Professional Documents
Culture Documents
Zamil Air Conditioners was founded in 1974 as one of the first air conditioning companies to be established in Saudi Arabia
and today is a leading international manufacturer of air conditioning systems and is Number One in the Middle East.
Zamil Air conditioners manufactures both consumer and central air conditioners and has sales operations in over 55
countries in the Middle East, Europe, Africa and Asia.
The companys operations are structured into four Strategic Business Units (SBUs) supporting five in-house product and
service brands as well as a number of international brands under the OEM sales.
The five in-house brands are Classic, Cooline, CoolCare, Clima Tech and Geoclima.
The four SBUs are:
1. Consumer Business Unit supporting Classic, Cooline, GE and OEM brands for consumers.
2. Unitary & Applied Business Unit supporting Zamil, Cooline, GE and OEM brands for commercial and industrial customers.
3. Zamil CoolCare Business Unit providing industrial, electro mechanical contracting services, HVAC maintenance, retrofit
& operation services and parts.
4. Geoclima srl is an independent business supporting other SBUs for their requirements of chillers & double skin AHUs.
The first three SBUs - Consumer Products, Unitary & Applied Products and CoolCare direct their business operations
from the corporate headquarters in Dammam, Saudi Arabia.
Geoclima has its engineering & production operations located at Monfalcone, Italy and has a design center in Austria.
All the four SBUs, while operating independently, supplement each others activities in a way that makes synergy work at
its best and achieve the corporate goals of maximizing customer satisfaction.
Factories and Productions
Zamil Air Conditioners has two manufacturing plants in Dammam, Saudi Arabia and has one specialty production facility
in Italy operated by Geoclima.
The company can produce up to 550,000 Room Air Conditioners, 300,000 Mini-Split systems and 50,000 Central Air
Conditioning systems per year.
Quality & Product Certificates
The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2008 certification.
Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabias Standard Organization)
Certificate for Room Air Conditioners. ZACs products are also certified with:
1. CE (Council of European Community)
2. UL (Underwriters Laboratory)
3. Eurovent (Certified Performance)
4. ETL (Test Facilities)
5. SASO (Saudi Arabian Standards Organization)
6. ISO 9001:2008 (International Organization for Standardization)
7. ASME (American Quality of Mechanical Engineers)
Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed
bin Fahd Al Saud Award for Factory Safety.
Our Products
In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners
manufacturers a host of residential, commercial and industrial air conditioners. This broad range extends from the Concealed
Units up to 5 TR, the Ducted Splits up to 30 TR, the Packaged Units up to 95 TR, the Single and Double Skin Air Handling Units
up to 138,316 CFM and the Water Chillers up to 600 TR cooling capacity. In addition, centrifugal chillers - powered by MHI
compressors - are available up to 5,000 TR.
INDEX
Contents
Page
Introduction .............................................................................................................................................. 2
Model decoding ........................................................................................................................................ 3
Unit features, standard specifications & options .................................................................................... 4-7
Microprocessor controller .......................................................................................................................... 8
Physical data ....................................................................................................................................... 9-11
Selection procedure ............................................................................................................................ 12-13
Performance data ................................................................................................................................ 14-19
Electrical data ..................................................................................................................................... 20-21
Water side pressure drop ........................................................................................................................ 22
Recommended installation for sensor & water flow switch ...................................................................... 23
Unit dimensions ................................................................................................................................. 24-29
Typical schematic wiring diagram ....................................................................................................... 30-31
Typical sequence of operation ................................................................................................................. 32
Application guidelines ......................................................................................................................... 33-41
Rigging instructions ................................................................................................................................. 42
Installation clearance .............................................................................................................................. 43
Mounting location .................................................................................................................................... 44
Load distribution ...................................................................................................................................... 45
INTRODUCTION
The EcoChill high efficiency air cooled chillers are designed to meet the efficiency and environmental demands of today and the future. Utilizing the environmentally friendly R-134a Freon and with
efficiency levels exceeding the ASHRAE 90.1 requirements, Zamil EcoChill chillers offer unmatched
performance for residential, institutional, commercial and industrial applications. EcoChill chillers
are optimized for the GCC environment, offering superior reliability and operation even at the most
demanding times.
HIGH ENERGY EFFICIENCY
EcoChill chillers offer optimum efficiency all year round and over any loading condition that exceeds
the worlds increasing energy conservation demands. EcoChills EER reaches values up to 11 at full
load, and still performs even better at part load with its IPLV reaching 15.5. Higher cooling capacities
with lower energy consumption make EcoChill the right choice for a greener environment.
GREATER RELIABILITY
EcoChill chillers utilize the latest compact twin screw compressor technology available today. The
compressors have fewer moving parts and run relieved even at the most demanding conditions, resulting in higher reliability. EcoChills reliability comes from the proven durability of Zamil chillers, it
is increased further by its simple design, fewer components and independent refrigeration circuit per
compressor design, giving downtime no chance.
LOWER NOISE LEVEL
The combination of the unique structural design of EcoChill along with the optimized condenser fan
design assures quiet operation.
EASY INSTALLATION
The unique skid design of EcoChill offers a single package for the capacity range from 100 to 415
tons and a two piece package for the range from 440 to 570 tons. EcoChill simply needs to be fed
with power and connected to system piping on site, then it is a standalone operating system requiring
minimum supervision.
B : R-134a
7
REFRIGERANT
F : 460-3-60
M: 380-3-60 (4 WIRE)
H : 208/230-3-60
8
ELECTRICAL
SUPPLY
( V-Ph-Hz )
(SEE NOTE # 1
BELOW)
E : COPPER FIN
WITH ResisTec
COATING
D : ALUMINUM FIN
WITH ResisTec
COATING
C : COPPER FIN
B : PRE-COATED
ALUMINUM FIN
A : ALUMINUM FIN
9
CONDENSER COIL
11
COOLER
OPTIONS
12
COMPRESSOR
OPTIONS
13
HGBP
OPTIONS
D : ASME STAMPED
WITH FLANGE
CONN.
(OPTIONAL)
A : COMPRESSOR
A : STANDARD WITH A : STANDARD UNIT A : STANDARD UNIT
CIRCUIT BREAKER
WITHOUT HGBP
WITHOUT
VICTAULIC CONN.
SUCTION
SERVICE VALVE B : HGBP (OPTIONAL)
B : FLANGE CONN.
(OPTIONAL)
B : UNIT WITH
SUCTION
C : ASME STAMPED
SERVICE VALVE
WITH VICTAULIC
(OPTIONAL)
CONN.
(OPTIONAL)
10
CIRCUIT BREAKER
SEE NOTE # 2
BELOW
14 & 15
OPTIONS
&
ACCESSORIES
- MULTI-ResisTec PIPING
- SPRING ISOLATOR
- COMPRESSOR ENCLOSURE
2. COMPUTER SELECTED DIGITS (FROM 'AA' TO 'ZZ') DESCRIBING OTHER OPTIONS & ACCESSORIES OR COMBINATIONS THEREOF, SUCH AS: - CONDENSER COIL GUARD
NOTES:
570
540
510
470
440
415
400
370
360
320
300
260
240
215
200
185
160
145
130
100
ASh
HIGH EFFICIENCY
AIR COOLED
SCREW WATER
CHILLERS
4, 5 & 6
UNIT SIZE
1, 2 & 3
BASIC
(SERIES)
MODEL DECODING
FEATURES
*
"EcoChill" chillers incorporate the newest advanced microprocessor controller. This controller monitors analog and
digital inputs to achieve precise control & protective functions of the air cooled water chiller units. This microprocessor
controller is complete with all the hardware and software necessary to control the chiller unit and insures its efficiency
and reliability.
*
*
*
Completely wired control panel with the advanced microprocessor controller provides all the necessary operating and safety controls.
*
*
All fans are die cast aluminum propeller type with aerodynamic design, top discharge, provided with protective
grille mounted on top panel within the unit casing.
All condenser fan motors are high efficiency totally enclosed air over type (TEAO) with class ''F'' winding
insulation and ball bearings. Inherent thermal protection of the automatic reset type and specially designed
for outdoor application.
High efficiency condenser coils with generously designed coil configuration, face areas and utilizing enhanced inner
grooved copper tubes.
All packaged chillers incorporate compact water coolers with enhanced inner grooved copper tubes bundled into a "U"
shaped and expanded into a steel tubular sheet which offer efficient water flow as well as heat transfer design resulting
in optimal unit performance.
*
*
*
Designed to conform to ARI standard 550/590 water chilling packages using the vapor compression cycle.
High Energy Efficiency Ratio (EER) semi-hermetic compact twin screw compressors provided in these units.
Single point power connection (for models ASh100B - ASh415B) to minimize job site installation cost and time. Dual
point power connection for models ASh440B - ASh570B.
Low noise condenser fans, direct drive at 1000 RPM with rolled form venturi design to eliminate short circuiting of
airflow.
STANDARD SPECIFICATIONS
CAPACITY CONTROL
"EcoChill" chillers are equipped with stepless capacity control system as standard for very accurate response to load
requirements and best part load efficiency. Each compressor is equipped with a slider controller that enables to modulate
capacity between 25% to 100%, thus giving a broad range to control total chiller capacity. This system has following
advantages:
1. Infinite capacity modulation allows the compressor capacity to exactly match the cooling load.
2. Reduce compressor cycling which leads to better operational reliability.
3. Reduce operating cost.
4. For units with Hot gas bypass (optional): The unit modulates down to approximately 50% of its compressor lowest
unloaded capacity.
4
DESIGN PRESSURE,
(BAR/PSIG)
TEST PRESSURE,
(BAR/PSIG)
DESIGN PRESSURE,
(BAR/PSIG)
TEST PRESSURE,
(BAR/PSIG)
CE (STD)
16/235
22.8/335
29/426
41.5/610
ASME (option)
10/147
11.3/165
15.5/228
23.3/342
WATER SIDE
REFRIGERANT SIDE
CABINET
All units are of heavy gauge (G-90) galvanized steel. Steel sheet panels are zinc coated and galvanized by hot dip process
of lock-forming quality conforming to ASTM A 653 commercial weight G-90 followed by air dry paint or backed on electrostatic polyester dry powder coat.
CONTROL PANEL
The control panel design is equivalent to NEMA 4 (IP55) with hinged door for easy access ensuring dust and weatherproof
construction. Internal power and control wiring is neatly routed, adequately anchored and all wires identified with cable
markers as per NEC standards applicable to HVAC industry.
The electrical controls used in the control panel are UL approved which are reliable in operation at high ambient conditions for a long period.
CONDENSER FANS
Condenser fans, the impeller and motors are so constructed to form an integral unit. All fan motors shall be three phase with
class ''F'' winding insulation and ball bearings for high ambient application. These fan motors are high efficiency totally
enclosed air over type (TEAO) with inherent thermal protection of automatic reset type.
5
STANDARD ACCESSORIES
UNIT ON-OFF SWITCH: ON-OFF switch is provided for manually switching the unit control circuit.
INDICATOR LIGHTS: LED lights indicates power ON to the units, MENU adjustment and FAULT indications due to trip on
safety devices.
ELECTRONIC EXPANSION VALVE: Electronic expansion valve is used to regulate the refrigerant flow to the water cooler
and maintain a constant superheat and load optimization.
FILTER DRIER (REPLACEABLE CORE TYPE): Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil
contaminating particles by the filter drier.
SIGHT GLASS: A moisture indicating sight glass installed in the liquid line. An easy-to-read color indicator shows moisture
contents and provides a mean for checking the system refrigerant charge.
LIQUID LINE SOLENOID VALVE: Closes when the compressor is off to prevent any liquid refrigerant from accumulating in
the water cooler during the off cycle.
UNDER & OVER VOLTAGE AND PHASE PROTECTION: Protects against low & high incoming voltage as well as single
phasing, phase reversal and phase imbalance by de-energizing the control circuit. It is an automatic reset device, but it can
be set up for manual reset.
CONTROL CIRCUIT TRANSFORMER: On 460V-3Ph-60Hz power supply factory mounted and wired control circuit transformer is furnished eliminating the need for running a separate 220 volt control circuit power supply.
OPTIONS
(All options are at extra cost. Please check with your nearest dealer/sales office)
HOT GAS BYPASS SYSTEM: Hot gas bypass is provided on the lead circuit to permit operation of the system down to
50% of its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle the
compressor on and off, ensuring narrow temperature swing and lengthen the life span of the compressor.
WATER FLOW SWITCH: Paddle type field adjustable flow switch for water cooler circuits. Interlock into unit safety circuits
so that the unit will remain off until water flow is determine.
UNIT MOUNT SPRING ISOLATORS: The spring elements are complete with high frequency vibration control noise pads
and an adjustable top load plate with leveling bolts.
LIQUID COOLERS: ASME code stamped liquid cooler.
PRESSURE GAUGES: Suction & discharge pressures gauges.
SUCTION SERVICE VALVE: Compressor suction port service valves.
NON-FUSED MAIN DISCONNECT SWITCHES: De-energize power supply during servicing/repair works as well as with
door interlock.
CONDENSER COIL GUARD: Protect the condenser coil from physical damage.
COMPRESSOR/COOLER GUARD: Protect the compressor from vandalism.
COMPRESSOR OIL LEVEL SWITCH: This monitors the oil level inside the compressor.
COMPRESSOR ENCLOSURE BOX: Reduce compressor operating noise and keep the compressor clean.
FLANGED COOLER CONNECTION: Easy on-site piping connections.
COOLER HEATER WRAPPED: Prevent freezing up of water on low ambient temperature.
COPPER FINS/TUBES CONDENSER COILS: For seashore salty corrosive environments. Provided with 12 FPI as standard.
COATED COPPER FINS/TUBES CONDENSER COILS: For seashore or acid corrosive environments.
: A two component coating system that withstands the extreme climate conditions. The coating can be
applied to all metal parts of HVAC equipment; the piping, the compressors and grids might require a different pre- treatment
and layer build up. Please check ResisTec product information sheets, the heat exchangers can not be coated using this
type. The coating can be applied at the Zamil Air Conditioners factory as well as in the field for maintenance or rejuvenation
purposes.
BMS: BACNET-IP, MODBUS-RS485, GSM and stand alone remote display panel.
POWER LINE ANALYZER: Performs motor current limitation. Protects against high motor current & over/under voltage.
HAND HELD CONTROLLER: Enables the chiller technician to monitor and serve the chiller by plugging this portable wired
controller into the chiller controller. With built-in magnets, it provides convenient access for chiller status diagnoses and
trouble shooting.
EXTERNAL COMPRESSOR MOTOR OVERLOAD RELAY: Added protection for compressor motor thermal overloading
and prolonged stalling of the motor.
DUAL MAIN POWER ENTRY: Provide flexibility of connecting the chiller to the field power supply. Applicable for chiller
models ASh100B - ASh415B.
EXTENDED MAIN BUSBAR: Provide extended termination for multi cable that may require for chiller with Single power
Entry point. Applicable for chiller models ASh160B - ASh415B.
MAIN POWER TERMINAL LUGS: A ready to install power main terminal lugs for easy connection of main cable in the
field. The lug has wide range to accept cable sizes and designed to fix a maximum of 4 cables per lug.
MICROPROCESSOR CONTROLLER
The microprocessor controller works on the state of art microprocessor technology. This standalone controller monitors
analog and digital inputs to achieve precise control and safety functions of the unit.
