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0-10-278-01003

~21728
4823.5

(TYP)

a
b
c

4823.5

27

4953

(TYP)

(REF.NOTE:19)

96.25 W
P-315.5
(TYP)

02

03

01

B-27.1

(TYP)

LEFT

02

36

6 600
(TYP)

04

(TYP)

(TYP)

(TYP)

30

(TYP)
90 W
P-328.0
(TYP)

100

20.5 W
P-86.0
(TYP)

29

(TYP)

RIGHT

h
g
d

FRONT

28

4953

01

1040

~390.5

381

P-82.0
(TYP)

8866

BOILER
AXIS

P-310

~432.5

200
(TYP)

38,39,40

1040

(TYP)

1626

200

10

31

37

FOR DETAILS REFER


ENLARGED VIEW

~567.5

762
(TYP)

(TYP)

13 Nos.

390.5

14 Nos.
26 x 762 = 19812.0

DIMENSIONS FOR ROW i 200

390.5

10096.5

10096.5

~567.5

200

a
i
DIMENSIONS FOR ROW f, g & h 295.2

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

5X190.5
=952.5

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

381

2X190.5
=381

295.2

h
g
f
e
d
c
b
a
2x190.5
=381(TYP)

DIMENSIONS FOR ROW b, c & d 200

381
(TYP)

27 x (2x190.5) + 26 x 381 = 20193.0

390.5

DIMENSIONS FOR ROW e

26 x 762 = 19812

390.5

20593

DRILLING PLAN

i
a
5 x 95.25=476.25

5 x 95.25=476.25

11

12

10

11

12

10

14

15

13

14

15

13

17

18

16

17

18

16

19

X1

h
g

c
d

19

X1 Y1

21,18,15

Y1

ROW
175

163

175

163

175

175

14,11,08

13,10,07

23,20,17

22,19,16

12,09,06,05

TUBE
SIZE

ITEM NO.

19

26,25,24

1 TO 18

05
06 TO 26

E.P. DETAIL

DRILLING
DETAIL

01

40

PACKING RING FOR


T.C NIPPLE

6110-8041

01

39

PLUG

6110-8031

01

38

T.C.NIPPLE

37

ANGLE 75 x 75 x 6
43 RM

36

PLATE

4-10-278-04440

35

BUMPER PLATE
10 x 52.5 x 58.5

4-10-278-05291

34

BUMPER PLATE
10 x 53 x 55

33

BUMPER PLATE
10 x 86 x 235

4-10-278-05290

BUMPER PLATE
10 x 115 x 245

4-10-278-05289

BRACING PLATE
10 x 100 x 1191.7

4-10-278-05268

B-39.0
B-30.5

TABLE-1

22,19,16

23,20,17

32

13,10,07

14,11,08

31

30

NOTES:
01. DESIGN, MANUFACTURE AND INSPECTION AS PER IBR.

DETAIL-X

DETAIL-Y

ROW-19

ROW-18

ROW-17

ROW-16

ROW-15

ROW-14

ROW-13

ROW-12

ROW-11

ROW-10

ROW-9

ROW-8

ROW-7

ROW-6

ROW-5

ROW-4

ROW-3

ROW-2

ROW-1

02. DESIGN PRESSURE

17x60.3=1025.1

29

28

27

04. HEAT TREATMENT AS PER IBR.


05. FABRICATION TOLERANCE AS PER BPS: 1-03-000-00034.

66.6

1091.7

26

25

06. RADIOGRAPHY OF CIRCUMFERENTIAL BUTT JOINTS: 100%.

08. BUTT WELD EDGE PREPARATION AS PER BPS: TP 062 05 99.


09. EDGE PREPARATION FOR OPTIONAL JOINTS AS PER STYLE 'P'-315.5 ACCORDING TO TP 062 05 99.

190.5

12

13
16

20

ROW-4

ROW-2

22

23

ROW-1
95.25

95.25

22

BENT NIPPLE

BENT NIPPLE

21

BENT NIPPLE

15 942 268
SA387Gr.22CL2

3-10-278-04764

3-10-278-04763

3-10-278-04762

3-10-278-04761

3-10-278-04760

3-10-278-04759

15 942 268
SA387Gr.22CL2
15 942 268
SA387Gr.22CL2

8
0.270

0.230

1.650

2.200

SA335P22
15 489 082
SA213T22
15 091 109
SA335P22
15 489 210
SA213T22
15 489 210
SA213T22
15 489 210
SA213T22
15 489 210
SA213T22
15 489 210
SA213T22
15 489 210
SA213T22

