Professional Documents
Culture Documents
T-1480E-R5
Operation Manual
for
Contents
1.
1.1
1.2
1.3
System Overview
What is jacking test
System configuration
2.
Components
2.1 Names and functions
2.2.1
Front of JK-2
3.
3.8.1
Confirming or changing sensor calibration values
4.
4.1
4.2
5.
Precautions in Handling
Appendices
Appendix 1.
Appendix 2.
Appendix 3.
Appendix 4.
1.
System Overview
1.1
What is jacking test?
It is important that a safety valve should pop off at a preset pressure. The popping (opening) pressures of
safety valves in power plants are checked and adjusted during routine inspections of the boilers.
During check and adjustment, safety valves installed on actual equipment are actually operated under
raised pressures. This is what is known as a field test.
Field tests on the actual installation are very expensive and unproductive. Besides, a large amount of
spouting fluid produces loud noise, and the sonic flow of fluid passing through valve openings wears
valve seats and impairs seat tightness.
Under these circumstances, jacking test has found increasing use recently, thanks to its low energy
consumption and low cost.
Jacking test measures the pressure difference between the pressure (held constant) inside the
equipment and the popping pressure of the safety valve to make it possible to adjust and verify the
popping pressure.
Jacking test allows to.
1) use normal operating pressures inside the equipment during testing, which offers following
advantages:
automatic equipment operation requiring less staff,
reduced fuel costs, and
no overload on equipment, and
2) keep the amount of spouting fluid at a very low level, which offers following advantages:
no rapid change in pressure and temperature produced and conducted to equipment by safety valve,
no fear of impairing seat tightness of the safety valve,
reduced test time due to eliminated necessity to raise pressure inside the equipment, and
low noise
1.2
System configuration
JK-2 field test system is an up-to-date safety valve jacking test system incorporating a microcomputer
based sensors.
As shown in Figure 1, the system consists of a hydraulic jack for applying load on the spring of safety
valves, sensors (load cell and pressure sensor) for measuring the pressure difference between set
pressure and popping pressure of the safety valve, and an input I output device (JK-2) for processing
sensor signals and producing output.
The system is very easy to operate and you can rely on it completely. Once you have installed the
system on the safety valve and switched on the input I output device (JK-2), the system measures the
popping pressure of the safety valve automatically. The operator has only to operate the hydraulic pump.
lIydrauli e PlIlIIP
~~
_r--_
--<CJ
. ~-~_._-> --::.:~
':'--"1..
,"
Turnbuckle
JK-2
10k.
Valve stem!
I
Safety 'ahe
__
. ,,_,,_,_._ .._._ _1
Figure 1
1.3
~~~.
(1)
(2)
Load cell
-Uydraulie cy Ii nder
Where,
F ! : Down load
F l : Up load
Fs: Spring setting load
Ps: Safety valve popping pressure
As: Valve disk pressure area
Pb: Primary pressure (base pressure) of safety valve
Va Ive stem
Spring
Valve disk
FiB,ure 2
2.
2.1
Components
Names and functions
JK2
Yoke
,- <-:
! ......" ~
Safdy- valve
,.J
Iii gure 3
JK-2: A simple device for testing safety valves with the aid of hydraulic pressure jacked from a
hydraulic pump. Measures and displays the popping (opening) pressure of safety valves.
Pressure sensor: Detects the primary pressure (base pressure) of safety valves.
Sensor cable: Connects JK-2 with the pressure sensor.
Gauge adapter: Installed between the primary pressure tap of the safety valve and the master gauge,
for connecting the pressure sensor.
Metal ring gaskets: Used when installing the gauge adapter, master gauge, and pressure sensor.
Power supply cable: Connects to an external power supply (85V-265V AC, 50 160Hz).
Load cell: Detects pressure difference between safety valve popping pressure and base pressure.
Yoke: Mounts on top of the safety valve and connects the hydraulic cylinder with the load cell.
Turnbuckle: Connects the valve stem of the safety valve and the hydraulic cylinder.
Hydraulic cylinder: Lifts the valve stem of the safety valve by hydraulic pressure.
Hydraulic pump: Applies pressure on the hydraulic cylinder.
High pressure hose: Connects the hydraulic cylinder and the hydraulic pump.
2.2
Functions of JK-2
JK-2 has 4 operation modes:
1. Jacking test mode: Automatically monitors the behavior of a safety valve during jacking test, and
displays and prints out the popping pressure of the safety valve.
2. Digital display mode: Functions as an ordinary digital display unit, and prints out the readings of the
sensors at a given interval with the help of an interval timer.
3. Sensor calibration mode: Calibrates the sensor being used, under actual load.
4. Batch processing mode: Prints out and deletes the test results stored during the jacking test mode.
You can select one of the modes by choosing the appropriate key from the Select Mode screen
(Screen I) after switching on your JK-2.
