Professional Documents
Culture Documents
COMPANY:
“NESTLE FACTORY, KABIRWALA”
TABLE OF CONTENTS
1. Introduction
2. MD’s Message
3. Vision & Strategy
4. Corporate & Legal View
5. Globe
6. Marketing & Sales
7. Human Resources
8. Factories of Nestle
9. Inauguration of Kabirwala Factory
10. Supply Chain
11. Agri Services
12. Milk Collection
13. The Nestle Miracle
14. Milk Collection System
15. Helping the Farmers
16. A Quiet Revolution
17. Nestle Brands
18. Quality Assurance
19. Corporate Social Responsibility
20. Creating Shared Value
21. Environment
22. Health
23. Society
24. Commitment to Good Living
25. Heart of Nestle
26. Earth-Quake Relief
27. Getting Connected
28. Consumer Services
29. Financial Data
30. References
Nestlé has been serving Pakistani consumers since 1988, when our parent
company, the Switzerland-based Nestlé SA, first acquired a share in Milkpak
Ltd.
Today we are fully integrated in Pakistani life, and are recognised as producers
of safe, nutritious and tasty food, and leaders in developing and uplifting the
communities in which we operate.
We at Nestlé Pakistan ensure that our products are made available to consumers
wherever in the country they might be. Convenience is at the heart of the Nestlé
philosophy, and our aim is to bring products to people's doorsteps.
• A History of Service
In line with our parent company's global philosophy, we are proud of our
commitment to excellence in product safety, quality, and value. Our
products cater to human needs, and we are active in the communities we
serve.
From spreading awareness about nutrition and wellness to digging wells
in the Thar desert and succouring earthquake victims, we are committed
to serving our country and its people.
The consumer's voice is key to Nestlé Pakistan's vision and working.
Whether you live in the remotest village or the metropolis of Karachi,
our consumer services team stands ready to listen to your concerns and
provide answers about our products and guidance on matters of health
and wellness.
Commitment to excellence, good food & good life are words that best
describe Nestlé. We at Nestlé Pakistan are a team of people committed
to adding value to the lives of the Pakistani people by helping them live
a life full of wellness & vitality .
We sincerely thank you for believing in Nestlé and our products &
making our journey to success ever more possible.
Our aim is to make our consumers well aware of what they eat and how
to take care of their nutritional needs. We, therefore, invite you to get to
know our products better and to look at our unique features on this
website where you will discover informative pieces that will help you
make healthier and balanced choices in your and your families lives.
Enjoy your visit to our Nestlé Pakistan website and we hope you will
visit again often.
Headquartered in Lahore, we serve both Pakistan and Afghanistan. Of our five production
facilities, two manufacture a wide range of products. The remaining three produce NESTLÉ
PURE LIFE.
Our legal advisors are Cheema & Ibrahim (Advocates), and our audits are performed by
KPMG Taseer Hadi & Co (Chartered Accountants).
• Corporate Governance Principles
We are dedicated to following the best practices laid down by our parent company,
Nestlé SA. We have implemented the Corporate Governance Principles established
by Nestlé SA, covering four core areas:
Recognising the need to maintain transparency and verify the application of corporate
standards, Nestlé Pakistan has established an internal audit department that monitors
administrative and operational functions throughout the company. Thanks to its
operations, we can be assured that adequate internal controls are in place,
management information is reliable, resources are used effectively, and company
assets are safeguarded.
As the world's number one Food and Beverages Company, Nestlé is
a complex organisation, operating in challenging and varied business
environments.
With Nestlé Pakistan growing at its present high rate, the successful
implementation of the GLOBE programme has improved our
business processes, operational efficiency and communication/IT
infrastructure.
Over the years, food products have evolved from mere commodities
to a statement of lifestyle. As consumers get more health and quality
conscious, consumer empowerment surges.
Nestlé brands are designed to suit your lifestyle and your needs. You can take advantage of the best
nutrition in a way that is suitable for your tastes and lifestyle.
For instance, you can purchase NESTLÉ Juices in several different sizes depending on your needs: a
personal-sized 200 ml for on-the-go consumption, or a litre pack for your fridge.
All our key brands are equipped with the Nutritional Compass that ensures all the nutritional
information about the product is accessible thanks to our user-friendly nutritional labelling and
guidelines.
