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DOI 10.1007/s00603-014-0567-z
ORIGINAL PAPER
J. C. Langford (&)
Hatch Mott MacDonald (HMM), Vancouver, BC, Canada
e-mail: connor.langford@gmail.com; J.C.Langford@queensu.ca
M. S. Diederichs
Geological Sciences and Geological Engineering,
Queens University, Kingston, ON, Canada
1 Introduction
Spalling damage can create significant stability issues in
deep mining, tunneling and shaft boring projects through
massive rock units. This brittle failure mechanism propagates in an uncontrolled fashion during excavation,
resulting in significant damage as well as a reduction in the
service life of the structure (Diederichs 2007). Given the
potential safety and cost implications associated with
spalling, several methods have been developed in recent
years in an attempt to predict the extent of damage and
account for it in design (Martin et al. 1999; Diederichs
2003, 2007; Diederichs et al. 2004, 2007; Carter et al.
2008, Kaiser and Kim 2008; Martin and Christiansson
2009; Cai 2010; Edelbro 2010; Kaiser et al. 2010). Each of
these methods relies on a firm understanding of the crack
initiation threshold as well as the ultimate and tensile
strengths of the material. Inherent variability within the
rockmass as well as difficulties with repeatable laboratory
testing and a lack of understanding with respect to the
correlation between inputs complicate this process, resulting in significant uncertainty in these parameters.
Traditionally, this uncertainty has been subjectively
incorporated into the design process by selecting conservative material parameters at each stage of design. This
results in the selection of a robust support system that is
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J. C. Langford, M. S. Diederichs
2 Brittle Failure
2.1 Theory
Microcracking and crack propagation play a significant
role in the macroscopic failure of massive, brittle materials.
In the tensile and low confinement zones (r3 \ 10 MPa),
the tensile strength (rt) of the material dominates due to the
instability of sharp crack tips with crack normal tension
(Kemeny and Cook 1986). Crack propagation and coalescence occur rapidly, resulting in the development of
extension fractures and slabbing parallel to the maximum
compressive stress and to the excavation boundary (spalling). In the low confinement region, the damage threshold
is therefore defined as a function of the crack initiation
strength of the material. As confinement is increased,
propagation of fractures is retarded and the shear strength
of the material is more closely approximated by the longterm strength values obtained from laboratory testing.
These behavioral regions are shown in Fig. 1a.
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Two thresholds are important to consider when assessing brittle behavior. The first is the upper bound strength,
which follows the yielding limit of the rock rather than the
peak envelope obtained through UCS testing. This yield
limit, referred to as the critical damage (CD) threshold, is
classified as the onset of crack interaction and is identified
as the onset of nonlinearity in the axial stressstrain
behavior of the rock under compression (Diederichs 2003).
The lower bound for in situ strength is given in laboratory
testing as the crack initiation (CI) threshold, which is
dependent upon the heterogeneity, density and nature of
internal flaws (Diederichs 2007). The CI threshold typically varies from 30 to 50 % of the UCS for different rocks
(Martin et al. 1999) and is defined by two theoretical initiation thresholds: the first onset of cracking (lower) and
the point at which crack initiation becomes relatively
uniformly distributed throughout the sample and is a
steadily accelerating phenomenon with increasing load
(upper). The latter is considered to be the relevant limit for
short-term damage predictions and response over normal
construction time frames (Ghazvinian et al. 2012).
2.2 DISL Method
To describe the composite brittle shear failure criterion
shown in Fig. 1, the damage initiation and spalling limit
(DISL) method proposed by Diederichs (2007) can be
used. The DISL method uses the crack initiation (CI),
ultimate (UCS) and tensile (rt) strengths of the material to
define peak (subscript p) and residual (subscript res)
rockmass strength envelopes in principal stress space. The
methodology is adaptable to any piecewise linear or nonlinear form of yield function. For this study, the DISL
approach is used to modify the generalized HoekBrown
equation (Hoek et al. 2002), which is defined as:
a
r03
0
0
r1 r3 UCS mb
s
1
UCS
where UCS is the intact uniaxial compressive strength, mb,
s and a are HoekBrown rockmass constants, and r1 and r3
refer to the major and minor principal stresses, respectively. The use of HoekBrown parameters as inputs is
advantageous as these are standard inputs for most geomechanical modeling software.