The Software works on the Proportional Integral Derivative (PID) algorithm for precise control logic. Also it has with built-in
Adaptive control logic that prevents unnecessary service call, while the controller manage to operate the chiller at safe and
designed operating limits.
The simple to use push button keyboard allows accessing to the operating conditions, control set points and alarm history
that are clearly displayed on a multi-line back illuminated LCD panel.
An easy to install serial port/modem option allows remote monitoring of the operating parameters. With corresponding
windows software, the system allows data to be viewed in tabular or graphic format as well as interact with system set up.
This chiller controller is compatible with the Building Management System (BMS) BACNET/MODBUS protocols through
corresponding optional gateway interfaces.
It is also compatible with GSM protocol through GSM optional gateway that sends up to 3 mobile phone SMS messages
whenever alarm take place, indicating the type of alarm, the corresponding compressor, the related chiller and which location.
The microprocessor consists of the following hardware:
1. User Interface Board: Provided with simple to use push button keyboard and menu driven software to access operating conditions, control set points & alarm history that are clearly displayed on the LCD panel.
2. Main Board: This controls up to two (2) compressor system.
3. Auxiliary Boards: Required for controlling an additional two (2) or more compressors.
4. Remote Monitoring System [Optional]: The micro controller is complete with all hardware and software necessary to
remotely monitor and control the chiller unit.
DISPLAY INFORMATION:
In the normal operating mode the 20 x 4 characters LCD panel display the system status, the temperature of the water
inlet & outlet, the set point, run time of the compressor & the alarm history.
Easily accessible measurements for each circuit include the following:
Suction and discharge temperatures
Suction, discharge and oil level (optional)
Water inlet/outlet temperatures
Compressor status
Fan status
Liquid line solenoid status
Unit/Compressor run time
Compressor amps (optional)
Unit amps (optional)
Unit 3 phase voltage (optional)
The control temperature is continuously displayed on the 3 Digit 7 segments LED Display. The 3 LED lights indicate the
Power ON, Menu adjustment and Fault.
SYSTEM PROTECTION:
The following system protection is provided to ensure system reliability:
Compressor winding overheating
Low suction pressure
High discharge pressure
Freeze protection
Low oil level (optional)
Sensor error/Thermistor malfunction
Time delay Anti recycle time for compressor
Serial communication error
Compressor/fan motor overload
Compressor/fan motor circuit breaker
Compressor reverse rotation
Under/over voltage
Low/high superheat
8
PHYSICAL DATA
UNIT SIZE
ASh100B
ASh130B
ASh145B
ASh160B
ASh185B
ASh200B
ASh215B
COMPRESSOR
PART NUMBER
208/230V-3Ph-60Hz
800-683-13 (2) 800-683-16 (2) 800-683-19 (2) 800-683-13 (3) 800-683-16 (3) 800-683-16 (3) 800-683-13 (4)
380V-3Ph-60Hz
800-683-14 (2) 800-683-17 (2) 800-683-20 (2) 800-683-14 (3) 800-683-17 (3) 800-683-17 (3) 800-683-14 (4)
460V-3Ph-60Hz
800-683-15 (2) 800-683-18 (2) 800-683-21 (2) 800-683-15 (3) 800-683-18 (3) 800-683-18 (3) 800-683-15 (4)
NUMBER OF COMPRESSORS
15
22
22
15
22
22
15
100-25
100-25
100-25
100-16
100-16
100-16
100-12
ELECTRONIC
OIL LUBRICATION
INJECTION
REFRIGERANT
R-134a
CONTROL VOLTAGE
220V-1Ph-60Hz
CONDENSER
CONDENSER COIL Tube Dia.-Rows-Fins per inch*
3/8-4-14
3/8-3-14
3/8-4-14
3/8-4-14
3/8-4-14
3/8-4-14
3/8-3-14
140
175
175
210
276
276
304
AIRFLOW, CFM
87032
116570
108790
130548
145356
145356
192048
8/800
10/800
10/800
12/800
12/800
12/800
16/800
990/990/1030
COOLER
COOLER PART NUMBER
SHELL DIAMETER, mm
324
406
406
406
406
406
406
LENGTH, mm
2698
2741
2741
2717
2717
2717
2741
129.5
161.7
161.7
184.4
184.4
184.4
161.7
125
150
150
150
150
150
150
PART NUMBER
N.A.
N.A.
N.A.
N.A.
N.A.
800-516-69
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
T.E.V.
N.A.
51
64
72
51
60
67/60
53
ECONOMIZER
GENERAL
REFRIGERANT CHARGE PER COMP., kg (COMP. 1/2)
SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 81.6/78.1/72.8 74.5/71/65.7 74.9/71.4/66.1 83.4/79.9/74.6 75.4/71.8/66.6 75.4/71.8/66.6 84.6/81.1/75.8
SHIPPING/OPERATING WEIGHTS (Aluminum coils), kg
3785/3914
5040/5202
5195/5357
5790/5974
7149/7333
7186/7370
7969/8292
4231/4360
5425/5587
5754/5916
6460/6644
8029/8213
8066/8250
8638/8961
NOTES:
PHYSICAL DATA
UNIT SIZE
ASh240B
ASh260B
ASh300B
ASh320B
ASh360B
ASh370B
ASh400B
ASh415B
COMPRESSOR
PART NUMBER
208/230V-3Ph-60Hz
800-683-16 (2)
800-683-16 (2)
800-683-13 (2) 800-683-16 (4) 800-683-13 (6) 800-683-13 (4) 800-683-16 (6) 800-683-16 (6) 800-683-19 (6) 800-683-19 (6)
380V-3Ph-60Hz
800-683-17 (2)
800-683-17 (2)
800-683-14 (2) 800-683-17 (4) 800-683-14 (6) 800-683-14 (4) 800-683-17 (6) 800-683-17 (6) 800-683-20 (6) 800-683-20 (6)
460V-3Ph-60Hz
800-683-18 (2)
800-683-18 (2)
800-683-18 (4) 800-683-15 (6) 800-683-15 (4) 800-683-18 (6) 800-683-18 (6) 800-683-21 (6) 800-683-21 (6)
800-683-15 (2)
NUMBER OF COMPRESSORS
OIL CHARGE PER COMPRESSOR, Liters
% FULL LOAD CAPACITY CONTROL
22/15
22
15
22/15
22
22
22
22
100-12
100-12
100-8
100-8
100-8
100-8
100-8
100-8
ELECTRONIC
OIL LUBRICATION
INJECTION
REFRIGERANT
R-134a
CONTROL VOLTAGE
220V-1Ph-60Hz
CONDENSER
3/8-4-14
3/8-3-14
3/8-4-14
3/8-4-14
3/8-4-14
3/8-4-14
3/8-4-14
3/8-4-14
3/8-4-14
304
304
430.7
521.3
521.3
521.3
521.3
521.3
AIRFLOW, CFM
186128
180560
220770
232398
269038
269038
269038
269038
16/800
16/800
18/800
18/800
22/800
22/800
22/800
22/800
COOLER
COOLER PART NUMBER
800-732-41 (2)
800-732-41 (2)
800-732-73 (2)
800-732-54 (2)
800-732-54 (2)
800-732-11 (2)
800-732-11 (2)
800-732-65 (2)
SHELL DIAMETER, mm
406
406
406
406
406
406
406
457
LENGTH, mm
2741
2741
2717
2741
2741
2717
2717
2762
161.7
161.7
161.7
161.7
161.7
184.4
184.4
252
150
150
150
150
150
150
150
200
PART NUMBER
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
64/53
64
53
64/53
64
64
67
72
82.3/78.7/73.5
76.6/73/67.8
86.3/82.7/77.5
84.7/81.2/75.9
78/74.5/69.2
78/74.5/69.2
78.6/75.1/69.8
78.6/75.1/69.8
8814/9137
ECONOMIZER
GENERAL
NOTES:
10
PHYSICAL DATA
UNIT SIZE
ASh440B
ASh470B
ASh510B
ASh540B
ASh570B
COMPRESSOR
PART NUMBER
208/230V-3Ph-60Hz
800-683-13 (8)
380V-3Ph-60Hz
800-683-14 (8)
460V-3Ph-60Hz
800-683-15 (8)
800-683-16 (4)
800-683-13 (4)
800-683-17 (4)
800-683-14 (4)
800-683-18 (4)
800-683-15 (4)
800-683-16 (8)
800-683-17 (8)
800-683-18 (8)
800-683-19 (4)
800-683-16 (4)
800-683-20 (4)
800-683-17 (4)
800-683-21 (4)
800-683-18 (4)
800-683-19 (8)
800-683-20 (8)
800-683-21 (8)
NUMBER OF COMPRESSORS
15
22/15
22
22
22
100-6
100-6
100-6
100-6
100-6
ELECTRONIC
OIL LUBRICATION
INJECTION
REFRIGERANT
R-134a
CONTROL VOLTAGE
220V-1Ph-60Hz
CONDENSER
3/8-4-14
3/8-4-14
3/8-3-14
3/8-3-14
3/8-4-14
3/8-3-14
3/8-4-14
608
608
736
736
736
AIRFLOW, CFM
361120
372256
406368
396768
387616
32/800
32/800
32/800
32/800
32/800
990/990/1030
990/990/1030
990/990/1030
990/990/1030
990/990/1030
800-893-41 (2)
800-893-41 (2)
800-893-41 (2)
800-893-39 (2)
800-893-39 (2)
SHELL DIAMETER, mm
508
508
508
559
559
LENGTH, mm
3326
3326
3326
3343
3343
802
802
802
974
974
200
200
200
200
200
800-516-68
N.A.
N.A.
N.A.
N.A.
T.E.V.
N.A.
N.A.
N.A.
N.A.
53
60/51
60
72/60
72
80/76.5/71.2
80/76.5/71.2
80/76.4/71.2
80.2/76.7/71.4
80.4/76.9/71.6
2 x 7940/2 x 8341
2 x 8572/2 x 8973
2 x 9423/2 x 9824
2 x 9799/2 x 10286
2 x 9970/2 x 10457
2 x 8911/2 x 9312
2 x 9391/2 x 9792
COOLER
COOLER PART NUMBER
ECONOMIZER
PART NUMBER
EXPANSION VALVE DEVICE
GENERAL
NOTES:
11
0.00010
0.00025
0.00050
0.00075
0.00100
1.000
0.992
0.978
0.965
0.951
1.000
0.997
0.990
0.984
0.978
ARI-550/590
TABLE - 2
+0.6
+0.4
+0.2
0
-0.2
-0.4
5
CORRECTION INPUT
STANDARDS
FACTOR
FACTOR
FACTOR (HR-FT2-0F/BTU)
10
15
20
140 x 24
100F
TABLE - 3
= 336 GPM
Referring to pressure drop chart (page # 22), pressure drop at 336 GPM = 8.2 ft. of water for selected model.
NOTE: The total flow rate should be divided by 2 for models ASh215B - ASh570B to find out the total pressure drop.
STEP-3: ELECTRICAL
Refer to electrical data at 380V-3Ph-60Hz, the main power wire size for ASh145B is to be sized for a minimum circuit
ampacity (MCA) of 361 Amps and maximum over current protection (MOCP) of 506 Amps.
STEP-4: CHILLED WATER PUMP SELECTION
For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop
calculated in step 2.
STEP-5: LCWT CORRECTION
Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water temperature range is above 100F and subtract correction from design leaving chilled water temperature (LCWT) when water
temperature range is below 100F.
EXAMPLE:
If LCWT rise is 12.50F, enter correction curve at 12.50F and read the correction factor of 0.2. The corrected LCWT is
44+0.2 = 44.20F.
NOTE: 1. When the chilled water temperature rise is less than 50F, the high water flow rate will result to excessive
pressure drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2. Please refer to water pressure drop curves.
12
INPUT
STANDARDS
FACTOR
1.000
0.992
0.978
0.965
0.951
0.000018
0.000044
0.000088
0.000132
0.000176
1.000
0.997
0.990
0.984
0.978
ARI-550/590
TABLE - 2
+0.33
CORRECTION FACTOR (0C)
SAMPLE SELECTION
Select an Air Cooled high efficiency Packaged chiller for the following conditions:
Required system capacity is 480 kW at 120C entering chilled water
and 60C leaving water. Design ambient temperature is 350C.
Altitude is 600 meter above sea level.
Water cooler fouling factor is 0.000018. Power supply: 380V-3Ph-60Hz.
FACTOR
+0.22
+0.11
0
-0.11
-0.22
10
480 x 0.239
6 0C
= 19.1 LPS
TABLE - 3
Referring to pressure drop chart (page # 22), pressure drop at 19.1 LPS = 19.4 kPa for selected model.
NOTE: The total flow rate should be divided by 2 for models ASh215B - ASh570B to find out the total pressure drop.
STEP-3: ELECTRICAL
Refer to electrical data at 380V-3Ph-60Hz, the main power wire size for ASh145B is to be sized for a minimum circuit
ampacity (MCA) of 361 Amps and maximum over current protection (MOCP) of 506 Amps.
STEP-4: CHILLED WATER PUMP SELECTION
For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop
calculated in step 2.
STEP-5: LCWT CORRECTION
Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water temperature range is above 60C and subtract correction from design leaving chilled water temperature (LCWT) when water
temperature range is below 60C.
EXAMPLE:
If LCWT rise is 7.40C, enter correction curve at 7.40C and read the correction factor of 0.11. The corrected LCWT is
60C+0.11 = 6.110C.
NOTE: 1. When the chilled water temperature rise is less than 30C, the high water flow rate will result to excessive
pressure drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2. Please refer to water pressure drop curves.
13
14
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
UNIT
SIZE
97.6
121.1
135.5
144.4
171.9
180.8
200.5
221.0
240.6
284.3
304.7
341.3
340.8
371.4
398.2
416.2
441.9
480.1
508.7
536.6
99.9
124.6
139.2
150.0
178.9
187.7
206.2
227.3
247.4
292.1
313.0
350.4
354.5
386.2
406.9
427.4
454.6
493.7
522.9
551.4
96.1
121.7
138.8
143.4
176.0
193.4
197.9
221.7
246.2
293.0
313.1
358.1
357.9
419.0
430.3
411.2
443.4
494.2
528.8
563.6
97.0
122.9
140.2
145.5
178.3
195.7
200.2
224.1
248.7
296.2
316.2
361.3
362.8
425.2
434.0
414.7
448.3
499.4
534.3
569.4
CAP. COMP.
