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P
Dt
t
Tt
C
Tc
N
a
b
h
St
Sc
Design Pressure
I. D Of shell
Shell Thickness
Flat Plate Thickness
Corrosion Allowance
Corroded Thickness
No. of Stiffeners
Pitch Between Stiffeners
Stiffener Width
Stiffener Height
Stiffener Thickness
Stiffener Thickness (Corroded)
( T-Tc)
(St- Sc)
Material
Yield Stress of Top Plate @ Design Temp.,
116
217
53.5
60
0
60
2
100
100
80
25
25
Mpa ( N/ mm)
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Sy
SA 36
250
Mpa
Rho
7750.4
Kg/m3
1.95E+05
N/mm2
116.000
N/mm2
Sb
0.6 x Sy
N/mm2
Sb
150
N/mm2
Eqpt :- C -52710
100
mm
Thickness required
S
d
D
tp
ca
t
C
E
Z
Z
T
114.457
217
217
60
0
60
WELDED
0.33
0.7
= 3.4 - ( 2.4 d / D )
1
Mpa (N/mm)
mm
mm
mm
mm
mm
= d*Sqrt(ZCP/SE)
149.99
mm
Thickness provided is 60 more than 149.99 hence safe
REF ROARK'S FORMULA FOR STRESS & STRAIN BY WARREN C. YOUNG, TABLE 11.4, CASE 1
For Simply Supported Uniformly Distributed Load Over Entire Plate and a/b = 1
0.67
=
0.14
=
=
( x P x b2 / (Tc2)
215.9
150
Si < Sb
HENCE SAFE
Deflection
=
=
x P x b4 / (E x Tc3)
0.04
Si
As per TEMA, Eight Edition , the flat cover deflection for larger size diameter (larger than 24")
should be less than 0.125 % of Nominal diameter of flat Cover.
less than 0.125 % of Nominal diameter of flat Cover.
Allowable Deflection
=
Dt x 0.00125
mm
0.27125
mm
Induced Deflection is within the Allowable Limit, So Provided Thickness of
60
mm is Safe
Eqpt :- C -52710
Stiffener Design
3.142 x Dt2 x P/4
=
=
420859
N
Since 4 Nos. Stiffeners are placed as shown in drg. The Load assumed to be shared evenly
Max. Length of Stiffeners
Le
=
413
mm
Total Length of Stiffneres
L
=
826
mm
Total Load on Stiffeners
Wt
Assume that Stiffener is under Uniformly Distributed Load and Simply Supported
So Uniformly Distributed Load
We
Wt/L
509.514
N/mm
N.m
N.m
Bending Moment
=
=
We x Le2/8
10863416
Zr
M/Sb
72422.8
Provided
Section Modulus calculation
No Of Stiffener Provided
Stiffeners Provided at pitch of
2 nos
100 mm
Y
60
X
80
50
50
25
100.0
Top Plate thickness, mm =
Stiffener Thickness,mm =
Stiffener Width, mm =
Effective plate Thk , mm =
Y
60
25
80
24
A
1450.0
4000
5450
y
30
100
SAy
43501
400000
###
81.38
Y
51.4
100.0
SAY2
3827980.1
40000000.0
43827980
SIcg
1800000
1066667
2866667
mm
mm3
mm3
Eqpt :- C -52710
Zr
M/Sb
mm3
=
72422.8
Since Provided Section Modulus 573785 Is greater than required section modulus 72422.77 hence this is safe
Eqpt :- C -52710
F=
Bending Stress
S1 =
Shear Stress
P x d2 x 0.785
4287924.34
Fr *103/(*R2(0.7tw)
1768.96
N/mm2
S2 =
Fr/(*R(0.7t))
286.57
N/mm2
S=
( S12 + S22)0.5
1792.02
N/mm2
Capacity of weld
Sc =
k(Sy+455)
793.125
N/mm2
(2xx)1/3
The reultant stress in fillet welds 1792.02 Mpa is less than capacity of wld stress 793.125 Mpa
Mpa ( N/ mm)
Mpa (N/mm)
N/mm2
N/mm2
N/mm2
mm
mm
mm is Safe
s 793.125 Mpa