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INTRODUCTION
Slewing bearings are important ensembles of working machines, they perform the role
of rotation mechanisms and link the two parts of the machine, the chassis with the bodywork.
Determination of bearing capacity requires the use of precise computational methods. The
main parameter determining conditions of slewing bearings is their static carrying capacity
determined by the corresponding characteristics built in the coordinate system: axial force Q tilting moment M at a given radial load H (1). The analytical methods for calculating load
capacity is usually adopted, that the rings of slewing bearings are not deformable, which
include causes the screws do not affect the bearing's carrying capacity (2). In terms of real
work bearing this assumption is not satisfied (3). This article applies to determine the static
carrying capacity threerow slewing roller bearing taking into account flexibility of the rings
and flexibility of the mounting screw connection of bearing. Three-row roller slewing ring
bearings has three seat-rings, which separate the upper, lower and radial races, via which the
load of each row of the rollers may be specified. It may bear different loads simultaneously
and its load capacity is the largest one among the four models (single-row four-point bearing,
double-row ball bearing, cross-roller bearing, three-row roller bearing). Thanks to the large
size of its axle and radius, it is sturdy and especially suitable for heavy-duty machines which
Prof. n. techn. i n. ekonom. dr hab. in., Czestochowa University of Technology, Department of Management,
Institute of Production Engineering, al. Armii Krajowej 19 B, 42-200 Czestochowa, Poland, Tel.: +48 34 325
03 90, Fax: +48 34 361 38 76, E-mail: bork@zim.pcz.pl;
2
Dr in., Czestochowa University of Technology, Department of Management, Institute of Production
Engineering, al. Armii Krajowej 19 B, 42-200 Czestochowa, Poland, Tel.: +48 34 325 03 67, Fax: +48 34 361
38 76+420, E-mail: krynke@zim.pcz.pl;
3
Dr in., Czestochowa University of Technology, Department of Management, Institute of Production
Engineering, al. Armii Krajowej 19 B, 42-200 Czestochowa, Poland, Tel.: +48 34 325 03 67, Fax: +48 34 361
38 76+420, E-mail: jacek.s@zim.pcz.pl;
Borkowski, Krynke, Selejdak: Evaluation of carrying capacity threerow slewing roller bering
98
require large working radius. such as bucket-wheel excavators, wheeled cranes, ship cranes,
ladle turret, heavy-duty mobile cranes etc. (fig. 1).
Borkowski, Krynke, Selejdak: Evaluation of carrying capacity threerow slewing roller bering
99
Source: Author
In calculation of the capacity of rolling slewing bearings are the two major issues
directly affect to bearing rollers:
determining the maximum force which can be loaded roller and the associated maximum
deformation of roller,
determine the nature of the relation between the load and the deformation of roller, and in
fact the mutual closeup the bearing race.
It was assumed that the border-load of roller about diameter d is the force that causes
relative plastic deformation (1)
pl dop
2 10 4 .
(1)
d
The maximum force that can be loaded roller is calculated from the relation (2):
Pdop 123,57 f H d l [N]
(2)
where: d, l [mm] diameter and length of the active roller, fH correction coefficient of
hardness (8).
Deformation of roller, and thus close up bearing race, determines the relation:
c Pw
(3)
Borkowski, Krynke, Selejdak: Evaluation of carrying capacity threerow slewing roller bering
100
superstructure of bearing internal load distribution in bearing. At the stage of calculating the
catalog carrying capacity is practically no possibility of taking account of deformation for
future applications of bearing. It was assumed that the flexibility bearing is mounted by group
of flexibility screws to the mounting rings (bearing support) in the working machine, but the
specific surfaces of these rings move as not deformable surfaces. Currently, to calculate the
deformation of machine structures the most commonly used finite element method (9), the
numerical model of bearing was performed in the ADINA program (10). For the
discretization of the bearing rings used 8-node solid elements, like for the rings of the bearing
support. To model the rollers were used the rod elements with a suitably defined non-linearity
of the material, ensuring the transfer only compressive forces (7). Fixing the bearing is done
by screws mounted with a clamp preliminary, to model the screws were used the special beam
elements which are assigned, founded the preload force. Figure 3 shows the model of bearings
used in the samplecalculations.