12

27

15 091 109

13

IS2062Gr.A

SA234WP22CL1

14

5.980

15

15 011 098
84 005 002

16

11

7.800

10

2
13.050

09

2
1.460

08

1
13.050

07

2
21.490

06

14
22.720

05

14
25.060

04

14
21.540

03

27
20.880

02

27
21.490

01

13

BENT NIPPLE

BENT NIPPLE

BENT NIPPLE

BENT NIPPLE

BENT NIPPLE

BENT NIPPLE

BENT NIPPLE

BENT NIPPLE

BENT NIPPLE

BENT NIPPLE

BENT NIPPLE

H.S.E.C

SA213T22
15 489 210

3-10-278-04754

SA213T22
15 489 210

3-10-278-04753

SA213T22
15 489 210

3-10-278-04752

SA213T22
15 489 210

3-10-278-04751

SA213T22
15 489 210

3-10-278-04750

SA213T22
15 489 210

3-10-278-04749

SA213T22
15 489 210

3-10-278-04748

SA213T22
15 489 210

3-10-278-04747

SA213T22
15 489 210

3-10-278-04746

SA213T22
15 489 210

3-10-278-04745

SA213T22
15 489 210

3-10-278-04744

SA213T22
15 489 139

3-10-278-04743

SA213T22
84 005 024

3-10-278-04766

EQUAL TEE

SA234WP22CL1
84 002 034

3-10-278-04765

SA234WP22CL1
15 091 345

4823.5 LONG

SA335P22
15 091 345

8866 LONG

SA335P22

25.110

27
24.450

27
25.060

13
24.330

27
24.970

27
24.540

27
21.980

27
22.630

27
22.200

27
20.760

27
21.410

27
20.970

27
27.900

27
200.000
2
1716.100
2
5207.450
2
9571.730
1

17

17. THE NIPPLES THAT ARE TO BE WELDED OVER TEES MAY BE SUITABLY TRIMMED BEFORE WELDING.

FULL PENETRATION
WELD (TYP)

18. QUANTITY TO BE PRODUCED: 1 No./BOILER.

07

19

20

22

23

95.25

01

19.FOR WELDING OF ITEM NO:38 REF DWG.NO:3-03-000-00022.

35

95.25

N.KIRUBAKARAN

24.10.09
26.10.09

N.KIRUBAKARAN

26.10.09

R.S.R

34

317

317
R.S.R

SECTION-X1X1

BENT NIPPLE

15 489 210

3-10-278-04755

13

BEFORE WELDING.

21 26

ROW-3

23

SA387Gr.22CL2

1.900

SA213T22

22.720

15. HYDRAULIC TEST NEED NOT BE DONE AT SHOP.

R3

19

BENT NIPPLE

BENT NIPPLE

15 489 210

3-10-278-04756

27

210.5

ROW-5

BENT NIPPLE

IS2062Gr.A

17

BENT NIPPLE

SA213T22

22.110

16. THE BUMPER PLATED (ITEM NO. 32 TO 35) ARE TO BE SUITABLY CUT TO MATCH THE PROFILE OF THE END COVER

18 25

ROW-6

4-10-278-05266

1
292.400

18

15 489 210

3-10-278-04757

16

17

ROW-7

4-10-278-05267

1.600

BENT NIPPLE

14. PAINT THE WORD LEFT, RIGHT AND FRONT AS INDICATED IN THE DRAWING.

14

15 24

ROW-9
ROW-8

13

14

ROW-10

10

32

C.L. OF ASSY.

ROW-11

33

11

12

ROW-12

4-10-278-05288

15 013 005

15 942 269

19

27

13. PAINT MARK NO. "S-36" ON HEADER.

10

11

ROW-13

BENT NIPPLE

SA182F22CL3

0.800

SA213T22

22.770

12. HAND HOLE PIPE ARRANGEMENT AS PER BPS: 2-03-000-00032.

09

10

STUB

15 339 173

15 489 210

3-10-278-04758

IN POSITION. ITEM NO. 37 & 31 ARE TO BE REMOVED AT SITE.

08

09

NIPPLE

SA182F22CL3

BENT NIPPLE

WELDED ONLY TO THE ANGLES AND ANGLES TO BE TACK WELDED TO THE NIPPLES TO KEEP BRACING PLATES

07

08

ROW-16

ROW-14

190.5

05
06

07

ROW-15

11. ANGLES (ITEM NO. 37) ARE TO BE SUITABLY CUT AND USED FOR BRACING NIPPLES. THE BRACING PLATES ARE

15 339 308

20

115

ROW-18

HAND HOLE PIPE

3-10-278-04767

10. NIPPLE TO WELD PREPARATION AS PER BPS: 1-03-000-00014.

190.5

05
06

ROW-19

ROW-17

285.75

190.5

H.S.E.C

BN CA2

SA387Gr.22CL2

07. THE STUB NEAREST TO THE BUTT JOINT TO BE WELDED AFTER RADIOGRAPHY OF THE CIRCUMFERENTIAL SEAM.

FOR SOCKET SEAT AND E.P. DETAILS REFER TABLE -1


ENLARGED VIEW

00

15 942 268

03. DESIGN TEMPERATURE

24

285.75

4-10-278-05378

0.010

16 011 245

01

12,09,06,05

C.L. OF ASSY.

80

(TYP)

08.09.10

SECTION-Y1Y1
DETAIL-S
(REFER NOTE - 16)

PP

N.KIRUBAKARAN

ITEM.NO:38,39&40 ADDED IN BOM BASED ON


SCHEME DWG REVISION & TOTAL WEIGHT
CORRECTED .
NOTE NO:19 ADDED.

121

1:22
1:10

36197.900

SH. VERTICAL PLATEN


OUTLET HEADER

0-10-278-00966

0-10-278-01003

01

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