The equations used to determine the DISL parameters
are shown in Table 1. By using a s value of 0 and m value
from 6 to 10 (mres) for the residual strength (post-yield)
envelope, the curve starts at the origin (r1 = r3 = 0) and
is steeper than that peak curve, thus simulating the spalling
limit at low confinements and the transition to long-term
strength as confinement increases. As a result, failure in the
low confinement (spalling) zone results in a strength loss
when transitioning from peak to residual curves, while a
Parameter
Yield (peak)
Post-yield (residual)
0.25
CI 1a
0a
0.75
UCS
s UCS
jrt j
610
5565
6585
[85
\9
GSI
GSI
GSI
GSI
915
GSI
GSI
GSI
GSI/DISLa
1520
GSI
GSI/DISLa
DISL/GSIa
DISL
GSI
DISL
DISL
[20
a
GSI/DISL
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J. C. Langford, M. S. Diederichs
laws that limits ones ability to model the real world. The
word uncertain implies that while the value may be
unknown, it is not unpredictable. As only the inherent
variability is to be considered when assessing system
behavior, sources of knowledge-based uncertainty must be
identified and reduced to acceptable levels, for instance
through the selection of both an appropriate rockmass
behavioral model and solution approach.
Potential sources of error must also be considered during
an uncertainty assessment. Measurement errors (caused by
equipment, procedural and/or operator error), statistical
estimation errors and transformation errors (e.g., determining rockmass parameters from test data) must be considered
and dealt with during the site investigation and design
phases. These are critical in properly quantifying variability
in a given material parameter, and also in determining the
presence and severity of different failure mechanisms.
3.2 Quantifying Uncertainty
By assuming that the natural variability in geological
parameters can be attributed to random processes, the input
parameters can be considered as random variables. A
probability density function (PDF) (e.g., normal, lognormal, beta) can therefore be used to define the likelihood of
each value for a continuous variable. For convenience, this
distribution can be represented by its statistical moments.
For geological projects, where data are limited, a secondmoment analysis is typically used, which defines the PDF
based on its mean or expected value (l) and variance (r2).
The relationship or dependency between parameters
must also be considered. In brittle systems, relationships
may exist between a series of intact parameters such as
tensile strength and UCS or the crack initiation strength
and UCS. For the case where two or more random variables
can be measured at the same location in a sample, a
measure of the linear dependency between the variables
can be determined. One such approach is by calculating the
sample Pearson correlation coefficient (r), which provides
a value from -1 to 1, the sign of which shows the nature of
the relationship (e.g., positive or negative correlation) and
the magnitude indicates the strength of the correlation. A
least squares regression also provides information on the
nature of the relationship between random variables. The
regression parameters provide a measure of the standard
error for the data set as well as an indication of how much
of the variance of the dependent variable can be described
by the independent variables and how much can be
described by inherent variability (Uzielli 2008). A regression is performed by first selecting a regression model that
is a function of the input parameters. This can be either
linear or nonlinear depending on the nature of the relationship being considered. The optimum regression model
123
exact same location as UCS tests, and even when they are,
there may be a lack of correlation if the core heterogeneity is at the decimeter scale. When such a case is
encountered, establishing a direct correlation between
these two parameters at specific positions within the
rockmass may not be possible. A number of possible
solutions exist to overcome this challenge. The first is to
treat the UCS and rt as independent variables; however,
this results in an unreasonable range in the strength ratio
as the minimum ratio would be the minimum UCS
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J. C. Langford, M. S. Diederichs
123
Z0
f XFS FSmin
1
(a)
Ellipse
Ellipse
pf
x2
x1
(b)
Limit State Surface [G(X) = 0]
G0 X c
n
X
i1
pf
Xmin
While Monte Carlo simulations can be used to determine the probability of failure directly, a significant number of evaluations (typically 1,000 s) are required to obtain
a suitable level of accuracy. This can result in significant
computational requirements where problems are evaluated
using numerical models. A discrete sampling approach
such as the combined first-order reliability method
(FORM) and response surface method (RSM) can therefore
be used to reduce the computational requirement while still
providing sufficient accuracy.