ACTION
F1
[F1]
DISPLAY
F2
[F2]
CALIBRATION
F3
[F3]
BATCH
F4
[F4]
Screen 1
2.2.1
Front of JK-2
for operations.
Mode display
U~id
tt7d&1
scrten
..,
Keys
Printer
readings of sensors.
CAL
Set P
ACT
*..
.... LED is on
LED is flickering
[CANCEL]
[START]
[PRINT]
[ENT]
[F1 I !]
[F21 -]
[F31 -]
[F41 T]
[0] to [9]:
[.]
[SP]
[CANCEL]
[ENT]
[F2 I -]
[F31 -]
[F4\ .... ]
Correspond to digits 0 to 9.
Decimal Point
Space key (Erases existing data digit by digit to the right)
Goes back to previous screens one by one.
Confirms values entered
Moves the cursor to the left
Moves the cursor to the right
Moves the cursor to the head of the next line
TYPE
[PG-20KU]
Rated capacity
[20MPa]
Rated output
[2.005mVN]
Serial No.
[YG021 0006]
TYPE:
Rated capacity:
Rated output:
SERIAL No.:
Note: The sensor calibration value is the value of rated capacity plus the value of rated output.
Before conducting a jacking test, make sure that the sensor calibration values preset on JK-2
agrees with the calibration values of the sensors being used.
2.2.2
Receptacl
/
Sensor connector (CH1, CH2)
for load cell
Power switch
Power switch
FigureS
3.
JK-2 processes the Valve-closing load (LlF in expression (4) in Section 1.3 above) from the load cell and
the safety valve primary pressure (Pb in the same expression) from the pressure sensor, and
automatically calculates and displays the popping pressure of the safety valve. Even if a pressure sensor
cannot be connected to the actual equipment on which safety valves are installed, you can measure the
popping pressure by manually entering the safety valve primary pressure. (However, we recommend you
to use a pressure sensor to take full advantage of this system.)
The following chart outlines the procedures for conducting a jacking test with this system.
* The numbers in [ ] indicate the sections where you can find detailed descriptions.
Select sensors and decide base pressure for testing [3.1]
10
3.1
Selecting sensors
When conducting a jacking test, you should use the most suitable sensors to improve the accuracy of
measurement. Each sensor has its measuring range and using it outside its measuring range will result
in increased errors and may break the sensor itself.
To select sensors, proceed as follows:
1) Determine the following values.
a) Specified popping pressure of safety valve to be tested (Ps) MPa
2
b) Surface area of valve exposed to pressure *1 (As) cm
c) Base pressure at the time of testing *2
(Pb) MPa
*1: See Appendix 1 for safety valves manufactured by our company. For other company's products, use
the values recommended by the manufacturer.
*2: Base pressure is the primary pressure of the safety valve. This should be set at 60% to 85% of the
specified popping pressure of the safety valve.
2) Determine the test load (Lt) by substituting the values of Ps, As, and Pb defined above in the following
expression.
.
Test load (Lt) = (Ps - Pb) x As /10 (kN)
3) Select the type of sensors from Table5 using the values of Pb and Lt determined above.
Table 5
Measuring range of sensor
Pressure sensor
O. 2MPa ~ Pb
lMPa ~ Pb
2MPa ~ Pb
5MPa ~ Pb
~ 1.8MPa
~
9MPa
~ 18MPa
~ 45MPa
*Load cell
0.25 kN ~ Lt ~ 4.5 kN
1.0 kN ~ Lt
18: 0 kN
4.5 kN ~ Lt
45.0 kN
s
s
Type
PG-20KU
PG-100KU
PG-200KU
PG-500KU
LUK-A- 5KN
LUK-A-20KN
LUK-A-50KN
Example:
11
3.2
Assemble the selected load cell on the hydraulic cylinder as follows (see Figures 6 and 7).
1) Install the load cell [(2) or (11)] on the top face of the cylinder: pass the pull rod [(2-2) or (11-2)]
connected to the load cell through the center hole of the cylinder and fit the under surface of the load cell
into the top face of the cylinder.
2) Fasten the load cell andcylinder with 4 hexagon socket head cap screws [(2-4) or (11-4)].
Figure 6: LUK-A-5KN
Figure 7: LUK-A-20KN
Caution: Make sure to turn the correct surface of the load cell to the cylinder.
The letters on the name plate on the load cell flank should be upside down.
12
3.2
Connect the gauge adapter to a gauge mounting hole where safety valve primary pressure can be
Figure 8
13
3.4
Connect to JK-2 the load cell and pressure sensor you have installed in Sections 3.2 and 3.3 respectively
(See Figure 10).
