The document describes a screw gauge instrument used for precise measurement. It consists of a U-shaped frame with a cylindrical tube containing a threaded nut and adjustable screw. One side has a fixed stud and the other has a screw that moves to and fro within the nut when its head is rotated. The nut has an index line and pitch scale to measure the screw's movement, while the head has a graduated circular scale to measure fractions of a rotation. It works on the screw principle, where one full rotation moves the screw a constant distance called the pitch. The instrument's least count is the pitch divided by the number of head scale divisions, allowing very accurate measurements. The document also describes how to correct for any zero error by adjusting the
The document describes a screw gauge instrument used for precise measurement. It consists of a U-shaped frame with a cylindrical tube containing a threaded nut and adjustable screw. One side has a fixed stud and the other has a screw that moves to and fro within the nut when its head is rotated. The nut has an index line and pitch scale to measure the screw's movement, while the head has a graduated circular scale to measure fractions of a rotation. It works on the screw principle, where one full rotation moves the screw a constant distance called the pitch. The instrument's least count is the pitch divided by the number of head scale divisions, allowing very accurate measurements. The document also describes how to correct for any zero error by adjusting the
The document describes a screw gauge instrument used for precise measurement. It consists of a U-shaped frame with a cylindrical tube containing a threaded nut and adjustable screw. One side has a fixed stud and the other has a screw that moves to and fro within the nut when its head is rotated. The nut has an index line and pitch scale to measure the screw's movement, while the head has a graduated circular scale to measure fractions of a rotation. It works on the screw principle, where one full rotation moves the screw a constant distance called the pitch. The instrument's least count is the pitch divided by the number of head scale divisions, allowing very accurate measurements. The document also describes how to correct for any zero error by adjusting the
Screw Gauge consists of U shaped metallic frame. To one side of this U frame a long hallow cylindrical tube with a nut inside it, the inner side of cylindrical nut contains a uniform thread cut in it. On the other side of U frame a fixed stud S1 with a plane face is attached.
A screw S2 is fitted in the cylindrical nut. One side of the
screw S2 has a plane face similar to that of stud S1. The faces of S1 and S2 are plane and parallel to one another. The other end of the screw S2 carries a milled head H attached to a cap C with a sloping edge. When the head H is rotated, the screw moves to and fro in the nut. The milled head H is provided with a safety device D to rotate the head H. When the object is held between the stud S1 and screw S2 and the head H is rotated using the safety device (D), it produces crackling sound when optimum pressure is applied on the object. The outer surface of long cylindrical nut consists of a thick horizontal line P parallel to the axis of cylindrical tube. This line
P is called Index line. Along the index line a scale is graduated in
millimeters. This scale is called Pitch Scale. On the sloping edge of the cap C a circular scale is graduated, which consists of 100 equal divisions, this scale is called Head scale. PRINCIPLE AND WORKING : The screw gauge works on the principle of screw. When we rotate the head H by means of safety device D through one complete rotation, the distance moved by the screw for every complete rotation is constant. This constant distance moved by the screw for one complete rotation of head H is called Pitch of the screw. If the head scale has 100 equal divisions, then the distance moved by the screw for even 1/100 of a complete rotation can be measured accurately, this is called Least count of screw gauge. Least Count = Pitch of the Screw/ Number of divisions on head scale
ZERO ERROR CORRECTION :
To determine the ZERO ERROR, the head H is rotated until the flat end of the screw S2 touches the plane surface of the stud S1 (do not apply excess pressure) i.e. we have to rotate the head only by means of safety device D only.
When S1 and S2 are in contact, the zero of the head scale
perfectly coincides with the index line . In such case there will be no ZERO ERROR and no correction is required. When S1 and S2 are in contact, the zero of the head scale is below the index line , such ZERO ERROR is called positive ZERO ERROR, and the correction is negative. When S1 and S2 are in contact, the zero of the head scale is above the index line , such ZERO ERROR is called negative ZERO ERROR, and the correction is positive.
USES OF SCREW GAUGE :
1. It can be used to measure the diameter of a very thin wire of order 0.1 mm. 2. Thickness of sheets and foils can be measured by screw gauge. 3. A micrometer screw gauge with a calibrated screw can be used to measure small distances in machining and mechanical engineering.