end size,
materials, design, working conditions, application, etc.
For threaded ports and stud ends specified in new
designs in hydraulic fluid power applications, only
IS0 6149 is to be used. Threaded ports and stud ends
in accordance with IS0 1179 and IS0 11926 are not
to be used for new designs in hydraulic fluid power
applications.
Conformance to the dimensional information in this
part of IS0 6149 does not guarantee rated performance. Each manufacturer should perform testing according to the specification contained in this part of
IS0 6149 to assure that components comply with the
performance ratings.
2) To be published.
3) To be published. (Revision of IS0 261:1973)
Normative
references
metric
screw
IS 13170(Part2):1999
IS0 6149-2 : 1993
/SO vis-
Performance
5.2
5.3
systems
and
com-
6
3
Definitions
For the purposes of this part of IS0 6149, the definitions given in IS0 5598 and the following definitions
apply.
7
3.1 adjustable stud end: Stud end connector that
allows for fitting orientation through final tightening
of the locknut to complete the connection. This type
of stud end is typically used on shaped fittings (e.g.
tees, crosses and elbows).
3.2 non-adjustable stud end: Stud end connector
that does not require specific orientation before final
tightening of the connection because it is only used
on straight fittings.
O-rings
Test methods
Burst pressure
7.1.1
Test three samples to confirm that heavy-duty (S series) stud ends meet or exceed a ratio of 4:l between
the burst and working pressures.
7.1.2
Requirements
7.1.2.1
Working
Teat O-rings
pressure
Materials
5.1
Principle
Dimensions
test
IS 13170(Part2):1999
IS0 6149-2 : 1993
table4 and shall meet or exceed the quality requirement grade N of IS0 3601-3.
7.1.3
Thread lubrication
7.2.5
Requirements
Procedure
7.1.3.1
7.2.4
Test report
by
a) Stud end;
b) reference to this part of IS0 6149, i.e. IS0 6149-2;
7.1.3.3
EXAMPLE
Stud end IS0 6149-2 - Ml8
Test report
x 1.5
7.2
Cyclic endurance
7.2.1
(impulse)
test
Principle
impulse press-
Materials
Procedure
Thread lubrication
Identification
to
Use the following statement in test reports, catalogues and sales literature when electing to comply
with this part of IS0 6149:
Heavy-duty
(S series) stud ends conform
to
IS0 6149-2:1993, Connections
for fluid power and
general use - Ports and stud ends with /SO 261
threads and O-ring sealing - Part 2: Heavy-duty (S
series) stud ends - Dimensions,
design, test methods and requirements.
surface
s (width across
flats)
Thread Cd,
x P)
,Clinch washer
Variant
R0.5
I) Chamfer
to minor diameter
of thread.
Figure 1 -
Dimensions
in millimetres,
roughness in micrometres
Dimensions
in millimetres,
surface roughness in micrometres
s (width across
flats)
A
/I 0.1 /A]
0.25
i-t-
Ra 3.2
Pitch diameter
I) Chamfer to minor diameter
-kzl
of thread.
Figure
2 -
Non-adjustable
heavy-duty
Table I -
in millimetre
Throadl)
(d, x 0
r,
L,
r,
r,
Lo
f 0.2
nom.
tlx
f 0.4
:.,
+ 0.2
f 0.2
min.
* 0.2
kO.1
::
+ 0.1
f 0.08
ref
f 0.1
M8xl
11.8
*,t.
0
12.6
6.4
8.1
6,5
18
9.5
2.5
0,s
9.6
1.5
12
MlOxl
13.8
+Y
14.5
9.4
10.1
6.5
18
9.5
2.5
0.9
9.6
1.5
14
Ml2 x 1.5
16.8
~,I.
0
17.5
9.7
12.1
7.5
8.5
21
11
2.5
4.5
0.9
11.1
17
Ml4 x 1.62)
18,8
+%0.1.
19.5
0
11.7
14.1
7.5
8.5
21
11
2.5
4.5
0.9
11.1
19
M48x2
54.8
32
.ws
D
55.5
45
48.1
16.5
15
38
21.5
1.25
21.3
55
M6Or2
64.8
40
65.5
57
60.1
19
17
42.5
24
1.25
23.8
65
IS 13179(Part2):1999
IS0 6149-2 : 1993
Table 2 -
Non-u#uatabb
Thread
ww
Test ~8
Working pressure
Burst
lmpulset)
T-tpmrun,
working presswe
Impulsett
Burst
MPa
(bar)
MPa
(bar)
MPa
(bar)
MPa
marl
MPa
(bar)
MPa
(bad
M8Xl
63
I6301
252
(2 520)
83,B
(838)
40
(400)
160
(1 6001
53,2
(532)
Ml0 x 1
63
(630)
252
(2 5201
836
6338)
40
(400)
160
(1 600)
53,2
1532)
Ml2 x 1.5
63
(630)
252
(2 520)
83.8
(838)
40
(400)
160
(1 600)
53.2
(532)
Ml4 x 1.5
63
(6301
252
(2 520)
83.8
(838)
40
(400)
160
(1 6001
53.2
(532)
Ml6 x 1.5
63
(630)
252
(2 520)
83.8
(838)
40
(400)
180
11 600)
53.2
(532)
Ml8 Y 1.5
63
6330)
252
12 5201
83.8
(8381
40
(4001
160
It 600)
53.2
(532)
M20 x 1.5 2)
40
(400)
160
I1 609)
53.2
(532)
M22 x 1.5
63
(630)
252
(2 520)
83.8
(838)
46
(400)
160
I1 600)
M27 x 2
40
1400)
160
11 600)
53.2
(532)
40
(400)
160
M33 x 2
40
(400)
160
(1 869)
53.2
(532)
31.5
(315)
126
M42 x 2
25
(250)
106
(1 000)
33.2
1332)
25
(250)
M40x2
25
(250)
100
(1 090)
33.2
(332)
20
UOO)
M60x2
25
(260)
106
(1 cm)
33.2
(332l
16
(160)
NOTE -
53.2
(532)
I1 6001
53.2
(532)
(1 260)
41.9
(4191
106
(1 060)
33.2
(332)
80
(800)
26.6
(266)
64
&to)
21.3
(213)
These pressures were established using fittings made of low cartm steel when tested in accordance with clause 7.