(Tons)
kW
234.2
290.7
325.1
346.6
412.6
433.9
481.1
530.3
577.5
682.4
731.4
819.0
817.9
891.2
955.6
998.9
1060.6
1152.3
1220.9
1287.9
239.9
299.0
334.1
360.1
429.3
450.6
494.9
545.5
593.8
701.1
751.3
841.1
850.8
926.9
976.5
1025.7
1090.9
1185.0
1255.0
1323.3
91.6
113.3
126.4
135.8
161.5
172.2
187.7
206.6
224.8
266.7
285.8
319.8
319.9
347.2
370.7
397.6
413.3
448.5
474.7
500.3
93.9
116.6
130.0
141.1
168.1
178.8
193.2
212.7
231.4
274.1
293.8
328.7
332.8
361.2
379.1
408.4
425.4
461.6
488.4
514.5
106.4
136.0
153.5
159.0
197.2
221.1
219.0
246.7
275.2
325.1
348.6
401.2
401.3
464.7
475.8
464.9
493.5
552.5
587.8
623.3
107.4
137.3
155.1
161.2
199.6
223.5
221.4
249.3
277.9
328.5
351.9
404.7
406.3
471.3
479.8
468.6
498.6
558.0
593.7
629.6
9.0
8.8
8.8
9.0
8.8
8.5
9.0
8.9
8.8
8.9
9.0
8.7
8.7
8.2
8.6
9.1
8.9
8.8
8.8
8.8
9.2
8.9
9.0
9.2
9.1
8.7
9.2
9.1
9.0
9.1
9.1
8.8
8.9
8.4
8.7
9.3
9.1
8.9
8.9
8.9
EER
219.9
271.8
303.4
326.0
387.6
413.2
450.4
495.9
539.6
640.0
685.9
767.6
767.7
833.4
889.6
954.3
991.9
1076.5
1139.3
1200.6
225.4
279.7
312.1
338.6
403.4
429.2
463.6
510.4
555.3
658.0
705.1
788.9
798.7
866.9
909.9
980.2
1020.9
1107.8
1172.1
1234.8
85.4
105.0
116.8
126.7
150.5
163.0
174.2
191.7
208.3
248.1
265.9
297.3
297.8
321.5
341.5
377.1
383.3
415.6
438.9
461.7
87.5
108.2
120.3
131.7
156.7
169.4
179.5
197.4
214.6
255.2
273.5
305.8
310.0
334.6
349.7
387.5
394.9
428.1
452.0
475.3
118.7
152.7
170.2
177.5
222.2
254.1
243.8
276.0
309.0
363.1
390.5
452.0
452.2
516.5
526.9
529.3
552.0
620.5
655.4
690.5
119.7
154.0
171.8
179.7
224.6
256.6
246.2
278.6
311.8
366.5
393.9
455.5
457.2
523.3
531.1
533.0
557.2
626.0
661.5
697.2
7.6
7.3
7.4
7.6
7.4
7.1
7.6
7.5
7.4
7.5
7.5
7.2
7.2
6.9
7.2
7.7
7.5
7.3
7.3
7.4
7.8
7.5
7.6
7.8
7.6
7.3
7.8
7.7
7.5
7.6
7.7
7.4
7.4
7.1
7.3
7.8
7.7
7.5
7.5
7.5
EER
NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 100F water range in evaporator.
3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.
10.5
10.3
10.3
10.4
10.4
10.0
10.5
10.5
10.4
10.4
10.5
10.2
10.2
9.7
10.1
10.6
10.5
10.4
10.4
10.3
10.7
10.5
10.5
10.7
10.7
10.3
10.7
10.7
10.6
10.6
10.7
10.4
10.5
9.9
10.3
10.8
10.7
10.6
10.5
10.5
EER
204.9
252.1
280.3
304.1
361.2
391.1
418.1
460.0
500.0
595.3
638.0
713.4
714.7
771.5
819.7
905.0
920.0
997.4
1053.3
1108.0
210.1
259.7
288.6
316.0
376.2
406.5
430.7
473.9
515.1
612.5
656.5
734.0
744.0
803.1
839.2
929.9
947.7
1027.5
1084.8
1140.8
78.7
96.5
106.6
117.1
139.0
153.1
160.1
176.0
191.2
228.4
244.9
273.5
274.6
294.0
310.7
354.5
352.0
381.2
401.2
420.8
80.8
99.5
109.9
121.7
144.8
159.3
165.1
181.5
197.3
235.2
252.2
281.9
286.1
306.2
318.5
364.3
363.1
393.3
413.8
433.8
132.9
171.8
188.7
199.0
250.9
292.5
272.3
309.6
347.7
406.9
438.8
510.2
510.6
574.1
583.4
604.4
619.1
698.0
731.3
765.2
133.8
173.1
190.3
201.0
253.2
295.1
274.5
312.0
350.4
410.1
442.1
513.6
515.4
580.9
587.8
608.0
624.1
703.5
737.5
772.0
6.4
6.1
6.2
6.3
6.1
5.8
6.3
6.2
6.1
6.2
6.2
5.9
6.0
5.7
6.0
6.4
6.2
6.0
6.1
6.1
6.5
6.2
6.3
6.5
6.3
6.0
6.5
6.4
6.2
6.3
6.3
6.1
6.2
5.9
6.1
6.5
6.4
6.2
6.2
6.3
EER
189.0
231.5
255.9
281.0
333.5
367.5
384.3
422.4
458.9
548.2
587.7
656.5
658.9
705.6
745.6
850.7
844.9
915.0
962.9
1009.9
194.0
238.9
263.8
292.1
347.6
382.4
396.2
435.7
473.4
564.5
605.3
676.5
686.7
734.9
764.3
874.4
871.4
944.0
993.1
1041.1
75.3
92.1
101.3
112.1
133.0
148.0
152.8
167.9
182.4
218.2
234.0
261.3
262.5
279.6
294.6
342.4
335.9
363.6
381.7
399.4
77.3
95.1
104.5
116.5
138.7
154.1
157.6
173.3
188.3
224.8
241.2
269.5
273.8
291.3
302.2
351.9
346.7
375.5
393.9
412.1
140.7
182.3
198.6
210.7
266.7
313.7
287.9
327.9
368.8
430.9
465.4
542.0
542.5
605.0
613.7
645.9
655.8
740.4
772.5
805.2
141.6
183.6
200.3
212.6
268.9
316.3
290.0
330.3
371.5
433.9
468.5
545.4
547.2
611.8
618.2
649.4
660.6
745.8
778.6
812.2
5.8
5.5
5.6
5.8
5.5
5.3
5.8
5.6
5.5
5.6
5.6
5.4
5.4
5.2
5.4
5.8
5.6
5.4
5.5
5.5
5.9
5.6
5.7
5.9
5.7
5.4
5.9
5.8
5.6
5.8
5.8
5.5
5.6
5.3
5.5
5.9
5.8
5.6
5.6
5.7
EER
180.7
220.9
243.1
269.0
319.1
355.3
366.7
403.1
437.7
523.7
561.5
627.0
630.1
671.0
707.0
821.7
806.1
872.6
916.0
958.7
185.6
228.2
250.8
279.7
332.8
369.8
378.2
416.0
452.0
539.5
578.8
646.8
657.1
699.1
725.2
844.7
832.0
901.2
945.5
989.0
WATER
FLOW
(GPM)
WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)
WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)
WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)
LEGEND:
kW - Compressor power input
GPM - Gallons Per Minute
EER - Energy Efficiency Ratio
42 0F
40 0F
LEAVING
CHILLED
WATER TEMP.
(LCWT)
15
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
UNIT
SIZE
102.2
128.2
142.9
155.6
185.6
194.4
212.8
234.2
254.6
299.6
320.7
358.1
367.8
400.4
414.7
439.3
468.4
508.1
537.4
566.1
105.4
132.9
147.6
161.3
192.3
201.0
221.5
243.3
263.9
309.0
330.2
367.5
381.0
414.3
426.1
454.4
486.6
526.7
556.2
584.9
97.8
124.2
141.6
147.6
180.6
197.8
202.9
226.8
251.4
299.3
319.1
364.1
367.5
431.3
437.3
418.4
453.7
504.9
540.0
575.3
99.0
125.9
143.4
149.8
182.9
200.0
206.4
230.4
255.0
303.2
322.8
367.4
372.3
437.2
442.2
423.2
460.8
512.1
547.4
582.8
CAP. COMP.
(Tons)
kW
245.2
307.7
343.0
373.5
445.5
466.6
510.7
562.1
611.1
719.0
769.6
859.5
882.7
961.0
995.2
1054.3
1124.1
1219.3
1289.9
1358.6
252.9
319.0
354.4
387.1
461.6
482.4
531.6
583.9
633.5
741.7
792.4
882.0
914.4
994.4
1022.7
1090.5
1167.7
1264.1
1334.9
1403.8
96.2
120.1
133.7
146.4
174.5
185.3
199.6
219.5
238.5
281.6
301.4
336.5
345.5
374.8
387.3
420.2
439.0
475.8
502.8
529.2
99.6
124.8
138.5
151.9
181.0
191.7
208.2
228.5
247.8
291.1
311.1
346.0
358.2
388.2
399.7
435.1
457.0
494.4
521.7
548.2
108.3
138.7
156.6
163.3
202.0
225.9
224.2
252.2
280.8
331.8
355.1
407.7
411.3
477.8
483.7
472.5
504.3
564.0
599.9
636.1
109.7
140.6
158.6
165.6
204.4
228.2
227.9
256.0
284.8
336.1
359.1
411.5
416.4
484.1
489.6
477.6
512.0
571.9
608.1
644.5
9.3
9.1
9.1
9.4
9.3
8.9
9.4
9.3
9.2
9.2
9.3
9.0
9.1
8.6
8.8
9.4
9.3
9.1
9.1
9.1
9.6
9.4
9.4
9.7
9.6
9.2
9.7
9.6
9.4
9.4
9.5
9.2
9.4
8.9
9.0
9.7
9.6
9.4
9.4
9.3
EER
230.9
288.3
321.0
351.4
418.9
444.7
479.0
526.8
572.3
675.8
723.5
807.7
829.2
899.5
929.6
1008.4
1053.5
1141.8
1206.8
1270.1
239.0
299.6
332.5
364.5
434.3
460.1
499.6
548.4
594.7
698.7
746.7
830.5
859.6
931.7
959.3
1044.3
1096.7
1186.4
1252.0
1315.8
89.9
111.8
124.0
136.7
162.9
175.6
185.7
204.1
221.7
262.6
281.2
313.8
322.1
347.5
358.3
398.9
408.2
442.2
466.4
490.0
93.4
116.4
128.8
141.9
169.1
181.9
194.1
213.0
231.0
272.2
291.0
323.8
334.3
360.3
371.4
413.6
426.0
460.7
485.3
509.1
120.7
155.5
173.5
181.8
227.0
259.1
249.0
281.6
314.9
369.9
397.3
458.8
462.2
530.0
535.6
537.1
563.1
632.3
668.2
704.3
122.2
157.5
175.7
184.0
229.5
261.6
252.8
285.6
319.1
374.4
401.6
463.0
467.5
536.7
542.5
542.3
571.1
640.8
677.1
713.6
7.9
7.7
7.7
8.0
7.8
7.5
8.0
7.8
7.7
7.8
7.8
7.5
7.7
7.3
7.4
8.0
7.8
7.7
7.7
7.7
8.1
7.9
7.9
8.2
8.0
7.7
8.2
8.1
7.9
8.0
8.0
7.7
7.9
7.5
7.6
8.2
8.1
7.9
7.9
7.9
EER
NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 100F water range in evaporator.
3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.
10.8
10.7
10.7
10.9
10.9
10.6
10.9
10.9
10.8
10.8
10.9
10.6
10.8
10.1
10.4
11.0
10.9
10.8
10.7
10.7
11.1
11.0
10.9
11.2
11.2
10.8
11.2
11.2
11.1
11.0
11.1
10.8
11.0
10.4
10.6
11.3
11.2
11.0
11.0
10.9
EER
215.8
268.2
297.5
328.1
390.9
421.5
445.7
489.9
532.0
630.2
674.9
753.2
773.1
833.9
859.8
957.4
979.8
1061.2
1119.3
1175.9
224.2
279.5
309.1
340.5
405.8
436.5
465.9
511.3
554.4
653.2
698.4
777.1
802.4
864.8
891.5
992.7
1022.5
1105.8
1164.6
1221.8
83.2
103.1
113.6
126.4
150.7
165.4
171.1
188.1
204.3
242.5
259.9
290.0
297.7
318.3
327.4
375.4
376.2
407.3
428.0
448.3
86.9
107.7
118.4
131.4
156.7
171.5
179.3
196.9
213.5
252.0
269.8
300.4
309.5
330.6
341.2
389.8
393.7
425.8
446.8
467.3
134.9
174.7
192.1
203.0
255.6
297.6
277.3
315.0
353.6
413.5
445.5
517.0
520.4
587.7
592.9
612.0
630.0
710.0
744.6
779.7
136.4
176.8
194.5
205.1
258.1
300.2
280.9
319.0
357.9
417.9
449.9
521.5
525.6
594.7
600.7
617.1
638.1
718.8
754.0
789.8
6.7
6.4
6.4
6.7
6.5
6.2
6.7
6.5
6.4
6.5
6.5
6.2
6.3
6.1
6.2
6.7
6.5
6.3
6.4
6.4
6.9
6.6
6.7
6.9
6.7
6.4
6.9
6.8
6.6
6.7
6.7
6.4
6.5
6.2
6.4
6.9
6.8
6.6
6.6
6.6
EER
199.8
247.3
272.6
303.5
361.7
397.0
410.7
451.4
490.2
582.0
623.7
696.1
714.5
763.9
785.6
901.1
902.8
977.5
1027.2
1075.8
208.5
258.6
284.2
315.3
376.1
411.6
430.2
472.4
512.5
604.9
647.5
720.9
742.8
793.3
819.0
935.5
944.9
1022.0
1072.4
1121.6
79.8
98.6
108.1
121.1
144.4
160.1
163.5
179.8
195.3
232.0
248.8
277.7
285.1
303.0
311.2
362.8
359.6
389.4
408.1
426.4
83.4
103.2
112.9
125.9
150.3
166.1
171.5
188.5
204.6
241.5
258.7
288.2
296.7
314.9
325.3
376.9
377.0
407.8
426.8
445.4
142.6
185.1
202.1
214.6
271.2
318.9
292.7
333.2
374.7
437.3
471.9
548.9
552.1
618.6
623.4
653.3
666.4
752.3
785.8
820.0
144.2
187.2
204.6
216.6
273.7
321.5
296.2
337.2
379.1
441.6
476.3
553.5
557.2
625.6
631.8
658.2
674.4
761.2
795.5
830.5
6.1
5.8
5.9
6.1
5.9
5.6
6.1
5.9
5.8
5.9
5.9
5.6
5.8
5.5
5.6
6.1
5.9
5.8
5.8
5.8
6.3
6.0
6.1
6.3
6.1
5.8
6.3
6.2
6.0
6.1
6.1
5.8
5.9
5.7
5.8
6.3
6.2
5.9
6.0
6.0
EER
191.4
236.6
259.6
290.7
346.7
384.2
392.5
431.5
468.7
556.9
597.2
666.6
684.3
727.2
746.8
870.8
863.1
934.6
979.4
1023.4
200.2
247.8
271.1
302.1
360.8
398.6
411.7
452.4
490.9
579.6
621.0
691.8
712.1
755.8
780.8
904.6
904.7
978.8
1024.4
1069.0
WATER
FLOW
(GPM)
WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)
WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)
WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)
LEGEND:
kW - Compressor power input
GPM - Gallons Per Minute
EER - Energy Efficiency Ratio
46 0F
44 0F
LEAVING
CHILLED
WATER TEMP.
(LCWT)
16
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
UNIT
SIZE
110.0
138.7
153.7
167.0
198.9
207.4
231.9
254.3
275.4
321.2
342.7
380.5
394.0
427.9
444.2
472.4
508.5
549.6
579.6
608.7
114.0
143.4
159.1
172.5
205.2
213.5
239.4
262.7
284.8
332.6
355.2
395.0
406.4
440.7
460.5
487.0
525.4
568.3
599.7
630.1
100.8
128.1
145.6
152.0
185.1
202.1
210.6
234.7
259.5
308.2
327.6
372.1
377.1
443.0
450.0
428.9
469.5
521.2
556.7
592.3
102.3
129.9
147.7
154.1
187.3
204.1
213.6
238.1
263.2
313.0
332.5
377.5
381.8
448.5
457.0
433.6
476.2
528.8
564.7
600.9
CAP. COMP.