We're proud to be among the only companies in Pakistan to venture outside the commercial mode of
communication, offering programmes catering to better child nutrition and good parenting.
We have developed an intensive distribution strategy that brings our products to your door, through
effective communication, door-to-door sampling, and exciting consumer promotions.
We focus especially on Pakistan's smaller towns, where activities such as town storming, distribution
drives and intensive distributor training ensure that products are easily accessible and visible, giving
us a strong competitive edge.
Our widespread global network presents opportunities to learn from innovative techniques used in
faraway countries. Pakistan has contributed in a big way towards this by introducing Nestlé NESTLÉ
PURE LIFE to the world. Pakistan’s favourite water is now available all around the world!
HR is dedicated to our employees, and ensures that we have all the
right people with the right skills, in the right places at the right
time.
Understanding that our people are the bedrock of all our business
strategies, it is our mandate to enhance their skills with cutting-
edge training and provide them with world-standard facilities.
Over a hundred people travel out of the country every year to take
advantage of our international training and development events.
Factories:
Our products are manufactured in five facilities scattered around the country, from
Islamabad in the north, to Karachi in the south.
As is the Nestlé policy around the world, we care for our people. We uphold the
principles of the UN Global Compact and encourage women to participate.
• Sheikhupura Factory
At the very heart of the Punjab's major milk district stands our Sheikhupura
factory, a vast state-of-the-art operation that produces many of our most
popular products, such as MILKPAK UHT milk, low-fat high-calcium
NESVITA products, NESTLÉ PURE LIFE water, CERELAC and yogurt.
In 1988, it became part of the joint Milkpak venture, and, soon after, NIDO
milk powder started being produced here.
In recent years, the plant's capacity has been enhanced to produce fruit
yoghurt, tea whitener, cream and raita, as well as low-fat, high-calcium
dairy products, sold under the NESVITA brand.
• Kabirwala Factory
Soon after it was acquired, we began upgrading its capacity. In 1992 we added a
MAGGI Noodles plant was added and 1996 saw an additional of a milk powder.
Over the years, the Kabirwala factory was constantly enhanced. EVERYDAY tea
whitening powder was introduced in 2002 and revolutionised tea and coffee
drinking in homes and offices around the country.
2006 has seen the commencement of Kabirwala Extension Project that would be
completed in April 2007 at a cost of about Rs. 4.0 billion.
The project has seen expansion of milk processing capacity to triple its current size,
both for powder and liquid.
The factory Is also currently producing Nido (started in 1998) and Milkpak UHT
(started in 2006)"
In 2001 we acquired the AVA water factory in Islamabad. It became a fully owned unit in
2003, and we immediately instituted a programme of major improvement to bring the
facility on par with international standards.
Over the years, better and more efficient machinery has been introduced. This has helped
us speed up production, and provide our consumers with their favourite brands of bottled
water in convenient package sizes.
We are proud that the Islamabad factory has made efforts to bring Pakistani women into
the workforce, by providing a comfortable and enabling work environment.
Indeed, we were amongst the first to employ female operators working alongside men in
our production department.
• Islamabad Factory
•
Continuing its past tradition of excellence, Nestlé Pakistan opened the largest milk plant of
Asia and also the largest milk reception among Nestlé World at Kabirwala on March 16,
2007.
The inauguration ceremony was presided over by President of Pakistan, General Pervez
Musharraf and attended by Chairman and CEO of Nestlé Mr. Peter Brabeck-Letmathe.
Among the other distinguished guests at the ceremony Governor Punjab Lt. Gen (Retd.)
Khalid Maqbool, Chief Minister Punjab Ch Parvez Elahi and Federal Minister for Industries
Mr. Jehangir Tareen were prominent.
President of Pakistan lauded the services being rendered by Nestlé for the development of
dairy sector in Pakistan and also appreciated the investment being brought into the market.
An estimated US $ 371 million will be pumped into the economy by 2014, of which more
than US $ 70 million have been spent to see the Kabirwala milk plant to its completion.
President vowed to work extensively with the company to ensure quality standardization and
provide farmers with resources to be able to access the market and take benefit from their
produce.
Speaking at the occasion, Mr. Peter Brabeck-Letmathe, thanked the President specifically,
and Government of Pakistan in general for their investment friendly policies and initiatives.
He termed the event as a ‘historic step’ since Nestlé’s arrival in Pakistani market. This, he
stated, was made possible by policies such as zero rating on dairy industry and other
measures for developing the sector.