Table 3 -
Thread
N.m
mm
M8xl
0.25
Ml0 x 1
0.25
Ml2 x 1,5
0.25
Ml4 x 1.5
0.25
Ml6 x 1.5
0.25
Ml8 x 1.5
10
0,25
M22 x 1.5
12
0.25
M27x2
15
OS4
M33x2
20
0,4
M42x2
25
0.5
M48x2
30
OS5
M60x2
40
Q5
Figure 3 -
Table 4 -
O-ring
Table 5 -
Dimensions of O-rings
Torque
Dimensions in millimetres
Inside diameter
Thread
Cross-section
diameter
tol.
nom.
M8xl
6.1
f 02
1.6
MlOxl
8.1
f 0.2
1.6
9.3
f 02
2,2
x 1,5
N.m
+10
,
nom.
Ml2
Thread
0%
tol.
f 09
f 0.08
f 0,08
Ml4
x 1.5
11.3
f 0.2
2,2
Ml6
x 1.5
13,3
f 0.2
2,2
f QO8
f 0,08
Ml8
x 1.5
15.3
f 02
2,2
M20 x 1.5)
17,3
f 0,22
2.2
M22 x 1.5
19,3
f 0.22
2.2
M27x2
23,6
f 0.24
2.9
M33x2
29.6
f 0.29
2.9
M42x2
38.6
M48x2
44.6
f 0.43
2.9
M60x2
56.6
f 0.51
2.9
f 0.37
2,9
valve cavities
M8xl
10
MlOxl
20
Ml2
x 1,5
35
Ml4
x 1,5
45
Ml6
x 1,5
55
Ml8
x 1,5
70
M20 x 1,511
f 0,08
80
M22 x 1.5
100
f 0,08
M27x2
170
M33 x 2
310
M42x2
330
M48x2
420
M60x2
500
f 0.08
f 0.09
l 0,09
f 0.09
f 0.09
f 0,09
only (see
valve
cavities
only (see
IS 13170 (Part2):
IS0 6149-2 : 1993
1999
Annex A
(normative)
Test data form for IS0 6149-2 ports and stud ends
Manufacturer:
.......................................................................................
......................................................................................
Test facility:
......................................
Size: ..................................................
................................................................................................................
..............................................................................................................
MPa
.......................................................................................................
MPa
...........................................................................................................
MPa
MPa
N.m
Sample No.
Torque
Hardness
Tvpe of
failure
........................
.........................................................
MPa
........................... N,m
........................
.........................................................
MPa
........................... N.m
................................................
.........................................................
MPa
........................... N.m
........................
........................
Hardness
Type of
failure
........................
........................
Cyclic endurance test results (at least six samples impulse tested)
Cycles at failure
Sample No.
1
.................................
Torque
...............................................................
N.m
.................................
...............................................................
N.m
........................
........................
.................................
...............................................................
N.m
........................
........................
.................................
...............................................................
N.m
........................
........................
.................................
...............................................................
N.m
........................
........................
.................................
...............................................................
N.m
........................
........................
Conclusions:
..............................................................................................................................................................................
..............................................................................................................................................
...........................................................................................................
Date: .........................................................................
IS
IS0
13170 (Parta)
6149-2:1993
: 1999
Annex B
(informative)
Bibliography
[I] IS0 1179-I:-w, Connections
[2]
Method
5) To be published.
10
(Continued
International
Standard
Corresponding
Indian Standard
Degree of Correspondence
Identical
IS 13170
(Part
1) : 1999
Connections for fluid power and
general use Ports and stud
ends with IS0 261 threads and
O-ring sealing: Part 1 Port with
O-ring seal in truncated housing
(first revision)
do
The technical
committee
responsible
for the preparation
of this standard
has reviewed
the
provisions of the following IS0 standards and has decided that they are acceptable for use in
conjunction
with this standard:
IS0 3601-3 : 1987
IS0 4759-l
Tolerances for fasteners Part 1: Bolts, screws and nuts with thread
diameters between 1,6 (inclusive) and 150 mm (inclusive)
and product
grades A, B and C
: 1978
Sealing devices -
Hydraulic
Cavities
fluid power-Two-,
and
O-rings -
hose
assemblies
Hydraulic
pressure
valves-
._
Date of Issue
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OF INDIAN
STANDARDS
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