(Tons)
kW
264.1
332.8
368.8
400.8
477.5
497.8
556.6
610.2
661.0
770.9
822.5
913.1
945.7
1027.0
1066.0
1133.8
1220.4
1319.0
1391.1
1461.0
273.6
344.3
381.8
413.9
492.5
512.5
574.6
630.5
683.6
798.3
852.6
947.9
975.3
1057.7
1105.3
1168.7
1261.1
1363.9
1439.3
1512.2
104.3
130.5
144.5
157.3
187.4
198.0
218.3
239.3
259.1
303.1
323.5
359.2
370.8
401.4
418.4
452.8
478.5
516.9
544.8
571.8
108.0
135.0
149.6
162.7
193.5
204.0
225.3
247.2
268.0
313.8
335.3
372.8
382.8
413.9
433.5
466.7
494.4
534.5
563.6
591.9
111.7
142.9
161.1
167.8
206.8
230.6
232.2
260.6
289.6
341.4
364.4
416.8
421.5
490.4
498.5
483.7
521.2
581.8
618.3
655.0
113.1
144.8
163.2
170.0
209.2
232.8
235.2
264.0
293.5
346.2
369.4
422.3
426.4
496.4
505.7
488.4
528.0
589.6
626.6
663.9
9.9
9.7
9.6
9.9
9.8
9.4
10.0
9.9
9.7
9.7
9.7
9.4
9.6
9.1
9.3
10.0
9.9
9.6
9.6
9.6
10.1
9.9
9.9
10.1
10.0
9.6
10.2
10.1
9.9
9.9
10.0
9.6
9.8
9.2
9.5
10.2
10.1
9.9
9.8
9.8
EER
250.4
313.3
346.8
377.6
449.7
475.2
523.9
574.2
621.8
727.6
776.5
862.0
889.9
963.4
1004.2
1086.8
1148.4
1240.6
1307.5
1372.4
259.2
324.1
359.0
390.4
464.3
489.6
540.8
593.3
643.1
753.2
804.8
894.7
918.8
993.4
1040.4
1120.0
1186.6
1282.9
1352.7
1420.5
98.2
122.1
134.7
147.2
175.3
188.1
203.9
223.5
242.1
284.0
303.3
336.8
346.6
373.1
390.7
430.9
447.1
482.9
508.0
532.4
101.6
126.3
139.4
152.3
181.2
193.9
210.4
231.0
250.4
293.9
314.3
349.6
358.3
385.2
404.5
444.0
461.9
499.4
525.6
550.9
124.2
160.0
178.4
186.3
232.0
264.1
257.1
290.3
324.2
379.8
407.0
468.5
472.8
543.3
552.5
548.4
580.6
651.2
687.9
724.9
125.6
161.9
180.5
188.4
234.4
266.6
259.9
293.7
328.1
384.4
411.9
474.1
478.0
549.7
559.7
553.0
587.3
659.1
696.3
734.0
8.4
8.2
8.2
8.4
8.3
7.9
8.5
8.4
8.2
8.2
8.3
7.9
8.1
7.7
7.9
8.5
8.4
8.1
8.1
8.1
8.6
8.4
8.4
8.6
8.4
8.0
8.7
8.6
8.4
8.4
8.4
8.1
8.3
7.8
8.1
8.7
8.6
8.3
8.3
8.3
EER
NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 100F water range in evaporator.
3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.
11.4
11.3
11.2
11.5
11.5
11.1
11.5
11.5
11.4
11.3
11.4
11.0
11.3
10.6
10.8
11.6
11.5
11.3
11.3
11.2
11.6
11.6
11.4
11.7
11.7
11.3
11.8
11.7
11.6
11.5
11.6
11.3
11.5
10.8
11.1
11.8
11.7
11.6
11.5
11.4
EER
235.7
292.9
323.2
353.2
420.7
451.4
489.4
536.5
581.1
681.5
728.0
808.4
831.8
895.4
937.8
1034.2
1073.0
1159.0
1219.2
1277.7
243.8
303.0
334.6
365.4
435.0
465.5
505.0
554.3
601.0
705.4
754.3
839.1
860.0
924.6
970.7
1065.6
1108.6
1198.6
1261.4
1322.3
91.7
113.2
124.2
136.4
162.7
177.5
188.7
207.0
224.4
263.6
281.9
313.4
321.4
342.8
360.9
406.5
414.1
447.5
469.1
490.1
94.7
117.1
128.6
141.3
168.5
183.3
194.7
213.9
232.1
272.7
292.1
325.4
332.7
354.5
373.2
418.8
0.0
462.8
485.3
507.2
138.5
179.3
197.4
207.2
260.6
302.9
285.1
323.8
363.2
423.3
455.4
527.3
530.9
601.6
611.9
623.0
647.5
729.5
765.4
801.8
139.7
181.2
199.6
209.3
263.1
305.4
287.7
327.0
367.1
427.4
460.0
532.8
536.2
608.2
618.9
627.3
0.0
737.3
773.8
810.9
7.2
6.8
6.9
7.1
6.9
6.5
7.2
7.0
6.8
6.9
6.9
6.6
6.7
6.4
6.6
7.1
7.0
6.8
6.8
6.8
7.3
7.0
7.1
7.3
7.1
6.7
7.3
7.2
7.0
7.1
7.1
6.8
6.9
6.5
6.8
7.3
0.0
7.0
7.0
7.0
EER
220.1
271.8
298.0
327.3
390.5
426.1
452.9
496.9
538.6
632.6
676.7
752.2
771.2
822.7
866.2
975.6
993.8
1074.1
1125.8
1176.2
227.3
281.1
308.5
339.0
404.4
439.9
467.2
513.3
557.0
654.5
701.0
780.9
798.6
850.8
895.8
1005.1
0.0
1110.6
1164.6
1217.2
88.3
108.7
118.7
130.7
156.2
172.1
180.7
198.5
215.3
252.9
270.8
301.3
308.3
326.8
345.2
393.3
397.0
429.2
448.8
467.9
91.1
112.4
122.8
135.5
161.9
177.7
186.4
205.0
222.6
261.6
280.5
312.8
319.5
338.3
356.8
0.0
0.0
0.0
464.2
484.1
146.2
189.8
207.6
218.6
276.2
324.2
300.2
341.9
384.4
446.8
481.6
559.3
562.6
632.7
643.5
663.9
683.8
772.0
807.0
842.9
147.4
191.6
209.8
220.6
278.7
326.8
302.7
345.0
388.1
450.7
486.0
564.7
567.9
639.4
650.4
0.0
0.0
0.0
815.3
851.9
6.6
6.2
6.3
6.5
6.3
5.9
6.6
6.4
6.2
6.3
6.3
6.0
6.1
5.8
6.0
6.5
6.4
6.2
6.2
6.2
6.7
6.4
6.4
6.7
6.4
6.1
6.7
6.6
6.4
6.5
6.5
6.2
6.3
6.0
6.2
0.0
0.0
0.0
6.4
6.4
EER
211.8
260.8
284.8
313.8
375.0
412.9
433.8
476.4
516.7
607.0
649.9
723.2
740.0
784.4
828.5
944.0
952.7
1030.2
1077.1
1122.9
218.7
269.7
294.8
325.2
388.6
426.5
447.5
492.0
534.2
627.9
673.3
750.8
766.9
811.9
856.2
0.0
0.0
0.0
1114.1
1162.0
WATER
FLOW
(GPM)
WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)
WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)
WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)
LEGEND:
kW - Compressor power input
GPM - Gallons Per Minute
EER - Energy Efficiency Ratio
50 0F
48 0F
LEAVING
CHILLED
WATER TEMP.
(LCWT)
17
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
UNIT
SIZE
340.5
422.3
472.3
503.1
598.8
630.1
698.8
770.2
838.8
991.4
1062.5
1190.0
1187.1
1294.0
1389.4
1451.6
1540.5
1673.8
1773.5
1871.0
349.5
434.3
485.8
521.0
621.5
652.8
718.0
791.8
862.6
1020.0
1093.7
1225.9
1231.7
1342.7
1424.1
1489.9
1583.6
1721.2
1823.9
1924.3
CAP.
(kW)
LEGEND:
kW - Compressor power input
LPS - Liters Per Second
COP - Coefficient of Performance
5 0C
4 0C
LEAVING
CHILLED
WATER TEMP.
(LCWT)
95.8
121.3
138.4
142.9
175.5
192.9
197.2
221.0
245.4
292.1
312.1
357.1
356.8
417.6
429.0
410.2
442.0
492.6
527.2
561.8
96.8
122.5
139.8
144.8
177.6
195.0
199.4
223.3
247.9
295.4
315.5
360.7
361.3
423.4
433.2
413.6
446.7
497.8
532.7
567.8
COMP.
kW
13.6
16.8
18.8
20.1
23.9
25.1
27.9
30.7
33.4
39.5
42.4
47.4
47.3
51.6
55.4
57.9
61.4
66.7
70.7
74.6
13.9
17.3
19.4
20.8
24.8
26.0
28.6
31.6
34.4
40.7
43.6
48.9
49.1
53.5
56.8
59.4
63.1
68.6
72.7
76.7
321.9
397.5
443.9
476.0
566.2
603.1
658.6
725.3
789.2
936.0
1003.1
1122.7
1121.5
1218.3
1303.2
1393.3
1450.6
1574.5
1666.8
1756.8
330.4
408.9
456.7
493.0
587.6
624.9
676.8
745.7
811.8
963.1
1032.7
1156.8
1163.6
1264.3
1335.9
1430.2
1491.4
1619.5
1714.6
1807.4
CAP.
(kW)
105.0
134.0
151.5
156.8
194.4
217.6
216.0
243.3
271.3
320.6
343.7
395.5
395.4
458.4
469.7
457.9
486.6
544.7
579.8
615.1
106.0
135.3
153.1
158.7
196.5
219.8
218.2
245.7
273.9
324.0
347.2
399.3
400.0
464.5
474.0
461.5
491.4
549.9
585.6
621.4
COMP.
kW
2.7
2.6
2.6
2.7
2.6
2.5
2.7
2.7
2.6
2.6
2.7
2.6
2.6
2.4
2.5
2.7
2.7
2.6
2.6
2.6
2.7
2.7
2.7
2.7
2.7
2.6
2.7
2.7
2.7
2.7
2.7
2.6
2.6
2.5
2.6
2.7
2.7
2.7
2.7
2.7
COP
12.8
15.9
17.7
19.0
22.6
24.0
26.3
28.9
31.5
37.3
40.0
44.8
44.7
48.6
52.0
55.6
57.8
62.8
66.5
70.1
13.2
16.3
18.2
19.7
23.4
24.9
27.0
29.7
32.4
38.4
41.2
46.1
46.4
50.4
53.3
57.0
59.5
64.6
68.4
72.1
WATER
FLOW
(LPS)
298.3
366.5
407.7
441.8
524.8
568.3
608.0
668.9
727.1
865.9
928.0
1037.6
1038.3
1121.4
1193.7
1316.2
1337.7
1450.2
1531.9
1611.6
306.2
377.3
419.7
457.6
544.8
589.1
625.0
688.0
748.2
891.1
955.7
1069.6
1077.6
1163.9
1223.8
1351.1
1375.9
1492.5
1576.6
1658.8
CAP.
(kW)
118.2
151.9
169.3
176.6
221.1
252.8
242.5
274.6
307.5
361.3
388.6
449.8
449.9
513.8
524.5
526.8
549.3
617.4
652.1
687.1
119.1
153.2
170.9
178.5
223.3
255.1
244.7
277.0
310.1
364.6
392.0
453.5
454.5
520.1
528.9
530.3
554.1
622.7
658.0
693.6
COMP.
kW
2.2
2.1
2.2
2.2
2.2
2.1
2.2
2.2
2.2
2.2
2.2
2.1
2.1
2.0
2.1
2.2
2.2
2.1
2.2
2.2
2.3
2.2
2.2
2.3
2.2
2.1
2.3
2.2
2.2
2.2
2.2
2.2
2.2
2.1
2.1
2.3
2.2
2.2
2.2
2.2
COP
11.9
14.6
16.3
17.6
20.9
22.7
24.2
26.7
29.0
34.5
37.0
41.4
41.4
44.7
47.6
52.5
53.3
57.8
61.1
64.3
12.2
15.0
16.7
18.2
21.7
23.5
24.9
27.4
29.8
35.5
38.1
42.7
43.0
46.4
48.8
53.9
54.9
59.5
62.9
66.1
WATER
FLOW
(LPS)
273.3
334.1
369.2
405.5
481.0
531.1
554.7
609.7
662.2
791.7
848.6
947.8
950.4
1017.4
1077.1
1230.9
1219.4
1320.4
1389.3
1456.9
280.5
344.2
380.3
420.0
499.7
551.0
570.4
627.5
682.1
815.0
874.4
977.9
987.1
1056.4
1104.6
1263.4
1255.1
1360.2
1431.1
1500.6
CAP.
(kW)
133.6
172.6
189.3
199.8
252.2
294.4
273.4
311.0
349.3
408.7
441.0
512.9
513.2
576.1
585.6
608.1
621.9
701.4
734.3
767.9
134.5
173.9
190.9
201.6
254.3
296.7
275.5
313.2
351.9
411.8
444.2
516.4
517.5
582.3
590.1
611.5
626.5
706.4
740.2
774.4
COMP.
kW
1.8
1.7
1.8
1.8
1.8
1.7
1.8
1.8
1.7
1.8
1.8
1.7
1.7
1.6
1.7
1.8
1.8
1.7
1.8
1.8
1.9
1.8
1.8
1.9
1.8
1.7
1.9
1.8
1.8
1.8
1.8
1.8
1.8
1.7
1.8
1.9
1.8
1.8
1.8
1.8
COP
10.9
13.3
14.7
16.2
19.2
21.2
22.1
24.3
26.4
31.6
33.8
37.8
37.9
40.6
43.0
49.1
48.6
52.6
55.4
58.1
11.2
13.7
15.2
16.7
19.9
22.0
22.7
25.0
27.2
32.5
34.9
39.0
39.4
42.1
44.0
50.4
50.0
54.2
57.1
59.8
WATER
FLOW
(LPS)
NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 60C water range in evaporator.
3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. COP for entire unit. Refer to electrical data for fan kW.
3.1
3.0
3.0
3.0
3.0
2.9
3.1
3.1
3.0
3.0
3.1
3.0
3.0
2.8
3.0
3.1
3.1
3.0
3.0
3.0
3.1
3.1
3.1
3.1
3.1
3.0
3.1
3.1
3.1
3.1
3.1
3.0
3.0
2.9
3.0
3.1
3.1
3.1
3.1
3.1
COP
WATER
FLOW
(LPS)
260.2
317.4
349.0
386.5
458.2
511.7
527.0
579.1
628.7
752.9
807.3
901.1
904.7
962.6
1016.1
1184.9
1158.2
1253.4
1315.2
1375.9
267.2
327.2
359.6
400.3
476.4
531.1
542.0
596.3
648.1
775.2
832.1
930.4
940.3
999.8
1042.2
1216.1
1192.6
1292.0
1355.4
1417.7
CAP.