1) Connect load cell to upper or middle connector, and pressure
p""",
"""~
(Figure12).
Figure 10
Fi gure 12
Figure
Caution: Align the match mark on the plug (from pressure sensor and load cell) with the match mark on
the corresponding connector (on the JK-2 body) and insert the plug until you hear a click.
If the pressure sensor cable does not reach JK-2 due to a long distance between pressure sensor
installation site and safety valve, you can use up to 2 extension cables (Figure 13) which will make the
total distance equal to 13m.
Pressure sensor
\
Fi gure 13
14
3.5
When you have zero-adjusted the sensors with JK-2 switched on (Step 4 in 3.7), install the mechanical
components of the jack on the safety valve, as described below.
1) Screw turnbuckle (10) into pull rod (2-2) or (11-2). (See Figure 14.)
2) Install safety valve (with adjusting screw up) on yoke (8). (See Figure 15.) If yoke is shaky, use yoke
spacers (9) provided. (Valve stem thread sizes of up to M22 can be used.)
3) Screw hydraulic cylinder / turnbuckle assembly (assembled above) into yoke from above, and
screw turnbuckle into valve stem of safety valve (Figure 16), holding cylinder by hand and turning
turnbuckle.
4)Turning turnbuckle to the right reduces the clearance (L) between cylinder and yoke (Figure 17).
Tighten turnbuckle lightly, paying attention to the fit between yoke top and cylinder bottom, until they
come into close contact. Then loosen turnbuckle a 1/6 turn.
5) Connect hydraulic pump, high pressure hose, and hydraulic cylinder (Figure 18): plug nipple at
each end of hose snugly into collar on cylinder and pump, and screw couplings of collars over
nipples securely.
.
Figure 14
Figure 15
Figure 17
Figure 16
Fi gore i8
15
3.6
When you have prepared for testing (Step 8 in 3.7), operate the hydraulic pump to test the safety valve,
Lever
Fi gure 19
Caution: For some low pressure small valves, fully opening the release valve may not close the
safety valve. In that case, loosen the turnbuckle immediately and close the safety valve.
16
Step
08/10/01
Screen 4
Serial No.
Valve area
Popping P
Base press.
=
=
=
=
811234
7.985
16.45
12.5
Screen 5
Descriptions of operations
18
Example of entry
081001 [ENT]
Oct. 01 '08
811234
7.985
16.45
12.5
[T]
[T]
[T]
[ENT]
=811234
Valve area =7.985 cm
Serial No.
Popping pressure
=16.45 MPa
Base pressure
=12.5 MPa
[START]
Starts jacking test
3.7
When you have completed preparations, switch on JK-2 and start jacking test. The procedures for the
operation of JK-2 are interactively displayed on the screen, and keys to be used are indicated. If you
Ten-key pad:
Allows you to enter numeric data.
CANCEL:
Allows you to return to the previous screen (Use this key when you made a mistake in
. operations.
The f0 IIowmg tab Ie rIStS t he basic
Step
ACTION
=
DISPLAY
=
CALI BRAT ION =
BATCH
=
Screen
[FI]
Select Mode screen appears.
Selects
mode.
mode display.
FI
F2
F3
F4
Example of entry
Descriptions of operations
use
17
jacking
test
[F1] or [F2]
[F4]
sensor.
[ENT]
Confirms zero
adjustment.
Step
Descriptions of operations
Example of entry
19
[ENT]
Confirms popping
pressure measured
Step
10
TEST No. 1
DATE : 08/10/01
S No. : 811234
AO
= 34.361
As =
Pb
Lt
Po
Pk
Ps
7.985
= 12.32
= 3. 194
= O. 93
= 4.0
= 16.32
Example of printout
Descriptions of operations
Select one of options according to what
you want to do with test results.
[START]: Retests valve. When you
press this key, you return to step 7.
[PRINT]: Prints out test results.
(See example)
[ENT]: Stores test results. For output
and deletion of stored test results, see
Section 3.9 (batch processing mode).
[ ! ]: Feeds paper for printer.
Example of entry
[PRINT]
<Print out>
[ENT]
<Stores data>
[START]
<Retests valve>
When you adjust the popping pressure of a safety valve, use the results of at least two tests instead of
one to allow them to level off. Also, allow an interval of at least 3 minutes between two successive tests.
Turn off the power after testing, regardless of the instructions on the screen.
20
3.8
In addition to those basic functions described above, the jacking test mode has several auxiliary
functions.
3.8.1
To confirm or change the sensor calibration values preset on the system, proceed as follows on
screen 2 (See Step 3 in Section 3.7 above).
Do you want to use
pressure sensor?
