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DEMI 2015
V
K
(1)
where K is bulk modulus and, for hydraulic oils without undissolved air, the value of bulk
modulus depends on the pressure, temperature and thermodynamic change of state.
Elastic properties of hydraulic oil can be expressed by coefficient of elasticity [1]
dF
Adp
c
dh
dh
dV
K
KA KF
V
,
dh
h
hp
(2)
487
where:
h height of column of fluid in the cylinder (the cylindrical container),
p - pressure,
F pA - force of pressure.
488
Effect of Bulk Modulus of Fluid on the Dynamic Behavior of the Hydraulic System
F
pA hp
.
c KA K
h
(3)
V T
(4)
Change of isothermal bulk modulus, in table 1 and Figure 3, is given for a mineral
hydraulic oil HM 46. [2]
As value of bulk modulus depends, almost exclusively, from chemical structure,
this oil can be used as a representative oil for a wide range of mineral hydraulic oils that
are used in practice. [1], [2]
Table 1 Isothermal bulk modulus of mineral hydraulic oil
Absolute
pressure
p [bar]
1
21
41
61
81
101
141
181
201
241
281
301
401
501
KT [bar]
15C
20C
30C
40C
50C
60C
80C
100C
16953
17142
17332
17521
17711
17900
18280
18659
18849
19229
19608
19798
20748
21698
16514
16702
16890
17078
17266
17454
17831
18208
18397
18774
19152
19342
20289
21238
15693
15878
16062
16247
16431
16617
16988
17360
17546
17919
18294
18481
19422
20367
14940
15120
15301
15482
15664
15846
16211
16577
16761
17129
17499
17685
18616
19555
14246
14423
14600
14778
14956
15134
15493
15853
16034
16397
16762
16945
17866
18797
13605
13778
13952
14125
14300
14475
14827
15181
15359
15716
16076
16256
17166
18088
12460
12625
12791
12957
13125
13293
13631
13972
14144
14489
14837
15012
15897
16797
11465
11623
11781
11941
12101
12262
12587
12915
13081
13414
13750
13919
14777
15653
489
22000
20000
KT [bar]
18000
16000
14000
500
400
300
12000
40
200
50
T [ oC
60
70
80
100
90
[b
ar
]
30
20
100
cp
cv
KT .
(5)
(6)
where:
cp specific heat capacity at constant pressure,
cv specific heat capacity at constant volume.
Unlike static or isothermal bulk modulus, which is significant for the relatively
slow compression processes, adiabatic bulk modulus is relevant for the analysis of the
speed of propagation of pressure, sudden unloading chambers under pressure and other
processes where changes of state of oil occurs relatively quickly.
490
Effect of Bulk Modulus of Fluid on the Dynamic Behavior of the Hydraulic System
KS [bar]
15C
20C
30C
40C
50C
60C
80C
100C
19806
20003
20199
20396
20592
20789
20985
21378
21770
22163
22359
22752
23734
24718
19262
19457
19653
19848
20044
20240
20435
20827
21219
21611
21807
22200
23184
24171
18248
18441
18634
18827
19021
19214
19408
19797
20187
20577
20772
21164
22148
23137
17323
17513
17703
17894
18085
18276
18468
18852
19230
19626
19820
20209
21189
22178
16477
16663
16851
17038
17226
17415
17604
17983
18365
18748
18940
19326
20300
21285
15699
15882
16066
16250
16435
16620
16807
17180
17557
17935
18126
18508
19473
20452
14319
14494
14671
14848
15027
15205
15385
15747
16112
16480
16665
17037
17981
18942
13131
13300
13469
13639
13811
13983
14156
14504
14857
15213
15392
15754
16672
17612
24000
22000
Ks [bar]
20000
18000
16000
500
400
300
14000
40
200
50
T [ oC
60
70
80
100
90
[b
ar
]
30
20
100
491
(7)
where:
Vg - volume of dissolved air,
Vu - volume of oil and
p - absolute pressure of air in oil.
During operation of hydraulic system, oil usually contains 3-6% of undissolved
air (at atmospheric pressure). By certain conditions, which depend on construction and
exploitation conditions of system, the volume of undissolved air in oil can rise up to 15%.
[4]
5. BULK MODULUS OF MIXTURE OF MINERAL HYDRAULIC OIL AND AIR
Increased working environment elasticity, caused by presence of undissolved air in
oil, will increase with the increase of total volume of undissolved air, independent of air
bubble dimension.
The analysis will be done using hydraulic cylinder example with remark that the
obtained results for equivalent stiffness do not depend on pressure chamber shape.
