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CoolAssist
Fan-Assisted Floor Tile
Prepared by:
Lars Strong, P.E.
Bruce Long
Upsite Technologies
December 6, 2014
Purpose
Evaluation of the CoolAssist fan assisted floor tile for use in a raised
floor computer room environments for additional cooling airflow.
Objective
The objective of this evaluation is to answer the questions:
1. Does the CoolAssist help to eliminate hot spots in server
racks?
2. Does the use of an CoolAssist, or any fan tile, support
effectively cooling higher heat loads in server racks?
3. Does a fan assisted floor tile improve data center
recirculation?
4. How much does a fan assisted floor tile affect the
surrounding static pressure?
Product Description
The CoolAssist fan assisted floor cooling system offers direct cooling to
areas where clusters of high-density servers have created hotspots or
where the hotspots are due to low airflow from under-floor restrictions
or obstructions. Fan assisted supply units like the CoolAssist mount
under raised floor perforated tiles or grates and draw the cold air
supplied by cooling units from the under-floor plenum and push it up
into the cold aisle where servers can draw the air in. Fan assisted
supply units deliver a higher flow rate of cooling air than would
otherwise be driven through the supply tile or grate by static pressure
alone.
The CoolAssist fan assembly comes in a manual control and a remote
temperature controlled version. The manual controlled unit uses an AC
triac that allows an infinite adjustment of fan speed from low to high.
The temperature controlled unit controls the fan speed from
temperature signals received from the 1 to 3 remote temperature
sensors. The speed of the fans will increase or decrease according to
temperature changes in the surrounding area.
Intended Use
The under floor fan assemblies are used to pull cold air from the under
floor plenum in areas where server loads require more air than the
static pressure of the raised floor plenum alone can deliver. The fan
assemblies are typically very portable and easily installed or moved
from one area to another. Fan assemblies should be placed as close as
possible to the front of the server cabinet. The larger the open area of
the perforated tile or grate that is placed over a fan assembly, the
higher the delivered flow rate of air will be for a given fan speed. The
fan assemblies are non-disruptive and since they are installed under
2014 Upsite Technologies, Inc.
For more information on CoolAssist, visit www.dataclean.com
Airflow Rate
The CoolAssist fan assembly has a manufactures rated maximum air
output of 4080 cmh (2400 cfm). The fan assembly was measured with
an Alnor Balometer: at maximum speed with a 68% open area tile the
measured flow rate was 3840 cmh (2260 cfm). An estimated flow rate
of 3109 cmh (1830 cfm) was calculated for a 55% open area grate, this
value was used in the CFD calculations. 55% open area is a common
open area for supply grates.
IT Heat Load Supported
Without the CoolAssist fan assemblies the eleven perforated tiles
supply a total of 9559 cmh (5623 cfm) of cooling airflow. At 204
cmh/kW (120 cfm/kW) this volume is able to support the cooling of 47
kW, which is inadequate for the load in the row of 68 kW, so the row
experiences high intake air temperatures.
With the six CoolAssist fan assemblies installed in front of the row the
total cooling airflow supplied by the fan assemblies and perforated
tiles is 22037 cmh (12963 cfm). The additional cooling airflow
eliminates all high intake temperatures. At 204 cmh/kW (120 cfm/kW)
Recirculation
Recirculation is the condition when exhaust air from servers is drawn
back into servers before the exhaust air is able to return to a cooling
unit. This happens either as a result of poor airflow management, lack
of blanking panels etc., or the result of insufficient flow rates cooling
air being supplied to the cold aisle. In the CFD model there was an
insufficient volume of conditioned air supplied to the cold aisle so the
servers at the tops of the cabinets were drawing in recirculated
exhaust air. The installation of the CoolAssist fan assemblies provided
more than enough cooling air for the servers, thus preventing the
recirculation of exhaust air over the tops of the cabinets.
Distance
No CoolAssist
With CoolAssist
Conclusion
The evaluation of the CoolAssist fan assembly proves conclusively that
fan trays are effective for cooling higher server loads than what typical
plenum cooling can provide especially in lower under floor static
pressure environments. The CFD model proves that A CoolAssist fan
assembly can cool loads of 10kW or more while helping to eliminate
hotspots in high-density areas where adequate airflow cannot be
provided by conventional cooling methods. A CoolAssist like any under
floor fan tile assembly is a zero footprint installation that while
providing additional cooling take up no valuable data center floor
space.