Mr. Roland Decorvet, Managing Director, Nestlé Pakistan outlined the achievements by
Nestlé Pakistan and reiterated the commitment to engage with all stakeholders and work
towards the benefit of dairy industry in Pakistan. He also termed the outlook for doing
business in Pakistan as positive and shared his long term vision for the company. He also
emphasized upon the need to regulate the sector in terms of quality to help consumers avoid
harmful, low quality products.
The Plant inauguration was followed by the Graduation ceremony of Lady Livestock
Workers under Nestlé – UNDP Community Development Project which was also attended by
Resident Representative of UNDP in Pakistan. Mr. Peter Brabeck-Letmathe, speaking at the
occasion reaffirmed Nestlé’s commitment to the communities where Nestlé operates. He also
thanked UNDP for trusting Nestlé with the project and expressed hope that the project will
achieve its objectives and cooperation between UNDP and Nestlé will continue beyond this
project.
Nestlé Pakistan's supply chain makes sure that Nestlé products
are available, no matter where you are in Pakistan.
Thus, ever since we took over the milk collection system in 1992, our Agricultural Services have
endeavoured to help the farmers of the milk district with their husbandry.
Better animals means there will be better milk. We gain a reliable supply of high quality milk, but
the greatest benefits, both immediate and long-term, are to the farmers themselves.
Our proudest achievement is our internationally acclaimed development of the Punjab's milk
district.
Hundreds of thousands of small farmers live over an area of 100,000 square kilometres in central
Punjab. Of these farmers, most have only a few head of buffalo – yet Pakistan is the world's fifth
largest producer of milk.
Milk is very fragile in our hot climate, and distribution historically depended on a network of
suppliers and middlemen. Without refrigeration, the milk arrived in towns already soured or
adulterated with preservatives, such as vegetable oil or caustic soda.
When Milkpak Ltd. began operations, such was the state of affairs that though the milk was
cleaned, pasteurised, homogenised and sterilised at the Milkpak factory in Sheikhupura, its shelf-
life in summer was, at most, four weeks. By contrast, in Europe UHT milk had a shelf-life of six
months.
Something had to be done. Milkpak immediately took measures to improve milk quality and the
collection system, and when Nestlé entered in 1988, these efforts were stepped up.
Milkpak set up reception centres with cooling facilities where farmers and dodhies, small-
time milk merchants, could bring their wares.
It was a simple solution, but difficult in practice: importing the stainless steel chilled
containers required was prohibitively expensive. By 1988, the company purchased 120 tons
of milk a day from 26,000 farmers.
After acquiring a share in Milkpak Ltd in 1988, Nestlé immediately began investing in milk
cooling tanks. Between 1988 and 1992, 100 milk tanks were installed.
1992 onwards, with full support from the Nestlé headquarters in Switzerland, reorganisation
of the milk collection operation and the provision of agricultural technical assistance became
top priorities.
The investment paid off. Within a decade, Nestlé's purchase of fresh milk had quadrupled,
and the number of small farmers selling milk to Nestlé tripled.
Follow the story of Nestlé's dairy products, from humble beginnings on tiny farms in Sheikhupura
district, all the way to your table!
Step 1
A small farmer in rural Sheikhupura district milks his buffalo twice a day and takes about 4 litres to
one of Nestlé's 500 Village Milk Collection Centres.
Step 2
At the Village Milk Collection Centre the farmer's milk is poured into aluminium churns. The agent
checks the milk's freshness and purity, and enters the quantity into the farmer's logbook. He takes it to
one of Nestlé's 1308 Secondary Reception and Cooling Stations, about 2-4 kilometres away.
Step 3
The Secondary Reception Station has a large electrically powered cooling tank. A milk inspector
measures the fat content, the non-fat solids content, and the milk's acidity. Once satisfied, he takes the
milk to one of 27 Main Reception and Cooling Stations.
Step 4
At the Main Reception and Cooling Stations the milk is poured into huge tanks and is thoroughly
checked for quality. The milk is dispatched to the factories.
Step 5
At the Sheikhupura and Kabirwala factories, the milk is processed and packed into the familiar Nestlé
cartons you can find in your grocery store. It is checked for quality thrice before being released for
sale. Some is processed into yoghurt, powdered milk, or other dairy products.