The bulk modulus of mixture of oil and air, at given pressure, could be
determined by using analogy with mechanical model, separating the whole volume of
pressurized cylinder chamber in two parts: part filled with oil and part filled with
undissolved air. As bulk modulus is used for description of elasticity properties of working
environment, in the case of mixture of oil and air, equivalent stiffness of working
environment can be determined as equivalent stiffness of two springs conceded in
series.
From equation (2) can be seen that stiffness (bulk modulus) of oil is
cu
where:
Ku - bulk modulus of oil,
492
Ku A
,
hu
(8)
Effect of Bulk Modulus of Fluid on the Dynamic Behavior of the Hydraulic System
Kv A
,
hv
(9)
where:
Kv - bulk modulus of air and
hv - part of the cylinder height that is filled with air.
Fig. 5 Mechanical model for calculating the equivalent stiffness of the mixture of oil and
air
Equivalent stiffness is given by equation:
1
1 1
,
ce cu cv
(10)
as
ce
KE A
,
h
(11)
WE get,
KE
Ku Kv
,
hv
hu
Ku K v
h
h
(12)
respectively
493
KE
Ku K v
,
V
V
Ku v Kv u
V
V
(13)
where:
KE bulk modulus of working environment (mixture of oil and air,
Vu cylinder volume part that is filled with oil,
Vv cylinder volume part that is filled with air and
V total cylinder volume.
5.1. Equivalent bulk modulus of mixture of mineral hydraulic oil and air under
adiabatic change of state
If the change of air state is adiabatic, then the volume of undissolved air in oil,
depending on pressure, is given by equation
1
p
Vv a Vva .
p
(14)
Equivalent bulk modulus of oil and air mixture for adiabatic change of state of oil
at compression and adiabatic change of state of undissolved air in oil, is then
KS p
K SE
KS
494
pa
Vva
p
V pa V
u
va
Vu
1
V pa V
u
va
(15)
Effect of Bulk Modulus of Fluid on the Dynamic Behavior of the Hydraulic System
22500
20000
17500
KSE [bar]
15000
a
b
c
d
e
12500
10000
7500
5000
2500
0
0
50
100
150
200
250
300
350
400
p [bar]
Fig. 6 Equivalent adiabatic bulk modulus: a) without the presence of undissolved air; b)
0.5% undissolved air; c) 1% undissolved air; d) 3% undissolved air; e) 5% undissolved
air
25000
22500
20000
KSE [bar]
17500
15000
12500
10000
7500
5000
40
200
50
T [ oC
60
70
80
100
90
[b
ar
30
020
500
400
300
2500
100
Fig. 7 Equivalent adiabatic bulk modulus depending on the pressure and temperature
in the presence of 1% undissolved air in the oil
495
Adiabatic compression of air bubbles that are in oil leads to their significant
warming. The connection between temperature and pressure, at adiabatic change of
state of air is given by equation:
TA 2
p
2
p1
TA1 K ,
(16)
where:
TA1 i p1 - absolute temperature and pressure at the beginning of the process and
TA2 i p2 - absolute temperature and pressure at the end of the process.
It can be seen that at adiabatic compression of air bubbles that are in hydraulic
oil, their temperature can increase significantly (e.g. at adiabatic compression of air with
starting temperature of 30C, from atmospheric to 70 bar pressure, temperature of air
increases to approximately 75C). This causes forming of flammable oil-air aerosols,
which in case of ignition leads to very high oil temperature. The indicator for such
processes is black colored hydraulic oil (similar to used oil from internal combustion
engines) and burning smell.
6. CONCLUSION
1. Working environment elasticity has significant influence on work efficiency and
dynamic behavior of hydraulic system.
2. Presence of undissolved air in hydraulic oil, especially in region of low pressure
(under 20 bar) leads to significant change of bulk modulus.
3. Undissolved air in hydraulic fluid causes action delay in hydraulic components
(hydro motors and cylinders) and decreases their self-oscillation stability. It is
similar to mass-spring mechanical system, where stiffness (elasticity) of working
environment determines behavior of working components oscillations.
4. Working environment elasticity is very important if sudden depressurizing of
hydraulic cylinder chambers occurs (especially for cylinders with large working
volume). If that is the case and if the depressurizing process is uncontrolled, the
hydraulic hammer will occur.
REFERENCES
[1] Kneevi, D. (2007). Influence Clearances Geometry in Hydraulic Components of
Automation Control on Efficiency of Hydraulic Systems. Doctoral Thesis (2007),
Faculty of Technical Science Novi Sad.
[2] Frauenstein, M. (1979). Manual for fluids Under Pressure for Designers, Mobil Oil.
[3] Savi, V. (1991). Oil Hydraulics, Ikos, Zenica.
[4] Bata, T. M. (1990). Mechanical Hydraulics, Faculty of Mechanical Engineering,
Beograd.
496