(kW)
142.1
184.1
200.2
212.7
269.4
317.5
290.5
331.0
372.4
434.9
469.9
547.6
548.0
609.7
618.6
653.5
662.0
747.5
779.1
811.4
143.0
185.2
201.7
214.4
271.4
319.8
292.4
333.2
374.8
437.9
473.0
551.0
552.2
615.9
622.9
656.7
666.3
752.5
784.8
817.9
COMP.
kW
1.6
1.6
1.6
1.6
1.6
1.5
1.6
1.6
1.6
1.6
1.6
1.5
1.5
1.5
1.5
1.7
1.6
1.5
1.6
1.6
1.7
1.6
1.6
1.7
1.6
1.5
1.7
1.6
1.6
1.6
1.6
1.6
1.6
1.5
1.6
1.7
1.6
1.6
1.6
1.6
COP
10.4
12.7
13.9
15.4
18.3
20.4
21.0
23.1
25.1
30.0
32.2
35.9
36.1
38.4
40.5
47.2
46.2
50.0
52.4
54.9
10.7
13.0
14.3
16.0
19.0
21.2
21.6
23.8
25.8
30.9
33.2
37.1
37.5
39.9
41.6
48.5
47.6
51.5
54.0
56.5
WATER
FLOW
(LPS)
18
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
UNIT
SIZE
356.5
445.2
497.3
538.7
643.2
674.4
736.9
812.1
884.1
1043.4
1118.3
1251.9
1274.4
1388.7
1449.2
1525.5
1624.2
1764.1
1868.1
1969.6
364.7
457.9
510.2
556.6
664.7
695.6
760.2
836.6
909.4
1069.5
1144.6
1278.2
1316.7
1433.6
1478.0
1567.0
1673.2
1814.6
1919.2
2021.1
CAP.
(kW)
LEGEND:
kW - Compressor power input
LPS - Liters Per Second
COP - Coefficient of Performance
7 0C
6 0C
LEAVING
CHILLED
WATER TEMP.
(LCWT)
97.5
123.6
141.1
146.7
179.7
197.0
201.6
225.6
250.2
298.1
318.1
363.3
365.6
428.9
436.3
416.7
451.2
502.4
537.6
572.9
98.4
124.9
142.4
148.7
181.7
198.9
204.3
228.3
253.0
301.2
321.0
366.0
370.0
434.4
439.8
420.4
456.6
508.0
543.3
578.7
COMP.
kW
14.2
17.8
19.8
21.5
25.6
26.9
29.4
32.4
35.3
41.6
44.6
49.9
50.8
55.4
57.8
60.8
64.8
70.3
74.5
78.5
14.5
18.3
20.3
22.2
26.5
27.7
30.3
33.4
36.3
42.6
45.6
51.0
52.5
57.2
58.9
62.5
66.7
72.4
76.5
80.6
337.3
419.6
468.0
509.9
608.3
645.7
695.2
765.5
832.8
986.1
1056.8
1182.5
1204.3
1308.1
1361.2
1465.1
1531.0
1661.4
1757.9
1852.0
345.8
432.2
481.1
527.0
629.0
666.3
718.1
789.7
857.9
1012.2
1083.4
1209.4
1245.0
1351.4
1391.7
1506.2
1579.3
1711.6
1809.0
1903.8
CAP.
(kW)
106.8
136.5
154.4
160.7
198.7
221.9
220.5
248.1
276.3
327.0
350.0
402.1
404.5
470.3
477.4
464.8
496.1
554.9
590.8
626.9
107.8
137.9
155.9
162.7
200.9
224.0
223.3
251.0
279.3
330.3
353.2
405.1
409.1
476.1
481.5
468.8
501.9
560.9
597.1
633.4
COMP.
kW
2.8
2.7
2.7
2.8
2.8
2.6
2.8
2.8
2.7
2.7
2.8
2.7
2.7
2.5
2.6
2.8
2.8
2.7
2.7
2.7
2.8
2.8
2.8
2.8
2.8
2.7
2.8
2.8
2.8
2.8
2.8
2.7
2.8
2.6
2.7
2.8
2.8
2.8
2.8
2.7
COP
13.5
16.7
18.7
20.3
24.3
25.7
27.7
30.5
33.2
39.3
42.1
47.2
48.0
52.2
54.3
58.4
61.0
66.3
70.1
73.9
13.8
17.2
19.2
21.0
25.1
26.6
28.6
31.5
34.2
40.4
43.2
48.2
49.6
53.9
55.5
60.1
63.0
68.3
72.1
75.9
WATER
FLOW
(LPS)
313.1
387.6
430.8
473.4
564.4
609.2
642.6
707.1
768.8
913.5
979.3
1095.1
1116.2
1205.1
1249.1
1384.8
1414.2
1533.4
1618.9
1702.3
321.9
400.0
443.8
489.6
584.1
629.2
664.9
730.9
793.8
939.5
1006.1
1122.8
1154.9
1246.1
1281.3
1425.0
1461.8
1583.2
1669.7
1754.0
CAP.
(kW)
120.0
154.4
172.3
180.5
225.4
257.4
247.0
279.4
312.7
367.6
395.0
456.5
459.0
526.1
532.6
533.7
558.9
627.9
663.6
699.7
121.1
155.9
174.0
182.4
227.6
259.6
249.9
282.5
315.8
371.1
398.4
459.8
463.6
532.2
537.4
537.8
564.9
634.3
670.4
706.8
COMP.
kW
2.3
2.2
2.3
2.3
2.3
2.2
2.3
2.3
2.2
2.3
2.3
2.2
2.2
2.1
2.2
2.3
2.3
2.2
2.2
2.2
2.4
2.3
2.3
2.4
2.3
2.2
2.4
2.3
2.3
2.3
2.3
2.2
2.3
2.2
2.2
2.4
2.3
2.3
2.3
2.3
COP
12.5
15.5
17.2
18.9
22.5
24.3
25.6
28.2
30.7
36.4
39.0
43.7
44.5
48.1
49.8
55.2
56.4
61.1
64.6
67.9
12.8
16.0
17.7
19.5
23.3
25.1
26.5
29.1
31.7
37.5
40.1
44.8
46.1
49.7
51.1
56.8
58.3
63.1
66.6
69.9
WATER
FLOW
(LPS)
287.3
354.3
391.0
434.7
518.3
570.4
587.2
646.0
702.2
836.6
897.4
1003.3
1023.7
1094.7
1129.7
1295.6
1292.0
1400.1
1472.1
1542.7
296.3
366.8
404.0
449.9
537.1
589.7
608.7
669.3
727.0
862.3
924.4
1031.8
1060.7
1133.3
1163.3
1334.5
1338.6
1449.7
1522.6
1593.9
CAP.
(kW)
135.3
175.1
192.4
203.4
256.4
299.0
277.6
315.6
354.4
414.7
447.1
519.4
521.9
588.5
594.1
614.8
631.2
711.7
745.9
780.8
136.4
176.7
194.3
205.3
258.6
301.4
280.4
318.6
357.7
418.1
450.5
522.9
526.5
594.7
599.5
618.8
637.3
718.3
753.1
788.5
COMP.
kW
1.9
1.8
1.9
1.9
1.9
1.8
1.9
1.9
1.8
1.9
1.9
1.8
1.8
1.7
1.8
1.9
1.9
1.8
1.8
1.8
2.0
1.9
1.9
2.0
1.9
1.8
2.0
1.9
1.9
1.9
1.9
1.8
1.9
1.8
1.8
2.0
1.9
1.9
1.9
1.9
COP
11.5
14.1
15.6
17.3
20.7
22.7
23.4
25.8
28.0
33.4
35.8
40.0
40.8
43.7
45.0
51.7
51.5
55.8
58.7
61.5
11.8
14.6
16.1
17.9
21.4
23.5
24.3
26.7
29.0
34.4
36.9
41.1
42.3
45.2
46.4
53.2
53.4
57.8
60.7
63.6
WATER
FLOW
(LPS)
NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 60C water range in evaporator.
3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. COP for entire unit. Refer to electrical data for fan kW.
3.2
3.1
3.1
3.2
3.2
3.1
3.2
3.2
3.2
3.1
3.2
3.1
3.1
3.0
3.0
3.2
3.2
3.1
3.1
3.1
3.2
3.2
3.2
3.2
3.3
3.1
3.2
3.2
3.2
3.2
3.2
3.1
3.2
3.0
3.1
3.3
3.2
3.2
3.2
3.2
COP
WATER
FLOW
(LPS)
273.9
337.2
370.1
414.5
494.5
550.1
558.4
614.4
667.9
796.4
854.9
955.8
975.8
1036.5
1067.1
1247.4
1228.9
1331.5
1395.8
1459.0
283.0
349.7
383.0
429.2
512.9
569.2
579.5
637.5
692.7
821.9
881.8
984.7
1012.1
1073.8
1101.3
1285.6
1275.0
1380.9
1446.0
1509.8
CAP.
(kW)
143.8
186.5
203.3
216.1
273.4
322.2
294.4
335.5
377.4
440.6
475.8
554.0
556.4
622.0
627.1
659.9
670.9
757.7
790.6
824.4
144.8
188.1
205.2
217.8
275.6
324.6
297.1
338.4
380.7
443.9
479.2
557.5
561.0
628.3
632.9
663.7
676.9
764.3
798.0
832.4
COMP.
kW
1.7
1.6
1.7
1.7
1.7
1.6
1.7
1.7
1.6
1.7
1.7
1.6
1.6
1.6
1.6
1.7
1.7
1.6
1.6
1.6
1.8
1.7
1.7
1.8
1.7
1.6
1.8
1.7
1.7
1.7
1.7
1.6
1.7
1.6
1.6
1.8
1.7
1.7
1.7
1.7
COP
10.9
13.4
14.8
16.5
19.7
21.9
22.3
24.5
26.6
31.8
34.1
38.1
38.9
41.3
42.5
49.7
49.0
53.1
55.7
58.2
11.3
13.9
15.3
17.1
20.5
22.7
23.1
25.4
27.6
32.8
35.2
39.3
40.4
42.8
43.9
51.3
50.8
55.1
57.7
60.2
WATER
FLOW
(LPS)
19
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
UNIT
SIZE
376.7
474.3
526.9
574.8
686.2
716.6
790.4
868.2
942.0
1102.9
1178.5
1311.9
1359.0
1478.1
1522.0
1619.3
1736.3
1879.7
1985.0
2087.4
404.6
507.9
563.7
610.6
727.4
756.8
846.7
929.7
1008.4
1178.7
1259.5
1401.5
1440.3
1562.7
1634.2
1722.9
1859.3
2011.9
2123.7
2232.1
CAP.
(kW)
LEGEND:
kW - Compressor power input
LPS - Liters Per Second
COP - Coefficient of Performance
10 0C
8 0C
LEAVING
CHILLED
WATER TEMP.
(LCWT)
99.7
126.7
144.2
150.6
183.8
200.9
207.7
231.8
256.6
305.1
324.7
369.5
374.4
439.8
445.1
425.1
463.7
515.3
550.7
586.3
102.7
130.3
148.2
154.5
187.9
204.7
214.2
238.8
264.0
314.1
333.7
378.8
383.0
450.1
458.9
434.6
477.6
530.4
566.5
602.8
COMP.
kW
15.0
18.9
21.0
22.9
27.4
28.6
31.5
34.6
37.6
44.0
47.0
52.3
54.2
58.9
60.7
64.6
69.2
75.0
79.2
83.2
16.1
20.3
22.5
24.3
29.0
30.2
33.8
37.1
40.2
47.0
50.2
55.9
57.4
62.3
65.2
68.7
74.1
80.2
84.7
89.0
358.3
448.6
497.9
544.6
649.7
686.8
747.8
820.9
890.4
1045.7
1117.6
1243.8
1285.8
1394.4
1438.2
1557.9
1641.8
1776.4
1874.8
1970.4
385.3
481.0
533.4
579.3
689.8
726.4
801.8
880.2
954.5
1118.7
1195.8
1330.5
1365.0
1477.1
1547.7
1658.4
1760.3
1904.1
2008.7
2110.1
CAP.
(kW)
109.3
139.8
157.9
164.7
203.1
226.2
226.9
254.7
283.2
334.5
357.2
409.0
413.7
481.9
487.7
473.7
509.5
568.8
605.2
641.7
112.4
143.6
162.1
168.7
207.4
230.3
233.4
261.9
291.1
343.7
366.6
418.9
422.9
492.9
502.4
483.5
523.8
584.7
621.8
659.2
COMP.
kW
2.9
2.8
2.8
2.9
2.9
2.8
2.9
2.9
2.8
2.8
2.8
2.8
2.8
2.7
2.7
2.9
2.9
2.8
2.8
2.8
3.0
3.0
2.9
3.0
3.0
2.9
3.0
3.0
3.0
3.0
3.0
2.9
2.9
2.8
2.8
3.0
3.0
3.0
2.9
2.9
COP
14.3
17.9
19.9
21.7
25.9
27.4
29.8
32.7
35.5
41.7
44.6
49.6
51.3
55.6
57.3
62.1
65.5
70.8
74.8
78.6
15.4
19.2
21.3
23.1
27.5
29.0
32.0
35.1
38.1
44.6
47.7
53.1
54.4
58.9
61.7
66.1
70.2
75.9
80.1
84.1
WATER
FLOW
(LPS)
334.7
416.4
460.6
506.3
604.0
649.2
693.9
761.7
826.1
972.9
1040.5
1158.2
1194.2
1287.3
1330.7
1475.6
1523.3
1647.6
1735.4
1820.6
360.7
447.4
494.5
539.5
643.0
687.8
744.9
818.0
887.3
1042.3
1115.2
1241.5
1271.0
1367.1
1436.3
1571.8
0.0
1769.7
1863.0
1953.6
CAP.
(kW)
122.6
158.0
176.2
184.5
229.9
261.9
253.5
286.4
320.0
375.5
402.7
464.0
468.4
538.3
544.7
542.9
572.8
642.7
679.2
716.0
125.7
161.9
180.6
188.4
234.5
266.4
259.8
293.6
328.1
384.5
412.1
474.3
478.0
550.1
560.4
552.5
0.0
659.2
696.5
734.4
COMP.
kW
2.4
2.3
2.4
2.4
2.4
2.3
2.4
2.4
2.4
2.4
2.4
2.3
2.3
2.2
2.3
2.4
2.4
2.3
2.3
2.3
2.6
2.5
2.5
2.5
2.5
2.4
2.6
2.5
2.5
2.5
2.5
2.4
2.4
2.3
2.4
2.6
0.0
2.5
2.5
2.5
COP
13.3
16.6
18.4
20.2
24.1
25.9
27.7
30.4
32.9
38.8
41.5
46.2
47.6
51.3
53.1
58.8
60.7
65.7
69.2
72.6
14.4
17.8
19.7
21.5
25.6
27.4
29.7
32.6
35.4
41.6
44.5
49.5
50.7
54.5
57.3
62.7
0.0
70.6
74.3
77.9
WATER
FLOW
(LPS)
309.6
383.0
420.7
465.7
556.3
609.2
636.7
699.5
759.0
895.4
958.9
1068.2
1098.5
1172.4
1215.0
1383.7
1398.9
1513.5
1587.6
1660.0
334.3
412.3
452.6
497.2
594.0
646.7
684.4
752.4
816.9
960.7
1029.7
1148.2
1172.7
1248.8
1315.9
0.0
0.0
0.0
1708.1
1785.2
CAP.