No
F3
Yes = F4
[F1]
Change calibration
CH1= 5kN
(2.000)
CH2=20kN
(2.000)
[ENT]
Screen 2-1-1
Screen 2-2
Screen 2-2
2) The sensor calibration values currently registered on JK-2 will appear on the screen (Screen 2-1-1).
The screen displays the rated capacity and rated output (in the parentheses) for the load cell in CH1,
3) Check the SER No. or TYPE on the body of the load cell and pressure sensor to be used for testing.
4) Compare the values on the screen to those from the table on the JK-2 body for the given SER No. or
TYPE. If they differ, overwrite the values on the screen with the correct ones from the table.
<Example of entry>
Suppose you replace the values on the screen with the following values.
Load cell for CH2 rated capacity: 20 kN, Load cell rated output: 2.05 mVN.
Pressure sensor rated capacity: 20 MPa, Pressure sensor rated output: 1.998 mVN.
Screen
Change calibration
CH1 =
kN (2.000)
CH2 = 20 kN (2.050)
CH3 = 20 MPa (1.998)
go
Keyboard entry
[~][~]
20
[~]
2.05[~]
20[~]
1.998
[ENT]
5) After making changes, press the [ENT] key to update the sensor calibration values (or to confirm
the existinq values, if you chose not to update them) and to return to Screen2-2.
Caution: Make sure to confirm or update the sensor calibration values registered on JK-2, before
conducting tests and after changing sensors. The registered values are retained, even while the
power is OFF.
21
3.8.2
Changing effective area of hydraulic cylinder
If you prefer to use a hydraulic cylinder other than that provided with this system, proceed as follows on
Screen 5.
Serial No.
Valve area
Popping P
Base press.
= 81123
=7.985
[F1]
------+
Cyl. area
= 34.361
[ENT]
Screen 5-1
Screen 5
Serial No.
Valve area
Popping P
Base press.
= 811234
= 7.985
Screen 5
3.8.3
If "Set P" does not come on when the safety valve blow off, or "Set P" comes on when safety valve does
not blow off, change the parameter of blow off detection. Proceed as follows on Screen 6 (Step 7in
Section 3.7 above).
Screen 6
[F1]
Change parameter of
blow off detection
Parameter = 4
Screen 6-1
[ENT]
Screen 6
3) If "Set P" does not come on when the safety valve blows off, enter a value smaller than the standard
parameter. If "Set P" comes on when safety valve does not blow off, enter a value larger than the
standard parameter. Overwrite the existinq data with a valid value, which is between 0.1 and 99, of which
4) After entering new data, press the [ENT] key to update the data and to return to Screen 6. (To return to
22
3.8.4
Changing parameter of blow off detection
If you entered wrong data in Step 6, or if you are not using sensors and you have to enter the base
pressure manually, reenter data on Screen 8 (Step 9 in Section 3.7 above), as follows.
Enter cyl inder area
[F1]
Set PoP. P = 16.45
*****ResuI ts****
Popping P = 16.35
Base press. = 12.35
[F1]
r~
[ENT] or [CANCEL]
Popping P =16.35
Screen 8-1
Screen 8
[ENT]
[F1]
Screen 8-1
(Before changes)
Screen 8
(After changes)
23
[ENT]
3.9
To print out data after completing all tests of safety valves, or to delete stored data, select the batch
processing mode. Data stored durill9 testlrtq are retained, even while the power is OFF (setup 10 in
Section 3.7).
Two methods of data identification are available for printing out or deleting stored data:
1) Specify TEST No.: Prints out or deletes all data with matching TEST No.
2)Specify SERIAL No.: Prints out or deletes all data with matching SERIAL No.
The basic functions of the keys are the same as in Section 3.7.
Step
Example of entry
=
=
=
=
ACTION
F1
DISPLAY
F2
F3
CALI BRA Tl ON
BATCH
F4
Screen 1
Do you want to pr i nt
TEST No.1 SERIAL No.?
YES
F1
NO
= ENT
Screen 2
Descriptions of operations
TEST
TEST
TEST
TEST
1 I 811234
2 I 811234
3 I 811234
4 I 811234
[F4]
[F1]
Selects batch
processing mode
=
=
24
[F1]
Deletes data
[PRINT]
Prints out data
Speci fy data ID
(Action = Print out)
TEST No. = F1
SERIAL No = F2
Screen 4
Descriptions of operations
Example of entry
[F1]
Selects data with
matching serial number
[F2]
Selects data with
matching test number
10 [T] 20 [ENT]
2)
=
Start =X ]
Data X only
End = 0
Delete
TEST No. 10-20
YES
F1
NO = ENT
Screen 5-2
3)
=X]
Data between X and Y
End =Y
Start
25
SERIAL NO.
811234
Screen 6
Printing
7
CANCEL
Stop pr i nt i ns
Screen 6-1
Delete data with
SERIAL No. 811234?
