Appendix A

FABRICATION OF CABLE DUCT (M-30)

Length: 220 m
Item: Cable Duct-Qty 01No.
The work comprises of the following job works:
1. Cable Duct (M-30 Grade):220 meters
2. Laying of cables in cable duct-5000meters
3. Filling of sand in cable duct-1500 cubic ft
Site: The site of fabrication will be inside TBRL Range in Zone-IV near village
Ramgarh Distt. Panchkula, Haryana and approx. 6km away from the main
gate of TBRL,Ranges.
SPECIFICATIONS:
The following conditions apply to the qualifications of the tenderer to this work.
1. The tenderer should have done at least one job of M-30 or above concrete
job satisfactorily, copy of the order has to be attached with the technical bid.
2. Concrete compressive strength of M-30 at 28 days curing period as per IS:
45:2000.
3. Concrete cubes to be got tested by vendor from National Institute of
Technical Teachers training and Research ,sector-26 or PEC Chandigarh in
the presence of TBRL representative at 7 days and 28 days curing period
respectively and results will be acceptable as per IS:456:2000.
4. The sample cubes are to be taken from day to day concrete work and the
number of samples will be according to specification No. :15.2.2 of
IS:456:2000.
5. Acceptance or rejection of the work will be as per specification No.: 15.1.1
and table 2 of IS: 456:2000.
SCOPE OF WORK:The broad scope of work is as under:
1. Construction of M-30 cement concrete grade BW/CC/RCC cable duct as per
sketch enclosed as per annexures-1 to 4.
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2. Cable duct will have 01 No. of 25mmx5mm MS flat grouted in brick wall
within a distance of every 400mm and 100mm above the inner bottom
surface of the duct.
3. Construction of Top surface RCC (M-30) slab in angle Iron (50x50x5mm)
frame all around with two coats of red oxide Paint before casting as per size
and specifications.
4. Laying the cables in the duct.
5. Filling the duct with mud and rubble free river sand. (1500 cft).
6. Provision of RCC side walls and RCC top slab as per annexure-1 for a length
of 15m near the control Room.
Note: Cable for laying in the newly built duct will be provided free of cost by
TBRL.
JOB SPECIFICATIONS:
1.
2.

PCC lean base in 1:4:8, 100mm thick using 40 mm crushed stone aggregate.
Top concrete bajari plaster (25mm thick ) layer (1:1.5:3) mix using 10 mm
crushed stone aggregate as shown in drawing in the cable duct.
3. Bricks will be A class; brick work will be in 1:4 cement mortar, the brick
structure will have a clear depth of 450mm and width of 450mm
4. Cement to be grade OPC/PPC of reputed manufactures viz. ACC, Gujarat
Ambuja, Shree, Vikram etc.
5. PCC of (1:1.5:3) mix, 75mm thick
6. TMT (ISI) steel bars of 10 mm and 10mm (MS round) to be used in RCC
top slab of (M-30) grade concrete.
7. TMT (ISI) steel bars of 10mm and rings of 8mm to be used the RCC top
slab and RCC side walls.
8. Angle Iron (50x50x5mm) with two coats of Red Oxide Paint on its surface
all around the RCC top slab as frame.
9. RCC Top slab to be M-30 grade concrete mix.
10. Concrete cubes both for M-30 grade concrete work to be tested at 7 days
and 28 days curing period.
11. 20-25mm crushed stone aggregate to be used for PCC (1:1.5:3), RCC top
slab of (M-30) grade concrete.
12. Coarse sand free from mud to be used.
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13.
14.
15.
16.
17.

Curing period will be 28 days.

No deviation from the specifications will be accepted.
Workmanship to be of best quality.
All materials to be inspected by TBRL representative before use.
The rejected construction material will have to be removed by the vendor at
its own cost.
18. The vendor will ensure that unwanted labor is not employed at the site and
removed whenever pointed at.
19. Control panel and blast protection walls are to be provided at the terminal
end of cable duct(detail as annexure-3 & annexure-4)

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