(kW)
138.0
178.8
196.7
207.2
260.8
303.8
283.9
322.6
362.1
422.5
454.9
527.4
531.3
601.0
607.9
623.8
645.2
727.1
762.5
798.5
141.0
182.7
201.2
211.0
265.5
308.5
289.9
329.7
370.3
431.0
464.0
537.8
541.1
613.4
624.4
0.0
0.0
0.0
780.2
817.5
COMP.
kW
2.0
1.9
2.0
2.0
2.0
1.9
2.0
2.0
1.9
2.0
2.0
1.9
1.9
1.8
1.9
2.0
2.0
1.9
1.9
1.9
2.1
2.0
2.0
2.1
2.1
2.0
2.1
2.1
2.0
2.1
2.1
2.0
2.0
1.9
2.0
0.0
0.0
0.0
2.0
2.0
COP
12.3
15.3
16.8
18.6
22.2
24.3
25.4
27.9
30.3
35.7
38.2
42.6
43.8
46.7
48.4
55.2
55.8
60.4
63.3
66.2
13.3
16.4
18.0
19.8
23.7
25.8
27.3
30.0
32.6
38.3
41.1
45.8
46.8
49.8
52.5
0.0
0.0
0.0
68.1
71.2
WATER
FLOW
(LPS)
NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 60C water range in evaporator.
3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. COP for entire unit. Refer to electrical data for fan kW.
3.3
3.3
3.2
3.3
3.3
3.2
3.3
3.3
3.3
3.3
3.3
3.2
3.3
3.1
3.1
3.3
3.3
3.3
3.2
3.2
3.4
3.4
3.4
3.4
3.5
3.3
3.5
3.5
3.4
3.4
3.4
3.3
3.4
3.2
3.3
3.5
3.5
3.4
3.4
3.4
COP
WATER
FLOW
(LPS)
296.3
365.7
399.6
444.4
531.7
588.3
606.9
667.2
724.4
854.8
916.3
1021.6
1049.1
1111.8
1153.8
1333.8
1334.4
1444.3
1510.5
1575.3
320.3
394.1
430.5
475.0
568.6
625.2
652.8
718.2
780.3
917.9
985.0
1099.8
1121.7
1186.3
1252.2
0.0
0.0
0.0
0.0
1696.4
CAP.
(kW)
146.4
190.2
207.7
219.6
277.8
327.0
300.5
342.3
385.0
448.2
483.5
562.2
565.7
634.6
641.8
668.5
684.7
773.2
807.6
842.8
149.3
194.1
212.3
223.3
282.5
331.8
306.2
349.2
393.2
456.3
492.3
572.5
575.5
647.3
658.5
0.0
0.0
0.0
0.0
862.0
COMP.
kW
1.8
1.8
1.8
1.8
1.8
1.7
1.8
1.8
1.7
1.8
1.8
1.7
1.7
1.6
1.7
1.8
1.8
1.7
1.7
1.7
2.0
1.9
1.9
1.9
1.9
1.8
1.9
1.9
1.8
1.9
1.9
1.8
1.8
1.7
1.8
0.0
0.0
0.0
0.0
1.8
COP
11.8
14.6
15.9
17.7
21.2
23.5
24.2
26.6
28.9
34.1
36.5
40.7
41.8
44.3
46.0
53.2
53.2
57.6
60.2
62.8
12.8
15.7
17.2
18.9
22.7
24.9
26.0
28.6
31.1
36.6
39.3
43.9
44.7
47.3
49.9
0.0
0.0
0.0
0.0
67.6
WATER
FLOW
(LPS)
20
242
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
506
418
242
506
418
242
506
418
242
506
418
242
506
418
242
506
418
242
506
418
242
506
418
242
506
418
242
506
418
242
506
418
Max.
Min.
COMPRESSOR TYPE-1
484
1045
630
528
967
582
491
1105
666
380
810
488
410
801
482
408
897
540
628
747
1240
581
689
1145
498
591
982
732
873
1448
663
789
1310
602
717
1190
560
577
451
456
957
394
468
777
424
506
838
373
444
737
297
354
749
311
368
611
304
361
599
269
318
529
214
253
423
534
520
631
423
534
885
612
742
520
631
423
534
885
520
631
520
631
423
534
885
520
631
104.0
125.9
520
631
208.0 1040
82.8
100.2
165.6
104.0
125.9
208.0 1040
104.0
125.9
208.0 1040
82.8
100.2
165.6
117.4
142.1
235.0 1040
104.0
125.9
208.0 1040
82.8
100.2
165.6
119.7
144.9
239.0 1224
104.0
125.9
208.0 1040
82.8
100.2
166
201
333
132
160
265
166
201
333
166
201
333
132
160
265
188
227
376
166
201
333
132
160
265
192
232
382
166
201
333
132
160
COMPRESSOR TYPE-2
83
100
166
82.8
100.2
165.6
104
125.9
208
423
534
885
423
534
885
520
631
1040
132
160
265
132
160
265
166
201
333
CB
CB
RLA LRA
Qty.
(each) (each) Poles MTA Qty.
-
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
12
12
12
12
12
12
12
12
12
10
10
10
10
10
10
Qty.
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
56
56
97.6
56
56
97.6
56
56
97.6
42
42
73.2
42
42
73.2
42
42
73.2
35
35
61
35
35
61
28
28
48.8
FCA
63
63
37.80
34.38
63
63
34.38 109.8
37.80
34.38
34.38 109.8
33.60
30.56
30.56
33.60
30.56
30.56
33.60
30.56
30.56
25.20
22.92
22.92
25.20
22.92
22.92
25.20
22.92
22.92
21.00
19.10
19.10
21.00
19.10
19.10
16.80
15.28
15.28
FLA Total
(each) kW
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
1200
1200
1200
1200
1200
1200
1200
1200
1200
1000
1000
1000
800
800
800
900
900
900
900
900
900
600
600
600
600
600
600
600
600
600
400
400
400
5.22
5.22
5.22
5.22
5.22
5.22
5.22
5.22
5.22
4.35
4.35
4.35
3.48
3.48
3.48
3.91
3.91
3.91
3.91
3.91
3.91
2.61
2.61
2.61
2.61
2.61
2.61
2.61
2.61
2.61
1.74
1.74
1.74
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
CRANKCASE HEATER
COMP.
CB
Total Total START
Volts
(Qty.)
Watts Amps
NOTES:
1. Customer to specify the exact nominal power supply available at site so that electrical components are selected accurately, failing to do so will affect
unit performance & terms of warranty.
2. Main power must be supplied from a single field supplied and mounted fused disconnects, using dual element time delay fuse or circuit breaker.
3. The maximum incoming wire size is 500 MCM. On units having MCA greater than 500 MCM wire, the factory supplied power terminal block will accept
two or more parallel field wires per pole phase.
4. The compressor crankcase heaters must be energized for 12 hours before the unit is initially started or after a prolonged power disconnection.
5. Under compressor type 1 are the big compressors or compressor with economizer, and type 2 are the small compressors or compressor without Economizer.
6. All field wiring must be in accordance with NEC and local standards.
7. Minimum and maximum unit supply voltages are shown in the tabulated data above.
8. Neutral line required on 380V-3Ph-60Hz power supply only.
9. The 10% voltage variation from the nominal is allowed for a short time only, not permanent.
10. RLA & MCA values are based on nominal conditions.
CB
CB
RLA LRA
MCA MOCP Qty.
(each) (each) Poles MTA Qty.
421
587
2 165.6 885
3
265
2
SUPPLY VOLTAGE
Nominal
(V-Ph-Hz)
220-3-60
LEGEND:
MCA - Minimum Circuit Ampacity per NEC 430-24
MOCP - Maximum Over Current Protection
RLA - Rated Load Amps
LRA - Locked Rotor Amps
CB
- Circuit Breaker
MTA - Must Trip Amps
FLA - Full Load Amps
FCA - Fan Circuit Amps
kW
- Kilo Watt
PW
- Part Winding Start Compressor
ASh 320B
ASh 300B
ASh 260B
ASh 240B
ASh 215B
ASh 200B
ASh 185B
ASh 160B
ASh 145B
ASh 130B
ASh 100B
UNIT
SIZE
ELECTRICAL DATA
21
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
220-3-60
380-3-60
460-3-60
Min.
COMPRESSOR TYPE-1
506
418
242
506
418
242
506
418
242
506
418
242
506
418
242
506
418
242
506
418
242
506
418
242
506
945
1128
1867
945
1128
1867
831
990
1642
831
565/565 684/684
672/672 817/817
1113/1113 1352/1352
533/533 653/653
634/634 779/779
1051/1051 1290/1290
498/498 602/602
591/591 717/717
982/982 1190/1190
456/456 560/560
540/540 666/666
897/897 1105/1105
432/432 520/520
511/511 618/618
849/849 1025/1025
825
983
1628
825
983
1628
727
864
1434
727
520
520
631
612
742
104.0
208.0 1040
125.9
4
8
8
144.9
119.7
239.0 1224
144.9
119.7
4
4
8
8
8
192
232
382
192
232
382
166
201
333
166
201
333
141
171
283
192
232
382
192
232
382
166
201
333
166
COMPRESSOR TYPE-2
104
125.9
208
83
100
166
520
631
1040
423
534
885
166
201
333
132
160
265
CB
CB
RLA LRA
Qty.
(each) (each) Poles MTA Qty.
-
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
22
22
22
22
22
22
22
22
22
22
22
22
Qty.
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
3.5
3.5
6.1
FCA
77
77
77
77
77
77
77
77
112
112
112
112
112
112
112
112
67.20
61.12
112
112
61.12 195.2
67.20
61.12
61.12 195.2
67.20
61.12
61.12 195.2
67.20
61.12
61.12 195.2
67.20
61.12
61.12 195.2
46.20
42.02
42.02 134.2
46.20
42.02
42.02 134.2
46.20
42.02
42.02 134.2
46.20
42.02
42.02 134.2
FLA Total
(each) kW
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
11
11
11
11
11
11
11
11
11
11
11
11
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
7.83
7.83
7.83
7.83
7.83
7.83
7.83
7.83
7.83
7.83
7.83
7.83
2400 10.43
2400 10.43
2400 10.43
2400 10.43
2400 10.43
2400 10.43
2400 10.43
2400 10.43
2400 10.43
2400 10.43
2400 10.43
2400 10.43
2400 10.43
2400 10.43
2400 10.43
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
PW
CRANKCASE HEATER
COMP.
CB
Total Total START
Volts
(Qty.)
Watts Amps
NOTES:
1. Customer to specify the exact nominal power supply available at site so that electrical components are selected accurately, failing to do so will affect
unit performance & terms of warranty.
2. Main power must be supplied from a single field supplied and mounted fused disconnects, using dual element time delay fuse or circuit breaker.
3. The maximum incoming wire size is 500 MCM. On units having MCA greater than 500 MCM wire, the factory supplied power terminal block will accept
two or more parallel field wires per pole phase.
4. The compressor crankcase heaters must be energized for 12 hours before the unit is initially started or after a prolonged power disconnection.
5. Under compressor type 1 are the big compressors or compressor with economizer, and type 2 are the small compressors or compressor without
Economizer.
6. All field wiring must be in accordance with NEC and local standards.
7. Minimum and maximum unit supply voltages are shown in the tabulated data above.
8. Neutral line required on 380V-3Ph-60Hz power supply only.
9. The 10% voltage variation from the nominal is allowed for a short time only, not permanent.
10. RLA & MCA values are based on nominal conditions.
11. Models ASh440B - ASh570B are with dual main power supply. So, MCA & MOCP have two values.
612
742
612
742
239.0 1224
520
631
520
631
104.0
125.9
208.0 1040
423
88.4
534
885
612
742
107.0
176.7
119.7
144.9
239.0 1224
119.7
144.9
239.0 1224
104.0
125.9
208.0 1040
104.0
CB
CB
RLA LRA
Max. MCA MOCP Qty.
(each) (each) Poles MTA Qty.
242 1434 1642
6 208.0 1040
3
333
6
418
864
990
6 125.9 631
3
201
6
SUPPLY VOLTAGE
Nominal
(V-Ph-Hz)
220-3-60
LEGEND:
MCA - Minimum Circuit Ampacity per NEC 430-24
MOCP - Maximum Over Current Protection
RLA - Rated Load Amps
LRA - Locked Rotor Amps
CB
- Circuit Breaker
MTA - Must Trip Amps
FLA - Full Load Amps
FCA - Fan Circuit Amps
kW
- Kilo Watt
PW
- Part Winding Start Compressor
ASh 570B
ASh 540B
ASh 510B
ASh 470B
ASh 440B
ASh 415B
ASh 400B
ASh 370B
ASh 360B
UNIT
SIZE
ELECTRICAL DATA
200
60 70 80 90 100
30
20
8 9 10
7
6
5
1
40
50
4
5
6
50
60
70
80
300
200
90 100
400
500
1500
MODEL No.
181
221
243
269
319
355
367
403
438
523
ASh320B
ASh360B
ASh370B
ASh400B
ASh415B
ASh440B
ASh470B
ASh510B
ASh540B
ASh570B
287
364
403
436
519
534
606
666
722
840
561
627
630
671
706
744
795
863
906
949
897
998
1029
1117
1165
1216
1332
1444
1526
1606
22
SUGGESTED INSTALLATION
LEAVING/RETURN WATER TEMPERATURE SENSOR & WATER FLOW SWITCH
NOTE: 1. For chiller with 2 coolers, leaving water temperature sensor and return water temperature sensor should be installed in the water piping
main header of every chiller.
2. Water flow switch should be installed vertically on the horizontal pipe line closed to the leaving water port of every cooler.
