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Abstract
With sand control being an issue for many operators;
there is a prevalence of Open Hole Gravel Pack (OHGP)
completions used in offshore reservoirs. Gravel packing is
an industry recognized method of stabilizing the well bore
and controlling sand in gas and oil producing wells. But
while ensuring the longevity of the well it also entraps the
filter cake formed by the reservoir drilling and completion
fluids. These factors result in a lower production rate well
and the need for higher drawdown. Therefore it is
essential that the filter cake be removed along the length
of the wellbore to ensure no unnecessary restrictions to
production.
This process requires an integrated approach to well startup. It begins with the completion fluid used and ends with
the start-up/bean-up procedure. The completion fluid type
is essential in determining the lift-off pressure required by
the filter cake. This pressure needs to be accounted for by
the start-up rates used. Subsequently this start-up rate
must be achieved in a safe and timely manner to ensure
that the completion is not compromised, via the bean-up
procedure. This necessitates the need for synergy between
Subsurface, Well
Engineering
and
Operations
departments.
SPE 158831
AREA
Poinsettia
Platform
Poinsettia-1a
Poinsettia
Poinsettia SW
Block 9
Bougainvillea
Chaconia
Heliconia
Gloxinia
Ixora
Celosia
Hibiscus
Platform
Hibiscus
Year
2001
Wells
H1, H2, H6,
H7, H8
C2
Comments
M4 Hibiscus Sand
2006
H4,
EHA,
EHB, C3
2009/10
Subsea wells in M4
Hibiscus
and
M2
Chaconia
Wells in M2 Poinsettia
Sands and M6 Sands
Phase
4
2003
M2 Sand Chaconia
All the wells in the NCMA field are horizontal wells with
open-hole gravel pack completions, upper completions of
5.5 tubing and 8.5 openhole diameters. There are downhole pressure gauges in all wells (except H2 and H8), but
the C2 and H7 gauges are non-functional. Each well is
completed in single reservoirs within the best quality and
well connected sands. Figure 5 shows a graphical
representation of the PH well in the M2 reservoir to
illustrate the trajectory of these completions.
SPE 158831
SPE 158831
5.
SPE 158831
SPE 158831
.(1)
Where
Pdrawdown- drawdown pressure
Preservoir- reservoir pressure
Pflowing_i- flowing pressure in the well in the various
locations of: 1) the gauge 2) the heel of the well and 3)
the toe of the well
The calculation of these values allowed the engineer to
have a quick reference between the pressure he/she sees at
the gauge and what was expected at the heel and toe of
the well for a particular rate. It must be noted that the
flow correlation used for within the wellbore must be
carefully selected to represent the flow behavior expected.
An example of the results is shown in figure 10
Figure 11: The relationship between the choke and rate for a
specified downstream pressure. This is used as a guide to
the Production Technologist
Using this graph the engineer was able to select rates that
ensure that the upper limit of drawdown is honored
SPE 158831
3.
4.
Additional Notes:
a) To avoid any large or sudden pressure
differential across the new sand screens/gravel
pack, choke size should be increased slowly in
smallest increment (no more than 1%) and the
well allowed to stabilise (or as directed by the
BG Production Technologist) prior to each
choke change.
b) The following parameters must be monitored
continuously for anomalies and trends:
c) BHP, BHT, THT, THP, A, B annulus pressures,
gas flow rate (Wet gas meter and export gas
meter), water flow rate (wet gas meter),
condensate flow rate (wet gas meter),
downstream choke pressure & temperature,
choke bean size. If possible verify wet gas water
flow rate using water vessel level changes, as the
flotation unit water meter is not working.
i.
Acoustic sand detector (raw and g/hr
signals)
ii.
BS&W trend in produced water leg as
sampled off the installed temporary
sampling point.
iii.
Ensure A, B and C annulus
pressures do not exceed the MAASP.
d) Criteria for when the well will be considered
cleaned up are as follows:
BS&W solids/filtrate content is less than
2%.
BS&W has been constant over two hours
FTHP is stable (~1 psi fluctuation in 30
mins)
pH of produced water is close to 7.5
e) During initial well opening, it may be necessary
to bean up the well at a faster rate than desired
to avoid hydrate formation. Such accelerated
bean up should be done only as a last resort.
Attempts must be made to reduce hydrate
formation by the use of methanol injection
upstream of pressure drops. This will reduce
point stresses on the gravel pack and sand
screens. Refer to Poinsettia Platform hydrate
formation
and
mitigation
operational
procedures.
f) It should be stressed that the smallest choke
increases (1%) must be made at a time.
g) Ensure that the final clean up maximum flow
rate is free of sand/solids production based on
either BS&W trend or acoustic sand detector or
both. If sand/solid production is noted during
SPE 158831
Figure 12: Skin analysis results for the shut-ins after well
cleanup
5. Conclusion
The BGTT NCMA has incorporated its experience in
revising and improving it operating procedures. This
paper discussed the changes made to the assets well startup procedure in order to minimize formation and
completion damage. From examining the literature and
previous lessons learnt from earlier development phases
some general guidelines were implemented:
A continuous bean-up for the start-up of the well
should consist of smaller incremental drawdown
steps and shorter time steps, rather than the
traditional bean-up with a higher drawdown but
with a longer waiting time. This was to minimize
formation impairment due to fines migration and
to optimize bean-up time.