YES
F1
NO
ENT
Screen 6-2
=
=
3.10
Descriptions of operations
Example of entry
811234 [ENT]
Specifies serial No.
811234
If something is wrong with .IK-2 or results of measurement, check the system referring to the following
table. If the cause of a malfunction would turn out to be operational errors, read this manual once more
and use the system correctly.
Problem
Readings unstable during zero
adjustment.
Possible causes
1) Sensor cables connected
improperly.
2) External noise present.
3) Sensors subject to vibrations
or loaded.
1) Lower adjust ring out of
adjustment.
2) Parameter of blow off
detection set inappropriately.
3) Insufficient hydraulic
pressure
1) Hydraulic pressure raised
irregu larly.
2) Parameter of blow off
detection set inappropriately.
26
Solutions
1) Connect Sensor cables
properly.
2) Remove causes of noise.
3) Remove vibrations or Loads.
1) Check position of ring.
2) Set smaller value as
described in Section 3.8.3.
3) Boost pressure by hydraulic
pump until "Set P" comes on.
1) Operate hydraulic pump
properly to avoid fluctuation
of "Reduced P" and "Load".
2) Set larger value as described
in Section 3.8.3.
Possible causes
Problem
Results of measurement do not
level off
1) Inappropriate sensor
calibration values present on
JK-2.
2) Inappropriate sensor
calibration values present on
.IK-2.
1) Sensor selection
inappropriate.
2) Inappropriate sensor
calibration values preset on
JK-2.
Running out of
memory.
Stored data
=
Remaining space =
71
28
27
Solutions
4.
Miscellaneous Functions of JK-2
4.1
Digital display mode
To use JK-2 as an ordinary digital display unit, select the digital display mode. In addition, JK-2 has an
ability to print out sensor readings at a reset interval (interval timer function).
After connecting sensors, proceed as f oows.
II
Step
ACTION
=
=
DISPLAY
CALI BRATI ON =
BATCH
=
Screen 1
F1
F2
F3
F4
3
Select load sensor CH
CH1 &CH3 = F3
CH2 &CH3 = F4
Screen 2-2
Example of entry
Descriptions of operations
[F2]
Selects digital
display mode
[F1]
To select CH1
*****Measuring****
CH1 = 15.35
Ch3 = 12.32
PRINT = printout
Screen 4
--------
CH1
CH3
= 15.35
= 12.32
-------------
Example of printout
28
[F4]
To use both
sensor channels
2 and 3.
[ENT]
Confirms zero
adjustment.
[PRINT]
Prints sensor
readings
Step
------------------
CH1
CH3
= 15.35
= 12.32
Descriptions of operations
Example of entry
------------------
Example of printout
29
Sets interval at
15 seconds.
4.2
Sensor calibration mode
To calibrate the sensors used with .1 K-2, select the sensor calibration mode. The method consists of
applying a known pressure on the sensor and calculating calibration values from the result of the load
application.
After connecting sensors, proceed as follows.
Step
Screen display or print out
Descriptions of operations
Example of entry
Fl
F2
F3
F4
3&4
[F3]
Selects sensor
Calibration mode
[F1]
To calibrate
sensor
connected to
CH1.
[ENT]
Confirms zero
adjustment.
[START]
Starts
measurement
30
Descriptions of operations
Example of entry
5.0 [~]
5.0 [ENT]
[ENT]
Confirm
[ENT]
Update / print
Step
=
=
=
=
Screen 7
Once more
START
Update / print
ENT
Screen 8
5.
Precautions in handling
* JK-2 and sensors
These are precision instruments. Never drop them or give shocks to them.
Do not use or store them under hot humid conditions. (Use them at temperatures of 10 to 40 "C and
humidity of below 90% RH.)
They are not dust proof or water proof. Do not use them in places exposed to rain.
When you connect .IK-2 to an external power supply, use AC85 to 265V 50 / 60 Hz.
Connect the sensors securely to the sensor connectors and keep the connections free of water, oil,
dust, and other foreign matters.
Check the rated capacities and calibrated values of the sensors before testing. Do not put the sensors
under loads greater than their rated capacity.
Do not constrict or bend the sensor cables and power cable. Constrictions and bends may cause
disconnection.
Thoroughly remove oil and water from the equipment and store it properly.
* Mechanical components of jack.
Always bleed air from the hydraulic cylinder and high pressure hose before testing.
Insufficient bleeding may results in incorrect measurements.
When connecting the high pressure hose, avoid constrictions and bends.
Check the oil level of the hydraulic pump before testing. Oil level should be 80% of the full capacity.
When installing a safety valve on the jack, make sure that the safety valve is horizontal.