Even before calling Nestlé in, Milkpak Ltd. had tried to ensure that milk cows were given
fresh fodder during the summer.
Our teams are always prepared to offer practical advice. We have planted a variety of
fodder crops, which we demonstrate to farmers on field days.
We also provide training on best practices in animal husbandry. For instance, we stress the
importance of giving cattle enough water, and train farmers in hygiene and milking.
Pakistan's vast milk production comes largely from buffaloes, despite their small yield. Our
agronomists have shown that with artificial insemination we can actually triple milk
production. Yet artificial insemination is still not widely used.
In 1996, our vets and agronomists independently formed an NGO to promote artificial
insemination using high quality semen.
Today, with help from Nestlé and others, they have established a training programme for
inseminators, and provide high quality imported semen at low cost to farmers.
We concentrate on preventative measures against the most common diseases that afflict
cattle in Pakistan.
Farmers know that they can call on our trained vets whenever necessary.
Better Equipment
Our agricultural services staff have drawn up technical plans for cowsheds, which are
provided free of charge.
Our mechanics have also developed prototypes of machines to cut fodder quickly and
inexpensively.
Starting 2004, we went a step further and proposed a system of small loans for farmers who
wanted to make improvements to their farms, such as building cowsheds.
We drew up the sample specifications for a model farm to be presented to the banks
disbursing the loans. The Service even helps farmers fill out applications for loans.
Asif Ikram is a typical small farmer. He owns two hectares of land
and lives in a mud house in a village of 1800 people. He has
electricity but no running water.
Asif and his family work their land themselves. The only equipment
they own are hand tools, though Asif hires a tractor when needed. He
recently bought himself a bicycle and a television.
Asif's buffalos produce ten litres of milk a day. He takes six litres on
his new bicycle to a Village Milk Collection Centre a kilometre
away. Every Tuesday, he receives payment at published rates. 60%
of the family income derives from Nestlé's milk pay.
"I thank God that now, for the first time in my life, I sleep in peace. I
no longer fear for my family's future,” he says.
Yet there is another crucial stakeholder in every milk-producing farm: the farmer's wife.
We have created seven teams of three women each, all trained vets, sociologists and
specialists in animal husbandry.
Their task is to meet farmers' wives and empower then through training in milk production,
animal husbandry, and hygiene, and to give them an understanding of Nestlé's milk
collection system.
We follow the code of corporate governance strictly, and try to deal fairly with all
stakeholders, no matter their age, background or geographical location.
At the same time, we try to make sure that our own business
practices are good for our society. Our Milk Collection System is
a glowing example of our dedication both to our community and
our consumers.
• Our Consumers
The countless Pakistanis who choose Nestlé know that they can rely on us. We
provide the finest quality, while constantly reinventing our self and our products to
suit consumer needs better.
We try to make our products accessible to every consumer. Whether you need just a
drink of water on a cricket field, or a week's pure water for your workplace, NESTLÉ
PURE LIFE is available in a size to suit your needs.
To help you lead a more fulfilling life, our research centres around the world are
constantly developing new ways to make the food you eat and the beverages you
drink healthier and reinforced with vital nutrients.
This concern for your wellness extends beyond our in-house brands – our Wellness
team is always there to help guide you to a healthier lifestyle for you and your loved
ones.
Your views and needs are central to Nestlé Pakistan's operations. That's why we have
a dedicated Consumer Services team ready to answer questions, advise you about your
family's nutritional requirements, or simply help you whip up a quick, delicious meal.
Good Food, Good Life: the key to health, nutrition and wellness.
With over 140 years of experience and expertise, we take great pride
in bringing you the best products because happy, healthy consumers
are important to us.
So explore the world of health with Nestlé products, and find out
what suits your family's needs!
Orange Juice, Pineapple Nectar, Apple Nectar, Red Grapes
Nectar, Chaunsa Nectar, Guava Nectar, Mango & Mango-Orange.
Available in 1000ml brick & 200ml wedge packs
We add value by offering the ideal solution for your business. Our
diverse products are known for their consistent quality and are
designed to optimise on utility and usage.
When you partner with us, you work with a company with 10 years
of expertise, trust and the credibility of being the number 1 food
and beverage solutions provider in the world.
It is safe to consume
It complies with all relevant laws and regulations and meets high
standards of quality. In addition, we constantly try to improve
and tighten existing regulations. We wish to ensure the highest
possible benefits and protection for our consumers. For this
reason, we actively participate in the revision of food standards
with the government.