4.2 Response Surfaces
When the performance function cannot be written explicitly, as is the case when numerical modeling is required to
determine system behavior, the response surface method
(RSM) can be used. The RSM, which is used extensively in
civil engineering to assess the mechanical response of a
structure, allows one to develop an approximate performance function G0 (X) by relating the input and output
parameters for a system by a simple mathematical
expression. In doing so, the critical limit surface can be
approximated at the point closest to the set of mean
parameters, allowing an estimate of system reliability to be
obtained.
ai Xi2
n
X
bi Xi2
i1
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J. C. Langford, M. S. Diederichs
Fig. 4 Sampling points and
their coordinates for the central
composite design approach for a
two-variable system (h = 1)
Fig. 5 FORM analysis showing the design point, mean point and
reliability index in plane (modified after Low and Tang 1997)
limit state surface can be done iteratively using mathematical software such as MATLAB or MATHCAD. One
such method is summarized in Low and Tang (1997, 2007),
which advocates for the use of a solving program (such as
the SOLVER add-in for Microsoft Excel) to determine the
minimum distance from the mean point to the critical limit
state. Such a process must be used carefully, however, as
solving algorithms can have difficulty differentiating a
local minimum from the global minimum, which could
lead to an overestimation of the reliability index and
therefore an underestimation of the probability of failure.
The combined RSM/FORM approach is shown for a
two-variable system in Fig. 6. As is seen in the figure, the
first estimate of the approximate limit surface found using
Eq. (6) is not close enough to the actual critical limit surface at the design point. To ensure sufficient accuracy, the
approximation G0 (X) is refined through an iterative solution
process. After the reliability index and design point are
determined, a new center point (Xm) that is chosen on a
straight line from the mean vector X to the design point
(XD) so that G0 (X) = 0 from linear interpolation:
X m X XD X
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G0 X
G0 X G0 XD
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J. C. Langford, M. S. Diederichs
Fig. 7 Performance functions
with multiple regions
contributing to the failure
probability and therefore
multiple design points that must
be considered. a A complex
failure mechanism, while b a
thrust-bending moment (N-T)
support capacity diagram for a
linear element
far from the mean, this will not always be the case in
geotechnical engineering where factors of safety typically
range from 1.0 to 2.0. As shown in Fig. 7, there are a
number of different cases where multiple design points
have similar distances from the mean and will therefore
have a significant impact on the probability of failure for
the system.
To address these concerns, an improved response surface algorithm is needed. One such method proposed by
Gupta and Manohar (2004) locates multiple design points,
allowing the user to develop a function that adequately
represents the critical limit surface over the parameter
space. While such an approach will find a greater number
of critical design points a significant increase in the number
of sample points are required, which can lead to an
increased computational requirement. If multiple limiting
values must be considered, the number of evaluations will
increase substantially.
4.2.3 Global Response Surface Method (GRSM)
It is clear that for the preliminary design phase, a more
comprehensive response surface approach is needed that
allows the engineer to evaluate the probability of failure for
a number of limiting values and also provides an improved
estimate of the probability of failure. To accomplish this, a
global response surface method (GRSM) has been
proposed.