A proper DIF design and selection for efficient
flow through the gravel pack to mitigate
impairment of flow through the gravel pack and
reduce skin.
The use of well modeling to define the rates,
pressure drop and drawdown along the wellbore.
This was to optimize the clean-up envelope used.
As with all operationally based activities there is a level
of uncertainty during the start-up phase of any new well.
With that lessons learnt from the Phase 4 development of
BGTT NCMA were:
Avoid or minimize shut-in time during any point
of a well start-up until it is confirmed all DIF
fluid is lifted out of the well. Any fluid left in the
well during a shut-in can cause damage to the
completion and/or formation (manifested in a
higher skin being developed)
Optimization of the well unloading sequence
must be carried out if the process facility cannot
handle slugs of liquid. This is to ensure that the
maximum wellbore fluid is lifted out while
working within environmental consideration.
A specific, rigid bean-up procedure in terms of
rates and times will not be applicable more times
than not. There should be some flexibility built
into the bean-up procedure and the Production
Technologist should provide the guidelines of
minimize choke step sizes and time steps in
order to facilitate a more continuous bean-up.
While the sample size is low (i.e. a limited number of
wells), some observations made indicate that the
evolution of the start-up methodology has improved the
well performance immediately after start-up. Namely the
average skin for the wells in Phase 4 was significantly
lower than that for the previous phases. This provides
promising trends for future wells within the BGTT asset.
It is demonstrated through integration of disciplines such
as subsurface, well engineering and operations, along
with research and constant reviewing of best practices;
well performance and hence the overall productivity of a
field can be improved.
SPE 158831
Acknowledgements
The authors would like to acknowledge the guidance of E.
Sow.
Nomenclature
BHP- Bottom hole pressure
BHT- Bottom hole temperature
BGTT- BG Trinidad and Tobago Ltd.
BS&W- Base solids and water
DIF- Drill in fluid
FTHP- Flowing tubing head pressure
FBHP- Flowing bottom head pressure
LNG- Liquefied Natural Gas
MAASP- Maximum allowable annular surface pressure
MBT- Methylene Blue Test: a test to determine the
amount of clay-like materials in a water based drillingfluid
NCMA- North Coast Marine Area
OHGP- Open hole gravel pack
RDF- Reservoir drilling fluid
SITHP- shut-in tubing head pressure
THP- Tubing head pressure
THT- Tubing head temperature
WOE- Well operating envelope
Bibliography
1. C. Price Smith, C. Bennett, S.A. Ali, R.M. Hodge,
R.C. Burton, and M. Palar: Open Hole Horizontal
Well Cleaup in Sand Control Completions: State of
the Art in Field Practice and Laboratory
Development , SPE 50673, presented at the 1998
SPE European Petroleum Conference held in The
Hague, The Netherlands, 20-22 October 1998
2. H. Vaziri, Robbie Allam, Gordon Kidd, C. Bennet, T.
Grouse, P. Robinson, J. Malyn: Sanding: A rigorous
Examniation of the Interplay Between Drawdown,
Depletion, Start-up Frequency and Water Cut, SPE
89895, presented at the SPE Annual Technical
Conference and Exhibition Hheld in Houston, Texas,
USA, 26-29 September 2004.
3. P.J. van den Hoek and M.B. Geilikman: Prediction of
Sand Production Rate in Oil and Gas Reservoirs:
Importance of Bean-Up Guidelines, SPE 102305,
presented at the 2006 SPE Russian Oil and Gas
Technical Conference and Exhibition held in Moscow,
Russia, 3-6 October 2006.
4. M.B. Geilikman, D.E. Dria, D.R. Stewart and G.K.
Wong: Bean-up Guidelines for Sand Control
Completions, SPE 95870, presented at the 2005 SPE
Annual Technical Conference and Exhibition held in
Dallas, Texas, USA, 9-12 October 2005.
0.8000 bbl
1.25 lb
6.0 lb
48.0 lb
142 lb
SafeCor C
gal)
SafeCarb 2
SafeCarb 10
Myacide 25G
gal)
Magox
0.4 lb (0.035
22.5 lb
7.5 lb
0.2 lb (0.02
0.05 ppb
10
Treatment
Function
SPE 158831
Primary
FloVis NT
Non-clarified
/ non-dispersible xanthan gum
viscosifier (imparts elevated LSRV)
DualFloHT
Modified
starch for fluid loss control and viscosity
Potassium Chloride
Shale
stabilisation (potassium source)
Sodium Bromide
Density
SafeCor C
Corrosion
control
SafeCarb 20
Fluid
loss
control / formation invasion control
SafeCarb 10
Fluid
loss
control / formation invasion control
Safecarb 40
Fluid
loss
control / formation invasion control
Safecarb 250
Fluid
loss
control / formation invasion control
Myacide
Bactericide
Magox
pH control /
pH buffer