CONTROL PANEL
23
DIMENSIONS
ASh100B
NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
24
25
NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
DIMENSIONS
A
2075
2465
MODEL
ASh160B
ASh185B - ASh200B
DIMENSIONS
26
NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
27
NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
DIMENSIONS
A
2185
2465
MODEL
ASh300B
ASh320B
DIMENSIONS
28
NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
DIMENSIONS
2200
2130
ASh415B
ASh360B - ASh400B
MODEL
DIMENSIONS
3474
3420
510
483
29
NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
DIMENSIONS
A
508
536
MODEL
ASh440B - ASh510B
ASh540B - ASh570B
DIMENSIONS
REFER TO UNIT
NAMEPLATE FOR
POWER SUPPLY
L2
L3
COMP
L1K
L1L
L2J
L2K
L2L
L3I
L3J
L3K
FM
7
FM
3
L1
FM
4
FM
8
FM
2
37F
36F
37B
36B
FMC8
35B
37H
36H
35H
37D
36D
FM
5
FM
1
L3L
FMC7
FMC6
35D
37E
36E
FMC5
35E
37A
37C
FMC4
FMC3
35G
FMC2
35C
T1B
T2B
T3B
COMP
L1J
L2I
36A
FMC1
CB20
L1I
35A
CC4
36C
CC2
T1C
T2C
T3C
T1A
T2A
T3A
CC3
T1D
T2D
T3D
CC1
L1D
L2D
L3D
L1B
L2B
L3B
L1C
L2C
L3C
L1A
L2A
L3A
ETB/LUG
CB19
35F
CB18
CB17
CB2
37G
CB1
36G
NTB
SEE NOTE # 7
FM
6
NTB
CONTROL VOLTAGE
1B
F1 5A
230V-1PH
ATB
CCA1-1
3A
CCA2-1
3B
ATB
1HTR
COMP1 OILHTR
2HTR
COMP2 OILHTR
T1
T1
T2
SSPS1
T2
SSPS2
COMP1 SSPS
COMP2 SSPS
UVR
1A
230VAC
8A
MB
23A
JP2A
HPS1
10A
TRANS2
A2/D2(CB-1)
9A
A4/D4(HPS-1)
8B
EEV
AO1
+
A6/D6(SSPS-2)
CBA2-1
23B
2A
5A
A7/D7(CB-2)
JP3A
A8/D8(OL-2)
9B
10B
FLS
EEVB
A3/D3(OL-1)
A5/D5(FCB-1)
HPS2
A1/D1(SSPS-1)
CBA1-1
SSPS2
TO ATB
230VAC
TRANS
4 24VAC
SSPS1
10
CWP*
A9/D9(HPS-2)
A02
+
A10/D10(FCB-2)
11
A11/D11(FLW)
2B
5B
2G
A12/D12 (EXT. ENABLE)
X1 RED
X1 GRN
EEV
1
X1 WHT
X1 BLK
TD1
CLOSED
TU1
CLOSED
TL1
OPEN
JU1
OPEN
EEV CARD
S1
(DIP)
X2 RED
X2 GRN
EEV
2
X2 WHT
X2 BLK
24V
ON
OFF
ON
OFF
12V
OFF
ON
OFF
OFF
PE
2H
12/24VAC
+
X9
A1
V1 +
+
B1
DIP S1
4
3
2
1
+
A2
V2
+
+
B2
PE
-
A13/D13 (EMERGENCY)
AC/DC(DIGITAL COM)
R1(DIG OUT)
1C
R9(DIG OUT)
ALARM - NO CONTACT
6A
ALARM - NC CONTACT
16
9O
18A
10O
19A
TK3
TK7
R10(DIG OUT)
R11(DIG OUT)
12O
R13(DIG OUT)
TK5
112
116
TK1
110
114
FMC1
FMC2
FMC3
FMC4
TK4
FMC5
FMC6
FMC7
FMC8
11O
R12(DIG OUT)
20A
13O
18B
14O
19B
REMOTE MONITORING
INTERFACE
(SEE OPTION BOX)
R15(DIG OUT)
15O
R16(DIG OUT)
16O
COM2
R17(DIG OUT)
17C
R18(DIG OUT)
18C
22A
T1S
SUCTION TEMP SENSOR COMP1
LIQUID INJECTION 1
23A
(A5-SP1)
TK6
113
117
111
115
LIQUID INJECTION 2
UL4-1
18O
15B
UL4-2
28A
29A
CTR-FAN 4
CTR-FAN 8
CTR-FAN 2
CTR-FAN 6
SL.I2
15A
O1
SH
TK2
17O
ST1
(A1-ST1)
20B
CTR-FAN 3
CTR-FAN 7
CTR-FAN 1
CTR-FAN 5
SL.I1
TK8
R14(DIG OUT)
8NO
8NC
COMP2 CONTACTOR
UL2-2
14B
7O
R8(DIG OUT)
8C
CC2
6O
R7(DIG OUT)
7C
7A
12B
5O
R6(DIG OUT)
6C
14A
4O
COMP1 CONTACTOR
LLS2
R5(DIG OUT)
5C
3O
UL2-1
LLS1
R4(DIG OUT)
4C
CC1
2O
R3(DIG OUT)
3C
12A
1O
R2(DIG OUT)
2C
- SPT1 - COMP1
SUCTION PRESSURE
+ TRANSDUCER
SH
24A
(A2-TOUT)
T2S
TOUT/LWT TEMP. SENSOR
25A
TOUT
T3S
SUCTION TEMP SENSOR COMP2
23B
D1
(A6-DP1)
22B
30A
31A
- DPT1 - COMP1
DISCHARGE PRESSURE
+ TRANSDUCER
ST2
(A3-ST2)
O1
(A7-OP1)
+
SH
SH
26A
T4S
TIN/RWT TEMP. SENSOR
27A
28B
29B
S2
TIN
(A4-TIN)
(A8-SP2)
- SPT2 - COMP2
SUCTION PRESSURE
+ TRANSDUCER
JU2
JU1
TU1
TD1
1
ON
CLOSED
CLOSED
CLOSED
OPEN
2
3
OFF OFF
TL1
S1
ON
D2 (A9-DP2)+
SET
1 2 3 4
MENU *
ESC
31B
- DPT2 - COMP2
DISCHARGE PRESSURE
+ TRANSDUCER
SH
On/Off *
TOUT=10C TIN=15C
COOLING 75%
4
OFF
30B
DIP
SERIAL CABLE
O2 -
X53
X52
GND
(A10-OP2) +
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
30
FIELD INTERFACE
LEGEND
COMP1
VFC
CBA
COMP2
CONTROL PANEL
ATB
2G
FAN LAYOUT
COMP FAN 1
ATB
1
VFC1
VFC2
ATB
A18
ATB
A17
CONTROL PANEL
FAN1
FAN3
FAN5
FAN7
FAN2
FAN4
FAN6
FAN8
COMP FAN 2
ATB
7A
VFC
FACTORY WIRED
UNLOADER TIMER DETAILS
VFC
FROM
MAIN
BOARD
ATB
6A
TO CLIENT
TIMER 11
CCAT11-1
AR11
4AA
3A
ATB
1
VFC
UL3-1
AR11-1
3AA
UL3-1
TIMER 21
CCAT21-1
ATB
A16
AR21
4BB
3B
UL3-2
AR21-1
3BB
UL3-2
4-20mA
ANALOG SIGNAL
FROM CLIENT
ATB
RH2
8 16 32 64 128
TO MAIN
BOARD
(COM2)
CC2
2
12A
GND
+
RS485 TO CLIENT
CONNECT GND
AT ONE END ONLY
RS485
256
512
ON
CC1A-2
12B
CC3
CC2A-2
61A
CC4
61B
1
CC2A-2
CC3
TDS1-1SEC
62A
2
CC4
TDS2-1SEC
61B
62B
TO MAIN
BOARD
(COM2)
C1
X7
T1
RS485 TO GATEWAY
CONNECT GND
AT ONE END ONLY
RS485
C2
X8
T2
D1
DT1
D2
DT2
EEVB
ECONOMIZER CONNECTION (WHEN AVAILABLE)
IP
TO
CLIENT BMS
13A
ECO1
13B
ECO2
2 ECONOMIZER 1
TO MB (20)
- GND
RS485
24VAC
FROM CLIENT
BACNET GATEWAY
2 ECONOMIZER 2
TO MB (50)
HOT GAS BYPASS (OPTIONAL)
MB
7C
R7
NOTES
HGBS
7O
15
L1
L2
L3
MAIN POWER
TERMINAL # 1
IF THE HGBS IS ENABLE COOLER HEATER TAPE WHEN REQUIRED MUST USE EXTERNAL DEVICE
NTB
2
7C
R7
HEATER
7O
15
ETB/LUG
JUMPER SETUP ON
MAIN BOARD
UVM CONNECTION
L1
L2
L3
MAIN POWER
TERMINAL # 1
NOTE:
TERMINAL A,B,& C
ON UVM TO BE
PHASE MATCHED WITH
UNIT CONTROLS.
1A
UVR
UVM
1
COMP
FIELD POWER
SUPPLY
SEE NOTE #4
2L2
2L3
L
N
70A/B
MAIN POWER
TERMINAL # 2
71A/B
TI
Current Transformer
wire number, 70A/71A for
Comp 1 and 70B/71B for
Comp 2.
CONTROL
POWER
TERMINAL # 3
TL2
OPEN
TD2
CLOSED
TU2
CLOSED
JU11
1-2 CLOSED
JU13
1-2 CLOSED
JU15
1-2 CLOSED
JU5
1-2 CLOSED
JU6
1-2 CLOSED
JU7
1-2 CLOSED
JU8
1-2 CLOSED
JU9
1-2 CLOSED
2L1
31
32
1
Comp 1
T2
A1 A2
EARTH FAULT RELAY
32 31 34
A3/D3 (MB)
65A
REMOVE JP2A
EFR1
32
ETB/LUG
31
1
Comp 2
MB
FIELD POWER
SUPPLY
SEE NOTE #4
A8/D8 (MB)
65A
REMOVE JP3A
EFR2
31
JU4
1-2 CLOSED
JU3
1-2 CLOSED
JU19
1-2 CLOSED
JU12
1-2 CLOSED
JU10
1-2 CLOSED
STAGE - ON SEQUENCE
Staging ON & OFF sequence, shall be accomplished by the Leaving water temperature control selection.
Stage #1:
If the Leaving Water Temperature is greater than the Stage 1- ON water temperature set point value, the Compressor #1
liquid line solenoid & slider control valves shall be switched ON. Now the compressor is in the minimum or unloaded
capacity. The compressor capacity is varied to achieve the full/part load capacity as per the load demand.
As discharge pressure of Compressor #1 rises, the corresponding fans are energize accordingly to the fan stage-ON set
point. If the discharge pressure falls below the fan stage-OFF set point value, the corresponding fans will turn off.
Stage #2:
If the Leaving Water Temperature is greater than the Stage 2- ON water temperature set point value, the Compressor #2
liquid line solenoid & slider control valves shall be switched ON. Now the compressor is in the minimum or unloaded
capacity. The compressor capacity is varied to achieve the full/part load capacity as per the load demand.
As discharge pressure of Compressor #2 rises, the corresponding fans are energize accordingly to the fan stage-ON set
point. If the discharge pressure falls below the fan stage-OFF set point value, the corresponding fans will turn off.
32
APPLICATION GUIDELINES
INTRODUCTION
These guidelines should be considered when designing systems and their installation utilizing Zamil ASh series liquid
chillers. Stable operation, performance, energy efficiency and reliability of units is often dependent upon proper compliance with these recommendations. When any application varies from these guidelines, it should be referred with Zamil
Air Conditioners for specific recommendations.
UNIT SELECTION/SIZING
Unit selection procedure and capacities are provided in this catalog for proper selection. The Zamil electronic selection
program may also be utilized for this purpose.
Over sizing chillers beyond a maximum limit of 5 10 % in order to assure adequate capacity or considering future
expansions is not recommended. Over sizing adversely affects the operating efficiency due to erratic system operation
and excessive compressor cycling which also results in reduced compressor life. It should be noted that, units operate
more efficiently when fully loaded rather than larger equipment operating at partial capacities. In addition, an oversized
unit is usually more costly to purchase, install and operate.
When over sizing is desired due to anticipation of future plant expansion, consider using multiple units. For example,
install a single chiller for the present load requirement and install a second chiller for the foreseen additional load demand
due to expansion. Further, it is also recommended that installing two chillers instead of a single chiller be considered in
applications where partial load operation at low capacities is necessary.
Operation of two chillers at higher loading is preferred to operating a single chiller at or near its minimum possible capacity.
45F
500 GPM
200 TR
Chiller
Load
200 TR
45F
260 GPM
54.6F
500 GPM
65F
240 GPM
Example 2:
An application requires 192 GPM of water at 650F and the return water temperature is 800F.
A standard chiller can be used for this application as shown in the following basic schematic layout (dual mixing arrangement).
45F
340 GPM
120 TR
Chiller
45F
82.2 GPM
45F
257.8 GPM
65F
192 GPM
Load
120 TR
80F
109.8 GPM
53.4F
340 GPM
53.4F
80F
340 GPM 82.2 GPM
34
80F
192 GPM
35
A. Single or multiple chillers with constant water flow through chillers and load system:
CHWS
Load
Chiller
3-Way
Valve
Load
3-Way
Valve
CHWR
Constant Speed Pump
In this type of arrangement, constant water flow through the chillers and load distribution piping circuit is maintained.
Before proceeding further, a brief explanation on the operation of a typical chilled water system / valves which is fundamental to the design or analysis of a system.
Where multiple zones of control are required, the various load devices are controlled first; then the source (chillers)
system capacity is controlled to follow the capacity requirement of the loads. Control valves are commonly used to control
loads. These valves control the capacity of each load by varying the amount of water flow through the load device.
Control valves for these applications are two-way (straight-through) and three-way valves. The effect of either valve is to
vary the amount of water flowing through the load device. With a two-way valve, as the valve strokes from full-open to fullclosed, the quantity of water flowing through the load gradually decreases from design flow to no flow. The three-way
mixing valve has the same effect on the load as the two way valve - as the load reduces, the quantity of water flowing
through the load decreases in proportion to the load and the difference amount is directed through a bypass.
In terms of load control, a two-way valve and a three-way valve perform identical functionsthey both vary the flow
through the load as the load changes. The fundamental difference between the two-way valve and the three-way valve is
that as the source or distribution system sees the load, the two-way valve provides a variable flow load response and the
three-way valve provides a constant flow load response.
Referring to the foregoing schematic layout, this is a conventional system and is not as energy efficient as the two-way
valve systems especially on the pumping side due to constant water circulation in the system. On multiple chiller installations, pumps are required to operate continuously and the sequencing of chillers is dependent on water temperatures.
36
B. Single or multiple chillers with constant water flow through chillers and variable water flow through load
system (primary/secondary pumping arrangement):
CHWS
Variable
Speed Secondary Pump
Load
Load
Chiller
Flow Sensor
2-Way
Valve
2-Way
Valve
Constant Speed
Primary Pump
CHWR
System
Controller
This system is called a Primary Secondary System and in this arrangement, the generation zone is separated from the
transportation or distribution zone. In this type of arrangement also, constant water flow through the chillers is maintained,
however the quantity of water flowing through the load distribution pump/piping system decreases in proportion to the load
and the difference amount is directed through a bypass pipe that connects the supply and return headers. This bypass pipe
forms a Hydraulic Coupling between the points A B and is also called as Common Bridge or Decoupling Line. The
sequence of operation is similar as the foregoing system with the following explanation:
The speed of the secondary chiller pump is controlled by the differential pressure sensor/transmitter, maintaining the
desired differential pressure (P) across the cooling coils, their control valves and the branch piping. This pump speed is
modulated within a broad range in order to reduce the pumping head and alter the water flow rate based on the changing load
conditions.
The primary pumps are constant speed pumps and the design flow rate through the chillers remains constant. Each chillerpump combination operates independently from the remaining chillers and each pump is shutdown when the respective
chiller is stopped. The sequencing of chillers is dependent on water flow. If greater flow is demanded than that supplied by
the chiller-pumps, return water is forced through the bypass into the supply header. This flow indicates a need for additional
chiller capacity and another chiller-pump starts. Excess bypass flow with reference to the set points in the system controller in the opposite direction i.e., into the return header indicates overcapacity and the chiller-pumps are turned off.
Energy is saved because the system head and water flow rate are reduced on the Secondary Pump when there are partial
cooling loads on the system and due to cycling of Primary Pumps.
Note: Some designers may consider installing constant speed pumps and utilize pressure relief bypass control valves
controlled by a differential pressure sensor/controller to maintain a fixed differential pressure between the supply and return
mains of the chilled water system in order to accommodate for the required chiller flow and to achieve some form of variable
volume system. This method is not recommended as its a wasteful practice because a considerable amount of energy is
lost, an almost constant volume system results and the pumping energy remains substantially that required at full system
flow and head.