Unlike the adaptive interpolation technique, which uses
a quadratic equation to approximate a single limit state
surface at the design point only, the GRSM defines a
function that relates the input variables to the output
parameter of interest over the entire parameter space. To
select the optimum function, a regression approach is used
that tests a number of different regression models and
identifies the optimum as the one with the minimum
residual sum of squares (RSS). If the user is having difficultly selecting an appropriate regression model, a number
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represent the GRSM beyond polynomials. This is especially important for cases where the performance function
may be discontinuous, as is the case with spalling damage.
The GRSM has several potential advantages over the
traditional adaptive interpolation technique. First, an infinite number of critical surfaces can be analyzed from a
single global surface, making it an ideal approach for the
preliminary design phase. Since a new set of iterations are
needed for each critical surface when using the traditional
adaptive interpolation technique, it is likely that fewer
evaluations will be required by using the GRSM when a
number of different limiting values are considered. Additionally, a more accurate measure of system performance
can be achieved over a broader domain of the parametric
space. While the FORM will still be used to determine the
reliability index, the probability of failure can be directly
calculated for the GRSM approach by using a random
sampling technique. From this, each set of randomly generated input parameters will either plot on the stable or
failed side of the limit surface, meaning the probability
of failure can simply be calculated by dividing the number
of failed points by the total number of points sampled.
One disadvantage to the GRSM is that the global surface
will never be a perfect fit to the data due to model uncertainty and natural variability in the relationship between the
inputs and outputs. As a result, a general estimation error
will be introduced at all points. It is believed that this error
will be small for an appropriately selected surface, however, and will likely be less than the error introduced when
using Eq. (5) to determine the probability of failure from
the reliability index (as with the adaptive interpolation
technique). Once a design parameter has been selected
using the GRSM, other reliability methods can be used to
further refine the estimate of probability of failure to ensure
it is sufficiently accurate.
123
J. C. Langford, M. S. Diederichs
123
Table 3 Mean (l), standard deviation (r) and credible range for the
in situ stress and intact limestone parameters
Parameter
Min
Max
Units
1.50
0.20
1.10
1.90
()
Uniaxial compressive
strength (UCS)
110
20
76
141
MPa
40.3 %
2.2 %
36.0 %
46.0 %
()
Griffiths strength
ratio (RG)
19.3
1.0
15.5
22.2
()
Intact youngs
modulus (E)
37.9
7.3
26.5
53.4
GPa
0.31
()
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J. C. Langford, M. S. Diederichs
123
pattern according to the preliminary design recommendations by Hatch (2010). Due to the highly saline groundwater, failure along any portion of the bolt was believed to
compromise the corrosion protection and lead to bolt failure over the design life. As such, only the maximum bolt
load along the bolt length was considered for this analysis.
When assessing the depth of fracture damage for the
finite element models, two zones are categorized on the
basis of crack initiation theory. The first is a zone of
spalled material (Fig. 11), which is defined as a region
enclosed by significantly increased shear strain and yielded
elements. The rock in this zone has failed in the low
confinement region of Fig. 1a, and therefore there is a loss
of strength when transitioning from the peak strength curve
to the residual when using the DISL approach (Fig. 1b).
This loss in strength results in increased shear strains in this
region. This failed material poses a risk to the construction
phase of the project. Extending beyond this is the damaged zone, which is an area where the rock has yielded in
the high confinement region associated with the long-term
analysis are the UCS and the in-plane stress ratio (K).
While treating all input parameters as random variables
would provide the most accurate answer, it would also be
the most expensive approach with respect to time involved
(additional model runs, resulting in additional analysis and
processing time). The trade-off between accuracy and cost
is a frequent dilemma for engineers, and one that must be
decided on a case-by-case basis based on the budget,
schedule and project requirements. As this analysis is
considered to take place during the preliminary design
period and is largely used to illustrate the GRSM approach,
only the UCS and in-plane stress ratio were considered as
random variables.
