INJECTION PUMP SPECIFICATION

FULL LOAD RPM: 1500

GOV. REGULATION: 3-5 %
ENGINE: 6068HF150
APPLICATION: 183 kW GEN-SET

MODEL NO.: DB4629-5724

SUPERSEDES:
EDITION NO.: 2
DATED: 09-19-00

CUSTOMER PART NO.: RE-506883

CUSTOMER NAME:
JOHN DEERE DUBUQUE / SARAN

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008:
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093:
.063" (1.6 mm) ID X 25" (635 mm) LONG.
2. CALIBRATING INJECTORS........SAE J968/ISO 7440
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201)
a. TEMPERATURE 110-115F (43-46C) AT INLET
b. SUPPLY PRESSURE (S.B. 334): 5.0 0.5 PSI
(34 3 kPa) AT PUMP INLET.
4. CAM MOVEMENT READ-OUT DEVICE: #23745
PUMP INSTALLATION: IT-083
ROTATION-C-*
NAME PLATE-L-SIDE**
#1 CYL.-5-O'CLOCK**
THROTTLE-L-SIDE**
E.S.O. ( 12 V E.T.R.)

LEVER ANGLES (REF.)

THOT MIN.(B) N/A
THOT MAX.(C) N/A
S.O. ( E)
N/A
S.O. ( F)
N/A

* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END

PUMP OPERATING SPEED...HALF...ENGINE SPEED
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES)
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP)
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION
(CCW DIRECTION). TURN SPEED DROOP CAP IN 3 FULL TURNS
CLOCKWISE.
3. 1620 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO
OBTAIN 10-20 mm/STROKE.
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED)

a.
b.
c.
d.
e.
f.
g.

RPM
150
400
1500
1500
1500
1620
1670

THROTTLE
POSITION
WOT
WOT *
WOT
ADJ.
WOT *
WOT
WOT

* E.S.O. DE-ENERGIZED

mm/STROKE
89 MIN.
4 MAX.
199-205
88-92
4 MAX.
10-20
5 MAX.

ADVANCE
----0 -0.5
3.0-5.0
----9.5-10.5

PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. ROLLER-TO-ROLLER DIMENSION... 2.017" .0015"
(51.23 mm 0.04 mm)
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm)
(USE KIT #23093 S.B. 95)
3. 0 RPM (WOT):
a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER
S.B. 97R. ENSURE CONTROL ROD SPRING IS INSTALLED WITH 5
TURNS ON CONTROL ROD GUIDE.
b. TURN SPEED DROOP ADJUSTING CAP IN 3 TURNS FROM
MINIMUM DROOP POSITION.
c. BACK-OUT HIGH IDLE SCREW.
d. ADJUST SPEED ADVANCE PLUG TO PLACE END OF PLUG
FLUSH WITH END OF LLA PISTON.
4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
5. 400 RPM (WOT):
a. CHECK SHUT-OFF: 4 mm/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
(60 kPa)
6. 1500 RPM (WOT):
a. SET TRANSFER PUMP PRESSURE 90-91 PSI,
(621-627 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
7. 1500 RPM (WOT): CHECK ADVANCE FOR 0 . IF NECESSARY ADJUST
ADVANCE ADJUSTING SCREW FOR 0 .
8. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
201.5-202.5 mm/STROKE.
9. 1500 RPM (ADJ. 90 mm/STROKE): SET LIGHT LOAD ADVANCE
TRIMMER SCREW FOR 4.0 .
10. 1620 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
10-20 mm/STROKE.
11. 1400 RPM (L.I.): SET LOW IDLE SCREW FOR 10-14 mm/STROKE. DO
NOT BACK OUT SCREW FROM INITIAL SETTING.
12. CHECK POINTS:

a.
b.
c.
d.
e.
f.
g.
h.

RPM
150
400
1400
1500
1500
1500
1620
1670

THROTTLE
POSITION
WOT
WOT*
L.I.
WOT
ADJ.
WOT*
WOT
WOT

* E.S.O. DE-ENERGIZED
13.

mm/STROKE
91 MIN.
4 MAX.
10-14
201.5-202.5
89-91
4 MAX.
10-20
5 MAX.
** (69 kPa)

ADVANCE
------0 -0.5
3.5-4.5
----9.5 10.5

T.P.
PRESSURE
10 MIN.**
----90-91 ***
---------

*** (621-627 kPa)

SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
POSITION PER S.B. 164.
c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
d. SEAL FASTENERS PER S.B. 134R.
e. FOR SERVICE ONLY:
AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL 24427 WITH INSERT 7244-30 AND PILOT RING 7244-26E. CONNECT
AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1 CYLINDER
OUTLET. SET TOOL TO 210 AND INSTALL TO DRIVE SHAFT.
SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS STRIKE
CAM RING AND TOOL STOPS, SCRIBE LINE ON HOUSING
FLANGE. REPEAT PROCEDURE TO ENSURE ACCURACY. IF
INTERFERENCE BETWEEN STRAIGHT EDGE AND HOUSING
FLANGE OCCURS, PLACE WASHER (i.e. 13521) BETWEEN
STRAIGHT EDGE AND TOOL.

STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

DB4629-5724

EDITION 2

DATED 09/19/2000

QTY

P/N

HOUSING & DRIVE GROUP

SHAFT, DRIVE

35080

(62297)

WASHER, DRIVE SHAFT

32787

NUT, HEX

26346

KEY, WOODRUFF

30387

SCREW ASSY-VENT
OR 21661-21665

21660

HOUSING ASSY, PUMP

SLEEVE, THROTTLE STOP

1
1

34135
24364

DESCRIPTION

PAGE 2 OF 4

P/N

QTY

DESCRIPTION

26359

BEARING, NEEDLE

26355

SEAL, VITON LIP

30804

SEAL, TEFLON LIP

22601

SCREW, BUTTON HD CAP

27606

WASHER, SEALING

21194

SCREW,HEX WASH HD M

SCREW, HEAD LOCKING

11331

23107

COVER, TIMING WINDOW

SEAL, RECT SECTION

26470

27603
12259

1
1

GASKET, TIMING COVER

SCREW, PAN HEAD

SCREW, NAME PLATE

24419

10464

WASHER, SEALING

NAME PLATE

10394

28749

BEARING, THRUST

26468

WASHER, THRUST

28381

WASHER, DR SH SPRING

26469

RING, RETAINING

P/N

QTY

34827

11056

PLUNGER, BASIC
USE 11057-11060 (STD)
OR 11062-11065 (O/S)
AS IND. ON ROTOR S.B.60R

20101

PLUNGER, BASIC
USE 20102-20105 (STD)
OR 20107-20110 (O/S)
AS IND. ON ROTOR S.B.60R

SEAL, O-RING
SEAL, O-RING
SCREW, LLA ORIFICE

1
1
1

17438
32884
33985

QTY

P/N

NOTES:

DESCRIPTION

HEAD & ROTOR GROUP

(62205)

DESCRIPTION
H&R ASSY, HYD

SCREW, LEAF SPRING

15619

SHOE, CAM ROLLER +5

OR 20123 (STD) OR
20122 (+.010) AS REQD
REF S.B. 332

20121

12216

SCREW, HEAD PLUG

SPRING, LEAF

29363

11438

SCREW, SOCKET SET

ROLLER, CAM (CERAMIC)

26072

20727

CONNECTOR, FUEL LINE

CAM RING

32165

27601
29384
29710
21213

1
1
1
1

SEAL, O-RING
FILTER, HD LOC SCREW

1
1

27245
24565

SPRING, DLVY VALVE

26071

STOP, DELIVERY VALVE

20128

20127
17049
17050
33669

1
2
2
2

SEAL, O-RING
PLATE-LOCK
SCREW, TX DR SOC HD
VALVE, DELIVERY 15MM
OR 21214 (O/S) AS REQD
REF S.B. 143B
SCREW, RETAINING
PISTON, ACCUMULATOR
SCREW, RETAINING
SPRING, ACCUMULATOR

QTY

P/N

P/N

QTY

32859
21232
20511

1
1
4

RETAINER, ROTOR
LINER, TRANS. PUMP
BLADE, TRANS PUMP
OR 20512 REF. S.B. 304

19906

RING, LINER LOCATING

32548

REG ASSY, PORTING

24882

SPRING, REGULATING

32636

CAP, T.P. END

NOTES:

DESCRIPTION

TRANSFER PUMP GROUP

DESCRIPTION

(62218)

SEAL, TRANSFER PUMP

27608

RETAINER, ROTOR

19870

SPRING, T.P. BLADE

15699

ROLL PIN

19837

SEAL, REG. SLEEVE

19844

PISTON, REGULATING

31240

PLUG, END PLATE ADJ

32642

FILTER, INLET

28986

NOTES:

REFERENCE S.B. 444

INDENTED ITEMS INCLUDED

DB4629-5724
DESCRIPTION
SPRING, SPEED DROOP
BROWN W/RED STRIPE

EDITION 2
QTY
1

P/N
15617

DATED 09/19/2000
GOVERNOR GROUP
(60546)

PAGE 3 OF 4

P/N

QTY

DESCRIPTION

20240

ROD ASSY-CONTROL

PIN, CONTROL SPRING

ARM ASSY, GOVERNOR

29060

13554

SHAFT, GOV ARM

12214

27606

WASHER, SEALING

31332

12966

SEAL, O-RING

SEAL, O-RING

NUT, PIVOT SHAFT RET.