Also, the problem with this system is improper control of the bypass valve which does not guarantee proper flow through the
chillers and high differential pressures in the control valves on the cooling coils when the system friction subsides at low
loads which can cause lifting of the valve stems or wire cutting of the valve seats. Further, as all the water must be pumped
at a head equal to or greater than the design head, the pump or pumps are forced to run up the pump head capacity curve,
which increases the overpressure on the system and also increases the wear on the pumps, since they are forced to
operate with high radial thrusts.
37
The most important consideration while deciding upon the location of air cooled chillers is the provision for supply of
adequate ambient air to the condenser and removal of heated discharge air from the condenser. This is accomplished
by maintaining sufficient clearances which have been specified in this Catalog around the units and avoiding obstructions in the condenser air discharge area to prevent the possibility of warm air circulation. Further, the condenser fans are
propeller type and are not recommended for use with ductwork or other hindrances in the condenser air stream. Where
these requirements are not complied, the supply or discharge airflow restrictions or warm air recirculation will cause
higher condensing temperatures resulting in poor unit operation, higher power consumption and possible eventual failure
of equipment.
The units longitudinal axis should be parallel to the prevailing wind direction in order to ensure a balanced air flow through
the condenser coils. Consideration should also be given to the possibility of down-drafts caused by adjacent buildings,
which may cause recirculation or uneven unit airflow. For locations where significant cross winds are expected, an
enclosure of solid or louver type is recommended to prevent wind turbulence interfering with the unit airflow. When units
are installed in an enclosure, the enclosure height should not exceed the height of the unit.
The location should be selected for minimum sun exposure and away from hot air sources, steam, exhaust vents and
sources of airborne chemicals that could attack the condenser coils and steel parts of the unit. Avoid locations where the
sound output and air discharge from the units may be objectionable.
If the location is an area which is accessible to unauthorized persons, steps must be taken to prevent access to the unit
by means of a protective fence. This will help to prevent the possibility of vandalism, accidental damage or possible
harm caused by unauthorized removal of panels or protective guards exposing rotating or high voltage components.
The clearance requirements prescribed above are necessary to maintain good airflow and provide access for unit operation and maintenance. However, it is also necessary to consider access requirements based on practical considerations
for servicing, cleaning and replacing large components.
The unit must be installed on a ONE-PIECE, FLAT and LEVELLED {within 1/2'' (13 mm) over its length and width} /
CONCRETE BASE that extends fully to support the unit. The carrying or supporting structure should be capable of
handling complete operating weight of the unit as given in the Physical Data tables in this Catalog.
For ground level installations, it must be ensured that the concrete base is stable and does not settle or dislocate upon
installation of the unit which can strain the refrigerant lines resulting in leaks and may also cause compressor oil return
problems. It is recommended that the concrete slab is provided with appropriate footings. The slab should not be
connected to the main building foundation to avoid noise and vibration transmission.
For rooftop installations, choose a place with adequate structural strength to safely support the entire operating weight of
the unit. The unit shall be mounted on a concrete slab similar to ground installations. The roof must be reinforced for
supporting the individual point loads at the mounting isolator locations. It must be checked and ensured that the concrete
base is perfectly horizontal and levelled, especially if the roof has been pitched to aid in water removal. It should be
determined prior to installation if any special treatment is required to assure a levelled installation else it could lead to the
above mentioned problems.
Vibration isolators are necessary for installing these chillers in order to minimize the transmission of vibrations. The two
types of vibration isolators generally utilized for mounting these units are Neoprene Pads and Spring Isolators. Neoprene
Pads are recommended for ground level normal installations jobs where vibration isolation is not critical and job costs
must be kept to a minimum. Spring Isolators are recommended for ground level installations which are noise-sensitive
areas or exposed to wind loads and all roof top installations. For critical installations (extremely noise and vibration
sensitive areas), follow the recommendations of structural and acoustical consultants.
Based on the specific project requirements, choose the type of vibration isolators best suited for the application. Carefully select the vibration isolators models / configuration based on the respective point loads and place each mount in its
correct position following the Load Distribution Data and Mounting Drawings provided in this Catalog. Refer to the
Schematic Mounting Layout drawings provided in the IOM manual of these chillers for further details in this regard.
38
Water piping must be connected correctly to the unit i.e., water must enter from the inlet connection on the cooler and
leave from the outlet connection.
A flow switch must be installed in the field piping at the outlet of the cooler (in horizontal piping) and wired back to the unit
control panel using shielded cable. There should be a straight run of piping of at least five pipe diameters on either side
of the flow switch. Paddle type flow switches can be obtained from Zamil which are supplied as optional items.
The chilled water pump(s) installed in the piping system should discharge directly into the unit cooler. The pump(s) may
be controlled external to the unit - but an interlock must be wired to the unit control panel (as shown in the wiring diagram)
so that the unit can start only upon proof of pump operation.
Flexible connections suitably selected for the fluid and pressure involved should be provided as mandatory in order to
minimize transmission of vibrations to the piping / building as some movement of the unit can be expected during normal
operation. The piping and fittings must be separately supported to prevent any loading on the cooler.
The cooler must be protected by a strainer, preferably of 20 mesh, fitted as close as possible to the liquid inlet connection, and provided with a means of local isolation.
Thermometer and pressure gauge connections should be provided on the inlet and outlet connections of each cooler.
Pressure gauges are recommended to check the water pressure before and after the cooler and to determine if any
variations occur in the cooler and system. When installing pressure taps to measure the amount of pressure drop across
the water side of the cooler, the taps should be located in the water piping a minimum of 24 inches downstream from any
connection (flange etc.) but as near to the cooler as possible.
Drain and air vent connections should be provided at all low and high points in the piping system to permit complete
drainage of the cooler and piping as well as to vent any air in the pipes. Hand shut-off valves are recommended for use
in all lines to facilitate servicing.
The system water piping must be flushed thoroughly before connecting to the unit cooler. The cooler must not be
exposed to flushing velocities or debris released during flushing. It is recommended that a suitably sized bypass and
valve arrangement is installed to allow flushing of the piping system. The bypass can be used during maintenance to
isolate the cooler without disrupting flow to other units.
The following is a suggested piping arrangement at the chiller for single unit installations. For multiple chiller installations, each unit should be piped as shown:
OUT
IN
Pressure tapping
Flow Switch
Balancing Valve
Flow meter
Pipe work
Strainer
Flexible connection
Note: For chillers with two coolers, the connecting pipes for entering and leaving water on one cooler must be joined to the
corresponding pipes on the other cooler before connecting to the main headers in the system piping.
39
TANK SCHEMATIC
The first decision a designer of a chilled water system must make is the selection of the temperature differential.
Temperature differential is the difference between the supply water and the return water temperatures. There is no one
temperature difference for all chilled water systems. The actual temperature difference that is selected for a specific
installation is determined by the cost of the cooling coils for various temperature differences and the effect that higher
differences may have on the operating cost of the chillers. A careful balance between energy savings and first cost
should be made by the designer. These are the decisions that must be made by the designer for each application and
only experienced designers should entertain water temperature differences in excess of 120F on chilled water systems. A number of conditions must be recognized before making the final selection of temperature differential:
a) An increase in temperature differential decreases water flow and therefore saves pumping energy.
b) An increase in temperature differential may increase the cost of cooling coils that must operate with a higher mean
temperature difference.
c) Higher temperature differentials increase the possibilities of loss of temperature difference in coils due to dirt on the
air side and chemical deposits on the water side of them.
d) Laminar flow on the water side due to lower velocities at low loads on a coil is always a concern of the water system
designer. The possibility of laminar flow is greater with higher temperature differences. Laminar flow reduces the
heat-transfer rate and should not occur in a coil at any point in its load range. Many systems operate inefficiently
because of coils that were selected at too low a friction loss through them at design load; therefore, at reduced
loads and flows, they operate with laminar flow.
40
Control of Return Water Temperature: Return water temperature is one of the most important operating values for a
chilled water system. It tells the operator just how good a job the control system and coils are doing in converting
energy from the chillers to the air or water systems that are cooling the building. This is such a basic criterion that it
should be addressed early in the design of a chilled water system. The proper method of controlling return temperature
is through the correct selection of control valves and cooling coils. In conclusion, one of the designers most important
tasks is the selection of a sound temperature differential that will provide maximum possible system efficiency. The
second step in this process is to ensure that the differential is maintained after the system is commissioned.
The water system should be configured to distribute the water efficiently with a minimum use of energy-wasting
devices. These devices are listed here:
a) Three-way temperature control valves
b) Balancing valves, manual or automatic
c) Pressure-reducing or pressure-regulating valves
The friction for the piping should be calculated for all pipe runs, fittings and valves.
Cooling coils should be selected with a high enough water velocity in the tubes to avoid laminar flow throughout the
normal load range imposed on the coils.
Coil control valves and their actuators should be sized to ensure that they can operate at all loads on the system
without lifting the valve head off the valve seat.
Expansion tank should be provided to so that water volume changes can be accommodated. Expansion tanks are
generally connected to the suction side of the pump - lowest pressure point.
Pumps in parallel must always operate at the same speed. There may be some exceptional cases where parallel
pumps are operated at different speeds, but only experienced designers should make evaluations for such a proposed
operation. Also, it is better to use pumps of the same size when operating them in parallel. Variable speed pumps
should be controlled so that pumps operating in parallel never have more than one percent difference in actual operating speed. Mixing of constant and variable speed pumps in parallel operation is wrong and leads to disastrous
results.
Distribution pumps should be selected for maximum efficiency at the design condition and within the economic constraints of the project. Distribution pumps should be added and subtracted to avoid operation of pumps at points of
high thrust and poor efficiency. Pump sequencing should achieve maximum possible system efficiency.
Differential pressure control (bypass) valves should never be installed at the pump discharges.
Check valves should be provided in pump discharges when pumps are operating in parallel. Pump discharge check
valves should be center guided, spring loaded, disc type check valves and should be sized so that the check valve is
full open at design flow rate. Generally this will require the check valve to be one pipe size smaller than the connecting
piping.
Circuiting Chilled water to Multiple Chillers : There are fundamentals for the circuiting of chillers that should not be
violated in order to achieve maximum efficiency. Some of these are:
a) Design the piping arrangement so that energy consumption of chillers is not increased.
b) Arrange the piping so that all chillers receive the same return water temperature.
c) Ensure that the required design water flow through the coolers is always maintained.
41
RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
Hook rigging sling thru holes in base rail, as shown below.
Holes in base rail are centered around the unit center of gravity.
Center of gravity is not unit center line.
Ensure center of gravity aligns with the main lifting point before lifting.
Use spreader bar when rigging, to prevent the slings from damaging the unit.
CAUTION
All panels should be in place when rigging.
Care must be taken to avoid damage to the coils during handling.
Insert packing material between coils & slings as necessary.
MODELS: ASh100B - ASh200B
LIFT
LIFT
SPREADER BAR
PROPER CLEARANCE
TO BE PROVIDED
PROPER CLEARANCE
TO BE PROVIDED
* Please refer to page-29 for the total unit dimensions of ASh440B - ASh570B.
MODELS: ASh300B - ASh415B
SPREADER BAR
PROPER CLEARANCE
TO BE PROVIDED
42
LIFT
INSTALLATION CLEARANCE
WALL
MODEL NUMBER
ASh100B - ASh260B
3000
2000
ASh300B - ASh415B
3500
2500
ASh440B - ASh570B
4500
3500
FIGURE - 1
STRAIGHT WALL
FIGURE - 2
CORNER WALL
NOTE: 1. All dimensions are in mm.
2. Pit installations are not recommended. Re-circulation of hot condenser air in combination with surface air
turbulence can not be predicted, hot air re-circulation will severely affect unit efficiency (EER) and can
cause high pressure or fan motor temperature trips.
43
MOUNTING LOCATION
MODELS: ASh100B
MODULE - A
MODULE - B
44
ASh130B
1586
ASh145B
1586
ASh160B
2094
ASh185B
2094
ASh200B
2094
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R18
R19
ASh100
720
688
673
637
606
590
R20
-
ASh130
728
700
691
682
627
600
591
582
ASh145
749
721
712
703
645
618
609
599
ASh160
824
789
778
766
739
704
693
682
ASh185
1038
1004
992
981
864
830
818
807
ASh200
1044
1010
998
987
867
833
821
810
ASh215
907
869
850
844
838
842
804
785
779
773
ASh240
1016
978
959
953
946
903
865
846
840
833
ASh260
1121
1083
1064
1058
1052
960
923
904
897
891
ASh300
882
862
852
842
832
827
822
775
755
745
735
725
720
715
ASh320
982
962
952
942
932
927
922
839
819
809
799
789
784
779
ASh360
1128
1108
1098
1088
1078
1073
1068
919
899
889
879
869
864
859
ASh370
1141
1121
1111
1101
1091
1086
1081
942
922
912
902
892
887
882
ASh400
1150
1130
1120
1110
1100
1095
1090
946
926
916
906
896
891
886
ASh415
1178
1158
1148
1138
1128
1123
1118
998
978
968
958
948
943
938
ASh440
920
879
858
852
845
847
806
785
778
771
845
852
858
879
920
771
778
785
806
847
ASh470
1007
966
945
938
931
887
845
825
818
811
931
938
945
966
1007
811
818
825
845
887
ASh510
1116
1075
1054
1047
1040
948
907
886
879
872
1040
1047
1054
1075
1116
872
879
886
907
948
ASh540
1154
1113
1092
1085
1078
1002
961
940
934
927
1078
1085
1092
1113
1154
927
934
940
961
1002
ASh570
1173
1131
1111
1104
1097
1018
977
956
949
942
1097
1104
1111
1131
1173
942
949
956
977
1018
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R18
R19
ASh100
794
763
747
711
680
664
R20
-
ASh130
776
749
739
730
676
648
639
630
ASh145
819
791
782
773
715
688
678
669
ASh160
907
873
861
850
823
788
777
765
ASh185
1148
1114
1102
1091
974
940
928
917
ASh200
1154
1120
1108
1097
977
943
931
920
ASh215
974
936
917
911
905
909
871
852
846
840
ASh240
1098
1060
1041
1034
1028
985
947
928
922
915
ASh260
1218
1180
1162
1155
1149
1057
1020
1001
994
988
ASh300
981
961
951
941
931
926
921
873
853
843
833
823
818
813
ASh320
1100
1080
1070
1060
1050
1045
1040
958
938
928
918
908
903
898
ASh360
1247
1227
1217
1207
1197
1192
1187
1038
1018
1008
998
988
983
978
ASh370
1260
1240
1230
1220
1210
1205
1200
1060
1040
1030
1020
1010
1005
1000
ASh400
1268
1248
1238
1228
1218
1213
1208
1064
1044
1034
1024
1014
1009
1004
ASh415
1297
1277
1267
1257
1247
1242
1237
1117
1097
1087
1077
1067
1062
1057
ASh440
1017
976
955
949
942
944
903
882
875
868
942
949
955
976
1017
868
875
882
903
944
ASh470
1089
1048
1027
1020
1013
969
927
907
900
893
1013
1020
1027
1048
1089
893
900
907
927
969
ASh510
1197
1156
1135
1128
1121
1029
988
967
960
953
1121
1128
1135
1156
1197
953
960
967
988
1029
ASh540
1253
1212
1191
1184
1177
1102
1060
1040
1033
1026
1177
1184
1191
1212
1253
1026
1033
1040
1060
1102
ASh570
1290
1249
1228
1221
1214
1135
1094
1073
1066
1060
1214
1221
1228
1249
1290
1060
1066
1073
1094
1135
R1
R2
R3
R4
R1
R6
45