31
Appendices
Appendix 1. Area of valves exposed to pressure (excerpts)
This table applies to standard valves as of 1st October 2008.
Some of the figures may not apply to older valves.
F1
G1
K,J3
K2
K3,L
SL100-300
3.157
5.208
8.683
12.914
18.857
28.369
SL400
4.909
4.909
8.683
12.914
18.857
25.518
27.572
SL500-1000
8.683
8.683
8.683
12.914
18.857
24.85
27.572
Class
~
M,M2
N2
00
01
SL100-300
37.122
49.327
65.755
106.6
152.84
263.02
SL400
37.122
49.327
62.912
78.54
92.033
106.6
152.84
246.06
SL500-800
36.853
49.327
62.211
78.148
91.609
106.6
152.84
~
Clas
SJ100
300
F2
G2
H2
J2
L1
N3
P2
02
03
5.208
8.683
12.914
18.857
28.369
37.122
54.106
65.755
92.033
106.60
152.84
263.02
25
32
40
50
65
80
90
100
115
125
150
SJ400
4.909
6.720
10.463
16.439
27.572
37.122
49.327
62.912
78.540
92.033
127.68
Class
32
Appendix 2.
M8
M10
M12
M16
M20
M22
F-H
K-M
N,P
R,T
SL300
F,G
J,K
L-N
P,Q
R,T
SL400
F,G
H.J
K-L
SL500
F-H
J,K
SL600
F-H
F,G
Model
SL700,800
M24
M27
M30
M33
M36
N2
QO
Q1
R,T
K2,L
N2
QO
Q1
K2
M-N2
K2,L
H,F1,G1
K,L
SL900
M,M2
K2,L
M,M2,N2
SL1000
SJ100,200
F2,G2
H2
J2-M
N3,P
Q2,Q3
R,T
P2
Q2
R
80mm
90mm
SJ300
F2
G2
H2,J2
L1
N3
SJ400
25mm
32mm
40,50mm
65mm
Appendix 3.
L,M,M2
J3
100mm
115mm
125mm
150mm
-3
-10
-12
-14
-21
-37
60
60-65
65-70
70-75
PG-20KU
PG-100KU
75-80
80-85
33
PG-200KU
PG-500KU
Load cell
Size
60-65
65-70
70-80
80-85
60-65
65-70
70-80
80-85
D-F
2.3-3.8
2.7-3.8
1.4-3.8
1.6-3.8
2.4-3.8
3.2-3.8
0.9-3.8
1.0-3.8
1.5-3.8
2.0-3.8
0.6-3.8
0.7-3.8
1.0-3.8
1.3-3.8
1.6-3.8
1.8-3.8
2.7-3.8
0
0
H
J
K
0.4-3.8
0.5-3.8
0.7-3.8
0.9-3.8
1.6-3.8
1.8-3.8
2.7-3.8
0.3-3.8
0.3-3.8
0.5-3.8
0.6-3.8
1.1-3.8
1.2-3.8
1.8-3.8
2.4-3.8
M
N
P
0.2-3.0
0.3-3.4
0.4-3.8
0.5-3.8
0.8-3.8
0.9-3.8
1.4-3.8
1.9-3.8
0.2-2.2
0.2-2.6
0.3-3.0
0.4-3.8
0.6-3.8
0.7-3.8
1.1-3.8
1.4-3.8
0.2-1.6
0.2-1.9
0.2-2.2
0.3-3.3
0.5-3.8
0.6-3.8
0.8-3.8
1.1-3.8
0.1-1.0
0.1-1.1
0.2-1.3
0.2-2.0
0.3-2.1
0.4-2.1
0.5-2.1
0.7-2.1
R
T
0.1-0.7
0.1-0.8
0.1-0.9
0.2-1.4
0.2-1.6
0.3-1.6
0.4-1.6
0.5-1.6
0.1-0.4
0.1-0.4
0.1-0.5
0.1-0.8
0.2-1.6
0.2-1.6
0.2-1.6
0.3-1.6
F, G
1.5-5.6
1.7-5.6
2.6-5.6
3.4-5.6
H
J
K
K2
0.9-5.6
1.0-5.6
1.5-5.6
2.0-5.6
3.3-5.6
3.9-5.6
0
0
-I
CJ)
0
0
.....