We focus on facts and results and we strive for zero defect and
excellence in everything we do. We adopt a “no waste attitude”
and constantly look for competitiveness and opportunities for
Continuous Improvement of the quality standards delivered to
our consumers.
We comply with the Environmental Act (1997), and try to ensure that
at every stage of our operations, the environmental impact is minimal.
To eliminate air pollution, we have stopped using heavy fuel oil in our
factories, which are now run on clean natural gas. This has reduced our
emissions into the atmosphere to well below the legal limits.
Since then 300 hand pumps have been installed in the arid
deserts of Thar and Cholistan.
When the October 2005 earthquake hit Azad Kashmir and the
NWFP, we lost no time in reaching out to the affected with
donations of food products worth millions of rupees.
Consumer Relationship Marketing lies at the heart of Nestlé Consumer Services. We strive to
build a long-term, sustainable relationship of trust and loyalty.
Our customer staff stands ready to help consumers with any queries or complaints regarding
our products, and draws upon Nestlé Pakistan's vast in-house resources to answer questions.
We can better develop our products based on consumer tastes and preferences, while
consumers themselves benefit from our customised services and commitment to delivering
wellness
Food and beverages play an increasingly important role in people's lives. What people eat
and drink – and how – affects how they live their lives. Moreover, each person's nutritional
and social requirements are different.
Thus, our consumers benefit greatly from Nestlé's commitment to providing products that go
beyond taste and convenience, and integrate health, nutrition and wellness, at every stage in
life.
We have created two key units to further this project: the Corporate Wellness Unit and
Nestlé Nutrition.
The Corporate Wellness Unit drives the health, nutrition and wellness dimension by
providing wellness-related tools and solutions. We have devised the world's first global
nutritional labelling system: the Nutritional Compass. (Play animation below to see an
example of the Nutritional Compass in practice.)
Already printed on food and beverage packs accounting for half our global sales, it gives our
consumers relevant information on nutritional content, as well as nutritional tips and contact
information for our consumer services.
Nestlé Nutrition focuses on three main areas: Infant Nutrition, HealthCare Nutrition and
Performance Nutrition. It aims to launch innovative scientifically based products, such as
Clinutren repair, a nutritional supplement that aids wound healing.
We hope to cater to the specific needs of every consumer, to enable them to lead healthy,
productive and enjoyable lives.
At Nestlé, our principal commitment is to our consumers
Nestlé Consumer Services is the main interface between you and the
company, and we make every effort to ensure that your voice is
heard. After all, it's your satisfaction that really counts.
When Henri Nestlé prepared his first boxes of infant formula for
sale, he put his address on the packages. Today, the Nutritional
Compass on our packaging encourages consumers to Talk to Nestlé,
expressing the same belief in openness and accessibility.
It's All About You: We are there to listen to you views and
develop products according to your changing needs.
Since our founding, health, nutrition and wellness have been central to the Nestlé vision.
140 years after Henri Nestlé, nutrition is, more than ever, the key to our company's future.
Even as we enter the new millennium and adapt to the changing needs of our consumers, we
remain loyal to Henri Nestlé's ideals.
Our business is not just what we make, but the role these products play in making our
customers' lives better. Indeed, consumers are at the heart of all that Nestlé does.
In our quest to become the world's leading health, nutrition and wellness company, we do
everything we can to help people live more fulfilling lives.
• Good Food, Good Life
• Good Ingredients
In step with the rest of the nation, Nestlé Pakistan responded immediately, putting its
infrastructure and resources to work in the affected areas.
• First Responses
Within two days our teams reached the worst-hit areas around
Muzaffarabad, Bagh and Mansehra. They worked in
collaboration with the Pakistan Air Force and arranged for
supplies to be airdropped to the most inaccessible areas.
• Aftermaths
• Pitching In
We invite our guests to learn more about Nestlé and its philosophy
and brief them about our brands. We try to give them vital
information about health and wellness, to help their families live a
better lifestyle.
When Henri Nestlé prepared his first boxes of infant formula for
sale, he put his address on the packages. Today, our Consumer
Relationship Panel exhorts people to "Talk to Nestlé", expressing the
same belief in openness and accessibility.
www.nestle.pk
www.google.com.pk
Local market
Nestle Factory Kabirwala