5.5.2 Unsupported Assessment
For the unsupported case, both the RSM and the GRSM
were used to assess the spalling depth and displacements
around the excavation. The results of these analyses were
compared to a Monte Carlo modeling approach with 256
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J. C. Langford, M. S. Diederichs
Fig. 13 Best fit global response
surfaces in standard normal
space for (a) roof spalling
damage and (b) roof
displacement based on two
random variables, x1 and x2
(UCS and stress ratio K,
respectively). Black dots
represent data points from
numerical models that the
surface was fitted to
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needed for this case. For the GRSM analysis, the central
composite design approach was used to ensure an appropriate surface was selected. Evaluation points were selected
at h = 0.25, 0.50, 0.75, 1.00, 1.25 and 1.50 standard
deviations from the mean. The extreme conditions for each
of the two variables (credible maximum and minimum)
were also considered resulting in 1 ? 7(2 9 2 ? 22) or 57
total evaluations. This ensures that the parameter space was
appropriately represented. Through this analysis, it was
found that a combined arctan and quadratic equation were
appropriate to relate the input parameters to the depth of
spalling, while a quadratic equation was most appropriate
for the displacements around the excavation. An example
of these two surfaces and the equations defining them can
be seen in Fig. 13.
The results of the spalling damage analysis are shown in
Fig. 14 for the roof and wall of the excavation. From these
plots, an important conclusion regarding spalling behavior
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J. C. Langford, M. S. Diederichs
123
CT-M22
No dilation
Dilation
No dilation
Dilation
22 %
43 %
0%
4%
6 Conclusion
Spalling damage can pose significant risks to the service
life of underground excavations in brittle rock. While
deterministic analyses provide a basic understanding of the
performance of these structures, reliability-based design
methods provide a more rational approach to quantify
spalling risk by incorporating uncertainty in the input
variables and evaluating the probability of failure for the
system. While these methods may appear complicated,
they require little additional effort when compared to
conventional design methods and can be logically applied
to a variety of engineering problems. As a number of
response surface methods exist, an appropriate method
must be chosen that limits the number of sample points
(and therefore evaluations) while not compromising the
accuracy of the assessment. A global response surface
method (GRSM) was proposed that provides information
on how the probability of failure changes over a range of
limiting surfaces, while not adding significantly to the
number of evaluations required. This is a useful method
123
J. C. Langford, M. S. Diederichs
during the early design stages when the engineer is interested in determining how the probability of failure changes
over a number of limiting values.
In this paper, a new reliability-based approach was
presented that utilizes finite elements, the GRSM and a
random sampling approach to assess design performance.
The approach allows the engineer to quickly and easily
determine the change in probability of failure for a variety
of critical limit surfaces. To demonstrate the value of this
methodology, a preliminary design option for of the deep
geologic repository for low- and intermediate-level nuclear
waste was reviewed. Appropriate HoekBrown spalling
parameters were determined using a combination of the
DISL method and Griffiths theory of microcrack initiation.
The depth of spalling damage, tunnel convergence and the
performance of bolts around the excavation were assessed
using the GRSM. It was shown that the proposed reliability
approach provided accurate results when compared to a
more rigorous Monte Carlo modeling analysis. The results
provided valuable information with regards to the depth of
spalling damage, the displacements around the excavation
and the potential bolt load. Using the probability of
exceedance for various maximum depths of spalling damage, an appropriate bolt length was selected to minimize
the likelihood that the embedment length would be insufficient. The probabilities of exceedance were then determined for a range of maximum axial bolt loads based on
technical specifications, allowing for a comparison
between two bolt types to ensure an appropriate support
system was selected that minimized the likelihood of
failure. It was further confirmed that dilation has a substantial impact on support performance, highlighting the
need for accurate estimates of the dilation parameter.
Acknowledgments The authors would like to thank NSERC, OGS
and CEMI for their support of this research, as well as Gabriel
Walton, Dr. Alan Ableson, Matthew Perras and Ehsan Ghazvinian for
their assistance with the analysis.
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