-I
CJ)
0.6-5.6
0.7-5.6
1.0-5.6
1.3-5.6
2.3-5.6
2.6-5.6
3.9-5.6
0.5-5.6
0.7-5.6
0.9-5.6
1.6-5.6
1.8-5.6
2.7-5.6
0.3-4.4
0.4-5.0
0.5-5.6
0.7-5.6
1.2-5.6
1.4-5.6
2.0-5.6
2.7-5.6
0.3-4.0
0.3-4.6
0.5-5.4
0.6-5.6
1.1-5.6
1.3-5.6
1.9.,. 5.6
2.5-5.6
M
N2
P
0.2-3.0
0.3-3.4
0.4-4.0
0.5-5.6
0.8-5.6
0.9-5.6
1.4-5.6
1.8-5.6
0.2-2.2
0.2-2.6
0.3-3.0
0.4-4.5
0.6-5.6
0.7-5.6
1.1-5.6
1.4-5.6
0.2-1.7
0.2-2.0
0.2-2.3
0.3-3.5
0.5-5.6
0.6-5.6
0.8-5.6
1.1-5.6
QO
0.1-1.4
0.2-1.6
0.2-1.9
0.3-2.8
0.4-4.9
0.5-4.9
0.7-4.9
0.9-4.9
Q1
0.1-1.2
0.1-1.4
0.2-1.6
0.2-2.4
0.4-4.8
0.4-4.9
0.6-4.9
0.8-4.9
0.1-1.0
0.1-1.2
0.2-1.4
0.2-2.1
0.3-4.2
0.4-4.7
0.5-4.9
0.7-4.9
0)
0
0
It')
-I
CJ)
Out of range
0.4-5.6
R
T
F,G
H,F1,G1
0
0
Out of range
K
K2
L
M,M2
N2
P
00
01
0
R
3.6-5.6
0.1-0.7
0.1-0.8
0.1-0.9
0.2-1.4
0.2-2.9
0.3-3.3
0.4-3.9
0.5-4.9
0.1-0.4
0.1-0.5
0.1-0.6
0.1-0.9
0.2-1.8
0.2-2.0
0.3-3.5
1.5-21.0
1.7-21.0
2.6-21.0
3.4-21.0
5.9-21.0
6.8-21.0
0.2-2.4
10.2-21.0
0.9-12.9
1.0-14.8
1.5-17.2
2.0-21.0
3.3-21.0
3.9-21.0
5.8-21.0
7.7-21.0
0.6-8.7
0.4-5.9
0.7-9.9
1.0-11.6
1.3-17.4
2.3-21.0
3.9-21.0
5.2-21.0
0.5-6.8
0.7-7.9
0.9-11.9
1.6-21.0
2.6-21.0
1.8-21.0
2.7-21.0
3.6-21.0
0.3-4.5
0.4-5.1
0.5-6.0
0.7-9.0
1.2-18.1
1.4-20.7
2.1-21.0
2.7-21.0
0.3-4.0
0.3-4.6
0.5-5.4
0.6-8.1
1.1-16.3
1.3-18.6
1.9-21.0
2.5-21.0
0.2-3.0
0.3-3.4
0.4-4.0
0.5-6.1
0.8-12.2
0.9-13.9
1.4-16.2
1.9-21.0
0.2-2.2
0.2-2.6
0.3-3.0
0.4-4.5
0.6-9.2
0.7-10.4
1.1-10.5
1.4-10.5
0.2-1.8
0.2-2.0
0.2-2.4
0.3-3.6
0.5-7.2
0.6-8.2
0.8-9.6
1.1-10.5
0.1-1.4
0.1-1.6
0.2-1.9
0.3-2.8
0.4-5.7
0.5-6.6
0.7-7.6
0.9-10.5
0.1-1.2
0.1-1.4
0.2-1.6
0.2-2.4
0.4-4.9
0.4-5.6
0.4-6.5
0.8-9.8
0.1-1.0
0.1-1.2
0.2-2.1
0.3-4.2
0.4-4.8
0.1-0.7
0.1-0.8
0.2-1.4
0.1-0.9
0.2-1.4
0.2-2.9
0.3-3.3
0.5-5.6
0.4-3.9
0.7-8.4
0.5-5.8
34
13.6-21.0
(MPa)
LUK-A-50KN
Load cell
60-65
65-70
70-75
75-80
80-85
H,F1,G1
21-37
21-37
21-37
21-37
Out of range
21-37
21-37
21-37
21-37
23-30
J3, K
21-37
21-37
21-37
21-37
21-37
K2
21-37
21-37
21-37
21-37
21-37
21-37
21-37
21-37
21-37
21-37
M,M2
21-32
21-37
21-37
21-37
21-37
N2
21-24
21-28
21-33
21-37
21-37
Size
0
0
0
::i
en
<Example>
Suppose you use safety valve: SL700 (K). Its specified popping pressure (Ps) is 12.5MPa and base pressure
(Pb) is 10.0MPa.