Source: Author
Fig. 3 The FEM model grid of three-row roller bearing with the divided rings
Half of the bearing and rings of enclosure were assumed for analysis. Suitable boundary
conditions resulting from model symmetry were introduced into the model. Adequate contact
surfaces between the bearing rings and enclosure rings were defined. The friction factor equal
to 0.15 was assumed in the contact zone of the elements. Under-surface of enclosure ring, to
which external bearing ring is fixed, was rigidly supported. Internal ring is fixed on the upper
surface of enclosure ring. The rigid connection between nodes placed on this surface (slave
nods) and central node (master node) placed in the centre of gravity of nodes slave was
imposed on the upper surface of enclosure ring. Pairs of nodes, formed in such a way, create
rigid spider with master node as a central point. External load in the form of concentrated
force and concentrated moment is imposed on the master node. When model undergoes
deformation, slave nodes are forced to displacement and rotation in such a way that distance
between slave and master nodes stays constant and that rotations of slave nodes are identical
Borkowski, Krynke, Selejdak: Evaluation of carrying capacity threerow slewing roller bering
101
as adequate rotations in the main node. The bearing load is generated by given overturning
moment M, axial force Q and radial force H (Fig. 2).
Borkowski, Krynke, Selejdak: Evaluation of carrying capacity threerow slewing roller bering
102
1
10000
8000
M [kNm]
3
6000
4
5
4000
2000
0
0
2000
4000
6000
Source: Author
Fig. 4 Comparison of the carrying capacity of threerow slewing roller bearing depending
on the class and number of screws used (M36 - 8.8 M36 - 12.9)
10000
4
2
M [kNm]
8000
6000
3
5
4000
2000
0
0
2000
4000
6000
Source: Author
Fig. 5 Characteristics of the nominal carrying capacity of threerow slewing roller bearing
(42 bolts M36 - 12.9), with clearance of 0,05 mm and initial clamp 0,05 mm and 0,1 mm
CONCLUSION
Computational models of slewing bearings due to their complexity must be subject to
varying the simplistic. This also applies to the calculation of carrying capacity of bearing of
the finite element method.
Based on the calculation model of threerow slewing roller bearing with flexibility
rings found a significant reduction in carrying capacity of bearing at the a large tilting
moment. This can be explained in such a way that the deformation of the rings on the part of
Borkowski, Krynke, Selejdak: Evaluation of carrying capacity threerow slewing roller bering
103
the circuit due to the considerable moment tilting values, makes that the load of rollers in
a row supportive can not reach the limit load. As a result, the carrying capacity in the bearing
with of flexibility rings across the load characteristics the bearing is determined by the load
capacity of carrying row rollers. When there are large axial forces, while small tilting
moment, carrying capacity of bearing with rigid rings and carrying capacity of bearing with
flexible rings is very similar - this corresponds to a scope of work the bearing when the load is
transferred only by carrying row rollers.
Was found a significant effect the mountings screws on the carrying bearing capacity,
both their number and the maximum load. Fixing a large number of screws significantly
decreased the susceptibility of the whole of cantilever subassembly, hence increase the
carrying bearing capacity.
Simulation of the clamps initial in bearing confirms the results obtained in previous
works, however, the use of the initial clamp in many situations is not recommended.
REFERENCES
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Czstochowskiej, Czstochowa 2005.
(2) KANIA L. Analiza obcienia wewntrznego w oyskach tocznych wiecowych
w aspekcie ich nonoci statycznej. Monografie, nr 111. Wydawnictwo Politechniki
Czstochowskiej, Czstochowa 2005.
(3) SMOLNICKI T. Fizykalne aspekty koherencji wielkogabarytowych oysk tocznych
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pressure distribution in a large-size rolling bearing. Przegld Mechaniczny 58 (56)
(1999) 1620 (in Polish).
(7) KANIA L. Modelling of rollers in slewing bearing calculations with the use of finite
elements. Mechanism and Machine Theory, 41 (2006), 11: 1359-1376.
(8) ESCHMANN P., HASBARGEN L., WEIGAND K. Die Wlzlagerpraxis. Oldenburg
Verlag, Mnchen 1978.
(9) RUSISKI E., CZMOCHOWSKI J., SMOLNICKI T. Zaawansowana metoda
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Watertown 2004.
(1)
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Reviewer:
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