12288

20243

CAP ASSY, ADJUSTING

SPRING, DAMPER

20475

20355

CAP, DROOP CONT. LOCK

PISTON ASSY, DAMPER

16572
1
1
1
1

GUIDE, CONTROL ROD

BARREL ASSY, DAMPER
ARM ASSY-MET.VALVE
VALVE, METERING
* SEE NOTE
SHIM, MET.VALVE SPRG
SPRING, MTR VALVE

SLEEVE, GOV. THRUST

21709

27599
16568
22134
11563

WASHER, THRUST

19860

26427
20359

1
1

WEIGHT, GOVERNOR

29135

29136

CLIP, RETAINING
REF. S.B. 370

RETAINER ASSY, WEIGHT

19893

19894
19873

3
6

RETAINER, CUSHION
CUSHION, WEIGHT RET.

P/N

QTY

16279

SHAFT, SHUT-OFF

12253

CLIP, SHAFT RETAINER

12221
15306

1
1

LEVER, THROTTLE FORK

SPACER, GOV SPRING

12169

SCREW, LEVER ADJUST

12174

NUT, HEX

HOOK ASSY-GOV.LINKAGE

NOTES:

* O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

DESCRIPTION

QTY

P/N

SEAL, O-RING
WASHER, SPACER

2
2

17438
14408

SHAFT ASSY, THROTTLE

12015

SCREW, LEVER ADJUST

12972

NUT, HEX

12174

SPACER, THR.LEVER ADJ

16135

SCREW, SOCKET CAP

12051

LINKAGE GROUP

DESCRIPTION

(62119)

ARM, ADJUSTING SPACER

16136

17605

LEVER ASSY, THROTTLE

16392

SPRING, THROT. LEVER

13003

12360
12362
17604

1
1
1

12358

LINK ASSY, ADJUSTING

11919

SPRING, GOVERNOR LINK

P/N

QTY

34633

SEAL, RECT SECTION

33348

SCREW, SOCKET HD CAP

SCREW, SOCKET HD CAP

RETAINER, TH.LEV.SPRG
NOTES:

1
1

SCREW, HEX HEAD MACH.

LOCKWASHER,SHAKEPROOF
HOOK, GOV LINK

15668
13010

THROTTLE LEVER BUSHING OUT

DESCRIPTION

QTY

P/N

AUTOMATIC ADVANCE GROUP

DESCRIPTION

(62346)

SEAL, O RING
PLUG ASSY, ADVANCE
PISTON, LLA
PLUG, SPEED ADV. ADJ
SPRING. LLA

1
1
1
1
1

32948
34644
34032
34245
34284

SEAL,O-RING
SCREW, SPRING ADJ
SEAL, O RING

1
1
1

33613
33614
32948

CAP, LIGHT LOAD ADV

35109

34051

PLUG, ADV.

VALVE, REED

21146

33011

SEAL, O-RING

PISTON, ADVANCE

34366

SEAT, SPRING
SPRING, LLA INNER
VALVE, SERVO ADV

1
1
1

23197
33840
32818

19834

SCREW, REED VALVE

PIN, CAM ADVANCE

SEAL, O-RING

1
1

21147
27610

27602

SEAL, O-RING

PLUG, ADV. SCREW HOLE

23056

22238

SCREW, HEAD LOCATING

0.02

NOTES:

INDENTED ITEMS INCLUDED

DB4629-5724

EDITION 2

DESCRIPTION

QTY

P/N

DATED 09/19/2000
COVER GROUP

PAGE 4 OF 4

P/N

QTY

DESCRIPTION

22109

REG ASSY, HSG PRESS

27607

SEAL, O-RING

14760

NUT, LOCK

22351

22985

TERMINAL, BLADE

1
2

INSULATOR, TERMINAL
LOCK WASHER, TOOTH

(60493)

SCREW, BUTTON HD CAP

STRAP, TERM GROUNDING

20951

21618
12049

LOCK WASHER, TOOTH

18493

30789

CAP, COVER SCREW

NUT, HEX

12519

WASHER, PLAIN

18501

30788

CUP, COVER SCREW

12500

WASHER, TERM INSUL

21898

COVER, GOV CONTROL

26214

SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

SEAL, RECT SECTION

NOTES:

27244

INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES
THROTTLE SHAFT BUSHING REPLACEMENT
ESO MOUNTING AND GROUNDING KIT
GASKET KIT

FOR ENGINEERING USE ONLY

DATE
CHANGE NO.
EDITION
17776
26431
33702

09/11/2000
09/19/2000

26845
27003

1
2

INDENTED ITEMS INCLUDED