From table 3, the pressure sensor which meets the base pressure ratio of 80~85% and the popping pressure
of 12.5MPa is PG-200KU. From table 4, the load cell which meets the base pressure ratio of 80% and the
35
Load cell
~
%
Size
60-65
LUK-A-20KN
65-70
70-S0
SO-S5
F2
1.4-3.3
1.6-3.3
2.4-3.3
3.2-3.3
G2
0.9-3.3
1.0-3.3
1.5-3.3
2.0-3.S
H2
0.6-3.3
0.7-3.3
1.0-3.3
1.3-3.3
0.9-3.3
60-65
65-70
70-S0
SO-S5
Out of range
J2
0.4-3.3
0.5-3.3
0.7-3.3
L1
0.3-3.3
0.3-3.3
0.5-3.3
0.6-3.3
1.1-3.3
1.2-3.3
1.S-3.3
2.4-3.3
0.2-3.0
0.3-3.3
0.4-3.3
0.5-3.3
0.S-3.3
0.9-3.3
1.4-3.3
1.S-3.3
N3
0.2-2.0
0.2-2.3
0.3-2.7
0.4-3.3
0.6-3.3
0.7-3.3
1.0-3.3
1.3-3.3
M
0
"""J
(/)
P2
0.2-1.7
0.2-1.9
0.2-2.2
0.3-3.3
0.5-3.3
0.6-3.3
0.S-3.3
1.1-3.3
02
0.1-1.2
0.1-1.4
0.2-1.6
0.2-2.4
0.4-3.3
0.4-3.3
0.6-3.3
0.S-3.3
03
0.1-1.0
0.1-1.2
0.2-1.4
0.2-2.1
0.3-3.3
0.4-3.3
0.5-3.3
0.7-3.3
0.1-0.7
0.1-0.S
0.1-0.9
0.2-1.4
0.2-2.2
0.3-2.2
0.4-2.2
0.5-2.2
0.1-0.4
0.1-0.4
0.1-0.5
0.1-0.S
0.2-1.6
0.2-1.6
0.2-1.6
0.3-1.6
25
1.5-5.0
1.7-5.0
2.6-5.0
3.4-5.0
32
1.1-5.0
1.3-5.0
1.9-5.0
2.5-5.0
40
0.7-5.0
0.S-5.0
1.2-5.0
1.6-5.0
2.S-5.0
1.1-5.0
3.2-5.0
2.1-5.0
4.S-5.0
1.S-5.0
1.1-5.0
1.3-5.0
1.9-5.0
0.9-5.0
1.4-5.0
1.S-5.0
0.7-5.0
1.4-5.0
1.1-5.0
50
0
0
"""J
(/)
65
80
0.5-5.0
0.3-4.0
0.2-3.0
0.2-2.2
0.6-5.6
0.3-4.6
0.S-5.0
0.5-5.0
0.3-3.4
0.4-4.0
0.6-5.0
0.5-5.0
0.3-3.0
0.4-4.5
Out of range
3.1-5.0
4.1-5.0
2.5-5.0
100
0.2-1.7
0.2-2.6
0.2-2.0
0.2-2.3
0.3-3.5
0.S-5.0
0.6-5.0
0.5-5.0
0.6-5.0
1.1-5.0
0.S-5.0
115
0.1-1.4
0.2-1.6
0.2-1.9
0.3-2.S
0.4-5.0
0.5-5.0
0.7-5.0
0.9-5.0
125
0.1-1.2
0.1-1.4
0.2-1.6
0.2-2.4
0.4-4.S
0.4-5.0
0.6-5.0
0.S-5.0
150
0.1-0.S
0.1-1.0
0.1-1.1
0.2-1.7
0.3-3.5
0.3-4.0
0.4-4.7
0.6-5.0
90
36
Appendix 4.
ACTION
=
DISPLAY
=
CALIBRATION =
BATCH
=
Fl
F2
F3
F4
trn
[CANCEL]. I
<Screen 2-1>1 ...
<Sen
[F1J
~
..
[ENT]
r:::---:-:-:---:----,
Change caI i brat i on
values of sensors
CHI = 5 kN (2. 014)
CH2 =10 MPa (2. DOl)
I [F3]
(Enter date)
<Screen 5-1)
[F1J
~
~"r-----
[ENT]
<Screen 6-1>
..
trn
[ENT]
Change parameter of
bI ow off detect i on
parameter = 4
<Screen 7-2)
trn
[ENT]
<Screen 8-1)
<Screen 8)
Set Pop. P = 16.45
***** Resu Its *****
Popping P = 16.35
Base press. = 12.35
..
trn
[ENT]
[START]
[CANCEL]
[ENT]
<Screen 9)
SeI ect one opt ion.
Retest = START
Pr i nt out = PR INT
Store data = ENT
used in testing)
[PR INT]
~
~"f-----
Lt
Po
Pk
Ps
= 12.32
= 3.194
= 0.93
4.00
= 16.32
37
to pressure)